kozy heat MPS-30 Minneapolis, RFD-30 Rockford, JOR-30, RFD-34 Rockford XL, MPS-34 Minneapolis XL Installation And Operation Manual
Quality Fireplaces for Life
INSTALLATION AND OPERATION MANUAL
DO NOT
DISCARD
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
DIRECT VENT FIREPLACE INSERT
WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the
commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1,
or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
Shown with optional Frosted White Glass Media Kit
◙ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
July 2010
MPS-30-REV-02
INTRODUCTION
Read this manual before installing or operating this appliance.
Please retain this owner‟s manual for future reference.
CONGRATULATIONS!
We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are
designed with superior components and materials and assembled by trained craftsmen who
take pride in their work. The burner and valve assembly are 100% test-fired and the complete
fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
Our commitment to quality and customer satisfaction have remained the same for over 30
years. We offer a complete line of gas and wood fireplaces, unique cabinets and stylish
accessories to compliment any décor. Adding a fireplace is one of the best ways to increase the
value of your home and we are proud to offer a network of dealers throughout the country to
help make your experience everything you imagine. We pride ourselves in being dedicated to
not only function and reliability, but customer safety as well. We offer our continual support
and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat
gas fireplace.
Jim Hussong Dudley Hussong
President Board Chairman
Homeowner Reference Information
We recommend that you record the following information about your fireplace.
Model Name:______________________________ Date purchased/installed:___________________________
Serial Number:____________________________ Location on fireplace:_______________________________
Dealership purchased from:__________________ Dealer Phone:____________________________________
Notes:_____________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
PAGE 1
TABLE OF CONTENTS
INTRODUCTION
Introduction and Homeowner Reference Information 1
CONTENTS
Table of Contents 2
SAFETY INFORMATION
Safety Information 3
FEATURES
Features 4
COMMONWEALTH OF MASSACHUSETTS INFORMATION
Commonwealth of Massachusetts Information 5
SPECIFICATIONS
Fireplace Dimensions 6
Parts Diagram 6
Minimum Clearances to Combustibles 7
Components List 8
Additional Components Required 8
Placement Clearance Requirements 8
EXISTING FIREPLACE SPECIFICATIONS
Existing Fireplace Requirements 9
PREPARE EXISTING FIREPLACE
Existing Fireplace Minimum Opening Requirements 10
Prepare Existing Fireplace 10
ELECTRICAL WIRING
Electrical Wiring 10
GAS LINE CONNECTION
Gas Line Connection 11
CONVERSION KIT INSTRUCTIONS
Conversion Kit Instructions 12-13
GLASS FRAME ASSEMBLY / CLEAN FACE FRAME
Glass Frame Assembly / Clean Face Frame Re moval & Installation 14
INSTALLATION
Approved Venting 14
Combustion Air Venting Options 14
Air Duct Removal 15
Kozy Heat #816-CL Co-Linear Vent System 15
Run Vent System Through Existing Chimney 16
Connect Vent System to Air Duct 17
SHROUD INSTALLATION
Shroud Installation 17
GLASS MEDIA KIT INSTALLATION
Glass Media Kit Installation 18
OPERATING INSTRUCTIONS
Wiring Schematics 19
Valve and Pilot Assembly Components 20
Control Module Components 21
Remote Control Components 22
Information and Remote Control Operation 23-26
Lighting and Shutdown 27-28
Pressure Testing 29
Error Codes 30
FINALIZING THE INSTALLATION
Flame Appearance 31
To Adjust Venturi 31
MAINTENANCE
Maintenance 32
TROUBLESHOOTING
Remote Troubleshooting 33-34
REPLACEMENT PARTS LIST
Replacement Parts List 35
WARRANTY
Warranty 36-37
PAGE 2
SAFETY INFORMATION
This fireplace has been tested to and complies with ANSI Z21.88-2009·CSA 2.33-2009·CSA P.4.1-09 “VENTED GAS FIREPLACE HEATERS” by
OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the
National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1
Installation and repair should be done only by a qualified service person. The appliance should be inspected by a
qualified service person before use. Annual inspection by a qualified service person is required to maintain warranty.
More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulation air passageways of the appliance be kept clean.
This fireplace insert is to be installed into a solid fuel masonry or factory built non-combustible fireplace that has
been installed in accordance with the National, Provincial, State and local building codes.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid
burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young
children and others susceptible to accidental contact burns. A physical barrier is recommended if there are at risk
individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers,
young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other flammable material should not be place on or near the appliance.
Adequate accessibility clearances for servicing and proper operation must be maintained.
This appliance must not share or be connected to a chimney flue serving any other appliance.
Keep area around the appliance clear of combustible materials, gasoline and other flammable vapor and liquids.
The flow of combustion and ventilation air must not be obstructed.
Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.
The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance.
Work should be done by a qualified service technician.
Clean glass only when cool and only with non-abrasive cleansers.
