Kranzle 1122 TS T, 1152TST Operating Manual

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Operating manual high-pressure cleaner
Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user.
- GB -
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Kränzle 1122 TS T
2
Ergonomically shaped handle
Cable reel with 5 m cable
Hose drum with 15 m steel-weave high-pressure hose
Trigger gun with safety catch
Detergent injector hose Special brass pump head
Large stainless steel pressure gauge Continuously adjustable pressure
and quantity control
Storage for trigger gun with safety catch On/Off switch with motor protection Receptacle for Vario-Jet lance with stainless steel pipe and Dirtkiller with stainless steel pipe
Integrated trolley takes steps and rough ground in its stride
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Contents
Page
3
Description ................................................................................................................ 2
Contents ................................................................................................................ 3
Technical data ................................................................................................................ 4
Overview “This is what you have purchased” ................................................................. 5
General rules - accident prevention ................................................................................ 6
Safety precautions - accident prevention ................................................................... 7
Please note - important .............................................................................................. 10
Kränzle- technology .................................................................................................... 12
Putting into operation ................................................................................................. 14
Suction of detergents .................................................................................................... 18
To shut down the pump ................................................................................................. 19
Small repairs – do it yourself! ....................................................................................... 20
EC declaration of conformity ......................................................................................... 24
Guarantee .............................................................................................................. 25
Versatile due to Kränzle accessories ............................................................................ 26
Inspections – inspection reports ................................................................................... 44
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Operating press. continuously adj. 30-95 bar / 3 - 9,5 MPa / 1400 psi Nozzle size 042 Permissible overpressure 120 bar / 12 MPa / 1600 psi Water output bei 1.700 U/min 8.3 l/min / 2.1 Gpm Water inlet pressure 10 bar / 1,0 MPa / 145 psi Water inlet temperature max. 60 °C / 140 °F Hose drum yes Steel-weave high-pressure hose 15 m, NW 6 Detergent suction yes Total stop system yes Connected load 110-127 V~, 14,0 A, 60 Hz Power input P 1 - 1.65 kW Power output P 2 - 1.35 kW Weight 31,5 kg Dim. incl. pulling handle in mm 360 x 365 x 870 Sound level acc. to DIN 45 635 88 dB (A) Sound level with Dirtkiller 90 dB (A) Acoustic power L
WA
93 dB (A) Recoil at lance ca. 27 N Vibration at lance 1,9 m/s
2
Zulässige Abweichung der Zahlenwerte ± 5 % nach VDMA Einheitsblatt 24411
Kränzle 1122 TS T
Technical data
4
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5
This is what you have purchased
1.
Kränzle high-pressure cleaner
1122 TS T with 15 m steel-weave high-
pressure hose and hose drum
2.
Trigger gun with insulated handle and screw connection
3.
Dirtkiller lance with stainless steel pipe
4.
Vario-Jet lance with stainless steel pipe
5.
Handle with fixing screw for hose drum
6.
Attachment hook for cable with 2 fixing screws
7.
Operating manual
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6
Range of application
Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only.
Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed. The results of the inspection are to be recorded in writing. This may be done in any form. For inspection reports see pages 44 - 45.
High-pressure cleaners used for commercial purposes have to be checked by a qualified person at least every 12 months!
Accident prevention
The machine is designed for accidents to be impossible if used correctly. The operator is to be notified of the risk of injury from hot machine parts and the high pressure water jet. The “Guidelines for Liquid Spray Devices” must be complied with (see pages 36-38).
Oil change:
The first oil change should be carried out after approximately 50 operating hours. After that no further oil change will be necessary to perform an oil change for the life cycle of the high-pressure cleaner. If it becomes necessary during repairs, or because the oil has a greyish colour then the oil draining screw should be opened and the oil emptied into a container. The oil is to be caught in the reservoir and disposed of in an approved man­ner. New oil: 0.25 l - Motor oil: W 15/40.
Oil leakage: If oil leaks contact your nearest after-sales service (dealer) at once. (Enviroumental damage, damage to the transmission)
In case of increased humidity or fluctuations in temperature development of condensed water is possible; if the oil turns grey, it must bee changed.
