Kramer 380, 480, 580 Operator's Manual

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Operator's Manual

Wheel loaders

Models 351-01 / 351-02 / 351-03

From serial nos. 351 01 0001 / 351 02 0001 / 351 03 0001

Edition 1.0

Order number 1000245584

Language EN

Documentation Language Order no.

Operator's Manual EN 1000245584

DE 1000159213

Service Booklet

Spare parts catalogue, model 351-01

Spare parts catalogue, model 351-02 1000249074

Spare parts catalogue, model 351-03 1000249075

Legend

Original Operator's Manual –

Translation of original Operator's Manual

Edition

Date

EN 1000159214

FR 1000159215

1000249073

DE/EN/FR

1.0

02/2010

Document

Copyright – 2010 Kramer-Werke GmbH Printed in Germany All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable worldwide. No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical includ-

ing photocopying, recording, taping or information storage or retrieval systems – without prior permission in writing from the manufacturer. No reproduction or translation of this publication, in whole or part, without the written consent of KRAMER-WERKE GmbH. Any infringement of legal provisions, in particular of those regarding copyright protection, shall be subject to civil and criminal law prose-

cution. KRAMER-WERKE GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we

may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect products which have already been delivered and which will not be implemented on these machines.

Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. The cover features the machine with possible optional equipment.

Kramer-Werke GmbH Wacker-Neuson-Str. 1 D-88630 Pfullendorf

Tel. 0080090209020 E-mail info@kramer.de www.kramer.de

BA 35101/02/03 EN

Table of contents

Declaration of conformity EG

EC declaration of conformity (model 351-01) .........................................................EG-1

EC declaration of conformity (model 351-02) .........................................................EG-2

EC declaration of conformity (model 351-03) .........................................................EG-3

Introduction 1

General information on the Operator's Manual ........................................................ 1-1

Abbreviations/symbols ....................................................................................... 1-1

General information on machine safety ................................................................... 1-1

Machine outside view .............................................................................................. 1-2

Models and trade names: overview ......................................................................... 1-3

Brief description of the wheel loader ........................................................................ 1-3

General information on the machine ................................................................. 1-3

Main components of wheel loader ..................................................................... 1-3

Hydrostatic drive ................................................................................................ 1-4

Work hydraulics and 4 wheel steering ............................................................... 1-4

Cooling system .................................................................................................. 1-4

Wheel loader warranty ............................................................................................. 1-4

Fields of application and using a wheel loader with an attachment ......................... 1-5

Attachments with authorised material densities ................................................ 1-5

Legal regulations regarding wheel loader operation ................................................ 1-8

General safety instructions ................................................................................ 1-8

Driving licence ................................................................................................... 1-8

Licence/identification ......................................................................................... 1-8

Machine inspections .......................................................................................... 1-9

Documents ........................................................................................................ 1-9

On-board equipment .......................................................................................... 1-9

Machine warning identification (option) ............................................................. 1-9

Type labels and component numbers .................................................................... 1-10

Serial number .................................................................................................. 1-10

Cab number ..................................................................................................... 1-10

Engine number ................................................................................................ 1-10

Variable displacement pump number .............................................................. 1-11

Variable displacement motor number .............................................................. 1-11

Rear axle number ............................................................................................ 1-11

Front axle number ........................................................................................... 1-11

Description of labels and symbols ......................................................................... 1-12

Labels on the outside of the machine .............................................................. 1-12

Labels inside the cab ....................................................................................... 1-14

Labels in the engine compartment .................................................................. 1-17

Safety instructions 2

Identification of warnings and dangers .................................................................... 2-1

Designated use and exemption from liability ........................................................... 2-2

General conduct and safety instructions .................................................................. 2-3

Organisational measures ................................................................................... 2-3

Selection and qualification of staff, basic responsibilities .................................. 2-5

Safety instructions regarding operation ................................................................... 2-6

Normal operation ............................................................................................... 2-6

Applications with lifting gear .............................................................................. 2-8

Trailers and attachments ................................................................................... 2-9

Transporting, towing, loading ............................................................................ 2-9

Safety instructions for maintenance ....................................................................... 2-10

Maintenance work on protective ROPS and FOPS structures .............................. 2-12

Cab, roll-over bar, protective screen ............................................................... 2-12

BA 35101/02/ 03 EN - Ausgab e 1.0 * BA_35101_02_03_10_enIVZ.fm I-1

Table of contents

Warning of special hazards .................................................................................... 2-12

Electric energy ................................................................................................. 2-12

Gas, dust, steam, smoke ................................................................................. 2-12

Hydraulics ........................................................................................................ 2-13

Noise ................................................................................................................ 2-13

Oil, grease and other chemical substances ..................................................... 2-13

Battery ............................................................................................................. 2-13

Tyres ................................................................................................................ 2-13

Operation 3

Description of control elements ................................................................................ 3-1

Cab overview ........................................................................................................... 3-2

Instrument panel, multifunctional lever and drive lever (overview) .......................... 3-4

Functional description: telltales ................................................................................ 3-6

Telltale check ..................................................................................................... 3-6

Telltales and warning lights on the indicating instrument .................................. 3-6

Telltales and indicators on the instrument panel ............................................... 3-7

Putting the wheel loader into service ....................................................................... 3-9

Safety instructions regarding commissioning .................................................... 3-9

Important information for the operating staff ...................................................... 3-9

Running-in period of wheel loader ..................................................................... 3-9

Checklist ................................................................................................................ 3-10

Starting checklist .............................................................................................. 3-10

Operation checklist .......................................................................................... 3-11

Parking checklist .............................................................................................. 3-11

Cab ........................................................................................................................ 3-12

Safety instructions regarding cab entrance and exit ........................................ 3-12

Locking/unlocking the door .............................................................................. 3-12

Securing an open door in the arrester ............................................................. 3-13

Opening the right-hand side door to a gap ...................................................... 3-13

Engine cover lock ................................................................................................... 3-14

Opening/closing the engine cover ................................................................... 3-14

Protective screens for front window and/or main lights (option) ............................ 3-14

Removing the protective screens for driving on public roads .......................... 3-14

Fire extinguisher (option) ....................................................................................... 3-14

Fire extinguisher operation .............................................................................. 3-14

Putting the diesel engine into operation ................................................................. 3-15

Preparing to start the engine ........................................................................... 3-15

Starting the engine ........................................................................................... 3-16

Avoiding running the engine under low-load conditions .................................. 3-17

Stopping the engine ......................................................................................... 3-17

Battery master switch (option) ............................................................................... 3-18

Battery master switch operation ...................................................................... 3-18

Key-based drive interlock (option) ......................................................................... 3-18

Key-based drive interlock: scope of delivery ................................................... 3-18

Coding (“training”) new ignition keys ............................................................... 3-18

Enabling (locking) the drive interlock ............................................................... 3-19

Disabling (releasing) the drive interlock ........................................................... 3-19

Deleting coded keys ........................................................................................ 3-19

Safety functions ............................................................................................... 3-19

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Table of contents

Drive interlock with code input (option) .................................................................. 3-20

Keyboard for entering codes: overview ........................................................... 3-20

Entering/changing the personal code .............................................................. 3-21

Enabling the drive interlock ............................................................................. 3-21

Disabling the drive interlock ............................................................................. 3-22

Putting the drive interlock out of operation ...................................................... 3-22

Putting the drive interlock back into operation again ....................................... 3-23

Interruption of drive interlock power ................................................................ 3-23

Drive interlock maintenance ............................................................................ 3-23

Oil and fuel preheater (option) ............................................................................... 3-24

