Krais K50-400, K50-600, K50-1250 Manual Instruction
MANUAL INSTRUCTION
Model P&P K50-400, P&P K50-600,
P&P K50-1250
READ SAFETY RECOMMENDATIONS BEFORE USE , THIS TOOL
PAGE 2
Model P&P K50-1250 P&P K50-600 P&P K50-400
Free speed 1250 rpm 600 rpm 400 rpm
Minimum torque
1,58 Nm 2,49 Nm 5,00 Nm
14 in.Lbs 22 in.Lbs 44,15 in.Lbs
Maximum torque
12,2 Nm 21,81 Nm 36,00 Nm
108 in.Lbs 193 in.Lbs 318 in.Lbs
Sound Pressure Level Lpa 83 dBa 83 dBa 83 dBa
Sound Power Level Lwa 94 dBa 94 dBa 94 dBa
Weight
4,76 kg 4,76 kg 4,76 kg
10,5 Lbs 10,5 Lbs 10,5 Lbs
Length
311 mm 311 mm 311 mm
12 1/4” 12 1/4” 12 1/4”
Side To Center Distance 1 7/16” (36.5mm) 1 7/16” (36.5mm) 1 7/16” (36.5mm)
Minimum Recommended Hose Diameter
3/8” (9.5 mm) 3/8” (9.5 mm) 3/8” (9.5 mm)
(maximum 25 Foot Length)
Air consumption
1700 l/min 1700 l/min 1700 l/min
60 cfm 60 cfm 60 cfm
Tube capacity
3/4” 1” 1 1/4”
19 mm 25,4 mm 31,7 mm
Square size 3/8” 3/8” 3/8”
Chucks
3/8” 3/8” 3/8”
opt. 1/2” opt. 1/2” opt. 1/2”
Tool Specifications
PAGE 3
For your safety and the safety of others, read and
understand the safety recommendations and
operating instructions before operating this tool.
ALWAYS WEARPROTECTIVE EQUIPMENT
EYE AND FACE PROTECTION
HEARING PROTECTION
Hearing protectors are required in high noise
areas, 85 dBa or greater. The operation of other
tools and equipment the area, reflective surfaces, process noises and resonate structures,
can substantially contribute to and increase the
noise level in the area.
Moving components can entangle and enwrap.
And can result in serious injuries. Never wear
loose fitting clothes, gloves, ties or jewelry when
working with or near any power tool with an
exposed rotating shaft or spindle.
Tools with clutches can stall rather than shut-off
if adjusted over the maximum power output of
the tool, or if there is a drop in air pressure.
Operator must then resist the stall torque until
the throttle is released.
Higher torque pneumatic tools, inline and right
angle, are supplied with a torque reaction bar
designed to work with the torque of the tool it is
specified for. These bars can be braced against
the work or other suitable points to absorb and
relieve the operator of the torque reaction transmitted by the tool. Tool balance arms are also
available to absorb the torque reaction of the
tool while balancing the weight of the tool for
improved ergonomic applications.
Some individuals are susceptible to disorders of
the hands and arms when exposed to tasks, which
involve highly repetitive motions and/or vibrations.
Those individuals predisposed to vasculatory or circulatory problems may be particularly susceptible.
Cumulative trauma disorders such as carpal tunnel
syndrome and tendentious can be caused or
aggravated by repetitious, forceful exertions of the
hands and arms. These disorders develop gradually over periods of weeks, months, and years.
Safety Recommendations
TASKS SHOULD BE PERFORMED IN SUCH A
MANNER THAT THE WRISTS ARE MAINTAINED IN A NEUTRAL POSITION WHICH IS
NOT FLEXED, HYPEREXTENDED, OR TURNED
SIDE TO SIDE.
STRESSFUL POSTURES SHOULD BE AVOIDED AND CAN BE CONTROLLED THROUGH
TOOL SELECTION AND WORK LOCATION.
Any user suffering from prolonged symptoms of
tingling, numbness, blanching of the fingers, clumsiness or weakened grip, nocturnal pain in the
hand, or any other disorder of the shoulders, arms,
wrists, or fingers is advised to consult with a physician. If it is determined that the symptoms are job
related or aggravated by movements and postures dictated by the job design, it may be necessary for the employer to take steps to prevent further occurrences. These steps might include, but
are not limited to, repositioning the work piece or
redesigning the workstation, reassigning workers
to other jobs, rotating jobs, altering awork pace,
and/or changing the type of tool used so as to minimize stress on the operator. Some tasks may
require more than one type of tool to obtain the
optimum operator/tool/task relationship.
The following recommendations will help reduce or
moderate the effects of repetitive work motions:
uses a minimum handgrip force consistent with
proper control and safe operation;
keep wrists as straight as possible;
keep body and hands warm and dry.
