kozy heat JORDAN-34S Installation And Operation Manual

HUSSONG MANUFACTURING CO., INC.

JORDAN-34S

OMNI-Test

Laboratories, Inc.

Model #JOR-34S Direct Vent Gas Fireplace Insert

Installation and

Operation Manual

WARNING: FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

ͷ Do not store or use gasoline or other

ammable vapors and liquids in the vicinity of this or any other appliance.

ͷ WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

ͷ Installation and service must be performed

by a qualied installer, service agency or the gas supplier.

Tested & Listed By

C US

Portland Oregon USA

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Hussong Mfg. Co., Inc. • JOR-34S Report No.: 0216GN034S • Rev. 01, February 2015

English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com or scan the QR code for our mobile app.

Read this manual before installation or operating this appliance.

Please retain this owner’s manual for future reference.

CONGRATULATIONS!

We welcome you as a new owner of a Kozy Heat gas replace. Kozy Heat products are designed with superior components

and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the

burner and valve assembly are 100 percent test-red, and the complete replace is thoroughly inspected before packaging. Our

commitment to quality and customer satisfaction has remained the same for over 30 years. We offer a complete line of gas and

wood replaces, along with stylish accessories to complement any decor. Adding a replace is one of the best ways to increase

the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience

everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer

safety. We offer our continual support and guidance to help you achieve the maximum benet and enjoyment from your Kozy

Heat gas replace.

Jim Hussong

President

Homeowner Reference Information

We recommend you record the following information:

Model Name: ___________________________________________

Serial Number: __________________________________________

Dealership Purchased from: _______________________________

Notes: _____________________________________________________________________________________________________________

____________________________________________________________________________________________________________________

Date purchased/installed: _________________________________

Location of ﬁreplace: _____________________________________

Dealer phone: ___________________________________________

Dudley Hussong Board Chairman

HOMEOWNER REFERENCE 3

TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................... 5

1.0 INTRODUCTION ......................................................................7

1.1 Appliance Certiﬁcation .................................................................. 7

1.2 Requirements for the Commonwealth of Massachusetts ......7

2.0 SPECIFICATIONS .................................................................... 8

2.1 Appliance Components ................................................................8

2.2 Heating Speciﬁcations .................................................................. 8

2.3 Appliance Dimensions ..................................................................9

2.4 Part Assembly Overview ...............................................................10

2.5 Safety Barriers ................................................................................11

3.0 EXISTING FIREPLACE REQUIREMENTS ............................. 12

3.1 Appliance Placement Considerations ........................................ 12

3.2 Existing Fireplace Speciﬁcations ............................................... 12

4.0 TERMINATION LOCATION .....................................................13

4.1 Vent Termination Clearances .......................................................13

5.0 INSTALLATION PREPARATION .............................................14

5.1 Inspect and Clean Existing Chimney ......................................... 14

5.2 Flue Damper ...................................................................................14

5.3 Gas Line...........................................................................................14

5.4 Electrical Wiring ............................................................................. 14

5.5 Fireplace Conversion ................................................................... 14

6.0 INSTALLATION ........................................................................15

6.1 Kozy Heat #816-CL Co-Linear Vent System ............................15

6.2 Remove Air Duct ........................................................................... 16

6.3 Run Vent System ............................................................................16

6.4 Connect Vent Pipe to Air Duct ....................................................17

6.5 Place and Secure Appliance ....................................................... 17

7.0 GAS LINE CONNECTION ........................................................ 18

7.1 Gas Conversion (sold separately) ..............................................18

7.2 Gas Line Installation ...................................................................... 18

8.0 FACING AND FINISHING ........................................................ 19

8.1 Clearances to Combustibles ....................................................... 19

8.2 Shroud Installation ......................................................................... 20

8.3 Safety Barrier Installation .............................................................20

9.0 GAS FIREPLACE INSERT SETUP .......................................... 21

9.1 Glass Assembly .............................................................................. 21

9.2 Light Kit ............................................................................................ 21

9.3 #J34-500 Log Set Installation ..................................................... 22

9.4 Control Board Removal and Installation .................................... 23

10.0 ELECTRICAL INFORMATION ............................................... 24

10.1 Electrical Speciﬁcations ............................................................. 24

10.2 Wiring Requirements ...................................................................24

11.0 OPERATING INSTRUCTIONS .............................................. 25

11.1 Setup Proﬂame 2 IFC Module ................................................... 26

11.2 Initialize the Control System ......................................................26

11.3 Reset the System for Manual Operation .................................26

11.4 Automatic Safety Restart ............................................................26

11.5 Backup Battery Operation ........................................................ 26

11.6 IFC Module Ignition Sequence ................................................. 27

11.7 Additional Diagnostic Information ............................................. 27

11.8 Remote Control Operation ........................................................ 28

12.0 ADJUSTMENT ....................................................................... 31

12.1 Pressure Testing ..........................................................................31

12.2 Flame Appearance Adjustment ................................................. 32

13.0 TROUBLESHOOTING ........................................................... 33

14.0 MAINTENANCE ..................................................................... 35

14.1 Burner and Pilot System ............................................................ 35

14.2 Fan ..................................................................................................35

14.3 Vent System ..................................................................................35

14.4 Glass Assembly ........................................................................... 35

15.0 REPLACEMENT PARTS LIST ............................................... 36

LIMITED WARRANTY ..................................................................... 37

LIFETIME WARRANTY ...................................................................39

TABLE OF CONTENTS 5

1.0 INTRODUCTION

1.1 Appliance Certiﬁcation

Laboratory: OMNI-Test Laboratories in Portland, Oregon

Standards:

• ANSI Z21.88-2014/CSA 2.33-2014, Vented Gas Fireplace Heaters

• CGA 2.17-M91 (R2009) , Gas-Fired Appliances for Use at High Altitudes

• CSA P.4.1-2009, Testing Method for Measuring Annual Fireplace Eﬃciency

This installation must conform with local codes, or in the absence of local codes, with the NFPA 54, or the B149.1.

Natural Gas and Propane Installation Code

National Fuel Gas Code

, ANSI Z223.1/

, CSA

1.2 Requirements for the

Commonwealth of Massachusetts

The following requirements reference various Massachusetts and national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above ﬁnished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁed:

1.2.1 Installation of Carbon

Monoxide Detectors

At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-ﬁtter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂoor level where the gas equipment is to be installed. In addition, the installing plumber or gas-ﬁtter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂoor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

1.2.4 Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.

1.2.5 Exemptions

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4: The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

1.2.6 Manufacturer Requirements

1.2.6.1 Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

1.2.6.2 Gas Equipment Venting

System NOT Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the ﬂue gases, but identiﬁes “special venting systems”, the following requirements shall be satisﬁed by the manufacturer:

• The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

1.2.2 Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/ UL 2034 listed and IAS certiﬁed.

1.2.3 Signage

A metal or plastic identiﬁcation plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal

INTRODUCTION 7

2.0 SPECIFICATIONS

2.1 Appliance Components

Part Number Description

J34-160 Control Board Assembly

700-203 Manual Gas Shut-oﬀ Valve

J34-500 Log Package

JXL-057T Glass Assembly

JOR-028 Fan Kit (1)-75 CFM

J34-LKT Light Kit

700-508 Remote Control

JOR-GLT Glass Latch Tool

2.1.1 Additional Components Required

2.1.1.1 Shrouds

Part Number Description

JXL-27040 27” x 40” shroud (1 piece)

JXL-30042 30” x 42” shroud (1 piece)

JXL-33046 33” x 46” shroud (1 piece)

JXL-CUS Custom shroud (1 piece)

JXL-ACUS Custom Arched shroud (1 piece)

2.1.1.2 Approved Vent Systems

Vent Manufacturer Approved Caps

Kozy Heat #816-CL Co-linear Vent System

ICC TMT-IVT

TM- SVT

Selkirk 4DT-VC

American Metals (Amerivent) 4DVC

Simpson Dura-Vent 46DVA-VCH

Security 3PDVCV

Metal Fab 4DVT

RLH HS- C33U99

HS- C33F1313 HS- CD3333-1313

2.2.1 Altitude Adjustment

This appliance may be installed at higher altitudes. Please refer to National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural Gas and Propane Installation Code, local authorities, or codes having jurisdiction in you area regarding derate guidelines.

2.2.1.1 US Installations

Refer to the American Gas Association guidelines for the gas designed appliances derating method. For elevations above 2,000 ft (610 m) , input ratings are to be reduced by 4% for each 1,000 ft (305 m) above sea level.

2.2.1.2 Canadian Installations

When the appliance is installed at elevations above 4,500 ft (1,372 m), the certiﬁed high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m).

2.2 Heating Speciﬁcations

Natural Gas LP Gas

Maximum Input Rating

Minimum Input Rating

Manifold Pressure (High)

Manifold Pressure (Low)

Oriﬁce Size (DMS) FRONT: 55 BACK: 37 FRONT: 65 BACK: 51

8 SPECIFICATIONS

39,000 Btu/h

(11.43 kW)

17,000 Btu/h

(4.98 kW)

3.8” WC (.95 kPa) 11” WC (2.74 kPa)

1.1” WC (.27 kPa) 2.9” WC (.72 kPa)

39,000 Btu/h

(11.43 kW)

17,000 Btu/h

(4.98 kW)