General information on the oil and fuel preheater ........................................... 3-24

Oil preheater operation .................................................................................... 3-24

Fuel preheater ................................................................................................. 3-24

Jump-starting the engine (external battery) ........................................................... 3-25

Safety instructions regarding external starting aids ......................................... 3-25

Providing external starting aid ......................................................................... 3-25

Before moving off ................................................................................................... 3-26

Special instructions for driving on public roads ............................................... 3-26

Preparing for driving on public roads ............................................................... 3-26

Bucket transport position ................................................................................. 3-27

Transport position of pallet forks ..................................................................... 3-28

Locking the control lever (joystick) and the 3rd control circuit (attachments) .. 3-29

Functional check of all control elements .......................................................... 3-29

Steering system ..................................................................................................... 3-30

Steering column height and angle adjustment (option) ................................... 3-30

Checking the steering system ......................................................................... 3-30

Wheel synchronisation (front/rear axles) ............................................................... 3-31

Synchronisation when starting the machine .................................................... 3-31

Synchronisation during work operation ........................................................... 3-31

Changing steering mode ........................................................................................ 3-32

General safety information on changing steering mode .................................. 3-32

Changing over to front axle steering (option) .................................................. 3-32

Changing over to 4 wheel steering .................................................................. 3-32

Changing over to diagonal steering (crab steering option) .............................. 3-33

Accelerator pedal ................................................................................................... 3-34

Speed control with the accelerator pedal ........................................................ 3-34

Accelerator pedal lock – manual throttle (option) .................................................. 3-34

Disabling/enabling the accelerator pedal lock ................................................. 3-34

Brake/inching pedal ............................................................................................... 3-35

Specific information on brake/inching pedal actuation .................................... 3-35

Braking with the brake/inching pedal ............................................................... 3-35

Inching with the brake/inching pedal ............................................................... 3-35

Parking brake ......................................................................................................... 3-36

General instructions regarding the parking brake ............................................ 3-36

Applying the parking brake .............................................................................. 3-36

Driving the machine ............................................................................................... 3-37

Selecting a speed range .................................................................................. 3-37

Changing direction (forwards/reverse) ............................................................ 3-38

Differential lock (self-locking differential) ............................................................... 3-38

Switching the differential lock ON and OFF ..................................................... 3-38

Low-speed control (option) .................................................................................... 3-39

Selecting the drive speed ................................................................................ 3-39

Load stabiliser (option) .......................................................................................... 3-40

General instructions regarding the load stabiliser function .............................. 3-40

Switching the load stabiliser ON and OFF ....................................................... 3-41

Backup warning system (option) ............................................................................ 3-42

Instructions regarding the backup warning system ......................................... 3-42

BA 35101/02/ 03 EN - Ausgab e 1.0 * BA_35101_02_03_10_enIVZ.fm I-3

Table of contents

Electric connection – front socket (option) ............................................................. 3-42

Putting the front socket into operation ............................................................. 3-42

Machine lights ........................................................................................................ 3-43

Machine lights operation .................................................................................. 3-43

Working lights operation ................................................................................. 3-44

Interior light operation ..................................................................................... 3-44

Signalling system ................................................................................................... 3-45

Turn indicator operation ................................................................................... 3-45

Hazard warning system operation .................................................................. 3-45

Rotating beacon (option) ........................................................................................ 3-45

Rotating beacon operation .............................................................................. 3-45

Cab heating and ventilation ................................................................................... 3-46

Heating and ventilation system operation ........................................................ 3-46

Auxiliary heating (option) ....................................................................................... 3-47

Operating and setting the auxiliary heating ..................................................... 3-47

Heating/air conditioning system (option) ................................................................ 3-48

Heating/air conditioning operation ................................................................... 3-48

Washer system ...................................................................................................... 3-49

Washer system operation ................................................................................ 3-49

Tank for washer system ................................................................................... 3-49

Seat ........................................................................................................................ 3-50

Seat adjustment: overview ............................................................................... 3-50

Weight adjustment ........................................................................................... 3-50

Height adjustment ............................................................................................ 3-51

Height adjustment (air-suspension seat, option) ............................................. 3-51

Backrest adjustment ........................................................................................ 3-51

Horizontal adjustment with control lever base ................................................. 3-52

Horizontal adjustment without control lever base ............................................ 3-52

Heated seat (option) .............................................................................................. 3-52

Heated seat operation ..................................................................................... 3-52

Seat belt (lap belt) .................................................................................................. 3-53

Specific instructions regarding the seat belt .................................................... 3-53

Fastening the seat belt .................................................................................... 3-53

Unfastening the seat belt ................................................................................. 3-54

Longer/shorter lap belt adjustment .................................................................. 3-54

Other controls ........................................................................................................ 3-55

Folding back the control lever base ................................................................. 3-55

Towing the machine ............................................................................................... 3-56

Safety instructions for towing away ................................................................. 3-56

Getting ready for towing ................................................................................... 3-56

Towing the machine ......................................................................................... 3-57

Once towing is over ......................................................................................... 3-57

Decommissioning the machine temporarily ........................................................... 3-58

Stopping/parking the machine ......................................................................... 3-58

Decommissioning the machine for a longer time ............................................. 3-58

Crane handling the machine .................................................................................. 3-59

Safety instructions regarding crane handling ................................................... 3-59

Crane handling the machine ............................................................................ 3-59

Loading and transporting the machine on a transport vehicle ............................... 3-60

Safety instructions regarding loading on a transport vehicle ........................... 3-60

Loading and tying down the machine .............................................................. 3-61

Loader unit control lever (overview) ....................................................................... 3-62

Control lever (joystick) for lift and tilt rams and 3rd control circuit ................... 3-62

Operating and securing the 3rd control circuit ....................................................... 3-63

Locking and unlocking an attachment from the quickhitch .............................. 3-63

Operation of hydraulic attachments ................................................................. 3-63

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Table of contents

Continuous operation of the 3rd control circuit (option) ......................................... 3-64

Continuous operation of the 3rd control circuit ................................................ 3-64

Emergency lowering of loader unit in case of diesel engine breakdown ............... 3-65

Lowering or raising .......................................................................................... 3-65

Pressure relief on the quickhitch couplers ............................................................. 3-65

Equipping the machine with a standard bucket ..................................................... 3-66

Fitting a standard bucket onto the quickhitch .................................................. 3-66

Removing a standard bucket from the quickhitch ............................................ 3-67

Driving on public roads with a standard bucket ..................................................... 3-68

Preparing road travel ....................................................................................... 3-68

Working with a bucket ............................................................................................ 3-69

Fields of application for bucket ........................................................................ 3-69

Safety instructions for working with the bucket ................................................ 3-69

Safety instructions for transporting material in a full bucket ............................ 3-70

Loading loose material .................................................................................... 3-71

Loading if the material is hard to penetrate ..................................................... 3-71

Removing material/digging in soft soil ............................................................. 3-72

Removing material/digging in hard soil ............................................................ 3-73

Loading heaped material (non-compacted material) ....................................... 3-73

Loading heaped material (compacted material) .............................................. 3-74

Grading ............................................................................................................ 3-74

Practical hints for loading vehicles .................................................................. 3-74

Freeing the machine ........................................................................................ 3-74

Fitting a multipurpose bucket ................................................................................. 3-75

Picking up a multipurpose bucket with the quickhitch ..................................... 3-75

Hydraulic connections on the multipurpose bucket (overview) ........................ 3-75

Connecting the hydraulic lines of a multipurpose bucket to the wheel loader . 3-76

