Kranzle 2170TST Operating Manual

Reprint only allowed with the authorization of .
As of date of 20. 01. 2000
High Pressure Cleaners
Operating manualOperating manual
Operating manualOperating manual
Operating manual
Read and conform Read and conform
Read and conform Read and conform
Read and conform
safety instructions
before use before use
before use before use
before use
GB
Dear Customer
We would like to congratulate you on your new high pressure cleaner with inte­grated undercarriage and to thank you for the purchase.
To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using for the first time.
The equipment will assist you professionally in all cleaning tasks, e.g.:
- facades
- flagstones
- terasses
-
vehicles of all types
- sheds
- machines etc.
- barrels and containers
- channels
Operating pressure steplessly adjustable
Permis. overpressure Water output
Hot water input Temp.inducted water Suction height High pressure hose Electrical ratings
Connect. Watt. Input Output
Weight Dimens. with moun-
ted Handel in mm Sound lever accord.
to DIN 45 635 (rel. to working place)
with dirtkiller Recoil at lance
Torque Oder No.
10 - 170 bar
190 bar 15 l/min
at 1700 rpm
max. 80 °C max. 60 °C
2,5 m
20 m
220 V ; 60 Hz ;
23 A
P1: 5,5 kW P2: 4,0 kW
82 kg
480 x 430 x 1120
89 dB
93 dB
appr. 20 Nm
22 Nm
Kränzle
2170 TST
Technical specifications
Kränzle
3200 TST
Kränzle
3250 TST
Kränzle
3270 TST
10 - 180 bar
200 bar 19 l/min
at 1400 rpm max. 80 °C max. 60 °C
2,5 m
20 m
400 V ; 50 Hz ;
12 A
P1: 7,5 kW P2: 5,5 kW
82 kg
480 x 430 x 1120
89 dB
93 dB
appr. 22 Nm
24 Nm
40.401
10 - 220 bar
250 bar 15 l/min
at 1400 rpm
max. 80 °C max. 60 °C
2,5 m
20 m
400 V ; 50 Hz ;
12 A
P1: 7,5 kW P2: 5,5 kW
82 kg
480 x 430 x 1120
89 dB
93 dB
appr. 25 Nm
26 Nm
40.402
10 - 250 bar
270 bar 13 l/min
at 1400 rpm
max. 80 °C max. 60 °C
2,5 m
20 m
400 V ; 50 Hz ;
12 A
P1: 7,5 kW P2: 5,5 kW
82 kg
480 x 430 x 1120
89 dB
93 dB
appr. 27 Nm
24,3 Nm
40.403
(Assumed length of lance: 0,9 m)
Permissible tolerance for figures ±5% in accordance with VDMA, uniform sheet 24411
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2
I. Kränzle GmbH Elpke 97 . 33605 Bielefeld
EC declaration of conformity
as defined by machinery directive 89/392/EEC Annex II A
Hochdruckreiniger
High-pressure-cleaners
Nettoyeurs à Haute Pression
Herewith we K 3170 TST, K 3200 TST, declare that K 3250 TST, K 3270 TST,
complies with the following 91/368 EWG Anh. I Nr. 1 provisions applying to it 73/23 EWG
79/113 EWG 81/1051 EWG
Applied EN 292 T 1 und T 2 harmonized standards EN 60 204 T 1 in particular EN 50 082-2
EN 61 000 3-2 3-3 4-12
Applied national technical DIN VDE 0700 Part 265/79 3.95 standards and specifications DIN IEC 61 S (Co) 17 in particular DIN IEC 801 2-6 601 1-2
DIN IEC 1000 4 2-11
Notified body
1)
within the TÜV Hannover
meaning of Annex VII
engaged for
2)
- safe keeping of the file as defined by Annex VI
- verification of correct application of harmonized standards and certification of adequacy of the file as defined by Annex VI
- EC type-examination (EC type-examination certificate No. ...)
Inspections
The guarantee period is 12 months according to VDMA.
The guarantee is void if changes are made to the safety devices or if the machine is used at excess temperatures or speeds. The guarantee is also void if the machine is used with a voltage below the required rating, with less than the required amount of water, with dirty water and external damage to the pressure gauge, nozzle, high pressure hose and spray device. This guarantee is not applicable for spare parts. Our operating instructions must be complied with.
Guarantee
The machine is designed for accidents to be impossible if used correctly. The operator is to be notified of the risk of injury from hot machine parts and the high pressure water jet. The “Guidelines for Liquid Spray Devices” must be complied with. (see page 14 and 15)
Check the oil level at the oil dip stick prior to each use. (Ensure horizontal position!)
Oil change:
The oil of your high pressure pump should be changed after approx. 40 hours of operation, or no later than when it takes an a grey o whitish colour. To change the oil, remove the two combination screws on the base-plate at the bottom, take off the base-plate and pull out the oil drainage hose. Put the hose over a container and take off the closure cap. Put the pump in the horizontal position to drain off all the oil. The oil must be caught in a container and dis-
posed of in a responsible, legal manner.
OIl quatity:1.0 l Oil typ: W 15-50 SAE
semi-synthetic oil
Accident prevention
The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guarateed. The results of the inspection are to be recorded in writing. This may be done in any form.
Water
1
2
3
4
5
6
7
8
9
10
11
6 High pressure injector for cleaning agents (not with K 3170 TST) 7 High pressure hose 8 Spray gun 9 Interchangeable lance with turbokiller 10 Interch. lance with regulator nozzle 11 Pressure regulation
1 Water inlet connection with filter 2 Suction hose with filter (Special accessory No. 15.038 3) 3 High pressure pump 4 Pressure gauge with glycerin filling 5 Unloader valve - safety valve
220 V
The KRÄNZLE 2170 TST + 3200 TST + 3250 TST + 3270 TST -
high pressure cleaners are mobile machines. The design can be seen from the dia­gram.
Construction
Item
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General rulesGeneral rules
General rulesGeneral rules
General rules
42 3
The machine can only be operated when the safety trigger is squeezed. The machine can only be operated when the safety trigger is squeezed. When the lever is
squeezed, the spray gun opens. The liquid is then pumped to the nozzle. The spray pressure increases and quickly reaches the selected operating pressure.
When the trigger is released, the trigger gun closes and any further spraying of liquid from the lance is stopped.
The increase in pressure when the trigger gun is closed causes the unloader valve­safety valve to open. The pump remains switched on and continues to pump liquid through the pump at reduced pressure. When the trigger gun is opened, the unloader valve - safety valve closes and the pump ressumes pressure spraying from the lance
The trigger gun is a safety device. Repairs should only be performed by qualified persons. Should replacement parts be required, use only components authorized by the manufacturer
Lance with trigger gun
The unloader valve - safety valve protects the machine from a build p of excess pressure, and is designed not to permit an excess pressure to be selected for operation. The limit nut on the handle is sealed with a spray coating
The operating pressure and spray rate can be steplessly adjusted by turning the handle.
Replacements, repairs, new adjustments and sealing should only be performed by qualified persons.
Unloader valve - safety valve
Environmental, refuse disposal and water protection regulations must be observed !
Water and Cleaning System
Water can be connected at mains pressure to the high pressure pump or it can be sucked directly from a storage tank. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance.
Cleaning and caring agents can be mixed with the water by a high pressure injector (not with K 3170 TST)
for KRÄNZLE - High Pressure Cleaners
Regular inspection every 12 months if used
professionally!
Appliance No: Type:
The following must be checked:
1. Safety features
a) Manometer b) Safety valve (pressure control) c) Operating pressure d) Cut out pressure (max. 10% above
operating pressure)
e) Low pressure with trigger released
2. General condition
a) High pressure hose b) Cable, plug, switch (VDE) c) Spray gun d) Motor e) Oil level
Result of inspection: Date of inspection:
Faults rectified,
Stamp and signature
Excerpt from the Guidelines for Liquid Spray Equipment (ZH 1/46) by the Central Office of the Professional Trade Association. Inspection: Liquid spray equipment should be inspected for safe operation by a qualified person whenever necessary, but no less than every 12 months. The maker’s or supplier’s instructions must be followed. The inspection intervals may be extended if the equipment is not in active use. In Germany, inspections compliant with the (German) Emission Controls Act may be required for oil and gas-fired equipment, and the owner must arrange for these to be carried out independently of the main inspection. The results of inspections must be recorded in writing and presented to the respective authorities on demand. There is no set form for these records.
The information in the operating instructions are a part of the inspection
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4 41
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40 5
With delayed motor cut-out
Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. That’s why the motor on the new KRÄNZLE switches itself off 30 seconds after the trigger is released, and switches itself back on again when the trigger is pressed.
Safety cut-out
When running your high pressure cleaner with hot water of 80° C raised tem­peratures occur. Do not touch the machine without safety gloves!
CAUTION !
CAUTION !
Never use liquid containing solvents such as paint thinners, petrol, oil or similar liquid matter. Pay attention to the instructions of the manufactur- ers of the cleaning agents. The seals in the machine are not resistant to solvents. The spray of solvents is inflammable, explosive and poisonous.
Setting up
Location
Neither set up and operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. Do not use the machine under water.
If you forget to switch the machine off after use, or if the gun is not used for 20 minutes, the machine switches automatically to safety mode. It can be re-activated by pressing the master switch.
Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from
the power supply, i.e. pull out the plug from the electrical socket.
NotesNotes
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Notes
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6 39
220 V
Electrical connection
The machine is supplied with an electrical power cord with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current
operated device. The socket must be protected with a 16A delay action fuse on the mains side.
KRÄNZLE 2170 TST = 220 Volt / 60 Hz (phase-sequence
not significant
)
When using an extension cable, this must have an earthed lead which is properly connected to the socket. The conductors in the extension cable must have a minimum cross section of 2.5 mm². Plug connections must be of a spray-proof design, and may not be located on a wet floor. (with extension cables of more than 10 m - 4.0 mm2 )
CAUTION !
The use of extension cables which are too long may lead to malfunctions and start p difficulty.
When using a cable drum, always keep the cable wound as far as possible.
NotesNotes
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38 7
Brief operating instructions
When operating your high pressure cleaner pay attention that it is in a horizontal position.
1. Connect the high pressure hose with spray gun and machine.
2. Connect to suitable water supply.
3. Flush the air from the pump (open and close the spray gun several times)
4. Make the electrical connection - (220 Volt three-phase current).
5. Switch on the machine and commence cleaning.
6. Af ter completing the work, completely empty the pump (switch the motor on for
approximately 20 seconds without the suction and pressure hoses). Only use clean water ! Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company. In accordance with DIN 1988, the machine may not be directly connected to the public drinking water supply lines.
A brief connection however is permissible according to DVGW (German Association for Gas and Water Affairs) if a tube ventilator with check valve (Kränzle Order-No. 410 164) is built into the water supply.
Also indirect connection to the public drinking water supply lines is permissible by way of free emission in accordance with DIN 1988, part 4; e.g. by using a reservoir with a float valve.
Direct connection to a non-drinking water supply line is permissible.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of high grade material, they are also optimized for the machine and marked as required by the appro-
priate regulations.
If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regula­tions may be used. The high pressure hose and spray device must be con­nected in a pressure-tight manner. The high pressure hose may not be driven over, pulled excessively, or twisted. The hose may under no circumstances be pulled over sharp edges, since otherwise the guarantee is automatically void.
Wiring diagramWiring diagram
Wiring diagramWiring diagram
Wiring diagram
On-Off switch
Inlet line via
CEE 3 x 2,5mm²
220 V / 60 Hz
Motor
230 V / 60 Hz
Pressure switch
Control plate with
Trafo 230 V / 50/60 Hz
overload
protection
23-32 Ampere
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