kozy heat CSK-29-MV, CHASKA 29 MV Operation Manual

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HUSSONG MANUFACTURING CO., INC.

DANGER

of children and other at-risk individuals.

CHASKA 29 MV

Model #CSK-29-MV Direct Vent Gas Fireplace Insert

INSTALLATION AND

OPERATION MANUAL

English and French installation manuals are available through your

Les manuels d’installation en français et en anglais sont disponibles

WARNING: FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

local dealer. Visit our website www.kozyheat.com.

chez votre détaillant local. Visitez

ͷ Do not store or use gasoline or other

ammable vapors and liquids in the vicinity of this or any other appliance.

ͷ WHAT TO DO IF YOU SMELL GAS

www.kozyheat.com

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

ͷ Installation and service must be performed

by a qualied installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Hussong Mfg. Co., Inc. • CSK-29-MV Report No: F18-440 • Rev. 6, January 2019

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED

NEVER ALLOW CHILDREN

TO TOUCH GLASS

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection

CONGRATULATIONS!

Hussong Manufacturing welcomes you as a new owner of a Kozy Heat gas replace. Kozy Heat products are designed with superior

components and materials, assembled with care by trained craftsmen who take pride in their work. To ensure you receive a quality

product, the burner and valve assembly are 100 percent test-red, and the complete replace is thoroughly inspected before packaging.

Our commitment to quality and customer satisfaction has remained the same for over 40 years. We offer a complete line of gas

and wood replaces, along with stylish accessories to complement any decor. Adding a replace is one of the best ways to increase

the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience

everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer safety.

We offer our continual support and guidance to help you achieve the maximum benet and enjoyment from your Kozy Heat gas replace.

Jim Hussong

President

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Homeowner Reference Information

Dudley Hussong

Board Chairman

We recommend you record the following information:

Model Name: ____________________________________________

Serial Number: ___________________________________________

Dealership Purchased from: ________________________________

Notes: ______________________________________________________________________________________________________________

____________________________________________________________________________________________________________________

#CSK-29-MV R.6 January 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 3

Date purchased/installed: __________________________________

Location of replace: ______________________________________

Dealer phone: ___________________________________________

TABLE OF CONTENTS

TABLE OF CONTENTS .....................................................................5

1.0 INTRODUCTION ......................................................................7

1.1 Appliance Certication ............................................................................. 7

1.2 California Proposition 65 Warning ........................................................ 7

1.3 Requirements for the Commonwealth of Massachusetts ............ 7

2.0 SPECIFICATIONS ..................................................................... 8

2.1 Heating Specications .............................................................................. 8

2.2 Appliance Dimensions .............................................................................. 9

2.3 Part Assembly Overview .......................................................................... 10

2.4 Safety Barrier Dimensions ........................................................................ 11

3.0 EXISTING FIREPLACE REQUIREMENTS ................................. 12

3.1 Appliance Placement Considerations ................................................. 12

3.2 Existing Fireplace Specications ........................................................... 12

4.0 TERMINATION LOCATION ......................................................13

4.1 Vent Termination Clearances .................................................................. 13

5.0 INSTALLATION PREPARATION ...............................................14

5.1 Inspect and Clean Existing Chimney ................................................... 14

5.2 Flue Damper ................................................................................................. 14

5.3 Gas Line .......................................................................................................... 14

5.4 Electrical Wiring ........................................................................................... 14

5.5 Fireplace Conversion ................................................................................ 14

6.0 INSTALLATION ........................................................................15

6.1 Approved Vent Systems ............................................................................15

6.2 Kozy Heat #816 and #816-CAP............................................................... 15

6.3 Remove Vent Adapter ............................................................................... 16

6.4 Run Vent System..........................................................................................16

6.5 Connect Vent Pipe to Vent Adapter ......................................................17

6.6 Place and Secure Appliance .................................................................... 17

6.7 Outdoor Covered Fireplace Installation ..............................................18

7.0 GAS LINE CONNECTION .........................................................19

7.1 Gas Conversion (sold separately) .......................................................... 19

7.2 Gas Line Installation ................................................................................... 19

8.0 FACING AND FINISHING ......................................................... 20

8.1 Clearances to Combustibles ................................................................... 20

8.2 #CK29-LMK Low Mantel Kit ..................................................................... 21

8.3 Shroud Installation ..................................................................................... 23

8.4 Safety Barrier Installation ......................................................................... 23

9.0 GAS FIREPLACE INSERT SETUP .............................................24

9.1 Glass Assembly ............................................................................................ 24

9.2 #CK29-500 Log Set Installation .............................................................. 25

9.3 Control Board Removal and Installation ............................................. 26

10.0 ELECTRICAL INFORMATION ................................................ 27

10.1 Electrical Specications .......................................................................... 27

10.2 Wiring Requirements .............................................................................. 27

11.0 OPERATING INSTRUCTIONS ................................................ 29

12.0 ADJUSTMENT ........................................................................ 30

12.1 Gas Pressure Testing ................................................................................ 30

12.2 Burner Flame Adjustments ................................................................... 31

13.0 TROUBLESHOOTING.............................................................32

14.0 MAINTENANCE......................................................................34

14.1 Firebox .......................................................................................................... 34

14.2 Fan .................................................................................................................34

14.3 Vent System ................................................................................................ 34

14.4 Glass Assembly .......................................................................................... 34

14.5 Burner and Pilot System ........................................................................ 35

15.0 REPLACEMENT PARTS LIST..................................................36

LIMITED LIFETIME WARRANTY ....................................................37

#CSK-29-MV R.6 January 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5

1.0 INTRODUCTION

1.1 Appliance Certication

Laboratory: PFS in Cottage Grove, Wisconsin

Standards:

ANSI Z21.88-2017/CSA 2.33-2017, Vented Gas Fireplace Heaters

CSA 2.17 - 2017, Gas-Fired Appliances for Use at High Altitudes

This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

1.2 California Proposition 65 Warning

WARNING: This product can expose you to chemicals including

Carbon Monoxide, that is an externally vented by-product of fuel combustion, which is [are] known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

1.3 Requirements for the Commonwealth of Massachusetts

The following requirements reference various Massachusetts and national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:

1.3.1 Installation of Carbon Monoxide Detectors

At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addition, the installing plumber or gas-tter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

1.3.2 Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.

1.3.3 Signage

A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

1.3.4 Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.

1.3.5 Exemptions

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4: The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

1.3.6 Manufacturer Requirements

1.3.6.1 Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

1.3.7 Gas Equipment Venting

System NOT Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:

• The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

#CSK-29-MV R.6 January 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7

2.0 SPECIFICATIONS

2.1 Heating Specications

Natural Gas Propane

Maximum Input Rating

Minimum Input Rating

Manifold Pressure (High)

Manifold Pressure (Low)

Orice Size (DMS) #42 #53

28,500 Btu/h

8.35 kW

18,500 Btu/h

5.42 kW

3.5” WC (0.87 kPa)

1.6” WC (0.40 kPa)

29,000 Btu/h

8.5 kW

22,000 Btu/h

6.45 kW

10” WC (2.49 kPa)

6.4” WC (1.59 kPa)

2.1.1 Altitude Adjustment

This appliance may be installed at higher altitudes. Please refer to National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural Gas and Propane Installation Code, local authorities, or codes having jurisdiction in you area regarding derate guidelines.

