Kranzle Profi 160 TST, Profi 195 TST, Profi 175 TST, Profi 15/120 TST Operating Manual

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Operating manual
High-pressure cleaner
Read and conform safety instructions before use !
- GB -
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Description
Ergonomically shaped handle Cable reel with 5 m cable
Receptacle for gun with spray lance (during breaks)
Generously dimensioned hose drum with 15 m steel-weave high­pressure hose
Hand crank, tiltable Water inlet
High-pressure gun Ergonomically shaped carry handle
Large stainless steel manometer Continuously adj. pressure control
Detergent valve, continuously adj. Water tank with water connection and water filter
Interchangeable lance with Dirtkiller nozzle Interchangeable washing lance
On/Off switch with signal lamp and motor protection
Receptacle for Dirtkiller and lance Receptacle for high-pressure gun
Generously dimensioned trolley suited for difficult terrain and stairs
Kränzle Profi 160 TS T, Profi 195 TS T, Profi 175 TS T, Profi 15/120 TS T
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Seite
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03 04 06 07 08 09
10 12 12 12 13 13 13 14 14 17 18 19 20 22 26 27 28 30 30 32 34 36 38 39 40 41 42
Description of appliance Contents Technical data Overview “This is what you have purchased” General rules Safety precautions – accident prevention Extremely important: Water connection – electrical connection Kränzle- technology Water and cleaning system Lance and spray gun Pressure control valve – safety valve Motor protecting switch High pressure hose and spray device Total stop system
Putting into operation
Connection to water mains Direct suction When using detergents To shut down the pump / frost protection Small repairs – do it yourself ! Inspections – inspection reports EG – Declaration of Conformity Guarantee Accessories for high-pressure cleaners Spare parts list Complete assembly Valve housing Unloader valve and pressure switch Motor Transmission unit Hose drum Gun with lance Dirtkiller with lance Wiring diagrams
Contents
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Operating press. continuously adj. 10 - 140 bar 10 - 170 bar Nozzle size 25042 25030 Permissible overpressure 160 bar 195 bar Water output
at 1,400 r.p.m. 11 l/min
at 1,400 r.p.m. 8 l/min
Water inlet temperature max. 60 °C max. 60 °C Suction height 2.5 m 2.5 m Steel-weave high-pressure hose 15 m 15 m Detergent suction ja ja Connected load
230 V~, 14.3 A, 50 Hz 230 V~, 14.3 A, 50 Hz
Power input P 1 - 3.2 kW P 1 - 3.2 kW Power output P 2 - 2.5 kW P 2 - 2.5 kW Weight 41 kg 41 kg Dim. incl. pulling handle in mm 355 x 375 x 980 355 x 375 x 980 Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A) Sound level with Dirtkiller 82 dB (A) 78 dB (A) Acoustic power L
WA
89 dB (A) 91 dB (A)
Recoil at lance approx. 25 N approx. 32 N Vibration at lance 2.0 m/s
2
2.0 m/s
2
Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411
Kränzle Profi 160 TS T Kränzle Profi 195 TS T
Tecnical data
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Operating press. continuously adj. 10 - 150 bar 10 - 120 bar Nozzle size 25042 2507 Permissible overpressure 175 bar 135 bar Water output
at 1,400 r.p.m. 12 l/min
at 1,400 r.p.m. 15
l/min
Water inlet temperature max. 60 °C max. 60 °C Suction height 2.5 m 2.5 m Steel-weave high-pressure hose 15 m 15 m Detergent suction ja ja Connected load
400 V, 7.2 A, 50 Hz 400 V, 7.2 A, 50 Hz
Power input P 1 - 3,8 kW P 1 - 3,8 kW Power output P 2 - 3,0 kW P 2 - 3,0 kW Weight 41 kg 41 kg Dim. incl. pulling handle in mm 355 x 375 x 980 355 x 375 x 980 Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A) Sound level with Dirtkiller 82 dB (A) 78 dB (A) Acoustic power L
WA
89 dB (A) 91 dB (A)
Recoil at lance approx. 25 N approx. 32 N Vibration at lance 2.0 m/s
2
2.0 m/s
2
Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411
Kränzle Profi 175 TS T
Kränzle Profi 15/120 TS T
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3.
Dirtkiller lance
This is what you have purchased
1. Kränzle high-pressure cleaner
Profi with hose drum and 15 m steal weave high-pressure hose NW 6
2.
Safety spray gun with insulated handle
and screw connection
4.
Washing lance with new Kränzle knife
jet nozzle
5
. Tiltable handle with fixing screw for
hose drum
6.
Operating manual
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General rules
Range of application
Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only.
Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed. The results of the inspection are to be recorded in writing. This may be done in any form. For inspection reports see pages 22 - 25
.