Avoid anything that inhibits blood circulation
smoking tobacco;
cold temperatures;
certain drugs.
PAGE 4
Safety Recommendations - cont.
Avoid highly repetitive movements of the hands
and wrists, and continuous vibration exposure.
Use of this tool may produce hazardous fumes,
particles, and/or dust. To avoid adverse health
effects utilize adequate ventilation and/or a respirator. Read the material safety data sheet of any
materials involved in the tube expansion process.
This KRAIS product is designed to operate on minimum 90 psig (6.2 bar), maximum 125 psig (8.6)
air pressure. If the tool is properly sized and
applied, higher air pressure is unnecessary.
Excessive air pressure increases the loads and
stresses on the tool parts, mandrels, rolls and
cages and may result in premature wear and or
breakage. Installation of a filter-regulator-lubricator
in the air supply line ahead of the tool is required.
Before the tool is connected to the air supply,
check the throttle for proper operation (i.e., the
throttle moves freely and returns to the closed
"OFF" position when released). Clear the air hose of
accumulated dust and moisture. Be careful not to
endanger adjacent personnel. Before removing a
tool from service or changing sockets, make sure
the airline is shut off and drained of air. This will prevent the tool from operating if the throttle is accidentally engaged.
It is essential for safe operation that any operator of
OUR TOOLS uses good balance, sure footing, and
proper posture in anticipation of a torque reaction.
Ensure that the operator's hands will not be
wedged or pinched between the work and the tool
when operating.
NOTE: ANY USE OF THIS TOOL OTHER
THAN IT'S INTENDED PURPOSE COULD
CAUSE MAJOR DAMAGE TO THE TOOL AS
WELL AS POSE A RISK TO THE OPERATOR.
PAGE 5
Our tools are designed to operate at a minimum of 90 psi (6.2 bar) and a maximum of 125
psi (8.6 bar).
NOTE- using over 100 psi (6.8 bar) will cause
faster tool operation but will also lead to premature wear and or tool breakage of the expander
rolls and mandrel.
Fluctuation in air pressure has no effect on the
torque Control Unit, as this section is independent of the motor. A low air pressure situation
will result the tool operating slower, resulting in
longer rolling cycles.
LUBRICATIONS YOUR P&P K50 ALL
MODELS
We recommend that our Models P&P K50 are
Lubricator be used within our 15 ft supply line.
A quality grade S.A.E#10 or equivalent lubricating oil is recommended. With the P&P K50
motors running, set the lubricator to 5-10 drops
of oil per minute.
The gear section of your P&P K50 series' motor
is fitted with a pressure type grease fitting.
Approximately once four (4) weeks, pump two
(2) shots of grease into the unit using a hand
type grease gun.
CAUTION: DO NOT OVER LUBRICATE (see
above).
If excessive amount of grease are forced into
the gear section, the grease will ultimately work
its way into the motor section and will result in
sluggish tool operation.
Operating Instructions
To maintain efficient operation for continuous
use, these tools should be adjusted and serviced periodically. If accurate torque cannot be
maintained, check the shut-off trip as follows:
Remove two screws (80) holding valve cover
(79) in place. Remove cover to expose trip.
(During forward rotation the trip abuts valve (5A).
See page 10 for trip adjustment illustration.)
WARNING - REMOVE AIR SUPPLY FROM
TOOL PRIOR ANY DISASSEMBLY
Remove entire torque section as follows:
Remove 4 socket head cap screws (78). Using
tru-arc pliers, remove lock ring (162). Carefully
remove driving cam (61) and operating cam
(55). Care should be taken to prevent loss of the
balls contained in the units. Clean drive spindle
(52) and inspect for wear in the ball spline grooves. If spline is worn or dimpled, it should be
replaced. If spline and front bearing (47) show
no sign of wear, further disassembly of this unit
is unnecessary. Check follower (64) for excessive wear.
In reassembly, carefully position regulating
spring (54) on spring guide (46). Place operating
cam (55) on spindle, aligning grooves of the
spindle and grooves in the cam, Check condition of guide springs (58), place a spring in each
groove. Install five 5/32" (3.96mm) balls in each
groove. (Note: as these are extra precision
balls, no substitution should be made)
Place a small amount of grease on each angled
face of the operating cam, install inner ball retainer (57) and ball retainer (56). On each angled
face of the cam, place two of the larger balls
(60). Install driving cam (61). Do not dislodge the
balls from the helical faces. Install large lock
ring (62). The unit can then be handled in a normal manner.
To disassemble the motor package, hold the
end of the drive spider of the motor and pull
Service Instructions
Loading...