Removing the multipurpose bucket from the quickhitch .................................. 3-77

Driving on public roads with the multipurpose bucket ............................................ 3-78

Preparing road travel ....................................................................................... 3-78

Working with the multipurpose bucket ................................................................... 3-79

Fields of application for multipurpose bucket .................................................. 3-79

Safety instructions for working with the multipurpose bucket .......................... 3-79

Safety instructions for transporting material in a full multipurpose bucket ....... 3-80

Grading and scraping ...................................................................................... 3-81

Removing and spreading material in thin layers .............................................. 3-81

Pulling out material from slopes ...................................................................... 3-82

Moving material with longer reach ................................................................... 3-82

Picking up remaining material completely ....................................................... 3-82

Grabbing bulky material ................................................................................... 3-83

Pulling out and setting posts ............................................................................ 3-83

Backfilling round gravel and precise unloading ............................................... 3-84

Unloading from the bottom of the bucket for increased dump heights ............ 3-84

Fitting pallet forks ................................................................................................... 3-85

Picking up pallet forks with the quickhitch ....................................................... 3-85

Removing the pallet forks from the quickhitch ................................................. 3-85

Driving on public roads with pallet forks ................................................................ 3-85

Working with the pallet forks .................................................................................. 3-86

General safety instructions regarding the pallet forks ..................................... 3-86

Brief instructions for fork arms ......................................................................... 3-88

Specific safety instructions for picking up loads with the pallet forks .............. 3-89

Load diagram for pallet forks ........................................................................... 3-89

Adjusting the fork arms of the pallet forks ....................................................... 3-90

Fields of application for pallet forks ................................................................. 3-91

Picking up loads with the pallet forks ............................................................... 3-91

Transporting loads with the pallet forks ........................................................... 3-92

BA 35101/02/ 03 EN - Ausgab e 1.0 * BA_35101_02_03_10_enIVZ.fm I-5

Table of contents

Load hook (option) ................................................................................................. 3-93

Safety instructions regarding work with a load hook ........................................ 3-93

Working with the automatic bucket repositioning (option) ...................................... 3-94

General information on automatic bucket repositioning ................................... 3-94

Front/rear hydraulic additional control circuit (option) ............................................ 3-95

Connections for additional control circuits (overview) ...................................... 3-95

Operation of front/rear additional control circuits ............................................. 3-96

Additional control circuit (4th control circuit proportional controls option) .............. 3-97

Operation of 4th control circuit ......................................................................... 3-97

Tilt ram lock (option) .............................................................................................. 3-98

Switching the tilt ram lock ON and OFF ........................................................... 3-98

“Hose burst valve” safety feature (option) .............................................................. 3-98

General information on the hose burst valve ................................................... 3-98

Hose burst valve function ................................................................................ 3-98

Automatic trailer coupling (option) ......................................................................... 3-99

General information on the trailer coupling ...................................................... 3-99

Trailer weights/drawbar loads on the trailer coupling ...................................... 3-99

Trailer coupling operation ................................................................................ 3-99

Final decommissioning of machine ...................................................................... 3-100

General information on decommissioning ..................................................... 3-100

Preparing disposal ......................................................................................... 3-100

Disposal ......................................................................................................... 3-100

Troubleshooting 4

Engine trouble .......................................................................................................... 4-1

Malfunctions in the air conditioning system (option) ................................................ 4-3

Maintenance 5

Important information on maintenance and service work ........................................ 5-1

Important information for maintenance personnel ............................................. 5-1

Fuel system .............................................................................................................. 5-2

Safety instructions for refuelling ......................................................................... 5-2

Diesel fuel specification ..................................................................................... 5-2

Stationary fuel pumps ........................................................................................ 5-2

Refuelling ........................................................................................................... 5-3

Checking/cleaning the additional fuel filter (water separator, option) ................ 5-3

Bleeding the fuel system .................................................................................... 5-4

Engine lubrication system ........................................................................................ 5-5

Safety instructions regarding inspections and maintenance

work on the engine ............................................................................................ 5-5

Checking the engine oil level ............................................................................. 5-5

Filling up engine oil ............................................................................................ 5-6

Engine and hydraulics cooling system ..................................................................... 5-7

General instructions regarding cooling system maintenance ............................ 5-7

General checks and cleaning work .................................................................... 5-7

Cleaning the radiator fins of the oil/water radiator ............................................. 5-8

Fan bearing – Visco clutch ................................................................................ 5-8

Checking the coolant level ................................................................................. 5-9

Filling up coolant .............................................................................................. 5-10

Air filter ................................................................................................................... 5-11

Checking the air filter for dirt ............................................................................ 5-11

Replacing the air filter cartridge ....................................................................... 5-12

V-belt ...................................................................................................................... 5-13

Checking V-belt tension ................................................................................... 5-13

Retightening the V-belt .................................................................................... 5-13

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Table of contents

Hydraulic system ................................................................................................... 5-14

Safety instructions regarding maintenance of the hydraulic system ................ 5-14

Monitoring the hydraulic oil and the reflux filter ............................................... 5-15

Checking the hydraulic oil level ....................................................................... 5-16

Filling up hydraulic oil ...................................................................................... 5-16

Important information for the use of biodegradable oil .................................... 5-17

Checking hydraulic pressure lines ......................................................................... 5-18

Safety instructions regarding pressure line checks ......................................... 5-18

Lubrication work ..................................................................................................... 5-19

General safety instructions regarding lubrication work .................................... 5-19

Lubricating the rear axle oscillation-type bearing ............................................ 5-19

Lubricating the front and rear axle planetary drive bearings ........................... 5-19

Lubricating the loader unit, lift, tilt and lock rams ............................................. 5-20

Lubricating with the central lubrication system (option) ......................................... 5-21

General functional description of the central lubrication system ..................... 5-21

Time control ..................................................................................................... 5-21

Repair work ..................................................................................................... 5-21

Setting the lubrication and break times ........................................................... 5-22

Filling the central lubrication system ................................................................ 5-22

Maintenance of the brake system .......................................................................... 5-23

Specific safety instructions regarding the brake system .................................. 5-23

Checking/filling up the brake fluid level ........................................................... 5-23

Tyres ...................................................................................................................... 5-24

Daily tyre checks ............................................................................................. 5-24

Wheel change .................................................................................................. 5-25

Heating and ventilation system maintenance ........................................................ 5-26

General instructions regarding the heating system ......................................... 5-26

Cleaning the dust filter of the heating system .................................................. 5-26

Heating/air conditioning system (option): maintenance ......................................... 5-27

General safety instructions regarding the air conditioning system .................. 5-27

Filling up the air conditioning system ............................................................... 5-27

Daily functional and visual checks of the heating and

air conditioning system .................................................................................... 5-28

Cleaning the heat exchanger (condenser) ...................................................... 5-29

Electrical system .................................................................................................... 5-30

General instructions ......................................................................................... 5-30

Safety instructions regarding the electrical system and the battery ................ 5-30

Checking/replacing the battery ........................................................................ 5-31

Inspection and maintenance work on the electrical system

at regular intervals ........................................................................................... 5-32

Checking the alternator ................................................................................... 5-32

Checking/replacing fuses and relays ............................................................... 5-33

Checking/replacing fuses of the main fuse box ............................................... 5-33

General cleaning and maintenance work .............................................................. 5-34

Safety instructions regarding general cleaning work ....................................... 5-34

Cleaning with washing solvents ....................................................................... 5-34

Cleaning with compressed air ......................................................................... 5-34

Cleaning with a high-pressure cleaner or steam jet ........................................ 5-34