High-pressure cleaners used for commercial purposes have to be checked by a qualified person at least every 12 months!
Accident prevention
The machine is designed for accidents to be impossible if used correctly.The operator is to be notified of the risk of injury from hot machine parts and the high pressure water jet. The “Guidelines for Liquid Spray Devices” must be complied with. (see pages 8 and 9).
Oil change:
1. The first oil change should be carried out after approximately 50 operating hours. After that no further oil change will be necessary for the life cycle of the high-pressure cleaner. UPut the machine into a horizontal position, then open the oil discharge screw at the bottom of the device over a collection reservoir. The oil is to be caught in the reservoir and disposed of in an approved manner. New oil: 0.75 l - Motor oil: W 15/40.
Oil leakage: If oil leaks contact your nearest after-sales service (dealer) at once. (Ecological damage, damage to the transmission)
In case of increased humidity or fluctuations in temperature development of condensed water is possible; if the oil turns grey, you must change it.
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Safety precautions
Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises (see technical data on page 4).
Apply the safety catch on the spray gun after each use, in order to prevent unintentional spraying!
Always aim the underbody lance! Bear in mind when using a curved or angled spraying lance that there is a significant amount of torque in the recoil!
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Safety precautions – This is prohibited!
Never allow children to use the high pressure cleaner!
Never direct the water jet at the machine itself!
Never direct the water jet at a power socket!
Never direct the water jet at people or animals!
Only use power cables which are in perfect working order! Do not damage the power cable or repair it incorrectly!
Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges!
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Please note - important!
Lack of water
Lack of water occurs more often than you probably believe. The more powerful a high-cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation arises inside the pump, which is normally noticed too late or even not at all.
.
The pump will be destroyed!
Please check the available quantity of water by filling a bucket with litre scale for one
minute.
Connection to water supply
Please pay attention to the regulations of your waterworks company! In accordance with DIN EN 61770, the machine may not be directly connected to the public drinking water supply lines. A brief connection however is permissible according to DVGW (German Association for Gas and Water Affairs) if a tube ventilator with check valve (Kränzle Order-No. 41.016 4) is built into the water supply. Also indirect connection to the public drinking water supply lines is permissible by way of free emission in accordance with EN 61 770; e.g. by using a reservoir with a float valve. Direct connection to a non-drinking water supply line is permissible .
If the metered quantity of water is too small, you have to use a different water connection, guaranteeing the necessary output. Lack of water leads to an accelerated wear of the joints (no guarantee)
The following minimum quantity of water is necessary for a safe and problem-free
operation of the high-pressure cleaner
:
Kränzle Profi 160 TS T: 11 l/min Kränzle Profi 195 TS T: 8 l/min Kränzle Profi 175 TS T: 12 l/min Kränzle Profi 15/120 TS T: 15 l/min
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Electrical connection
The machine is supplied with an electrical power cable with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action fuse on the mains side. When using an extension cable, this must have an earthed lead which is properly connected to the socket. The conductors in the extension cable must have a minimum cross section of
1.5 mm². Plug connections must be of a spray-proof design, and may not be located on a wet floor. With extension cables of more than 10 m the minimum cross section must be
2.5 mm! When using a cable drum, always keep the cable wound as far as possible.
Check the line fusing and have the voltage and the available current intensity checked by an expert in case of uncertainty.
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Connected load: Kränzle Profi 160 TS T: 230 V ~, 50 Hz Kränzle Profi 195 TS T: 230 V ~, 50 Hz Kränzle Profi 175 TS T: 400 V 3~, 50 Hz Kränzle Profi 15/120 TS T: 400 V 3~, 50 Hz
If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequent­ly the motor of the high-pressure cleaner does not start or even blows.
Insufficient quantity of electricity
The power supply may also be insufficient if the power cable is too long or too thin. If extension cables are too long, this may lead to a voltage drop causing malfunctions or start-up difficulties.
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Kränzle technology
Water and Cleaning System
Water can be connected at mains pressure to the high pressure pump or it can be sucked directly from a storage tank. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance.
Environmental, refuse disposal and water protection regulations must be observed!
Lance with trigger gun
The machine can only be operated when the safety trigger is squeezed. When the lever is squeezed, the spray gun opens. The liquid is then pumped to the nozzle. The spray pressure increases and quickly reaches the selected operating pressure. When the trigger is released, the trigger gun closes and any further spraying of liquid from the lance is stopped. The pressure gauge must show 0 bar.
The increase in pressure when the trigger gun is closed causes the pressure control valve-safety valve to open. The motor is switched off by the pressure switch. When the trigger gun is opened, the pressure control valve - safety valve closes, the motor is started and the pump resumes pressure spraying from the lance with the selected operating pressure.
The trigger gun is a safety device. Repairs should only be performed by qualified persons. Should replacement parts be required, use only components authorized by the manufacturer.
