Operating manual
High pressure cleaners
quadro 599 TS T
150 bar / 2175 psi
quadro 799 TS T
180 bar / 2600 psi
quadro 899 TS T
150 bar / 2175 psi
- GB -
Read and conform safety instructions before use!
Keep instructions in a safe place for later use and
pass them on to any future user.
www.kraenzle.com
Technical data
Technical
data
Operating pressure,
steplessly adjust.
max. permissible
overpressure
Water output
at 0 bar
at nominal pressure
Nozzle size
(Flat jet)
(Dirt killer)
Volume
Water tank
max. inlet water
temp. to water tank
Direct suction height
Hose drum
High pressure hose
Electrical ratings
Motor speed adjust.
Connect.wattage Inp.
Output
Weight (incl. access.
with empty water tank)
Dimensions incl. handle
L x W x H in mm
Sound level acc. to DIN
45 635 (reg. working place)
with dirtkiller
Guaranteed sound level L
Vibrations at lance
Recoil at lance
Order n°
*1
*2
WA
10 - 150 bar
165 bar
10,0 l/min
9,5 l/min
25035
035
10 l
max. 60 °C
2,5 m
ja
20 m
230 V/50 Hz
14 A
1400 U/min
P1: 3,2 kW
P2: 2,3 kW
60 kg
780 x 395 x 870
88 dB (A)
90 dB (A)
88 dB (A)
ca. 20 N
2,0 m/s²
40.431
quadro 799 TSTquadro 599 TST quadro 899 TST
10 - 180 bar
200 bar
14,0 l/min
13,0 l/min
25045
045
10 l
max. 60 °C
2,5 m
ja
20 m
400 V/50 Hz
8,5 A
1400 U/min
P1: 5,5 kW
P2: 4,0 kW
60 kg
780 x 395 x 870
88 dB (A)
90 dB (A)
88 dB (A)
ca. 20 N
2,1 m/s²
40.432
780 x 395 x 870
10 - 150 bar
170 bar
15,0 l/min
14,5 l/min
25060
060
10 l
max. 60 °C
2,5 m
ja
15 m
400 V/50 Hz
8,5 A
1400 U/min
P1: 5,5 kW
P2: 4,0 kW
60 kg
88 dB (A)
90 dB (A)
88 dB (A)
ca. 22 N
2,1 m/s²
40.434
Permissible tolerance for gures ± 5 % in acc. with VDMA uniform sheet 24411
*1
Min. water quantity to be supplied to the high pressure cleaner!
(2 - 8 bar admission pressure)
Direct suction is possible through by-passing of water tank!
*2
(see page 5)
2
Description
Dear customer
We would like to congratulate you on your new high pressure cleaner with integrated water tank and to thank you for the purchase.
To ease your introduction to the use of the cleaner, we have provided the following
pages of explanations, tips and hints, which we ask you to read before using it for
the rst time.
The equipment will assist you professionally in all cleaning tasks, e.g.:
- facades
- agstones
- terraces
- vehicles of all types
- stables
- machines etc.
- barrels and containers
- channels
Contents Page
Technical data .................................................... 2
Construction and components ................................4
Water system ..........................................................5
Detergent / caring system .......................................5
Lance and spay gun ................................................5
High pressure hose and spray device .....................6
Unloader valve - safety valve ..................................6
Delayed motor cut-out .............................................7
Safety cut-out ..........................................................7
Setting up / Location ...............................................7
Electrical connection ...............................................8
Brake .......................................................................9
Brief operating instructions......................................9
This is what you’ve purchased ...............................10
Preparation for use.................................................11
External suction......................................................13
When using detergents ..........................................14
To shut down the pump / Frost protection ..............14
Safety notes „This is prohibited !“...........................15
Additional accessories ...........................................18
Small repairs ..........................................................20
Spare parts lists .....................................................22
Wiring diagram .......................................................42
General rules / oil change / guarantee ...................44
Declaration of conformity .......................................45
Inspection report ....................................................46
3
Description
10
2
1
9
8
7
4
quadro 599
230V/50Hz
quadro 799
quadro 899
400V/50Hz
5
3
6
Connection principle
The KRÄNZLE quadro 599 TST , 799 TST and 899 TST- high pressure cleaners are
mobile machines with hose drum and 20m industrial hose.
The connection principle can be seen from the illustration.
Components
1 Water inlet connection with lter
2 Cover for water tank
3 High pressure pump
4 Press. gauge with glycerin lling
5 Unloader valve - safety valve
4
6 Detergent valve
7 High pressure hose
8 Spray gun
9 Interchangeable lance with at jet
nozzle and nozzle protection
10 Interchangeable lance with dirtkiller
Description
Water system
The water must be lead to the high pressure cleaner under pressure (2 – 8 bar
ad-mission pressure). A oat valve regulates the water inlet. Then, the water is
sucked by the high pressure pump from the water tank and supplied to the lance
under the set pressure. The high pressure jet is formed by the nozzle at the end of
the lance.
Detergent and caring system
The high pressure pump can also suck a detergent/caring
agent and mix it with the high pressure jet. The additive
is sucked through the pump and brought in with the set
pressure.
Insert the detergent hose into the detergent container and
open the detergent valve (6). The detergent must have
the ph-value 7-9 neutral.
The detergent discharges with the water at the high pressure nozzle.
Only open the dosing valve, if the chemistry sieve is
placed in a liquid. Sucked air leads to destruction of the
pump seals !!!
The rules concerning the environment, refuse and
ground water protection must be complied with!
6
Lance with spray gun
The machine can only be operated when the safety trigger is squeezed.
When the lever is squeezed, the spray gun opens. The liquid is then pumped
to the nozzle. The spray pressure increases and quickly reaches the selected
operating pressure. For the deairing of the system open and close the gun quickly
a few times. When the trigger is released, the trigger gun closes and any further
spraying of liquid from the lance is stopped and the pressure gauge must show 0
bar.