2.3 Appliance Dimensions

TOP

LEFT FRONT RIGHT

Table 2.1, JOR-34S Physical Dimensions

DESCRIPTION LOCATION INCHES MILLIMETERS

Height A 23-3/8 594

Opening Height B 22-1/4 565

Width C 34 864

Opening Width D 30-1/4 768

Back Width E 28-3/16 716

Depth F 16-3/8 416

Height to Air Duct Top G 25-1/8 638

Unit Bottom to Gas Line Access H 14-1/8 360

Back to Gas Line Access I 1-1/4 32

Unit Bottom to Electrical Access J 10-3/16 258

Back to Electrical Access K 7/8 22

Front to Vent Center L 10-1/4 260

Back to Vent Center M 6-1/8 156

SPECIFICATIONS 9

2.4 Part Assembly Overview

WARNING: Failure to position these parts in accordance with these diagrams, or failure to use only speciﬁed approved parts with this appliance, may result in property damage or personal injury.

Table 2.2, Field-Assembled Parts

A Fireplace insert F Back burner assembly

B Module panel assembly G Fan kit

C Control board assembly H Glass frame assembly

D Light Kit I Air duct

E Front burner assembly

10 SPECIFICATIONS

2.5 Safety Barriers

WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. Only doors certiﬁed with the appliance shall be used.

Please refer to Section 8.3 Safety Barrier Installation on page 20 for installation instructions.

23⁄”

(609mm)

⁄”

(606mm)

¼”

(870mm)

⁄”

(609mm)

¼”

(870mm)

24”

(609mm)

34”

(863mm)

J34-PSF J34-RSF J34A-MSF

¾”

¼”

(870mm)

(680mm)

⁄”

(606mm)

¼”

(870mm)

J34A-PSF J34A-SF

¾”

(680mm)

⁄”

(606mm)

¼”

(870mm)

J34A-FPDSF

¾”

(680mm)

(959mm)

25”

(635mm)

J34-CXF J34-BSF

¾”

⁄”

(631mm)

¼”

(870mm)

SPECIFICATIONS 11

3.0 EXISTING FIREPLACE REQUIREMENTS

3.1 Appliance Placement Considerations

WARNING: Due to high surface temperatures, the ﬁreplace insert should be located out of traﬃc and away from furniture and draperies.

• This ﬁreplace must be installed on a level surface capable of

supporting the ﬁreplace insert and venting.

• This ﬁreplace insert may be installed in a bedroom.

• Please be aware of the large amount of heat this ﬁreplace

insert will produce when determining a location.

3.2 Existing Fireplace Speciﬁcations

• If necessary, remove ﬁrebrick to obtain at least the minimum

opening requirements.

• Cutting any sheet-metal parts of the ﬁreplace, in which the

gas ﬁreplace insert is to be installed, is prohibited.

• If the metal ﬂoor is removed, the insert must be placed

directly on the metal base of metal ﬁreplace using the Kozy Heat Floor Protector Kit (#JXL-FLP). The provided leveling bolts with the kit must be installed at the bottom corners of the gas insert for the required 1/4” (6mm) air space to the ﬂoor protector. See Section 3.2.1.

3.2.2 Chimney Speciﬁcations

WARNING: Any chimney clean-outs must ﬁt properly.

This ﬁreplace insert is to be installed into a solid fuel masonry or factory built non-combustible ﬁreplace that has been installed in accordance with the national, provincial, state, and local building codes.

The existing chimney must be comprised of one of the following:

• Factory-built solid fuel chimney: 7 in (178mm) minimum inside diameter

• Masonry chimney: 6 in x 8 in (152mm x 203mm) minimum inside diameter

Existing chimney height:

• Minimum: 10 ft (3.05 m) Maximum: 50 ft (15.24 m)

3.2.2.1 Determine Length of Existing Chimney

1. Remove and discard existing chimney cap.

2. It is helpful to have two people complete this step. Position one person at the ﬁreplace and another person at the top of the chimney.

3. Measure from the ﬁreplace base to the top of the chimney.

4. Subtract the height of the insert from the previous measurement. This is the total length of the co-linear ﬂexible aluminum pipe required for your installation.

¼ in (6mm) AIR SPACE

FLOOR PROTECTOR (#JXL-FLP)

LEVELING BOLT

Figure 3.1, #JXL-FLP

3.2.1 Existing Fireplace Opening Minimum Requirements

(A) Height............................................................. 24½ in (622 mm)*

(B) Front Width .........................................................34 in (846 mm)

(D) Back Width .................................................... 28⁄ in (716 mm)

*If installing the #JXL-FLP, add ¾ in (19 mm) (total dimension of ﬂoor protector and airspace) to height to maintain minimum existing ﬁreplace height opening requirements.

MIN: 10 ft (3.05m) MAX: 50 ft (15.24m)

Figure 3.2, Existing Opening Guide

12 EXISTING FIREPLACE REQUIREMENTS

Figure 3.3, Min/Max Chimney Length

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