General rules
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Safety precautions
Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises. Please stand firmly.
Apply safety catch on the trigger gun after each use, in order to prevent unintentional spraying!
Always aim the underbody lance! Bear in mind when using a curved or angled spraying lance that there is a significant amount of torque in the recoil (the under­body lance is available as optional acces­sory)
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Never direct the water jet at people or animals!
Never direct the high-pressure jet at yourself or other persons, not even to clean clothing or shoes.
Safety precautions – This is prohibited!
Only use power cables which are in perfect working order!
Do not damage the power cable or repair it incorrectly!
Never pull the high pressure hose if it has formed kinks or “nooses”!
Never pull the hose over sharp edges!
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Never allow children or untrained per­sons to use the high pressure cleaner!
Never direct the water jet at the machine itself!
The machine may not be placed within reach of the water jet spray mist!
Never direct the water jet at power sockets or any other electrical installa­tions!
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Please note - important:
Lack of water
Lack of water occurs more often than you probably believe. The more powerful a high-cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation (water-gas mixture) arises inside the pump, which is normally noticed too late or even not at all. The pump will be
destroyed!
Please check the available quantity of water by filling a bucket with litre scale for one minute
.
If the metered quantity of water is too small, you have to use a different water connection, guaranteeing the necessary output.
Lack of water leads to an accelerated wear of the joints (guarantee void).
A minimum water quantity of 8.3 litres per minute (2.1 Gpm) must be available to guarantee a trouble-free operation of the Kränzle 1122 TS T.
Water supply
Please pay attention to the regulations of your waterworks company! In accordance with DIN EN 61770, the machine may not be directly connected to the public drinking water supply lines. A brief connection however is permissible according to DVGW (German Association for Gas and Water Affairs) if a non-return valve with tube ventilator (Kränzle order no. 41.016 4) is built into the water supply
. Once the
water has passed through the non-return valve it is no longer con­sidered as drinking water.
Also indirect connection to the public drinking water supply lines is permissible by way of free emission in accordance with EN 61 770; e.g. by using a reservoir with a float valve.
Direct connection to a non-drinking water supply line is permissible.
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Insufficient quantity of electricity
If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequently the motor of the high-pres­sure cleaner does not start or even blows.
The power supply may also be insufficient if the power cable is too long or too thin.
If extension cables are too long, this may lead to a voltage drop causing malfunctions or start-up difficulties.
Check the line fusing and have the voltage and the available current intensity checked by an expert in case of uncertainty.
Kränzle 1122 TST: 110 - 127 V ~, 14 A, 60 Hz
Electrical connection
The machine is supplied with a 5 meter electrical power cable with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action fuse on the mains side.
When using an extension cable, this must have an earthed lead which is properly connected to the socket. The conductors in the extension cable must have a minimum cross section of 1.5 mm².
Plug connections must be of a spray-proof design, and may not be located on a wet floor. With extension cables of more than 10 m the minimum cross section must be
2.5 mm! When using a cable drum, always keep the cable wound as far as possible.
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Water and cleaning system
Water can be connected at mains pressure (1-8 bar pre-pressure) to the high-pressure pump. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance.
Environmental, refuse disposal and water protection regulations must be observed!
Lance with trigger gun with safety catch
The machine can only be operated when the trigger of the trigger gun with safety catch is pulled. When the trigger is pulled, the trigger gun opens.
The liquid is then pumped to the nozzle. The spray pressure increases and quickly reaches the selected operating pressu­re. When the trigger is released, the trigger gun closes and any further spraying of liquid from the lance is stopped. The pressure gauge must show 0 bar. When the trigger gun with safety catch is closed the increase in pressure causes the pressure control valve/ safety valve to open. The motor is switched off by the pressure switch. When the trigger gun is opened, the pressure control valve/safety valve closes, the motor is started and the pump resumes pressure spraying from the lance with the selected operating pressu­re.
The trigger gun with safety catch is a safety device. Repairs should only be performed by qualified persons. Should replacement parts be required, use only compon­ents authorized by the manufacturer.