Do not operate this appliance with the glass/frame assembly removed, cracked or broken. The glass assembly, Part
#JOR-057T, shall only be replaced as a complete unit, as supplied by Hussong Mfg. Co., Inc. Replacement of glass
assembly must only be performed by a licensed or qualified service person. DO NOT SUBSTITUTE MATERIALS.
Do not strike or slam glass assembly.
Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.
Under no circumstances should any solid fuel (wood, coal, paper or cardboard etc.) be used in this appliance.
Keep burner and control compartment clean.
Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect
this appliance and to replace any part of the control system and any gas control which has been under water.
PAGE 3
FEATURES
Please consult with your dealer for a detailed list of optional accessories available for this fireplace insert.
STANDARD FEATURES
High efficiency
High quality lifetime glass
17-1/2” x 25-5/8” (445 mm x 651 mm)
Quick latch glass frame assembly
Black firebox liner
Black Glass Media Kit
IPI control system with remote control
Engineer-designed burner system
Automatic fan kit (2) - 75 CFM
Co-linear vent system - 3” combustion air / 3” exhaust
Innovative vent connection system
Minnesota Energy Code compliant to 50 pascals
OPTIONAL FEATURES
Glass media kits in various colors
Standard size or custom sized shrouds
Decorative doors in various colors
Screen Fronts in various finishes
Flex vent adaptor kit
SAFETY FEATURES
Each unit factory tested!
Tested by OMNI - Test Laboratories
Sealed combustion chamber
Intermittent or Standing pilot ignition
Flame sensing system (safety shutoff)
Automatic pressure relief glass system
Battery back-up in the event of power failure
(excluding fan)
Bedroom and mobile home approved
Canadian approved
PAGE 4
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual.
For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes,
including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the
area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
INSTALLATION OF CARBON MONOXIDE DETECTORS
At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber
or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified
licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wir ed carbon monoxide detector with
alarm and battery back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days
to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an
alarm shall be installed.
APPROVED CARBON MONOXIDE DETECTORS
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2 034 listed and IAS
certified.
SIGNAGE
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight (8 ) feet above grade directly in line
with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch
(1/2) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
INSPECTION
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the
inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.
EXEMPTIONS
The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4:The equipment listed in Chapter 10 entitled “Equipment Not Required To Be
Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed
in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components
with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
Detailed instructions for the installation of the venting system design or the venting system components; and
A complete parts list for the venting system design or venting system.
MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED
When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the flue gases, but identifies
“special venting systems”, the following requirements shall be satisfied by the manufacturer:
The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;
The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all vent ing instructions, all parts lists for
venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
PAGE 5
FIREPLACE
DIMENSIONS
SPECIFICATIONS
FIREPLACE DIMENSIONS
DESCRIPTION Height Width Back Width Depth Height to Air
INCHES 19-3/4 30 24-5/16 15-1/2 20-5/8 6-9/16 1-1/2 9-7/16 5-7/8
MILLIMETERS 501 762 618 394 524 167 38 240 149
Chute Top
Back to Elec.
Access
Back to Gas
Line Access
Front to Vent
Center
Back to Vent
Center
Figure 6a
PARTS DIAGRAM
WARNING: Failure to position components in accordance with these diagrams or failure to use only parts specifically approved for use with
MPS-30 may result in property damage or personal injury.
1. Fireplace insert
2. Air chute
3. Module panel assembly
4. Valve access panel
5. Control board assembly
6. Burner
7. Glass frame assembly
8. Firebox liner
9. Black glass media kit (not shown)
10. Fan kit (not shown)
8
4
5
7
6
1
2
3
Figure 6b
PAGE 6
SPECIFICATIONS
Y
X
Combustible Floor
Hearth Protection
9"
229mm
12"
305mm
19"
22"
483mm
559mm
14"
356mm
17"
432mm
0mm
0"
102mm
4"
203mm
8" 0"
13mm
2
1
2
"
64mm
5"
127mm
X Y
Floor Protector
3"
76mm
Combustible Material
MINIMUM CLEARANCES TO COMBUSTIBLES
Figure 7a
PAGE 7
SPECIFICATIONS
#MPS-30 COMPONENTS
PART NUMBER DESCRIPTION
MPS-600-IPI Control Board Assembly
700-203 Manual Gas Shut-off Valve
MPS-135 Burner Assembly
RFD-B-900 Firebox Liner Set
101-BLK Black Glass Media Kit
JOR-057T Glass Frame Assembly
OCK-A53L-IPI LP Conversion Kit
816-CL1 Co-Linear Air Duct
700-208 Remote Control
700-GLT Glass Latch Tool
ADDITIONAL COMPONENTS REQUIRED
Vent System; Part #816-CL: For use with minimum 6” x 8” I.D. masonry or 7” I.D. Class A metal chimneys - Includes 12 ft. (3.66 m)
compressed, expandable to 35 ft (10.67 m) co-linear 3” x 3” flexible chimney, and termination cap.
Other approved venting: ICC, Selkirk, American Metals, Simpson Dura-Vent, RLH, Security, Metal Fab
Approved caps listed on page 14.
Shrouds: Standard shrouds are available for this insert and will fit most applications. Custom shrouds may be ordered on a non -returnable
basis. When ordering a custom shroud, please specify the existing fireplace front opening height and width.
or
Blank Shrouds: Blank shrouds are available for on-site custom fit applications and are sized to the opening after the insert has been
installed. The interior perimeter is properly sized to fit onto the insert. The outer perimeter must be cut, formed and
finished (painted).
To be used with;
Screen Fronts: Screen fronts in various finishes.
PLACEMENT CLEARANCE REQUIREMENTS
This fireplace must be installed on a level surface capable of supporting the fireplace and venting.
This fireplace insert is to be installed into a solid fuel masonry or factory built non-combustible fireplace that has been installed in
accordance with the National, Provincial, State and local building codes.
Due to high surface temperatures, fireplace should be located out of traffic and away from furniture and draperies.
This fireplace may be installed in a bedroom.
Please be aware of the large amount of heat this fireplace will produce when determining a location.
PAGE 8
EXISTING FIREPLACE SPECIFICATIONS
THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY-BUILT SOLID FUEL BURNING FIREPLACES.
EXISTING FIREPLACE REQUIREMENTS
The existing fireplace & chimney must be clean and in good working order and constructed of non-combustible materials.
A gas line must be able to be installed to the insert.
Provisions made to provide electrical power for operation.
Any chimney clean-outs must fit properly.
Existing Chimney must be comprised of one of the following: Factory built solid fuel chimney: 7” minimum inside diameter.
Masonry chimney: 6" x 8" minimum inside diameter.
Existing Chimney Height: Minimum: 10 ft. (3.05m)
Maximum: 35 ft. (10.67m)
DETERMINE LENGTH OF EXISTING CHIMNEY
1. Remove and discard existing chimney cap.
NOTE: It is helpful to have two people complete next step to determine chimney
height.
2. Position one person at fireplace and another person at top of chimney.
Measure from fireplace base to top of chimney.
Subtract 19-3/4” (501 mm) (height of insert).
This is the total length of co-linear flexible aluminum you will require.
MEASUREMENT FROM FIREPLACE BASE TO TOP OF CHIMNEY:_________________
LESS 19-3/4" (501 mm) (HEIGHT OF INSERT): -19-3/4" (501 mm)
TOTAL CHIMNEY LENGTH REQUIRED: _________________
MIN. 10 ft. (3.05 m)
MAX. 35 ft. (10.67m)
CAUTION: This appliance must not be connected to or joined with any other
chimney flue serving another appliance.
PAGE 9
Figure 9a
PREPARE EXISTING FIREPLACE
EXISTING FIREPLACE MINIMUM OPENING REQUIREMENTS
Minimum Requirements
(A) Height: ……….19-3/4" (501 mm)
(B) Front Width:…30" (762 mm)
(C) Depth:………...15-5/16" (389 mm)
(D) Back Width:….24-5/16" ( 618mm)
Figure 10a
PREPARE EXISTING FIREPLACE
ATTENTION: Any removed parts must be capable of reinstallation if this insert is ever removed (removal of rivets or screws is acceptable).
Any removed parts must be capable of reinstallation if this insert is ever removed (removal of rivets or screws is acceptable).
The refractory, glass doors, screen rails, screen mesh and log grates may be removed from existing fireplace before installing this gas
fireplace insert. Any smoke shelves, shields and baffles may be removed if attached by mechanical fasteners. If necessary, remove firebrick
to obtain at least minimum opening requirements.
The fireplace flue damper can be fully blocked open or removed for installation of this gas fireplace insert. Remove existing chimney cap.
Clean chimney and inside of fireplace to prevent creosote smell from entering the home.
Cutting of any sheet metal parts is prohibited, except the metal floor. If metal floor is removed, the insert must be placed directly on metal
base of metal fireplace. If using this method, Kozy Heat Floor Protector Kit (#JOR-FLP), must be used.
Place „THIS UNIT HAS BEEN MODIFIED‟ label at bottom of existing firebox so it will be visible if this gas fireplace insert is removed.
Run any necessary electrical wiring to insert.
ELECTRICAL WIRING
ATTENTION: Electrical wiring must be installed by a licensed electrician.
ATTENTION: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with
Nation Electric Code, ANSI/NFPA 70-latest edition, or the Canadian Electric Code, CSA C221.1
WARNING: This appliance is equipped with a three-prong (grounding) plug for protection against shock hazard and should be plugged
directly into a properly grounded three-prong receptacle. Do not cut or remove grounding prong from this plug.
Do not allow excess cord to touch fireplace.
WIRING SCHEMATIC
Figure 10b
PAGE 10
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