kozy heat CAR-39 Installation And Operation Manual

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HUSSONG MANUFACTURING CO., INC.

CARLTON-39

OMNI-Test

Laboratories, Inc.

DANGER

Model #CAR-39 Direct Vent Gas Fireplace

Installation and

Operation Manual

WARNING: FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

ͷ Do not store or use gasoline or other

ammable vapors and liquids in the vicinity of this or any other appliance.

ͷ WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

ͷ Installation and service must be performed

by a qualied installer, service agency or the gas supplier.

Tested & Listed By

C US

Portland Oregon USA

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED

NEVER ALLOW CHILDREN

TO TOUCH GLASS

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Hussong Mfg. Co., Inc. • CAR-39 Report No: 0216GF046S • Rev. 01, November 2014

English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com or scan the QR code for our mobile app.

Read this manual before installation or operating this appliance.

Please retain this owner’s manual for future reference.

CONGRATULATIONS!

We welcome you as a new owner of a Kozy Heat gas replace. Kozy Heat products are designed with superior components

and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the

burner and valve assembly are 100 percent test-red, and the complete replace is thoroughly inspected before packaging. Our

commitment to quality and customer satisfaction has remained the same for over 30 years. We offer a complete line of gas and

wood replaces, along with stylish accessories to complement any decor. Adding a replace is one of the best ways to increase

the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience

everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer

safety. We offer our continual support and guidance to help you achieve the maximum benet and enjoyment from your Kozy

Heat gas replace.

Jim Hussong

President

Homeowner Reference Information

We recommend you record the following information:

Model Name: ___________________________________________

Serial Number: __________________________________________

Dealership Purchased from: _______________________________

Notes: _____________________________________________________________________________________________________________

____________________________________________________________________________________________________________________

Date purchased/installed: _________________________________

Location of ﬁreplace: _____________________________________

Dealer phone: ___________________________________________

Dudley Hussong Board Chairman

HOMEOWNER REFERENCE 3

TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................... 5

1.0 INTRODUCTION ......................................................................7

1.1 Appliance Certiﬁcation .................................................................. 7

1.2 Requirements for the Commonwealth of Massachusetts ......7

2.0 SPECIFICATIONS .................................................................... 8

2.1 Appliance Components ................................................................8

2.2 Heating Speciﬁcations .................................................................. 8

2.3 Appliance Dimensions ..................................................................9

2.4 Safety Barrier Dimensions ...........................................................10

3.0 FRAMING ................................................................................. 11

3.1 Appliance Placement Considerations ........................................ 11

3.2 Stand-oﬀ Assembly and Installation ...........................................11

3.3 Clearances to Combustibles ....................................................... 12

3.4 Wall Enclosure Rough Opening .................................................. 13

3.5 Floor Support and Protection ...................................................... 14

3.6 Recess Construction .....................................................................14

3.7 Vent Termination Framing .............................................................15

4.0 #970 HEAT DUCT KIT ............................................................ 16

4.1 Kit Components .............................................................................. 16

4.2 Speciﬁcations ................................................................................. 16

4.3 Attach Heat Duct to Fireplace .....................................................17

4.4 Install Register Mounting Frame and Junction Box ................17

4.5 Install and Wire Fan Assembly .................................................... 17

4.6 Run and Secure Duct Pipe .......................................................... 18

4.7 Complete the Installation .............................................................. 18

4.8 Operating Instructions .................................................................. 18

4.9 Maintenance ...................................................................................18

5.0 FACING AND FINISHING ........................................................ 19

5.1 Nailing Flange Assembly and Installation ................................. 19

5.2 Mantel Requirements ....................................................................20

5.3 Safety Barrier Installations ...........................................................21

6.0 GAS LINE CONNECTION .......................................................22

6.1 Gas Conversion (sold separately) .............................................. 22

6.2 Gas Line Installation ...................................................................... 22

7.0 TERMINATION LOCATIONS ...................................................23

7.1 Vertical Vent Cap Termination .....................................................23

7.2 Minimum Termination Clearances ...............................................24

8.0 VENTING .................................................................................. 25

8.1 Approved Vent Systems ...............................................................25

8.2 Venting Requirements ...................................................................25

8.3 Elbows ..............................................................................................25

8.4 Vertical Terminations .....................................................................26

8.5 Combination Venting ..................................................................... 27

8.6 #800-1 Series Direct Vent Termination Kit(s) ..........................29

8.7 Vent Heat Shield Assembly Installation ..................................... 30

9.0 FIREPLACE SET UP ................................................................ 31

9.1 Glass Frame Assembly ................................................................. 31

9.2 Light Kit ............................................................................................ 31

9.3 #C39-500 Log Set Installation .................................................... 32

9.4 Control Board Removal and Installation .................................... 33

10.0 ELECTRICAL INFORMATION ............................................... 34

10.1 Electrical Speciﬁcations ............................................................. 34

10.2 Wiring Requirements ...................................................................34

11.0 OPERATING INSTRUCTIONS .............................................. 35

11.1 Setup Proﬂame 2 IFC Module ................................................... 36

11.2 Initialize the Control System ......................................................36

11.3 Reset the System for Manual Operation .................................36

11.4 Automatic Safety Restart ............................................................36

11.5 Backup Battery Operation ........................................................ 36

11.6 IFC Module Ignition Sequence ................................................. 37

11.7 Additional Diagnostic Information ............................................. 37

11.8 Remote Control Operation ........................................................ 38

12.0 ADJUSTMENT ....................................................................... 41

12.1 Pressure Testing ..........................................................................41

12.2 Burner Flame Adjustments ........................................................42

13.0 TROUBLESHOOTING ........................................................... 44

14.0 MAINTENANCE ..................................................................... 46

14.1 Burner and Pilot System ........................................................... 46

14.2 Fan ..................................................................................................46

14.3 Vent System ..................................................................................46

14.4 Glass Assembly ........................................................................... 46

15.0 REPLACEMENT PARTS LIST ............................................... 47

LIMITED WARRANTY ..................................................................... 49

LIFETIME WARRANTY ...................................................................51

TABLE OF CONTENTS 5

1.0 INTRODUCTION

1.1 Appliance Certiﬁcation

Laboratory: OMNI-Test Laboratories in Portland, Oregon

Standards:

ANSI Z21.88-2014/CSA 2.33-2014, Vented Gas Fireplace Heaters

CGA 2.17-M91 (R2009) , Gas-Fired Appliances for Use at High Altitudes

CSA P.4.1-2009, Testing Method for Measuring Annual Fireplace Eﬃciency

This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

1.2 Requirements for the Commonwealth of Massachusetts

The following requirements reference various Massachusetts and national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above ﬁnished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁed:

1.2.1 Installation of Carbon

Monoxide Detectors

At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-ﬁtter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂoor level where the gas equipment is to be installed. In addition, the installing plumber or gas-ﬁtter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂoor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

1.2.2 Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/ UL 2034 listed and IAS certiﬁed.

for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

1.2.4 Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.