Cleaning with volatile and flammable anticorrosion agents and sprays .......... 5-34

Cleaning inside the cab ................................................................................... 5-35

Cleaning the seat belt ...................................................................................... 5-35

Cleaning the exterior of the machine ............................................................... 5-35

Cleaning the engine compartment ................................................................... 5-36

Checking screw connections ........................................................................... 5-36

Checking pivots and hinges ............................................................................. 5-36

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Table of contents

Maintenance of attachments and of the work equipment ...................................... 5-36

Maintenance of the automatic trailer coupling (option) .......................................... 5-37

Cleaning and lubricating the trailer coupling .................................................... 5-37

Check the trailer coupling for wear .................................................................. 5-37

Maintenance: diesel particle filter (option) ............................................................. 5-38

Checking the electronic filter monitoring .......................................................... 5-38

Maintenance work “Aggressive Media” (option) ..................................................... 5-39

Anticorrosion protection applied in the factory ................................................. 5-39

Components coated with anticorrosive wax .................................................... 5-39

Measures for maintaining anticorrosive protection .......................................... 5-40

Applying the protective anticorrosion coating .................................................. 5-41

Treatment of oxidised surfaces ........................................................................ 5-41

Fluids and lubricants ............................................................................................. 5-43

Explanation of symbols on the maintenance label ................................................. 5-44

Maintenance label .................................................................................................. 5-45

Maintenance plan ................................................................................................... 5-47

Specifications 6

Models and trade names: overview ......................................................................... 6-1

Frame ....................................................................................................................... 6-1

Engine ...................................................................................................................... 6-1

Drive ......................................................................................................................... 6-2

Variable displacement pump/boost pump .......................................................... 6-2

Variable displacement motor ............................................................................. 6-2

Axles ........................................................................................................................ 6-3

Front axle ........................................................................................................... 6-3

Rear axle ........................................................................................................... 6-3

Brakes ...................................................................................................................... 6-4

Service brake ..................................................................................................... 6-4

Parking brake ..................................................................................................... 6-4

Steering system ....................................................................................................... 6-4

Work hydraulics ....................................................................................................... 6-5

Hydraulic pump .................................................................................................. 6-5

Hydraulic pilot control, pilot control unit ............................................................. 6-5

Hydraulic ram protection .................................................................................... 6-6

Lift and tilt ram speed ........................................................................................ 6-6

Usable consumer pressure at additional control circuit (option) ........................ 6-7

Electrical system ...................................................................................................... 6-8

Electric units ...................................................................................................... 6-8

Fuses ................................................................................................................. 6-8

Main fuse box with relays .................................................................................. 6-9

Relays .............................................................................................................. 6-10

Tyres ...................................................................................................................... 6-11

Tyres for wheel loader model 351-01 .............................................................. 6-11

Tyres for wheel loader models 351-02/351-03 ................................................ 6-11

Machine weights .................................................................................................... 6-12

Noise levels ............................................................................................................ 6-12

Vibrations, oscillation and acceleration value ........................................................ 6-12

Coolant compound table ........................................................................................ 6-13

Tightening torques, conversion tables ................................................................... 6-13

General tightening torques .............................................................................. 6-13

Specific tightening torques ............................................................................... 6-13

Conversion table: DIN standard – USA standard ............................................ 6-14

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Table of contents

Payloads ................................................................................................................ 6-15

Loader unit with bucket .................................................................................... 6-15

Loader unit with pallet forks ............................................................................. 6-15

Loader unit with pallet forks (foldable fork arms option) .................................. 6-16

Loader unit with load hook (option) ................................................................. 6-16

Trailer weight/drawbar load for automatic trailer coupling (option) .................. 6-16

Wheel loader dimensions with bucket (model 351-01) .......................................... 6-17

Wheel loader dimensions with bucket (model 351-02) .......................................... 6-18

Wheel loader dimensions with bucket (model 351-03) .......................................... 6-19

Wheel loader dimensions with pallet forks (models 351-01/351-02/351-03) ......... 6-20

BA 35101/02/ 03 EN - Ausgab e 1.0 * BA_35101_02_03_10_enIVZ.fm I-9

Index

Symbole

“Hose burst valve” safety feature (option) ...............................3-98

Abbreviations/symbols ...............................................................1-1

Accelerator pedal .....................................................................3-34

Accelerator pedal lock – manual throttle (option) ....................3-34

Additional control circuit (4th control circuit

proportional controls option) ....................................................3-97

Air conditioning (option) ...........................................................3-48

Air filter ....................................................................................5-11

Alternator .................................................................................5-32

Authorised attachments .............................................................1-5

Backup warning system (option) .............................................3-42

Battery master switch (option) .................................................3-18

Biodegradable oil ..................................................................... 5-17

Brake system ........................................................................... 5-23

Brake fluid .........................................................................5-23

Safety instructions .............................................................5-23

Brief instructions for fork arms .................................................3-88

Bucket repositioning (option) ...................................................3-94

Cab

Door ...................................................................................3-12

Opening the door to a gap .................................................3-13

Safety instructions regarding cab entrance and exit .........3-12

Cab overview .............................................................................3-2

Central lubrication system (option) ..........................................5-21

Changing direction (forwards/reverse) ....................................3-38

Changing wheels .....................................................................5-25

Checking/replacing the battery ................................................5-31

Cleaning the oil/water radiator ...................................................5-8

Continuous operation of the 3rd control circuit ........................3-64

Decommissioning of machine ................................................3-100

Description

Control elements .................................................................3-1

Disposal of machine ..............................................................3-100

Documents ................................................................................1-9

Drive ..........................................................................................6-1

Variable displacement motor ...............................................6-2

Variable displacement pump ...............................................6-2

Drive interlock with code ..........................................................3-20

Driving licence ...........................................................................1-8

Driving on public roads

Preparatory work ............................................................... 3-26

With a standard bucket ......................................................3-68

With the multipurpose bucket ............................................3-78

With the pallet forks ...........................................................3-85

Emergency lowering of the loader unit with the

engine stopped ........................................................................3-65

Engine

Avoiding running the engine under low-load conditions ....3-17

Check the engine oil ............................................................ 5-5

Filling up engine oil .............................................................. 5-6

Preparing to start the engine .............................................3-15

Start ...................................................................................3-16

Stopping ............................................................................3-17

Engine cover lock ....................................................................3-14

Equipment numbers

Cab number .......................................................................1-10

Engine number ..................................................................1-10

Front axle number .............................................................1-11

Rear axle number ..............................................................1-11

Serial number ....................................................................1-10

Variable displacement motor number ................................1-11

Variable displacement pump number ................................1-11

Fan bearing – Visco clutch ........................................................5-8

Fields of application

Bucket ...............................................................................3-69

Multipurpose bucket ..........................................................3-79

Pallet forks .........................................................................3-91

Wheel loaders .....................................................................1-5

Fire extinguisher (option) ......................................................... 3-14

Fluids and lubricants ................................................................5-43

Folding back the control lever base .........................................3-55

Front and rear additional control circuit (option) ......................3-95

Front socket (option) ................................................................3-42

Fuel preheater (option) ............................................................3-24

Fuel system

Refuelling ............................................................................ 5-3

Hazard warning system ...........................................................3-45

Heated seat (option) ................................................................3-52

Heating system dust filter ........................................................5-26

Hose burst valve (option) .........................................................3-98

Hydraulic connections

Multipurpose bucket ..........................................................3-76

Hydraulic connections on the multipurpose bucket

overview ............................................................................3-75

Important information on this Operator's Manual .......................1-1

Inching pedal ...........................................................................3-35

Instructions regarding the seat belt .........................................3-53

Instrument panel overview .........................................................3-4

Interior light ..............................................................................3-44

Key-based drive interlock ........................................................3-18

I-10 BA 35101/02 /03 EN - Ausg abe 1.0 * BA_35101_02_03_10 _enSIX.f m

Index

Legal regulations .......................................................................1-8

Licence, identification ................................................................1-8

Light system ............................................................................3-43

Load diagram ...........................................................................3-89

Load hook (option) ...................................................................3-93

Load on trailer coupling (option) ..............................................6-16

Load stabiliser (option) ............................................................ 3-40

Loader unit

Lubrication .........................................................................5-20

Releasing the pressure on the quick couplers ..................3-65

Locking the loader unit and 3rd control circuit control levers ...3-29

Lowering the loader unit with the engine stopped ................... 3-65

Lubrication work

With a grease gun .............................................................5-19

With the central lubrication system (option) ......................5-21

Machine

Brief description ...................................................................1-3

Crane handling ..................................................................3-59

Loading and transporting ...................................................3-60

Overview .............................................................................1-2

Towing ...............................................................................3-56

Machine inspections, regulations for accident prevention .........1-9

Machine lights ..........................................................................3-43

Maintenance

Additional fuel filter (option) .................................................5-3

Air filter cartridge ...............................................................5-12

Brake system ..................................................................... 5-23

Checking the engine oil level ...............................................5-5

Checking the hydraulic oil level .........................................5-16

Diesel particle filter (option) ...............................................5-38

Electrical system ...............................................................5-30

Engine and hydraulics cooling system ................................5-7

Engine lubrication system ...................................................5-5

Filling up coolant ...............................................................5-10

Filling up hydraulic oil ........................................................5-16

Fluids and lubricants ......................................................... 5-43

Fuel system .........................................................................5-2

General cleaning and maintenance work ..........................5-34

Heating and ventilation system .........................................5-26

Hydraulic pressure lines ....................................................5-18

Hydraulic system ...............................................................5-14

Maintenance of attachments ............................................. 5-36

Maintenance work if the machine is used in

a saline environment .........................................................5-39

Pivots and hinges ..............................................................5-36

Screw connections ............................................................5-36

Service and maintenance work at regular intervals ...........5-32

Trailer couplings ................................................................5-37

Tyre care ...........................................................................5-24

V-belt .................................................................................5-13

Maintenance of the air conditioning system ............................5-27

Maintenance plan ....................................................................5-47

Manual throttle (option) ............................................................3-34

Models and trade names ...........................................................1-3

Mounting

Multipurpose bucket ..........................................................3-75

Pallet forks .........................................................................3-85

Standard bucket ................................................................3-66

Move off the machine ..............................................................3-37

Oil preheater (option) ...............................................................3-24

On-board equipment .................................................................. 1-9

Operating staff ...........................................................................3-9

Operation

Parking the machine ..........................................................3-58

Operation of 3rd control circuit ................................................3-63

Overview of machine outside view ............................................1-2

Pallet forks ...............................................................................3-86

Adjusting the fork arms ......................................................3-90

Specific safety instructions ................................................3-89

Parking brake ..........................................................................3-36

Parking the machine ................................................................3-58

Payloads ..................................................................................6-15

Bucket ...............................................................................6-15

Loader unit with load hook ................................................6-16

Pallet forks .........................................................................6-15

Pallet forks with foldable fork arms ....................................6-16

Picking .....................................................................................3-75

Protective screen for front window (option) .............................3-14

Putting the machine into operation for the first time ..................3-9

Removing

Standard bucket from the quickhitch .................................3-67

The multipurpose bucket from the quickhitch ....................3-77

The pallet forks from the quickhitch ...................................3-85

Rotating beacon (option) .........................................................3-45

Running-in period ......................................................................3-9

BA 35101/02/ 03 EN - Ausgab e 1.0 * BA_35101_02_03_10_enSIX.fm I-11

Index

Safety instructions .....................................................................2-1

3rd control circuit on control lever (joystick) ......................3-63

Applications with lifting gear ................................................2-8

Battery ...............................................................................2-13

Electric energy ...................................................................2-12

Gas, dust, steam, smoke ...................................................2-12

General conduct ..................................................................2-3

Hydraulics ..........................................................................2-13

Identification of warnings and dangers ................................2-1

Maintenance ......................................................................2-10

Noise .................................................................................2-13

Oil, grease and other chemical substances .......................2-13

Operation .............................................................................2-6

Selection of staff and basic responsibilities .........................2-5

Service and maintenance work on the ROPS bar .............2-12

Trailers and attachments .....................................................2-9

Transporting with a full bucket ...........................................3-70

Transporting with a full multipurpose bucket .....................3-80

Transporting, towing, loading ..............................................2-9

Tyres ..................................................................................2-13

Use and exemption from liability ..........................................2-2

Working with a bucket .......................................................3-69

Working with the multipurpose bucket ...............................3-79

Working with the pallet forks ..............................................3-86

Seat .........................................................................................3-50

Backrest adjustment ..........................................................3-51

Height adjustment (air-suspension seat, option) ...............3-51

Seat adjustment .................................................................3-50

Seat belt ............................................................................3-53

Standard height setting ......................................................3-51

Weight adjustment .............................................................3-50

Seat belt ...................................................................................3-53

Selecting a speed range .......................................................... 3-37

Service brake ...........................................................................3-35

Signalling system .....................................................................3-45

Signs and symbols ...................................................................1-12

Specifications .............................................................................6-1

Additional control circuit (option) .........................................6-7

Axles ....................................................................................6-3

Brakes .................................................................................6-4

Coolant compound table ....................................................6-13

Dimensions with bucket model 351-01 ..............................6-17

Dimensions with bucket model 351-02 ..............................6-18

Dimensions with bucket model 351-03 ..............................6-19

Dimensions with pallet forks

(models 351-01/351-02/351-03) ........................................6-20

Electrical system ..................................................................6-8

Engine .................................................................................6-1

Frame ..................................................................................6-1

Hydraulic ram protection ......................................................6-6

Lift, tilt and push-out ram velocity ........................................6-6

Noise levels .......................................................................6-12

Pilot control ..........................................................................6-5

Steering system ...................................................................6-4

Tightening torques .............................................................6-13

Tyres for models 351-02/351-03 .......................................6-11

Tyres model 351-01 ........................................................... 6-11

Vibrations, oscillation and acceleration value ....................6-12

Weights ..............................................................................6-12

Work hydraulics ...................................................................6-5

Starting aid ...............................................................................3-25

Steering system

4 wheel steering ................................................................3-32

Checking ............................................................................3-30

Diagonal or crab steering (option) .....................................3-33

Front axle steering (option) ................................................3-32

Wheel alignment ................................................................3-31

I-12 BA 35101/02 /03 EN - Ausg abe 1.0 * BA_35101_02_03_10 _enSIX.f m

Telltales .....................................................................................3-6

Tilt ram lock (option) ................................................................3-98

Trailer coupling (option)

Operation ...........................................................................3-99

Transport position

Pallet forks .........................................................................3-28

Transporting loads with the pallet forks ...................................3-92

Type labels and component numbers ..................................... 1-10

Tyres ........................................................................................5-24

Warning identification ................................................................1-9

Washer system ........................................................................3-49

Tank ..................................................................................3-49

Wheel loader warranty ...............................................................1-4

Working

With a load hook (option) .................................................. 3-93

With a standard bucket ......................................................3-69

With the automatic bucket repositioning (option) .............. 3-94

With the multipurpose bucket ............................................3-79

With the pallet forks ...........................................................3-86

Working lights ..........................................................................3-44

Index

BA 35101/02/ 03 EN - Ausgab e 1.0 * BA_35101_02_03_10_enSIX.fm I-13

Index

I-14 BA 35101/02 /03 EN - Ausg abe 1.0 * BA_35101_02_03_10 _enSIX.f m

EC Dec laration of C onformity

EC Declaration of Conformity

Declaration of conformity

EC declaration of conformity (model 351-01)

Manufacturer

Kramer-Werke GmbH Wacker-Neuson-Str. 1 D-88630 Pfullendorf

Product

Machine designation 351

Model/version 351-01 (380)

Serial number 351 01 _ _ _ _ _

Output kW 45

Measured sound power level dB(A) 100.3

Guaranteed sound power level dB(A) 101

Conformity assessment procedure

The following inspection body was involved in the procedure: Fachausschüsse Bau und Tiefbau (Notified body number (EU): 0515) Prüf- und Zertifizierungsstelle im BG-PRÜFZERT Landsberger Str. 309 D-80687 München

Directives and standards

We hereby declare that this product corresponds to the relevant regulations and requirements of the following EC Directives and standards: 2006/42/EC, 2004/108/EC, 2002/44/EC, 2003/10/EC, 2003/37/EC, DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 3, DIN EN 14121, DIN EN 3471, DIN EN 13510, 2000/14 EC and EN ISO 3744: 1995, EN ISO 3746, DINENISO3449

Responsible for documentation

Dipl.-Ing. Manfred Mack KRAMER-WERKE GmbH Wacker-Neuson-Str. 1 D-88630 Pfullendorf

Pfullendorf, (date)

i. A.

Dipl.-Ing. Manfred Mack Head of Research & Development KRAMER-WERKE GmbH

BA 35101/02/ 03 EN – Edition 1.0 * 35101_02_03_EG_Konformit ät.f m EG-1

EC Declaration of Conformity

EC declaration of conformity (model 351-02)

Manufacturer

Kramer-Werke GmbH Wacker-Neuson-Str. 1 D-88630 Pfullendorf

Product

Machine designation 351

Model/version 351-02 (480)

Serial number 351 02 _ _ _ _ _

Output kW 45 (58 optional)

Measured sound power level dB(A) 100.3

Guaranteed sound power level dB(A) 101

Conformity assessment procedure

Directives and standards

Responsible for documentation

Dipl.-Ing. Manfred Mack KRAMER-WERKE GmbH Wacker-Neuson-Str. 1 D-88630 Pfullendorf

Pfullendorf, (date)

i. A.

Dipl.-Ing. Manfred Mack Head of Research & Development KRAMER-WERKE GmbH

EG-2 BA 35101/02 /03 EN – Edition 1.0 * 35101_02_ 03_EG_ Konformit ät.fm

EC Declaration of Conformity

EC declaration of conformity (model 351-03)

Manufacturer

Kramer-Werke GmbH Wacker-Neuson-Str. 1 D-88630 Pfullendorf

Product

Machine designation 351

Model/version 351-03 (580)

Serial number 351 03 _ _ _ _ _

Output kW 58

Measured sound power level dB(A) 100.3

Guaranteed sound power level dB(A) 101

Conformity assessment procedure

Directives and standards

Responsible for documentation

Dipl.-Ing. Manfred Mack KRAMER-WERKE GmbH Wacker-Neuson-Str. 1 D-88630 Pfullendorf

Pfullendorf, (date)

i. A.

Dipl.-Ing. Manfred Mack Head of Research & Development KRAMER-WERKE GmbH

BA 35101/02/ 03 EN – Edition 1.0 * 35101_02_03_EG_Konformit ät.f m EG-3

EC Declaration of Conformity

EG-4 BA 35101/02 /03 EN – Edition 1.0 * 35101_02_ 03_EG_ Konformit ät.fm

Introduc tion

1 Introduction

1.1 General information on the Operator's Manual

This Operator's Manual applies to the wheel loaders model 351-01/351-02 and contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator's Manual. This is why the Operator's Manual

must always be kept at hand in proper condition in the machine.

The Operator's Manual is stored in the storage compartment on the backrest of the seat. Please contact your dealer if you require more information on the machine or the Opera-

tor's Manual.

Abbreviations/symbols

☞ This symbol requires you to carry out the activity described

☞ Subdivision within lists or an activity. Follow the steps in the recommended sequence

• This symbol stands for a list

• Subdivision within lists or an activity.

➥ Description of the effects of an activity (result)

Introduction

“Option” = optional equipment Stated whenever controls or other components of the machine are installed as an option.

Driving direction in drawings or figures.

1.2 General information on machine safety

Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator's Manual prior to the first drive. Also read chapter “Safety instructions” in order to be prepared for possible dangerous situations as it will be too late for it during operation. As a rule, keep the following in mind:

Careful and prudent working is the best way to avoid accidents!

➥ – see chapter 2 “Selection and qualification of staff, basic responsibilities” on page 2-5

Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine.

This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with

appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This

ensures operational safety and readiness of your machine, and maintains its value. The machine's permits, certifications, registrations, etc., may be withdrawn if machine

parts/components with a prescribed condition or quality, or machine parts/components that can put persons at risk during operation, are subsequently modified or exchanged.

BA 35101/02/ 03 EN – Edition 1.0 * 35101_02_03b110.fm 1-1

Introduction

Fig. 1: Machine outside views

Pos. Description

1 Headlight with turn indicator

2 Rearview mirror

3 Front working light

4 Eye hook1 (for removing the cab)

5 Protective FOPS screen (option)

6 Rotating beacon (option)

7 Backup warning system (option)

8 Door arrester

9 Rear working light

Clearance lights with reflectors (to the rear) (option)

11 Numberplate light (option)

12 Engine cover lock

13 Brake, rear and turn indicator lights

14 Reflectors

Rear hooks for loading/tying down the machine (left/right)

16 Towing facility

17 Socket (oil and fuel preheater option)

18 Additional fuel tank filler inlet (option)

19 Handle

20 Wheel chock

21 Fuel tank filler inlet

Front hooks for loading/tying down the machine (left/ right)

23 Quickhitch for attachments

24 Front-edge protection

1. Eye hooks are fo r removing t he cab only, and may not be used for crane handling the machine

Pos. Description

3 5 94 4

1523 17

21 13162224 20

6 7 8

15 13

1010

14 14

1.3 Machine outside view

1-2 BA 35101/0 2/03 E N – Edition 1.0 * 35101_02 _03b110.f m

1.4 Models and trade names: overview

Wheel loader model Trade name

1.5 Brief description of the wheel loader

General information on the machine

According to German traffic regulations and the German agricultural and forestry tractors provision, the model 351-01/351-02/351-03 wheel loaders are self-propelled work machines, tractors or equipment carriers.

See also the wheel loader's “Data Confirmation” (Germany) and “Licence Certificate” (Germany).

Get informed on and follow the legal regulations of your country.

Due to a wide range of possible attachments, the machine is a versatile and powerful helper in the construction industry, in agriculture and in recycling operations.

Possible applications –seeFields of application and using a wheel loader with an attach- ment on page 1-5.

Retrofit the machine accordingly with specific safety equipment when using it as a lifting gear – see chapter 2 “Applications with lifting gear” on page 2-8 and “Load hook (option)”

on page 3-93.

Introduction

351-01 380

351-02 480

351-03 580

Main components of wheel loader

• ROPS/FOPS tested cab (closed version)

• Water-cooled Deutz four-cylinder in-line engine, exhaust emissions according to EC standard 2004/26 EC

• Sturdy steel sheet frame; rubber-mounted engine

• Automotive drive, infinitely variable hydrostatic axial-piston gearbox; maximum speed 20 kph (35 or 40 kph options)

• Hydraulic four-wheel power steering with emergency steering features

• Front and rear planetary steering axles, rear axle with oscillation

• Service brake (brake disc on front axle drive shaft, and also on rear axle drive shaft for 30 – 40 kph machines)

• Parking brake (brake disc on front axle drive shaft)

BA 35101/02/ 03 EN – Edition 1.0 * 35101_02_03b110.fm 1-3

Introduction

Hydrostatic drive

The diesel engine permanently drives a hydraulic pump (variable displacement pump), whose oil flow is sent to a hydraulic motor flanged on the gearbox. The force of the hydraulic motor is transmitted to the rear axle via the transfer gearbox. At the same time, the front axle is driven by the cardan shaft, ensuring permanent 4 wheel drive.

Work hydraulics and 4 wheel steering

The diesel engine also drives the joint gear pump for work hydraulics and hydrostatic 4 wheel steering. The oil flow of this pump depends on the diesel engine speed only.

When the machine is in operation, the entire diesel engine output can be transmitted to the gear pump for work hydraulics and steering. This is made possible by a so-called inching valve which responds as soon as the service brake is used, reducing or cutting off power input of the drive. Therefore, engine output is fully available for the loader unit by pressing the accelerator pedal and the brake pedal at the same time.

Cooling system

A combined oil/water radiator (for the diesel engine and the hydraulic oil) is located at the rear of the machine.

The gauges and the telltales on the instrument panel of the machine ensure constant monitoring of the coolant temperature and level, and of the hydraulic oil temperature.

1.6 Wheel loader warranty

Warranty claims can be made only if the conditions of warranty have been observed. They are included in the General Conditions of Sales and Delivery for new machines and

spare parts sold by the dealers. Furthermore, the instructions in this Operator's Manual must be observed.

1-4 BA 35101/0 2/03 E N – Edition 1.0 * 35101_02 _03b110.f m

1.7 Fields of application and using a wheel loader with an attachment

Caution!

The attachments will decide in the first place how the machine is used.

In order to avoid damage to the machine, only the attachments listed in the table have been authorised for installation on the machine. Mounting attachments other than Kramer is only allowed if they correspond to the description in chapter “Operation”, “Equipping the machine with a

standard bucket” on page 3-66, “Fitting a multipurpose bucket” on page 3-75

and “Fitting pallet forks” on page 3-85.

German road traffic regulations prohibit driving on public roads if the distance between the front edge of the bucket and the centre of the steering wheel is over 3500 mm in transport position.

The attachments complying with German road traffic regulations and the applicable provisions are listed in the General Certification for Vehicles (Germany) or the data confir- mation (Germany)!

Attachments listed neither in the General Certification for Vehicles (Germany) nor in

the Data confirmation (Germany) require a Separate Certification for Vehicles (Germany) made out by the competent authority!

Get informed on and follow the legal regulations of your country.

Attachments with authorised material densities

Introduction

Description of attachment

Standard bucket (normal material)

Standard bucket (lightweight material)

Standard bucket (superlightweight material)

Wheel loader

351-01

Part no.

(model)

1000102344 1000160648

1000096388

351-02

1000137538

1000110166 1000110167

351-03

1000154547

351-01 1000137538

351-02 1000096393

351-03 1000096394

351-01 1000096394

351-02 1000096397

351-03 1000187889

1, 2

Dimensions

mm (in)

1750 (68.90)

with teeth 1750 (68.90) without teeth

1850 (72.83)

with teeth

1850 (72.83) without teeth

1750 (68.90)

with teeth 1750 (68.90) without teeth

1950 (76.77)

with teeth

1950 (76.77) without teeth

1850 (72.83) without teeth

2050 (80.70) without teeth

2150 (84.64) without teeth

2300 (90.55) without teeth

ISO 7546 capacity

struck/heaped m³

0,55/0,65

0,65/0,75

0,55/0,65

0,75/0,851000245973

0,9/1,1

1,1/1,3

Use

Loosening, picking up, transporting and loading loose or solid material (material density ≤ p = 1.8 t/m³)

Picking up, transporting and loading very lightweight material (material density ≤ p = 1,3 t/m³)

Picking up, transporting and loading lightweight material (material density ≤ p = 0,9 t/m³)

BA 35101/02/ 03 EN – Edition 1.0 * 35101_02_03b110.fm 1-5

Introduction

Description of attachment

Multipurpose bucket

Side swing bucket

Verge grading bucket

High-tilt bucket

3, 4

Heavy duty bucket with hydraulic clamp

3, 4

Heavy duty forks with hydraulic clamp (silage

3, 4

fork)

Manure forks with grab

Pallet forks

3, 4

Pallet forks with foldable fork arms

3, 5

Pallet forks (hydraulic lateral displace-

3, 4

ment)

Pallet forks, floating fork arms3,

Wheel loader

Part no.

(model)

Dimensions

mm (in)

ISO 7546 capacity

struck/heaped m³

1750 (68.90)

351-01

1000187786 1000187787

with teeth

1750 (68.90)

0,55/0,65

without teeth

1850 (72.83)

351-02

1000187296 1000187297

with teeth

1850 (72.83)

0,65/0,75

without teeth

1950 (76.77)

351-03

1000236118 1000236120

with teeth

1950 (76.77)

0,75/0,85

without teeth

351-01 1000175757

351-02

1000176121

351-03

1744 (68.66) without teeth

1844 (72.60) without teeth

0,45/0,55

0,6/0,7

351-03 1000111078 Without teeth –

351-01

351-02

1000156433 1000154475

1850 (72.83) without teeth

–

351-03

351-01 1000111090 1850 (72.83) 0,6/0,7

351-02 1000111053 2050 (80.70)

–

351-03 1000100611 1850 (72.83)

351-01 351-02

1000128262 1800 (70.86) –

1000178474 1800 (70.86) –

351-01

351-02

1000237357 1000237358

1000 (39.37) 1200 (47.24)

–

351-03

351-01 351-02

1000237336 1200 (47.24) –

351-03

351-01 351-02 351-03

1000247565 1200 (47.24)

–

351-03 1000182585 1500 (60.00)

351-01 351-02

1000177240 1000 (39.37)

–

351-03 1000178334 1200 (47.24)

Use

Grading, removing and scraping vegetation, for example; picking up and evenly spreading material; grabbing bulky material; loading trucks (material density ≤ p = 1,8 t/m³)

Standard bucket, however with benefits for filling and backfilling material (material density ≤ p = 1,8 t/m³)

For stripping and picking up verge material

As standard bucket, however with a 80 – 100 cm higher dump height (material density ≤ p = 1,3 t/m³)

Picking up and transporting e.g. bulky recycling material (material density ≤ p = 1,3 t/m³)

Picking up and transporting e.g. bulky and fibrous r ecycling material (e.g. grass, manure, brushwood; material density ≤ p = 1,3 t/m³)

Picking up and transporting e.g. grass, manure, brushwood and straw

Picking up and transporting pallets

1-6 BA 35101/0 2/03 E N – Edition 1.0 * 35101_02 _03b110.f m

Introduction

Description of attachment

Wheel

loader

Part no.

(model)

Dimensions

mm (in)

ISO 7546 capacity

struck/heaped m³

Use

351-01

Material pusher

351-02 351-03

1000050660 3000 (118.11) –

For moving loose bulk material

351-03 1000100759 4000 (157.48) –

Tree replanter

351-02

1000100840 – –

351-03

351-01

Front scarifier

351-02

1000100841 – –

351-03

Round bale clamp

3, 4

351-02

1000177701

351-03

351-01

Rotary broom

Snow plough3, 6,

1. With screw ed-on blade

2. When dr iving on p ublic roads (F ederal R epublic of Ger many), a dditiona l cl earance l ights (or der no. 1000185392 ) with re flectors must be installed on the left and right of th e cab. Get informe d on and follow the legal regulations of your country.

3. See the Operator's Manual of the attachment for putting the attachment into operation and using it

4. Not auth orised for us e on public ro ads (Feder al Repu blic of G ermany)

5. Fork arms mus t be fold ed up whe n drivin g on publ ic roads (Federal Rep ublic of Germany)

6. Get informed on the l egal regulation s of you r countr y whi ch may r equire s pecific p ermits, c ertifications , registr ations etc. f or use on public roads!

7. Only in conne ction wi th rotati ng beacon orde r no. 10 00133985

For more inform ation on attachme nts, see:

Merkblatt für Anb augeräte (leafl et with spec ific inst ruct ions for atta chments) §30 Abs. 10/11/1 2 StVZO ( Federal Republic of Germany) Merkblatt für angeh ängte lan d- oder forstwi rtschaft liche Ar beitsgeräte (l eaflet wi th specific instructi ons for hi tching ag ricultura l or forestry equip ment onto the machine accor ding to German legislation)

3, 6

351-01 351-02

1000139717 – Sidewalk and street cleaning

1000142915 – Winter service

800 – 1800

(31.49 – 70.86)

–

Digging and transporting nursery trees

Scarifying dense soil, loosening humus soil

Picking up and transporting silage, straw and hay bales

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Introduction

Danger!

1.8 Legal regulations regarding wheel loader operation

General safety instructions

Transporting accompanying persons in the cab, on the wheel loader or in/on the attachments is not allowed!

Before leaving the seat, also apply the parking brake and stop the diesel engine!

Driving or operating the wheel loader outside the operator's compartment is not allowed!

☞ Put the wheel loader into service only when seated on the seat

Driving licence

Wheel loaders may be driven on public roads only if the driver has a driving licence for the machine, as defined by national traffic regulations.

German traffic regulations require one of the following driving licences for driving the wheel loader:

Driving licence category L (new, European Union)

• Self-propelled work machines up to 25 kph

• Tractors and agricultural or forestry machinery up to 32 kph (with trailer 25 kph)

Driving licence category C (new, European Union)

• Motor vehicles with over 3500 kg gross weight rating (with trailers up to 750 kg) Driving licence category C1 (new, European Union)

• Motor vehicles between 3500 and 7500 kg gross weight rating (with trailers up to 750 kg)

Driving licence category CE (new, European Union)

• Motor vehicles with over 3500 kg gross weight rating (with trailers over 750 kg)

Driving licence category T (new, European Union)

• Self-propelled work machines for agriculture and forestry up to 40 kph

• Tractors and agricultural or forestry machinery up to 60 kph

Get informed on and follow the legal regulations of your country.

Licence/identification

§ 3 FZV (German vehicle licensing ordinance) requires self-propelled work machines

with maximum speeds over 20 kph to be fitted with their own ein numberplates in accord- ance with §8 FZV (German vehicle licensing ordinance).

§ 4b of FZV (German vehicle licensing ordinance) requires owners of self-propelled

work machines with maximum speeds below 20 kph to affix their first name, surname and place of residence (company and registered office) in indelible print on the left-hand side of their machines.

Get informed on and follow the legal regulations of your country.

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Machine inspections

Fig. 1: Inspection tag

Introduction

When operating the machines, the national safety regulations must be followed as well, for instance in Germany, the regulations for accident prevention “Deutsche Prüfstelle für Land- und Forsttechnik” (DPLF German inspection and certification body for agriculture and forestry) and the accident prevention regulation “Fahrzeuge (vehicles)” (BGV D29 § 57 clause 1).

In Germany, legislation requires all machine operators to have all machines and equipment inspected regularly.

Inspections must be carried out as required, but at least once a year, by an expert and must be documented in written form. Subsequent inspections of detected defects must be carried out, too.

The competent inspection authority may require the inspection report to be available at the place where the machine is used.

☞ Fasten inspection tag A for evidence

➥ The inspection tag can be acquired from the inspection authorities

Bear in mind that all work equipment is inspected, i.e. not only the machine but also all technical auxiliary means, tools and attachments. (Work equipment is defined as all tools, attachments, machines or systems.)

This requirement is met, for instance, if the results are documented in a test logbook, a test log file or in a test report; see also policy of German employers' liability insurance association for construction engineering “Inspection of vehicles by experts” (BGG 916)

Get informed on and follow the legal regulations of your country.

Documents

German traffic regulations require to have the following documentation on board, e.g.:

• General Certification for Vehicles (Germany) or data confirmation (Germany)

• Driving licence

• Test report according to BGV D29 § 57 clause 2 (safety and health regulations of German employer's liability insurance association)

• Operator's Manual

Get informed on and follow the legal regulations of your country.

On-board equipment

§ 53 StVZO (German road traffic regulations) requires the following equipment to be sup-

plied by the operator and to be fitted on the machine, for instance:

• 1 warning triangle with design certification

• 1 warning light with design certification

• 1 first-aid kit in accordance with the legal regulations of your country

Get informed on and follow the legal regulations of your country.

Machine warning identification (option)

From 01.10.1998 onwards, § 52 clause 4.1 of StVZO German road traffic regulations require wheel loaders that are used on public roads for the construction and maintenance of roads, and for the cleaning of roads or facilities, to be fitted with the red and white warning identification as per DIN 30 710 in connection with a yellow rotating beacon (option).

Get informed on and follow the legal regulations of your country.

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Introduction

Fig. 2: S erial nu mber, type label

6 7 8 9

1 2 3 4 5

Fig. 3: C ab type lab el

Fig. 4: Diesel engine type label

1.9 Type labels and component numbers

Serial number

The serial number is stamped on the machine frame A (next to the axle attachment, on the right in driving direction). It is also located on type label B on the machine frame at the front right (on the side of the loader unit bulkhead).

The CE mark C on the type label means that the machine meets the requirements of the Machine Directive (2006/42 EC) and that the conformity procedure has been carried out.

Type label indications (example)

Machine model

Version

Serial no.

Year of construction

Output (kW)

Front gross axle weight rating (kg)

Rear gross axle weight rating (kg)

Gross weight rating (kg)

Dead weight (kg)

Maximum payload (kg)

351

351-01

351 01 0055

2010

4000

6500

–

Cab number

Engine number

Other information – see chapter 6 “Specifications” on page 6-1

The type label (arrow) is located in the cab, at the top right in driving direction.

The type label (arrow) is located on the cylinder-head cover (engine).

Example: Deutz D 2011 L04 W

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+ 198 hidden pages

Kramer 380, 480, 580 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents

Index

1 Introduction

1.1 General information on the Operator's Manual

1.2 General information on machine safety

1.3 Machine outside view

1.4 Models and trade names: overview

1.5 Brief description of the wheel loader

1.6 Wheel loader warranty

1.7 Fields of application and using a wheel loader with an attachment

1.8 Legal regulations regarding wheel loader operation

1.9 Type labels and component numbers