Kranzle therm 890, therm 1160, 2175 Operating Manual
High Pressure Cleaners
GB
Operating manual
Read and conform
safety instructions
before use
Technical data
Dear Customer
We would like to congratulate you on your new hot water high pressure cleaner, and
to thank you for buying it!
The following pages contain information about the machine in order to familiarise
you with it and facilitate its use.
The machine is a professional cleaning aid in all cleaning tasks, eg:
- facades
- flagstones
- terraces
Technical data
Operating pressure
Permissible overpressure
Water output
Hot water output
Steam phase
High pressure hose
with hose drum
Max. heating output
Heating oil consumption
Exhaust gas mass flow
Electrical rating:
Input
Output
Weight
Dimensions in mm without reel
Sound level acc. to DIN 45 635
Guaranteed sound level L
Vibrations at lance
Recoil at lance
Torque
- vehicles of all types
- containers
- machines
*1
WA
- containers
therm 890
max. 190 bar
205 bar
max. 890 l/h-14.8 l/min
max. 80 °C
max. 150 °C
10 m
20 m
70 kW
5,9 kg/h - heating oil EL
(DIN 51 603)
0,037 kg/s
3x 230V / 50Hz / 21A
3x 400V / 50Hz / 11A
P1: 5.5 kW
P2: 5.0 kW
220 kg
800 x 1200 x 1050
89 dB (A)
91 dB (A)
2,2 m/s²
approx. 20 N
approx. 22 Nm
(Assumed length of lance: 0.9 m)
e.g: food processing
industry
therm 1160
max. 160 bar
175 bar
max. 1160 l/h- 19l/min
max. 80 °C
max. 150 °C
10 m
20 m
80 kW
6,8 kg/h - heating oil EL
(DIN 51 603)
0,043 kg/s
3x 230V / 50HZ / 21A
3x 400V / 50Hz / 11A
P1: 5.5 kW
P2: 5.0 kW
220 kg
800 x 1200 x 1050
89 dB (A)
91 dB (A)
2,2 m/s²
approx. 22 N
approx. 24 Nm
Permissible tolerance for figures ± 5 % in acc. with VDMA uniform sheet 24411
*1
2
Min. water quantity to be supplied to the high pressure cleaner!
Description
Construction and Function
12
3
4
8
2
10
5
1 Water inlet connection with filter
2 Power cable
3 Winder for cable
4 Suction hose for detergent
5 High pressure hose
6 Spray gun
7 Spray pipe attachment
,,,
15 16 17
Hauptschalter
Main Switch
71139 6
8 Storage bin for spray gun and pipe
9 Brake
10 Storage bin for accessories
11 Fuel tank
12 Filler aperture for fuel
13 High pressure outlet
14 Fuel drainage screw
Hauptschalter
Pressur e
150
150
100
100
200
200
50
50
bar
bar
250
250
0
Wassertemperatur
Water temperature
50
40
30
20
10
0
70 80
60
°C
0
90
Zu Auf
100
off0on
110
120
130
140
150
Hauptschalter
Cleaning liquid
11
14
18.1
15 Master switch (appliance On- Off)
16 Brief operating instructions
17 Manometer
1918
18 Thermostat
18.1 (Burner ON- OFF) ignition
19 Detergent dispensing valve
3
Description
Water system
The water flows into a tank.
A float valve regulates the water intake.
The water is then directed to the safety spray pipe
under pressure from the high pressure pump.
The high pressure spray is formed through the nozzle
on the spray pipe.
Detergent and caring system
The high pressure pump can also suck a detergent/caring agent and mix it with the
high pressure jet. - The detergent must have the ph-value 7-9 neutral.
Only open the dosing valve, if the chemistry sieve is placed in a
liquid.
The rules concerning the environment, refuse and ground water
protection must be complied with!
Pressure control and safety facilities
The pressure control valve allows full adjustment of the
quantity and pressure of the water.
The safety valve protects the machine from excessive
pressure and cannot be adjusted beyond the admissible
operating pressure. The setting nuts are sealed with
lacquer.
As an additional safety feature against overheating of the
combustion chamber a temperature sensor is installed in
the chimney. This sensor switches off the burner motor,
the ignition transformer and the solenoid valve as soon as
the exhaust gas temperature exceeds 250° C.
You find the unlocking button for the excess
temperature release on the console fixed to the
combustion chamber below the ignition transformer.
The machine has to rest for approx. 15 minutes before
it is allowed to press the unlocking button. If the
excess temperature sensor switches the machine off
repeatedly please call the technical service.
Replacements, repairs, new adjustments and sealing operations
may only be performed by trained personnel.
4
Description
Motor protection switch
The pump motor is protected from overload by a motor
protecting switch. In case of an overload the motor is
switched off by the motor protecting switch. In case the
blue button is not set to „automatic resetting“, it has to
be pushed in again by hand. In case of a repeated
switching off of the motor by the motor protecting switch
the cause of the malfunction has to be removed.
Replacement and inspection work may
only be performed by trained personnel.
Spray pipe with spray gun
The spray gun only allows the machine to be
operated when the safety trigger is pulled.
The spray gun can be used when the safety trigger is pulled. The liquid is
then pumped up to the nozzle. Spray pressure builds up and quickly reaches the
selected operating pressure.
When the trigger is released the gun is closed, which prevents any further liquid
from coming out of the spray pipe.
The recoil resulting from the gun being closed opens the pressure control valve in
the machine. The pump remains switched on and pumps the circuit with reduced
overpressure. When the gun is opened (trigger pressed) the pressure control valve
closes and the pump starts to operate again at the selected pressure.
After completing work with your Kränzle therm, or if work is interrupted, the
safety catch (1) must be applied. This makes it impossible to press
the trigger by accident.
Blue button in the
unfolded control panel
The spray gun is a safety device. Repairs may only be
performed by trained personnel. If spare parts are
required, use only those approved by the maker.
Thermostat
The thermostat with rotary control
switch controls the temperature
of the spray water.
Hauptschalter
Main Switch
Wassertemperatur
Water temperature
50
40
30
20
10
0
1
Hauptschalter
Pressure
150
150
100
100
200
200
50
50
bar
bar
250
250
0
70 80
60
°C
0
90
Zu Auf
100
off0on
110
120
130
140
150
Hauptschalter
Cleaning liquid
Thermostat with
rotary control switch
5
Safety Information
Brake
The Kränzle therm is fitted with a brake that prevents the machine from rolling away
on flat ground.
Always apply the brakes firmly when working with the machine !!!
Brake applied
If you want to move the
high pressure cleaner
into another direction,
first slightly tilt back the
machine by pressing the
foot rest and pulling the
pushbar at the same
time.
Brake not applied
Now you can
move the cleaner
into the desired
direction.
Safety Information
CAUTION !!!
For safety reasons always put the master switch into the „0“
position (=power switch-off) after completion of work.
When starting the cleaning process do not aim the high pressure jet at the
object to be cleaned for at least 30 seconds.
It is possible, that the water contents in the combustion chamber (approx. 5 litres) has
changed colour due to the resting time.
6
Description
Heat exchanger
Heating coil: 34 m long - Content: 5 l of water – Heating capacity: 70 k W
The heat exchanger is heated by a high pressure fan heater.
A ventilator (1) draws in the cold, fresh air from the bottom end of the machine and forces
it upwards between the outer mantle (2) and the inner mantle (3). In the process, the
fresh air is pre-heated and the outer mantle of the heat exchanger is cooled.
The pre-heated air is pressed through a mixing unit (4). Here finely atomised fuel is
injected via a nozzle (5) and mixed with the air. The electrodes (6) located below then
ignite the fuel-air mixture.
The flame burns from top to bottom, turns round and the hot gas flows past the heating
coil (7) on its way back up. The burned gases collect in the exhaust chamber and are
emitted from the chimney (8).
The water is forced through a heating coil by the high pressure pump. Hot air flows
around the coil, as described above.
The fuel pump (9) draws the oil through a filter (10) and pumps it to the injector nozzle (5).
The surplus quantity of fuel flows straight back into the tank. The oil pressure (approx. 10
bar) is shown on the fuel manometer (11).
8
4
5
6
7
3
2
10
11
9
1
7
Safety Information
Safety Information
Important!!!
The machine must be disconnected from the power supply when
servicing work is being carried out. The master switch should be
in position "0" and the plug out of the socket.
Do not use the cleaner if electrical connections or other safetyrelevant parts (e.g. o verpressure valve, high pressure hose,
spraying equipment etc.) are damaged.
The machine may only be used by persons who have received
the necessary training.
Never operate the machine without supervision.
The water spray can be dangerous. It should never be directed at people, animals,
electrical apparatus or the machine itself.
Never direct the spray at power sockets.
Parts of the machine interior and parts of the gun and lance become hot when hot
water is used. Leave the cover of the machine closed when using the machine and do
not touch the metallic parts of the gun and lance.
Children must not use high pressure cleaning equipment.
Do not damage the cable or repair it incorrectly.
Do not pull the high pressure hose if there are kinks or loops in it. Make sure that the
hose is not damaged on sharp edges.
Persons operating the machine should wear the necessary protective clothing, ie, waterproof clothing, rubber boots, safety goggles, headwear etc. It is prohibited to use the
machine in close vicinity to people lacking suitable protective clothing.
The high pressure spray can generate a high level of noise. If noise exceeds the
maximum allowed levels, users and others in the vicinity must wear suitable ear protection.
The high pressure spray causes recoil and additional twisting movement if the gun is
angled. The gun must therefore be held firmly with both hands. (see page 2)
Do not close off the exhaust aperture on the topside of the machine. Do not bend over
this aperture and do not put your hands inside it. Exhaust gases are very hot!
Do not clamp down the trigger of the gun. Apply the safety catch after use, in order to
prevent accidental spraying.
Do not spray against matter containing asbestos or other hazardous substances.
Never spray liquids containing solvents, such as paint thinner, petrol, oil, or anythng
similar. Note the specifications of the additive makers! The seals in the machine are
not resistant to solvents. The spray vapour of solvents is highly inflammable, explosive
and poisonous.
8
Safety Information
The machine may not be set up and used in rooms where there is a danger of fire or
explosion. The machine may not be used under water.
Air is required for combustion, and exhaust fumes are generated. If the machine is used
in closed rooms, make sure that the exhaust fumes can escape and that there is
adequate ventilation.
Use light heating oil EL (DIN 51 603) or Diesel (DIN EN 590) only. The use of other fuel
is perilous and may even cause an explosion.
As to the recoil see notice on page 2!
Apply the safety catch on the
spray gun after each use, in
order to prevent uninten-
tional spraying!
9
This is prohibited!
Never direct the
water jet at people
or animals!
Do not damage the
power cable or
repair it incorrectly!
10
Never pull the high
pressure hose if it
has formed kinks or
“nooses”!
Never pull the hose
over sharp edges!
This is prohibited!
Never allow
children to use the
high pressure
cleaner!
Never direct the
water jet at the
machine itself!
Never direct the
water jet at a
power socket!
11
Commissioning
Electrical connection
The voltage given on the specification plate must match the mains voltage.
The machine is supplied with a power cable and plug.
The plug must be connected to a properly installed electrical socket with
earthing and have a 30 mA FI residual current circuit breaker . The socket
must have a neutral 16A fuse on the mains side.
If an extension cable is used, it must have an earth line that is properly connected to the
plug connections. The lines in the extension cable must have a cross section of at least
1,5 mm². The plug connections must be of spray protected design and may not lie on a
wet surface. (If the extension cable is longer than 10 m the minimum cross section is
2,5 mm²)
Important!
Extension cables that are too long cause a drop in the voltage and thus
interruptions in operation. If you are using a cable drum, the cable must
always be fully unwound.
Brief operating instructions
To be found on the machine.
1. Connect the high pressure hose with the spray gun and lance to the machine.
2. Connect the water supply and turn on the tap.
3. Connect to the electrical supply.
4. Switch on the machine with the spray gun open and start the washing procedure.
If the system has to be de-aerated (machine vibrates), open and close the gun
several times.
5. When using the machine as a cold water high pressure cleaner:
ignition "OFF" - Set thermostat with rotary control switch to 0 °C.
6. When using the machine as a hot water high pressure cleaner:
ignition "ON" - Set thermostat with rotary control switch to min. 40 °C
7. When using the machine as a hot water high pressure cleaner:
preselect the water temperature with thermostat to min. 40° C
High pressure hose and spray equipment
The high pressure hose and spray equipment supplied with the machine are made of
high quality material specially adapted for the operating conditions of the machine, and
are properly marked.
If spare parts are required, only properly marked components approved by
the maker should be used. High pressure hoses and spray equipment
must be connected so that they are pressure-tight. The high pressure
hoses should not be driven over, pulled excessively or twisted. Do not pull
the hose over sharp edges, since this will invalidate the warranty.
12
Commissioning
Commissioning
Secure the machine by applying the brake.
Open the right cover of the machine (without
chimney) and check the oil level of the high
pressure pump.
Do not start the machine if there is no oil on the
dipstick. Fill oil if necessary.
Fill the fuel tank with light heating oil prior to
use.
Use EL heating oil (DIN 51603) or diesel fuel only
Unsuitable fuels, such as petrol, may not be used (danger of
explosion)
Water connection
Connect the machine to a water tap using a hose of at least 1/2" and turn on the tap.
The water tank in the machine fills up. When the tank is full, the built-in float valve
closes the water inlet.
Use clean water only!
Follow the instructions of the local water supply utility .
Connection of the machine to drinking water mains must be in
accordance with EN 61 770.
High pressure connection
Connect the high pressure hose to the handgun.
Unwind the hose so that it is free of loops and connect it to the handgun and the
machine.
Check that all screw-type connections are pressure-tight. Leaks
from gun, high pressure hose or hose drum must be eliminated
immediately. Leakage leads to increased wear.
13
Commissioning
Electrical connection
- Check that the master switch (1) is off (position "0").
Connect the power cable to a properly
installed electrical socket with earthing
and a 30 mA FI fault current safety
switch. The socket must have neutral 16A
fusing on the mains side.
3
2
1
1A
Hauptschalter
Main Switch
Wassertemperatur
Water temperature
50
40
30
20
10
0
Hauptschalter
Pressur e
150
150
100
100
200
200
50
50
bar
bar
250
250
0
70 80
60
°C
0
90
Zu Auf
100
off0on
110
120
130
140
150
Hauptschalter
Cleaning liquid
- Switch off the ignition. Rocker switch (1A) to „0“.
- Set the pressure control (4) valve to maximum
pressure (see on page 12) and close the detergent
valve (3).
- Open the gun and switch the master switch on.
The high pressure pump now presses the air out of the
lines, and after a short time the high pressure spray
forms and the operating pressure is reached.
(Open and close the gun repeatedly)
The machine is fitted with a Total-StopSystem. If the gun is closed for longer
than approx. 20 seconds, the machine switches off automatically,
after 20 minutes the machine moves to safety switch off and you
must use the main switch to turn it back on.
The machine restarts automatically when the gun is operated,
provided that the master switch is on.
4
Usage as a cold water high pressure cleaner
- Leave the ignition "OFF". Rocker switch (1A) to „0“.
- Start cleaning
Usage as a hot water high pressure cleaner
- Set the target temperature on the thermostat to min. 40 °C and than switch the
ignition "ON" (rocker switch).The oil burner starts to work. The water is heated up
and kept at the temperature you have set.
Steam level
To reach the steam level, i.e. over 90 ° C water temperature, open the right cover on
the housing (see page 13) and adjust the pressure or water quantity on the hand
wheel (4) downward and use the thermostat with rotary switch to select the
temperature up to a maximum of 150 °. In the case of machines with hose drums,
the high pressure hose must always be unwound completely.
14
Decommissioning
Usage with detergents
- The detergent must have the ph-value 7-9 neutral.
- Wait until the pump has pressed the air out of the lines
- Put the chemical filter into a container with detergent
- Open the detergent valve.
The pump now draws detergent in and mixes it with the high pressure spray.
- Set the desired concentration of detergent.
- At the end of the working procedure with detergent reset the rotary button to „O“.
- When the high pressure cleaner is operated with open chemistry valve
without chemicals, the pump sucks in air. Damages caused to the pump as
a result are not covered by the guarantee.
Comply with additive manufacturers’ instructions (e.g. protective
equipment and waste water regulations). Use only additives
approved for use with high pressure cleaners. Using other additives
impairs the safety of the machine.
In the interests of the environment and to keep expenditure down,
we recommend sparing use of detergent. Please observe the
recommendations of the detergent manufacturer.
After using detergents, rinse the machine for approx. 2 minutes by
pressing the trigger of the spray gun.
Adjusting the pressure
Use the pressure control valve (4) directly on the
pump head to adjust the pressure.
turn left:
min.
Decommissioning
- Switch off the master switch (position "0").
- Pull the plug out of the power socket.
- Turn off the water supply.
- Open the gun until the pressure is gone.
- Lock the gun.
- Disconnect the water hose.
- Slacken the connections of the high pressure hose and gun and unscrew the high
pressure hose from the machine (appliances without hose drum).
turn right:
max.
4
15
Care and Maintenance
Anti-Freeze Protection
The machine is normally still partially filled with water after work has been completed. It
is therefore necessary to take special precautions to protect the machine from frost.
- Completely empty the machine of water.
Disconnect the machine from the water supply and switch off the ignition.
Switch on the master switch and open the gun. The pump now presses the
remaining water out of the heating coil. Do not allow the machine to run for
longer than a miniute without water.
- Fill the machine with anti-freeze
If the machine is not in use for lengthy periods of time, it is advisable to
pump anti-freeze into the machine, especially in winter.
freeze agent into the water box and turn on the machine without ignition (rocker
switch to „0“). Wait with opened gun, until the agent comes from the nozzle.
However, the best protection against frost is to keep
the machine in a place that is safe from frost.
Care and Maintenance
Care and maintenance is required to keep the machine in good working order, and
to allow you to enjoy the machine for as long as possible.
IMPORTANT!!!
Always remove the plug before working on the machine!
For this purpose, fill the anti-
What to do!
- Weekly, or after approx. 40 hours of operation
Check the oil level of the high pressure pump.
Loosen the red oil stopper on the high pressure pump and pull out the oil
measuring rod.
If the oil level is too low, add oil until the oil level is between the two markings on
the oil measuring rod.
Change the oil if it has a grey or whitish appearance. The oil should be
disposed of responsibly.
Check the filter in front of the float valve in the water tank and the fuel filter
in front of the solenoid valve. Clean the filters if necessary.
- Yearly, or after approx. 500 hours of operation
Desulphurise and decarbonize the heating coil.
Check the oil burner and ignition system
Clean the oil nozzle, oil filter, soenoid valve and filter, clean and adjust the
ignition transformer, ignition cable and ignition electrodes and replace defective parts
Changing the oil
16
Care and Maintenance
Changing the oil
To do this, take the oil drainage hose (1)
connected to the oil drain screw, from the inside
of the machine and open the red oil filler cap on
the top side of the black oil reservoir. Open the
cap at the end of the hose. Drain off the oil into
an oil pan and dispose of it responsibly. Close
the end of the hose.
Refill with oil as described above.
Oil leakage
If oil leaks out, go to the nearest customer service immediately (dealer). (Environmental damages, transmission damages, loss of guarantee.)
Type of oil: Formula RS of Castrol - Quantity: 1.0 l
Adjusting ignition electrodes
For a smooth ignition, the setting of the ignition electrode must be controlled
regularly.
1
Check distance in mm
Fuel System
Your fuel may contain particles of dirt, or impurities or water may get into the tank
during refuelling. Check the tank for impurities on a regular basis. Clean the tank
when necessary
Empty the fuel tank using the drainage screw at the bottom of the tank. Clean the
tank and fuel lines. Clean tank and fuel lines carefully and check to see whether
there are water droplets on the inside of the tank, because these must be removed.
Detergent and dirty fuel must be disposed of responsibly.
17
Care and Maintenance
Decalcifying the heating coil
Calcified machines use an unnecessary amount of energy because the water can only
be heated slowly and the excess pressure valve feeds a part of the water back into the
pump circuit.
Calcified machines can be recognised by increased pipeline resistance.
Check pipeline resistance by disconnecting the high pressure lance from the gun
and switching the machine on. A full jet of water emerges from the gun. The
machine must be decalcified if the pressure shown on the manometer is greater
than 25 bar.
Decalcifiers are caustic!
Observe the instructions for usage and accident prevention. Wear
protective clothing to prevent the decalcifying agent from
contacting your skin, eyes and clothing (eg, gloves, safety mask
etc.)
Proceed as follows to decalcify the machine:
Unscrew the high pressure hose from the machine and decalcify it separately.
Put the detergent suction hose into a container of decalcifying solution.
Set the dispenser valve to the maximum concentration.
Switch on the machine.
Hold the gun in a separate container and press the trigger.
Wait for about a minute until the decalcifier comes out of the gun
(recognisable by its whitish colour).
Switch off the machine and allow the solution to act for about 15-20 minutes.
Switch the machine back on and rinse it through with clear water for about 2
minutes.
Now check whether pipeline resistance is back to an acceptable level. Repeat the
decalcifying process if the pressure without the high pressure lance is still above 25
bar.
18
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