1.2.5 Exemptions

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4: The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

1.2.6 Manufacturer Requirements

1.2.6.1 Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

1.2.7 Gas Equipment Venting

System NOT Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the ﬂue gases, but identiﬁes “special venting systems”, the following requirements shall be satisﬁed by the manufacturer:

• The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

1.2.3 Signage

A metal or plastic identiﬁcation plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal

INTRODUCTION 7

2.0 SPECIFICATIONS

2.1 Appliance Components

Part Number Description

C39-160 Control Board Assembly

700-203 Manual Gas Shut-oﬀ Valve

C39-500 Log Package

C39-057T Glass Frame Assembly

IPI-128 Fan Kit (1)-133 CFM

700-508 Remote Control

C39-HHS Vent Heat Shield Assembly

2.1.1 Additional Components Required

Refer to 8.0 Venting on page 25, for approved vent systems.

2.2 Heating Speciﬁcations

Natural Gas LP Gas

Maximum Input Rating

Minimum Input Rating

Manifold Pressure (High)

Manifold Pressure (Low)

Oriﬁce Size (DMS) FRONT: 42 BACK: 51 FRONT: 55 BACK: 56

40,000 BTU/h

(11.7 kW)

13,000 BTU/h

(3.8 kW)

3.8” WC

(0.95 kPa)

1.1” WC

(0.27 kPa)

41,000 BTU/h

(12.0 kW)

13,500 BTU/h

(4.0 kW)

11” WC

(2.74 kPa)

2.9” WC

(.72 kPa)

2.2.1 Altitude Adjustment

This appliance may be installed at higher altitudes. Please refer to National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural Gas and Propane Installation Code, local authorities, or codes having jurisdiction in you area regarding derate guidelines.

2.2.1.1 US Installations

Refer to the American Gas Association guidelines for the gas designed appliances derating method. For elevations above 2,000 ft (610 m) , input ratings are to be reduced by 4% for each 1,000 ft (305 m) above sea level.

2.2.1.2 Canadian Installations

When the appliance is installed at elevations above 4,500 ft (1,372 m), the certiﬁed high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m).

8 SPECIFICATIONS

2.3 Appliance Dimensions

Table 2.1, Physical Dimensions

Description Height Width Back Width Depth Opening Width Opening Height Stand-oﬀ Height

Inches 34-1/2 38-3/4 19-15/16 22 35-3/4 29-7/16 10 8-7/16

Millimeters 876 984 50 559 908 747 254 214

Back to Vent

Center

TOP

GAS LINE

HOLE

LEFT

SIDE

22”

(559mm)

34½”

(876mm)

19⁄”

(50mm)

FRONT

10”

(254mm)

29⁄”

(747mm)

8⁄”

(214mm)

RIGHT

SIDE

GAS LINE

HOLE

ELECTRICAL

ACCESS

8⁄”

(58mm)

2⁄”

(58mm)

Figure 2.1, Appliance Dimensions

35¾”

(908mm)

38¾”

(984mm)

14¼”

(362mm)

2”

(51mm)

SPECIFICATIONS 9

2.4 Safety Barrier Dimensions

(16mm)

WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. Only doors certiﬁed with the appliance shall be used.

Please refer to 5.3 Safety Barrier Installations on page 21, for installation and mounting options.

SIDE

OVERLAP

⁄”

40”

(1016mm)

SIDE

OVERLAP

⁄”

(16mm)

C39-PSF C39-FRSF

TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP

40”

(1016mm)

C39R-MSF C39A-MSF C39R-CSF

TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP

TOP OVERLAP

⁄”

(8mm)

TOP OVERLAP

⁄”

(8mm)

¾”

(882mm)

40”

(1016mm)

SIDE

OVERLAP

⁄”

(16mm)

TOP OVERLAP

(35mm)

⁄”

TOP OVERLAP

⁄”

(8mm)

34¾”

(882mm)

40”

(1016mm)

SIDE

OVERLAP

⁄”

(16mm)

TOP OVERLAP

⁄”

(8mm)

¾”

(882mm)

40”

(1016mm)

(13mm)

(16mm)

SIDE OVERLAP at CORNER

½”

(826mm)

SIDE

OVERLAP

½”

⁄”

TOP OVERLAP

⁄”

(8mm)

TOP OVERLAP at CORNER

⁄”

(8mm)

¾”

(882mm)

(1016mm)

40”

TOP OVERLAP

⁄”

(5mm)

34¾”

(882mm)

SIDE

OVERLAP

⁄”

(16mm)

C39A-FPDSF C39-RSF

TOP AND SIDES OVERLAP NO OVERLAP - INSIDE FIT

10 SPECIFICATIONS

¾”

(882mm)

¾”

(756mm)

3.0 FRAMING

STAND-OFF BRACKET S AND HEAT

SHIELDS, AS SHIPPED

STAND-OFF BRACKET S INSTALLED

STAND-OFF HEAT SHIELDS INSTALLED

FORMED STAND-OFF

BEND AT PERFORATIONS

3.1 Appliance Placement Considerations

WARNING: Due to high temperatures, the appliance should be located out of traﬃc and away from furniture and draperies.

FIRE HAZARD : Do NOT install this appliance directly on carpeting, vinyl, or any other combustible material other than wood.

• This appliance must be installed on a level surface capable

of supporting the ﬁreplace and venting. If possible, place the ﬁreplace in a position where the vent terminates between two studs, eliminating the need for any additional framing.

• This ﬁreplace may be installed in a bedroom.

• Please be aware of the large amount of heat this ﬁreplace will

produce when determining a location.

3.2 Stand-oﬀ Assembly and Installation

WARNING: The top stand-oﬀs provide the 10 in (254 mm) minimum clearance to the header. Use only non-combustible material in this area for the entire width of the ﬁreplace. DO NOT use wood, sheetrock, et cetera, in this zone.

Top stand-oﬀ brackets must be formed and attached prior to positioning ﬁreplace into framed opening.

1. Remove and save (4) screws securing stand-oﬀ heat shields

and stand-oﬀ brackets on top of the ﬁreplace.

2. Form each top stand-oﬀ bracket by bending at perforations,

as shown.

3. Align the holes in the formed top stand-oﬀs with the holes

in the ﬁreplace top. Secure with the (4) screws previously removed along with (4) screws located on top of the ﬁreplace.

4. Form stand-oﬀ heat shields as shown. The ﬂange will face up

and to the back of the ﬁreplace.

5. Align the in the stand-oﬀ heat shields with the holes in the

top stand-oﬀ brackets Secure with (8) screws provided in the ﬁreplace components packet.

Figure 3.1, Stand-oﬀ Assembly and Installation

FRAMING 11

3.3 Clearances to Combustibles

Table 3.1, Minimum Appliance Clearances to Combustible Material

From appliance top stand-oﬀs 0 in 0 mm

From appliance left and right side stand-oﬀs 0 in 0 mm

From appliance back stand-oﬀs 0 in 0 mm

From appliance corners 1/2 in 13 mm

From appliance front 36 in 914 mm

From appliance top to ceiling 30 in 762 mm

Appliance sides to adjacent sidewall 1-1/4 in 32 mm

Top of appliance to 3/4 in (19 mm) trim 10 in 254 mm

Mantel 10 in (254 mm) deep from appliance top 14 in 356 mm

TYPICAL VERTICAL INSTALLATION

1”

(25mm)

22”

(559mm)*

¾”

(1010mm)

TYPICAL HORIZONTAL INSTALLATION

1”

(25mm)

22”

(559mm)*

¾”

(1010mm)

TYPICAL CORNER INSTALLATION

NON-COMBUSTIBLE ZONE

SHOWN AT NATURAL GAS MINIMUM HORIZONTAL

VENTING AS A VISUAL REFERENCE ONLY

SINGLE VERTICAL HEADER

½” (13mm)

NON-COMBUSTIBLE

MATERIAL ONLY

FIREPLACE ENCLSOURE FLOOR

Figure 3.3, Non-Combustible Zone

34½”

(876mm)

64½”

(1638mm)

¾”

(1010mm)

⁄”

(1591mm)

*INCLUDES ½” (13mm) TYPICAL FINISH MATERIAL WITH FLUSH MOUNT

Figure 3.2, Typical Install Options

12 FRAMING

(318mm)

¼”

(6mm)

⁄”

(796mm)

⁄”

⁄”

(1125mm)

3.4 Wall Enclosure Rough Opening

WARNING: Provide adequate clearances around air openings into the combustion chamber. Provide adequate clearance in front of the ﬁreplace for barrier removal, component access, gas line installation, service access, etc.

• Framing dimensions should allow for wall covering thickness

and ﬁreplace facing materials. If using a hearth, adjust the rough opening size as necessary to maintain minimum clearance requirements.

• If masonry is to be used (optional) , prepare the necessary foundation for the masonry load. When masonry construction is to be used, a lintel must be used over the top of the appliance to support the additional weight.

• If installing the optional heat duct kit, refer to Section 4.0 #970 Heat Duct Kit on page 16.

SINGLE VERTICAL HEADER BOARD IS REQUIRED TO MAINTAIN CLEARANCES TO COMBUSTIBLES

½” (13mm)

TYPICAL FINISH

MATERIAL

Figure 3.4, Finished Opening Dimensions

44½”

(1130mm)

39¾”

(1010mm)

22”

(559mm)*

*INCLUDES ½” (13mm) TYPICAL FINISH MATERIAL WITH FLUSH MOUNT

FRAMING 13

3.5 Floor Support and Protection

• The ﬁreplace must be placed directly on a wood or noncombustible surface (not linoleum or carpet) extending the entire depth and width of the ﬁreplace

• If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood ﬂooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

• If the appliance is to be installed above ﬂoor level, a solid, continuous platform must be constructed below the appliance.

• Consider the height of hearth ﬁnish material (stone, brick, et cetera) when building a ﬁreplace platform. The bottom of the ﬁreplace must be level with ﬁnished hearth to allow for a proper ﬁt of the safety barriers.

• Build the hearth to desired size and height. If a hearth extension is desired, combustible material may be used.

3.6 Recess Construction

WARNING: All clearances to venting must be maintained.

Mounting a television above a ﬁreplace has become a common practice. Television surface temperatures are aﬀected by mantel depth, ceiling heights, and wall and mantel construction material. Most television manufacturers specify in their instructions that a television should not be installed on, near, or above a heat source.

Television location rests solely on the homeowner. It is the homeowner’s responsibility that the preferred TV mounting and mantel design will not exceed the listed maximum operation temperature of their electronic goods.

Tests performed determined that surface temperatures did not exceed 150°F (66°C) when a 4¼ in (108mm) deep recess is constructed above the ﬁreplace. See illustrations below.

½”

(1638mm)

4¼” (108mm)

MAXIMUM DEPTH

FIREPLACE ENCLOSURE FLOOR

Figure 3.6, Framing Clearances for Recess Construction

30”

(762mm)

¼”

(108mm)

½”

(1130mm)

39¾”

(1010mm)

22”

(559mm)*

*INCLUDES ½” (13mm) TYPICAL FINISH MATERIAL WITH FLUSH MOUNT

Figure 3.5, Recess Framing

14 FRAMING

½”

(1638mm)

3.7 Vent Termination Framing

22”

(559mm)

⁄

”

(1299mm)

1”

(25mm)

3”

(76mm)

22”

(559mm)

⁄

”

(1299mm)

1”

(25mm)

3”

(76mm)

22”

(559mm)

⁄

”

(1146mm)

1”

(25mm)

3”

(76mm)

NATURAL AND LP GAS FLEX PIPE

MINIMUM HORIZONTAL TERMINATION

LP GAS MINIMUM HORIZONTAL TERMINATION

NATURAL GAS MINIMUM HORIZONTAL TERMINATION

IMPORTANT: Vent cap location must be in compliance with Section 7.2 Minimum Termination Clearances on page 24.

WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING.

3.7.1 Vertical Terminations

CAUTION: Cold air transfer area. The surround ﬁreplace chase must comply with all clearances as outlined in this manual, and be constructed in compliance with local building codes. Outside walls should be insulated to prevent cold air from entering room.

• Follow vent pipe manufacturer’s installation instructions for vertical terminations.

• A minimum of 1 in (25 mm) clearance on all sides of the vertical vent pipe must be maintained.

• Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E

136.

3.7.2 Horizontal Terminations

IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise for every 12 in (305 mm) of travel.

3.7.2.1 Wall Pass Through

Kozy Heat’s #800-WPT series, or wall thimble products that comply with the required 3 in (76 mm) top clearance to combustibles, must be installed for all horizontal vent runs that pass through interior or exterior walls. These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136.

Wall Thickness ......................................................... Part Number

4½ in (114 mm) to 6½ in (165 mm) ..............................#800-WPT

6½ in (165 mm) to 12½ in (318 mm) ............................#800-WPT2

7½ in (191 mm) to 12 in (305 mm) ...............................#800-WPT3

1. Measure from ﬂoor level of the ﬁreplace to the center of where the vent pipe will penetrate the wall. Elbows listed with approved vent systems for this appliance vary in vertical length. Please consult the vent manufacturer’s instructions to determine the elbow dimension used for installation. Adjust the wall pass-through rough opening dimensions as necessary to maintain clearance requirements.

2. Cut and frame an opening in the wall to allow the vent system to run level through the wall pass-through.

3. Follow the vent pipe manufacturer’s installation instructions for vent installation.

Figure 3.7, Vent Termination Locations

FRAMING 15

4.0 #970 HEAT DUCT KIT

CAUTION : Read and follow instructions carefully prior to and during the installation of the optional heat duct kit.

WARNING: Installation of this heat duct kit and its electrical wiring must be performed by a qualiﬁed service person, and must be in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

Do not substitute the ﬂexible heat duct pipe with plastic vent pipe.

4.1 Kit Components

NOTE: A junction box, cover, and hardware must be purchased to mount the speed control.

(1) 6” (152 mm) diameter ﬂexible heat duct pipe, expandable to 20 ft. (6.10 m)

(1) Register mounting frame with collar (11) Sheet metal screws

(1) Register cover with screws (4) Sheet rock screws

(1) Duct collar (3) Flange nuts

(1) Fan assembly (1) Strapping cord

(1) Fan housing cover plate (3) Wire nuts

(1) Speed control mounting bracket (2) Fan wire connectors

(1) Speed control

(2) Mounting brackets

4.2 Speciﬁcations

• The appliance is manufactured with (2) heat duct knock-outs. One, or both, may be utilized.

