K-Rain RPS469 Instruction Manual

Station ModelS - Available in 4, 6 or 9 stations.
oUtdoor Model - Supplied with 120VAC x 24 AC or 240VAC (International)
x 24VAC inbuilt transformer.
OPTIONAL LEAD WITH PLUG.
INSTRUCTION MANUAL
Mid-Size irrigation Controller
www.krain.com
PROGRAMMING INSTRUCTIONS
Set automatic program
..............................4
General tips for easy programming
...........5
PROGRAMMING
Set current time & correct day
...................6
Set calendar
...............................................6
Set start times
...........................................7
Set watering days
..................................8-9
Set station run times
............................9-10
MANUAL OPERATIONS
Run a single station ..................................11
Run a system test
..............................11-12
Run a program
...................................12-13
Stop watering
..........................................14
Stacking start times
.................................14
Automatic back up
...................................14
OTHER FEATURES
Rain sensor .........................................15-16
Rain delay
................................................16
STOP all watering
................................16-17
Water budgeting & seasonal
adjustment ..............................................17
SPECIAL FUNCTIONS
Pump ON/OFF selection .......................18-19
Pressure build
....................................19-20
Water hammer saver
................................20
INSTALLATION INSTRUCTIONS
Mounting the controller ............................21
Electrical hook-up
....................................21
Field wiring connections
.....................21-22
Terminal block layout
..............................22
Pump Start Relay Connection
...................23
Pump Installation
......................................23
Master valve installation
...........................24
Pump protection (system test)
..................25
TROUBLE SHOOTING GUIDE ..................26-27
ELECTRICAL CHARACTERISTICS
Electrical outputs ......................................28
SERVICING THE CONTROLLER ....................29
SPARE WATERING PLANNER ................30-31
WARRANTY ...............................................34
CONTENTS
1
RPS469 is available in 4, 6 and 9 station configurations. Designed to cover a wide range of applications from residential and commercial turf, to light agriculture, and professional nursery.
This controller has a possible 6 separate programs with up to 36 starts per day. The controller has a 7 day watering schedule with individual day selection per program or a 365 calendar for odd/even day watering or selectable interval watering schedules from every day to every 15th day. Individual stations can be allocated to one or all programs and can have a run time of 1 minute to 12 hours 59 minutes or 25 hours if the water budget is set to 200%.
K-Rain has always been concerned with sustainable water usage. The controller has many water saving features that can be used to maintain the highest standard of plant quality with the least amount of water consumption. The integrated budget facility allows global changes of run times without affecting programmed run times. This allows for decreasing total water consumption on days of minimal evaporation.
INTRODUCTION
2
GLOSSARY
FRONT MOUNTED
SENSOR SWITCH
ON/OFF switch for easy
access to override
TERMINAL COVER
Easy to remove for easy access
LARGE HIGH CONTRAST LCD
Displays all
programming information
LARGE SELECTION DIAL
Navigates through all
programming information
QUICK PROGRAM SELCTION KEY
The “P” key allows faster program entry and
review
LARGE MENU BUTTONS
Easy operation with fast scroll feature for entry and review
3
KEY FEATURES
4,6 & 9 station models. Indoor/Outdoor model with built-in transformer. 6 programs, each of which has 6 start times. Maximum of 36 start times per day. Station run times from 1 minute to 12 hours & 59 minutes. Selectable watering options:
- Individual 7 day selection.
- Odd or Even day selection.
- Interval watering day selection from every day to every 15th day.
Watering budgeting feature allows quick adjustment of the station run times by
percentage, from 10% to 200%.
Rain sensor input will turn off all stations or selected stations during wet periods,
if a sensor is installed.
Permanent memory feature will retain automatic programs during power failures. Standard 9 volt battery can be used to program the controller remotely
and to maintain the clock.
Manual functions:
- Run a program or group of programs once.
- Run a single station.
- Run a test cycle for all stations.
-
“OFF” position, stops a watering cycle or to stop automatic
programs during winter.
Pump or master valve input is standard. Pump or master valve input can be turned off by program or by individual stations,
for dual water supply situations or if stations are used to turn on garden lights.
4
PROGRAMMING INSTRUCTIONS
INTRODUCTION
This controller has been designed with 6 separate programs to allow different landscape areas to have their own individual watering schedules. A program is a method of grouping stations (valves) with similar watering requirements to water on the same days. These stations will water in sequential order and on the days selected.
Group the stations (valves) which are watering similar landscape areas together.
Examples: Turf, flower beds, gardens. These different groups may require individual
watering schedules, or programs.
Plan your watering schedule completing the planner supplied at the back of this book.
Set the current time and correct day of the week. If odd or even day watering is going to be
used, make sure the current year, month and day of the month is correct.
HINT: To select a different program use the button marked
.
Each press will move to the next program number. This is handy for quick reviewing of previously entered information without losing your place in the programming cycle.
SET AUTOMATIC PROGRAM
Set the automatic program for each group of stations (valves) by completing the
following three steps:
1. Set start times
This sets the time when the watering schedule is to commence.
NOTE: For each start time, all the stations (valves) selected for the program will come on in sequential order. If two start times are set, the stations (valves) will come on twice.
2. Set Watering Days These are the selected days when the automatic system will be active.
3. Set Station Run Times
This sets the watering duration required for each station (valve).
5
PROGRAMMING INSTRUCTIONS
GENERAL TIPS FOR EASY PROGRAMMING
This controller has been designed for quick intuitive programming. Remember these simple tips for hassle free programming.
1. Complete the spare watering planner at the back of this book.
2. When setting, one push of the button will increment one unit.
3. Holding one button down will fast scroll through units.
4. During the programming, only flashing units are able to be set.
5. Adjust flashing units using the
or
buttons.
6. Pressing
will scroll forward through the settings in an orderly sequence.
7. Pressing
will scroll back to previous settings and setting can be changed.
The
is used to select different programs. Each push on this button will increment one program number. Once you have selected the primary function and program you wish to alter, you can then use the or
to change that function’s value. Only display elements that are flashing can be altered with the
keys.
Use the
to scroll through other values within
the function that can be altered.
INCREASE VALUE
(+)
(-)
DECREASE VALUE
SCROLL FORWARD
SCROLL
BACK
The large dial is the primary
device for selecting an operation.
Rotate the dial to the function
you wish to alter or review.
6
PROGRAMMING
SET CURRENT TIME & CORRECT DAY
Turn the dial to “Set Clock/Calendar” position. The hour will be flashing. Use the
or
to adjust.
NOTE: AM/PM must be set correctly.
Press
button and the
“minutes” will flash. Use
or
to adjust the minutes. Press
and the
“day of the week” will flash. Use
or
to set the
correct day.
SET CALENDAR
NOTE
: The calendar only needs to be set when selecting Odd/Even day watering in areas where water
restrictions may require this feature.
Press
button until the year, month and day are shown. The
“year” will be flashing. Use
or
to adjust if required.
Press
and the
“month” will flash. Use
or
to adjust if required.
Press
and the
“day” will flash. Use
or
to adjust if required.
HINT: To return to the clock, press
and
together or turn dial to another position.
Before proceeding, ensure the spare watering planner has been completed. From your planner, you should be aware which stations (valves) are allocated to each program. Set one program at a time to ensure that the schedules are completed correctly.
7
Example: SET PROGRAM 1
STEP 1 – SET START TIMES
NOTE
: All stations will come on in sequential order for each start time.
Turn the dial to “Set Start Times” and ensure that “Prog No 1” is showing. If not, then use the button to select
“Prog No 1”.
The “Start No” will be flashing.
THE DISPLAY WILL SHOW:
Use
or
to change the “Start No” if required, otherwise press
and the “hour” will
flash.
Use
or
to adjust if required.
NOTE: Ensure AM/PM position is correct.
Press
and the “minutes” will flash.
Use
or
to adjust if required
.
Each program has up to 6 start times. Should you require a second start time, press
and “Start1” will flash.
Advance to
“Start2” by pressing
.
THE DISPLAY WILL SHOW:
Press
and proceed as per setting Start 1.
HINT: To toggle a start on or off press
or
when the hour is flashing. To change to a different
program either to review or alter, press the
button. Every press will increment to the next program.
PROGRAMMING
8
PROGRAMMING
STEP 2 – SET WATERING DAYS
This unit has interval watering from every day to every 15th day, individual day selection or a 365 day calendar with odd/even day selection in areas where water restrictions require this feature.
INDIVIDUAL DAY SELECTION
Turn the dial to “Set Watering days” and ensure that “Prog No 1” is showing. If not, then use the button to select
“Prog No 1”.
“Monday” will be flashing. THE DISPLAY WILL SHOW:
This refers to Mon being Day1.
To turn Monday off press
the
button.
To turn it back on press the
button. To advance
to the next day and set it use the
button, the display will then flash Tue and Day 2. Use
or
to turn days ON or OFF
and advance to the next day using
. Remember to set all 7 days
ON or OFF.
ODD/EVEN DAY SELECTION (OPTIONAL)
In some areas users are only allowed to water their landscapes on odd dates if their house number is odd, or even dates when their house number is even.
This controller allows this to be done simply by setting the relevant selection of odd or even and setting the current date into the controller. The controller will account for leap years.
If you require the odd/even day option, simply press the
button until
“Odd” is shown.
Press the
button and
“Even” will be shown.
This feature may be required in areas where water restrictions are enforced.
Note: Remember to set the 365 day calendar when setting the clock, or this feature will be out of sequence (refer page 6 “set calendar”).
9
INTERVAL DAY SELECTION
Press the
button until the
“interval days” is flashing.
THE DISPLAY WILL SHOW:
“Interval 1” will be flashing. This means the controller will
water every day. The display will show how many days
are left before an active schedule.
For example, if it showed
“1” then in one day’s time the controller will run this program. To change
the interval day, press the
or
button.
Select from 1 to 15 interval days.
NOTE: When changing the interval day, the next active day is always changed to 1. This means that tomorrow is the first active day to run.
STEP 3 – STATION RUN TIMES
This is the length of time that each station (valve) is scheduled to water on a particular program. Maximum watering time is 12 hours 59 minutes for each station. A station can be assigned to any or all of the possible 6 programs, if required. Turn the dial to the
“Set Station Run Times” position.
THE DISPLAY WILL SHOW:
NOTE: This means that station 1 of program 1 has no run time programmed in it. The controller has permanent memory so when the device is first used there will be no run times set. Unlike other controllers, when there is a power failure, even if the battery is not
installed, the programmed values will be restored to the unit.
PROGRAMMING
10
PROGRAMMING
Continue until all the stations in Program1 have been set with a run time or if a station(s) is not required to be active in this particular program, ensure that the run time is set to
“OFF”.
NOTE: To turn a station “OFF” press the
and
at the same time when the station number is
flashing or use to set minutes to 00 when flashing.
This completes the setting up procedure for automatic program 1.
Select from up to 6 programs using the
button for different watering schedules. On every press
of the
button the program number will increment. Once on the desired number, follow the three
steps to set an automated program:
1. Set start Times.
2. Set Watering Days.
3. Set Station Run Times.
TIP: Although the controller will run automatic programs with the main dial in any position (with the exception of “OFF”), it is advisable to leave the main dial in the “AUTO RUN” position when not programming or running manual stations or programs.
STEP 3 - STATION RUN TIMES (CONT.)
Press
or
button to select the station (valve) number, and press the
button and the
run time minutes will flash. Alter by using
or
.
Press the
button and the run time hours will flash. Alter by using
or
.
Press the
button and the current station will flash. Select the next station to change by using
or
and proceed by pressing and alter using or .
11
MANUAL OPERATIONS
RUN A SINGLE STATION
The maximum run time for a station is 12 hours 59 minutes. To manually run a single station once, turn the dial to the
“System Test or Run Single Station” position.
THE DISPLAY WILL SHOW:
The default run time for a single station is 10 minutes. Advance to the selected station by pressing
as many
times as required, and adjust the run time with
or
. The controller will start running the selected station and the run time will decrement in the display. If there is an active pump set for this station, the pump icon will flash once the
button has been pressed, indicating that the pump/master is running. As soon as the single station run time has elapsed, the unit will revert back to automatic mode. This means that if you forget to turn the dial back to the
“Run” position, the controller will still run its automatic starts, as scheduled. To turn the
station off, change the position of the main dial, to
“OFF”.
HINT: If you wish to alter the default value from 10 mins to some other value and set this as the new default time. Turn the dial to “Run Single Station” press the
button. Then alter the run time using the
or
buttons. Once the new default time is set press the button again, and the new default will
now always appear when you select a “manual single station”.
RUN A SYSTEM TEST
To manually run a system test turn the dial to the “System Test or Run Single Station” position, press
and
together.
THE DISPLAY WILL SHOW:
The default run time for a single station is 2 minutes. If you wish to alter the run time for
this start only,
use the
or
buttons. Once the correct run time has been entered, turn the station
on and make it run by pressing the
button.
12
MANUAL OPERATIONS
The controller will start running all stations with the selected run time. The time will decrement in the display and will sequentially move through all stations, running them for the same set period of time. This option is designed so that it is possible to test all sprinklers and valves that make up the irrigation design.
To skip to the next station press the
button. To go back a station press the
button. To stop
the system test, change the position of the main dial, to
“OFF”.
HINT: If you wish to alter the default value from 2 mins to some other value and set this as the new default time, press the
and
together followed by
button. Then alter the run time using
the
or
buttons. Once the new default time is set press the
button again, and the new
default will now always appear when you select a “manual system test”.
RUN A PROGRAM
To manually run a complete program or to stack multiple programs to run, rotate the dial to
“Run Program”. The word “OFF” will be flashing.
THE DISPLAY WILL SHOW:
To enable program 1 to start press the
button.
The icon
“OFF” will change to “ON”. This program has now been enabled so that it can be run. To make program 1 run, press the
button.
NOTE: So long as there are run times in program 1 then program 1 will start and water the stations associated with it.
13
There may be times when it is desirable to run more than one program manually. The controller allows this to occur using its unique feature of enabling a program, before running it. For example if you wish to run Program 1 and also Program 2, the controller will manage stacking of the programs so they do not overlap.
Enable program 1 by pressing the
button. To select the next program press
the
button, the program number will increment to program 2.
Enable program 2 to run by pressing the
button.
NOTE: To disable a program number, press the
button.
Once both programs have been enabled, they can be run by pressing the
button. The controller will now run all programs that have been enabled starting with the highest numbered program. So in this case, program 2 would run and when it has completed its cycle, program 1 would start and run its cycle.
This method can be used to enable any, or all of the available programs on the controller.
NOTE: When running programs in manual mode the “Budget %” will alter the running times of each individual station.
MANUAL OPERATIONS
14
MANUAL OPERATIONS
STOP WATERING
To stop an automatic or manual watering schedule, turn the dial to the “OFF” position.
NOTE: For automatic watering remember to turn the dial back to the “Auto Run” position, as “OFF” will stop any future watering cycles from occurring.
STACKING START TIMES
Should you accidentally set the same watering start time on more than one program, the controller will
“stack” them in sequential order. All programmed start times will be watered from the highest
number first.
AUTOMATIC BACKUP
This product has permanent memory. This allows the controller to hold all stored values even in the absence of power sources, which means that programmed information will never be lost. Using a 9 volt battery will keep the real time clock running during power outages. However, if the battery is not used the real time clock is backed up every 10 minutes to the non volatile memory. This means that when the power returns the clock will be restored to its last known value.
It is recommended that the battery is replaced every 12 months.
A low battery icon will light when the battery has a week left to run. When this occurs, replace the battery as soon as possible so that the clock is maintained correctly during power failures.
15
OTHER FEATURES
RAIN SENSOR
When installing a rain sensor, first remove the the factory
fitted link between the
“C” and “R” terminals shown here
by the wire.
Replace with the two wires from the rain sensor into these terminals, polarity NOT required. Move the rain sensor switch on the fascia to
“ON”.
Turn the dial to
“Set Auxiliaries” to enable individual
stations to be set rain sensor
“ON” or “OFF”.
THE DISPLAY WILL SHOW:
Rain sensor installation
16
OTHER FEATURES
RAIN SENSOR (CONT.)
If a station is turned “ON” this means that the sensor will control it, should it rain. The default mode is for all stations to be rain sensor
“ON”. Should you have a station (valve) that always needs to be watered, e.g. an enclosed green house or plants that are under cover, then the rain sensor can be turned
“OFF” for these particular stations. To select a station to turn “OFF”. Press the
button,
the word
“ON” will now be flashing, use the
button to change to “OFF”.
TIP: To turn the station back “ON” press the
button. To advance to the next station use
the
button and the station number will increase. Do this operation for all stations (valves)
on the controller that need to be altered.
HINT
: To disable the rain sensor and allow all stations to water regardless of the setting, move the slide
switch marked Rain/Sensor to the “OFF” position. The reactivate it slide the switch to the “ON” position.
RAIN DELAY
Different rain sensors react in different ways. The most common complaint about rain sensors, is that they dry out too quickly, and allow the system to come on within hours of a rain storm. To counter this problem the controller has a
“Rain Delay” setting that allows a specific delay time to elapse after the rain switch has dried out before the controller will water again. Turn the dial to the “Set Auxiliaries” position. Then press the
button. The rain delay value will now be flashing.
THE DISPLAY WILL SHOW:
Press the
button to alter the rain delay time in increments of 12 hours at a time. A maximum delay of 240 hours or 10 days can be set.
STOP ALL WATERING
To stop all watering cycles during winter, turn the dial to the “OFF” position.
The display will show
“ALL OFF”:
17
This means that all automatic schedules will not come on, but the programmed information is still retained in the memory and the clock still keeps track of time even though it is no longer being displayed.
To reactivate watering, turn the dial to the
“Auto Run” position.
WATER BUDGETING & SEASONAL ADJUSTMENT
The automatic station run times can be adjusted by percentage as the seasons change. This will save valuable water as the run times can be adjusted quickly in spring, summer, and autumn to reduce or increase water usage.
Ensure the dial is in the
“Auto Run” position.
Press the
button.
THE DISPLAY WILL SHOW:
This means that the run times are set to 100%, i.e. if station 1 is set to 10 minutes then it will run for 10 minutes. For example, should the value change to 50% then instead of running for 10 minutes station 1 would now run for 50% of 10 minutes, i.e. 5 minutes.
Conversely should the budget value be altered to show 200% then instead of running 10 minutes on station 1, it would run for 20 minutes. The budget calculation is applied to all stations and all run times that are active.
To increase the budget percentage press the
, to decrease the budget percentage press the
. The percentage value will increment or decrement in multiples of 10%. The maximum value
is 200% and the minimum value is 10%.
To return to the clock display press the
button
.
Should the budget value no longer be 100% then it will be shown in the clock display, e.g. if we set the budget to 200%.
THE DISPLAY WILL SHOW:
OTHER FEATURES
18
SPECIAL FUNCTIONS
PUMP ON/OFF SELECTION
In most systems the water supply will be from a well or from the mains. This controller will turn on either a pump (well supply) or master valve (mains supply) each time an automatic or manual start occurs. Normally the pump or master valve is activated for all stations. However if there is a dual water supply or some of the stations may be used to run garden lights, the pump master valve may need to be turned off for selected stations. Pumps can be assigned to be activated by a program or alternatively by individual stations. The standard default is that all programs are set to pump
“ON”.
To set pumps per program:
Turn the dial to
“Set Auxiliaries”.
Press the
button once.
THE DISPLAY WILL SHOW:
This means we are in the pump per program menu for Pump No 1 (master valve). Press the
button to enter this menu
option. Program 1 will now be flashing.
THE DISPLAY WILL SHOW:
This means that the pump will turn on when program 1 is running. To select a different program number press the
or
the
button. To turn a pump ON or OFF for a particular
program press the
button so that
“ON” is now flashing.
Press the
button to turn the pump ON or press the button to turn the pump OFF for that particular number. Complete this sequence for all program No’s.
To set pumps per stations:
Turn the dial to the
“Set Auxiliaries” position. Press the
button twice and the pump per station menu will be displayed.
THE DISPLAY WILL SHOW:
This means we are in the Pump per Station menu for Pump No 1 (master valve). Press the
button to enter this menu option.
19
Station No 1 will now be flashing and it will be OFF.
THE DISPLAY WILL SHOW:
This means the pump will not turn on when station No 1 is running. To turn the pump ON or OFF for a particular station press the
button so that
“OFF” is now flashing. Press the
button to turn the
pump ON or press the
button to turn the pump OFF for that particular station number.
Complete this sequence for all station No’s by pressing
and adjust
“ON” or “OFF” with
the
or
buttons.
PRESSURE BUILD
The pressure build system is used to allow the recovery of water supplies and to speed up slow valve changes within a system.
Basically what happens is, as the controller changes from one valve to another, a system delay is inserted between valves. In essence, during this delay period, the pump is working against a closed head. The advantage of this is in systems where the valves are slow to change, it is possible to speed them up by inserting a delay period and pressurizing the main line. This system can also be used on wells, where draw down can occur or cavitation of centrical pumps is a problem.
WARNING: This option is used to make pumps work against a closed heads. This can lead to pump failure, pipe splitting and in some cases, explosion of pressure vessels. Understand how to use this option and consult a professional regarding the use of this option in your system before implementing it.
To access the pressure build option, turn the dial to the “Set Auxiliaries” position, press the button until the following display appears.
THE DISPLAY WILL SHOW:
Press the
or
buttons to increment or decrement
the program number to apply the pressure build time too.
SPECIAL FUNCTIONS
20
SPECIAL FUNCTIONS
NOTE: Each program can have its own pressure build time programmed.
To alter the pressure build time press the
button. The delay time is set to
“OFF” and will now
flash for the selected program number.
Use the
or
buttons to increase or decrease the delay time seconds.
This value can be anything from OFF to 99 seconds.
WATER HAMMER SAVER
The water hammer saver is used to stop fast valve closures causing water hammer and damaging pumps and pipe work. This feature allows the overlap of valves for a specified time between valve changes. For example the system is changing from valve one to valve two.
1. Valve one is open.
2. Valve two opens.
3. Time delay counts down.
4. When time elapses valve one closes.
5. Valve two now runs for its specified run time.
To access the water hammer feature, turn the dial to the
“Set Auxiliaries” position. Then press the
button till the following display appears.
Program No 1 will be flashing.
THE DISPLAY WILL SHOW:
Press the
or
buttons to
increase or decrease
the program number to apply the water hammer delay time.
NOTE: Each program can have its own delay time programmed.
To alter the water hammer delay time press the
button. The delay time is set to
“OFF”
and will now flash for the selected program number.
Use the
or buttons to increase or decrease the delay time seconds.
This value can be anything from OFF to 99 seconds.
21
INSTALLATION INSTRUCTIONS
MOUNTING THE CONTROLLER
Install the controller near a 120VAC / 240VAC (International) outlet. Preferably located in a house, garage or exterior electrical outlet. For ease of operation, eye level placement is recommended. Ideally, your controller location should not be exposed to rain or areas prone to flooding or heavy water.
The controller can be installed indoors or outdoors and can be exposed to light rain as it is weather tight. Fasten the controller using the key hole slot positioned externally on the top center and the additional holes positioned internally under the terminal cover.
ELECTRICAL HOOK-UP
Warning:
1. All electrical work must be carried out in accordance with these instructions following all
applicable local, state and federal codes. Failure to do so will void the controller’s warranty.
2. Disconnect power supply before any maintenance work to the controller or valves is undertaken.
3.
Do not attempt to wire any high voltage items yourself, i.e. pumps and pump contactors
or hard wiring the controller power supply. This should be done by a licensed electrician. Serious injury or death could result from improper hook up. If in doubt consult your local
codes as to what is required.
FIELD WIRING CONNECTIONS
PREPARATION
1. Prepare wire for hook-up by cutting the wires to the correct length and stripping approximately
0.25 inches (6.0mm) of insulation from the end to be connected to the controller.
2. Ensure terminal block screws are loosened sufficiently to permit easy access for wire ends. Insert
stripped wire ends into the clamp aperture and tighten screws. Do not over tighten as this may damage the terminal block.
3. A maximum of 0.75 Amps may be supplied by any output. Check the inrush current of your
solenoid coils before connecting more than two valves to any one station.
22
POWER SUPPLY CONNECTIONS
It is recommended that the transformer is not connected to a 120VAC / 240VAC
(International)
supply which is also servicing or supplying motors (i.e. air conditioners, pool pumps, refrigerators). Lighting circuits are suitable as power sources.
This controller is suitable for outdoor installation as the housing is weathertight and UV stabilized. However it is recommended that the unit be installed in an area which is not exposed directly to the weather.
Terminal Block Layout
(9 station example)
GLOSSARY
24 VAC 24VAC power supply connection C Common wire connection to field wiring R Input for rain switch M Master valve or pump start output 1 to 9 Station(s) (valves) field connections
INSTALLATION INSTRUCTIONS
23
INSTALLATION INSTRUCTIONS
PUMP START RELAY CONNECTION (WATER SUPPLY BY PUMP SYSTEM)
This controller does not provide power to drive a pump. A pump must be driven via an external relay and contactor setup as detailed below. The controller provides a low voltage signal that actuates the relay which in turn enables the contactor and finally the pump.
HINT: Although the controller has permanent memory and thus a default program will not cause erroneous valve actuation as in some controllers, it is still good practice when using a system where the water supply comes from a pump to connect unused stations on the unit back to the last used station. This in effect, inhibits the chances of the pump ever running against a closed head.
PUMP INSTALLATION
Link any unused
stations to the last
active station.
24
MASTER VALVE INSTALLATION
The purpose of the master valve is to shut off the water supply to the irrigation system when there is a faulty valve or none of the stations are operating correctly. It’s used like a back-up valve or fail safe device and is installed at the start of the irrigation system where it is connected to the water supply line.
INSTALLATION INSTRUCTIONS
25
INSTALLATION INSTRUCTIONS
PUMP PROTECTION (SYSTEM TEST)
In some circumstances not all operational stations might be hooked up. For example, if the controller was capable of running 9 stations but there were only 7 field wires and solenoid valves available for connection. This situation can pose a risk to a pump when the system test routine for the controller is initiated.
The system test routine sequences through all available stations on the controller. In the above example this would mean stations 8 through 9 would become active and would cause the pump to operate against a closed head. This could possibly cause permanent pump, pipe and pressure vessel damage.
It is mandatory if the system test routine is going to be used, that all unused, spare stations, should be linked together and then looped to the last working station with a valve on it.
Using the above example, the connector block should be wired as per the diagram below.
Link any unused
stations to the last
active station.
26
TROUBLESHOOTING GUIDE
SUGGESTION
Check fuse, check field wiring, check transformer.
Check solenoid. Test field cable for continuity. Test Common cable for continuity.
Check solenoid. Test field cable for continuity. Test Common cable for continuity. Test connections.
If unit works manually then check the programming. If not then check the fuse, wiring and transformer.
Check instruction book to ensure programming is correct. If buttons still not responding then return panel to supplier or manufacturer.
Check number of start times entered on each program. All stations will run once for every start. If fault persists return panel to supplier.
SYMPTOM
No display.
Single station not working.
Fuse blows.
No automatic start.
Buttons not responding.
System coming on at random.
POSSIBLE CAUSE
Faulty transformer or blown fuse.
Faulty solenoid coil, or break in field wire.
Incorrect wiring or bad connection. Solenoid coil has shorted through.
Programming error or blown fuse or transformer.
Short on button or programming not correct.
Too many start times entered on automatic programs.
27
SUGGESTION
Check wiring and swap faulty station wire’s on the controller terminal block with known working stations. If the same outputs are still locked on, return panel to supplier or manufacturer.
Electrician to check voltage on relay or contactor.
Return panel to supplier or manufacturer.
Slide switch on front panel to the ON position, test all wiring and make sure the sensor is a normally closed type. Check programming to make sure sensor is enabled.
Check programming, using the manual as a reference and correct mistakes.
SYMPTOM
More than one station coming on at once.
Pump start chattering.
Display cracked or missing segments.
Sensor input not working.
Pump not working on a specific station or program.
POSSIBLE CAUSE
Possible faulty driver triac.
Faulty relay or pump contactor.
Display damaged during transportation.
Sensor enable switch in the OFF position or faulty wiring.
Programming error with pump enable routine.
TROUBLESHOOTING GUIDE
28
ELECTRICAL CHARACTERISTICS
ELECTRICAL OUTPUTS
POWER SUPPLY
This unit runs off a 120VAC 60 Hz / 240VAC 50 Hz (International) single phase circuit.
The internal transformer reduces the 120VAC/ 240VAC (International) to a low voltage supply of 24VAC.
ELECTRICAL POWER SUPPLY: Input 24 volts 50/60Hz ELECTRICAL OUTPUTS: Maximum of 1.0 amp
To solenoid valves:
24 vac 50/60Hz 0.75 amps max
NOTE: Up to 3 valves per station
To the master valve/pump start:
24 vac 0.25 amps max
NOTE: Transformer and fuse capacity must be compatible with output requirements.
OVERLOAD PROTECTION: Standard 20mm M-205 1 amp fast blow glass fuse.
POWER FAILURE:
The controller has permanent memory so the data is always backed up even with the absence of all power, however to maintain the real time clock as current, a 9 volt battery should be installed. This will keep the clock time for extended periods without mains power.
WIRING:
The output circuits should be installed and protected in accordance with wiring code for your location.
29
SERVICING THE CONTROLLER
The controller should always be serviced by an authorized agent.
Follow these simple steps to return the unit:
1. Turn the power OFF to the controller.
a) If the controller is hardwired, a qualified electrician will be required to remove
the entire unit depending on the fault.
b) Return the entire controller with transformer or disconnect the panel assembly only for
servicing or repair.
2. Disconnect the 24 VAC leads at the controller 24 VAC terminals on the very left hand side of the
terminal block.
3. Clearly mark or identify all valve wires according to the terminals they are connected to, (1–9).
This allows you to easily wire them back to the controller, maintaining your valve watering scheme.
4. Disconnect valve wires from the terminal block.
5. a) Remove the complete panel from the controller housing by unscrewing the two screws in the
lower corners of the fascia. (both ends of the terminal block)
b) Remove the complete controller from the wall unplugging the lead.
6. Carefully wrap the panel or controller in protective wrapping and pack in a suitable box and return
to your service agent or the manufacturer.
NOTE: Tampering with the unit will void the warranty.
7. Replace your controller panel by reversing this procedure.
The controller should always be serviced by an authorized agent.
SERVICING THE CONTROLLER
30
SPARE WATERING PLANNER
31
SPARE WATERING PLANNER
32
NOTES
33
NOTES
The manufacturer Guarantees to the original purchaser that any product supplied by the manufacturer will be
free from defects in materials and workmanship for a period of two years from the date of purchase. Any product
found to have defects in material or workmanship within the period of this warranty shall be repaired or replaced
by the manufacturer FREE OF CHARGE.
The manufacturer does not guarantee the use for a particular purpose of its products and does not make any
guarantee, expressed or implied, other than the warranty contained herein. The manufacturer shall not be liable
for any loss from use of the product or incidental or consequential damages including damages to other parts of
any installation of which this product is part.
The warranty shall not apply to any equipment which is found to have been improperly installed, set up or used in
any way not in accordance with the instructions supplied with this equipment, or to have been modified, repaired
or altered in any way without the express written consent of the manufacturer. This warranty shall not apply to
any batteries or accessories used in the equipment covered under this warranty or to any damage which may be
caused by such batteries.
If the Controller develops a fault, the product or panel must be returned in adequate packing with:
1. A copy of your original invoice.
2. A description of any fault.
It is the purchasers responsibility to return the controller to the manufacturer or their agent by prepaid freight.
WARRANTY
K-Rain Manufacturing Corp.
1640 Australian Avenue Riviera Beach, FL 33404 USA +1 561 844-1002 FAX: +1 561 842-9493
1.800.735.7246 | www.krain.com
© K-Rain Manufacturing Corporation
AN ISO 9001:2000 CERTIFIED COMPANY
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