The increase in pressure when the trigger gun is closed causes the unloader
valve-safety valve to open. The pump remains switched on and continues to pump
liquid through the pump at reduced pressure. When the spray gun is opened, the
unloader valve - safety valve closes and the pump ressumes spraying from the
lance with the selected operating pressure.
The spray gun is a safety device. Repairs should only
be performed by qualied persons. Should replacement
parts be required, use only components authorized by
the manufacturer.
5
Description
High pressure hose and spraying device
The high pressure hose and spraying device supplied with the machine are made
of high grade material. They are also optimized for the machine and marked as
required by the appropriate regulations.
If replacement parts are required, only such parts that are authorized
by the manufacturer and which bear the markings required by the
appropriate regulations may be used. The high pressure hose and
spraying device must be connected in a pressure-tight manner.
The high pressure hose may not be driven over, pulled excessively or
twisted. Hose lines are wear parts. Guarantee is accepted only for ma-
nufacturing errors, not for external damages.
High pressure hose lines and spraying equipment must not be repaired, but replaced by a new hose or spraying equipment.
Unloader valve - safety valve
The unloader valve - safety valve protects the machine from a build up of excess
pressure, and is designed not to permit an excess pressure to be selected for
operation. The limit nut on the handle is sealed with a spray coating.
The operating pressure and spray rate can be steplessly
adjusted by turning the handle.
Replacements, repairs, new adjustments and sealing
should only be performed by qualied persons.
Take care that all screw connections are pressure-tight. A
leakage of gun, high-pressure hose or hose drum has to be
repaired at once. Leakages lead to an increased wear and
to the destruction of the delayed motor cut-out.
Operator’s task:
Prior to each usage of this liquid spraying device, the operator is obliged to check if all safety relevant parts are in
perfect working condition. (e.g. safty valves, high-pressure
hose, cables and connections, spraying devices, etc. )
6
Description
Delayed motor cut-out
Frequent, work-necessitated switching on and off of motors on
machines of this size puts a heavy load on the power network and
causes increased wear on internal electrical parts. Therefore the
motor of the new KRANZLE device only switches off 30 seconds after closing the
gun and then goes to stand still. By opening the gun, the device is started again.
Safety cut-out
If the device is accidentally not turned off after use or the pistol is not used for 20
minutes, the device automatically goes into the safety state via deactivating. By
operating the main switch again, the device is activated again.
Replacements and inspection work should only be performed by quali-
ed persons when the machine is disconnected from the
power supply, i.e. the plug pulled out from the electrical
socket.
Setting up
Location
Neither set up and operate the machine in rooms where there is a risk
of re or explosion nor put it into puddles. Do not use the machine under
water. The device must not stand in the spray area of the high pressure jet.
CAUTION !
Never suck in liquid containing solvents such as paint thinners, petrol,
oil or similar liquid matter. Pay attention to the instructions of
the manufacturers of the cleaning agents. The seals in the
machine are not resistant to solvents! The spray of solvents is inammable, explosive and poisonous.
CAUTION !
When running your high pressure cleaner with hot water of 60° C
raised temperatures occur. Do not touch the machine without
safety gloves!
7
Description
quadro 599
230V/50Hz
quadro 799
400V/50Hz
Electrical connection
The machine is supplied with an electrical power cord with plug.
The mains plug must be tted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action
fuse on the mains side.
KRÄNZLE quadro 599 TST = 230 Volt / 50 Hz
KRÄNZLE quadro 799 TST = 400 Volt / 50 Hz
KRÄNZLE quadro 899 TST = 400 Volt / 50 Hz phase-sequence not signicant)
When using an extension cable, this must have a grounded lead which is properly
connected to the socket. The conductors in the extension cable must have a mini-
mum cross section of 1.5 mm². Plug connections must be of a spray-proof design
and may not be located on a wet oor.
CAUTION !
The use of extension cables which are too long may lead to malfunctions and start
up difculty. If the extension cable is longer than 10m it must have a min. cross
section of 2.5mm².
When using a cable drum, always keep the cable wound as far as possible.
8
Description
Brake
Brake appliedBrake not applied
Brief operating instructions:
1. Connect high pressure hose with spray gun.
2. Connect to suitable water supply.
3. Connect current
(quadro 599: 230V/50Hz AC;
quadro 799 , 899: 400V/50Hz three-phase current).
4. Switch on machine and start cleaning.
5. After having completed the cleaning process, put main switch in zero position and by opening the gun, reduce the pressure in the high pressure
hose.
Then, the high pressure hose can be rolled up.
- Only use clean water ! Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company.
Because of the water tank, the device can be connected to any drinking water line
without worries.
9
This is what you’ve purchased:
www.kraenzle.com
1. Dirtkiller
Lance with nozzle
protection and high
pressure nozzle
Flat jet 25°
2. Spray gun M2000
with insulated handle
and screw connection
3. KRÄNZLE - High pressure cleaners
quadro 599 TST and quadro 799 TST with hose drum and
20 m HP hose NW 6 with steel reinforcement
4. Operating manual
5. HP hose 20 m NW 6
with hose drum
6. Collapsible crank
for hose drum
(already installed)
7. Plug-in connection of
water inlet parts and
lter (already installed)
10
Preparation for use
To control the high pressure cleaner
put
1. the foot against the tilt bases and
2. then pull the device towards you.
1. Check oil level.
There are two
possibilities for checking the
oil level of the pump:
a) Oil must be visible in the viewing
window
b) The oil level must be between the two
markings on the oil dip stick.
To check the oil level, loosen the oil cover screw and take
out the oil dip stick. The oil level must be between the two
markings.
b
a
11
Preparation for use
2. Connect the high pressure lance
or dirtkiller to the spray gun.
3. Unroll hose without kinks and connect with handgun and pump. Use
max. 20 m HP hose.
4. Connection of high pressure
hose from device to lance.
12
Preparation for use
5. The machine must be connected to the water line
with cold water or up to 60° C warm water (see
page 2).
The hose cross section must be at least 3/4" =
16 mm (free passage). Filter 1 must always be
clean.
Please make sure that the lter is clean before
using your high pressure cleaner.
CAUTION !
When running your high pressure cleaner
with hot water of 60° C raised temperatures occur.
Do not touch the pump without safety gloves!
External suction
1
Undercarriage Undercarriage
If water is to be sucked from an external container for the high pressure cleaner,
the connection hose between the high pressure pump and the water tank must be
screwed off and the suction hose must be connected via a double nipple 3/4“ (Order
no.: 46.004) to the connection hose.
Make sure that the water is clean. Use the Kränzle suction hose with suction lter.
(Order no. 15.038 3)
Maximum suction height 2.5 m, maximum water
temperature for direct suction: 60°C
(see technical data on page 2)
13
To shut down the pump
When using detergents
Put chemistry sieve number 5 into the detergent container. Open the detergent valve (6),
then the detergent is sucked in. When closing
the detergent valve, the chemistry supply is
automatically closed. Allow detergent to act
and then wash off. (see page 5).
Note that you must always comply
with the instructions provided by
the manufacturer of the detergent
(e.g. safety clothing) and the water
protection regulations!
Only open the valve, if the chemistry
sieve is in a liquid. Sucked in air leads
to the destruction of the pump seals !!!
Damages to the pump caused by sucked in air are
not covered by the guarantee.
5
To shut down the pump:
1. Switch off the machine. Device switch to „0“ position.
2. Cut off the water supply.
3. Open the spray gun briey until the pressure is released.
4. Apply the safety catch on the spray gun.
5. Remove the water hose and spray gun.
6. Pull the plug from the socket.
7. Winter: store the pump in rooms above 0°C.
8. Clean the water lter.
6
14
Safety notes
Frost protection
Normally after operation, there is still some water in the device. Thus, you must take
special measures to protect the device from frost.
- Completely drain the device
For this purpose, separate the device from the water supply. Then, turn on the main
switch and open the gun. Now, the pump presses the remaining water from the
water tank and the pump. However, do not allow the device to operate without water
for longer than one minute.
- Fill the device with antifreeze agent
If the device is not operated for longer periods, especially over the winter, you
should pump an antifreeze agent through the device. For this purpose, ll the
anti-freeze agent into the water box and turn on the device. Wait with opened gun,
until the agent comes from the nozzle.
However, the best way to protect the device from frost is
to store it at a frost-free location.
As to the recoil see notice on page 2!
Apply the safety catch on the spray
gun after each use, in order to prevent
unintentional spraying!
15
This is prohibited !
Never direct the water jet at
people or animals !
Do not damage the power cable
or repair it incorrectly!
16
Never pull the high pressure
hose if it has formed kinks or
“nooses”!
Never pull the hose over sharp
edges !
This is prohibited !
Never allow children to use
the high pressure cleaner !
Never direct the water jet at the
machine itself !
Never direct the water jet at a
power socket !
17
Additional accessories for ...
Rotary scrubbing brush
Order No. 41.050 1
Drain and pipe cleaning
hose
10 m - Order No. 41.058.1
15 m - Order No. 41.058
Environmental, refuse disposal and water protection
regulations must be observed when using the accessories!
(on demand)
Guarantee
The guarantee is only valid for material and manufacturing errors.
Wearing does not fall within this gurantee.
The instructions in our operating manual must be complied with. The operating
instructions form part of the guarantee. The Guarantee is void if other parts are
used than genuine Kränzle accessory parts or genuine Kränzle spare parts.
For high-pressure cleaners sold to the user the guarantee period is 24 month.
For high-pressure cleaners sold for industrial use the guarantee period is 12
month. In the case of a guarantee please contact your dealer or authorized
seller delivering accessories and your purchase receipt. You can nd them in the
internet under www.kraenzle.com.
The guarantee is also void if the machine is used with exceeding the temperature
and speed limits, a voltage below the required rating, with less than the required
amount of water or with dirty water. Pressure gauge, nozzle, valves, sleeves, high
pressure hose and spray equipment are wear parts and are not covered by the
warranty.
18
... further combination possibilities
Car cleaning, glass, caravan, boat etc.:
rotary washing brush with 40 cm extension
and ST 30 nipple M22 x 1.5
Cleaning pipes, channels and drains: pipe
cleaning hose with KN nozzle and ST 30
nipple M22 x 1.5
Cleaning cars and all smooth surfaces:
brush with ST 30 nipple M22 x 1.5
Rotary point sprayer for extreme soiling:
Turbokiller with 40 cm extension and ST 30
nipple M22 x 1.5
19
Small repairs ...
The nozzle is blocked!
No water but the gauge shows full pressure !
Rinse the hose through
rst.
remove the lance and clean
the nozzle.
Insert pointed object
into the hole and pull
the cap back!
You should now have
a powerful
stream of
water,
Straighten a paper
clip and clean the nozzle.
but if you
only get a few
drops of water
from the
lance
Using the at spray lance you
only have to clean the front
nozzle.
Check visually whether the
nozzle is clean.
20
Now it works as well
as before.
do it yourself !
Nozzle dirty or sticky!
Pressure gauge does not show full pressure
Water comes out in spurts.
If you do not use the high-pressure cleaner for some time the valves can stick
The high-pressure hose vibrates
When a valve is
blocked,
Open the valve
with a socket
wrench...
and remove the
dirt from the valve
- the valve inside
must be closed.
the gauge
shows little
pressure or
no pressure
at all
and remove the
valve screw, the
valve and the
o-ring.
Replace the rubber o-ring.
or the high
pressure
hose vibra-
tes!
Straighten a
paper clip...
Retighten the
valve screw
...and repeat
on all 6
valves.
Now it works
as well as
before!
21
Complete Assembly
22
quadro 599 TST - 899 TST
41.3 Schmutz-Killer 06 bei quadro 899 TST 1 46.150 2
25.1 Netzanschlusskabel 8m 1 44.036
Drehstrom (quadro 799/899 TST)
26 Schlauchtrommel kpl. 1 46.081
27 Chemiesaugschlauch (Gewebe) mit Filter 1 42.621
28 Gewebeschlauch 0,4m 1 42.622
29 Schlauchklemme 8 - 12 2 44.054 5
30 Gehäuse Waschmittelventil 1 44.145
31 O-Ring 5 x 1,5 (Viton) 1 44.150
32 O-Ring 28,24 x 2,62 1 44.149
33 Regulierkolben Chemieventil 1 44.147
34 Edelstahlfeder 1,8 x 15 x 15 1 44.148
35 Deckel für Chemieventil 1 44.146
36 Blechschraube 3,5 x 16 3 44.161
37 Blechschraube 3,5 x 19 2 44.162
38 Drehgriff Chemieventil mit Blendkappe 1 44.151
39.1 Lanze mit Flachstrahldüse für 599 TST 1 12.392 2-M20035
39.2 Lanze mit Flachstrahldüse für 799 TST 1 12.392 2-M20045
41.2 Schmutz-Killer 045 bei quadro 799 TST 1 46.150 1
39.3 Lanze mit Flachstrahldüse für 899 TST 1 12.392 2-D2506
40 Pistole M2000 1 12.480
41.1 Schmutz-Killer 035 bei quadro 599 TST 1 46.150
49 Wasserlter 1 42.633
50 Aufnahme Bremse 1 46.042
51 Schraube 5,0 x 20 3 43.018
42 Hochdruckschlauch 20 m NW6 1 43.416 1
quadro 599, 799 TST
42.1 Hochdruckschlauch 15 m NW8 1 44.879
quadro 899 TST
43 O-Ring 13 x 2,6 2 13.272
44 Verbindungsschlauch 1 46.032
47 Rückschlagventil für Chemiesaugschl. 1 44.240
48 Chemieventil Kpl. Pos. 30-37 1 44.052
52 Scheibe 19 mm 6 43.830
Complete assembly
Spare parts list KRÄNZLE quadro 599 TST - 899 TST
20 Lanzenhalter 2 42.610
21 Blechschraube 3,9x13 DIN7981 5 41.078
22 Fahrgestell incl. Pos. 50, 51, 52 1 46.001
Motor-Pumpe ohne Elektrik
No Description Qty. Ord.-No No Description Qty. Ord.-No
1.1 für quadro 599 TST 1 46.085 1
1.2 für quadro 799 TST 1 46.085 2
1.3 für quadro 899 TST 1 46.085 3
Motor-Pumpe mit Elektrik
1.4 für quadro 599 TST 1 46.086 1
1.5 für quadro 799 TST 1 46.086 2
1.6 für quadro 899 TST 1 46.086 3
2 Schubbügel 1 46.033
3 Schraube M6x35 DIN6912 8 46.024
4 Scheibe 6,4 DIN125 4 50.189
5 Wasserkasten 1 46.026
6 Lanzenablage 1 46.028
7 Kabelaufwicklung unten 1 42.611
8 Zugentlastung 1 43.431
9 Blechschraube 3,5 x 12 2 40.290
10 Kunststoffschraube 5,0 x 30 2 41.412
11 Lanzenständer 1 46.021
12 Rohrstopfen dm25 1 46.022
13 Scheibe 8,4 DIN125 4 50.186
14 Kabelaufwicklung oben 1 42.612
15 Gummipuffer 30 x 20 4 46.023
17 Federstecker 4 40.115 1
18 Radkappe 4 46.011
19.1 Frontplatte quadro 599 TST 1 46.014 1
19.2 Frontplatte quadro 799 TST 1 46.014 2
16 Rad d250 4 46.010
19.3 Frontplatte quadro 899 TST 1 46.014 3
24 Elastic-Stop-Mutter M8 4 41.410
23
25 Netzanschlusskabel 5,75m 1 41.092
Wechselstrom (quadro 599 TST)
Water inlet and brake
24
quadro 599 TST - 899 TST
Spare parts list KRÄNZLE quadro 599 TST - 899 TST
Water inlet and brake
No Description Qty. Ord.-No
1 Revisionsdeckel 1 46.027
2 Dichtung für Revisionsdeckel 1 46.030
3 Sterngriffschraube M6 1 46.031
4 Schwimmerventil 1 46.250
5 Mutter R3/4“ 1 46.258
6 Kunststoffschraube 5x14 1 43.426
7 Scheibe 5,3 DIN9021 1 50.152
8 Zugfeder 1 46.020
9 Deckel Bremse 1 46.016
10 Hebel Bremse 1 46.017
11 Sternschraube M8 1 50.168
12 Schraube 3,5x14 4 44.525
13 Schelle 2 43.431
14 Bolzen für Bremse 1 46.018
15 Dichtung für Schwimmerventil 1 46.261
16 Bundschraube 1 46.019
17 Einströmschlauch 1 46.043
Bremse kpl. 46.080
bestehend aus: Pos. 6-14
25
Pump motor
14
26
10 11
39
31
30
41
42
33
5
4 1920
36
-5
34
32
18
40
38
37
2
7
22
29
28
24
23
41
26
12
1
13
3
quadro 599 TST
Spare parts list KRÄNZLE quadro 599 TST
Pump motor
No Description Qty. Ord.-No
1 Stator BG100 2,3kW 230V / 50Hz 1 40.720
2 A-Lager Flansch 1 40.700
3 Rotor BG100 230V / 50Hz 1 40.703 1
4 Lüfterrad BG100 1 40.702
5 Lüfterhaube BG100 1 40.701
7 Flachdichtung 1 43.030
10 Schrägkugellager 7306 1 40.704
11 Öldichtung 35 x 47 x 7 1 40.080
12 Passfeder 8 x 7 x 28 1 40.459
13 Kugellager 6206 - 2Z 1 40.538
14 Innensechskantschraube M 6 x 30 4 43.037
18 Innensechskantschraube M 5 x 12 4 41.019 4
19 Schraube M 4 x 12 4 41.489
20 Schelle für Lüfterrad BG100-112 1 40.535
22 Erdungsschraube kpl. 1 43.038
23 Schalter 14,5 A Drucktasten 1 46.046
24 Kunststoffschraube 4,0 x 16 4 43.417
26 Kunststoffschraube 5,0 x 25 6 41.414
28 Kunststoffschraube 3,5 x 20 2 43.415
29 Lüsterklemme 5-pol. 1 43.326 1
30 Schütz 230V 50/60 Hz 1 46.005
31 Schaltkasten Unterteil 1 46.012
32 Schaltkasten Deckel 1 46.013
33 Steuerplatine Abschaltverz. 230V / 50Hz 1 42.564
34 Klemmrahmen mit Schalterabdichtung 1 43.453
36 Blechschraube 3,5 x 14 2 44.525
37 PG 16-Verschraubung 1 41.419 1
38 Dichtung für Schaltkastendeckel 1 46.013 1
39 Gegenmutter für PG9-Verschraubung 2 41.087 1
40 Gegenmutter für PG16-Verschraubung 1 44.119
41 PG 9 - Verschraubung 1 42.541
42 Kondensator 60µF 1 41.148
43 PG 9 – Verschraubung reduziert 1 41.087
Switch box compl. items 23 - 43 46.082
Motor compl. without switch items 1 - 22 24.085
27
223232323
Pump motor
-5
1
2
10 11
14
5
22
7
232829
40
37
33
31
32
26
34
36
38
41
39
41
24
30
12
3
13
18
4 1920
42
28
quadro 899 TST
Spare parts list KRÄNZLE quadro899 TST
Pump motor
No Description Qty. Ord.-No
1 Stator 100 4,0kW 400V / 50Hz 1 40.710
2 A-Lager Flansch 1 40.700
3 Rotor 100 400V / 50Hz 1 40.703
4 Lüfterrad BG100 1 40.702
5 Lüfterhaube BG 100 1 40.701
7 Flachdichtung 1 43.030
10 Schrägkugellager 7306 1 40.704
11 Öldichtung 35 x 47 x 7 1 40.080
12 Passfeder 8 x 7 x 28 1 40.459
13 Kugellager 6206 - 2Z 1 40.538
14 Innensechskantschraube M 6 x 30 4 43.037
18 Innensechskantschraube M 5 x 12 4 41.019 4
19 Schraube M 4 x 12 4 41.489
20 Schelle für Lüfterrad BG100-112 1 40.535
22 Erdungsschraube kpl. 1 43.038
23 Schalter mit Drucktasten 1 42.644
24 Kunststoffschraube 4,0 x 16 4 43.417
26 Kunststoffschraube 5,0 x 25 6 41.414
28 Kunststoffschraube 3,5 x 20 2 43.415
29 Lüsterklemme 5-pol. 1 43.326 1
30 Schütz 100-C12KN10 3x400V 50/60 Hz 1 46.005 1
31 Schaltkasten Unterteil 1 46.012
32 Schaltkasten Deckel 1 46.013
33 Steuerplatine Abschaltverz. 1 42.563
34 Klemmrahmen mit Schalterabdichtung 1 43.453
36 Blechschraube 3,5 x 14 2 44.525
37 PG 16-Verschraubung 1 41.419 1
38 Dichtung für Schaltkastendeckel 1 42.525
39 Gegenmutter für PG9-Verschraubung 1 41.087 1
40 Gegenmutter für PG16-Verschraubung 1 44.119
41 PG 9 - Verschraubung 1 42.541
42 Überstromauslöser 3-polig 9 – 12,5 A 1 42.641 2
Switch box compl. items 23 - 42 46.083
Motor compl. without switch items 1 - 22 24.080
29
Transmission unit
30
quadro 599 TST
Spare parts list KRÄNZLE quadro 599 TST
Pump transmission unit for AM-pump
No Description Qty. Ord.-No
1 Ölgehäuse mit Öldichtungen 1 40.452
4 Innensechskantschraube M 8 x 25 6 40.053
5 Sicherungsscheibe 6 40.054
6 Flachdichtung 1 40.511
7 Öldichtung 18 x 28 x 7 3 41.031
9 Axial-Rillenkugellager AM 1 40.462
11 Taumelscheibe 7,66° quadro 599 1 40.460-7,66
12 Plungerfeder 3 40.506
13 Federdruckscheibe 3 40.454
14 Plunger 18mm (AM-Pumpe) 3 40.455
15 Sprengring 3 41.035
16 O-Ring 14 x 2 1 43.445
18 Flachdichtung 1 41.019 3
19 Deckel 1 41.023 1
20 Innensechskantschraube M 5 x 12 4 41.019 4
21 Ölmessstab (AM-Pumpe) 1 40.463
23 O-Ring 13,94 x 2,62 1 42.167
24 Ölablassstopfen R 3/8“ 1 42.019
Transmission unit AM compl. 46.087 1-7,66
with ball bearing for quadro 599
consisting of: Items 1-24
31
29
Transmission unit
32
quadro 799 TST
Spare parts list KRÄNZLE quadro 799 TST
Pump transmission unit for AM-pump
No Description Qty. Ord.-No
1 Ölgehäuse mit Öldichtungen 1 40.452
4 Innensechskantschraube M 8 x 25 6 40.053
5 Sicherungsscheibe 6 40.054
6 Flachdichtung 1 40.511
7 Öldichtung 18 x 28 x 7 3 41.031
8 Wellenscheibe 1 40.043
9 Axial-Rollenkäg 1 40.040
10 AS-Scheibe 1 40.041
11 Taumelscheibe 10,8° quadro 799 1 40.460-10,8
11.1 Taumelscheibe 12,5° quadro 899 1 40.460-12,5
12 Plungerfeder 3 40.506
13 Federdruckscheibe 3 40.454
14 Plunger 18mm (AM-Pumpe) 3 40.455
15 Sprengring 3 41.035
16 O-Ring 14 x 2 2 43.445
18 Flachdichtung 1 41.019 3
19 Deckel 1 41.023 1
20 Innensechskantschraube M 5 x 12 4 41.019 4
21 Ölmessstab (AM-Pumpe) 1 40.463
23 O-Ring 13,94 x 2,62 1 42.167
24 Ölablassstopfen R 3/8“ 1 42.019
Antrieb AM kpl. mit Rollenlager 46.087 2-10,8
für quadro 799
bestehend aus: Pos. 1-24
Antrieb AM kpl. mit Rollenlager 46.087 2-12,5
für quadro 899
bestehend aus: Pos. 1-24
33
Unloader valve and pressure switch
63
65
66
73
64
67
68
53
69
51
61
52
50
59
60
54
70
55
72
58
57
56
55
54
10
9
8
13
5.1
1211
34
19
18
27
15
26
14
16
17
5
22 21 20
23
25
24
quadro 599 TST - 899 TST
55 Stützscheibe 2 15.015 1
56 Edelstahlfeder 1 15.016
57 Steuerstößel 1 15.010 2
58 Parbaks 7 mm 1 15.013
59 Stopfen M 10 x 1 (durchgebohrt) 1 13.385 1
60 Gehäuse Elektroschalter 1 15.007
61 Gummimanschette PG 9 1 15.020
62 Scheibe PG 9 1 15.021
63 Verschraubung PG 9 1 15.022
64 PVC-Kabel 2x 1,0 mm² 1 42.505
65 Blechschruabe 2,8 x 16 6 15.024
66 Deckel Elektroschalter 1 15.008
67 O-Ring 44 x 2,5 1 15.023
68 Mikroschalter 1 15.018
69 Zylinderschraube M 4 x 20 2 15.025
70 Sechskant - Mutter M 4 2 15.026
No Description Qty. Ord.-No
72 Druckfeder 1 x 8,6 x 30 1 40.520
73 Druckschalter kpl. 41.300 5
Steuerkolben kpl. mit Handrad 40.490
1x Pos. 51, 1x Pos. 52, 1x Pos. 53,
Pos. 5, 14-25
3x Pos. 54, 1x Pos. 55, 1x Pos. 56,
Rep.-Satz Druckschaltermechanik 15.009 3
1x Pos. 57, 1x Pos. 58, 1x Pos. 59
Druckschalter kpl. Pos. 54 - 70 41.300 5
Unloader valve and pressure switch
Spare parts list KRÄNZLE quadro 599 TST - 899 TST
5 O-Ring 16 x 2 1 13.150
5.1 O-Ring 13,94 x 2,62 1 42.167
8 O-Ring 11 x 1,44 1 12.256
9 Edelstahlsitz 1 14.118
10 Sicherungsring 1 13.147
No Description Qty. Ord.-No
11 Edelstahlkugel 1 13.148
12 Edelstahlfeder 1 14.119
13 Verschlussschraube 1 14.113
14 Steuerkolben 1 14.134
15 Parbaks 16 mm 1 13.159
16 Parbaks 8 mm 1 14.123
17 Spanstift 1 14.148
18 Kolbenführung spezial 1 42.105
19 Kontermutter M 8 x 1 2 14.144
20 Ventilfeder schwarz 1 14.125
21 Federdruckscheibe 1 14.126
22 Nadellager 1 14.146
23 Handrad AM-Pumpe 1 40.457
24 Kappe Handrad AM-Pumpe 1 40.458
25 Elastic-Stop-Mutter M 8 x 1 1 14.152
26 Manometer 0-250 Bar 1 15.039
27 Aluminium-Dichtring 2 13.275
50 O-Ring 3,3 x 2,4 1 12.136
51 Führungsteil Steuerstößel 1 15.009 1
52 O-Ring 13 x 2,6 1 15.017
53 O-Ring 14 x 2 1 43.445
54 Parbaks 4 mm 2 12.136 2
35
Valve housing
36
quadro 599 TST - 899 TST
30 Dichtstopfen R1/4“ mit Bund 1 42.103
31 Dichtstopfen M10 x 1 1 43.043
32 Dichtstopfen M 8 x 1 2 13.158
33 Ausgangsteil 1 40.522
34 Edelstahlkugel Ø10 1 12.122
35 Rückschlagfeder „K“ 1 14.120 1
36 Stopfen R1/4“ 1 13.387
37 O-Ring 18 x 2 1 40.016
38 Ermetowinkel 12L x 12L 1 42.630
No Description Qty. Ord.-No
27 Aluminium-Dichtring 4 13.275
28 Ausgangsteil Pumpe R1/4“ x 12 1 46.039
29 Kupferring 1 42.104
39 Ermetowinkel R3/8“ x 12L 1 44.092
Ventilgehäuse kpl. ohne Manometer 46.084
bestehend aus: Pos. 1 - 8; Pos. 11 - 39 Reperatur - Sätze:
bestehend aus je 3x Pos. 13; 6x Pos. 14;
3x Pos. 15; 3x Pos. 23; 3x Pos. 18
Rep.-Satz Manschetten 18 mm 41.049 1
Rep.-Satz Ventile für APG-Pmpe 41.748 1
bestehend aus je 6x Pos. 2; 6x Pos. 3;
6x Pos. 4
Valve housing for integrated AM-pump
Spare parts list KRÄNZLE quadro 599 TST -899 TST
1 Ventilgehäuse AM-Pumpe 1 40.451 1
2 O-Ring 15 x 2 6 41.716
3 Ventile (grün) 6 41.715 1
4 O-Ring 16 x 2 6 13.150
5 Ventilstopfen 5 41.714
5.1 Ventilstopfen mit R1/4“ IG 1 42.102
7 Innensechskantschraube M10 x 35 4 42.509 1
8 Schlauchnippel R1/4“ x 8 1 46.038
9 Schlauchschelle 7 - 10 1 44.054
10 Chemiesaugschlauch mit Filter 1 46.038 1
11 Dichtring 1 40.019
12 Stopfen 3/8“ 1 40.018