2.1.1.1 US Installations

Refer to the American Gas Association guidelines for the gas designed appliances derating method. For elevations above 2,000 ft (610 m), input ratings are to be reduced by 4% for each 1,000 ft (305 m) above sea level.

2.1.1.2 Canadian Installations

When the appliance is installed at elevations above 4,500 ft (1,372 m), the certied high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m).

8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-29-MV R.6 January 2019

2.2 Appliance Dimensions

14½”

(368mm)

TOP

⁄”

(479mm)

⁄”

(360mm)

ELECTRICAL ACCESS

(214mm)

LEFT FRONT RIGHT

Figure 2.1, Appliance Dimensions

⁄”

(143mm)

⁄”

(46mm)

⁄”

¼”

(488mm)

29”

(737mm)

½”

(750mm)

⁄”

(388mm)

⁄”

(225mm)

2”

(51mm)

⁄”

(183mm)

GAS LINE HOLE

#CSK-29-MV R.6 January 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9

2.3 Part Assembly Overview

WARNING: Failure to position these parts in accordance with these diagrams, or failure to use only specied approved parts with this appliance, may result in property damage or personal injury.

Figure 2.2, Proper Positioning of Appliance

Fireplace insert

Glass frame assembly

Ember media tray and log rack

Control board with burner assembly

Table 2.1, Field-Assembled Parts

Control module

Fan kit

Co-linear vent adapter

10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-29-MV R.6 January 2019

2.4 Safety Barrier Dimensions

WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. Only doors certied with the appliance shall be used.

IMPORTANT: Consider the height of hearth nish material when building a replace platform. Proper installation of safety barriers require the bottom of the replace to be level with nished hearth.

See section 8.4 Safety Barrier Installation on page 23 for installation and removal of safety barriers.

20⁄”

(513mm)

¼”

(515mm)

¾”

(807mm)

⁄”

(513mm)

¾”

(807mm)

⁄”

(513mm)

⁄”

(802mm)

CK29-PSF CK29-RSF CK29A-MSF

¾”

(807mm)

¼”

(515mm)

¾”

(807mm)

⁄”

(478mm)

31”

(786mm)

CK29A-SF CK29A-PSF CK29A-FPDSF2

#CSK-29-MV R.6 January 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 11

3.0 EXISTING FIREPLACE REQUIREMENTS

3.1 Appliance Placement Considerations

WARNING: Due to high surface temperatures, the replace insert should be located out of trac and away from furniture and draperies.

• This replace must be installed on a level surface capable of supporting the replace insert and venting.

• This replace insert may be installed in a bedroom.

• Please be aware of the large amount of heat this replace insert will produce when determining a location.

3.2 Existing Fireplace Specications

IMPORTANT: Adequate accessibility clearances for servicing and proper operation must be maintained.

• Any smoke shelves, shields, and baes may be removed if attached by mechanical fasteners. If necessary, remove rebrick to obtain at least the minimum opening requirements.

• Cutting of any sheet metal parts of the existing replace is prohibited.

• A gas line must be able to be installed to the replace insert. Please refer to Figure 2.1 on page 9. The gas line access hole is located on the right side of the insert.

• If the metal oor is removed, the insert must be placed directly on metal base of metal replace. Mechanically attach ‘THIS UNIT HAS BEEN MODIFIED’ label at bottom of existing rebox so it will be visible if this gas replace insert is removed.

• Mechanically attach ‘THIS UNIT HAS BEEN MODIFIED’ label at bottom of existing rebox so it will be visible if this gas replace insert is removed.

3.2.2 Chimney Specications

WARNING: Any chimney clean-outs must t properly.

This replace insert is to be installed into a solid fuel masonry or factory built non-combustible replace that has been installed in accordance with the national, provincial, state, and local building codes.

The existing chimney must be comprised of one of the following:

• Factory-built solid fuel chimney: 7 in (178mm) minimum inside diameter

• Masonry chimney: 6 in x 8 in (152mm x 203mm) minimum inside diameter

Existing chimney height:

• Minimum: 10 ft (3.05 m) Maximum: 50 ft (15.24 m)

3.2.2.1 Determine Length of Existing Chimney

1. Remove and discard existing chimney cap.

2. NOTE: It is helpful to have two people complete this step. Position one person at the replace opening and another person at the top of the chimney.

3. Measure from the replace base to the top of the chimney.

4. Subtract the height of the insert from the previous measurement.

5. This is the total length of the co-linear exible aluminum pipe required for your installation. If using Kozy Heat #816, cut to length.

3.2.1 Existing Fireplace Opening Minimum Requirements

(A) Height ........................................................................ 19-1/4 in (489mm)

(B) Front Width .............................................................. 29-1/2 in (749mm)

(D) Back Width .............................................................. 18-7/8 in (479 mm)

Figure 3.1, Existing Opening Guide

MIN: 10 ft (3m) MAX: 50 ft (15.24m)

12 EXISTING FIREPLACE REQUIREMENTS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-29-MV R.6 January 2019

Figure 3.2, Min/Max Chimney Length

4.0 TERMINATION LOCATION

4.1 Vent Termination Clearances

WARNING: This appliance must not share or be connected to a chimney ue serving any other appliance.

• Approved vent caps require 12 in (305mm) clearance to

intersecting walls, overhangs or eaves as veried by test.

APPROVED

VENT CAP

MINIMUM

12”

(305mm)

CLEARANCE

Figure 4.1, Vent Cap Clearance

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

TERMINATION LOCATION 13

5.0 INSTALLATION PREPARATION

NOTE: This gas replace insert is approved for installation in masonry and factory-built solid fuel burning replaces.

ATTENTION: Any removed parts must be capable of re-installation if this insert is ever removed. Removal of rivets or screws is acceptable.

5.1 Inspect and Clean Existing Chimney

• Verify existing chimney is constructed of non-combustible

material.

• Verify existing chimney is clean and in good working order. Clean

existing chimney and replace to prevent a creosote odor from entering the home.

• Verify combustible mantel and sidewall clearances comply with

Section 8.0 on page 20.

• The refractory, glass doors, screen rails, screen mesh, and log

grates may be removed from existing replace before installing this gas replace insert.

5.2 Flue Damper

• The replace ue damper can be fully blocked open, or removed

for installation of this gas replace insert. Remove existing chimney cap.

5.3 Gas Line

• A gas line must be able to be installed to the insert.

