Kranzle 2160 TS, 2195 TS, 2175 TS, 2017, 2020 Operating Manual
...
Read and conform safety instructions before use!
- GB -
O p e r a t i n g m a n u a l
High-pressure cleaners
Kränzle 2160 TS
Kränzle 2160 TS T
Kränzle 2195 TS
Kränzle 2195 TS T
Kränzle 2175 TS
Kränzle 2175 TS T
Description
Kränzle 2160 TS, 2160 TST,
Kränzle 2195 TS, 2195 TST,
Kränzle 2175 TS, 2175 TST
2
Ergonomically shaped handle
Cable reel with 5 m cable
Receptacle for gun with spray
lance (during breaks)
Generously dimensioned hose
drum with 15 m steel braided highpressure hose
(only available for TST models)
Hand crank (only available for TST
models)
Ergonomically shaped handle
High-pressure gun
Large stainless steel manometer
Fully adjustable pressure control
Detergent hose
with filter
Interchangeable lance with Dirtkiller nozzle
Interchangeable washing lance
On/Off switch with signal lamp and motor
protection
Receptacle for high-pressure gun
Receptacle for Dirtkiller and lance
Generously dimensioned trolley
suited for difficult terrain and stairs
Description .......................................................................................... 2
Contents .......................................................................................... 3
Technical data ........................................................................................ 4
Overview “This is what you have purchased” ........................................... 6
General rules ......................................................................................... 7
Safety precautions – accident prevention ................................................ 8
Extremely important: Water connection – electrical connection ............. 10
Kränzle- technology
................................................................................. 12
Water and cleaning system ................................................ 12
Lance and spray gun ......................................................... 12
Pressure control valve – safety valve ................................. 12
Motor protecting switch ..................................................... 13
High pressure hose and spray device ....................................... 13
Total stop system .............................................................. 13
Putting into operation ........................................................................ 14
Connection to water mains ................................................ 14
Direct suction ................................................................... 17
When using detergents ..................................................... 18
To shut down the pump / frost protection ............................................... 19
Small repairs – do it yourself! ............................................................... 20
Inspections – inspection reports ............................................................ 24
EG – Declaration of Conformity ............................................................ 26
Guarantee ........................................................................................ 27
Accessories for high-pressure cleaners ................................................. 28
Spare parts list ................................................................................... 30
Complete assembly ........................................................... 30
Valve housing ................................................................... 32
Unloader valve and pressure switch .................................. 34
Motor ................................................................................ 36
Transmission .................................................................... 38
Hose drum ........................................................................ 39
Gun with lance .................................................................. 40
Dirtkiller with lance ........................................................... 41
Wiring diagrams ................................................................................... 43
Contents
Page
3
4
Operating press. fully adjustable
30 - 140 bar 30 - 180 bar
Nozzle size 25045 25030
Permissible overpressure 160 bar 195 bar
Water output at
1,400 r.p.m. 11 l/min
at
1,400 r.p.m. 8 l/min
Water inlet temperature max. 60 °C max. 60 °C
Suction height 2.5 m 2.5 m
Hose drum no yes no yes
Steel braided high-pressure hose
10 m 15 m 10 m 15 m
Detergent suction yes yes
Connected load
230 V~ 50 Hz, 14 A 230 V~ 50 Hz, 14 A
Power input P 1 - 3.2 kW P 1 - 3.2 kW
Power output P 2 - 2.4 kW P 2 - 2.4 kW
Weight 37 kg 39,5 kg 37 kg 39.5 kg
Dim. incl. pulling handle in mm 900 x 375 x 360 900 x 375 x 360
Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A)
Sound level with Dirtkiller
82 dB (A) 78 dB (A)
Acoustic power LWA 89 dB (A) 91 dB (A)
Recoil at lance approx. 25 N approx. 25 N
Vibration at lance
2.0 m/s
2
2.0 m/s
2
Kränzle Kränzle Kränzle Kränzle
2160 TS 2160 TS T 2195 TS 2195 TS T
Technical data
Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411
5
Operating press. fully adjustable 30 - 160 bar 30 - 160 bar
Nozzle size 25045 25045
Permissible overpressure 175 bar 175 bar
Water output
at 1,400 r.p.m. 12 l/min
at 1.400
r.p.m.
12
l/min
Water inlet temperature max. 60 °C max. 60 °C
Suction height 2.5 m 2.5 m
Hose drum no yes
Steel braided high-pressure hose 10 m 15 m
Detergent suction yes yes
Connected load
400 V~ 50 Hz, 6,7 A 400 V~ 50 Hz, 6,7 A
Power input P 1 - 3.3 kW P 1 - 3.3 kW
Power output P 2 - 2.6 kW P 2 - 2.6 kW
Weight 37 kg 39,5 kg
Dim. incl. pulling handle in mm 900 x 375 x 360 900 x 375 x 360
Sound level acc. to DIN 45 635 78 dB (A) 78 dB (A)
Sound level with Dirtkiller 82 dB (A) 82 dB (A)
Acoustic power LWA 91 dB (A) 91 dB (A)
Recoil at lance approx. 27 N approx. 27 N
Vibration at lance 2.1 m/s
2
2.1 m/s2
Kränzle 2175 TS Kränzle 2175 TS T
Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411
6
3.
Dirtkiller lance with stainless steel pipe
This is what you have purchased
1. Kränzle high-pressure cleaners
2160 TST, 2195 TST, 2175 TST with 15 m
steel braided high-pressure hose and hose
drum NW 6
or
2.
Trigger gun with safety catch, insulated
handle and screw connection
4.
Vario-Jet lance with stainless steel pipe
5
. Handle with fixing screw for hose drum
6.
Operating manual
Kränzle high-pressure cleaners 2160 TS,
2195 TS, 2175 TS with 10 m steel braided
high-pressure hose but without hose drum
NW 6
7
General rules
Range of application
Use machines for cleaning tasks with high-pressure water jet and detergents or with
high-pressure water jet without detergents only.
Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices”
at least once every 12 months by a qualified person, to ensure that continued safe
operation is guaranteed. The results of the inspection are to be recorded in writing.
This may be done in any form. For inspection reports see pages 22 - 25.
High-pressure cleaners used for commercial purposes have to
be checked by a qualified person at least every 12 months!
Accident prevention
The machine is designed for accidents to be impossible if used correctly.The operator is
to be notified of the risk of injury from hot machine parts and the high pressure water jet.
The “Guidelines for Liquid Spray Devices” must be complied with. (see pages 8 and 9).
Oil change:
The first oil change should be carried out after approximately 50 operating hours,
then every year or after 1000 operating hours. If the oil turns grey or white, you must
change the oil of your high pressure pump in any case.
Put the machine into a horizontal position, then open the oil discharge screw at the
bottom of the device over a collection reservoir. The oil is to be caught in the reservoir
and disposed of in an approved manner.
New oil: 0,5 l - Motor oil W 15/40.
Oil leakage: If oil leaks contact your nearest after-sales
service (dealer) at once. (Ecological damage, damage to
the transmission)
In case of increased humidity or fluctuations in
temperature development of condensed water is
possible; if the oil turns grey, you must change it.
8
Safety precautions
Bear in mind that during cleaning tasks
with a high-pressure water jet a significant
recoil at the lance arises (see technical
data on page 4).
Apply the safety catch on the trigger
gun after each use, in order to prevent
unintentional spraying!
Always aim the underbody lance! Bear
in mind when using a curved or angled
spraying lance that there is a significant
amount of torque in the recoil!
9
Safety precautions
- That`s forbidden!
Never allow children to use the
high pressure cleaner!
Never direct the water jet at the
machine itself!
Never direct the water jet at a
power socket!
Never direct the water jet at people
or animals!
Only use power cables which are
in perfect working order! Do not
damage the power cable or repair it
incorrectly!
Never pull the high pressure hose
if it has formed kinks or “nooses”!
Never pull the hose over sharp
edges!
10
Please note - important!
Lack of water
If the metered quantity of water is too small, you have to use a different
water connection, guaranteeing the necessary output.
Lack of water leads to an accelerated wear of the joints (no guarantee).
The following minimum quantity of water is necessary for a safe and problem-free
operation of the high-pressure cleaner
:
Kränzle 2160 TS / TS T: 11 l/min
Kränzle 2195 TS / TS T: 8 l/min
Kränzle 2175 TS / TS T: 12 l/min
Connection to water supply
Please pay attention to the regulations of your waterworks company! In accordance
with DIN EN 61770, the machine may not be directly connected to the public drinking
water supply lines. A brief connection however is permissible according to DVGW
(German Association for Gas and Water Affairs) if a tube ventilator with check valve
(Kränzle Order-No. 41.016 4) is built into the water supply. Also indirect connection
to the public drinking water supply lines is permissible by way of free emission in
accordance with EN 61 770; e.g. by using a reservoir with a float valve.
Direct connection to a non-drinking water supply line is permissible.
Lack of water occurs more often than you
probably believe. The more powerful a
high-cleaner is the greater is the danger
that a lack of water occurs. If there is only
an insufficient amount of water available,
cavitation arises inside the pump, which is
normally noticed too late or even not at all.
The pump will be destroyed!
Please check the available quantity of
water by filling a bucket with litre scale for
one minute.
Electrical connection
The machine is supplied with an electrical power cable with plug. The mains plug must
be fitted to a standard grounded socket with a 30mA residual current operated device.
The socket must be protected with a 16A delay action fuse on the mains side. When
using an extension cable, this must have an earthed lead which is properly connected to
the socket. The conductors in the extension cable must have a minimum cross section of
1.5 mm². Plug connections must be of a spray-proof design, and may not be located on
a wet floor. With extension cables of more than 10 m the minimum cross section must be
2.5 mm! When using a cable drum, always keep the cable wound as far as possible.
Check the line fusing and have the voltage and the available current
intensity checked by an expert in case of uncertainty.
11
Connected load:
Kränzle 2160 TS / TS T: 230 V ~, 50 Hz
Kränzle 2195 TS / TS T: 230 V ~, 50 Hz
Kränzle 2175 TS / TS T: 400 V, 50 Hz (phase-sequence not significant)
Insufficient quantity of electricity
If there are too many collectors in your
proximity connected to the network at
the same time, the available voltage
and the current intensity may decline.
Consequently the motor of the
high-pressure cleaner does not start or
even blows.
The power supply may also be insufficient
if the power cable is too long or too
thin. If extension cables are too long,
this may lead to a voltage drop causing
malfunctions or start-up difficulties.
12
Kränzle technology
Water and Cleaning System
Water can be connected at mains pressure to the high pressure pump or it can be
sucked directly from a storage tank. The water is then forced under pressure by the high
pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of
the lance.
Environmental, refuse disposal and water protection
regulations must be observed!
Lance with trigger gun
The machine can only be operated when the safety trigger is squeezed. When the
lever is squeezed, the spray gun opens. The liquid is then pumped to the nozzle. The
spray pressure increases and quickly reaches the selected operating pressure. When
the trigger is released, the trigger gun closes and any further spraying of liquid from the
lance is stopped. The pressure gauge must show 0 bar.
The increase in pressure when the trigger gun is closed causes the pressure control
valve-safety valve to open. The motor is switched off by the pressure switch. When
the trigger gun is opened, the pressure control valve - safety valve closes, the motor
is started and the pump resumes pressure spraying from the lance with the selected
operating pressure.
The trigger gun is a safety device. Repairs should only
be performed by qualified persons. Should replacement
parts be required, use only components authorized by
the manufacturer.
Pressure control valve - safety valve
The pressure control valve - safety valve protects the machine from a build up of
excess pressure, and is designed not to permit an excess pressure to be selected for
operation. The limit nut on the handle is sealed with a spray coating. The operating
pressure and spray rate can be steplessly adjusted by turning the handle
.
Replacements, repairs, new adjustments and sealing
should only be performed by qualified persons.
13
Motor protection switch
The motor is protected from overload by a motor protection switch, which cuts out the
motor in the event of overload. However should the switch trip frequently, the cause of
the malfunction should be located and rectified (see page 11).
Replacements and inspection work should only be performed
by qualified persons when the machine is disconnected from
the power supply, i.e. with plug pulled out from the electrical
socket.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of high
grade material, they are also optimised for the machine and marked as required by the
appropriate regulations.
If replacement parts are required, only such parts that are
authorised by the manufacturer and which bear the markings
required by the appropriate regulations may be used. The
high pressure hose and spray device must be connected in
a pressure-tight manner. The high pressure hose may not be
driven over, pulled excessively, or twisted. The hose may under
no circumstances be pulled over sharp edges, since otherwise
the guarantee is automatically void.
Total stop system
The new Kränzle K2160 / K2195 / K2175 are equipped with an electrical Start/Stop
control. Having connected the high-pressure cleaner to the water supply and having
connected the HP hose, switch the machine “on” using the On/Off switch. A red light in
the switch flashes.
The motor is started by opening the gun. The motor is switched off after the gun has
been closed. The high-pressure cleaner works in stand-by until the On/Off switch is
switched to “Off”. The red light in the switch goes out.
Having switched off the machine shortly press the trigger to release the pressure to be
able to unfasten the HP hose.
Setting up – Location
Neither set up or operate the machine in rooms where there
is a risk of fire or explosion nor put it into puddles. Do not
use the machine under water.
14
Putting into operation
4.
Put up machine. Release fixing screw
from hexagonal base of hose drum, put
tiltable handle onto the hexagonal base
and fix with screw.
2.
Check water inlet filter for
cleanliness prior to putting the machine
into operation!
Manually unscrew hose attachment. Take
out the serial water inlet filter using needle
nose pliers and clean if filter is soiled.
1.
Move high-pressure cleaner to the
job site.
The Kränzle 2160 / 2195 / 2175 are
movable machines with sturdy trolleys
ideally suited for difficult terrain and stairs.
Never pull the machine if the water
supply hose is still connected!
3
. Each time check oil level at the oil
dipstick prior to putting the HP cleaner
into operation. (Take care that cleaner is
in horizontal position!)
The oil level must show between the two
markings.
15
9.
Put HP cleaner into horizontal position.
These machines must be operated in
horizontal position! Unwind HP hose
from hose drum without kinks and nooses.
7.
Push on HP hose to gun.
8.
Screw together HP hose and gun.
10.
Connect water hose to water tank.
The cleaner may be connected to water
mains with cold or 60°C warm water.
Alternatively water can be sucked in from
a container (see page 17).
5.
Push on lance or Dirtkiller lance to gun.
6.
Screw together lance and gun.
Be careful when using hot water!
When running your high pressure cleaner with hot water
of 60° C raised temperatures occur. Do not touch the
metal parts of the cleaner without safety gloves!
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