Pressure control valve - safety valve
The pressure control valve - safety valve protects the machine from a build up of excess pressure, and is designed not to permit an excess pressure to be selected for operation. The limit nut on the handle is sealed with a spray coating. The operating pressure and spray rate can be steplessly adjusted by turning the handle
.
Replacements, repairs, new adjustments and sealing should only be performed by qualified persons.
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Motor protection switch
The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 9).
Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e. with plug pulled out from the electrical socket.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of high grade material, they are also optimized for the machine and marked as required by the appropriate regulations.
If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used. The high pressure hose and spray device must be connected in a pressure-tight manner. The high pressure hose may not be driven over, pulled excessively, or twisted. The hose may under no circumstances be pulled over sharp edges, since otherwise the guarantee is automatically void.
Total stop system
The new Kränzle Professionals are equipped with an electrical Start/Stop control. Having connected the high-pressure cleaner to the water supply and having connected the HP hose, switch the machine “on” using the On/Off switch. A red light in the switch flashes.
The motor is started by opening the gun. The motor is switched off after the gun has been closed. The high-pressure cleaner works in stand-by until the On/Off switch is switched to “Off”. The red light in the switch goes out.
Nach dem Abschalten zum Abbau des Hochdruckes im Schlauch zum Lösen des HD­Having switched off the machine shortly press the trigger to release the pressure to be able to unfasten the HP hose.
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Setting up – Location
Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. Do not use the machine under water.
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Putting into operation
4.
Put up machine. Release fixing screw from hexagonal base of hose drum, put tiltable handle onto the hexagonal base and fix with screw.
2.
Check water inlet filter for cleanliness prior to putting the machine into operation! Manually unscrew hose attachment. Take out the serial water inlet filter using needle nose pliers and clean if filter is soiled
.
1.
Move high-pressure cleaner to the job site. The Kränzle Professionals are movable machines with sturdy trolleys ideally suited for difficult terrain and stairs .
3
. Each time check oil level at oil-level glass prior to putting HP cleaner into operation. (Take care that cleaner is in horizontal position!) The oil level must be visible in the oil-level glass
.
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9.
Put HP cleaner into horizontal position. These machines must be operated in horizontal position! Unwind HP hose from hose drum without kinks and nooses.
7.
Push on HP hose to gun.
8.
Screw together HP hose and gun. Bleed machine: Open and close gun several times.
10.
Connect water hose to water tank. The cleaner may be connected to water mains with cold or 60°C warm water.
5.
Push on lance or Dirtkiller lance to
gun.
6.
Screw together lance and gun.
Be careful when using hot water!
When running your high pressure cleaner with hot water of 60° C raised temperatures occur. Do not touch the metal parts of the cleaner without safety gloves!
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Putting into operation
12.
Steplessly adjust operating pressure with handwheel. The maximum pressure is adjusted ex work.
(Kränzle Profi 160 TS T: 140 bar, Kränzle Profi 195 TS T: 170 bar Kränzle Profi 175 TS T: 150 bar Kränzle Profi 15/120 TS T: 120 bar)
13.
Switch on high-pressure cleaner with opened trigger gun and start cleaning task.
11.
Connect to circuit.
Kränzle Profi 160 TS T + 195 TS T: 230 Volt, 50 Hz. Kränzle Profi 175 TS T + 15/120 TS T: 400 Volt, 50 Hz.
The socket must be protected with a 16A delay action fuse on the mains side.
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Direct suction
Sucking in water from ponds, rain butts etc.
Due the suction capacity of its pump (up to 2.5 m suction height) this high-pressure cleaner can suck in water for cleaning purposes from separate containers or ponds.
In this case the water tank has to be disassembled.
1.
Tip the water tank
2.
Draw water tank from machine
3.
Mount suction hose with suction filter (Kränzle accessories No. 15.038 3). When using other hoses the inner cross section of the hose must be at least ½” =
12.7 mm.
Make sure to use clean water only!
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Suction of detergents
with detergent supply from the suction side:
Detergent injection on the pressur side, as you probably know it from other HP cleaners, consume approx. 30 % of the cleaning energy, no matter if they are used or not. Due to the water tank fitted to the Kränzle Professional cleaners it is now possible to directly suck the detergent into the pump thus reducing output loss and increasing the efficency considerably.
The detergents are applied without having to reduce the working pressure.
Observe specifications of detergent manufacturer! e.g.: protective equpment, rules for waste water treatment etc.
Caution: dissolvents!
Never suck in liquids containing solvents like varnish solvents, petrol, oil or similar liquid! Observe specifications of detergent manufacturers
! Seals inside the appliance are no resistant against solvents! The spray mist of solvents is highly inflammable, explosive and poisonous.
1.