• If the factory-built replace has no gas access hole(s) provided,

an access hole of 1½ in. (37.5 mm) or less may be drilled through the lower sides or bottom of the rebox in a proper workmanship like manner. The access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

• Run gas line to the gas replace insert through the gas line hole

provided. The gas access hole is located on the right side of the unit. Do not run gas line in a manner that would obstruct fan operation.

• If the gas replace insert is to be installed into minimum opening

dimensions, the gas line may need to be run after appliance placement due to space limitations.

5.4 Electrical Wiring

• Provisions must be made to provide electrical power for

appliance operation.

• See Figure 2.1 on page 9 for electrical outlet box location to

run any necessary electrical wiring to the gas replace insert.

5.5 Fireplace Conversion

• Mechanically attach the label with the following warning to at

the bottom existing rebox so it will be visible if this gas replace insert is removed.

WARNING: This replace has been converted for use with a gas replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the replace re-approved by the Authority Having Jurisdiction.

14 INSTALLATION PREPARATION

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

6.0 INSTALLATION

6.1 Approved Vent Systems

Kozy Heat #816 and #816-CAP

For use with minimum 6” x 8” I.D. masonry or 7” I.D. Class A metal chimneys; includes one roll of 36’ (10.97 m) of expandable 3” exible pipe and round termination cap.

Other approved vent manufacturers

BDM, American Metals (Amerivent), Metal Fab, Olympia Venting Supply, Selkirk, Simpson Dura-Vent, and ICC TM-IVT cap only.

6.2 Kozy Heat #816 and #816-CAP

IMPORTANT: Proper operation of this insert requires the exhaust pipe and combustion air pipe to be connected to their correct ue collar, on both the termination kit and the gas replace insert vent adapter.

The replace insert exhaust ue collar is located on the right side. Install termination cap with the exhaust ue collar on the right side.

NOTE: The exhaust pipe will have a red marking.

IMPORTANT: Maximum horizontal vent runs of 24 in (609 mm) require a 1 in (25mm) rise per 12 in (305 mm) run. Care should be taken when installing the exible vent pipes to avoid a tight bend that may cause abrasion or damage to the exible pipes.

1. Measure the total chimney length required and cut #816 (36’

[10.97m] of 3” exible pipe) to the measured length.

2. Carefully extend the exhaust and combustion air intake pipes to

total chimney length required.

3. Slide the combustion air intake pipe (the end without a collar)

over termination cap collar (A). Secure to #816-CAP termination cap (E) with (3) self-tapping screws (not provided).

4. Place a bead of sealant around the inner edge at the end of the

exhaust pipe (without collar / red marking) and slide onto the corresponding labeled collar (B) on termination cap (E).

5. Secure the exhaust pipe to termination cap (E) with (3) self-

tapping screws (not provided). Apply additional sealant around joint to ensure a proper seal.

6. Complete vent system installation by following the instructions

outlined in Sections 6.3 through 6.6.

#816 and #816-CAP

(A) Intake Collar (extends

through bottom plate)

(B) Exhaust Collar (extends

through middle divider

plate)

(D) #816-CAP Termination Cap

COMBUSTION AIR INTAKE 3” FLEX LINER

USES #816 36 ft (10.97m) EXPANDABLE 3” FLEXIBLE PIPE

COMBUSTION AIR INTAKE COLLAR (LEFT)

EXHAUST COLLAR (RIGHT)

EXHAUST VENT 3” FLEX LINER

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

VENT ADAPTER (TOP VIEW)

Figure 6.1, #816-CAP

INSTALLATION 15

6.3 Remove Vent Adapter

ATTENTION: All information outlined in Section 5.0 on page 14 must be completed before continuing with this installation.

1. Remove the vent adapter at the top of appliance by sliding

the vent adapter back out of channels. Refer to the following instructions for vent system attachment to the vent adapter.

Figure 6.2, Vent Adapter Removal

6.4 Run Vent System

NOTE: If osets are present in existing chimney, place a weighted rope around the pipe ends to guide them through the chimney. DO NOT ATTEMPT TO TIE ONE ROPE AROUND BOTH PIPES.

• To prevent cold air drafts, Hussong Manufacturing recommends to insulate the 3” x 3” exible vent pipes and chimney using unfaced insulation products listed as noncombustible per ASTM E 136.

1. OPTIONAL: Before installing vent system down through the chimney, place unfaced insulation around the rst 3 ft (914 mm) of vent system below termination cap. Secure with wire.

2. Install the 3” x 3” exible pipes down through existing chimney. Guide ropes (if used) to aid installation.

3. To secure chimney termination cap to chimney, apply a liberal bead of sealant (provided) around the top of the chimney. Set termination cap into position as instructed by vent system manufacturer’s installation manual.

OPTIONAL Kozy Heat #816-CAP: Secure termination cap to existing chimney with 2 in (50 mm) self-tapping screws and anchor straps (not provided) through the pilot holes, located on the sides of the termination cap.

4. From inside the existing replace, carefully pull ropes (if used) or the exible pipes down until both exhaust pipe and combustion air intake are into the existing replace rebox.

5. OPTIONAL: To prevent heat loss up chimney, place unfaced insulation products listed as non-combustible per ASTM E 136 between the 3” x 3” exible vent pipes and chimney.

16 INSTALLATION

Figure 6.3, Chimney Vent Run

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

6.5 Connect Vent Pipe to Vent Adapter

1. Place previously removed vent adapter into existing replace opening.

2. Connect exhaust vent pipe (red marking) to exhaust collar on vent adapter. Apply a bead of sealant (provided) around exhaust pipe and slide inside collar marked ‘Exhaust.’ Secure with provided (3) ½ in (13 mm) self-tapping screws. Apply additional sealant around join to ensure an air tight seal.

3. Connect air intake vent pipe to intake collar on vent adapter. Apply a liberal bead of sealant around intake collar on vent adapter. Slide combustion intake pipe over the collar and secure with provided (3) ½ in (13 mm) self-tapping screws. Apply additional sealant around joint to ensure an air tight seal.

4. Visually check vent pipe connection to vent adapter.

6.6 Place and Secure Appliance

1. Slide the gas replace insert into existing replace opening until the channels on top of the appliance are aligned with the vent adapter.

2. Insert the vent adapter pull rod handle through access slot at the top of appliance and place pull handle hook through the hole in pull rod. Simultaneously push the gas insert into existing replace and pull the vent adapter forward until seated.

3. Secure vent adapter to appliance by using slots at the top of the appliance to secure with (2) ½ in (13 mm) sheet metal screws (included in components packet).

4. Use the pull rod handle to pull the vent adapter back to starting position. Remove pull handle. Verify vent system connection.

5. If necessary, level the gas insert by threading leveling bolts (included in components packet) into nuts at the bottom of the insert (2 each side). Verify appliance is properly positioned.

