Kranzle quadro 599 TST, quadro 899 TST, quadro 799 TST Operating Manual

Page 1
www.kraenzle.com
Operating manual
H i g h - p r e s s u r e c l e a n e r s
Read and conform safety instructions before use!
Keep instructions in a safe place for later use and pass them on to any future user.
- GB -
Page 2
2
Operating pressure, steplessly adjust.
max. permissible overpressure
Water output at 0 bar at nominal pressure
Nozzle size (Flat jet) (Dirt killer)
Volume Water tank
max. inlet water temp. to water tank Direct suction height
Hose drum High pressure hose Electrical ratings
Motor speed adjust. Connect.wattage Inp.
Output Weight (incl. access.
with empty water tank) Dimensions incl. handle
L x W x H in mm Sound level acc. to DIN
45 635 (reg. working place) with dirtkiller
Guaranteed sound level L
WA
Vibrations at lance Recoil at lance
Order n°
Technical
data
Technical data
Permissible tolerance for gures ± 5 % in acc. with VDMA uniform sheet 24411
*1
Min. water quantity to be supplied to the high pressure cleaner! (2 - 8 bar admission pressure)
*2
Direct suction is possible through by-passing of water tank! (see page 5)
*1
*2
10 - 150 bar
170 bar
15,0 l/min 14,5 l/min
25060
060
10 l
max. 60 °C
2,5 m
ja
20 m
400 V/50 Hz
8,5 A
1400 U/min
P1: 5,5 kW P2: 4,0 kW
60 kg
780 x 395 x 870
88 dB (A) 90 dB (A)
88 dB (A)
ca. 22 N
2,1 m/s²
40.434
10 - 180 bar
200 bar
14,0 l/min 13,5 l/min
25045
045
10 l
max. 60 °C
2,5 m
ja
20 m
400 V/50 Hz
8,5 A
1400 U/min
P1: 5,5 kW P2: 4,0 kW
60 kg
780 x 395 x 870
88 dB (A) 90 dB (A)
88 dB (A)
ca. 20 N
2,1 m/s²
40.432
10 - 150 bar
165 bar
10,0 l/min
9,5 l/min
25035
035
10 l
max. 60 °C
2,5 m
ja
20 m
230 V/50 Hz
14 A
1400 U/min
P1: 3,2 kW P2: 2,3 kW
60 kg
780 x 395 x 870
88 dB (A) 90 dB (A)
88 dB (A)
ca. 20 N
2,0 m/s²
40.431
quadro 799 TSTquadro 599 TST quadro 899 TST
Page 3
Dear customer
We would like to congratulate you on your new high pressure cleaner with inte­grated water tank and to thank you for the purchase.
To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using it for the rst time.
The equipment will assist you professionally in all cleaning tasks, e.g.:
- facades
- agstones
- terraces
- vehicles of all types
- stables
- machines etc.
- barrels and containers
- channels
Description
Contents Page
Technical data .................................................... 2
Construction and components ................................4
Water system ..........................................................5
Detergent / caring system .......................................5
Lance and spay gun ................................................5
High pressure hose and spray device .....................6
Unloader valve - safety valve ..................................6
Delayed motor cut-out .............................................7
Safety cut-out ..........................................................7
Setting up / Location ...............................................7
Electrical connection ...............................................8
Brake .......................................................................9
Brief operating instructions......................................9
This is what you’ve purchased ...............................10
Preparation for use.................................................11
External suction......................................................13
When using detergents ..........................................14
To shut down the pump / Frost protection ..............14
Safety notes „This is prohibited !“...........................15
Additional accessories ...........................................18
Small repairs ..........................................................20
Spare parts lists .....................................................22
Wiring diagram .......................................................42
General rules / oil change / guarantee ...................44
Declaration of conformity .......................................45
Inspection report ....................................................46
3
Page 4
1
2
3
4
8
9
6 Detergent valve 7 High pressure hose 8 Spray gun 9 Interchangeable lance with at jet nozzle and nozzle protection 10 Interchangeable lance with dirtkiller
1 Water inlet connection with lter 2 Cover for water tank 3 High pressure pump 4 Press. gauge with glycerin lling 5 Unloader valve - safety valve
Connection principle
The KRÄNZLE quadro 599 TST , 799 TST and 899 TST- high pressure cleaners are mobile machines with hose drum and 20m industrial hose.
The connection principle can be seen from the illustration.
Components
Description
10
7
6
4
quadro 599
230V/50Hz
5
quadro 799 quadro 899
400V/50Hz
Page 5
Water system
The water must be lead to the high pressure cleaner under pressure (2 – 8 bar ad-mission pressure). A oat valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure. The high pressure jet is formed by the nozzle at the end of
the lance.
Detergent and caring system
The high pressure pump can also suck a detergent/caring agent and mix it with the high pressure jet. The additive is sucked through the pump and brought in with the set pressure.
Insert the detergent hose into the detergent container and open the detergent valve (6). The detergent must have the ph-value 7-9 neutral.
The detergent discharges with the water at the high pres­sure nozzle.
Only open the dosing valve, if the chemistry sieve is placed in a liquid. Sucked air leads to destruction of the pump seals !!!
The rules concerning the environment, refuse and ground water pro­tection must be complied with!
Description
5
Lance with spray gun
The machine can only be operated when the safety trigger is squeezed. When the lever is squeezed, the spray gun opens. The liquid is then pumped
to the nozzle. The spray pressure increases and quickly reaches the selected operating pressure. For the deairing of the system open and close the gun quickly a few times. When the trigger is released, the trigger gun closes and any further spraying of liquid from the lance is stopped and the pressure gauge must show 0 bar.
The increase in pressure when the trigger gun is closed causes the unloader valve-safety valve to open. The pump remains switched on and continues to pump liquid through the pump at reduced pressure. When the spray gun is opened, the unloader valve - safety valve closes and the pump ressumes spraying from the lance with the selected operating pressure.
The spray gun is a safety device. Repairs should only be per­formed by qualied persons. Should replacement parts be re­quired, use only components authorized by the manufacturer.
6
Page 6
High pressure hose and spraying device
The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as
required by the appropriate regulations.
If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used. The high pressure hose and spraying device must be connected in a pressure-tight manner. The high pressure hose may not be driven over, pulled excessively or twisted. Hose lines are wear parts. Guarantee is accepted only for ma-
nufacturing errors, not for external damages. High pressure hose lines and spraying equipment must not be repai­red, but replaced by a new hose or spraying equipment.
Unloader valve - safety valve
The unloader valve - safety valve protects the machine from a build up of excess pressure, and is designed not to permit an excess pressure to be selected for operation. The limit nut on the handle is sealed with a spray coating.
The operating pressure and spray rate can be steplessly adjusted by turning the handle. Replacements, repairs, new adjustments and sealing should only be performed by qualied persons.
Take care that all screw connections are pressure-tight. A leakage of gun, high-pressure hose or hose drum has to be repaired at once. Leakages lead to an increased wear and to the destruction of the delayed motor cut-out.
Operator’s task: Prior to each usage of this liquid spraying device, the operator is obliged to check if all safety relevant parts are in perfect working condition. (e.g. safty valves, high-pressure hose, cables and connections, spraying devices, etc. )
Description
6
Page 7
7
Description
Delayed motor cut-out
Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still. By opening the gun, the device is started again.
Safety cut-out
If the device is accidentally not turned off after use or the pistol is not used for 20 minutes, the device automatically goes into the safety state via deactivating. By
operating the main switch again, the device is activated again.
Replacements and inspection work should only be performed by quali­ed persons when the machine is disconnected from the power supply, i.e. the plug pulled out from the electrical socket.
Setting up
Location
Neither set up and operate the machine in rooms where there is a risk of re or explosion nor put it into puddles. Do not use the machine under water. The device must not stand in the spray area of the high pressure jet.
CAUTION !
Never suck in liquid containing solvents such as paint thinners, petrol, oil or similar
liquid matter. Pay attention to the instructions of the manufacturers of the cleaning agents. The seals in the machine are not resistant to sol­vents! The spray of solvents is inammable, explosive and poisonous.
CAUTION !
When running your high pressure cleaner with hot water of 60° C raised tempera-
tures occur. Do not touch the machine without safety gloves!
Page 8
Description
quadro 799
400V/50Hz
Electrical connection
The machine is supplied with an electrical power cord with plug.
The mains plug must be tted to a standard grounded socket with a 30mA residu­al current operated device. The socket must be protected with a 16A delay action fuse on the mains side.
KRÄNZLE quadro 599 TST = 230 Volt / 50 Hz KRÄNZLE quadro 799 TST = 400 Volt / 50 Hz KRÄNZLE quadro 899 TST = 400 Volt / 50 Hz phase-sequence not signicant)
When using an extension cable, this must have a grounded lead which is properly connected to the socket. The conductors in the extension cable must have a mini­mum cross section of 1.5 mm². Plug connections must be of a spray-proof design and may not be located on a wet oor.
CAUTION !
The use of extension cables which are too long may lead to malfunctions and start up difculty. If the extension cable is longer than 10m it must have a min. cross section of 2.5mm².
When using a cable drum, always keep the cable wound as far as possible.
8
quadro 599
230V/50Hz
Page 9
9
Description
Brief operating instructions:
1. Connect high pressure hose with spray gun.
2. Connect to suitable water supply.
3. Connect current (quadro 599: 230V/50Hz AC; quadro 799 , 899: 400V/50Hz three-phase current).
4. Switch on machine and start cleaning.
5. After having completed the cleaning process, put main switch in zero po­sition and by opening the gun, reduce the pressure in the high pressure hose.
Then, the high pressure hose can be rolled up.
- Only use clean water ! Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company. Because of the water tank, the device can be connected to any drinking water line
without worries.
Brake applied
Brake not applied
Brake
Page 10
This is what you’ve purchased:
1. Dirtkiller
Lance with nozzle protection and high pressure nozzle
Flat jet 25°
2. Spray gun M2000 with insulated handle
and screw connection
3. KRÄNZLE - High pressure cleaners quadro 599 TST and quadro 799 TST with hose drum and 20 m HP hose NW 6 with steel reinforcement
4. Operating manual
5. HP hose 20 m NW 6 with hose drum
7. Plug-in connection of water inlet parts and lter (already installed)
6. Collapsible crank for hose drum (already installed)
10
www.kraenzle.com
Page 11
Preparation for use
11
To control the high pressure cleaner
put
1. the foot against the tilt bases and
2. then pull the device towards you.
1. Check oil level.
There are two possibilities for checking the oil level of the pump: a) Oil must be visible in the viewing window b) The oil level must be between the two markings on the oil dip stick.
To check the oil level, loosen the oil cover screw and take out the oil dip stick. The oil level must be between the two mark­ings.
a
b
Page 12
Preparation for use
4. Connection of high pressure hose from device to lance.
2. Connect the high pressure lance or dirtkiller to the spray gun.
12
3. Unroll hose without kinks and con­nect with handgun and pump. Use max. 20 m HP hose.
Page 13
Preparation for use
5. The machine must be connected to the water line with cold water or up to 60° C warm water (see page 2).
The hose cross section must be at least 3/4" =
16 mm (free passage). Filter 1 must always be clean.
