Kranzle therm 895, therm 1165 Operating Instructions Manual

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Page 1

3x 400V / 50Hz 3x 220V / 60Hz

Operating instructionsOperating instructions

Operating instructions

Read and conform Read and conform

Read and conform

before use before use

before use

Hot water - High pressure cleaner

Page 2

Description

Dear Customer

We would like to congratulate you on your new hot water high pressure cleaner, and to thank you for buying it!

The following pages contain information about the machine in order to familiarise you with it and facilitate its use.

The machine is a professional cleaning aid in all cleaning tasks, eg:

- Facades - Vehicles of all types - Containers

- Paving slabs - Stables - Machinery

- Removal of old paint, etc.

Reprint only allowed with the authorization of .

As of date of 10. 05. 2001

therm 895

30 - 195 bar

220 bar 430 - 895 l/h 30 - 90 °C max. 140 °C 10 m 5,9 kg/h 400V/50Hz/11A

P1: 5,5 kW P2: 5,0 kW

220 kg 800x1200x1050 86 dB

ca. 20 N ca. 22 Nm

therm 1165

30 - 165 bar

180 bar 430 - 1.165 l/h 30 - 90 °C max. 140 °C 10 m 6,8 kg/h 400V/50Hz/11A

P1: 5,5 kW P2: 5,0 kW

220 kg 800x1200x1050 88 dB

ca. 22 N ca. 24 Nm

Admissible deviation to values ±5% according to VDMA sheet 24 411

therm 1165

30 - 165 bar

180 bar 430 - 1.165 l/h 30 - 90 °C max. 140 °C 10 m 6,8 kg/h 3x220V/60Hz/11A

P1: 5,5 kW P2: 5,0 kW

220 kg 800x1200x1050 88 dB

ca. 22 N ca. 24 Nm

Technical specifications

Operating pressure fully adjustable

Admissible excess pressure

Water consumption Hot water output Continuous steam

phase High pressure hose Heating oil consumption Electrical rating:

Input Output

Weight

Dimensions whitout reel in mm

Sound level accord. to DIN 45635

(auf Arbeitsplatz bez.) Recoil to lance torque

therm 895

30 - 195 bar

220 bar 430 - 895 l/h 30 - 90 °C max. 140 °C 10 m 5,9 kg/h

3x220V/60Hz/ 11A

P1: 5,5 kW P2: 5,0 kW

220 kg

800x1200x1050

86 dB

ca. 20 N ca. 22 Nm

(assumed length at lance: 0,9 m )

Page 3

Description

Construction and Function

71139 6

14 15 18

8 Storage bin for spray gun and pipe 9 Brake 10 Storage bin for accessories 11 Fuel tank 12 Filler aperture for fuel 13 High pressure outlet 14 Fuel drainage screw

1 Water inlet connection filter 2 Power cable 3 Winder for cable 4 Suction hose for detergent 5 High pressure hose 6 Spray gun 7 Spray pipe attachment

14 Master switch 15 Brief operating instructions 16 Heating switch

17 Thermostat 18 Manometer 19 Detergent dispensing valve

Page 4

The water flows into a tank. A float valve regulates the water intake. The water is then directed to the safety spray pipe under pressure from the high pressure pump. The high pressure spray is formed through this nozzle on the spray pipe. The high pressure pump can draw a detergent/caring agent at the same time and mix this with the spray.

Only open the dispensing valve when the chemical filter is immersed in the liquid.

The user must follow the respective environmental, refuse and water protection rules!

Description

Water and Detergent/Caring Agent System

Pressure control and safety facilities

The pressure control valve allows full adjustment of the quantity and pressure of the water.

The safety valve protects the machine from excessive pressure and cannot be adjusted beyond the admissible operating pressure. The setting nuts are sealed with lacquer.

The flow controller switches off the oil burner if the water level is too low, thus preventing the heating chamber from overheating.

There is a temperature sensor in the chimney as an additional precaution against the combustion chamber overheating. This device switches the combustion motor, the ignition transformer and the magnetic valve off as soon as the exhaust temperature rises above 250°C.

The unlocking button for the temperature cut-out is located on the console at the combustion chamber below the ignition transformer.

The system must be left for approx. 15 minutes before the unlocking button may be pressed.

Call customer service if the temperature cut-out actuates repeatedly.

1 Handwheel for pressure

adjustment 2 Safety valve 3 Flow controller

Replacements, repairs, new adjustments and sealing operations may only be performed by trained personnel.

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Brake

The Kränzle therm is fitted with a brake that prevents the machine from rolling away on flat ground.

Always apply the brakes firmly when working with the machine !!!

Brakes applied

Brakes not applied

Motor protection switch

The pump motor is protected from overload by a motor protection switch. This switch cuts out the motor in the event of overload. If the motor cuts out repeatedly, locate and eliminate the cause of the fault.

Replacement and inspection work may only be performed by trained personnel.

Flame monitor

The system is fitted with a flame monitor. The flame monitor prevents fuel being injected if combustion is not taking place. There is a temperature sensor in the exhaust chimney of the combustion chamber,

and it is connected to the central electronic control circuit. The burner is switched off if the temperature in the chimney has not reached 100°C

within 37 seconds of the burner being started, or if the exhaust gas temperature drops below 100°C for longer than 2 seconds while the engine is in operation. The magnetic fuel valve is cut-out. The message "FLA" for flame monitor is shown on the display of the control panel.

Call customer service if the system cuts out repeatedly because of the flame monitor.

Description

Page 6

Description

Heat exchanger

The heat exchanger is heated by a high pressure fan heater. A ventilator (1) draws in the cold, fresh air from the bottom end of the machine and forces it upwards between the outer mantle (2) and the inner mantle (3). In the process, the fresh air is pre-heated and the inner and outer mantles are cooled. The pre-heated air is pressed through a mixing unit (4). Here a finely atomised fuel is injected via a nozzle (5) and mixed with the air. The electrodes (6) located below then ignite the fuel-air mixture.

The flame burns from top to bottom, turns round and the hot gas flows past the heating element (7) on its way back up. The burned gases collect in the exhaust chamber and are emitted from the chimney(8).

The water is forced through a heating element by the high pressure pump. Hot air flows around this, as described above.

The fuel pump (9) draws the oil through a filter (10) and pumps it to the injector nozzle. The surplus quantity of fuel flows straight back into the tank. The oil pressure is shown on the fuel manometer (11).

Heat exchanger

The water is forced through a heating element by the high pressure pump. Hot air flows around this, as described above.

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Description

Spray pipe with spray gun

The spray gun only allows the machine to be operated when the safety trigger (no.

1) is pulled. The spray gun can be used when the safety trigger is pulled. The liquid is then

pumped up to the nozzle. Spray pressure builds up and quickly reaches the selected operating pressure.

When the trigger is released the gun is closed, which prevents any further liquid from coming out of the spray pipe.

The recoil resulting from the gun being closed opens the pressure control valve in the machine. The pump remains switched on and pumps the circuit with reduced overpressure. When the gun is opened (trigger pressed) the pressure control valve closes and the pump starts to operate again at the selected pressure.