VENT ADAPTER

FLEXIBLE PIPES

SHEET METAL SCREWS 3 TOTAL

SEALANT

Figure 6.4, Vent Pipe Connection to Vent Adapter

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

ALIGNED GAS INSERT

Figure 6.5, Aligned Insert

SECURE WITH (2) SCREWS

PULL ROD

SEALANT

Figure 6.6, Seated Vent Adapter

INSTALLATION 17

6.7 Outdoor Covered Fireplace Installation

An outdoor covered replace installation allows a replace to be installed in an outdoor covered area, where the appliance is protected from direct precipitation.

Follow the instructions and illustration below for installation procedures. Drawings are for reference only and your replace may look dierent than shown.

6.7.1 Safety Screen Barriers

Hussong Mfg. highly recommends to use black painted safety barriers in outdoor installations. Other screen barriers that incorporate a plated or patina nish are highly susceptible to oxidation and discoloration.

6.7.2 Requirements

• Fireplace operation is approved from 40°F to 110°F.

• All wiring connections shall be in accordance with outdoor requirements of NECA NFPA 70.

• All clearances and requirements in this manual must be adhered to.

The overhang (A) must be a minimum of 1/2 or greater of the rooine elevation (B) above the base of the replace.

or greater. The width of the overhang to EACH side of the replace (C) must be 5 ft or greater.

Figure 6.7, Outdoor Covered Fireplace Installation

FRONT OF FIREPLACE

The width of the overhang to each side of the appliance (C) must be a minimum of 1/2 or greater of the rooine elevation (B) above the base of the replace.

EXAMPLE: If rooine (B) is 10 ft above the base of replace, the overhang (A) must be 5 ft

18 INSTALLATION

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

7.0 GAS LINE CONNECTION

7.1 Gas Conversion (sold separately)

ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

This replace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to Propane.

7.2 Gas Line Installation

CAUTION: Installation of the gas line must only be done by a qualied person in accordance with local building codes, if any. If not, follow ANSI 223.1. Commonwealth of Massachusetts installations must be done by a licensed plumber or gas tter.

NOTE: The appliance and its individual shuto valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi (3.5 kPa). For test pressures equal to or less than ½ psi (3.5 kPa), the appliance must be isolated from the gas supply piping system by closing its individual manual shut-o valve.

• A listed (and Commonwealth of Massachusetts approved) ½ in. (13 mm) tee handle manual shut-o valve and exible gas connector are to be connected to the ½ in. (13 mm) control valve inlet. If substituting for these components, please consult local codes for compliance.

• If installing this insert into minimum opening dimensions, the gas line may need to be run after placement due to space limitations. See Section 3.2 Existing Fireplace Specications on page 19.

• This replace is equipped with a 3/8” (10 mm) x 18” (457 mm) long exible gas connector and manual shut-o valve.

• Run gas line into replace, preferably through right gas line hole provided. The gas line should be run to the point of connection where the shut-o valve and exible gas line will connect.

• Do not run gas line in a manner that would obstruct fan operation.

• For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods.

Table 7.1, Inlet Gas Supply Pressures

Fuel Minimum Pressure Maximum Pressure

Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa)

Propane 11” WC (2.74 kPa) 13” WC (3.24 kPa)

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

GAS LINE CONNECTION 19

8.0 FACING AND FINISHING

8.1 Clearances to Combustibles

IMPORTANT: Adequate accessibility clearances for servicing and proper operation must be maintained.

COMBUSTIBLE MATERIAL

6” (152mm) CLEARANCE TO ADJACENT SIDEWALL

CEILING

55”

(1.40m)

11” (305mm)

9” (254mm)

COMBUSTIBLE MANTEL

16”

(407mm)

¼”

(895mm)

¼”

(946mm)

20 FACING AND FINISHING

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

8.2 #CK29-LMK Low Mantel Kit

This low mantel kit is for use only with safety barriers CK29-PSF and CK29-RSF.

REMOVE (2) SCREWS AS SHOWN LOCATED AT THE BACK OF THE SCREEN FRONT AND ALIGN THE HEAT DEFLECTOR

HEAT DEFLECTOR

CK29-RSF (SHOWN)

POSITION THE HEAT DEFLECTOR BY SLIDING IT UNDER THE MOUNTING TABS AS SHOWN

REPLACE (2) SCREWS THROUGH THE HOLES IN THE MOUNTING TAB AND HEAT DEFLECTOR

GASKET MUST BE IN CONTACT WITH SHROUD

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

FACING AND FINISHING 21

8.2.1 Low Mantel Kit Clearances

IF USING CK29-PSF, CK29-RSF SAFETY BARRIER WITH

THESE LOWER MANTEL CLEARANCES ARE ALLOWED

CEILING

LOW MANTEL KIT INSTALLED,

55”

(1.40m)

9” (229mm)

6” (152mm)

(356mm)

CK29-PSF, CK29-RSF WITH LOW CLEARANCE MANTEL KIT INSTALLED

14”

11”

(279mm)

22 FACING AND FINISHING

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

8.3 Shroud Installation

CAUTION: Trim panels or surrounds must not seal ventilation openings in existing replace that this appliance is installed in. Draft relief openings must not be covered or blocked.

WARNING: The ow of combustion and ventilation air must not be obstructed.

1. Remove the upper louver by lifting up and out of the mounting anges.

2. Remove lower louver by lifting the louver out of the slots on the mounting bracket.

3. Remove the glass assembly.

4. Align the mounting holes on the shroud to the corresponding mounting nuts on the sides of the insert metal cabinet.

5. Secure with (4) truss head screws (provided).

6. Reinstall all components previously removed.

UPPER LOUVER

8.4 Safety Barrier Installation

1. Locate the (4) slots on the shroud (2 each side).

2. Align the tabs located on the back of the safety barrier with the slots on the shroud.

3. Raise the safety barrier slightly into the slots and allow the tabs to lower into position.

• To remove safety screen: lift the screen up and out of slots.

LOWER LOUVER

Figure 8.1, Upper Louver and Lower Louver Removal

MOUNTING NUTS

(2 EACH SIDE)

Figure 8.2, Mounting Nuts Location

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

FACING AND FINISHING 23

9.0 GAS FIREPLACE INSERT SETUP

TAB S

SPRING-LOADED LATCHES

9.1 Glass Assembly

WARNING: Do not operate this replace with the glass removed, cracked, or broken. Replacement of the glass assembly should be done by a licensed or qualied service person.

9.1.1 Remove Glass Assembly

WARNING: Do not remove the glass assembly when hot.

1. Remove safety barrier.

1. Locate (2) spring-loaded latches securing the glass assembly at the bottom of the rebox.

2. Pull the spring-loaded latches out and down to release the bottom of the glass assembly.

3. Lift glass assembly up and o of the (2) tabs located at the top of the rebox.

9.1.2 Install Glass Assembly

1. Align the slots on top of the glass assembly over the tabs at the top of the rebox while lowering the bottom of the glass assembly into position.

2. Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the replace.

3. Reinstall safety barrier.

Figure 9.1, Glass Frame Assembly Installation and Removal

24 GAS FIREPLACE INSERT SETUP

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

9.2 #CK29-500 Log Set Installation

CAUTION: Do not place logs directly over burner port holes. Improper log placement may aect ame appearance and may cause excessive soot to build upon the glass.

• If converting to propane, complete the conversion before installing the log set. Follow the conversion instructions included with the kit.

• Log numbers located on the bottom of each log. Refer to following instructions and illustrations for proper placement.

1. Position the ember panel in front of the burner as shown.

2. Align the holes in base logs CK29-1, CK29-2, CK29-3, and CK29-4

with the corresponding mounting pins on the burner. Push the logs down onto pins to seat.

3. Align logs CK29-5 and CK29-8 with corresponding notches on the base logs and the ember panel.

4. Align the notches in logs CK29-6 and CK29-7 with the log grates on the burner.

5. Distribute rockwool embers onto logs and burner.

Figure 9.2, Installation of CK29-500

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

GAS FIREPLACE INSERT SETUP 25

9.3 Control Board Removal and Installation

OFF

WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

CAUTION: Check all connections for leaks with soapy water, whether eld or factory made.

9.3.1 Control Board Removal

1. Remove the safety barrier.

2. Turn the replace o.

3. Locate the manual valve installed by your qualied service technician. Turn the manual valve clockwise to the OFF position.

4. Disconnect any wall switch, remote control, or thermostat from the top and bottom terminals on the gas valve, OR unplug all components from receptacle and disconnect all wiring harnesses attached to the gas valve.

5. Remove the glass frame assembly and log set.

6. Remove the burner assembly, secured with (2) screws.

7. Remove refractory panels (if installed).

8. Remove burner, secured with (2) screws at the back of the rebox.

9. Remove the primary and secondary burner heat shields.

10. Remove (10) screws securing control board. Remove the control board.

9.3.2 Control Board Installation

1. with mounting studs at the bottom of the rebox. VERIFY SEALING GASKET IS IN PLACE ON THE BOTTOM OF THE FIREBOX. Secure with screws previously removed.

2. Secure the control board with screws previously removed.

3. Reinstall the burner heat shields by placing the primary burner heat shield on top of the control board. Position the cut-outs over pilot assembly and burner orice, centering from side-toside and as far back as possible.

4. Reinstall burner (2) screws.

5. Reinstall refractory panels (if used).

6. Reinstall burner assembly. Verify the burner tube is positioned over burner orice. Secure with (2) screws previously removed.

7. Reinstall log set.

8. Reconnect any wall switch, remote control, or thermostat wires to the top and bottom terminals on the gas valve, OR reconnect all wiring harnesses to the gas valve. Plug all components into an electrical outlet.

9. Reinstall the glass frame assembly and safety barrier.

10. Turn the manual valve counter clockwise to the ON position.

11. Verify proper log placement, operation of replace, and any electrical components.

CONTROL BOARD

SECONDARY BURNER HEAT SHIELD

BURNER ASSEMBLY

BURNER

Figure 9.3, Control Board Removal and Installation

PRIMARY BURNER HEAT SHIELD

26 GAS FIREPLACE INSERT SETUP

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

10.0 ELECTRICAL INFORMATION

WARNING: Do not use this replace if any part has been under water. Immediately call a qualied service technician to inspect this appliance and to replace any part of the control system and any gas control which has been under water.

WARNING - Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

10.1 Electrical Specications

WARNING: AN OPTIONAL COMPONENT CONNECTION IS FOR LOW VOLTAGE BATTERY OR DIRECT CURRENT ONLY. DO NOT CONNECT TO 120 OR 240 VOLTS AC.

This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

10.2 Wiring Requirements

CAUTION: Do connect high voltage (115V) wire to the gas valve.

• The millivolt gas valve system does not require 110-120 VAC supply to operate.

• If desired, a thermostat or a wall switch may be installed for main burner operational control using low-voltage wires. A thermostat wire assembly is not included with this appliance.

• It is optional to disable rocker switch operating the main burner by disconnecting the wires from the back of the gas valve (Figure

10.1).

• If the rocker switch wires are not disconnected, the ON/OFF rocker switch must be in the OFF position for proper operation of optional controls. If the ON/OFF rocker switch is ON, the main burner will operate until it is turned OFF by the rocker switch. The thermostat/wall switch components will not turn the main burner o if the main burner has been turned on by the rocker switch.

• If a the wall-mounted ON/OFF control or thermostat is to be used, mount it in a convenient location on a wall near the replace. Follow instructions included with assembly.

• If an optional component is to be used, run low-voltage wires from gas valve to the location of component.

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

ELECTRICAL INFORMATION 27

THERMOPILE

THERMOCOUPLE

PILOT

Figure 10.1, Millivolt Gas Valve Wiring Schematic with ON/OFF Rocker Switch

THERMOPILE

PIEZO

ON/OFF

ROCKER SWITCH

THERMOCOUPLE

PILOT

PIEZO

Figure 10.2, Millivolt Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring

WIRE ASSEMBLY

(not included)

Attach gas valve connectors to the wall switch/thermostat wires, connect to top and bottom terminals marked TH and TP-TH on gas valve

28 ELECTRICAL INFORMATION

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

11.0 OPERATING INSTRUCTIONS

• When this replace is initially lit, condensation will appear on the glass. This is normal in all gas replaces and will disappear after several minutes.

• A paint smell will occur during the rst few hours of burning. It is recommended to leave the fan o during this period to help

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a re or explosion may result causing property damage, personal injury,

or loss of life.

A. This appliance has a pilot which must be lighted by hand. When

lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell around the appliance area for gas. Be

sure to smell next to the oor because some gas is heavier than air and will settle on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

WARNING

Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualied service person.

Under no circumstances should any solid fuel (wood, coal, paper, cardboard, etcetera) be used in this appliance.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

speed the paint curing process.

• This replace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not aect the performance or longevity of the replace.

• If you cannot reach your gas supplier, call the re department.

C. Use only your hand to push in or turn the gas control knob.

Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualied service technician. Force or attempted repair may result in a re or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.

CAUTION

Clothing or other ammable material should not be placed on or near the appliance.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a replace or stove, install an adjustable safety gate to keep toddler, young children and other at risk individuals out of the room and away from hot surfaces.

LIGHTING INSTRUCTIONS

1. STOP! Read all the safety information above on this page.

2. Set thermostat to lowest setting (if applicable).

3. Turn o all electric power to the appliance.

4. Open the control compartment access panel to access gas controls.

5. Push in gas control knob slightly and turn clockwise to “OFF”.

NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.

6. Wait ve (5) minutes to clear out any gas. Then, smell for gas, including near the oor. If you smell gas, STOP! Follow ‘B’ in the safety information above. If you do not smell gas, go to the next step.

7. Locate pilot - follow metal tube from gas control. The pilot is located inside the combustion chamber.

8. Push in gas control knob slightly and turn counterclockwise

to “PILOT”.

9. Push in control knob all the way and hold. Press the piezo igniter button repeatedly until the pilot is lit and continue to

TO TURN GAS OFF TO APPLIANCE

1. Set thermostat to lowest setting (if applicable).

2. Turn o all electric power to the appliance if service is to be performed.

3. Open the control compartment access panel to access gas

hold in the gas control knob.

10. Hold the gas control knob in for one (1) minute after pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 10.

• If the knob does not pop out when released, stop and immediately call your service technician or gas supplier.

• If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.

11. Turn the gas control knob counterclockwise to “ON”.

12. Set the control compartment access panel back into position.

13. Turn on all electric power to the appliance.

14. Set thermostat to desired setting (if applicable).

GAS CONTROL KNOB SHOWN IN “OFF” POSITION

controls.

4. Push in gas control knob slightly and turn clockwise to “OFF”.

5. Set the control compartment access panel back into position.

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

OPERATING INSTRUCTIONS 29

12.0 ADJUSTMENT

12.1 Gas Pressure Testing

NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of ½ psi (3.5 kPa).

IMPORTANT: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure. The pressure tap marked IN measures incoming pressure.

12.1.1 Inlet Pressure Test

NOTE: Make sure to apply the incoming pressure test with all other gas appliances on, or at full capacity in the house for a proper pressure reading. If the inlet pressure reading is too high or too low, contact the gas company. Only a qualied gas service technician should adjust incoming gas pressure. A low pressure can cause a delayed ignition.

1. Loosen the inlet (IN) pressure tap by turning screw counterclockwise. See (A) in Figure 12.1.

2. Attach manometer using a ¼ in (6 mm) I.D. hose.

3. Light pilot.

4. Turn the gas control knob to ON. Burner should not light. Note manometer reading.

5. Press the ON/OFF rocker switch to ON. Check pressure to ensure it is near maximum inlet pressure.

6. Press the ON/OFF rocker switch to OFF.

7. Turn the gas control knob to OFF.

8. Disconnect hose and tighten the inlet (IN) pressure tap by

turning screw clockwise. Screw should be snug. Do not over tighten.

9. Relight pilot and turn the gas control knob to ON. Reattach manometer to the inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure.

12.1.2 Manifold Pressure Test

1. Light pilot.

2. Loosen manifold (OUT) pressure tap by turning screw counterclockwise. See (B) in Figure 12.1.

3. Attach manometer to pressure tap using a ¼ in (6 mm) I.D. hose.

4. Turn gas control knob to ON.

5. Press the rocker switch to ON and note manometer reading.

6. Disconnect manometer hose and tighten the manifold (OUT) pressure tap by turning screw clockwise. Screw should be snug. Do not over tighten.

7. Attach the manometer to the manifold pressure tap (B) to verify it is completely sealed. The manometer should read no pressure when the ON/OFF rocker switch is pressed to ON.

Table 12.1, Pressure Requirements

Gas Pressure Natural Gas Propane

Inlet Pressure Tap (A)

Manifold Pressure Tap (B)

5” - 10.5” WC

(1.25 - 2.62 kPa)

1.6” - 3.5” WC

(0.41 - 0.87 kPa)

11” - 13” WC

(2.74 - 3.24 kPa)

6.4” - 10” WC

(1.59 - 2.48 kPa)

(A) INLET PRESSURE TAP

Figure 12.1, Pressure Check Taps Locations (Millivolt Gas Valve)

30 ADJUSTMENT

(B) MANIFOLD PRESSURE TAP

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

12.2 Burner Flame Adjustments

IDEAL

WARNING: To avoid property damage or personal injury, allow the replace ample time to cool before making any adjustments.

Burner ame appearance and characteristics are aected by altitude, fuel quality, venting conguration, and other factors. After installation, this appliance may need additional adjustments to achieve optimum ame appearance and visual aesthetics.

12.2.1 Burner Venturi

WARNING: VENTURI ADJUSTMENT MUST BE DONE BY A QUALIFIED SERVICE TECHNICIAN.

NOTE: Burner venturi air shutter settings have been factory set. Refer to Figure 12.3.

When this appliance is rst lit, the burner ames will appear blue. During the rst 15 minutes of operation, ame appearance will gradually turn to the desired yellow appearance. If the ames remain blue, or become dark orange with evidence of sooting (black tips), adjustment of the air shutter opening may be necessary.

Regardless of venturi orientation, closing the air shutter will achieve a desired yellow ame, but may produce soot on the glass. Opening the air shutter will cause a short, blue ame that may lift o the burner.

Table 12.2, Factory Set Venturi Openings

Fuel

Natural Gas 3/16” (4.8 mm) OPEN

IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired look is achieved. Always burn the replace for at least 15 minutes, and allow the appliance ample time to cool before making any further adjustments.

Table 12.3, Venturi Adjustment Guidelines

Flame Characteristic Cause Solution

Dark, orange ame with black tips

Short, blue ames Venturi open too far Close setting slightly

Lifting (ghosting) ames

Venturi closed too far Open venturi slightly

Gas pressure too high

Venturi closed too far

Check manometer settings

Open venturi setting slightly

LAZY, YELLOW FLAMES

Propane 5/8” (16 mm) OPEN

12.2.1.1 Venturi Adjustment

NOTE: If soot is present on the glass, check log positioning before adjusting the venturi. Logs must not block burner ports.

1. Remove the safety barrier and glass frame assembly.

2. Remove the log set and burner assembly from rebox.

3. Loosen screw on venturi and adjust as necessary. Re-tighten screw.

4. Reinstall all components previously removed.

BURNER VENTURI

DARK, ORANGE FLAMES

WITH BLACK TIPS

SHORT, BLUE FLAMES

LIFTING (GHOSTING) FLAMES

Figure 12.2, Burner Venturi Location

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

Figure 12.3, Flame Characteristics

ADJUSTMENT 31

13.0 TROUBLESHOOTING

ATTENTION: Troubleshooting must be performed by a qualied technician.

Issue Cause Solution

No spark from electrode to pilot when piezo button is triggered

Spark igniter will not light after repeated triggering of piezo button

Pilot will not stay lit after carefully following lighting instructions

Piezo igniter wiring disconnection

Check wiring disconnection

Incorrect electrode position

No gas

Pilot ame does not impinge on thermocouple

Loose thermocouple connection Ensure thermocouple connection at gas valve is full inserted and tight -

Thermocouple reading below 15 millivolts

Verify piezo igniter is properly grounded. Tighten mounting fastener, if required.

Check and repair, if necessary, the wire connections between the piezo igniter and igniter electrode.

Check wiring at back of electrode igniter for proper connection.

Verify there is a 1/8 in (3 mm) gap between the electrode and pilot. Readjust if necessary. Direct metal contact may cause an arc below the electrode and along the electrode wire.

Check for multiple shut-o valves in the supply line.

Check propane tank for gas supply. Rell if necessary.

Clean pilot hood

Adjust pilot ame at gas valve for proper ame impingement.

hand tight plus 1/4 turn.

Disconnect the thermocouple from valve. Place one millivolt meter lead wire on the end of the thermocouple, and the other millivolt meter lead wire on the thermocouple’s copper wire. Start the pilot while holding the gas valve control knob in.

If the millivolt reading is less than 15 millivolts, replace thermocouple.

Frequent pilot outages

Thermopile not generating sucient millivolts

Pilot shield not installed

Pilot safety dropout

Adjust, if necessary, the pilot ame to envelope thermopile.

Check thermopile connections are properly wired to the gas control valve. Tighten if necessary.

Measure millivolt production with a millivolt meter. Turn remote/ thermostat/wall switch, or ON/OFF rocker switch to OFF. Turn the gas valve control to the PILOT position (pilot should remain lit).

Take millivolt reading at TH-TP and TP terminals on gas valve. Reading should be 350 millivolts, minimum. If reading is less than 350 millivolts, replace thermopile.

Install pilot shield.

Pilot ame is too high or too low. Clean pilot hood and adjust pilot ame for maximum ame impingement on thermopile.

32 TROUBLESHOOTING

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

Issue Cause Solution

Burner will not light Lighting instructions not followed Turn gas control knob to ON position.

Turn the ON/OFF rocker switch to ON position. Put wall switch, remote control, or thermostat in heat demand position.

Plugged main burner orice Remove blockage as necessary.

Switching device is defective Check remote, thermostat, or wall switch wires for proper connection.

Place jumper wires across terminals at switch. If the burner lights, replace the defective switch, thermostat, or batteries in remote control as necessary.

If switching device checks out as described above, place jumper wires across switches on the gas valve. If the burner lights, the switching wires are faulty or connections are bad. Replace as necessary.

Burner will not stay lit Thermopile wires loose at valve

Tighten if necessary.

terminals

Thermopile wires ground out due

Free pinched wires if necessary.

to pinched wires

Improper refractory panel placement (if installed)

Refractory panels must be tight against rebox walls. It may be necessary to secure panels with high-temperature sealant, especially around the intake duct.

Pilot and burner extinguish while in operation

No propane in tank Check propane tank. Rell if necessary.

Incorrect glass frame assembly

Refer toSection 9.1 Glass Assembly on page 24

installation

Improper pitch on horizontal

¼ in (6 mm) per 12 in (30 cm) is required on horizontal venting

venting

Defective thermopile or

Check thermopile and thermocouple for proper millivolts

thermocouple

Inner vent pipe leaking exhaust

Check for leaks and repair if necessary.

gases back into rebox

Vent cap blockage Remove debris if necessary.

Glass sooting Improper log placement Refer to section 9.2 #CK29-500 Log Set Installation on page 25.

Improper venturi setting Venturi may need to be opened slightly to allow more air into the

gas mix. Refer to Section 12.2.1 Burner Venturi on page 31.

Incorrect vent cap installation Adjust if necessary.

Vent cap blockage Remove debris if necessary.

Flame burns blue and lifts o

Improper venturi setting Venturi may need to be opened slightly to allow more air into the

burner

Incorrect vent cap installation Adjust if necessary.

Blockage or leakage of the vent system

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

gas mix. Refer to Section 12.2.1 Burner Venturi on page 31.

Check the vent pipe for leaks, and the vent cap for debris. Repair vent pipe or remove debris from vent cap if necessary.

TROUBLESHOOTING 33

14.0 MAINTENANCE

ATTENTION: Installation and repair should only done by a qualied service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. Use a vacuum to clean all components.

WARNING: The appliance area must be kept clear and free from combustible materials, gasoline and other ammable vapors and liquids.

14.1 Firebox

Performed by: Qualied Service Person

Frequency: Annually

Action:

• Vacuum and clean any debris in the rebox that is not supposed to be there.

• Inspect and operate the bottom latch assembly. Verify the assembly is free from obstruction to operate. The handles must have spring tension but be able to move forward freely.

14.2 Fan

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Performed by: Qualied Service Person

Frequency: Every 6 months

Action:

• Disconnect the fan from electrical current and vacuum.

• The bearings are sealed and require no oiling.

14.3 Vent System

NOTE: If the vent-air intake system is disassembled for any reason, reinstall per instructions provided with installation. Refer to Section

6.0 on page 15.

Performed by: Qualied Service Person

Frequency: Annually

Action:

• Examination of the vent system is required.

• The ow of combustion and ventilation air must not be obstructed.

14.4 Glass Assembly

CAUTION: Do not operate appliance with the glass assembly removed, cracked, or broken. Use protective gloves to handle any broken or damaged glass assembly components.

WARNING: Do not use substitute materials.

WARNING: Avoid striking or slamming glass assembly. Avoid abrasive cleaner. DO NOT clean glass while it is hot.

IMPORTANT: Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.

Performed by: Homeowner

Frequency: Annually

Action:

• Prepare a work area large enough to accommodate the glass assembly on a at, stable surface.

• Remove safety screen and glass frame assembly.

• Clean glass window with a suitable replace glass cleaner using a soft cloth. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.

• Reinstall glass assembly and safety screen. Do not operate replace without safety screen.

Performed by: Qualied Service Person

Frequency: Annually

Action:

• Clean glass window with a suitable replace glass cleaner using a soft cloth. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.

• Inspect the glass for cracks, scratches, and nicks.

• Verify the glass assembly is properly intact and not damaged.

• Replace the glass and the assembly #701-009T as necessary.

• Only Hussong Mfg. Co., Inc. will supply the replacement of glass assembly as a complete unit.

34 MAINTENANCE

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

14.5 Burner and Pilot System

IDEAL

The burner assembly may be removed for easier access to the control compartment. See Section 9.3 Control Board Removal and Installation on page 26 for instructions.

Verify gas supply is turned on and lled. Consult with plumber or gas supplier as necessary.

Performed by: Qualied Service Person

Frequency: Annually

Action:

• Vacuum all components of the burner system.

• Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.

• Inspect the operation of the ame safety system Pilot or Flame rectication device. Visually check pilot light when in operation.

• Ensure pilot ame impinges on thermocouple. Clean pilot hold and adjust pilot ame at gas valve for proper ame impingement. Verify thermocouple connections and millivolt

production.

• Inspect and ensure the lighting of the main burner occurs within (4) seconds of the main gas valve opening. Check for faulty or incorrect wiring and correct or replace as necessary. Inspect primary air openings (burner ports) for blockage, especially near the pilot.

• Visually check burner ame pattern when in operation. Flames should be steady, not lifting or oating.

• Test and measure the ame failure response time of the ame safety system. It must de-energize the safety shuto in no more than (30) seconds.

HONEYWELL MILLIVOLT

PILOT FLAME

LAZY, YELLOW FLAMES

Figure 14.2, Pilot and Burner Correct Flame Appearance

BURNER ORIFICE

BURNER PORTS

Figure 14.1, Burner System

#CSK-29-MV R.6 J anuary 2019 Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces

MAINTENANCE 35

15.0 REPLACEMENT PARTS LIST

Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.