Pressure control valve - safety valve
The pressure control valve - safety valve protects the machine from a build up of excess pressure, and is designed not to permit an excess pressure to be selected for operation. The limit nut on the handle is sealed with a spray coating. The operating pressure and spray rate can be steplessly adjusted by turning the handle
.
Replacements, repairs, new adjustments and sealing should only be performed by qualified persons.
Total stop system
Kränzle 1122 TS T high-pressure cleaners are equipped with a total stop system. If the main switch is switched on the motor is started by a pressure switch, as soon as the trig­ger gun with safety catch is operated. If the trigger gun is released the motor is switched off at once.
Kränzle technology
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Motor protection switch
The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 40).
Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e. with plug pulled out from the electrical socket.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of high grade material, they are also optimized for the machine and marked as required by the appropriate regulations. (max. hose length 20 m)
If replacement parts are required, only such parts that are authorized by the manufacturer may be used. The warran­ty is automatically void if spare parts of third-party provi­ders are used! The high pressure hose and spray device must be connected in a pressure-tight manner (without leakage).
The high pressure hose may not be driven over, pulled excessively, or twisted. The hose may under no circum­stances be pulled over sharp edges. Defective high-pres­sure hoses must not be repaired (acc. to DIN 20022) but have to be replaced by new hoses appoved by the manufacturer.
Operate high-pressure cleaner in horizontal position only. Never direct the high-pressure jet at people or animals. Never direct the water jet at power sockets or any other electri­cal installations!
Explanatory symbols afxed to the high-pressure cleaner
The high-pressure cleaner may only be operated in horizon­tal position!
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Setting up – Location
Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. Do not use the machine under water.
Putting into operation
4.
Push Vario-Jet lance or Dirtkiller lance
on to trigger gun with safety catch.
2.
K 1122 TS T: Put up machine. Release fixing screw from hexagonal base of hose drum, put tiltable handle onto the hexago­nal base and fix with screw.
1. Screw bottom attachment hook for
cable to the respective position on the frame.
3
. Move high-pressure cleaner to the job
site. The Kränzle 1122 TS T is a movable machine with sturdy trolleys ideally suited for difficult terrain and stairs.
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5.
Screw together lance and trigger gun
pressure-tightly.
Putting into operation
8.
Tightly screw together high-pressure
hose and trigger gun with safety catch.
9.
Connect water hose to water inlet.
The cleaner may be connected to a water mains (1-10 bar pre-pressure) with either cold or hot water (up to 60°C).
7.
Push on high-pressure hose to trigger
gun with safety catch.
6.
Unwind high-pressure hose straight and without nooses. (When using hose extensions take care that the max. length of 20 m is not exceeded!)
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10.
Connect to circuit.
Kränzle 1122 TS T: 110 - 127 V ~, 14 A, 60 Hz
The socket must be protected with a 16A delay action fuse on the mains side.
11.
Put HP cleaner into horizontal posi-
tion. The machine must be operated in
horizontal position!
12
. Check water inlet filter for cleanli-
ness prior to putting the machine into operation!
Manually unscrew hose attachment. Take out the serial water inlet filter using needle nose pliers and clean if filter is soiled.
13.
Prior to putting HP cleaner into operation always check oil level at oil­level glass.
(Make sure that cleaner is in horizontal position!) The oil level must reach the top edge of the “OK” marking.
Be careful when using hot water!
When running your high pressure cleaner with hot water of 60° C raised temperatures occur. Do not touch the metal parts of the cleaner without safety gloves!
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14.
Switch on HP cleaner with opened trigger gun (trigger pulled). Bleeding of the machine: Pull and release trigger of trigger gun with safety catch several times. Start cleaning task.
15.
Steplessly adjust operating pressure with handwheel. The maximum pressure is adjusted ex work.
Kränzle 1122 TS T: max. 95 bar
Kränzle 1122 TS T high-pressure clea-
ners are equipped with a practical holding device for trigger gun with Dirtkiller lance during breaks.
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When using cleansing agents
Suction of cleansing agents by means of the detergent injector is only possible if the Vario Jet lance is fitted. The lance mus be set to low pressure.
Observe specifications of detergent manufacturer! e.g. protective equipment, rules for waste water treatment etc.