If the gun is closed for longer than 20 seconds, the machine switches off. The pump then restarts automatically when the gun is re-opened, provided the master switch is on. After completing work with your Kränzle therm , or if work is interrupted, the safety catch (no. 2) must be applied. This makes it impossible to press the trigger by accident.

The spray gun has bulit-in pressure regulation. If the red ring on the handgrip (item 3) is turned to the right the pressure reduces, and it increases if turned to the left. But the manometer will still indicate the pressure set on the control valve.

The spray gun is a safety device. Repairs may only be performed by trained personnel. If spare parts are required, use only those approved by the maker.

Page 8

Description

The thermostat controls the temperature of the spray water. The target temperature is set using two press-buttons (nos. 3 + 4) and can be read from the top display (no. 1). If a button is held down for longer, the target temperature setting increases quickly in increments of 5°C.

The last temperature setting used remains stored after the machine is switched off and automatically becomes the default temperature when the machine is switched back on. The current spray temperature can be read from the bottom display (no. 2).

When the machine is switched on, both displays show the figure "888" for approx 1 second to check the functioning of the units.

The thermostat also monitors the fuel level in the tank by means of a float switch. If the fuel level falls below the minimum required quantity, the thermostat switches the oil burner off and the word "OIL" blinks in the target temperature display window (no.

1). If the top display shows the letters "FLA" this indicates a malfunction in combustion.

Thermostat

Safety information

IMPORTANT!

For safety reasons, the master switch must be put in the "0" position (ie, the power must be switched off) after the washing process has been completed.

At the start of the washing process the high pressure stream must be directed for at least 30 seconds at the object being cleaned. It is possible for the water content

(approx. 5 l) of the combustion chamber to discolour during periods of disuse.

Description

When the machine is switched on, both displays show the figure "888" for approx 1 second to check the functioning of the units.

1). If the top display shows the letters "FLA" this indicates a malfunction in combustion.

Thermostat

Safety information

IMPORTANT!

For safety reasons, the master switch must be put in the "0" position (ie, the power must be switched off) after the washing process has been completed.

At the start of the washing process the high pressure stream must be directed for at least 30 seconds at the object being cleaned. It is possible for the water content

(approx. 5 l) of the combustion chamber to discolour during periods of disuse.

When the machine is switched on, both displays show the figure "888" for approx 1 second to check the functioning of the units.

1). If the top display shows the letters "FLA" this indicates a malfunction in combustion.

Thermostat

Safety information

IMPORTANT!

For safety reasons, the master switch must be put in the "0" position (ie, the power must be switched off) after the washing process has been completed.

At the start of the washing process the high pressure stream must be directed for at least 30 seconds at the object being cleaned. It is possible for the water content

(approx. 5 l) of the combustion chamber to discolour during periods of disuse.

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Safety Information

Important!!!

The machine must be disconnected from the power supply when servicing work is being carried out. The master switch should be in position "0" and the plug out of the socket.

The machine may only be used by persons who have received the necessary training. * Never operate the machine without supervision. * The water spray can be dangerous. It should never be directed at people, animals,

electrical apparatus or the machine itself. * Never direct the spray at power sockets. * Parts of the machine interior and parts of the gun and lance become hot when hot water

is used. Leave the cover of the machine closed when using the machine and do not

touch the metallic parts of the gun and lance. * Children must not be allowed to use high pressure cleaning equipment. * Do not damage the cable or repair it incorrectly. * Do not pull the high pressure hose if there are kinks or loops in it. Make sure that the hose

is not damaged on sharp edges. * Persons operating the machine should wear the necessary protective clothing, ie, water-

proof clothing, rubber boots, safety goggles, headwear etc. * The high pressure spray can generate a high level of noise. If noise exceeds the maximum

allowed levels, users and others in the vicinity must wear suitable ear protection. * The high pressure spray causes recoil and additional twisting movement if the gun is

angled. The gun must therefore be held firmly with both hands. * Do not close off the exhaust aperture on the topside of the machine. Do not bend over this

aperture and do not put your hands inside it. Exhaust gases are very hot! * Do not clamp down the trigger of the gun. Apply the safety catch after use, in order to

prevent accidental spraying. * Do not spray against matter containing asbestos or other hazardous substances. * Never spray liquids containing solvents, such as paint thinner, petrol, oil, or anythng

similar. Note the specifications of the additive makers! The seals in the machine are not

resistant to solvents. The spray vapour of solvents is highly inflammable, explosive and

poisonous. * The machine may not be set up and used in rooms where there is a danger of fire or

explosion. The machine may not be used underwater. * Air is required for combustion, and exhaust fumes are generated. If the machine is used

in closed rooms, make sure that the exhaust fumes can escape and that there is adequate

ventilation.

Page 10

Description

Electrical connection

The voltage given on the specification plate must match the mains voltage. The machine is supplied with a power cable and plug. The plug must be connected to a properly installed electrical socket with earthing and

have a 30 mA FI fault current safety switch. The socket must have a neutral 16A fuse on the mains side.

If an extension cable is used, it must have an earth line that is properly connected to the plug connections. The lines in the extension cable must have a cross section of at least 1,5 mm². The plug connections must be of spray protected design and may not lie on a wet surface. (If the extension cable is longer than

10 m the minimum cross section is 2,5 mm²)

Important!

Extension cables that are too long cause a drop in the voltage and thus interruptions in operation. If you are using a cable drum, the cable must always be fully unwound.

are also on the machine.

1. Connect the high pressure hose with the spray gun and lance to the machine.

2. Connect the water supply and turn on the tap.

3. Connect to the electrical supply.

4. Switch on the machine with the spray gun open and start the washing procedure.

5. When using the machine as a cold water high pressure cleaner: ignition "OFF"

6. When using the machine as a hot water high pressure cleaner: ignition "ON"

7. When using the machine as a hot water high pressure cleaner: preselect the water

temperature ("target" temperature) using the "+" und "-" buttons. The current water temperature is shown in the "ACTUAL" display field.

8. A blinking "OIL" display on the temperature control panel indicates that there is

less than the minimum required quantity of heatng oil, and that the oil tank must be refilled.

High pressure hose line and spray equipment

The high pressure hose line and spray equipment supplied with the machine are made of high quality material specially adapted for the operating conditions of the machine, and are properly marked.

Quick operating instructions

Page 11

If spare parts are required, only properly marked components approved by the maker should be used. High pressure hoses and spray equipment must be connected so that they are pressure-tight. The high pressure hoses should not be driven over, pulled excessively or twisted. Do not pull the hose over sharp edges, since this will invalidate the warranty.

* Secure the machine by applying the brake. * Open the right cover of the machine (without chimney) and check

the oil level of the high pressure pump. Do not start the machine if there is no oil in the sight glass. Fill oil if necessary.

* Fill the fuel tank with light heating oil prior to use.

Use EL heating oil or diesel fuel only Unsuitable fuels, such as petrol, may not be used (danger of explosion)

Water connection

Connect the machine to a water tap using a hose of at least 1/2" and turn on the tap.

The water tank in the machine fills up. When the tank is full, the built-in float valve closes the water inlet.

Use clean water only! Follow the instructions of the local water supply utility. Connection of the machine to drinking water mains must be in

accordance with DIN 1988.

Commissioning

High pressure connection

Connect the high pressure hose to the handgun. Unwind the hose so that it is free of loops and connect it to the handgun and the

machine.

Check that all screw-type connections are pressure-tight.

Commissioning

Page 12

Commissioning

Check that the master switch is off (position "0"). Connect the power cable to a properly installed electrical socket with earthing and a 30 mA FI fault current safety switch. The socket must have neutral 16A fusing on the mains side.

Electrical connection

Switching on the machine

- Switch off the ignition.

- Set the pressure control valve to maximum pressure and close the detergent valve

- Open the gun and switch the master switch on.

The high pressure pump now presses the air out of the lines, and after a short time the high pressure spray forms and the operating pressure is reached.

The machine is fitted with a Total-Stop-System. If the gun is closed for longer than approx 20 seconds, the machine switches off automatically. The machine restarts automatically when the gun is re-opened, provided that the master switch is on..

Usage as a cold water high pressure cleaner

- Leave the ignition "OFF"

- Start cleaning

Usage as a hot water high pressure cleaner

- Set the target temperature on the thermostat using the "+" and "-" buttons.

- Switch the ignition "ON"

The oil burner starts to work. The water is heated up and kept at the temperature you have set. The current water temperature is shown in the "ACTUAL" display field.

- Wait until the pump has pressed the air out of the lines

- Put the chemical filter into a container of detergent

- Open the detergent valve.

The pump now draws detergent in and mixes it with the high pressure spray.

- Set the desired concentration of detergent.

Usage with detergents

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In the interests of the environment and to keep expenditure down, we recommend sparing use of detergent. Please observe the recommendations of the detergent manufacturer.

After using detergents, rinse the machine for approx 2 minutes by pressing the trigger of the spray gun.

- There are two ways to adjust the working pressure:

1. Using the pressure control valve (see page 4) directly on the control and safetyblock * Turn the handwheel (page 4; no. 1) to the left to decrease pressure. * Turn the handwheel to the right to increase pressure.

2. Using the pressure control in the handgun (see page 7) * Turn the red ring to the left to decrease pressure. * Turn the red ring to the right to increase pressure.

Adjusting the pressure

Decommissioning

- Switch off the master switch (position "0")

- Pull the plug out of the power socket.

- Turn off the water supply.

- Open teh gun until the pressure is gone.

- Lock the gun

- Disconnect the water hose.

- Slacken the connections of the high pressure hose and gun and unscrew the high

pressure hose from the machine.

Decommissioning

Anti-Freeze Protection

The machine is normally still partially filled with water after work has been completed. It is therefore necessary to take special precautions to protect the machine from frost.

- Completely empty the machine of water.

Disconnect the machine from the water supply and switch off the ignition. Switch on the master switch and open the gun. The pump now presses the remaining water out of the heating element. Do not allow the machine to run for longer than a miniute without water.

- Fill the machine with anti-freeze

If the machine is not in use for lengthy periods of time, it is advisable to pump anti-freeze into the machine, especially in winter..

However, the best protection against frost is to keep the machine in a place that is safe from frost.

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Care and Maintenance

Care and maintenance is required to keep the machine in good working order, and to allow you to enjoy the machine for as long as possible..

IMPORTANT!!!

Always remove the plug before working on the machine!

What to do!

- weekly, or after approx 40 hours of operation

* Check the oil lebel on the housing of the high pressure pump

If the oil level is too low, top up with oil until the sight glass is full. Change the oil if it has a grey or whitish appearance. The oil should be disposed of responsibly.

* Check the filter in front of the float valve in the water tank and the fuel filter

in front of the magnetic valve. Clean the filters if necessary..

- Yearly, or after approx 500 hours of operation

* Desulphurise and clean the heating element. * Check the oil burner and ignition system

Clean the oil nozzle, oil filter, magnetic valves and filter, clean and adjust the ignition transformer, ignition cable and ignition electrodes and replace

defective parts

Care and Maintenance

Adjusting ignition electrodes

Page 15

Care and Maintenance

Changing the oil

The oil of your high pressure pump should be changed after approx 40 hours of operation or if it has a grey or whitish appearance..

To do this, take the oil drainage hose (1) from the inside of the machine and open the oil filler cap (2) on the top side of the oil reservoir. Open the bung (3) at the end of the hose. Drain off teh oil and dispose of it responsibly. Close the end of the hose. Refill with oil until the sight glass is full.

Type of oil: Formula RS (Castrol) or semi-synthetic motor oil Quantity: 1,0 l

Fuel System

Your fuel may contain particles of dirt, or impurities may get into the tank during refuelling. Check the tank for impurities on a regular basis. Clean the tank when necessary

Empty the fuel tank using the drainage screw at the bottom of the tank. Clean the tank and fuel lines.

Replace the drainage screw.

Detergent and dirty fuel must be disposed of responsibly.

Page 16

Care and Maintenance

Decalcifying the heating element

Calcified machines use an unnecessary amount of energy because the water can only be heated slowly and the excess pressure valve feeds a part of the water back into the pump.

Calcified machines can be recognised by increased pipeline resistance.

Check pipeline resistance by disconnecting the high pressure lance from the gun and switching the machine on. A full jet of spray emerges from the gun. The machine must be decalcified if the pressure shown on the manometer is greater than 25 bar.

CAUTION!!!

Decalcifiers are caustic!

Observe the instructions for usage and accident prevention. Wear protective clothing to prevent the decalcifying agent from contacting your skin, eyes and clothing (eg, gloves, safety mask etc.)

Proceed as follows to decalcify the machine: * Unscrew the high pressure hose from the machine and decalcify these separately

* Put the detergent suction hose into a container of decalcifying solution. * Set the dispenser valve to the maximum concentration. * Switch on the machine. * Hold the gun in a separate container and press the trigger.

* Wait for about a minute until the decalcifier comes out of the gun

(recognisable by its whitish colour)

* Switch off the machine and allow the solution to act for about 15-20 minutes. * Switch the machine back on and rinse it through with clear water for about 2

minutes. Now check whether pipeline resistance is back to an acceptable level. Repeat the

decalcifying process if the pressure without the high pressure lance is still above 25 bar.

Page 17

Inspections

Rules, directives, inspections

* Inspections performed by Kränzle

- measurement of earth line resistance

- measurement of voltage and current

- inspection of tension consistency with +/- 1530 V

- pressure check of heating element at 300 bar

- visual and functional check as per the inspection sheet provided

- exhaust fukme analysis(see test strips provided)

* Guidelines for liquid sprayers

The machine conforms with the "Guidelines for liquid sprayers"). These guidelines are issued by the organisation of trade associations and may be obtained from Carl Heymann-Verlag KG, Luxemburger Str. 49, 50939 Köln. These guidelines specify that this machine is to be inspected by qualified personnel whenever necessary, but no less than once every 12 months. These inspections must be recorded in the inspection log at the end of this manual.

* Pressure container and steam boiler directives

Kränzle high pressure cleaning equipment conforms to the pressure container and steam boiler directive. No construction approval, notification of licence and takeover inspection are required. The water capacity is less than 10l.

* Duties of owner

The owner is to ensure before the sprayer is used that all safety-relevant components are in a serviceable condition. (Eg, safety block, hose and electric cables, spray equipment etc).

* Emission control legislation

With stationary installation, the emission levels of the machine must be checked once a year by a qualified organisation or person according to German law. The first inspection must be carried out four weeks after the machine is commissioned. The owner is responsible for having the inspection performed.

Page 18

Troubleshooting

IMPORTANT!!!

Always remove the plug before working on the machine!

Multi-function thermostat

The thermostat has several functions.

Display Possible cause Action

"Err OFF" Temperature of over

170° at the sensor

The burner does not switch off properly. Check thermostat, thermocouple and klixon and renew if necessary

"Err 2" Sensor broken Check that the sensor plug (2-pole plug on back of

thermostat) is properly engaged and contacted.Follow the sensor cable to the end.

"OIL" Fuel tank empty Refill EL heating oil

"FLA" Combustion defect 1) check fuel filter, clean if necessary

2) check ignition electrode and burner setting and adjust or replace if necessary

3) check fuel pump and magnetic valve

4) Check the ignition transformer

"E 1" Memory error. Target

value can be set but

not saved

Replace thermostat at the next opportunity and send in for repair. Target value must be reset each time the machine is switched on.

"E 4" "E 5"

Memory loss Replace thermostat and send in for repair

"888" not displayed

when machine is switched on

Defective display unit Replace thermostat and send in for repair

Page 19

Troubleshooting

Malfunctions without display

Malfunction Possible cause Action

Machine fails to start No electrical voltage at

machine Master switch defective Motor protection switch

actuated Press switch (S3 or S5)

defective Motor protection (K3) switch

defective

Check power supply and cables

Check and replace if necessary Eliminate cause of overload

Check and replace if necessary

High pressure pump runs but burner fails to ignite

Set water temperature reached

Pre-ventilation time not yet elapsed

Ignition switched off Fuel tank empty, "OIL"

display at thermostat Thermostat defective Ignition switch defective Float switch in fuel tank

defective Fuel filter dirty Fuel nozzle defective Flow controller (S2) has

switched off Contact of flow controller

defective or incorrectly set Ignition contacts incorrectly

set or burned out

Increase target water

temperature, open gun with

machine on until water

temperature drops

Hold gun open for approx 5 seconds

Ignition switch "ON" Refill fuel

Check and replace if necessary Check and replace if necessary Check and replace if necessary

Check and clean if necessary Check and replace if necessary Check water inflow; clean filter in

water tank

Readjust, check, replace

Page 20

Troubleshooting

Diagnosis using light diodes on control panel

The location of the diodes on the control panel is shown on page 27.

Malfunction Possible cause Action

High pressure pump operates but burner fails to ignite

Ignition cable defective Ignition transformer defective Burner motor (M2) defective Coupling between burner motor

and fuel pump defective Fuel pump defective Fuel magnetic valve (Y1) dirty or

defective Press switch (S3) or (S5)

defective Contactor (K3) defective

Check and replace if necessary Check and replace if necessary Check and replace if necessary Check and replace if necessary

Check and replace if necessary Clean, check, replace if

necessary Check and replace if necessary

Check and replace if necessary

IMPORTANT!

The system must be

connected to the power

mains when the LEDs

are checked.

You must therefore be as careful as possible.

Disconnect the system from the power mains

as soon as possible

afterwards.

Remove the plug from

the socket!

Diode Illuminates when

Diode D7 must light up directly after the system is switched on, otherwise check fuses F1 and F2 on the circuit board.

D7 Motor start-up allowed

- heating element press switch (S5) in rest position or re-run delay active

D11 Excess temperature not exceeded

- Klixon (S1) not actuated

D12 Magnetic valve release illuminates 3.5 seconds after D17

D16 Motor start-up allowed

- heating element press switch (S5) in rest position

D17 Burner start-up allowed

- Thermostat (B1), flow controller (S2) and pump press switch have actuated

D18 Low oil level

- float switch oil control (S4) closed

D20 In case of sensor breakage refer to Flame Monitor

Sensor.

Page 21

A1 Ignition transformer S2 Flow controller

B1 Thermostat S3 Pump press switch (ND)

F1 Excess current actuator S4 Float switch (fuel)

K3 Motor contactor S5 Hose press switch (HD)

M1 3-phase AC motor, HP pump S10 Thermosensor

M2 Burner motor X1 5-pole socket panel

Q1 Master switch X2 6-pol socket panel

Q2 Heating switch Y1 Fuel valve

Glow

lamp

Anti-

interference

device

Inlet line via

CEE 5x 16 A

380 V 50 Hz +MP

Thermostat

Measuring

sensor

Control plate

Switch for

activating

burner

3x 400V / 50Hz

Circuit diagramme

Flame Monitor

Sensor

Page 22

Terminal box terminal plan

3x 400V / 50Hz

Terminal box

Ignition

transformer

Magnetic

valve (fuel)

Burner motor

Flow

controller

Float switch

(fuel)

4-pole connection line

heating

4-pole control line,

sensors

Pump press

switch (ND)

Hose press

switch (HD)

Page 23

223232323

Cockpit terminal plan

Page 24

A1 Ignition transformer S2 Flow controller

B1 Thermostat S3 Pump press switch (ND)

F1 Excess current actuator S4 Float switch (fuel)

K3 Motor contactor S5 Hose press switch (HD)

M1 3-phase AC motor, HP pump S10 Thermosensor

M2 Burner motor X1 5-pole socket panel

Q1 Master switch X2 6-pol socket panel

Q2 Heating switch Y1 Fuel valve

Antiinterference

device

Inlet line via

CEE 5x 16 A

380 V 50 Hz +MP

Control plate

Switch with

Glowlamp for

activating burner

3x 220V / 60Hz

Circuit diagramme

Thermostat

Measuring

sensor

Flame Monitor

Sensor

Page 25

52524

Terminal box

Ignition

transformer

Magnetic

valve (fuel)

Burner motor

Flow

controller

Float switch

(fuel)

4-pole connection line

heating

4-pole control line,

sensors

Pump press

switch (ND)

Hose press

switch (HD)

Terminal box terminal plan

3x 220V / 60Hz

Page 26

Flame Monitor

Sensor

Hauptschalter

B1 Thermostat

Mains connection

cable

4-pole control

line, sensors

4-pole connection

line, heating

3-phase AC motor

High pressure

pump

Earth cable

equipment frame

Control plate

Motor

contactor

Heating switch

Excess current

actuator

Cockpit terminal plan

3x 220V / 60Hz

Thermosensor

Thermostat

Page 27

Pipeline plan

Control panel with light diodes

High pressure

connection

Control and

safety block

RSB 250

1 Float valve, water inlet 8 Press switch, hose 2 Water tank 9 Safety valve 3 Control valve, detergent 10 Excess pressure line, safety valve 4 High pressure pump 11 Flow controller 5 Press switch pump (ND) 12 Fuel pump with magnetic valve 6 Unloader valve 13 Fuel filter 7 By-pass line, unloader 14 Fuel tank

Heating chamber

Detergent

D11

D12

D16

D17D18

D20

F1: T32 mA Best.Nr.: 44.200 1 F2: M 250 mA Best.Nr.: 44.200 2

Page 28

Complete assembly

Page 29

29999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999

Kränzle therm 895 / 1165

Pos. Description Qty Order No.

1 Cockpit 1 44.006 2 Brennstofftank 1 44.004 3 Wassertank 1 44.009 4 Kabelaufwicklung 1 44.007 5 Lanzenköcher 1 44.008 6 Haube rechts 1 44.032 7 Haube links 1 44.031 8 Rad 4 44.017 9 Radkappe 4 44.018 10 Bremspedal 1 44.022 11 Bremshebel 1 44.023 12 Bremsklotz 1 44.024 13 Tankdeckel 1 44.005 14 Fahrgestell 1 44.001 15 Frontbügel 1 44.002 16 Schubbügel 1 44.003 17 Reeling 1 44.016 18 Top-Strebe 1 44.019 19 Starlock-kappe 20 mm 4 40.142 20 O-Ring 70 x 5 1 44.020 21 Innensechskantschraube M 8 x 12 4 40.122 22 Innensechskantschraube M 8 x 40 2 44.033 23 Unterlegschiebe 8,4 DIN 9021 4 41.409 24 Schraube 3,9 x 16 4 12.150 25 Stift 6 x 50 1 44.035 26 Starlockkappe 8 mm 1 44.165 27 Schloßschraube M 8 x 35 2 41.408 29 Stift 6 x 40 1 44.035 1 30 Elastic-Stop-Mutter M 8 2 41.410 32 Kunststoffschraube 6 x 30 4 43.423 33 Kunststoffschraube 5 x 25 8 41.414 35 Scheibe 4 44.034 36 Sterngriff 4 50.168 1 37 Hochdruckschlauch NW 8 20 m 1 41.083 38 O-Ring 9,3 x 2,4 Viton 2 13.273 1 39 Pistole mit Verlängerung - Starlett II 1 41 053 1 40 Lanze mit Flachstrahldüse 25045 (für therm 895) 1 12.392

40.1 Lanze mit Flachstrahldüse 2507 (für therm 1165) 1 12.392 1

Page 30

Switchbox electronics

Page 31

Kränzle therm 895 / 1165

Pos. Description Qty Order No.

1 Frontplatte Elektrik 895 1 44.042

1.1 Frontplatte Elektrik 1165 1 44.042 2 2 Frontplatte Manometer 1 44.043 3 Gummidichtung Elektrik 1 44.044 4 Kabeldurchführungsplatte 1 44.045 5 Hauptschalter KG32B T203/01E 1 44.046 6 Dichtung für Thermostat 1 44.101 1 7 Klemme Wago 2,5 mm² 1 44.047 8 Manometer 1 15.039 1 9 Klemmbügel für Manometer 1 44.049 10 Steuerplatine für 3x 400V / 50/60Hz 1 44.196

10.1 Steuerplatine für 3x 220V / 50/60Hz 1 44.196 1 11 Erdungsklemme Wago 2,5 mm² 1 44.048 12 Thermostat 1 44.101 14 Gehäuse Waschmittelventil 1 44.145 15 O-Ring 5 x 1,5 (Viton) 1 44.150 16 Heizungsschalter 1 41.111 6 17 Elastic-Stop Mutter M 4 4 41.111 18 Klemmrahmen mit Schalterabdichtung 1 41.110 5 19 Kunststoffschraube 3,5 x 9,5 2 41.088 20 Schraube M 5 x 14 10 40.536 21 Kunststoffschraube 5,0 x 14 6 43.426 22 PG-Verschraubung PG 11 3 41.419 23 PG-Verschraubung PG 9 1 41.087 24 PG-Verschraubung PG 16 2 41.419 1 25 O-Ring 28,24 x 2,62 1 44.149 26 Schlauchklemme 9 - 9 2 44.054 27 Kunststoffschlauch für Waschmittelansaugung 1 44.055 28 Kunststoffschlauch mit Filter 1 44.056 29 Motorschütz CA3-12-10 für 3x 400V / 50/60Hz 1 44.057

29.1 Motorschütz CA3-23-10 für 3x 230V / 50/60Hz 1 44.057 2 30 Thermorelais CT3-12 8,5 - 12,5 A 1 44.058

30.1 Thermorelais CT3-23 16 - 23 A 1 44.058 3 31 Hutschiene 50 mm lang 2 44.125 1 32 Hutschiene 30 mm lang 1 44.125 2 33 Blechschraube 3,9 x 9,5 16 41.636 34 Verschlußdeckel für Durchgangsklemme 1 44.047 2 35 Kabelhaltesockel 5 44.135 36 Anschlußmuffe Manometer 1 44.136 37 Druckmeßleitung 1 44.102 38 Blechschraube 3,5 x 19 2 44.162 39 Blechschraube 3,5 x 16 3 44.161 40 Drehgriff Chemieventil mit Blendkappe 1 44.151 41 Regulierkolben Chemieventil 1 44.147 42 Edelstahlfeder 1,8 x 15 x 15 1 44.148 43 Deckel für Chemieventil 1 44.146

Chemieventil kpl. Pos. 14; 15; 25-27; 39-43 44.052

F1 Feinsicherung T 32 mA 1 44.200 1 F2 Feinsicherung M 250 mA 1 44.200 2

Page 32

Water supply

Pos. Description Qty Order No.

1 Wassertank 1 44.009 2 Schwimmerventil 1 44.025 4 Distanzring 1 44.026 5 Anschlußstück R 3/8" IG 1 41.423 7 Einströmschlauch 1 44.027 9 O-Ring 13 x 2,6 2 13.272 10 Schlauchtülle 2 44.126 11 Überwurfmutter 2 41.047 12 Schlauchschelle 12 - 22 3 44.054 2 13 Wassereingangsschlauch 1 44.028 14 Schlauchtülle R3/8" x 13 1 44.029 16 Ermetorohr 12 mm 1 44.030 17 Ermetomutter 12 mm 2 40.075 18 Klemmhülse 12 mm 2 40.074 19 Ermetoverschraubung 12 L x 12 L 1 44.060 20 Wasserausgangsteil 1 44.061 21 O-Ring 1 41.047 3 22 Steckkupplung 1 41.047 2 23 Gummidichtung 1 41.047 1 24 Wasserfilter 1 41.046 2

Steckkupplung kpl. Pos. 21-23 41.047 4

Page 33

3333

Fuel supply

Pos. Description Qty Order No.

1 Deckel Brennstoffversorgung 1 44.011 2 Flansch mit Brennstoffleitungen 1 44.010 3 Gummidichtung 1 44.012 5 Schwimmerschalter 1 44.014 8 Rücklaufschlauch 1 44.015 9 Schlauchschelle 7 - 11 2 44.054 10 Einschraubwinkelverschraubung 1/4" x 6 1 44.062 11 Kunststoffschraube 4,8 x 25 3 41.414 15 Kugelhahn 1 44.203 16 Anschlußteil Brennstofffilter 2 44.214 17 Gummidichtung 3/4" 2 41.047 1 18 Filtergrundkörper 1 13.301 19 Gummidichtung 1 13.303 20 Siebkörper Brennstofffilter 1 44.213 21 Filterbecher 1 13.302 22 Einschraubwinkel R1/4" AG x 10L 2 40.121 1 23 Brennstoffpumpe mit Magnetventil 1 44.073 24 Brennstoffmanometer 0-15 bar R1/8" 1 44.082 25 Magnet für Magnetventil 1 44.111 1 26 Anschlußkabel für Magnetventil 1 44.111 27 Abstandsrohr 128 mm 1 44.084 28 Schlauchtülle 1/4" x 6 1 44.053 29 Winkeleinschraubverschraubung 1/8" x 6 1 44.110 1

Page 34

Heat exchanger

Page 35

Kränzle therm 895 / 1165

Pos. Description Qty Order No.

1 Außenmantel 1 44.063 2 Heizschlange mit Innenmantel 1 44.064 3 Hydrospeicher 1 44.140 4 Innendeckel 1 44.065 5 Außendeckel 1 44.066 6 Anschlußmuffe für Hydrospeicher 1 44.140 1 7 Gebläsestutzen 1 44.068 8 Gebläsegehäuse 1 44.069 9 Gebläsedeckel 1 44.070 1 10 Lüfterrad 1 44.071 11 Brennermotor 220 V / 50 Hz 1 44.072 12 Brennstoffpumpe mit Magnetventil 1 44.073 14 Einstellbare T-Verschraubung 12 1 44.141 16 Winkelverschraubung 6L x 6L 1 44.106 17 Düsenstock 1 44.076 4 18 Brennstoffdüse 60° B 1,5 gph bei 895 1 44.077

18.1 Brennstoffdüse 60° B 1,75 gph bei 1165 1 44.077 4 19 Düsenhalter 1 44.078 20 Deckel Düsenstock 1 44.079 21 Blockelektrode 1 44.080 22 Brennstoffleitung Pumpe 1 44.108 23 Abschlußhülse 2 44.081 24 Brennstoffmanometer 0 - 15 bar R 1/8" 1 44.082 29 Steckkupplung 1 44.085 30 Abschlußring 2 44.086 31 Tiefenanschlag 1 44.088 33 Brennstoffleitung „Düsenstock“ 137 mm 1 44.089 34 Scheibe 8,4 DIN125 7 50.186 35 Mutter M 8 7 14.127 36 Ringmutter M 8 DIN 582 3 44.115 38 Gewindestift M 6 x 8 DIN 914 7 44.090 39 Klemmblech für Elektrode 1 44.076 1 40 Zyl.schraube mit ISK M 5 x 15 DIN6912 1 44.076 2 44 Zyl.schraube mit ISK M 5 x 12 DIN 912 1 40.134 45 Schraube M 6 x 12 3 43.421 46 Kunststoffschraube 5,0 x 20 9 50.157 47 Blechschraube 4,8 x 13 4 44.112 48 Schraube M 4 x 10 4 44.091 49 Unterlegscheibe 4,3 4 44.059 52 Blechschraube 6,3 x 13 7 44.109 54 Einschraubwinkelverschr. 3/8" x 12L 2 44.092 55 Hochdruckschlauch 1 44.093 57 Schneidring 12 mm 1 40.074 58 Winkeleinschraubverschraubung 1/8" x 6 1 44.110 1 59 Überwurfmutter f. Ermeto 12 mm 1 40.075 60 Ermetorohr 1 44.030 62 Unterlegscheibe A 10,5 DIN 9021 3 50.182 63 Sechskantschraube M 10 x 20 DIN 933 3 44.116 64 Federring A 10 DIN 127 3 44.116 1 68 Fühler Muffe 1 44.171 69 Mutter 2 44.172 70 Thermofühler für Flammüberwachung 1 44.199 1 71 Klemmring für Meßleitung Thermostat 1 44.087 1 72 Meßleitung Thermostat 1 44.101 2

Page 36

Pos. Description Qty Order No.

1 Ventilgehäuse Sicherheitsblock 1 40.590 2 Verschlußschraube R 1/8" IG 1 40.591 3 Dichtstopfen M 8 x 1 3 13.158 4 Dichtstopfen M 10 x 1 1 43.043 5 O-Ring 15 x 2 5 13.150 6 Kolbenführung spezial 1 42.105 7 Stömungskörper 1 40.592 8 O-Ring 11 x 1,44 4 12.256 9 Edelstahlsitz 8,2 mm 2 13.146

9.1 Edelstahlsitz 7,0 mm 1 14.118 10 Sprengring 2 13.147 11 Edelstahlkugel 10,0 mm 3 12.122 12 Edelstahlfeder 2 14.119 13 Verschlußschraube 1 14.113 14 Steuerkolben Sicherheitsventil 1 14.110 15 Parbaks 16 mm 2 13.159 16 Parbaks 8 mm 2 14.123 17 Spannstift 2 14.148 18 Kolbenführung 1 14.109 19 Sechskantmutter M 8 x 1 2 14.144 20 Ventilfeder 2 14.125 21 Federdruckscheibe 2 14.126 22 Nadellager 1 14.146 23 Handrad 1 14.147 24 Steuerkolben 1 14.134 25 Elasic-Stop-Mutter 1 14.152 26 Rückschlagfeder „K“ 1 14.120 1 27 Klemmstück 1 40.593 28 Schraube M 4 x 10 2 41.489 29 Magnetschalter 1 40.594 30 Sechkantmutter M 8 2 14.127 31 Eingangsstück R 3/8" 1 13.136 32 Verschlußschraube M 14 x 1 1 40.595

Control and safety block

Page 37

Pos. Description Qty Order No.

1 Konsole mit integr. Klemmkasten 1 44.067 1 2 Transformator 230 V / 50 Hz 1 44.074 3 Kunststoffschraube 4,0 x 25 8 43.425 4 Deckel für Klemmkasten 1 44.075 2 6 Hutschiene für Verteilerkasten 1 44.125 7 Durchgangsklemme grau 18 44.047 8 Durchgangsklemme grün/gelb 3 44.048 9 Querbrücker 24 A 6 44.047 1 10 Entstörkondensator 1 44.124 11 Blechschraube 3,9 x 9,5 7 12.172 14 Kunststoffschraube 4 x 60 4 43.420 18 Zündkabel mit Stecker 1 44.114 19 PG-Verschraubung PG 16 2 41.419 1 20 PG-Verschraubung PG 11 5 41.419 22 Haltesockel für Entstörglied 1 44.178 23 Abdeckplatte für Durchgangsklemme 1 44.047 2 24 Abdeckplatte für Sicherungsklemme 1 44.166 1 25 Halteklemme für Feinsicherung 1 44.166

25.1 Feinsicherung 3,15 A träge 1 44.166 3 26 Abdeckkappe Überstromauslöser 1 44.154 27 Schraube M 4 x 12 2 41.089 1 28 Dichtung für Übertemperaturauslöser 1 44.157 29 Übertemperaturauslöser 2 44.169 30 Deckel für Übertemperaturauslöser 2 44.182 31 Dichtung für Deckel Übertemperaturauslöser 1 44.182 1 32 Dichtung für Deckel Klemmkasten 1 44.075 3

Terminal box and transformer

Page 38

Connections

Page 39

Pos. Description Qty Order No.

1 Aggregathalterung 1 44.013 2 Halteblech Sicherheitsblock 1 44.095 3 Innensechskantschraube M 12 x 45 4 40.504 4 Elastic-Stop-Mutter M8 4 41.410 5 Unterlegscheibe 8,4 DIN 9021 7 41.409 6 Innensechskantschraube M 8 x 30 3 41.036 1 7 Schlauchschelle 7 - 10 1 44.054 8 Schlauchtülle 3/8" x 6 1 44.029 9 Schlauchtülle 1/4" x 6 3 44.053 10 Schlauchschelle 10-16 3 41.046 3 11 Waschmittelsaugschlauch 1 44.055 12 Verschlußschraube 1/2" AG mit 1/4" IG 1 44.121 13 Einschraubwinkel R1/4" IG/AG 4 40.121 14 O-Ring 13 x 2,6 1 13.272 15 Druckschalter (schwarz) kpl. mit Kabel 0,59 m 1 44.120

15.1 Druckschalter (rot) kpl. mit Kabel 0,49 m 1 44.120 1 16 By-Pass- Verbindungsschlauch 1 44.097 17 Schwingmetall 30 x 30 4 44.227 18 Klemmhülse 12 mm 2 40.074 19 Ermetomutter 12 mm 2 40.075 20 Einschraubwinkelverschraubung 3/8" x 12 3 44.092 21 Ermetorohr Pumpenausgang 1 44.098 22 Elastic-Stop-Mutter M 6 3 14.152 1 25 Hochdruckschlauch 1 44.093 26 Innensechskantschraube M 6 x 30 2 43.037 27 Sauganschluß 3/8" AG x 3/4" AG 1 41.016 28 Schlauchtülle für Sauganschluß 1 44.126 1 29 Druckmessleitung 1 44.102 30 Einschraubverschr. 1/8" x 6 mm 1 40.591 1 31 Bypass Schlauch Sicherheitsventil 1 44.104 33 Schlauchverschraubung 3/4" x 19 1 44.122 34 Schlauchschelle 20 - 32 2 44.054 1 35 Gummidämpfer 2 43.419 36 Ansaugschlauch 1 44.096 37 Saugglocke mit Sieb 1 15.038 5

Kränzle therm 895 / 1165

Page 40

Transmission unit

Page 41

Kränzle therm 895 / 1165

Pos. Description Qty Order No.

1 Ölgehäuse 1 40.501 4 Innensechskantschraube M 8 x 25 6 40.053 5 Sicherungsscheibe 6 40.054 6 Flachdichtung 1 40.511 7 Öldichtung 20 x 38 x 7 3 40.044 1 8 Wellenscheibe 1 40.043 9 Axial-Rollenkäfig 1 40.040 10 AS-Scheibe 1 40.041 11 Taumelscheibe 9,5° bei 895 400V / 50Hz 1 40.042 1-9,5

11.1 Taumelscheibe 12,0° bei 1165 400V / 50Hz 1 40.042 1-12,0

11.2 Taumelscheibe 8° bei 895 3x 220V / 60Hz 1 40.042 1-8,0

11.3 Taumelscheibe 10,4° bei 1165 3x 220V/60Hz 1 40.042 1-10,4 12 Plungerfeder 3 40.506 13 Federdruckscheibe 3 40.510 14 Plunger 20 mm (lang) 3 40.505 15 Sprengring 3 40.048 16 O-Ring 14 x 2 2 43.445 17 Verschlußschraube M 18 x 1,5 1 41.011 18 Flachdichtung 1 41.019 3 19 Deckel 1 40.518 20 Innensechskantschraube M 5 x 12 4 41.019 4 21 Ölmeßstab 1 42.520 22 Stützscheibe für Plungerfeder 3 40.513 23 Einschraubwinkel 3/8" x 3/8" 1 44.127 24 Ölablasschlauch 1 44.128 1 25 Kupferring 3 14.149 26 Verschlußkappe 1 44.130

Page 42

Valve housing

Pos. Description Qty Order No.

1 Ventilgehäuse 1 40.502 1 2 O-Ring 18 x 2 6 40.016 3 Einlaß- / Auslaß- Ventil 6 42.024 4 O-Ring 21 x 2 6 42.025 5 Ventilstopfen 6 42.026 6 Sicherungsring 4 40.032 7 Innensechskantschraube M 12 x 45 4 40.504 13 Gewebemanschette 3 40.023 14 Backring 20 mm 6 40.025 15 O-Ring 31,42 x 2,62 3 40.508 1 16 Leckagering 20 x 36 x 13,3 3 40.509 17 Cu-Dichtring 21 x 28 x 1,5 1 42.039 18 Gummimanschette 3 40.512 19 Verschlußschraube R 1/2" 1 42.032 20 Distanzring mit Abstützung 3 40.507 21 Cu-Dichtring 17 x 22 x 1,5 1 40.019 22 Verschlußschraube R 3/8" 1 40.018 23 Druckring 20 mm 3 40.021 24 Zwischenring 3 40.516

Reparatur - Satz Manschetten und Messingteile

40.065 1

bestehend aus: 3x Pos. 13; 6x Pos. 14; 3x Pos. 15; 3x Pos. 16; 3x Pos. 18; 3x Pos. 20; 3x Pos. 23

Reparatur - Satz Manschetten 40.517

bestehend aus: 3x Pos. 13; 6x Pos. 14; 3x Pos. 15; 3x Pos. 18; 3x Pos. 23

Page 43

Kränzle therm 895 / 1165

Motor

Pos. Description Qty Order No.

1 Stator 112 5,5 kW 400V / 50Hz 1 40.540

1.1 Stator 112 3x 220V / 60 Hz 1 40.541 2 A-Lager Flansch 1 40.530 3 Rotor 112 1 40.531 4 Lüfterrad BG112 1 40.532 5 Lüfterhaube BG 112 1 40.533 6 Klemmkasten 1 40.534 7 Flachdichtung 1 43.030 8 Lüsterklemme 2,5 mm² 4-polig 1 43.031 1 9 PG-Verschraubung PG 13,5 1 40.539 10 Kegelrollenlager 31306 1 40.103 11 Öldichtung 35 x 47 x 7 1 40.080 12 Paßfeder 8 x 7 x 32 1 40.104 13 Kugellager 6206 - 2Z 1 40.538 14 Innensechskantschraube M 6 x 30 4 43.037 16 Blechschraube 2,9 x 16 1 43.036 17 Vierkantmutter M 5 2 41.416 18 Schraube M 5 x 14 2 40.536 19 Schraube M 4 x 12 4 41.489 20 Schelle für Lüfterrad BG112 2 40.535 21 Schraube M 4 x 12 4 41.489 22 Erdungsschraube kpl. 1 43.038

Page 44

Kränzle therm 895 / 1165

Pressure switch

Pos. Description Qty Order No.