Please make sure that the lter is clean before
using your high pressure cleaner.
CAUTION !
When running your high pressure cleaner with hot water of 60° C rai­sed temperatures occur.
Do not touch the pump without safety gloves!
13
Undercarriage Undercarriage
External suction
If water is to be suk­ked from an external container for the high pressure cleaner, the connection hose bet­ween the high pressu­re pump and the water tank must be screwed off and the suction hose must be connec-
ted via a double nipple 3/4“ (Order no.: 46.004) to the connection hose. Make sure that the water is clean. Use the Kränzle suction hose with suction lter.
(Order no. 15.038 3)
Maximum suction height 2.5 m, maximum water temperature for direct suc­tion: 60°C (see technical data on page 2)
1
Page 14
14
To shut down the pump
1. Switch off the machine. Device switch to „0“ position.
2. Cut off the water supply.
3. Open the spray gun briey until the pressure is released.
4. Apply the safety catch on the spray gun.
5. Remove the water hose and spray gun.
6. Pull the plug from the socket.
7. Winter: store the pump in rooms above 0°C.
8. Clean the water lter.
To shut down the pump:
Frost protection
Normally after operation, there is still some water in the device. Thus, you must take special measures to protect the device from frost.
- Completely drain the device For this purpose, separate the device from the water supply. Then, turn on the main switch and open the gun. Now, the pump presses the remaining water from the water tank and the pump. However, do not allow the device to operate without water for lon­ger than one minute.
- Fill the device with antifreeze agent
If the device is not operated for longer periods, especially over the winter, you should pump an antifreeze agent through the device. For this purpose, ll the anti-freeze agent into the water box and turn on the device. Wait with opened gun, until the agent comes from the nozzle.
However, the best way to protect the device from frost is
to store it at a frost-free location.
When using detergents
Put chemistry sieve number 5 into the deter­gent container. Open the detergent valve (6), then the detergent is sucked in. When closing the detergent valve, the chemistry supply is automatically closed. Allow detergent to act and
then wash off. (see page 5).
Note that you must always comply with the instructions provided by the manufacturer of the detergent (e.g. safety clothing) and the
water protection regulations!
Only open the valve, if the chemistry
sieve is in a liquid. Sucked in air leads
to the destruction of the pump seals !!!
Damages to the pump caused by sucked in
air are not covered by the guarantee.
5
6
Page 15
Safety notes
As to the recoil ­see notice on page 2!
Apply the safety catch on the spray
gun after each use, in order to pre-
vent unintentional spraying!
15
Page 16
This is prohibited !
Do not damage the power cable or repair it incorrectly!
Never direct the water jet at people or animals !
Never pull the high pres­sure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges !
16
Page 17
This is prohibited !
Never allow children to use the high pressure cleaner !
Never direct the water jet at the machine itself !
Never direct the water jet at a power socket !
17
Page 18
Additional accessories for ...
(on demand)
Rotary scrubbing brush
Order No. 41.050 1
Drain and pipe cleaning hose
10 m - Order No. 41.058.1 15 m - Order No. 41.058
Environmental, refuse disposal and water protection regulations must be observed when using the accessories!
18
Guarantee
The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee.
The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts.
For high-pressure cleaners sold to the user the guarantee period is 24 month.
For high-pressure cleaners sold for industrial use the guarantee period is 12 month. In the case of a guarantee please contact your dealer or authorized seller delivering accessories and your purchase receipt. You can nd them in the internet under www.kraenzle.com.
The guarantee is also void if the machine is used with exceeding the temperature and speed limits, a voltage below the required rating, with less than the required amount of water or with dirty water. Pressure gauge, nozzle, valves, sleeves, high pressure hose and spray equipment are wear parts and are not covered by the warranty.
Page 19
... further combination possibilities
Car cleaning, glass, caravan, boat etc.: ro­tary washing brush with 40 cm extension and
ST 30 nipple M22 x 1.5
Cleaning pipes, channels and drains: pipe cleaning hose with KN nozzle and ST 30
nipple M22 x 1.5
Rotary point sprayer for extreme soiling: Turbokiller with 40 cm extension and ST 30
nipple M22 x 1.5
Cleaning cars and all smooth surfaces: brush with ST 30 nipple M22 x 1.5
19
Page 20
20
Small repairs ...
The nozzle is blocked!
No water but the gauge shows full pressure !
Rinse the hose through
rst.
You should now have
a powerful
stream of
water,
but if you
only get a few
drops of water
from the
lance
remove the lance and clean
the nozzle.
Using the at spray lance you only have to clean the front
nozzle.
Straighten a paper
clip and clean the nozzle.
Insert pointed object into the hole and pull the cap back!
Check visually whether the nozzle is clean.
Now it works as well
as before.
Page 21
21
do it yourself !
Nozzle dirty or sticky!
Pressure gauge does not show full pressure Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick
The high-pressure hose vibrates
Straighten a
paper clip...
When a valve is blocked,
or the high
pressure
hose vibra-
tes!
Open the valve with a socket wrench...
and remove the valve screw, the valve and the o-ring.
Replace the rubber o-ring.
and remove the dirt from the valve
- the valve inside must be closed.
Retighten the
valve screw
...and repeat on all 6 valves.