Caution: Solvents! Never suck in liquids containing solvents like varnish sol­vents, petrol, oil or similar liquid! Observe specifications of detergent manufacturers! Seals inside the appliance are not resistant against solvents! The spray mist of solvents is highly inflammable, explosive and poisonous
.
Suction of detergents
1.
Please chemicals filter into container
with cleansing agent.
2.
To reach the low pressure push Vario
nozzle to the front so that the injector can suck in the cleansing agent.
3.
The chemicals supply is automatically
stopped when closing the Vario nozzle by pushing it backwards. Let cleansing agent take effect and then spray off with a high-pressure jet.
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To shut down the pump
01.
Switch off the high-pressure cleaner
02. Cut off the water supply
03. Open the trigger gun with safety catch briefly until the pressure
is released
0
4. Apply safety catch on the trigger gun
05. Remove water hose and trigger gun with safety catch
06. Drain the pump: switch on the motor for approx. 20 seconds
07. Pull the plug from the socket
08. Clean HP hose and wind up without loops
09. Clean power cable and wind up
10. Clean water filter
11. Store high-pressure cleaners in frost-free rooms in winter
Due to their compact and space saving design the Kränzle 1152 TS T cleaners can be stored practically anywhere.
Store in a place-saving manner
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The pressure gauge shows full pressure, but emerges from the nozzle only little water or no water at all.
(Inside the pressure gauge there is no water but a filling with glycol to damp the vibration of the pointer.)
Proceeding: Switch off the cleaner. Pull plug from the socket. Operate trigger gun with safety catch seveal times to decrease the pressure.
Unscrew trigger gun and lance first, then rinse high-pressure gun to remove possible soiling.
Check water inlet filter for soiling.
If the problem still exists, take wire (paper clip) and push through nozzle opening. If this procedure is not successful, the nozzle has to be dismantled and cleaned or even replaced, if necessary.
Small repairs -
do it yourself!
No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked.
CAUTION! Pull plug from socket prior to starting any repair work!
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Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled or sticky.
The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts. The HP hose vibrates.
(Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.)
Proceeding: Unscrew all 6 valves, one after the other (hexagonal brass screws, 3 in a row, vertically and horizontally)
Take out valve body (with green or red plastic coating) and O-ring by means of needle nose pliers. Check O-ring for damage. In case of a damage the O-ring has to be replaced.
Take a wire (paper clip) and clean valves under running water.
Do not forget the O-ring during reassembly!
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Small repairs -
do it yourself!
The pressure gauge shows full pressure although the trigger gun with
safety catch has been closed. The pressure switch valve switches constantly.
Possible cause no.1: Leakage
Having closed th trigger gun with safety catch, the HP cleaner must shut down and the pressure gauge must show „0“ bar.
If the pressure gauge shows full pressure but the motor constantly switches on and off, a leakage at the pump, at the high­pressure hose, at the trigger gun or at the lance can be the reason.
Proceeding:
Check connections from the HP cleaner to the high-pressure hose and from the hose to the trigger gun and also the connection between lance and trigger gun for tight­ness.
Switch off the cleaner. Shortly press the trigger of the trigger gun with safety catch to decrease the pressure.
Unscrew HP hose, trigger gun with safety catch and lance and check the O-rings.
If the O-rings are damaged they have to be replaced.
In case of a leakage there is no guarantee for possible consequential damages.
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Possible cause no. 2: The non-return valve is soiled or defective.
Proceeding:
Switch off the HP cleaner and pull plug from socket. Stop water supply. Unscrew pump outlet.
Take out check ball and check for soiling or damage.
Also check stainless steel seat of ball inside the pump housing for soiling or damage.
If sealing rings are defective replace O-rings at once.
The pressure gauge shows full pressure although the trigger gun with safety catch has been closed. The motor constantly swit­ches on and off.
There is no guarantee if the pump is damaged by defective O-rings due to air induction or lack of water (cavitation).
