Kranzle quadro 800 TST, quadro 1200 TST, quadro 1000 TS, quadro 1200 TS, quadro 1000 TST Operating Manual

O p e r a t i n g m a n u a l
High Pressure Cleaners
Read and conform safety instructions before use !
- GB -
200 bar
21 l/min 19 l/min
2507
08
16 l
max. 60 °C
2,5 m
yes
20 m
400 V/50 Hz
12 A
1400 U/min
P1: 7,5 kW P2: 5,5 kW
89 kg
770 x 570 x
990
89 dB (A)
91 dB (A)
91 dB (A)
2,2 m/s²
ap. 22 N
40.422
2
Operating pressure, steplessly adjustable
Perm. overpressure Water output
at 0 bar at nominal pressure
Nozzle size (Flat jet) (Turbokiller)
Volume Water tank
Max. inlet water tempera­ture to water tank Direct suction height
Hose drum High pressure hose Electrical ratings
Motor speed adjustm. Connect. wattage inp.
output. Weight (incl. accessories
with empty water tank Dimensions including
handle L x W x H in mm Sound level acc. to
45 635 (rel. to working place) with Turbokiller Guaranteed sound level LWA
Vibrations at lance Recoil at lance
Order n°.
250 bar
17,5 l/min 15,6 l/min
2505
055
16 l
max. 60 °C
2,5 m
yes
20 m
400 V/50 Hz
12 A
1400 U/min
P1: 7,5 kW P2: 5,5 kW
89 kg
770 x 570 x
990
89 dB (A)
91 dB (A)
91 dB (A)
2,2 m/s²
ap. 20 N
40.421
quadro
1000 TST
Technical
data
quadro
1200 TST
Technical data
270 bar
15 l/min
13,5 l/min
2504
04
16 l
max. 60 °C
2,5 m
yes
20 m
400 V/50 Hz
12 A
1400 U/min
P1: 7,5 kW P2: 5,5 kW
89 kg
770 x 570 x
990
89 dB (A)
91 dB (A)
91 dB (A)
2,2 m/s²
ap. 20 N
40.423
quadro
800 TST
Permissible tolerance for gures ± 5 % in acc. with VDMA uniform sheet 24411
*1
Min. water quantity to be supplied to the high pressure cleaner!
(2-8 bar admission pressure)
200 bar
21 l/min 19 l/min
2507
16 l
max. 60 °C
2,5 m
no
10 m
400 V/50 Hz
12 A
1400 U/min
P1: 7,5 kW P2: 5,5 kW
82 kg
770 x 570 x
990
89 dB (A)
91 dB (A)
91 dB (A)
2,2 m/s²
ap. 22 N
40.422 1
250 bar
17,5 l/min 15,6 l/min
2505
16 l
max. 60 °C
2,5 m
no
10 m
400 V/50 Hz
12 A
1400 U/min
P1: 7,5 kW P2: 5,5 kW
82 kg
770 x 570 x
990
89 dB (A)
91 dB (A)
91 dB (A)
2,2 m/s²
ap. 20 N
40.421 1
quadro
1000 TS
quadro
1200 TS
*1
Dear customer
We would like to congratulate you on your new high pressure cleaner with inte­grated water tank and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following
pages of explanations, tips and hints, which we ask you to read before using for the rst time.
The equipment will assist you professionally in all cleaning tasks, e.g.:
- facades
- agstones
- terraces
- vehicles of all types
- containers
- machines etc.
- barrels and containers
- channels
Description
Contents Side
Technical data .................................................... 2
Construction and components ................................4
Water system ..........................................................5
Detergent / caring system .......................................5
Lance and spay gun ................................................5
High pressure hose and spray device .....................6
Unloader valve - safety valve ..................................6
Delayed motor cut-out .............................................7
Safety cut-out ..........................................................7
Setting up / Location ...............................................7
Electrical connection ...............................................8
Brake .......................................................................9
Brief operating instructions......................................9
This is what you’ve purchased ...............................10
How to assemble and furnish your HP cleaner ......11
Preparation for use.................................................12
External suction......................................................13
When using detergents ..........................................14
To shut down the pump / Frost protection ..............14
Safety notes „This is prohibited !“...........................15
Additional accessories ...........................................18
Small repairs ..........................................................20
Spare parts lists .....................................................22
General rules..........................................................39
Inspection report ....................................................40
Declaration of conformity .......................................43
3
1
2
3
4
5
8
9
6 Detergent valve 7 High pressure hose 8 Spray gun 9 Interchangeable lance with Turbokiller 10 Interchangeable lance with at jet nozzle and nozzle protection
1 Water inlet connection with lter 2 Cover for water tank 3 High pressure pump 4 Press. gauge with glycerin lling 5 Unloader valve - safety valve
400 V / 50 Hz
Construction
The KRÄNZLE quadro 800 TST, 1000 TST and 1200 TST TST high pressure cleaners are mobile machines with hose drum and 20m industrial hose. The KRÄNZLE quadro 1000 TS und 1200 TS - high pressure cleaners are mobile ma­chines without hose drum, however with 10m industrial hose. The schematic prin­ciple can be seen from the illustration.
Components
Description
10
7
6
4
Water system
The water must be lead to the high pressure cleaner under pressure (2 – 8 bar ad-mission pressure). A oat valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure. The high pressure jet is formed by the nozzle at the end of the lance.
Description
6
5
Lance with spray gun
The machine can only be operated when the safety trigger is squeezed. When the lever is squeezed, the spray gun opens. The liquid is then pumped to
the nozzle. The spray pressure increases and quickly reaches the selected oper­ating pressure. When the trigger is released, the trigger gun closes and any further spraying of liquid from the lance is stopped and the manometer must show 0 bar.
The increase in pressure when the trigger gun is closed causes the unloader valve-safety valve to open. The pump remains switched on and continues to pump liquid through the pump at reduced pressure. When the spray gun is opened, the unloader valve - safety valve closes and the pump ressumes spraying from the lance with the selected operating pressure.
The spray gun is a safety device. Repairs should only be per­formed by qualied persons. Should replacement parts be re­quired, use only components authorized by the manufacturer.
Detergent and caring system
The high pressure pump can also suck a de­tergent/caring agent and mix it with the high pressure jet. The additive is sucked through the pump and brought in with the set pressure.
Insert the detergent hose into the detergent con­tainer and open the detergent valve (6).
The detergent discharges with the water at the high pressure nozzle.
Open the dosing valve, if the chemistry sieve is placed in a liquid. Sucked air leads to destruction of the pump seals!!!
The rules concerning the environment, refuse and ground water protection must be complied with!
High pressure hose and spraying device
The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations.
If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used. The high pressure hose and spraying device must be connected in a pressure-tight manner. The high pressure hose may not be driven over, pulled excessively or twisted. Hose lines are wear parts. Guarantee is accepted only for ma­nufacturing errors, not for external damages.
Description
6
Unloader valve - safety valve
The unloader valve - safety valve protects the machine from a build up of excess pressure, and is designed not to permit an excess pressure to be selected for operation. The limit nut on the handle is sealed with a spray coating.
The operating pressure and spray rate can be steplessly adjusted by turning the
handle.
Replacements, repairs, new adjustments and sealing should only be performed by qualied persons.
High pressure hose lines and spraying equipment must not be repaired, but replaced by a new hose or spraying equipment.
7
Description
Delayed motor cut-out
Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still. By opening the gun, the device is started again.
Safety cut-out
If the device is accidentally not turned off after use or the pistol is not used for 20 minutes, the device automatically goes into the safety state via deactivating. By operating the main switch again, the device is activated again.
When running your high pressure cleaner with hot water of 60° C raised temperatures occur. Do not touch the machine without
safety gloves!
CAUTION !
Never suck in liquid containing solvents such as paint thinners, petrol, oil or similar liquid matter. Pay attention to the instructions of the manufacturers of the cleaning agents. The seals in the machine are not resistant to solvents! The spray of solvents is inam­mable, explosive and poisonous.
CAUTION !
Neither set up and operate the machine in rooms where there is a risk of re or explosion nor put it into puddles. Do not use the machine under water. The device must not stand in the spray area of the high pressure jet.
Replacements and inspection work should only be performed by quali­ed persons when the machine is disconnected from the
power supply, i.e. the plug pulled out from the electrical socket.
Setting up
Location
Description
400 V / 50 Hz
Electrical connection
The machine is supplied with an electrical power cord with plug.
The mains plug must be tted to a standard grounded socket with a 30mA re­sidual current operated device. The socket must be protected with a 16A delay action fuse on the mains side.
KRÄNZLE quadro = 400 Volt / 50 Hz (phase-sequence not signicant)
When using an extension cable, this must have a grounded lead which is properly connected to the socket. The conductors in the extension cable must have a mini­mum cross section of 1.5 mm². Plug connections must be of a spray-proof design and may not be located on a wet oor.
CAUTION !
The use of extension cables which are too long may lead to malfunctions and start up difculty.
When using a cable drum, always keep the cable wound as far as possible.
8
9
Description
Brief operating instructions
1. Connect high pressure hose with spray gun.
2. Connect to suitable water supply.
3. Connect current - (400 Volt three-phase current)
4. Switch on machine and start cleaning.
5. After having completed the cleaning process, put main switch in zero po­sition and by opening the gun, reduce the pressure in the high pressure hose.
Then, the high pressure hose can be rolled up
- Only use clean water ! Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company. Because of the water tank, the device can be connected to any drinking water line
without worries.
Brake not applied
Brake applied
Brake
This is what you’ve purchased:
1. Turbokiller Lance with nozzle protection and high pressure nozzle Flat jet 25°
2. Spray gun Starlet with insulated grip an screw connection
4. Operating instructions
5. High pressure hose, 20 m NW 8 on hose drum
7. Water inlet part (lter is already installed)
6. Crank for hose drum
10
R
3. KRÄNZLE - High pressure cleaners quadro 800 TST, 1000 TST and quadro 1200 TST with hose drum quadro 1000 TS and quadro 1200 TS without hose drum
How to assemble and furnish your high pressure cleaner
Remove the screw from the drive shaft of the hose drum. Unpack the crank and insert it onto the hexagon head. Tighten the crank again with the screw.
To check the oil level, loosen the oil cover screw and take out the oil dip stick. The oil level must be between the two markings.
11
To control the high pressure cleaner
put
1. the foot against the tilt bases and then pull the device
2. towards you.
Preparation for use
1. Check oil level. There are two possibilities for checking the oil level of the pump: a) Oil must be visible in the viewing window b) The oil state must be between the two markings on the oil measuring rod.
3. Unroll hose without kinks and con­nect with handgun and pump. Use max. 20 m HP hose.
4. Connection of high pressure hose from device to lance
2. Connect the high pressure lance or Turbokiller to the spray gun.
a
b
12
External suction
If water is to be sucked from an external container for the high pressure cleaner,
the connection hose between the high pressure pump and the water tank must be screwed off and the suction hose must be connected directly to the pump.
Make sure that the water is clean. Use the Kränzle suction hose with suction
lter. (Order N°. 15.038 3)
Maximum suction height 2.5 m, maximum water temperature for direct suc­tion: 60°C (see technical data on page 2)
Preparation for use
5. The machine must be connected to the water line with cold water or up to 60° C warm water (see page 2).
The hose cross section must be at least 3/4" =
16 mm (free passage). Filter 1 must always be clean.
Please make sure that the lter is clean before
using your high pressure cleaner.
CAUTION !
When running your high pressure cleaner with hot water of 60° C rai­sed temperatures occur.
Do not touch the pump without safety gloves!
13
1
Undercarriage
Undercarriage
14
To shut down the pump
1. Switch off the machine. Device switch to „0“ position.
2. Cut off the water supply.
3. Open the spray gun briey until the pressure is released.
4. Apply the safety catch on the spray gun.
5. Remove the water hose and spray gun.
6. Pull the plug from the socket.
7. Winter: store the pump in rooms above 0°C.
8. Clean the water lter.
To shut down the pump:
Frost protection
Normally after operation, there is still some water in the device. Thus, you must take special measures to protect the device from frost.
- Completely drain the device For this purpose, separate the device from the water supply. Then, turn on the main switch and open the gun. Now, the pump presses the remaining water from the water tank and the pump. However, do not allow the device to operate without water for longer than one minute.
- Fill the device with antifreeze agent
If the device is not operated for longer periods, especially over the winter, you should pump an antifreeze agent through the device. For this purpose, ll the anti freeze agent into the water box and turn on the device. Wait with opened gun, until the agent comes from the nozzle.
However, the best way to protect the device from frost is
to store it at a frost-free location.
When using deter­gents:
Put chemistry sieve number 5 into the deter­gent container. Open the detergent valve, then the detergent is sucked in. When closing the detergent valve, the chemistry supply is au­tomatically closed. Allow detergent to act and then wash off. (see page 5).
Note that you must always comply with the instructions provided by the manufacturer of the detergent (e.g. instructions concerning safety clothing) and the water protection regulations!
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