Place detergent filter into detergent
container.
2.
Dosing of detergent is done by turning
the detergent valve.
3.
By closing the detergent valve the
supply of detergent is stopped.
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To shut down the pump
01.
Switch off the machine
02. Cut off the water supply
03. Open the spray gun briefly until the pressure is released
0
4. Apply the safety catch on the spray gun
05. Remove the water hose and spray gun
06. Drain the pump: switch on the motor for approx. 20 seconds
0
7. Pull the plug from the socket
08. Clean HP hose and wind up
09. Clean power cable and wind up
10. Clean water filter
11. Winter: store the pump in rooms above 0°C
Due to their compact and space saving design these professional cleaners can be stored practically anywhere.
Store in a place-saving manner
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Small repairs -
do it yourself
No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked.
The pressure gauge shows full pressure, but from the nozzle comes only little water or no water at all.
(Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.)
Screw off gun and lance and rinse hose from possible residues .
Check water inlet filter for soiling.
Take wire (paper clip) and push through nozzle opening.
CAUTION! Pull plug from socket prior to starting any repair work!
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Unscrew all 6 valves, one after the other (hexagonal brass screws, 3 in a row, vertically and horizontally)
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Small repairs -
do it yourself
Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled.
The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts. The HP hose vibrates.
(Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.)
Take out valve body (with green or red plastic coating) and rubber ring by means of needle nose pliers.
Take a wire and clean valves under running water. Do not forget the O-ring during reassembly!
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Type plate (on hand) Operating manual (on hand) Protective covering, -device Pressure line (tightness) Pressure gauge (function) Float valve (tightness) Spraying device (marking) HD-hose / connector (damage, marking) Safety valve opens at 10 % / 20 % exceeding of operang pr. Power cable (damage) Protective conductor (connectedt) On / Off switch Used chemicals Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value Insulation Leakage current Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment, the defects found have been rectified so that the Labour Safety can be confirmed. The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried out by : Month Year Place, date Signature
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!)
Kränzle test seal: Order.no..UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner: Address:
Type: Serial no.: Rep.-order-no.:
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Type plate (on hand) Operating manual (on hand) Protective covering, -device Pressure line (tightness) Pressure gauge (function) Float valve (tightness) Spraying device (marking) HD-hose / connector (damage, marking) Safety valve opens at 10 % / 20 % exceeding of operang pr. Power cable (damage) Protective conductor (connectedt) On / Off switch Used chemicals Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value Insulation Leakage current Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment, the defects found have been rectified so that the Labour Safety can be confirmed. The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried out by : Month Year Place, date Signature
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!)
Kränzle test seal: Order.no..UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner: Address:
Type: Serial no.: Rep.-order-no.:
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Type plate (on hand) Operating manual (on hand) Protective covering, -device Pressure line (tightness) Pressure gauge (function) Float valve (tightness) Spraying device (marking) HD-hose / connector (damage, marking) Safety valve opens at 10 % / 20 % exceeding of operang pr. Power cable (damage) Protective conductor (connectedt) On / Off switch Used chemicals Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value Insulation Leakage current Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment, the defects found have been rectified so that the Labour Safety can be confirmed. The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried out by : Month Year Place, date Signature
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!)
Kränzle-Prüfsiegelmarken: Best.-Nr.UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner: Address:
Type: Serial no.: Rep.-order-no.:
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Type plate (on hand) Operating manual (on hand) Protective covering, -device Pressure line (tightness) Pressure gauge (function) Float valve (tightness) Spraying device (marking) HD-hose / connector (damage, marking) Safety valve opens at 10 % / 20 % exceeding of operang pr. Power cable (damage) Protective conductor (connectedt) On / Off switch Used chemicals Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value Insulation Leakage current Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment, the defects found have been rectified so that the Labour Safety can be confirmed. The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried out by : Month Year Place, date Signature
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!)
Kränzle-Prüfsiegelmarken: Best.-Nr.UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner: Address:
Type: Serial no.: Rep.-order-no.:
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Kränzle Profi 160 TS T, Kränzle Profi 195 TS T, Kränzle Profi 175 TS T, Kränzle Profi 15/120 TS T
Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen
machinery directive 89/392/EEC, low-voltage directive 73/23 EEC, EMV-directive 89/336 EEC, noise directive 2000/14/EC, Art. 13,
HP water spraying machines annex 3, part B, chapter 27
Kränzle Profi 160 TS T: 87 dB (A) Kränzle Profi 195 TS T: 87 dB (A) Kränzle Profi 175 TS T: 89 dB (A) Kränzle Profi 15/120 TS T: 89 dB (A)
Kränzle Profi 160 TS T: 89 dB (A) Kränzle Profi 195 TS T: 89 dB (A) Kränzle Profi 175 TS T: 91 dB (A) Kränzle Profi 15/120 TS T: 91 dB (A)
EN 60 335-2-79:2004 EN 55 014-1 / A2:2002 EN 61 000-3-2 / A14:2000 EN 61 000-3-3 / A1:2001 EN ISO 3744 : 1995
Droitsch (Managing director)
26
EC declaration of conformity
Hereby we declare that:
technical specifications available from:
comply with the following guidelines and their amendments for high-pressure cleaners:
Sound level measured:
Sound level guaranteed:
Applied specifications and standards:
I. Kränzle GmbH Elpke 97 D - 33605 Bielefeld
Bielefeld, 14.05.2007
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Guarantee
The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee.
The instructions in our operating manual must be complied with.. The operating instructions form part of the guarantee.
For high-pressure cleaners sold to the user the guarantee period is 24 month. For high-pressure cleaners sold for industrial use the guarantee period is 12 month.
In the case of a guarantee please contact your dealer or authorized seller delivering accessories and your purchase receipt. You can fin them in the internet under
www.
kraenzle.com.
The guarantee is also void if the machine is used with exceeding the temperature and speed limits, a voltage below the required rating, with less than the required amount of water or with dirty water.
Pressure gauge, nozzle, valves, sleeves, high pressure hose and spray equipment are wear parts and are not covered by the warranty.
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Versatile due to Kränzle accessories
Rotating washing brush with 400 mm extension, Order no. 41 050 1
Underbody lance with 800 mm extension, Order no. 41 075
Tube cleaning hose with nozzle, 10 m - Order no. 41 058 1 20 m - Order no. 41 058 2 25 m - Order no. 41 058 3 30 m - Order no. 41 058 4
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Stainless steel sludge sucker,
Order no. 41 801
round cleaner ø 420 mm, Order no. 41 106 round cleaner ø 520 mm, Order no. 41 107
Sand blasting set compl up to 12 l/min, 150 bar
Order no.41 068 1
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Spare parts list
Kränzle Profi
Complete assembly
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31
Complete assembly
1 Motor-Pumpen-Einheit Profi 160 TST 1 43.861 Profi 195 TST 1 43.862 Profi 175 TST 1 43.863 Profi 15/120 TST 1 43.864 2 Fahrgestell 1 43.802 3 Bodenplatte für Kränzle Profi 1 43.814 4 Schraube 6,0 x 30 6 43.423 5 Schraube M 8 x 12 4 40.122 6 Luftgitter 1 43.803 7 Schraube 5,0 x 20 10 43.018 8 Standfuß links 1 43.808 9 Standfuß rechts 1 43.809 10 Scheibe 6,4mm 2 50.189 11 Schraube 5,0 x 50 2 41.411 12 Rad d250mm 2 43.817 13 Scheibe 19mm 2 43.830 14 Klemmring 18mm 2 43.820 15 Radkappe 2 46.509 16 Aufnahme Gummipuffer links 1 43.812 17 Aufnahme Gummipuffer rechts 1 43.813 18 Elastic-Stop-Mutter M6 2 14.152 1 19 Gummipuffer 20 x 20 2 43.818 20 Köcher Pistole 1 43.806 21 Zugentlastung 1 43.815 22 Schraube 3,5 x 14 2 44.525 23 Köcher Lanzen 1 43.804 24 Wasserkasten kpl. 1 43.860 25 Chemikaliensaugschlauch mit Filter 1 15.038 30 Midi -Pistole mit Verlängerung 1 12.160
31.1 Flachstrahldüse M20030 mit Lanze 500 mm 1 12.393-M20030 für Profi 195 TST
31.2 Flachstrahldüse M20042 mit Lanze 500 mm 1 12.393-M20042 für Profi 160TST + Profi 175 TST
31.3 Flachstrahldüse M20070 mit Lanze 500 mm 1 12.393-M20070 für Profi 15/120 TST
32.1 Schmutz-Killer 030 mit Lanze 500 mm 1 41.570-030 für Profi 195 TST
32.2 Schmutz-Killer 045 mit Lanze 500 mm 1 41.570-045 für Profi 160TST + Profi 175 TST
32.3 Schmutz-Killer 070 mit Lanze 500 mm 1 41.570-070 für Profi 15/120 TST
No Description Qty. Ord.-No
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Spare parts list
Kränzle Profi
Valve housing for integrated AM-pump
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Valve housing for integrated AM-pump
01 Ventilgehäuse AM- Pumpe 1 40.451 1 02 O- Ring 15 x 2 6 41.716 03 Ventile (grün) 6 41.715 1 04 O- Ring 16 x 2 6 13.150 05 Ventilstopfen 5 41.714
05.1 Ventilstopfen mit R1/ 4” IG 1 42.026 1 07 Innensechskantschraube M10 x 30 4 43.832 08 Sauganschluss 1 43.825 09 Wasserfilter 1 41.046 2 10 Gummi Dichtring 1 41.047 1 11 Steckkupplung 1 41.047 2 12 O- Ring 1 41.047 3 13 Manschette 18 x 26 x 4/ 2 3 41.013 14 Backring 18 mm 6 41.014 15 O- Ring 3 40.026 16 Leckagering 18 mm 3 41.066 18 Gewebemanschette 18 x 26 x 5,5/ 3 3 41.013 1 20 Zwischenring 18 mm 3 41.015 2
23 Druckring 3 41.018 25 Rückschlagkörper 1 14.122 26 O- Ring 6 x 3 1 14.121 27 Aluminium- Dichtring 4 13.275 28 Ermetonippel R1/ 4“ x 8 1 41.042 29 Kupferring 1 42.104 30 Dichtstopfen R1/ 4” mit Bund 1 42.103 31 Dichtstopfen M10 x 1 1 43.043 32 Dichtstopfen M 8 x 1 2 13.158 33 Ausgangsteil 1 42.161 34 Rückschlagfeder 1 14.120 37 O- Ring 18 x 2 1 43.446 38 Grundteil Eckventil 1 46.600 1 39 Ventilnadel 1 46.601 40 Parbaks 6 mm 1 15.013 41 Führungsteil 1 46.602 42 Handrad 1 46.603 43 Schraube M 4x8 Messing 1 46.604 44 Saugzapfen M6 1 46.605
45 Chemieventil kpl. 1 46.615
Reparatur-Sätze: Reparatursatz Manschetten 18 mm 41.049 1
bestehend aus je 3 x Pos. 13; 6 x Pos. 14; 3 x Pos. 15; 3 x Pos. 23; 3 x Pos. 18
Reparatursatz Ventile für APG-Pumpe 41.748 1
bestehend aus je 6 x Pos. 2; 6 x Pos. 3; 6 x Pos. 4
No Description Qty. Ord.-No
Page 34
Guide piston with handwheel 40.490
Items 5, 14-25
Repair kit pressure switch mech. 15.009 3
1 x Items 51, 1 x Items 52, 1 x Items 53, 3 x Items 54, 1 x Items 55, 1 x Items 56, 1 x Items 57, 1 x Items 58, 1 x Items 59
Pressure switch compl. 41.300 5
34
Spare parts list
Kränzle Profi
Unloader valve and pressure switch
No Description Qty. Ord.-No
Page 35
35
Unloader valve and pressure switch
No Description Qty. Ord.-No
5 O-Ring 16 x 2 1 13.150
5.1 O-Ring 13,94 x 2,62 1 42.167 8 O-Ring 11 x 1,44 1 12.256 9 Edelstahlsitz 1 14.118 10 Sicherungsring 1 13.147 11 Edelstahlkugel 1 13.148 12 Edelstahlfeder 1 14.119 13 Verschlussschraube 1 14.113 14 Steuerkolben 1 14.134 15 Parbaks 16 mm 1 13.159 16 Parbaks 8 mm 1 14.123 17 Spanstift 1 14.148 18 Kolbenführung spezial 1 42.105 19 Kontermutter M 8 x 1 2 14.144 20 Ventilfeder schwarz 1 14.125 21 Federdruckscheibe 1 14.126 22 Nadellager 1 14.146 23 Handrad AM-Pumpe 1 40.457 24 Kappe Handrad AM-Pumpe 1 40.458 25 Elastic-Stop-Mutter M 8 x 1 1 14.152 26 Manometer 0-250 Bar 1 15.039 27 Aluminium-Dichtring 2 13.275 40 Sechskant - Mutter M 4 2 15.026 42 Druckfeder 1 x 8,6 x 30 1 40.520 51 Führungsteil Steuerstößel 1 15.009 1 52 O-Ring 13 x 2,6 1 15.017 53 O-Ring 14 x 2 1 43.445 54 O-Ring 3,3 x 2,4 3 12.136 55 Stützscheibe 2 15.015 1 56 Edelstahlfeder 1 15.016 57 Steuerstößel 1 15.010 2 58 Parbaks 1 15.013 59 Stopfen M 10 x 1 (durchgebohrt) 1 13.385 1 60 Gehäuse Elektroschalter 1 15.007 61 Gummimanschette PG 9 1 15.020 62 Scheibe PG 9 1 15.021 63 Verschraubung PG 9 1 15.022 64 PVC-Kabel 2x 1,0 mm² 1 42.505 65 Blechschraube 2,8 x 16 6 15.024 66 Deckel Elektroschalter 1 15.008 67 O-Ring 44 x 2,5 1 15.023 68 Mikroschalter 1 15.018 69 Zylinderschraube M 4 x 20 2 15.025
70 Steuerkolben kpl. mit Handrad 40.490 71 Rep.- Satz Druckschaltermechanik 15.009 3 72 Druckschalter kpl. 41.300 5 73 Ventilgehäuse kpl. ohne Manometer 43.869
Page 36
36
Spare parts list
Kränzle Profi
Motor
Page 37
37
Motor
3 Rotor mit Motorwelle 1 43.316 4 Passfeder 6 x 6 x 20 1 41.483 1 5 Motor-Lager B-Seite 6205 - 2Z 1 43.317 6 Motor-Lager Kegelrollenlager 31304 1 40.472 7 Toleranzhülse 1 43.330 1 8 Öldichtung 25 x 35 x 7 1 41.024 9 Lüfterrad BG 90 1 43.319 10 Lüfterhaube BG 90 1 43.320 11 Flachdichtung 1 43.030 12 Innensechskantschraube M 6 x 30 4 43.037 13 Schelle für Lüfterrad mit Schrauben 1 43.454 15 Schraube M 4 x 12 10 41.489 16 Erdungsschraube kpl. 1 43.038 17 Kabelverschraubung PG 13,5 1 40.539 19 Schalter mit 14,5 A 1 41.111 6 20 Blechschraube 3,5 x 9,5 2 41.088 22 Klemmrahmen mit Schalterabdichtung 1 43.453 23 Überwurfmutter für PG 13,5 1 44.253 24 Lüsterklemme 3-polig 1 43.326 26 E-Kasten 1 43.800 27 Kabelverschraubung PG 9 1 41.087 28 Überwurfmutter für PG 9 1 41.087 1 33 Schraube 5,0 x 20 6 43.018
Kränzle Profi 160 TST, 195 TST:
2.1 Motorgehäuse mit Stator Wechselstrom 1 43.826
14.1 Kabel mit Stecker (Schuko) 1 41.092 18 Kondensator 70 µF 1 43.322
21.1 Blechschraube 2,9 x 16 1 43.036
32.1 Deckel Profi 160 TST 1 43.801 1
32.2 Deckel Profi 195 TST 1 43.801 2
40.1 Schaltkasten Wechselstrom kpl. Pos. 17 – 28 43.865
41.1 Motor Wechselstrom kpl. ohne Schalter Pos. 1 - 16 43.867
Kränzle Profi 175 TST, 15/120 TST:
2.2 Motorgehäuse mit Stator Drehstrom 1 43.827
14.2 Kabel mit Stecker (CE-KON) 1 43.828
21.2 Schraube 3,5 x 20 1 43.415 29 Überstromauslöser 3-polig 8,5A 1 46.040 30 Schütz 100-C12KN10 3x400V 50/60 Hz 1 46.005 1 31 Schraube 4,0 x 16 2 43.417
32.3 Deckel Profi 175 TST 1 43.801 3
32.4 Deckel Profi 15/120 TST 1 43.801 4
40.2 Schaltkasten Drehstrom kpl. Pos. 17, 19 – 31 43.866
41.2 Motor Drehstrom kpl. ohne Schalter Pos. 1 - 16 43.868
No Description Qty. Ord.-No
Page 38
23
38
Spare parts list
Kränzle Profi
Transmission
No Description Qty. Ord.-No
1 Gehäuseplatte mit Dichtungen 1 40.471 2 Öldichtung 18 x 28 x 7 3 41.031 3 O-Ring 113,97 x 2,62 1 40.474 4 Plungerfeder 3 40.453 5 Federdruckscheibe 3 40.454 6 Plunger 18mm (AM-Pumpe) 3 40.455 7 Sprengring 3 41.035 8 Wellenscheibe 1 40.043 9 Axial-Rollenkäfig 1 40.040 10 AS-Scheibe 1 40.041
11.1 Taumelscheibe 8,8° Profi 160 TST 1 40.473-8,8
11.2 Taumelscheibe 7,1° Profi 195 TST 1 40.473-7,1
11.3 Taumelscheibe 9,5° Profi 175 TST 1 40.473-9,5
11.4 Taumelscheibe 12,25° Profi 15/120 TST 1 40.473-12,25 12 Schraube DIN912 M 8 x 30 6 41.036 3 13 Ölschauglas 1 42.018 1 14 O-Ring 14 x 2 3 43.445 15 Dichtung Öldeckel 1 41.019 3 16 Öldeckel 1 41.023 1 17 Schraube DIN912 M 5 x 12 4 41.019 4 18 Verschlussstopfen R 3/8“ 1 40.051 19 O-Ring 98 x 1,5 1 40.475 20 Ölgehäuse Profi kpl. 1 40.470 1 21 Motor-Lager Kegelrollenlager 31304 1 40.472 22 Öldichtung 25 x 35 x 7 1 41.024 23 Öleinfüllschraube 1 43.819
Page 39
39
Hose drum
No Description Qty. Ord.-No
1 Seitenschale 2 46.201 3 Trommelteil 2 46.202 4 Kunststoffschraube 5,0 x 20 12 43.018 5 Antriebswelle 1 43.831 6 Abdeckhülse 1 43.823 7 Lagerklotz links 1 43.810 8 Schraube 6,0 x 30 4 43.423 9 Lagerklotz rechts 1 43.811 10 Verbindungsrohr 1 43.824 11 Welle Wasserführung 1 43.816 13 Handkurbel 1 40.320 0 16 Wellensicherungsring 22 mm 2 40.117 17 O-Ring 9,3 x 2,4 1 13.273 18 Sprengring 1 13.405 19 Drehnippel kpl. 1 13.406 21 Scheibe 5,3 1 50.152 22 Schraube M 5 x 10 1 43.021 23 Hochdruckschlauch 15m NW6 1 43.829
25 Schlauchtrommel kpl., ohne HD-Schlauch 43.870
Page 40
40
Spare parts list
Kränzle Profi
‘Midi’ gun with lance
No Description Qty. Ord.-No
5 Rohranschlussteil R1/4“ incl. Pos. 3, 4, 21 1 12.125 6 Scheibe 5,3 DIN9021 1 50.152 7 Abzug-Hebel kpl. 1 12.144 1 15 Rohr kunststoffumspritzt bds. R 1/4“ AG 1 15.004 2 16 Überwurfmutter ST 30 M22 x 1,5 IG 1 13.276 1 17 Außen-Sechskant-Nippel R 1/4“ IG 1 13.277 1 18 O-Ring 9,3 x 2,4 1 13.273 28 Aluminium Dichtring 6 13.275 51 Düsenschutz 1 26.002 1 52 Rohr 500 mm; bds. M12x1 1 41.527 1 53 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK 1 13.363 54 Flachstrahldüse 20030 (Profi 195 TST) 1 M20030
54.1 Flachstrahldüse 20042 (Profi 160 TST, 175 TST)) 1 M20042
54.2 Flachstrahldüse 25070 (Profi 15/120 TST) 1 D25070 55 Aluminium-Dichtring 8,3x11,3x2 2 13.275 1
A Rep.-Kit 12.158 Pos: 3, 4, 5, 8, 9, 12, 15, 16; 21 B Griff komplett 12.164
Page 41
41
Dirtkiller with lance
1 Sprühkörper 1 41.520 2 O-Ring 6,88 x 1,68 1 41.521 3 Düsensitz 1 41.522
4.1 Düse 045 (160 TST, 175 TST) 1 41.523
4.2 Düse 035 (195 TST) 1 41.523 1
4.3 Düse 07 (15/120 TST) 1 41.523 2 5 Stabilisator 1 41.524 6 O-Ring 1 40.016 1 7 Sprühstopfen 1 41.526 8 Rohr 500 mm 2x M 12 x 1 1 41.527 1 9 ST 30-Nippel M 22 x 1,5 / M 12 x 1 ISK 1 13.363
10.1 Rep.-Satz Schmutzkiller 030 41.096 1
10.2 Rep.-Satz Schmutzkiller 045 41.097
10.3 Rep.-Satz Schmutzkiller 070 41.097 9 bestehend aus je 1x 2; 3; 4.1; 5 11 Kappe vorn für Schmutzkiller 1 41.528 1
12.1 Kappe hinten für Schmutzkiller 030 1 41.542 1
12.2 Kappe hinten für Schmutzkiller 045 1 41.540 2
12.3 Kappe hinten für Schmutzkiller 070 1 41.540 3
No Description Qty. Ord.-No
Page 42
42
Wiring diagram Kränzle Profi 160 TS T, Kränzle Profi 195 TS T, 230 V, 50 Hz
On-Off switch with 14.5 Ampere overload protection
Pressure switch
Pump motor 230 V / 50 Hz
Inlet line via3 x 1,5 mm
2
,
230 V / 50 Hz
Page 43
43
Wiring diagram Kränzle Profi 175 TS T, Kränzle Profi 15/120 TS T, 400 V, 50 Hz
On-Off switch with 8.5 Ampere overload protection
Contactor
Excess current release
Inlet line viaCEE 4 x 1,5 mm
2
,
400 V / 50 Hz
Pump motor 3 x 400 V / 50 Hz
Pressure switch
Page 44
Kränzle - weltweit: Technische Perfektion in Bestform.
I. Kränzle GmbH
Elpke 97
D - 33605 Bielefeld
Reprint only allowed with the authorization of Kränzle
As date of 21th of September 2007
Subject to technical modifications. Order no.30.764 1
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