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Kränzle 1122 TST
Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen
K 1122 TST: 500 l/h
Machinery directive 2006/42/EC EMC-directive 2004/108/EC Noise directive 2005/88/EC, Art. 13
HP water spraying machines Annex 3, part B, chapter 27
91 dB (A) 93 dB (A)
Annex V, Noise directive 2005/88/EC
EN 60 335-2-79 :2009 EN 55 014-1 :2006 EN 61 000-3-2 :2006 EN 61 000-3-3 :2008
EC declaration of conformity
Hereby we declare that:
technical specifications available from:
Nominal ow
comply with the following guidelines
and their amendments for high-pressure
cleaners:
Sound level measured:
Sound level guaranteed:
Applied conformity assessment
procedure:
Applied specifications and standards:
I. Kränzle GmbH Elpke 97 D - 33605 Bielefeld
Bielefeld, Sept. 03.12.2012
Kränzle Josef
(Managing director)
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Guarantee
The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee.
The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee.
For high-pressure cleaners sold to the user the guarantee period is 24 month. For high-pressure cleaners sold for industrial use the guarantee period is 12 month.
In the case of a guarantee please contact your dealer or authorized seller delivering accessories and your purchase receipt. You can find them in the internet under
www.kraenzle.com.
The guarantee is also void if the machine is used with exceeding the temperature and speed limits, a voltage below the required rating, with less than the required amount of water or with dirty water.
Pressure gauge, nozzle, valves, sleeves, high pressure hose and spray equipment are wear parts and are not covered by the guarantee.
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Versatile due to Kränzle accessories
Rotating washing brush with 400 mm extension, Order no. 41 050 1
Dirtkiller lance with stainless steel pipe
400 mm, Order no. 41.072 5
Floor cleaner round cleaner UFO
Order no. 41.850
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Spray guard
Order no. 41.052
Pipe cleaning hose with nozzle, 10 m - order no. 41.058 1 15 m - order no. 41.058 20 m - order no. 41.058 2 25 m - order no. 41.058 3 30 m - order no. 41.058 4
All accessories for high-pressure cleaners are safety components! These, in particular, include high-pressure hoses, trigger guns with safety catch, high-pressure lances, pipe cleaning hoses, surface cleaners, etc. If components are used which are not approved by Kränzle any guarantee is rendered void.
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Ersatzteilliste
28
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Kränzle 1122 TS T - Komplettaggregat
Position Bezeichnung Stck. Art.-Nr.
29
2 Fahrgestell 1 49.000 3 Frontplatte „ K 1122 TST“ 1 4 Versteifungsplatte 1 49.008 5 Kunststoffschraube 6,0 x 30 6 43.423 6 Kabeltrompete 1 49.003 7 Rad 2 44.538 8 Radkappe 2 45.200 8 9 Scheibe 40 x 6 x 1,5 (Stahl) 2 45.216 7 10 Kunststoffsenkschraube 5,0 x 20 2 45.421 1 11 Achshalter 1 49.001 12 Schraube M 6 x 35 2 49.015 13 Standfuss links+rechts 1 48.005 14 Schraube 5,0 x 30 8 43.418 15 Kabelaufwicklung K1152 1 49.002 16 Schraube 5,0 x 20 2 43.018 17 Gummi-Anschlag-Dämpfer 25 x 30 2 49.010 18 Schraube 5,0 x 14 2 43.426 19 Kabelklemme 1 43.431 20 Schraube 3.5 x 16 2 44.161 21 Schraube M 8 x 12 4 40.122 22 Kägmutter M6 2 48.011
28 O-Ring 9,3 x 2,4 2 13.273 29 HD-Schlauch NW 6 15 m 1 48.015
30 Pistole M2000 1 12.480 31 Vario-Jet 042 kpl. mit Lanze 1 41.156 32 Schmutzkiller 042 1 41.072 5
35 Achse kpl. mit Räder 1 49.050 36 Fahrgestell kpl. 1 49.051
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Ersatzteilliste