• The register mounting frame is designed to ﬁt between 2” x 4” stud walls, 16 in (406mm) on center.

• An oval duct pipe (equivalent to 6 in [152 mm] round) can be used in conjunction with the included 6 in (152 mm) diameter ﬂexible heat duct pipe, included with this kit. It must be purchased from a HVAC supplier.

• Carefully plan location of duct pipe runs and register in relation to ﬁreplace.

Table 4.1, Heat Duct Clearances

From ﬂexible duct to combustibles 0 in 0 mm

From air duct to ceiling 2 in 51 mm

Table 4.2, Heat Duct Vent runs

Vent Run Minimum Maximum

Any direction, including downward

2 ft 609 mm 20 ft 6.1 mm

Figure 4.1

16 #970 HEAT DUCT KIT

4.3 Attach Heat Duct to Fireplace

1. Bend the tabs on ﬁreplace top up. With circulation holes facing down, use (3) screws to fasten the tabs to the duct collar.

2. Secure the ﬂexible pipe to the duct collar. Verify screws penetrate both the ﬂexible pipe and the duct collar.

3. Do not cover circulation holes on the duct pipe.

4. Position the ﬁreplace in the desired location.

Figure 4.2

4.4 Install Register Mounting

Frame and Junction Box

1. The register mounting frame and the fan housing are designed to ﬁt between 2” x 4” stud walls, 16 in (406mm) on center. Additional framing is required if larger opening exists.

2. Locate and mark the position of the register.

3. Insert the register mounting bracket into the 16 in (406 mm) opening.

4. Level and adjust the mounting bracket. The sides of the bracket should be ﬂush with the front of the framing studs, and the front of the bracket should protrude ½ in from the studs to allow for ½” sheetrock installation.

5. Secure the mounting bracket to framing with the provided (4) sheetrock screws.

6. Install the junction box on the wall at desired location. The junction box is used to house the speed control assembly,

which controls fan speed and operation.

Figure 4.3

4.5 Install and Wire Fan Assembly

1. Attach, but do not tighten, ﬂange nuts to the mounting studs on the back of the register mounting bracket.

2. Align (3) slots on the fan assembly to studs, then slide the fan into position. Tighten the ﬂange nuts to secure.

3. Slide the included fan wire connectors into the fan terminals.

4. Properly wire the 110 VAC wire to the hot and neutral fan wires, and the speed control wires, with provided wire nuts.

5. Run 110 VAC to fan speed control, then from the fan speed control through the romex connector (on the register bracket).

6. Secure grounding wire to the grounding screw installed in register mounting bracket. Fan must be properly grounded.

Grounding Screw

Figure 4.4

SPEED

CONTROL

WHITE

BLACK BLACK

BLACK

WHITE

BLACK

WHITE

GROUND

Figure 4.5

BLACK

WHITE

GROUNDING SCREW

ROMEX CONNECTOR

#970 HEAT DUCT KIT 17

4.6 Run and Secure Duct Pipe

4.6.1 Oval Duct Pipe

1. Run the oval and round duct pipe to the register location.

2. Shape the 6 in (152 mm) round duct pipe to ﬁt outside the oval duct pipe. Secure with the screws provided.

3. Slide the oval duct pipe over the oval collar on the register mounting bracket. Secure with the sheet metal screws provided.

4. OPTIONAL: Secure duct pipe with any additional screws provided.

Figure 4.6

4.6.2 Round Duct Pipe

1. Run the round duct pipe to the register location.

2. Shape the 6 in (152 mm) round duct pipe so it will ﬁt outside the oval collar on the register mounting bracket.

3. Slide the round duct pipe until it touches the register mounting bracket.

4. Position the locking strap around the 6 in (152 mm) duct pipe, above the crimped metal.

5. Pull the locking strap tight enough to ﬁrmly secure the duct pipe.

Figure 4.7

4.8 Operating Instructions

1. After complete ﬁreplace installation and subsequent initial burn period, turn the ﬁreplace burner ON by following the lighting instructions included with the ﬁreplace.

2. Allow the ﬁreplace to produce heat for approximately 15 minutes.

3. To operate the heat duct fan, turn the wall-mounted speed control clockwise until it stops. The fan should turn on and be operating at its highest speed. Adjust the speed to desired air ﬂow level by turning the speed control knob counter-clockwise until it ‘clicks’ oﬀ.

4.9 Maintenance

• The duct register must be kept clear and unobstructed. Clean and vacuum as necessary to remove dust, lint, etc. from fan which will inhibit air ﬂow.

• Detach the register cover and the fan housing cover plate at least once a year to remove dust, lint, etc. from the fan. More frequent cleaning may be necessary.

• The ﬁreplace must be maintained and serviced as outlined in the unit installation and operating instructions.

4.7 Complete the Installation

1. Install sheetrock or wall ﬁnish material as desired before attaching the register cover and fan housing cover plate.

2. Position the cut-out portion of the fan housing cover plate over the fan chute to allow air ﬂow. Align the holes in the fan housing cover plate to the corresponding holes in the register mounting plate and fan assembly. Secure with (4) screws provided.

3. Slide the speed control through the mounting bracket. Secure with the mounting nut.

4. Secure mounting bracket to the junction box with the (2) screws provided.

5. Center the register cover over the fan housing cover plate to install. Secure register cover to stud wall with the provided mounting screws.

6. Attach a cover plate (not provided), then install the control knob for the speed control.

7. Complete the ﬁreplace installation by following the instructions included with the ﬁreplace.

18 #970 HEAT DUCT KIT

CLEARANCE

5.0 FACING AND FINISHING

5.1 Nailing Flange Assembly

and Installation

NOTE: Depending on facing material, tabs can be adjusted forward or backward up to ½ in (13 mm).

CAUTION: Never permanently remove these assemblies from the ﬁreplace—they must be secured regardless of ﬁnish material used.

1. Remove (2) nailing ﬂanges from the right and left side of the ﬁreplace.

2. Align nailing ﬂange with holes on outside corners of ﬁreplace, with the stand-oﬀ ﬂanges on the nailing ﬂanges facing away from the ﬁreplace

BACK VIEW

3. Secure the nailing ﬂanges to the ﬁreplace with screws (provided) through the slots in nailing ﬂanges.

4. Bend perforation on nailing ﬂange until parallel with ﬁreplace face. Do not bend toward ﬁreplace face.

5. Position framing stud against the small stand-oﬀ (located on backside of nailing ﬂange). Secure with nails or screws.

• When installed, the nailing ﬂanges provide the minimum ½ in (13 mm) clearance from the sides of the ﬁreplace to framing.

FRONT VIEW

STAND-OFF FLANGE

NAILING FLANGES

INSTALLED

Figure 5.1, Nailing Flange Installation

NAILING FLANGES AS SHIPPED

SIDE VIEW

NAILING FLANGE

FRAMING STUD

STAND-OFF FLANGE

TOP VIEW

FRAMING STUD

”

(13mm)

FACING AND FINISHING 19

5.2 Mantel Requirements

14” (356mm)

12” (305mm)

10” (254mm)

18”

(457mm)

16”

(406mm)

(356mm)

MEASUREMENT FROM UNIT TOP TO FIREPLACE ENCLSOURE FLOOR = 34-1/2” (876mm)

Figure 5.2, Mantel and Trim Requirements

14”

”

(19mm)

10”

(254mm)

SINGLE VERTICAL

HEADER

”

(13mm)

NON-COMBUSTIBLE

MATERIAL ONLY

NON-COMBUSTIBLE ZONE

SHOWN AT NATURAL GAS MINIMUM HORIZONTAL

VENTING AS A VISUAL REFERENCE ONLY

SINGLE VERTICAL HEADER

½” (13mm)

NON-COMBUSTIBLE

MATERIAL ONLY

34½”

(876mm)

64½”

(1638mm)

COMBUSTIBLE MATERIAL

Figure 5.3, Clearance to Adjacent Sidewall

FIREPLACE ENCLSOURE FLOOR

Figure 5.4, Non-Combustible Zone

1¼” (32mm) CLEARANCE TO SIDEWALL

20 FACING AND FINISHING

5.3 Safety Barrier Installations

5.3.1 Inside Fit - Recessed Installation

Model #C39-RSF

1. Locate the slots on the back side of the screen front.

2. Partially thread (4) truss head screws, included with this assembly, into each mounting hole on the ﬁreplace (2 each side).

3. Align the slots on the screen front with the truss head screws on the ﬁreplace, then slide the screen front unto ﬁreplace.

4. Tighten all screws.

• Fireplace accessibility: loosen, but do not remove, the (4) truss head screws located on the sides of the ﬁreplace. Raise the screen up slightly and out.

5.3.2 Overlap Fit - Hanging Installation

Models #C39-PSF, #C39-FRSF, #C39R-MSF, #C39A-MSF, #C39R-CSF, and #C39A-FPDSF.

1. Center the screen front over the glass frame assembly, allowing the screen front’s mounting brackets to ﬁt inside the air openings.

2. Align the notched tabs (located on the back) with the slots in the ﬁreplace. Raise slightly and push back to desired position.

3. Lower the screen front until the notched tabs are ﬁrmly in position, verifying the depth accommodates ﬁnish material.

• To remove safety screen: lift the screen up and out of slots.

5.3.3 Overlap Fit - Direct Mount

Installation Option

Models #C39-PSF, #C39R-MSF, and #C39A-MSF (recommended for low height clearance applications) .

1. Locate the (4) acorn nuts on the left and right side of the screen front face (2 each side).

2. Remove and save the (4) nuts securing the (2) mounting brackets to the screen front.

3. Position mounting brackets to ﬁt inside the air openings on the sides of the ﬁreplace, and align the (2) notched tabs on the back of each bracket with the slots in the ﬁreplace.

4. Set the mounting brackets into desired position, verifying the depth accommodates ﬁnish material.

5. Secure mounting brackets with (4) truss head screws (included) into each mounting hole on ﬁreplace (2 each side).

6. Slide the screen front over the (4) mounting studs and secure with the (4) side acorn nuts previously removed.

• Fireplace accessibility: remove the (4) acorn nuts on the left and right side of the screen front face (2 each side), then remove screen front assembly from studs on the mounting bracket.

FACING AND FINISHING 21

6.0 GAS LINE CONNECTION

6.1 Gas Conversion (sold separately)

ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

This ﬁreplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

6.2 Gas Line Installation

CAUTION: Installation of the gas line must only be done by a qualiﬁed person in accordance with local building codes, if any. If not, follow ANSI 223.1. Commonwealth of Massachusetts installations must be done by a licensed plumber or gas ﬁtter.

NOTE: The appliance and its individual shutoﬀ valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi (3.5 kPa). For test pressures equal to or less than ½ psi (3.5 kPa), the appliance must be isolated from the gas supply piping system by closing its individual manual shut-oﬀ valve.

• A listed (and Commonwealth of Massachusetts approved) ½ in. (13 mm) tee handle manual shut-oﬀ valve and ﬂexible gas connector are to be connected to the ½ in. (13 mm) control valve inlet. If substituting for these components, please consult local codes for compliance.

• This ﬁreplace is equipped with a ⅜” (10 mm) x 18” (457 mm) long ﬂexible gas connector and manual shut-oﬀ valve.

• Run gas line into ﬁreplace, preferably through left or right gas line holes provided. The gas line should be run to the point of connection where the shut-oﬀ valve and ﬂexible gas line will connect.

• Do not run gas line in a manner that would obstruct fan operation.

• For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods.

Table 6.1, Inlet Gas Supply Pressures

Fuel Minimum Pressure Maximum Pressure

Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa)

LP Gas 12” WC (2.99 kPa) 13” WC (3.24 kPa)

22 GAS LINE CONNECTION

7.0 TERMINATION LOCATIONS

H - MINIMUM HEIGHT FROM ROOF TO

7.1 Vertical Vent Cap Termination

WARNING: This gas appliance must not be connected to a chimney serving any other appliance.

LOWEST

DISCHARGE

OPENING

APPROVED CAP

MINIMUM

*12” (.30 m)

APPROVED

VENT PIPE

ROOF PITCH = x/12

LOWEST DISCHARGE OPENING

*If vent is closer than 12 in (.30 m) , it must terminate at least 2 ft (.61 m) higher than any portion of a building within 10 ft (3.05 m) of the vent.

Figure 7.1, Vertical Vent Cap Clearance

Minimum height (H) from roof

Roof Pitch Feet Meters

Flat to 6/12 1. 0 0.30

Over 6/12 to 7/12 1.25 0.38

Over 7/12 to 8/12 1.5 0.46

Over 8/12 to 9/12 2.0 0.61

Over 9/12 to 10/12 2.5 0.76

Over 10/12 to 11/12 3.25 0.99

Over 11/12 to 12/12 4.0 1.22

Over 12/12 to 14/12 5.0 1.52

Over 14/12 to 16/12 6.0 1.83

Over 16/12 to 18/12 7. 0 2.13

Over 18/12 to 20/12 7. 5 2.27

Over 20/12 to 21/12 8.0 2.44

TERMINATION LOCATIONS 23

7.2 Minimum Termination Clearances

AREA WHERE TERMINAL IS NOT PERMITTED

HOT

Figure 7.2, Vent Cap Locations

Canadian installations US installations

A Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm)

B Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm)

C Clearance to permanently closed window (recommended to prevent condensation

on window)

D Vertical clearance to ventilated soﬃt located above the terminal within a horizontal

distance of 2 feet (61 cm) from the cent line of the terminal

E Clearance to unventilated soﬃt 12 in (30 cm)* 12 in (30 cm)*

F Clearance to outside corner 0 in (0 cm)* 0 in (0 cm)*

G Clearance to inside corner** 12 in (30 cm)* 12 in (30 cm)

H Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height

15 ft (4.5 m) above the meter/

I Clearance to service regulator vent outlet 3 ft (91 cm) *

J Clearance to non mechanical air supply inlet to building or the combustion air inlet

to any other appliance

K Clearance to mechanical air supply inlet 6 ft (1.83 m) 3 ft (91 cm) above if within

L Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m)† *

M Clearance under veranda, porch deck, or balcony 12 in (30 cm)‡ 12 in (30 cm)

N Clearance between two horizontal terminations 12 in (30 cm) 12 in (30 cm)

O Clearance between two vertical terminations (may be same height) 12 in (30 cm) 12 in (30 cm)

P Above furnace exhaust or inlet 12 in (30 cm) 12 in (30 cm)

* Clearance in accordance with local installation codes and the requirements of the gas supplier.

† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the ﬂoor.

VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventilated soﬃts.

12 in (30 cm)* 12 in (30 cm)*

24 in (61 cm)* 24 in (61 cm)*

regulator assembly

12 in (30 cm) 9 in (23 cm)

10 ft (3 m) horizontally

Massachusetts: 10 ft (3 m)

24 TERMINATION LOCATIONS

8.0 VENTING

8.1 Approved Vent Systems

Vent Manufacturer Direct Vent System Termination

American Metal Products

BDM Pro-Form 5” x 8” EXCEPT

ICC EXCELDirect 5” x 8” Horizontal & Vertical

Kozy Heat 800 Series Flexible

Metal Fab Direct Vent Chimney

Selkirk Direct Temp 5” x 8” Horizontal & Vertical

Simpson DuraVent

Ameri-Vent 5” x 8” Horizontal & Vertical

Horizontal & Vertical

CAPS 940285 ROUND; 94040836 SNORKEL

Horizontal Only

Vent Kit

Horizontal & Vertical

5” x 8”

DV- GS 5” x 8” Horizontal & Vertical

8.2 Venting Requirements

Consult the local and national installation codes to assure adequate combustion and ventilation air is available. Venting requirements apply to both natural gas and LP gas.

IMPORTANT: The vertical vent heat shield included with this ﬁreplace must be installed for every type of venting application. The horizontal vent heat shield must be installed when incorporating minimum horizontal venting. Refer to Section 8.7 Vent Heat Shield Assembly Installation on page 30.

IMPORTANT: Natural gas and LP gas vent installations terminating with a snorkel cap require a minimum of 12 in (305mm) of vertical venting oﬀ the top of the appliance before the use of an elbow.

• Flame height and appearance will vary depending upon venting conﬁguration and the type of fuel used.

• Refer to the vent manufacturer’s installation manual for complete installation instructions. Vent installation must conform with venting requirements and restrictions as outlined in this manual.

• Provide a means for visually checking the vent connection to the appliance after the ﬁreplace is installed.

8.2.2 Wall Pass-Through

Wall Thickness ......................................................... Part Number

4½ in (114 mm) to 6½ in (165 mm) ................................ #800-WPT

6½ in (165 mm) to 12½ in (318 mm) ............................ #800-WPT2

7½ in (191 mm) to 12 in (305 mm) ............................... #800-WPT3

8.3 Elbows

• MAXIMUM NUMBER OF 90° ELBOWS: 5

• For each 90° elbow used, 3 ft (91.4 cm) must be subtracted from maximum venting allowed.

• For each 45° elbow used, 1½ ft (457 mm) must be subtracted from maximum venting allowed.

• (2) 45° degree elbows may be used in place of (1) 90° elbow.

8.2.1 Vent Section Clearances

Table 8.1, Vertical Pipe Section Clearances

Surface Sides

All Approved Venting 1 in (25 mm)

Table 8.2, Horizontal Pipe Section Clearances

Surface To p Bottom Sides

All Approved Venting 3 in (76 mm) 1 in (25 mm) 1 in (25 mm)

VENTING 25

8.4 Vertical Terminations

IMPORTANT: The vertical vent heat shield must be installed for every type of venting application. Refer to Section 8.7 on page

30.

NOTE: Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E 136.

Table 8.3, NG & LPG - Minimum / Maximum Vertical Terminations

Minimum Vertical Length Maximum Vertical Length

4 ft 1219 mm 50 ft 15.2 m

8.4.1 Flame Appearance Adjustments

Burner ﬂame appearance and characteristics are aﬀected by altitude, fuel quality, venting conﬁguration, and other factors. The burner venturi is factory set for horizontal terminations at 3/16 in (4.8mm) open for natural gas.

Vertical terminations may display a very compact, active ﬂame. If this appearance is not desirable, a qualiﬁed installer may adjust the air shutter for optimum ﬂame appearance and visual aesthetics.

Hussong Manufacturing recommends natural gas venting installations, with at least 4 ft (1219 mm) of vertical vent height, to adjust the front air shutter opening to 1/8 in (3 mm), and to close the back air shutter opening. Refer to Section 8.5.1 Natural Gas Installations on page 27 and Section 12.2.1 Burner Venturi on page 42 for more information.

NATURAL GAS AND LP GAS VERTICAL VENT DIAGRAM

(A) Stand-oﬀ Brackets (B) Stand-oﬀ Heat Shields (C) 90° Elbow (not applicable) (D) Vertical Vent Heat Shield

NG/LPG - 4ft (1219mm) MIN / 50ft (15.2m) MA X

(E) Horizontal Vent Heat

Shield (not applicable)

(F) Termination Cap

26 VENTING

8.5 Combination Venting

8.5.1 Natural Gas Installations

IMPORTANT: The vertical vent heat shield included with this ﬁreplace must be installed for all venting conﬁgurations. The horizontal vent heat shield must be installed when incorporating minimum horizontal venting. Refer to Section 8.7 on page 30.

IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise for every 12 in (305 mm) of travel.

IMPORTANT: Natural gas and LP gas vent installations terminating with a snorkel cap require a minimum of 12 in (305mm) of vertical venting oﬀ the top of the appliance before the use of an elbow.

Table 8.4, NG - Minimum Horizontal Vent Terminations

Minimum Vertical Rise (V

6 in 152 mm 6 in 152 mm 10 ft 3 m

18 in 457 mm 6 in 152 mm 20 ft 6.1 m

Table 8.5, NG - Max Vertical / Max Horizontal Combination

Maximum Vertical Rise

25 ft 7.6 m 25 ft 7.6 m 50 f t 15.2 m

Maximum number of 90° elbows: 5

MIN

)

Minimum Horizontal Run (H

Maximum Horizontal Run

Maximum

)

Horizontal Run (H

MIN

Total Length

MAX

)

NATURAL GAS MINIMUM HORIZONTAL VENTING DIAGRAM

(A) Stand-oﬀ Brackets (B) Stand-oﬀ Heat Shields (C) 90° Elbow

6” (152mm) V

+ 90° ELBOW + 6” (152mm) H

MIN

(D) Vertical Vent Heat Shield (E) Horizontal Vent Heat Shield (F) Termination Cap

/ 10ft (3m) H

MIN

MAX

MIN

CORNER INSTALL - 6” (152mm) V

+ 90° ELBOW + 6” (152mm) H

MIN

MAX

MIN

Figure 8.1, Natural Gas Combination Venting

18” (457mm) V

+ 90° ELBOW + 6” (152mm) H

MIN

MAX

MIN

/ 20ft (6.4m) H

MIN

MAX

VENTING 27

8.5.2 LP Gas Installations

IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise for every 12 in (305 mm) of travel.

NOTE: Natural gas and LP gas vent installations terminating with a snorkel cap require a minimum of 12 in (305mm) of vertical venting oﬀ the top of the appliance before the use of an elbow.

Table 8.6, LPG - Minimum Horizontal Vent Terminations

Minimum Vertical Rise (V

12 in 305 mm 6 in 152 mm 4 ft 1219 mm

18 in 457 mm 6 in 152 mm 8 ft 2.4 m

Table 8.7, LPG - Max Vertical / Max Horizontal Combination

Maximum Vertical Rise

25 ft 7.6 m 25 ft 7.6 m 50 f t 15.2 m

Maximum number of 90° elbows: 5

MIN

)

Minimum Horizontal Run (H

Maximum Horizontal Run

Maximum

)

Horizontal Run (H

MIN

Total Length

MAX

)

LP GAS MINIMUM HORIZONTAL VENTING DIAGRAM

(A) Stand-oﬀ Brackets (B) Stand-oﬀ Heat Shields (C) 90° Elbow

12” (305mm) V

+ 90° ELBOW + 6” (152mm) H

MIN

(D) Vertical Vent Heat Shield (E) Horizontal Vent Heat Shield (F) Termination Cap

MAX

MIN

/ 4ft (1.2m) H

MIN

MAX

CORNER INSTALL - 12” (305mm) V

18” (457mm) V

+ 90° ELBOW + 6” (152mm) H

MIN

+ 90° ELBOW + 6” (152mm) H

MIN

/ 8ft (2.4m) H

MIN

MAX

MIN

MAX

Figure 8.2, LP Gas Combination Venting

28 VENTING

8.6 #800-1 Series Direct Vent Termination Kit(s)

IMPORTANT: The ﬂex pipe is permanently attached to the exterior plate. DO NOT ATTACH either #844-1 or #845-1 termination kit to ﬁreplace (or extension kit) until it has passed through the wall. Install termination plates to the outside wall exterior.

• If terminating against vinyl siding, a vinyl siding protector

must be used (included with the #844-1 and #845-1 direct vent kits). Follow instructions included.

• Each #846-1 extension kit contains enough 5” & 8” ﬂexible

aluminum pipe to extend chimney an additional 6 ft (1.83 m).

8.6.1 Assembly and Installation

1. Mount the required wall thimble (G) with 3 in (76 mm) top

clearance and 1 in (25 mm) side clearance to the exterior wall, and seal.

2. (OPTIONAL) insulate the wall-pass through with any unfaced

insulation products listed as non-combustible per ASTM E

136.

3. Apply a liberal bead of exterior sealant around outer edge of termination box (A), placing assembly through the wall-pass through in exterior wall. Place screws through the four holes (B) , securing it in place.

4. Form the 5” & 8” ﬂexible aluminum pipes on termination kit (#844-1 or #845-1), and if applicable, on each extension kit.

5. Gently pull 5” & 8” pipes down to the top of the ﬁreplace, or if applicable, the extension kit.

DO NOT stretch extension kit beyond 6 ft. (1.83 m); DO NOT stretch beyond what is required. It is very diﬃcult to decompress ﬂex pipes once stretched.

6. Place a bead of sealant outside 5” ﬂex pipe collar (C) (end with EXTERNAL LIP) and sliding it into 5” pipe on extension kit or top of ﬁreplace (D) . Secure with 3 evenly spaced screws.

7. Place a bead of sealant inside 8” ﬂex pipe collar (E) (end with the INTERNAL lip) , sliding it over 8” pipe on top of ﬁreplace (F). Secure with 3 evenly spaced screws.

8. If additional extension kits are required, repeat Steps 4 and 5, placing 5” & 8” pipes onto previous extension kit.

#800-WPT3

STAND-OFF HEAT SHIELDS

STAND-OFF BRACKETS

#800-WPT #800-WPT2

VERTICAL VENT HEAT SHIELD

LEGEND

A Termination box

B Holes in exterior wall (only 3 shown)

C 5” ﬂex pipe collar

D 5” pipe on ﬁreplace or extension kit (not shown)

E 8” ﬂex pipe collar

F 8” pipe on ﬁreplace or extension kit (not shown)

G Wall pass-through

Figure 8.3, Installation and Assembly #800-1 Series

VENTING 29

8.7 Vent Heat Shield Assembly Installation

IMPORTANT: The vertical vent heat shield MUST be installed for every type of venting application. The horizontal vent heat shield must be installed when incorporating minimum horizontal venting.

NOTE: There are (6) screw holes located in front of the ﬂue outlet to oﬀset the vent heat shield assembly in front of the vent pipe. Align the heat shield as necessary for your venting installation.

8.7.1 Vertical Vent Heat Shield Installation

1. Position the vertical vent heat shield in front of the vent

pipe, with the ﬂanges facing towards the ﬁreplace face as necessary for the type of installation.

2. Align the (2) slots on the vertical heat shield ﬂanges with

corresponding screw holes located in front of the ﬂue outlet on the top of the ﬁreplace.

3. Secure the vertical vent heat shield to the ﬁreplace with (2)

attachment screws (provided in the components package) .

8.7.2 Minimum Horizontal Venting

1. Bend perforation on the (3) hand-tabs down on the horizontal

vent heat shield.

2. Locate (3) screw holes on the vertical vent heat shield. There

are (2) sets of screws holes, allowing for either natural gas or LP gas minimum horizontal venting. See Figure 8.5.

3. Align the (3) slots on horizontal vent heat shield tabs to the

corresponding (3) screws holes on the vertical vent heat shield necessary for your installation.

4. Attach the horizontal vent heat shield with screws (provided)

through the screw holes on the vertical vent heat shield. The 1 in (25 mm) vent stand-oﬀ tab will rest on top of the vent pipe.

HORIZONTAL HEAT SHIELD

VENT STAND-OFF TAB

LP GAS LOCATION

NATURAL GAS LOCATION

Figure 8.5, Installed Horizontal Vent Heat Shield

HORIZONTAL HEAT SHIELD SHOWN AT LOCATION FOR NATURAL GAS MINIMUM HORIZONTAL VENTING

ATTACHMENT SCREWS

Figure 8.4, Installed Vent Heat Shield Assembly

30 VENTING

9.0 FIREPLACE SET UP

9.1 Glass Frame Assembly

WARNING: Do not operate this ﬁreplace with the glass removed, cracked, or broken. Replacement of the glass assembly #C39-057T, should be done by a licensed or qualiﬁed service person.

9.1.1 Remove Glass Frame Assembly

WARNING: Do not remove the glass assembly when hot.

1. Locate (2) spring-loaded latches securing the glass assembly

at the bottom of the ﬁrebox.

2. Pull the spring-loaded latches out and down to release the

bottom of the glass assembly.

3. Lift glass assembly up and oﬀ of the (2) tabs located at the

top of the ﬁrebox.