1 Gehäuse (schwarz) 1 15.007

1.1 Gehäuse (rot) 1 15.007 1 2 Deckel (schwarz) 1 15.008

2.1 Deckel (rot) 1 15.008 1 3 Gehäuse Steuerkolben 1 15.009 4 Steuerkolben 1 15.010 5 Ausgangsteil R 1/4" AG 1 15.011 6 Parbaks 7 mm 1 15.013 7 O-Ring 5 x 1,5 1 15.014 8 Scheibe 1 15.015 9 Edelstahlfeder 1 15.016 10 O-Ring 12,3 x 2,4 1 15.017 11 Mikroschalter 1 15.018 12 Anschlußkabel 0,59 m 1 44.131

12.1 Anschlußkabel 0,49 m 1 44.131 1 13 Gummimanschette für PG 9 1 15.020 14 Scheibe für PG 9 1 15.021 15 Druckschraube PG 9 1 15.022 16 O-Ring 44 x 2,5 1 15.023 17 Blechschraube 2,8 x 16 6 15.024 18 Schraube M 4 x 20 2 15.025 19 Mutter M 4 2 15.026

Page 45

Gun

Pos. Description Qty Order No.

1 Ventilkörper mit Handgriff 1 12.294 2 Schutzhülse 1 12.295 3 Abdeckschutz 1 12.296 4 Betätigungshebel 1 12.298 5 Sicherungshebel 1 12.149 6 Abschlußschraube M 16 x1 1 12.247 7 Stopfen 1 12.287 8 Gewindeführungshülse R 1/4" AG 1 12.250 9 Aufsteuerbolzen 1 12.284 10 Stift 1 12.148 11 Lagernadel 1 12.253 12 Edelstahlfeder 1 12.246 13 Edelstahlkugel 1 12.245

14 Edelstahlsitz 1 13.146 15 O-Ring 11 x 1,44 1 12.256 16 O-Ring 3,3 x 2,4 1 12.136 17 Blechschraube 3,9 x 8 4 12.297 18 Druckstück 1 12.252 19 Rohr kunststoffumspritzt bds. R 1/4" AG 1 15.004 5 20 Überwurfmutter ST 30 M22 x 1,5 IG 1 13.276 1 21 Außen-Sechskant-Nippel R 1/4" IG 1 13.277 1 22 O-Ring 9,3 x 2,4 1 13.273 23 Aluminium-Dichtring 4 13.275 24 O-Ring 15 x 1,5 1 12.129 1 25 Sicherungsring 1 12.258 51 Düsenschutz 1 26.002 52 Rohr 500 mm; bds. R1/4" 1 12.385 1 53 ST 30 Nippel M 22 x 1,5 / R1/4" m. ISK 1 13.370 54 Flachstrahldüse 25045 (bei therm 895) 1 D25045

54.1 Flachstrahldüse 2507 (bei therm 1165) 1 D2507

Starlet-Pistole kpl. mit Verlängerung 12.320 2 Rep.-Satz "Starlet II" 12.299

bestehend aus je 1x Position: 13, 9, 10, 15, 14

Page 46

Hose drum

(Special accessory)

Supplementary Parts: 44.152

Page 47

Kränzle therm 895 / 1165

Pos. Description Qty Order No.

1 Seitenschale Schlauchführung 1 40.302

2 Seitenschale Wasserführung 1 40.301

3 Trommel Unterteil 1 40.304

4 Trommel Oberteil 1 40.303

5 Innensechskantschraube M 4 x 25 4 40.313

6 Lagerklotz mit Bremse 1 40.306

7 Lagerklotz links 1 40.305

8 Klemmstück 2 40.307

9 Kunststoffschraube 5,0 x 20 12 43.018

10 Antriebswelle 1 40.310

11 Welle Wasserführung 1 40.311

12 Elastic-Stop-Mutter M 4 4 40.111

13 Handkurbel 1 40.309

14 Verriegelungsbolzen 1 40.312

15 Scheibe MS 16 x 24 x 2 1 40.181

16 Wellensicherungsring 22 mm 2 40.117

17 Wellensicherungsring 16 mm 1 40.182

Spare part list KRÄNZLE therm

Hose reel

Pos. Description Qty Order No.

20 Parbaks 16 mm 2 13.159

21 Sicherungsscheibe 6 DIN6799 1 40.315

22 Schraube M 5 x 10 1 43.021

23 Drehgelenk 1 40.167

25 Distanzring 1 40.316

27 O-Ring 6,86 x 1,78 1 40.585

28 Anschlußstück 1 40.308

33 O-Ring 6 x 1,5 1 13.386

34 Stopfen M 10 x 1 1 13.385

35 Haltebügel 1 44.143

36 Gummistopfen 2 40.208 1

37 Schloßschraube M 8 x 40 2 44.159

38 Elastic-Stop-Mutter M 8 2 41.410

40 Überwurfmutter 1 13.276 2

42 O-Ring 9,3 x 2,4 4 13.273

44 Verbindungsschlauch NW 8 1 m 1 44.160

45 Hochdruckschlauch NW 8 20 m 1 41.083

Page 48

NOTES

Page 49

I. Kränzle GmbH Elpke 97 . 33605 Bielefeld

EC declaration of conformity

as defined by machinery directive 89/392/EEC Annex II A

Hochdruckreiniger

High-pressure-cleaners

Nettoyeurs À Haute Pression

Herewith we declare that Kränzle therm 895, 1165

complies with the following 91/368 EWG Anh. I Nr. 1 provisions applying to it 73/23 EWG

79/113 EWG 81/1051 EWG 89/336 EWG

Applied EN 292 T 1 und T 2 harmonized standards EN 60 204 T 1 in particular EN 50 082-2

EN 61 000 3-2 3-3

Applied national technical DIN VDE 0700 Teil 265 standards and specifications DIN EN 60555 in particular DIN EN 60335-1

TRD 801 ZH 1/406

Notified body

within the TÜV Hannover

meaning of Annex VII engaged for

- safe keeping of the file as defined by Annex VI

- verification of correct application of harmonized standards and certification of adequacy of the file as defined by Annex VI

- EC type-examination (EC type-examination certificate No. ...)

Bielefeld, den 10.10.97

(Geschäftsführer)

Page 50

All lines connected

Hose clamps tight

Screws all installed and tightened

Ignition cable plugged in

Visual check carried out

Brake function checked

Sealing check:

Float box filled and checked

Water inlet checked for tightness

Float valve function checked

Machine checked for tightness under pressure

Flow controller function checked

Electrical check:

Earth line checked

Current intake

Operating pressure:

Switch-off pressure:

Steam phase checked

Chemical valve checked

Start/Stop automatic and re-run delay checked

Inspection Sheet

Custumer:____________________

Mixing facility: MEKU Number of slots: 6

Diameter of hole: 22 mm

Page 51

Safety equipment sealed with lacquer

Name of inspector:_____________________

Date:_________________________

Signature:_____________________

Thermostat function checked

Fuel warning switch checked

Burner function checked:

Water temperature reached: °C

Fuel pressure: bar

Measured soot count:

Result of emissin analysis:

Kränzle therm 895 / 1165

0123

8 8,5 9 9,5 10 10,5 11,511 12

72 74 76 78 80 82 84 86 88 90

Page 52

___________

Date

Performed by________________________

Stamp/signature

___________

Date

Performed by________________________

Stamp/signature

Inspection log

1st Inspection

Performed by Kränzle as per the inspection record supplied with the machine

2nd Inspection

6th Inspection

5th Inspection

___________

Date

Performed by________________________

Stamp/signature

4th Inspection

___________

Date

Performed by________________________

Stamp/signature

3rd Inspection