13 Gewebemanschette 18 x 26 x 5,5/3 3 41.013 1
14 Backring 18 mm 6 41.014
15 O-Ring 3 40.026
16 Leckagering 18 mm 3 41.066
18 Manschette 18 x 26 x 4/2 3 41.013
20 Zwischenring 18 mm 3 41.015 2
23 Druckring 3 41.018
24 Usit-Ring 1 12.387
25 O-Ring 11 x 1,5 1 12.256
26 Edelstahlsitz Ø 7 1 14.118
No Description Qty. Ord.-No
27 Sprengring 1 13.147
37
5 12
7 8
42
28
40
27
23
Hose drum
17
15
34
33
25
44
209
11
38
3
21
9
16
1
5
13
8
22
18
12
10
6
14
13
42 16
45
quadro 599 TST - 899 TST
No Description Qty. Ord.-No
23 Drehgelenk 1 40.167
24 Anschlussteil 1 40.308
25 Distanzring 1 40.316
27 O-Ring 6,5 x 2 1 40.585
28 Anschlussstück 1 40.308
33 O-Ring 6 x 1,5 1 13.386
34 Stopfen M 10 x 1 1 13.385
40 Überwurfmutter 1 13.276 2
42 O-Ring 9,3 x 2,4 4 13.273
44 Verbindungsschlauch 1 46.037
45 Hochdruckschlauch NW6 20 m 1 43.416 1
quadro 599, 799 TST
45.1 Hochdruckschlauch NW8 15 m 1 44.879
quadro 899 TST
Schlauchtrommel kpl. ohne Schlauch 46.081
bestehend aus Pos. 1 - 42
Hose drum
Spare parts list KRÄNZLE quadro 599 TST - 899 TST
1 Seitenschale 2 46.201
3 Trommelteil 2 46.202
5 Innensechskantschraube M 4 x 25 4 40.313
6 Lagerklotz mit Bremse 1 40.306 1
7 Lagerklotz links 1 40.305 1
No Description Qty. Ord.-No
8 Klemmstück 2 40.307 1
9 Kunststoffschraube 5,0 x 20 12 43.018
10 Antriebswelle 1 46.204
11 Welle Wasserführung 1 46.203
12 Elastic-Stop-Mutter M 4 4 40.111
13 Handkurbel 1 40.320 0
14 Verriegelungsbolzen 1 40.312
15 Scheibe MS 16 x 24 x 2 1 40.181
16 Wellensicherungsring 22 mm 2 40.117
17 Wellensicherungsring 16 mm 1 40.182
18 Unterlegscheibe Ø 6,4 1 50.189
20 Parbaks 16 mm 2 13.159
21 Sicherungsscheibe 6 DIN6799 1 40.315
22 Schraube M 5 x 10 1 43.021
39
Lance
40
No Description Qty. Ord.-No
1 Pistolenschale re+li 1 12.450
2 Schraube 3,5 x 14 10 44.525
3 Reparatursatz M2000 1 12.454
18 O-Ring 9,3 x 2,4 1 13.273
51 Düsenschutz 1 26.002 1
52 Rohr 500 mm; bds. M12x1 1 41.527 1
53 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK 1 13.363
54 Flachstrahldüse 20035 (quadro 599) 1 M20035
54.1 Flachstrahldüse 20045 (quadro 799) 1 M20045
54.2 Flachstrahldüse 2506 (quadro 899) 1 D2506
55 Aluminium-Dichtring 8,3x11,3x2 2 13.275 1
Lanze kpl. mit HD-Düse M20035 12.394-M20035
Lanze kpl. mit HD-Düse M20045 12.394-M20045
Lanze kpl. mit HD-Düse D2506 12.394-D2506
Dirtkiller
No Description Qty. Ord.-No
1 Sprühkörper 1 41.520
2 O-Ring 6,88 x 1,68 1 41.521
3 Düsensitz 1 41.522
4 Düse 035 (quadro 599) 1 41.523 1
4.1 Düse 045 (quadro 799) 1 41.523
4.1 Düse 06 (quadro 899) 1 41.523 5
5 Stabilisator 1 41.524
6 O-Ring 1 40.016 1
7 Sprühstopfen R1/4“ IG 1 41.526 1
8 Rohr 600 mm lang; bds. R1/4“ 1 12.385 2
9 Nippel M22x1,5 x R1/4“ IG 1 13.370
11 Kappe vorn für Schmutzkiller 1 41.528 1
12 Kappe hinten für Schmutzkiller 035 1 41.540 4
12.1 Kappe hinten für Schmutzkiller 045 1 41.540 2
12.2 Kappe hinten für Schmutzkiller 06 1 41.542 2
Rep.-Satz Schmutzkiller 035 41.097 0
Rep.-Satz Schmutzkiller 045 41.096 5
Rep.-Satz Schmutzkiller 06 41.096 2
bestehend aus je 1x 2; 3; 4; 5
Schmutzkiller 035 mit Lanze 600mm 46.150
Schmutzkiller 045 mit Lanze 600mm 46.150 1
Schmutzkiller 06 mit Lanze 600mm 46.150 2
41
Wiring diagram
Control plate with
transformer 230 V / 50
Hz
Pressure switch
42
On-Off switch
with 14,5 Ampere
overload protection
Contactor
3x 1,5mm²
Inlet line via
230 V / 50 Hz
Pump motor
230 V / 50 Hz
230 Volt / 50 Hz
Wiring diagram for KRÄNZLE quadro 599 TST
On-Off switch
with 8,5 Ampere
overload protection
Wiring diagram
Hz
Pressure switch
Control plate with
transformer 400 V / 50
Contactor
Inlet line via
400 V / 50 Hz
CEE 4x1,5mm²
400 Volt / 50 Hz
Pump motor
3x 400 V / 50 Hz
Wiring diagram for KRÄNZLE quadro 799 TST
43
General rules
Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at
least once every 12 months by a qualied person, to ensure that continued safe operation
is guarateed.
The results of the inspection are to be recorded in writing.
This may be done in any form. (see pages 46-47)
Accident prevention
The machine is designed for accidents to be impossible if used correctly.
The operator is to be notied of the risk of injury from hot machine parts and the high
pressure water jet. The “Guidelines for Liquid Spray Devices” must be complied with. (see
pages 15 - 17).
Check the oil level at the oil dip stick prior to each use (see also page 11).
(Ensure horizontal position!)
Oil change:
The rst oil change should be carried out
after approximately 50 operating hours,
then every year or after 1000 operating
hours. If the oil turns grey or white, you must
change the oil of your high pressure pump
in any case. Open the oil discharge screw
at the bottom of the device over a collection resevoir. Ensure a horizontal position
to drain the oil completely. The oil is to be
caught in the reservoir and disposed of in
an approved manner.
New oil: 0,8 l
Motor oil: Castrol 10 W-60 SAE halfsyn-
thetic oil
Oil discharge screw
44
Hochdruckreiniger
R
High-pressure-cleaners
Nettoyeurs À Haute Pression
I. Kränzle GmbH
Elpke 97 . 33605 Bielefeld
EC declaration of conformity
We hereby declare,
that the high-pressure models:
(techn. documentation available from):
Nominal ow:
comply with the following guidelines
and specications and their amend-
ments for high-pressure cleaners:
Sound power level measured:
guaranteed:
Applied conformity evaluation
procedures:
Applied specications and
standards:
Kränzle quadro 599 - 899 TST
Manfred Bauer, Fa. Josef Kränzle
Rudolf-Diesel-Str. 20, 89257 Illertissen
K quadro 599 TST: 600 l/h
K quadro 799 TST: 780 l/h
K quadro 899 TST: 900 l/h
Machine guideline 2006/42/EEC
Specication for electromagnetic
compatibility 2004/108/EEC
Outdoor noise directive 2005/88/EC,
Art. 13, High-pressure water jet machines
Appendix 3, part B, chapter 27
86 dB (A)
88 dB (A)
annex V, noise directive 2005/88/EC
EN 60 335-2-79 :2009
EN 55 014-1 :2006
EN 55 014-2 / A2:2008
EN 61 000-3-2 :2006
EN 61 000-3-3 :2008
Bielefeld, den 12.19.2012
Kränzle Josef
(Managing Director)
Inspection report for HP cleaners
HP cleaners for industrial use have to be checked by an expert every 12 months!
Inspection report on annually carried out Labour Safety Inspection (UVV) according
to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof
for the completion of the retest and must be kept carefully!)
Owner:
Address:
Type:
Serial no.:
Rep. order no.:
Scope of inspection o.k. yes no repaired
Type plate (on hand)
Operating manual (on hand)
Protective covering, -device
Pressure line (tightness)
Pressure gauge (function)
Float valve (tightness)
Spraying device (marking)
HP-hose / connector (damage, marking)
Safety valve opens at 10 % / 20 % exceeding of operating pr.
Power cable (damage)
Protective conductor (connected)
On / Off switch
Used chemicals
Allowed chemicals
Inspection data determined value set value
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value
Insulation
Leakage current
Gun locked
Kränzle test seals: Order no. UVV200106
Inspection result (tick)
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment, the defects found have been rectied so that the Labour Safety can be
conrmed.
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment. The Labour Safety cannot be conrmed unless the defects found are
rectied by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried
out by: Month Year
Place, date Signature
46
Inspection report for HP cleaners
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
HP cleaners for industrial use have to be checked by an expert every 12 months!
Inspection report on annually carried out Labour Safety Inspection (UVV) according
to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof
for the completion of the retest and must be kept carefully!)
Owner:
Address:
Type:
Serial no.:
Rep. order no.:
Type plate (on hand)
Operating manual (on hand)
Protective covering, -device
Pressure line (tightness)
Pressure gauge (function)
Float valve (tightness)
Spraying device (marking)
HP-hose / connector (damage, marking)
Safety valve opens at 10 % / 20 % exceeding of operating pr.
Power cable (damage)
Protective conductor (connected)
On / Off switch
Used chemicals
Allowed chemicals
Kränzle test seals: Order no. UVV200106
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value
Insulation
Leakage current
Gun locked
Inspection result (tick)
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment, the defects found have been rectied so that the Labour Safety can be
conrmed.
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment. The Labour Safety cannot be conrmed unless the defects found are
rectied by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried
out by: Month Year
Place, date Signature
47
Ingrid Kränzle GmbH
Elpke 97
33605 Bielefeld (Germany)
Telefon: +49 (0) 521 / 9 26 26-0
Telefax: +49 (0) 521 / 9 26 26-40
Made
in
Germany
info@kraenzle.com
www.kraenzle.com
As date of 10.09.2014, Order no. 30.600 1
Subject to technical modifications.
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