Now it works
as well as
before!
the gauge shows little pressure or no pressure at all
Page 22
22
Complete Assembly
Page 23
23
quadro 599 TST - 899 TST
Spare parts list KRÄNZLE quadro 599 TST - 899 TST
Complete assembly
No Description Qty. Ord.-No No Description Qty. Ord.-No
Motor-Pumpe ohne Elektrik
1.1 für quadro 599 TST 1 46.085 1
1.2 für quadro 799 TST 1 46.085 2
1.3 für quadro 899 TST 1 46.085 3
Motor-Pumpe mit Elektrik
1.4 für quadro 599 TST 1 46.086 1
1.5 für quadro 799 TST 1 46.086 2
1.6 für quadro 899 TST 1 46.086 3
2 Schubbügel 1 46.033
3 Schraube M6x35 DIN6912 8 46.024
4 Scheibe 6,4 DIN125 4 50.189
5 Wasserkasten 1 46.026
6 Lanzenablage 1 46.028
7 Kabelaufwicklung unten 1 42.611
8 Zugentlastung 1 43.431
9 Blechschraube 3,5 x 12 2 40.290
10 Kunststoffschraube 5,0 x 30 2 41.412
11 Lanzenständer 1 46.021
12 Rohrstopfen dm25 1 46.022
13 Scheibe 8,4 DIN125 4 50.186
14 Kabelaufwicklung oben 1 42.612
15 Gummipuffer 30 x 20 4 46.023
16 Rad d250 4 46.010
17 Federstecker 4 40.115 1
18 Radkappe 4 46.011
19.1 Frontplatte quadro 599 TST 1 46.014 1
19.2 Frontplatte quadro 799 TST 1 46.014 2
19.3 Frontplatte quadro 899 TST 1 46.014 3
20 Lanzenhalter 2 42.610
21 Blechschraube 3,9x13 DIN7981 5 41.078
22 Fahrgestell incl. Pos. 50, 51, 52 1 46.001
24 Elastic-Stop-Mutter M8 4 41.410
25 Netzanschlusskabel 5,75m 1 41.092
Wechselstrom (quadro 599 TST)
25.1 Netzanschlusskabel8m 1 44.036
Drehstrom(quadro799/899TST)
26 Schlauchtrommelkpl. 1 46.081
27 Chemiesaugschlauch(Gewebe)mitFilter1 42.621
28 Gewebeschlauch0,4m 1 42.622
29 Schlauchklemme8-12 2 44.0545
30 GehäuseWaschmittelventil 1 44.145
31 O-Ring5x1,5(Viton) 1 44.150
32 O-Ring28,24x2,62 1 44.149
33 RegulierkolbenChemieventil 1 44.147
34 Edelstahlfeder1,8x15x15 1 44.148
35 DeckelfürChemieventil 1 44.146
36 Blechschraube3,5x16 3 44.161
37 Blechschraube3,5x19 2 44.162
38 DrehgriffChemieventilmitBlendkappe 1 44.151
39.1 LanzemitFlachstrahldüsefür599TST 1 12.394-M20035
39.2 LanzemitFlachstrahldüsefür799TST 1 12.394-M20045
39.3 LanzemitFlachstrahldüsefür899TST 1 12.394-D2506
40 PistoleM2000 1 12.480
41.1 Schmutz-Killer035beiquadro599TST 1 46.150
41.2 Schmutz-Killer045beiquadro799TST 1 46.1501
41.3 Schmutz-Killer06beiquadro899TST 1 46.1502
42 Hochdruckschlauch20mNW6 1 43.4161
quadro599,799TST
42.1 Hochdruckschlauch15mNW8 1 44.879
quadro899TST
43 O-Ring13x2,6 2 13.272
44 Verbindungsschlauch 1 46.032
47 RückschlagventilfürChemiesaugschl. 1 44.240
48 ChemieventilKpl.Pos.30-37 1 44.052
49 Wasserfilter 1 42.633
50 AufnahmeBremse 1 46.042
51 Schraube5,0x20 3 43.018
52 Scheibe19mm 6 43.830
Page 24
24
Water inlet and brake
Page 25
25
No Description Qty. Ord.-No
Spare parts list KRÄNZLE quadro 599 TST - 899 TST
Water inlet and brake
quadro 599 TST - 899 TST
Bremse kpl. 46.080 bestehend aus: Pos. 6-14
1 Revisionsdeckel 1 46.027 2 Dichtung für Revisionsdeckel 1 46.030 3 Sterngriffschraube M6 1 46.031 4 Schwimmerventil 1 46.250 5 Mutter R3/4“ 1 46.258 6 Kunststoffschraube 5x14 1 43.426 7 Scheibe 5,3 DIN9021 1 50.152 8 Zugfeder 1 46.020 9 Deckel Bremse 1 46.016 10 Hebel Bremse 1 46.017 11 Sternschraube M8 1 50.168 12 Schraube 3,5x14 4 44.525 13 Schelle 2 43.431 14 Bolzen für Bremse 1 46.018 15 Dichtung für Schwimmerventil 1 46.261 16 Bundschraube 1 46.019 17 Einströmschlauch 1 46.043
Page 26
26
Pump motor
Page 27
223232323
27
quadro 599 TST
No Description Qty. Ord.-No
Spare parts list KRÄNZLE quadro 599 TST
Pump motor
Switch box compl. items 23 - 43 46.082 Motor compl. without switch items 1 - 22 24.085
1 Stator BG100 2,3kW 230V / 50Hz 1 40.720 2 A-Lager Flansch 1 40.700 3 Rotor BG100 230V / 50Hz 1 40.703 1 4 Lüfterrad BG100 1 40.702 5 Lüfterhaube BG100 1 40.701 7 Flachdichtung 1 43.030 10 Schrägkugellager 7306 1 40.704 11 Öldichtung 35 x 47 x 7 1 40.080 12 Passfeder 8 x 7 x 28 1 40.459 13 Kugellager 6206 - 2Z 1 40.538 14 Innensechskantschraube M 6 x 30 4 43.037 18 Innensechskantschraube M 5 x 12 4 41.019 4 19 Schraube M 4 x 12 4 41.489 20 Schelle für Lüfterrad BG100-112 1 40.535 22 Erdungsschraube kpl. 1 43.038 23 Schalter 14,5 A Amazonas 1 41.111 6 24 Kunststoffschraube 4,0 x 16 4 43.417 26 Kunststoffschraube 5,0 x 25 6 41.414 28 Kunststoffschraube 3,5 x 20 2 43.415 29 Lüsterklemme 5-pol. 1 43.326 1 30 Schütz 230V 50/60 Hz 1 46.005 31 Schaltkasten Unterteil 1 46.012 32 Schaltkasten Deckel 1 46.013 33 Steuerplatine Abschaltverz. 230V / 50Hz 1 42.564 34 Klemmrahmen mit Schalterabdichtung 1 43.453 36 Blechschraube 3,5 x 14 2 44.525 37 PG 16-Verschraubung 1 41.419 1 38 Dichtung für Schaltkastendeckel 1 46.013 1 39 Gegenmutter für PG9-Verschraubung 2 41.087 1 40 Gegenmutter für PG16-Verschraubung 1 44.119 41 PG 9 - Verschraubung 1 42.541 42 Kondensator 60µF 1 41.148 43 PG 9 – Verschraubung reduziert 1 41.087
Page 28
28
Pump motor
Page 29
quadro 899 TST
No Description Qty. Ord.-No
Spare parts list KRÄNZLE quadro899 TST
Pump motor
29
Switch box compl. items 23 - 42 46.083 Motor compl. without switch items 1 - 22 24.080
1 Stator 100 4,0kW 400V / 50Hz 1 40.710 2 A-Lager Flansch 1 40.700 3 Rotor 100 400V / 50Hz 1 40.703 4 Lüfterrad BG100 1 40.702 5 Lüfterhaube BG 100 1 40.701 7 Flachdichtung 1 43.030 10 Schrägkugellager 7306 1 40.704 11 Öldichtung 35 x 47 x 7 1 40.080 12 Passfeder 8 x 7 x 28 1 40.459 13 Kugellager 6206 - 2Z 1 40.538 14 Innensechskantschraube M 6 x 30 4 43.037 18 Innensechskantschraube M 5 x 12 4 41.019 4 19 Schraube M 4 x 12 4 41.489 20 Schelle für Lüfterrad BG100-112 1 40.535 22 Erdungsschraube kpl. 1 43.038 23 Schalter 14,5 A Amazonas 1 41.111 6 24 Kunststoffschraube 4,0 x 16 4 43.417 26 Kunststoffschraube 5,0 x 25 6 41.414 28 Kunststoffschraube 3,5 x 20 2 43.415 29 Lüsterklemme 5-pol. 1 43.326 1 30 Schütz 100-C12KN10 3x400V 50/60 Hz 1 46.005 1 31 Schaltkasten Unterteil 1 46.012 32 Schaltkasten Deckel 1 46.013 33 Steuerplatine Abschaltverz. 1 42.503 34 Klemmrahmen mit Schalterabdichtung 1 43.453 36 Blechschraube 3,5 x 14 2 44.525 37 PG 16-Verschraubung 1 41.419 1 38 Dichtung für Schaltkastendeckel 1 42.525 39 Gegenmutter für PG9-Verschraubung 1 41.087 1 40 Gegenmutter für PG16-Verschraubung 1 44.119 41 PG 9 - Verschraubung 1 42.541 42 Überstromauslöser 3-polig 9 – 12,5 A 1 42.641 2
Page 30
30
Transmission unit
Page 31
29
31
quadro 599 TST
No Description Qty. Ord.-No
Spare parts list KRÄNZLE quadro 599 TST
Pump transmission unit for AM-pump
Transmission unit AM compl. 46.087 1-7,66 with ball bearing for quadro 599 consisting of: Items 1-24
1 Ölgehäuse mit Öldichtungen 1 40.452 4 Innensechskantschraube M 8 x 25 6 40.053 5 Sicherungsscheibe 6 40.054 6 Flachdichtung 1 40.511 7 Öldichtung 18 x 28 x 7 3 41.031 9 Axial-Rillenkugellager AM 1 40.462 11 Taumelscheibe 7,66° quadro 599 1 40.460-7,66 12 Plungerfeder 3 40.506 13 Federdruckscheibe 3 40.454 14 Plunger 18mm (AM-Pumpe) 3 40.455 15 Sprengring 3 41.035 16 O-Ring 14 x 2 1 43.445 18 Flachdichtung 1 41.019 3 19 Deckel 1 41.023 1 20 Innensechskantschraube M 5 x 12 4 41.019 4 21 Ölmessstab (AM-Pumpe) 1 40.463 23 O-Ring 13,94 x 2,62 1 42.167 24 Ölablassstopfen R 3/8“ 1 42.019
Page 32
32
Transmission unit
Page 33
33
quadro 799 TST
No Description Qty. Ord.-No
Spare parts list KRÄNZLE quadro 799 TST
Pump transmission unit for AM-pump
Antrieb AM kpl. mit Rollenlager 46.087 2-10,8 für quadro 799 bestehend aus: Pos. 1-24
Antrieb AM kpl. mit Rollenlager 46.087 2-12,5 für quadro 899 bestehend aus: Pos. 1-24
1 Ölgehäuse mit Öldichtungen 1 40.452 4 Innensechskantschraube M 8 x 25 6 40.053 5 Sicherungsscheibe 6 40.054 6 Flachdichtung 1 40.511 7 Öldichtung 18 x 28 x 7 3 41.031 8 Wellenscheibe 1 40.043 9 Axial-Rollenkäg 1 40.040 10 AS-Scheibe 1 40.041 11 Taumelscheibe 10,8° quadro 799 1 40.460-10,8
11.1 Taumelscheibe 12,5° quadro 899 1 40.460-12,5 12 Plungerfeder 3 40.506 13 Federdruckscheibe 3 40.454 14 Plunger 18mm (AM-Pumpe) 3 40.455 15 Sprengring 3 41.035 16 O-Ring 14 x 2 2 43.445 18 Flachdichtung 1 41.019 3 19 Deckel 1 41.023 1 20 Innensechskantschraube M 5 x 12 4 41.019 4 21 Ölmessstab (AM-Pumpe) 1 40.463 23 O-Ring 13,94 x 2,62 1 42.167 24 Ölablassstopfen R 3/8“ 1 42.019
Page 34
34
Unloader valve and pressure switch
Page 35
35
quadro 599 TST - 899 TST
Spare parts list KRÄNZLE quadro 599 TST - 899 TST
Unloader valve and pressure switch
No Description Qty. Ord.-No
No Description Qty. Ord.-No
Steuerkolben kpl. mit Handrad 40.490
Pos. 5, 14-25
Rep.-Satz Druckschaltermechanik 15.009 3
1x Pos. 51, 1x Pos. 52, 1x Pos. 53,
3x Pos. 54, 1x Pos. 55, 1x Pos. 56,
1x Pos. 57, 1x Pos. 58, 1x Pos. 59
Druckschalter kpl. Pos. 54 - 70 41.300 5
55 Stützscheibe 2 15.015 1
56 Edelstahlfeder 1 15.016
57 Steuerstößel 1 15.010 2
58 Parbaks 7 mm 1 15.013
59 Stopfen M 10 x 1 (durchgebohrt) 1 13.385 1
60 Gehäuse Elektroschalter 1 15.007
61 Gummimanschette PG 9 1 15.020
62 Scheibe PG 9 1 15.021
63 Verschraubung PG 9 1 15.022
64 PVC-Kabel 2x 1,0 mm² 1 42.505
65 Blechschruabe 2,8 x 16 6 15.024
66 Deckel Elektroschalter 1 15.008
67 O-Ring 44 x 2,5 1 15.023
68 Mikroschalter 1 15.018
69 Zylinderschraube M 4 x 20 2 15.025
70 Sechskant - Mutter M 4 2 15.026
72 Druckfeder 1 x 8,6 x 30 1 40.520
5 O-Ring 16 x 2 1 13.150
5.1 O-Ring 13,94 x 2,62 1 42.167
8 O-Ring 11 x 1,44 1 12.256
9 Edelstahlsitz 1 14.118
10 Sicherungsring 1 13.147
11 Edelstahlkugel 1 13.148
12 Edelstahlfeder 1 14.119
13 Verschlussschraube 1 14.113
14 Steuerkolben 1 14.134
15 Parbaks 16 mm 1 13.159
16 Parbaks 8 mm 1 14.123
17 Spanstift 1 14.148
18 Kolbenführung spezial 1 42.105
19 Kontermutter M 8 x 1 2 14.144
20 Ventilfeder schwarz 1 14.125
21 Federdruckscheibe 1 14.126
22 Nadellager 1 14.146
23 Handrad AM-Pumpe 1 40.457
24 Kappe Handrad AM-Pumpe 1 40.458
25 Elastic-Stop-Mutter M 8 x 1 1 14.152
26 Manometer 0-250 Bar 1 15.039
27 Aluminium-Dichtring 2 13.275
50 O-Ring 3,3 x 2,4 1 12.136
51 Führungsteil Steuerstößel 1 15.009 1
52 O-Ring 13 x 2,6 1 15.017
53 O-Ring 14 x 2 1 43.445
54 Parbaks 4 mm 2 12.136 2
Page 36
36
Valve housing
Page 37
37
Spare parts list KRÄNZLE quadro 599 TST -899 TST
Valve housing for integrated AM-pump
No Description Qty. Ord.-No
No Description Qty. Ord.-No
quadro 599 TST - 899 TST
Ventilgehäuse kpl. ohne Manometer 46.084
bestehend aus: Pos. 1 - 8; Pos. 11 - 39
Reperatur - Sätze:
Rep.-Satz Manschetten 18 mm 41.049 1
bestehend aus je 3x Pos. 13; 6x Pos. 14;
3x Pos. 15; 3x Pos. 23; 3x Pos. 18
Rep.-Satz Ventile für APG-Pmpe 41.748 1
bestehend aus je 6x Pos. 2; 6x Pos. 3;
6x Pos. 4
1 Ventilgehäuse AM-Pumpe 1 40.451
2 O-Ring 15 x 2 6 41.716
3 Ventile (grün) 6 41.715 1
4 O-Ring 16 x 2 6 13.150
5 Ventilstopfen 5 41.714
5.1 Ventilstopfen mit R1/4” IG 1 42.102
7 Innensechskantschraube M10 x 35 4 42.509 1
8 Schlauchnippel R1/4“ x 8 1 46.038
9 Schlauchschelle 7 - 10 1 44.054
10 Chemiesaugschlauch mit Filter 1 46.038 1
11 Dichtring 1 40.019
12 Stopfen 3/8” 1 40.018
13 Manschette 18 x 26 x 4/2 3 41.013
14 Backring 18 mm 6 41.014
15 O-Ring 3 40.026
16 Leckagering 18 mm 3 41.066
18 Gewebemanschette 18 x 26 x 5,5/3 3 41.013 1
20 Zwischenring 18 mm 3 41.015 2
23 Druckring 3 41.018
24 Usit-Ring 1 12.387
25 O-Ring 11 x 1,5 1 12.256
26 Edelstahlsitz Ø 7 1 14.118
27 Sprengring 1 13.147
27 Aluminium-Dichtring 4 13.275
28 Ausgangsteil Pumpe R1/4“ x 12 1 46.039
29 Kupferring 1 42.104
30 Dichtstopfen R1/4“ mit Bund 1 42.103
31 Dichtstopfen M10 x 1 1 43.043
32 Dichtstopfen M 8 x 1 2 13.158
33 Ausgangsteil 1 40.522
34 Edelstahlkugel Ø10 1 12.122
35 Rückschlagfeder „K“ 1 14.120 1
36 Stopfen R1/4“ 1 13.387
37 O-Ring 18 x 2 1 43.446
38 Ermetowinkel 12L x 12L 1 42.630
39 Ermetowinkel R3/8“ x 12L 1 44.092
Page 38
38
Hose drum
Page 39
39
quadro 599 TST - 899 TST
No Description Qty. Ord.-No
Spare parts list KRÄNZLE quadro 599 TST - 899 TST
Hose drum
No Description Qty. Ord.-No
Ventilgehäuse kpl. ohne Manometer 46.084
bestehend aus: Pos. 1 - 8; Pos. 11 - 39
Reperatur - Sätze:
Rep.-Satz Manschetten 18 mm 41.049 1
bestehend aus je 3x Pos. 13; 6x Pos. 14;
3x Pos. 15; 3x Pos. 23; 3x Pos. 18
Rep.-Satz Ventile für APG-Pmpe 41.748 1
bestehend aus je 6x Pos. 2; 6x Pos. 3;
6x Pos. 4
23 Drehgelenk 1 40.167
25 Distanzring 1 40.316
27 O-Ring 6,86 x 1,78 1 40.585
28 Anschlussstück 1 40.308
33 O-Ring 6 x 1,5 1 13.386
34 Stopfen M 10 x 1 1 13.385
40 Überwurfmutter 1 13.276 2
42 O-Ring 9,3 x 2,4 4 13.273
44 Verbindungsschlauch 1 46.037
45 Hochdruckschlauch NW6 20 m 1 43.416 1
quadro 599, 799 TST
45.1 Hochdruckschlauch NW8 15 m 1 44.879
quadro 899 TST
1 Seitenschale 2 46.201
3 Trommelteil 2 46.202
5 Innensechskantschraube M 4 x 25 4 40.313
6 Lagerklotz mit Bremse 1 40.306 1
7 Lagerklotz links 1 40.305 1
8 Klemmstück 2 40.307 1
9 Kunststoffschraube 5,0 x 20 12 43.018
10 Antriebswelle 1 46.204
11 Welle Wasserführung 1 46.203
12 Elastic-Stop-Mutter M 4 4 40.111
13 Handkurbel 1 40.320 0
14 Verriegelungsbolzen 1 40.312
15 Scheibe MS 16 x 24 x 2 1 40.181
16 Wellensicherungsring 22 mm 2 40.117
17 Wellensicherungsring 16 mm 1 40.182
20 Parbaks 16 mm 2 13.159
21 Sicherungsscheibe 6 DIN6799 1 40.315
22 Schraube M 5 x 10 1 43.021
Page 40
40
Lance
No Description Qty. Ord.-No
1 Pistolenschale re+li 1 12.450 2 Schraube 3,5 x 14 10 44.525 18 O-Ring 9,3 x 2,4 1 13.273
51 Düsenschutz 1 26.002 1 52 Rohr 500 mm; bds. M12x1 1 41.527 1 53 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK 1 13.363 54 Flachstrahldüse 20035 (quadro 599) 1 M20035
54.1 Flachstrahldüse 20045 (quadro 799) 1 M20045
54.2 Flachstrahldüse 2506 (quadro 899) 1 D2506 55 Aluminium-Dichtring 8,3x11,3x2 2 13.275 1
Lanze kpl. mit HD-Düse M20035 12.394-M20035 Lanze kpl. mit HD-Düse M20045 12.394-M20045 Lanze kpl. mit HD-Düse D2506 12.394-D2506
Page 41
41
Dirtkiller
No Description Qty. Ord.-No
1 Sprühkörper 1 41.520 2 O-Ring 6,88 x 1,68 1 41.521 3 Düsensitz 1 41.522 4 Düse 035 (quadro 599) 1 41.523 1
4.1 Düse 045 (quadro 799) 1 41.523
4.1 Düse 06 (quadro 899) 1 41.523 5 5 Stabilisator 1 41.524 6 O-Ring 1 40.016 1 7 Sprühstopfen R1/4“ IG 1 41.526 1 8 Rohr 600 mm lang; bds. R1/4“ 1 12.385 2 9 Nippel M22x1,5 x R1/4“ IG 1 13.370 11 Kappe vorn für Schmutzkiller 1 41.528 1 12 Kappe hinten für Schmutzkiller 035 1 41.540 4
12.1 Kappe hinten für Schmutzkiller 045 1 41.540 2
12.2 Kappe hinten für Schmutzkiller 06 1 41.542 2
Rep.-Satz Schmutzkiller 035 41.097 0 Rep.-Satz Schmutzkiller 045 41.097 Rep.-Satz Schmutzkiller 06 41.096 2 bestehend aus je 1x 2; 3; 4; 5
Schmutzkiller 035 mit Lanze 600mm 46.150 Schmutzkiller 045 mit Lanze 600mm 46.150 1 Schmutzkiller 06 mit Lanze 600mm 46.150 2
Page 42
42
Wiring diagram
Wiring diagram for KRÄNZLE quadro 599 TST
230 Volt / 50 Hz
On-Off switch
with 14,5 Ampere
overload protection
Inlet line via
3x 1,5mm²
230 V / 50 Hz
Pump motor
230 V / 50 Hz
Pressure switch
Control plate with
transformer 230 V / 50
Hz
Contactor
Page 43
43
Wiring diagram
Wiring diagram for KRÄNZLE quadro 799 TST
400 Volt / 50 Hz
On-Off switch
with 8,5 Ampere
overload protection
Inlet line via
CEE 4x1,5mm²
400 V / 50 Hz
Pump motor
3x 400 V / 50 Hz
Pressure switch
Control plate with
transformer 400 V / 50
Hz
Contactor
Page 44
44
Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualied person, to ensure that continued safe operation is guarateed. The results of the inspection are to be recorded in writing. This may be done in any form. (see pages 46-47)
Accident prevention
The machine is designed for accidents to be impossible if used correctly. The operator is to be notied of the risk of injury from hot machine parts and the high pressure water jet. The “Guidelines for Liquid Spray Devices” must be complied with. (see pages 15 - 17).
Check the oil level at the oil dip stick prior to each use (see also page 11). (Ensure horizontal position!)
Oil change:
The rst oil change should be carried out after approximately 50 operating hours, then every year or after 1000 operating hours. If the oil turns grey or white, you must change the oil of your high pressure pump in any case. Open the oil discharge screw at the bottom of the device over a collec­tion resevoir. Ensure a horizontal position to drain the oil completely. The oil is to be caught in the reservoir and disposed of in an approved manner.
New oil: 0,8 l Motor oil: Castrol 10 W-60 SAE halfsyn­thetic oil
General rules
Oil discharge screw
Page 45
I. Kränzle GmbH Elpke 97 . 33605 Bielefeld
Hochdruckreiniger
High-pressure-cleaners
Nettoyeurs À Haute Pression
We hereby declare, that the high-pressure models:
(techn. documentation available from):
Nominal ow
comply with the following guidelines and specications and their amend­ments for high-pressure cleaners:
Sound power level measured: guaranteed:
Applied conformity evaluation procedures:
Applied specications and standards:
EC declaration of conformity
Bielefeld, den 12.19.2012
Kränzle quadro 599 - 899 TST
Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen
K quadro 599 TST: 600 l/h K quadro 799 TST: 780 l/h K quadro 899 TST: 900 l/h
Machine guideline 2006/42/EEC Specication for electromagnetic compatibility 2004/108/EEC Outdoor noise directive 2005/88/EC,
Art. 13, High-pressure water jet machines Appendix 3, part B, chapter 27
86 dB (A) 88 dB (A)
annex V, noise directive 2005/88/EC
EN 60 335-2-79 :2009 EN 55 014-1 :2006 EN 55 014-2 / A2:2008 EN 61 000-3-2 :2006 EN 61 000-3-3 :2008
R
Kränzle Josef
(Managing Director)
Page 46
46
Inspection report for HP cleaners
Type plate (on hand) Operating manual (on hand) Protective covering, -device Pressure line (tightness) Pressure gauge (function) Float valve (tightness) Spraying device (marking) HP-hose / connector (damage, marking) Safety valve opens at 10 % / 20 % exceeding of operating pr. Power cable (damage) Protective conductor (connected) On / Off switch Used chemicals Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value Insulation Leakage current Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment, the defects found have been rectied so that the Labour Safety can be conrmed. The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment. The Labour Safety cannot be conrmed unless the defects found are rectied by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried out by: Month Year Place, date Signature
HP clea n e r s fo r indust r i a l us e have to be ch e c k ed by an expert every 12 mo nths! Ins p ection re p ort o n an nually ca rried ou t La bour Sa f e ty Insp e c tion (U V V ) accor d i ng to t he Gui delines f or Liq uid Sp ray E quipment. (This inspectio n she et serves a s proof for the completion of the retest and must be kept carefully!)
Kränzle test seals: Order no. UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner: Address:
Type: Serial no.: Rep. order no.:
Page 47
47
Inspection report for HP cleaners
Type plate (on hand) Operating manual (on hand) Protective covering, -device Pressure line (tightness) Pressure gauge (function) Float valve (tightness) Spraying device (marking) HP-hose / connector (damage, marking) Safety valve opens at 10 % / 20 % exceeding of operating pr. Power cable (damage) Protective conductor (connected) On / Off switch Used chemicals Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value Insulation Leakage current Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment, the defects found have been rectied so that the Labour Safety can be conrmed. The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment. The Labour Safety cannot be conrmed unless the defects found are rectied by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried out by: Month Year Place, date Signature
HP clea n e r s f o r indu s t r i a l u s e h a v e t o be checked by an e xpert every 12 m o nths! Ins p ection r e port on a n nually c a rried o u t Labou r S afety I n specti o n (UVV) a c cordin g to t he Gui del ines for Liquid S pra y Equipment. ( Thi s inspection s hee t serves as pr oof for the completion of the retest and must be kept carefully!)
Kränzle test seals: Order no. UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner: Address:
Type: Serial no.: Rep. order no.:
Page 48
Made in Germany
www.kraenzle.com
I . K r ä n z l e G m b H
E l p k e 9 7
D - 3 3 6 0 5 B i e l e f e l d
R e p ri n t o n l y a ll o we d w it h t h e a ut h o r is a ti o n o f K rä nz l e .
A s d a te o f 0 2 /2 2/ 2 01 3
S u b j e c t  t o  t e c h n i c a l  m o d i f i c a t i o n s .  O r d e r  n o .  3 0 . 6 0 0  1
Loading...