The following warning is for replacement parts for this appliance.

WARNING: This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

CONTROL BOARD AND PARTS

Control Board - NG CK29MV-770 Pilot Orice - NG 700-294

Control Board - Propane CK29MV-771 Pilot Orice - Propane 700-295

S.I.T. Gas Valve - NG 700-086N Pilot Hood 700-098

S.I.T. Gas Valve - Propane 700-087A 18 in. Flexible Gas Line - Black 700-213B

On/O Rocker Switch 700-023 Flexible Gas Line - Valve to Burner Connection 700-226F

Pilot/Generator/Thermocouple - NG 700-063 NG Burner Orice #42 700-242

Pilot/Generator/Thermocouple - Propane 700-063-1 Propane Burner Orice #53 700-253

Piezo Igniter with nut (no wire) 700-090 Conversion Kit - NG OCK-S42A

Flexible Pilot Tubing (valve to pilot) 700-091 Conversion Kit - Propane OCK-S53A

Millivolt Generator 700-092 Burner Assembly CK29L-135

Thermocouple 700-058

GLASS AND GLASS PARTS

Glass with Gasket 14-5/8” x 27-3/4” 701-009T

Glass Gasket 900-006

SAFETY BARRIERS

Beveled Screen Front CK29-BSF

Convex Screen Front CK29-CXF

Prairie Screen Front CK29-PSF

Rectangular Screen Front CK29-RSF

Arched Mission Screen Front CK29A-MSF

Arched Prairie Screen Front CK29A-PSF

Arched Screen Front CK29A-SF

Arched Full Prairie Door Screen Front CK29A-FPDSF2

SHROUDS

Blank Shroud (4 pc.) CK29-004

4 sided blank shroud (4 pack) CK29-008

25” x 38” shroud (1 piece) CK29-2538

27-1/2” x 42” shroud (1 piece) CK29-27542

30” x 44” shroud (1 piece) CK29-3044

28” x 38” arched shroud (1 piece) CK29A-2838

Custom shroud CK29-CUS

Custom arched shroud CK29-ACUS

FAN KIT

Fan Kit CK29-028-MV

ADDITIONAL COMPONENTS

Manual Gas Shut-o Valve 700-203

Upper Louver CK29-202

Lower Louver CK29-201

LOG SET

8 Piece Log Set CK29-500

Ember Panel CK29-900E

#CK29-1 Log CK29 1

#CK29-2 Log CK29 2

#CK29-3 Log CK29 3

#CK29-4 Log CK29 4

#CK29-5 Log CK29 5

#CK29-6 Log CK29 6

#CK29-7 Log CK29 7

#CK29-8 Log CK29 8

Rock Wool Embers 900-REMB

#CSK-29-MV Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakeeld, MN 56150-0577

USA

36 REPLACEMENT PARTS LIST

Hussong Mfg. Co., Inc. • Koz y Heat Fireplaces #CSK-29-MV R.6 J anuary 2019

LIMITED LIFETIME WARRANTY

Warranty Coverage

Hussong Manufacturing Company, Inc. (Hussong Mfg.) warrants this Kozy Heat gas appliance from the date of purchase to the original purchaser, that it is free of defects in materials and workmanship at the time of manufacture. Registering your replace warranty does not require any documents to be sent in to Hussong Mfg. Please retain your proof of purchase reecting the date of purchase along with the serial number and model of your replace for any future warranty claims.

If a defect is noted within the warranty period, the customer should contact their authorized dealer for service within 30 days.

30 Days: Parts & Labor*

• Paint

• Light bulbs

• Gasket material

• Glass media and media dam

Year 1: Parts & Labor*

• All parts and material except the items listed in the 30 day warranty and any exclusions or limitations that may apply.

*Hussong Mfg. will issue labor reimbursement to an authorized dealer only. Hussong Mfg. will not be liable for charges occurred as a result of any service performed by a non-authorized service provider, without pre-authorization.

Years 2 through Lifetime: Parts Only

• Firebox

• Heat Exchanger

• Logs

• Burner tube or pan

• Outer shell

• Heat shield(s)

• Front Viewing Glass (thermal shock only)

• Refractory Firebox liner (excluding enamel and glass panels)

EXCLUSIONS AND LIMITATIONS

1. This appliance must be installed by a licensed, authorized service technician or contractor. It must be installed, operated and maintained at all times in accordance with the instructions in the owner’s manual or the warranty is void.

2. This warranty is nontransferable and is made to the original purchaser only.

3. This warranty excludes standard wear and tear of the appliance which is considered normal usage over time.

4. Discoloration and some minor expansion, contraction or movement of certain parts, resulting in noise, is normal and not a defect.

5. Warranty is automatically voided if the appliance’s serial number and/or testing label is removed or if the appliance is altered or tampered with in any way.

6. Warranty is void if the appliance is subject to submersion in water or prolonged periods of dampness or condensation. Any damage to any part of the appliance due to water or weather damage which is the result of, but not limited to, improper chimney/venting installation will also render this warranty void.

7. This warranty does not cover installation and operational related problems such as environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive osets, negative air pressures caused by any mechanical systems.

8. Chimney components and other Non-Hussong Mfg. accessories used in conjunction with the installation of this appliance are not covered under this warranty.

9. Damage to plated surfaces or accessories, if applicable, caused by scratches, ngerprints, melted items or other external sources left on the surfaces from the use of cleaners is not covered under this warranty.

10. It is expressly agreed and understood that this warranty is Hussong Mfg.’s sole obligation and purchaser’s exclusive remedy for defective replace equipment. Hussong Mfg. is free of liability for any damages caused by this appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply. Hussong Mfg. shall not be held to implied warranties and this warranty shall replace all previous warranties.

11. This limited lifetime warranty is the only warranty supplied by Hussong Mfg. Any warranties extended to the purchaser by the dealer/ distributor, whether expressed or implied, are hereby disclaimed and the purchaser’s recourse is expressly limited to the warranties set forth herein.

12. Any part repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty.

13. Any replacement part repaired after the warranty period will include a 90 day parts coverage

14. Hussong Mfg. may require the defective part to be returned using a pre-authorized RGA number or a photo of the defective component. Failure to provide either can result in a denied claim.

15. This warranty does not cover the appliances ability to heat a desired space, as there are many factors that can impact the heating performance in each home. Consideration should be implied to the appliance’s location, room size, home design, environmental conditions, insulation, and tightness of the home.

16. Hussong Mfg. reserves the right to make changes at any time, without notice, in design, material, specications, and prices. Hussong Mfg. reserves the right to discontinue models and products.

#CSK-29-MV R.6 January 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

July 2018

LIMITED LIFETIME WARRANTY 37

kozy heat CSK-29-MV, CHASKA 29 MV Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual