kozy heat ROOSEVELT 29 BW, ROOSEVELT 34 BAK, RVT-34-BAK, ROOSEVELT 34 BW, RVT-34-BW Installation And Operation Manual

HUSSONG MANUFACTURING CO., INC.

DANGER

of children and other at-risk individuals.

ROOSEVELT 29 BW

Model #RVT-29-BW Direct Vent Gas Fireplace Insert

INSTALLATION AND

OPERATION MANUAL

English and French installation manuals are available through your

Les manuels d’installation en français et en anglais sont disponibles

WARNING: FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

local dealer. Visit our website www.kozyheat.com.

chez votre détaillant local. Visitez

ͷ Do not store or use gasoline or other

ammable vapors and liquids in the vicinity of this or any other appliance.

ͷ WHAT TO DO IF YOU SMELL GAS

www.kozyheat.com

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

ͷ Installation and service must be performed

by a qualied installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Hussong Mfg. Co., Inc. • RVT-29-BW Report No: 0216GN057S • Rev. 2, July 2018

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED

NEVER ALLOW CHILDREN

TO TOUCH GLASS

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection

CONGRATULATIONS!

Hussong Manufacturing welcomes you as a new owner of a Kozy Heat gas replace. Kozy Heat products are designed with superior components and materials, assembled with care by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-red, and the complete replace is thoroughly inspected before packaging. Our commitment to quality and customer satisfaction has remained the same for over 40 years. We offer a complete line of gas and wood replaces, along with stylish accessories to complement any decor. Adding a replace is one of the best ways to increase the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer safety. We offer our continual support and guidance to help you achieve the maximum benet and enjoyment from your Kozy Heat gas replace.

Jim Hussong

President

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Homeowner Reference Information

Dudley Hussong

Board Chairman

We recommend you record the following information:

Model Name: ____________________________________________

Serial Number: ___________________________________________

Dealership Purchased from: ________________________________

Notes: ______________________________________________________________________________________________________________

____________________________________________________________________________________________________________________

#RVT-29-BW R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 3

Date purchased/installed: __________________________________

Location of replace: ______________________________________

Dealer phone: ___________________________________________

TABLE OF CONTENTS

TABLE OF CONTENTS .....................................................................5

1.0 INTRODUCTION ......................................................................7

1.1 Appliance Certication ............................................................................. 7

1.2 California Proposition 65 Warning ........................................................ 7

1.3 Requirements for the Commonwealth of Massachusetts ............ 7

2.0 SPECIFICATIONS ..................................................................... 8

2.1 Heating Specications .............................................................................. 8

2.2 Appliance Dimensions .............................................................................. 9

2.3 Part Assembly Overview .......................................................................... 10

2.4 Safety Barrier Dimensions ........................................................................ 11

3.0 EXISTING FIREPLACE REQUIREMENTS ................................. 12

3.1 Appliance Placement Considerations ................................................. 12

3.2 Existing Fireplace Specications ........................................................... 12

4.0 TERMINATION LOCATION ......................................................13

4.1 Vent Termination Clearances .................................................................. 13

5.0 INSTALLATION PREPARATION ...............................................14

5.1 Inspect and Clean Existing Chimney ................................................... 14

5.2 Flue Damper ................................................................................................. 14

5.3 Gas Line .......................................................................................................... 14

5.4 Electrical Wiring ........................................................................................... 14

5.5 Fireplace Conversion ................................................................................ 14

6.0 INSTALLATION ........................................................................15

6.1 Approved Vent Systems ............................................................................15

6.2 Kozy Heat #816 and #816-CAP............................................................... 15

6.3 Remove Vent Adapter ............................................................................... 16

6.4 Run Vent System..........................................................................................16

6.5 Connect Vent Pipe to Vent Adapter ......................................................17

6.6 Place and Secure Appliance .................................................................... 17

7.0 GAS LINE CONNECTION .........................................................18

7.1 Gas Conversion (sold separately) .......................................................... 18

7.2 Gas Line Installation ................................................................................... 18

8.0 FACING AND FINISHING ......................................................... 19

8.1 Clearances to Combustibles ................................................................... 19

8.2 Shroud Installation ..................................................................................... 20

8.3 Safety Barrier Installation ......................................................................... 20

9.0 GAS FIREPLACE INSERT SETUP .............................................21

9.1 Glass Assembly ............................................................................................ 21

9.2 Light Kit .......................................................................................................... 21

9.3 Panel Installation ......................................................................................... 22

9.4 #RT29B-501 Log Set Installation ............................................................ 23

9.5 Control Board Removal and Installation ............................................. 24

10.0 ELECTRICAL INFORMATION ................................................ 25

10.1 Electrical Specications .......................................................................... 25

10.2 Wiring Requirements .............................................................................. 25

11.0 OPERATING INSTRUCTIONS ................................................ 26

11.1 Setup Proame 2 IFC Module .............................................................. 27

11.2 Initialize the Control System................................................................. 27

11.3 Reset the System for Manual Operation .......................................... 27

11.4 Automatic Safety Restart ....................................................................... 27

11.5 Backup Battery Operation .................................................................... 27

11.6 IFC Module Ignition Sequence ............................................................ 28

11.7 Additional Diagnostic Information .................................................... 28

11.8 Remote Control Operation .................................................................. 29

12.0 ADJUSTMENT ........................................................................ 32

12.1 Pressure Testing ........................................................................................ 32

12.2 Burner Flame Adjustments ................................................................... 33

13.0 TROUBLESHOOTING.............................................................34

14.0 MAINTENANCE......................................................................36

14.1 Firebox .......................................................................................................... 36

14.2 Fan .................................................................................................................36

14.3 Vent System ................................................................................................ 36

14.4 Glass Assembly .......................................................................................... 36

14.5 Burner and Pilot System ........................................................................ 37

15.0 REPLACEMENT PARTS LIST..................................................38

LIMITED LIFETIME WARRANTY ....................................................39

#RVT-29-BW R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5

1.0 INTRODUCTION

1.1 Appliance Certication

Laboratory: OMNI-Test Laboratories in Portland, Oregon

Standards:

ANSI Z21.88-2016/CSA 2.33-2016, Vented Gas Fireplace Heaters

CSA 2.17 - 2017, Gas-Fired Appliances for Use at High Altitudes

This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

1.2 California Proposition 65 Warning

WARNING: This product can expose you to chemicals including

Carbon Monoxide, that is an externally vented by-product of fuel combustion, which is [are] known to the State of California to cause birth defects or other reproductive harm. For more information, visit www.PS5Warnings.ca.gov.

1.3 Requirements for the Commonwealth of Massachusetts

The following requirements reference various Massachusetts and national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:

1.3.1 Installation of Carbon Monoxide Detectors

At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addition, the installing plumber or gas-tter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

1.3.2 Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.

1.3.3 Signage

A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

1.3.4 Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.

1.3.5 Exemptions

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4: The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

1.3.6 Manufacturer Requirements

1.3.6.1 Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

1.3.7 Gas Equipment Venting

System NOT Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:

• The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

#RVT-29-BW R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7

2.0 SPECIFICATIONS

2.1 Heating Specications

Natural Gas Propane

Maximum Input Rating

Minimum Input Rating

Manifold Pressure (High)

Manifold Pressure (Low)

Orice Size (DMS) FRONT: 48 BACK: 52 FRONT: 56 BACK: 58

30,000 Btu/h

8.8 kW

10,000 Btu/h 3 kW

3.8” WC (0.95 kPa)

1.1” WC (0.27 kPa)

30,000 Btu/h

8.8 kW

10,000 Btu/h 3 kW

11” WC (2.74 kPa)

2.9” WC (0.72 kPa)

2.1.1 Altitude Adjustment

This appliance may be installed at higher altitudes. Please refer to National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural Gas and Propane Installation Code, local authorities, or codes having jurisdiction in you area regarding derate guidelines.

2.1.1.1 US Installations

Refer to the American Gas Association guidelines for the gas designed appliances derating method. For elevations above 2,000 ft (610 m), input ratings are to be reduced by 4% for each 1,000 ft (305 m) above sea level.

2.1.1.2 Canadian Installations

When the appliance is installed at elevations above 4,500 ft (1,372 m), the certied high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m).

8 SPECIFICATIONS

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #RV T-29-B W R.2 July 2018

2.2 Appliance Dimensions

⁄”

GAS LINE HOLE

(31mm)

16”

(406mm)

TOP VIEW

20⁄”

(510mm)

FRONT VIEW RIGHT SIDELEFT SIDE

⁄”

(703mm)

⁄”

(319mm)

⁄”

(81mm)

ELECTRICAL ACCESS

14”

(356mm)

¾”

(172mm)

⁄”

(28mm)

Figure 2.1, Appliance Dimensions

⁄

(505mm)

⁄”

(753mm)

⁄”

(456mm)

#RVT-29-BW R. 2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

SPECIFICATIONS 9

2.3 Part Assembly Overview

WARNING: Failure to position these parts in accordance with these diagrams, or failure to use only specied approved parts with this appliance, may result in property damage or personal injury.

Figure 2.2, Proper Positioning of Appliance

Fireplace insert

Glass frame assembly

Ember media tray and log rack I Light Kit

Control board assembly J Fan Kit

Component access cover K Co-linear vent adapter

Front burner assembly

10 SPECIFICATIONS

Table 2.1, Field-Assembled Parts

Burner air ow plate

Back burner assembly

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #RV T-29-B W R.2 July 2018

2.4 Safety Barrier Dimensions

WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. Only doors certied with the appliance shall be used.

IMPORTANT: Consider the height of hearth nish material when building a replace platform. Proper installation of safety barriers require the bottom of the replace to be level with nished hearth.

See section 8.3 Safety Barrier Installation on page 20 for installation and removal of safety barriers.

⁄”

(515mm)

⁄”

(515mm)

30⁄”

(777mm)

¾”

(501mm)

31”

(787mm)

RT29A-MSF RT29A-FPDSF

⁄”

(777mm)

⁄”

(515mm)

⁄”

(777mm)

⁄”

(573mm)

RT29-PSF RT29-RSF

(527mm)

#RVT-29-BW R. 2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

31”

(787mm)

¾”

RT29-FSF

SPECIFICATIONS 11

3.0 EXISTING FIREPLACE REQUIREMENTS

3.1 Appliance Placement Considerations

WARNING: Due to high surface temperatures, the replace insert should be located out of trac and away from furniture and draperies.

• This replace must be installed on a level surface capable of supporting the replace insert and venting.

• This replace insert may be installed in a bedroom.

• Please be aware of the large amount of heat this replace insert will produce when determining a location.

3.2 Existing Fireplace Specications

IMPORTANT: Adequate accessibility clearances for servicing and proper operation must be maintained.

• Any smoke shelves, shields, and baes may be removed if attached by mechanical fasteners. If necessary, remove rebrick to obtain at least the minimum opening requirements.

• Cutting of any sheet metal parts of the existing replace is prohibited.

• A gas line must be able to be installed to the replace insert. Please refer to Figure 2.1 on page 9. The gas line access hole is located on the left side of the insert.

• If the metal oor is removed, the insert must be placed directly on metal base of metal replace using the Kozy Heat Floor Protector Kit (#RT29-FLP). The provided leveling bolts with the replace must be installed at the bottom corners of the gas insert for the required 1/4” (6mm) air space to the oor protector.

• Mechanically attach ‘THIS UNIT HAS BEEN MODIFIED’ label at bottom of existing rebox so it will be visible if this gas replace insert is removed.

3.2.1 Chimney Specications

WARNING: Any chimney clean-outs must t properly.

This replace insert is to be installed into a solid fuel masonry or factory built non-combustible replace that has been installed in accordance with the national, provincial, state, and local building codes.

The existing chimney must be comprised of one of the following:

• Factory-built solid fuel chimney: 7 in (178mm) minimum inside diameter

• Masonry chimney: 6 in x 8 in (152mm x 203mm) minimum inside diameter

Existing chimney height:

• Minimum: 10 ft (3.05 m) Maximum: NATURAL GAS: 50 ft (15.24 m); PROPANE: 40 ft (12.19 m)

3.2.1.1 Determine Length of Existing Chimney

1. Remove and discard existing chimney cap.

2. NOTE: It is helpful to have two people complete this step. Position one person at the replace opening and another person at the top of the chimney.

3. Measure from the replace base to the top of the chimney.

4. Subtract the height of the insert from the previous measurement.

5. This is the total length of the co-linear exible aluminum pipe required for your installation. If using Kozy Heat #816, cut to length.

1/4” AIR SPACE

FLOOR PROTECTOR (#RT29-FLP)

LEVELING BOLT

Figure 3.1, RT29-FLP

3.2.1.1 Existing Fireplace Opening Minimum Requirements

If installing the #RT29-FLP, add 3/4” (19mm) (total dimension of oor protector and airspace) to height to maintain minimum opening clearances.

(A) Height ................................................................................ 20 in (508mm)

(B) Front Width .................................................................29-¾ in (755mm)

(D) Back Width .................................................................. 20-⁄ in (517mm)

MIN: 10 ft (3 m) MAX: NATURAL GAS - 50 ft (15.24 m) PROPANE - 40 ft (12.19 m)

Figure 3.2, Existing Opening Guide

12 EXISTING FIREPLACE REQUIREMENTS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BW R.2 July 2018

Figure 3.3, Min/Max Chimney Length

+ 27 hidden pages

kozy heat ROOSEVELT 29 BW, ROOSEVELT 34 BAK, RVT-34-BAK, ROOSEVELT 34 BW, RVT-34-BW Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual