Kranzle Profi 160 TST, Profi 195 TST, Profi 175 TST, Profi 15/120 TST Operating Manual

Operating manual
High-pressure cleaner
Read and conform safety instructions before use !
- GB -
Description
Ergonomically shaped handle Cable reel with 5 m cable
Receptacle for gun with spray lance (during breaks)
Generously dimensioned hose drum with 15 m steel-weave high­pressure hose
Hand crank, tiltable Water inlet
High-pressure gun Ergonomically shaped carry handle
Large stainless steel manometer Continuously adj. pressure control
Detergent valve, continuously adj. Water tank with water connection and water filter
Interchangeable lance with Dirtkiller nozzle Interchangeable washing lance
On/Off switch with signal lamp and motor protection
Receptacle for Dirtkiller and lance Receptacle for high-pressure gun
Generously dimensioned trolley suited for difficult terrain and stairs
Kränzle Profi 160 TS T, Profi 195 TS T, Profi 175 TS T, Profi 15/120 TS T
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Seite
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03 04 06 07 08 09
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Description of appliance Contents Technical data Overview “This is what you have purchased” General rules Safety precautions – accident prevention Extremely important: Water connection – electrical connection Kränzle- technology Water and cleaning system Lance and spray gun Pressure control valve – safety valve Motor protecting switch High pressure hose and spray device Total stop system
Putting into operation
Connection to water mains Direct suction When using detergents To shut down the pump / frost protection Small repairs – do it yourself ! Inspections – inspection reports EG – Declaration of Conformity Guarantee Accessories for high-pressure cleaners Spare parts list Complete assembly Valve housing Unloader valve and pressure switch Motor Transmission unit Hose drum Gun with lance Dirtkiller with lance Wiring diagrams
Contents
Page
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4
Operating press. continuously adj. 10 - 140 bar 10 - 170 bar Nozzle size 25042 25030 Permissible overpressure 160 bar 195 bar Water output
at 1,400 r.p.m. 11 l/min
at 1,400 r.p.m. 8 l/min
Water inlet temperature max. 60 °C max. 60 °C Suction height 2.5 m 2.5 m Steel-weave high-pressure hose 15 m 15 m Detergent suction ja ja Connected load
230 V~, 14.3 A, 50 Hz 230 V~, 14.3 A, 50 Hz
Power input P 1 - 3.2 kW P 1 - 3.2 kW Power output P 2 - 2.5 kW P 2 - 2.5 kW Weight 41 kg 41 kg Dim. incl. pulling handle in mm 355 x 375 x 980 355 x 375 x 980 Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A) Sound level with Dirtkiller 82 dB (A) 78 dB (A) Acoustic power L
WA
89 dB (A) 91 dB (A)
Recoil at lance approx. 25 N approx. 32 N Vibration at lance 2.0 m/s
2
2.0 m/s
2
Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411
Kränzle Profi 160 TS T Kränzle Profi 195 TS T
Tecnical data
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Operating press. continuously adj. 10 - 150 bar 10 - 120 bar Nozzle size 25042 2507 Permissible overpressure 175 bar 135 bar Water output
at 1,400 r.p.m. 12 l/min
at 1,400 r.p.m. 15
l/min
Water inlet temperature max. 60 °C max. 60 °C Suction height 2.5 m 2.5 m Steel-weave high-pressure hose 15 m 15 m Detergent suction ja ja Connected load
400 V, 7.2 A, 50 Hz 400 V, 7.2 A, 50 Hz
Power input P 1 - 3,8 kW P 1 - 3,8 kW Power output P 2 - 3,0 kW P 2 - 3,0 kW Weight 41 kg 41 kg Dim. incl. pulling handle in mm 355 x 375 x 980 355 x 375 x 980 Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A) Sound level with Dirtkiller 82 dB (A) 78 dB (A) Acoustic power L
WA
89 dB (A) 91 dB (A)
Recoil at lance approx. 25 N approx. 32 N Vibration at lance 2.0 m/s
2
2.0 m/s
2
Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411
Kränzle Profi 175 TS T
Kränzle Profi 15/120 TS T
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3.
Dirtkiller lance
This is what you have purchased
1. Kränzle high-pressure cleaner
Profi with hose drum and 15 m steal weave high-pressure hose NW 6
2.
Safety spray gun with insulated handle
and screw connection
4.
Washing lance with new Kränzle knife
jet nozzle
5
. Tiltable handle with fixing screw for
hose drum
6.
Operating manual
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General rules
Range of application
Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only.
Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed. The results of the inspection are to be recorded in writing. This may be done in any form. For inspection reports see pages 22 - 25
.
High-pressure cleaners used for commercial purposes have to be checked by a qualified person at least every 12 months!
Accident prevention
The machine is designed for accidents to be impossible if used correctly.The operator is to be notified of the risk of injury from hot machine parts and the high pressure water jet. The “Guidelines for Liquid Spray Devices” must be complied with. (see pages 8 and 9).
Oil change:
1. The first oil change should be carried out after approximately 50 operating hours. After that no further oil change will be necessary for the life cycle of the high-pressure cleaner. UPut the machine into a horizontal position, then open the oil discharge screw at the bottom of the device over a collection reservoir. The oil is to be caught in the reservoir and disposed of in an approved manner. New oil: 0.75 l - Motor oil: W 15/40.
Oil leakage: If oil leaks contact your nearest after-sales service (dealer) at once. (Ecological damage, damage to the transmission)
In case of increased humidity or fluctuations in temperature development of condensed water is possible; if the oil turns grey, you must change it.
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Safety precautions
Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises (see technical data on page 4).
Apply the safety catch on the spray gun after each use, in order to prevent unintentional spraying!
Always aim the underbody lance! Bear in mind when using a curved or angled spraying lance that there is a significant amount of torque in the recoil!
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Safety precautions – This is prohibited!
Never allow children to use the high pressure cleaner!
Never direct the water jet at the machine itself!
Never direct the water jet at a power socket!
Never direct the water jet at people or animals!
Only use power cables which are in perfect working order! Do not damage the power cable or repair it incorrectly!
Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges!
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Please note - important!
Lack of water
Lack of water occurs more often than you probably believe. The more powerful a high-cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation arises inside the pump, which is normally noticed too late or even not at all.
.
The pump will be destroyed!
Please check the available quantity of water by filling a bucket with litre scale for one
minute.
Connection to water supply
Please pay attention to the regulations of your waterworks company! In accordance with DIN EN 61770, the machine may not be directly connected to the public drinking water supply lines. A brief connection however is permissible according to DVGW (German Association for Gas and Water Affairs) if a tube ventilator with check valve (Kränzle Order-No. 41.016 4) is built into the water supply. Also indirect connection to the public drinking water supply lines is permissible by way of free emission in accordance with EN 61 770; e.g. by using a reservoir with a float valve. Direct connection to a non-drinking water supply line is permissible .
If the metered quantity of water is too small, you have to use a different water connection, guaranteeing the necessary output. Lack of water leads to an accelerated wear of the joints (no guarantee)
The following minimum quantity of water is necessary for a safe and problem-free
operation of the high-pressure cleaner
:
Kränzle Profi 160 TS T: 11 l/min Kränzle Profi 195 TS T: 8 l/min Kränzle Profi 175 TS T: 12 l/min Kränzle Profi 15/120 TS T: 15 l/min
Electrical connection
The machine is supplied with an electrical power cable with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action fuse on the mains side. When using an extension cable, this must have an earthed lead which is properly connected to the socket. The conductors in the extension cable must have a minimum cross section of
1.5 mm². Plug connections must be of a spray-proof design, and may not be located on a wet floor. With extension cables of more than 10 m the minimum cross section must be
2.5 mm! When using a cable drum, always keep the cable wound as far as possible.
Check the line fusing and have the voltage and the available current intensity checked by an expert in case of uncertainty.
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Connected load: Kränzle Profi 160 TS T: 230 V ~, 50 Hz Kränzle Profi 195 TS T: 230 V ~, 50 Hz Kränzle Profi 175 TS T: 400 V 3~, 50 Hz Kränzle Profi 15/120 TS T: 400 V 3~, 50 Hz
If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequent­ly the motor of the high-pressure cleaner does not start or even blows.
Insufficient quantity of electricity
The power supply may also be insufficient if the power cable is too long or too thin. If extension cables are too long, this may lead to a voltage drop causing malfunctions or start-up difficulties.
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Kränzle technology
Water and Cleaning System
Water can be connected at mains pressure to the high pressure pump or it can be sucked directly from a storage tank. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance.
Environmental, refuse disposal and water protection regulations must be observed!
Lance with trigger gun
The machine can only be operated when the safety trigger is squeezed. When the lever is squeezed, the spray gun opens. The liquid is then pumped to the nozzle. The spray pressure increases and quickly reaches the selected operating pressure. When the trigger is released, the trigger gun closes and any further spraying of liquid from the lance is stopped. The pressure gauge must show 0 bar.
The increase in pressure when the trigger gun is closed causes the pressure control valve-safety valve to open. The motor is switched off by the pressure switch. When the trigger gun is opened, the pressure control valve - safety valve closes, the motor is started and the pump resumes pressure spraying from the lance with the selected operating pressure.
The trigger gun is a safety device. Repairs should only be performed by qualified persons. Should replacement parts be required, use only components authorized by the manufacturer.
Pressure control valve - safety valve
The pressure control valve - safety valve protects the machine from a build up of excess pressure, and is designed not to permit an excess pressure to be selected for operation. The limit nut on the handle is sealed with a spray coating. The operating pressure and spray rate can be steplessly adjusted by turning the handle
.
Replacements, repairs, new adjustments and sealing should only be performed by qualified persons.
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Motor protection switch
The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 9).
Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e. with plug pulled out from the electrical socket.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of high grade material, they are also optimized for the machine and marked as required by the appropriate regulations.
If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used. The high pressure hose and spray device must be connected in a pressure-tight manner. The high pressure hose may not be driven over, pulled excessively, or twisted. The hose may under no circumstances be pulled over sharp edges, since otherwise the guarantee is automatically void.
Total stop system
The new Kränzle Professionals are equipped with an electrical Start/Stop control. Having connected the high-pressure cleaner to the water supply and having connected the HP hose, switch the machine “on” using the On/Off switch. A red light in the switch flashes.
The motor is started by opening the gun. The motor is switched off after the gun has been closed. The high-pressure cleaner works in stand-by until the On/Off switch is switched to “Off”. The red light in the switch goes out.
Nach dem Abschalten zum Abbau des Hochdruckes im Schlauch zum Lösen des HD­Having switched off the machine shortly press the trigger to release the pressure to be able to unfasten the HP hose.
Setting up – Location
Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. Do not use the machine under water.
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Putting into operation
4.
Put up machine. Release fixing screw from hexagonal base of hose drum, put tiltable handle onto the hexagonal base and fix with screw.
2.
Check water inlet filter for cleanliness prior to putting the machine into operation! Manually unscrew hose attachment. Take out the serial water inlet filter using needle nose pliers and clean if filter is soiled
.
1.
Move high-pressure cleaner to the job site. The Kränzle Professionals are movable machines with sturdy trolleys ideally suited for difficult terrain and stairs .
3
. Each time check oil level at oil-level glass prior to putting HP cleaner into operation. (Take care that cleaner is in horizontal position!) The oil level must be visible in the oil-level glass
.
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