30
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Kränzle 1122 TS T
- Motor
31
1 Ölgehäuse mit Dichtung, Deckel Öldichtung, Schulterlager 1 44.501 3 2 Motorgehäuse mit Stator 1 23.002 4 3 Motorwelle mit Rotor 1 43.024 4 Passfeder 6 x 6 x 20 1 41.483 1 5 Motor-Lager B-Seite Z-Lager 1 43.025 6 Motor-Lager A-Seite Schulterl. 1 43.026 7 Schelle für Lüfterrad 1 44.534 1 8 Öldichtung 25 x 35 x 7 1 41.024 9 Lüfterrad 1 44.534 10 Lüfterhaube 1 41.497 11 Flachdichtung 1 44.513 12 Lüsterklemme 3-pol. 1 43.031 2 13 Schaltkasten 1 49.004 14 Schalter mit 12 A-Überstromauslöser 1 43.033 15 Klemmrahmen mit Schalterabdichtung 1 43.453 16 Kabelverschraubung PG 13,5 2 40.536 17 Gegenmutter PG 13,5 2 44.253 18 Kondensator 40 µF 1 43.035 19 Netzkabel für 230V / 50/60Hz 1 41.092 20 Blechschraube 3,5 x 9,5 2 41.088 21 Blechschraube 2,9 x 16 1 43.036 22 Innensechskantschr. M 5 x 12 4 40.134 23 Innensechskantschr. M 5 x 30 4 42.130 24 Erdungsschraube kpl. 1 43.038 25 Deckel für Schaltkasten 1 49.005 26 Dichtung für Deckel 1 49.012 27 Kunststoffschraube 5,0 x 20 4 43.018 28 Blechschraube 3,9 x 13 3 41.078
40 Motor 230V / 50 Hz komplett mit Ölgehäuse 1 44.530 und Lüfterrad, ohne Elektrik 41 Schaltkasten komplett 1 49.013
Position Bezeichnung Stck. Art.-Nr.
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Ersatzteilliste
32
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Kränzle 1122 TS T - Getriebeteil
33
1 Gehäuseplatte 1 43.003 2 Öldichtung 14 x 24 x 7 3 41.631 3 O-Ring 83 x 2 1 43.039 4 Plungerfeder 3 43.040 5 Federdruckscheibe 14 mm 3 43.041 6 Plunger 14 mm AZ-L 3 49.021 7 Sprengring 14 mm 3 41.635 8 Taumelscheibe 9,25° 1 41.028-9,25 10 Axial-Rillenkugellager 3-teilig 1 43.486 12 Innensechskantschraube M 8 x 25 4 40.053 13 Ölablassstopfen M18x1,5 mit Magnet 1 48.020 14 O-Ring 14 x 2 1 43.445 16 Ölmessstab 1 49.009 17 Dichtung Öldeckel 1 44.501 1 18 Deckel Ölgehäuse 1 44.501 2 19 Innensechskantschraube M 5 x 12 4 41.019 4
Position Bezeichnung Stck. Art.-Nr.
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Ersatzteilliste
34
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Kränzle 1122 TS T - Unloader + Druckschalter
35
7 O-Ring 12 x 2 2 15.005 1 8 O-Ring 11 x 1,5 1 12.256 9 Edelstahlsitz 1 14.118 10 Sicherungsring 1 12.258 11 Anlaufentlastungsventil 1 49.040 12 Edelstahlfeder 1 14.119 13 Verschlussschraube 1 14.113 14 Steuerkolben 6 mm für AZ mit Dichtungen 1 44.532 15 Parbaks für Kolben 14 mm 1 14.123 1 16 Parbaks für Spindel 6 mm 1 14.123 2 17 MS-Scheibe 1 43.045 18 Kolbenführung 6 mm 1 14.130 1 19 Mutter M 6 2 14.127 1 20 Feder schwarz für AZ-Pumpe 1 43.046 21 Federdruckscheibe 1 43.047 22 Kugellager 1 43.048 23 Handrad M 6 für AZ-Pumpe 1 43.049 24 Mutter M 6 mit SW 8 1 43.010 25 Kappe für Handrad AZ-Pumpe 1 43.050 26 Manometer 1 15.039 49 Druckfeder 1 x 8,6 x 30 1 40.520 50 O-Ring 3,3 x 2,4 1 12.136 51 Führungsteil Steuerstößel 1 15.009 1 52 O-Ring 13 x 2,6 1 15.017 53 O-Ring 14 x 2 1 43.445 54 Parbaks 4 mm 2 12.136 2 55 Stützscheibe 2 15.015 1 56 Edelstahlfeder 1 15.016 57 Steuerstößel lang 1 15.010 2 58 Parbaks 7 mm 1 15.013 59 Stopfen M10x1 (durchgebohrt) 1 13.385 1 60 Gehäuse Elektroschalter 1 15.204 61 Gummimanschette 1 15.202 62 Sechskant-Mutter M 4 2 12.138 63 Überwurfmutter PG 11 1 15.203 64 Kabel 2 x 1,5 mm² 1 44.552 65 Blechschraube 2,8 x 16 6 15.024 66 Deckel Elektroschalter 1 15.201 67 O-Ring 44 x 2,5 1 15.023 68 Mikroschalter 1 15.018 69 Zylinderschraube M 4 x 22 2 15.025
70 Steuerkolben kpl. m. Handrad 44.532 1 71 Rep.-Satz Druckschaltermechanik 15.009 3 72 Druckschalter kpl. ohne Mechanik 49.054 73 Ventilgehäuse kpl. für K1152 TST 49.052
Position Bezeichnung Stck. Art.-Nr.
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Ersatzteilliste
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Kränzle 1122 TS T - Ventilgehäuse
37
1 Ventilgehäuse 1 49.020 2 Ventilstopfen 5 41.011 3 Ventilstopfen mit R1/4“ IG 1 41.011 1 4 Ventile (rot) 6 41.612 5 Dichtstopfen M 8 x 1 3 13.158 6 Dichtstopfen M 10 x 1 1 43.043 7 O-Ring 12 x 2 12 15.005 1 8 O-Ring 11 x 1,5 1 12.256 9 Edelstahlsitz 1 14.118 10 Sicherungsring 1 12.258
11.1 Edelstahlkugel 10,0 mm 1 12.122 12 Aluminium - Dichtring 3 13.275 13 Verschraubung Ermeto R1/4” x 8 1 41.042 26 Manometer 1 15.039 27 Stützring 3 41.618 28 Manschette 14 x 24 x 5/2,5 3 41.613
28.1 Gewebe-Manschette 14 x 24 x 5/2,5 3 41.613 1 29 Backring 14 x 24 6 41.614 30 O-Ring 24 x 2 3 49.024 31 Leckagering 3 49.022 33 Zwischenring mit Abstützung 3 43.055 34 Rückschlagfeder 1 14.120 1
35.1 Ausgangsteil (TST) 1 40.522 42 Innensechskantschr. M 8 x 25 - A2 2 40.053 43 Innensechskantschr. M 8 x 45 - A2 2 41.017 44 Dichtring Kupfer 1 14.149 45 Sauganschluss 1 41.016 46 Wasserlter 1 41.046 2 49 Steckkupplung 1 41.047 2 52 O-Ring 18 x 2 1 43.446
60 Reparatur-Satz Ventile 41.648 61 Reparatur-Satz Manschetten 49.053
Position Bezeichnung Stck. Art.-Nr.
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38
Ersatzteilliste
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39
Kränzle 1122 TS T - Schlauchtrommel
1 Seitenschale 2 48.101 2 Trommelteil 1 48.102 3 Knickschutz 1 40.162 4 Kunststoffschraube 5,0 x 20 5 43.018 5 Antriebswelle 1 48.104 7 Lagerklotz links 1 43.810 8 Schraube 6,0 x 30 4 43.423 9 Lagerklotz rechts 1 43.811 10 Verbindungsrohr 1 49.014 11 Wasser-Eingangsteil 1 48.103 12 O-Ring 6 x 0,8 2 40.177 13 Handkurbel 1 48.108 14 Schraube M 5 x 14 1 40.536 15 Scheibe 5,3 1 50.152 16 Wellensicherungsring 22 mm 2 40.117 17 O-Ring 9,3 x 2,4 1 13.273 18 Dichtsatz 1 13.410 1 19 Saugzapfen Schlauchanschluss 1 13.236 20 Edelstahlkugel 5,5 mm 1 13.238 21 Edelstahlfeder 1 13.239 22 Eingangsinjektror 1 40.317 23 O-Ring 10 x 2 1 43.068 24 O-Ring 6,68 x 1,78 1 40.585 25 Hochdruckschlauch 15m NW6 1 48.015 26 Chemikaliensaugschlauch mit Filter 1 15.038
30 Schlauchtrommel kpl., ohne HD-Schlauch 48.100
Position Bezeichnung Stck. Art.-Nr.
Page 40
Ersatzteilliste
40
Page 41
41
1 Pistolenschale rechts + links 1 12.450 2 Schraube 3,5 x 14 10 44.525 3 Reparatursatz M2000 12.454 18 O-Ring 9,3 x 2,4 1 13.273
19 ST 30-Nippel M 22 x 1,5 AG / M 12 x 1 1 13.363 20 Rohr 400 lang, bds. M12 x 1 1 15.002 30 Klemmstück 1 41.155 2 31 Halterung für Klemmstück 1 41.155 4 32 Kunstoffhülle 1 41.155 1 33 Vario-Jet 042 1 41.155 6
M2000-Pistole kpl. 12.480
Lanze kpl. mit Vario-Jet 042 41.156
Kränzle 1122 TS T - Pistole und Lanze
Position Bezeichnung Stck. Art.-Nr.
Page 42
Ersatzteilliste
Kränzle 1122 TS T
Schmutzkiller (Sonderzubehör)
42
Position Bezeichnung Stck. Art.-Nr.
1 Sprühkörper 1 41.520 2 O-Ring 6,88 x 1,68 1 41.521 3 Düsensitz 1 41.522 4 Düse 042 1 41.523-042 5 Stabilisator 1 41.524 6 O-Ring 1 40.016 1 7 Sprühstopfen 1 41.526 8 Rohr 400 mm 2x M 12 x 1 1 41.527 9 ST 30-Nippel M 22 x 1,5 / M 12 x 1 ISK 1 13.363 11 Kappe vorn für Schmutzkiller 1 41.528 1 12 Kappe hinten für Schmutzkiller 042 1 41.540 2
Rep.-Satz Schmutzkiller 042 41.096 5
bestehend aus je 1x 2; 3; 4; 5
Schmutzkiller 042 kpl. mit Lanze 41.072 5
Page 43
Schaltplan
Kränzle 1122 TS T
Weber-Unimat WT 22 - 551
8,5 A Überstromauslöser
Motor-Stator
C: 40 µF
Klemmleiste
43
Page 44
44
Type plate (on hand) Operating manual (on hand) Protective covering, -device Pressure line (tightness) Pressure gauge (function) Float valve (tightness) Spraying device (marking) HP-hose / connector (damage, marking) Safety valve opens at 10 % / 20 % exceeding of operang pr. Power cable (damage) Protective conductor (connected) On / Off switch Used chemicals Allowed chemicals
High-pressure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor resist. not exceeded / value Insulation Leakage current Trigger gun locked
The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment, the defects found have been rectified so that the Labour Safety can be confirmed. The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried out by: Month Year Place, date Signature
Inspection report for HP cleaners
HP cleaners for industrial use have to be checked by an expert every 12 months!
Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!)
Kränzle test seals: Order no. UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner: Address:
Type: Serial no.: Rep. order no.:
Page 45
45
HP cleaners for industrial use have to be checked by an expert every 12 months!
Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!)
Kränzle test seals: Order no. UVV200106
Type plate (on hand) Operating manual (on hand) Protective covering, -device Pressure line (tightness) Pressure gauge (function) Float valve (tightness) Spraying device (marking) HP-hose / connector (damage, marking) Safety valve opens at 10 % / 20 % exceeding of operang pr. Power cable (damage) Protective conductor (connected) On / Off switch Used chemicals Allowed chemicals
High-pressure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor resist. not exceeded / value Insulation Leakage current Trigger gun locked
The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment, the defects found have been rectified so that the Labour Safety can be confirmed. The appliance was checked by an expert according to the Guidelines for Liquid Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried out by: Month Year Place, date Signature
Inspection report for HP cleaners
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner: Address:
Type: Serial no.: Rep. order no.:
Page 46
Notes
46
Page 47
Notes
47
Page 48
Reprint only allowed with the authorisation of Kränzle.
Effective 03.12.2012
Subject to technical modifications. Order no: 30.79xx
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