9.1.2 Install Glass Frame Assembly

1. Align the slots on top of the glass assembly over the tabs at

the top of the ﬁrebox while lowering the bottom of the glass assembly into position.

2. Pull the spring-loaded latches out and up to secure the

bottom of glass to the bottom of the ﬁreplace.

9.2 Light Kit

CAUTION: Disconnect all electrical power from the ﬁreplace before performing this task.

ATTENTION: If converting to LP (propane) gas, complete the conversion before installing any light kit components. Follow instructions provided with the conversion kit (sold separately).

NOTE: To avoid damage and prolong the life of the halogen bulbs, never touch with bare hands. Always use a soft cloth when handling.

9.2.1 Install Light Kit

1. Remove the safety barrier and glass frame assembly.

2. Remove log set (if installed).

3. Remove the front burner from the ﬁrebox (2 screws).

4. Remove the back burner tube.

5. Remove the back log plate / burner bracket (2) screws.

6. Remove the burner heat shield (2) screws.

7. Install (4) halogen bulbs (included in component packet) into

lamp bases.

8. Reinstall the heat shield, the back log plate/ burner bracket,

the back burner tube, and the front burner.

9. Place the crushed glass media (included with the ﬁreplace)

into cavity in front of the burner.

10. Randomly place klinkers on top of glass media.

11. Reinstall log set, glass frame assembly, and safety barrier.

FIREPLACE SET UP 31

9.3 #C39-500 Log Set Installation

CAUTION: Do not place logs directly over burner port holes. Improper log placement may aﬀect ﬂame appearance and cause excessive soot to build upon the logs and glass.

• If converting to LP (propane) gas, complete the conversion

before installing the log set. Follow the conversion instructions included with the kit.

• Log numbers are located on the bottom of each log. Refer

to the following instructions and illustrations for proper log placement.

1. Position the ember panel in front of the burner.

2. Align the holes in the bottom of log C39-1 with the mounting

pins on the back log plate / burner bracket. Push log down to seat.

3. Align the holes in the bottom of base logs C39-2 to C39-6 with the mounting pins on the burner. Push logs down on to pins to seat.

4. Align logs C39-7, C39-8, and C39-9 with the notches on the base logs.

5. Align log C39-11 with the notch on log C39-8.

6. Align logs C39-10 and C39-12 with the notches on the ember panel.

7. Distribute rockwoll embers onto the logs and burner using a stiﬀ bristle brush.

Figure 9.1, Base Logs

Figure 9.2, Installed Log Set

32 FIREPLACE SET UP

9.4 Control Board Removal and Installation

WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

CAUTION: Check all connections for leaks with soapy water, whether ﬁeld or factory made.

9.4.1 Control Board Removal

1. Disconnect electrical power.

2. Locate the manual valve installed by your qualiﬁed service

technician.

3. Turn the manual valve clockwise to the OFF position.

4. Remove the safety barrier and glass frame assembly.

5. Remove logs.

6. Remove the front burner from the ﬁrebox (2 screws).

7. Remove the back burner tube.

8. Remove the back log plate/burner bracket (2) screws.

9. Remove the burner heat shield (2) screws.

10. Remove the light kit assembly.

11. Remove and save (10) screws securing the control board.

Raise the control board to unplug control module and fan wiring from the control module.

12. Lift the control board and control module out of the ﬁrebox,

being careful not to damage sealing gasket underneath.

9.4.2 Control Board Installation

1. Place the control module through the ﬁrebox and into the

control compartment. Plug in control module and fan wiring.

VERIFY SEALING GASKET IS IN PLACE.

2. Secure the control board to the ﬁrebox using (10) screws

previously removed.

3. Reinstall the light kit assembly.

4. Reinstall the burner heat shield (2) screws.

5. Reinstall the back log plate/burner bracket (2) screws.

6. Reinstall the front burner. Align the burner over the ports

and position the venturi over burner oriﬁce. Secure with (2) screws.

7. Reinstall the back burner tube, positioning the venturi over

the burner oriﬁce.

8. Reinstall log set.

9. Reinstall the glass frame assembly and safety barrier.

10. Turn the manual valve counterclockwise to the ON position.

11. Reconnect electrical power.

12. Verify proper log placement, operation of ﬁreplace, and any

electrical components.

Figure 9.3, Control Board Removal and Installation

FIREPLACE SET UP 33

10.0 ELECTRICAL INFORMATION

885 PROFLAME

BATTERY PACK

540 SPLIT FLOW

WARNING: Do not use this ﬁreplace if any part has been under water. Immediately call a qualiﬁed service technician to inspect this appliance and to replace any part of the control system and any gas control which has been under water.

WARNING - Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

10.1 Electrical Speciﬁcations

This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes,

END

MALE

APPLIANCE

GROUND STAR

with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

10.2 Wiring Requirements

• The IFC System Module requires 120V of electricity and/or batteries to operate.

• Using the battery back-up will operate the burner only.

• Fan and light components will not function on battery back up power.

VARIABLE SPEED FAN

VARIABLE LIGHTS

IGNITER

PILOT

Figure 10.1 Wiring Schematics

34 ELECTRICAL INFORMATION

FLAME

SENSOR

MAIN

ON/OFF

SWITCH

SWI BUTTON (RED)

PILOT

BURNER

OFF

11.0 OPERATING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPER ATING

WARNING: If you do not follow these instructions exactly, a ﬁre or explosion may result causing property damage,

personal injury, or loss of life.

A. This appliance is equipped with an ignition device which

automatically lights the pilot. Do not try to light the pilot by hand.

B. BEFORE OPERATING smell around the appliance area for

gas. Be sure to smell next to the ﬂoor because some gas is heavier than air and will settle on the ﬂoor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s

WARNING

Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualiﬁed service person.

Under no circumstances should any solid fuel (wood, coal, paper, cardboard, etc.) be used in this appliance.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

OPERATING INSTRUCTIONS

1. STOP! Read all the safety information above on this page.

2. Press the wireless remote OFF button.

3. Turn oﬀ all electric power to the appliance.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Locate the manual valve installed by your qualiﬁed service technician.

6. Turn the manual valve clockwise to the OFF position.

7. Wait ﬁve (5) minutes to clear out any gas. Then, smell for gas, including near the ﬂoor. If you smell gas, STOP! Follow ‘B’ in the safety information above. If you do not smell gas, go to the next step.

8. Turn the manual valve counterclockwise to the ON position.

phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

C. Use only your hand to turn the gas control manual valve.

Never use tools. If the valve will not turn by hand, do not try to repair it; call a qualiﬁed service technician. Force or attempted repair may result in a ﬁre or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualiﬁed service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.

CAUTION

Clothing or other ﬂammable material should not be placed on or near the appliance.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a ﬁreplace or stove, install an adjustable safety gate to keep toddler, young children and other at risk individuals out of the room and away from hot surfaces.

9. Turn on all electric power to the appliance.

10. Press the wireless remote ON button.

11. If the appliance will not operate, follow the instructions, “To Turn Oﬀ Gas To Appliance” and call your service technician or gas supplier.

ON/OFF

1. Press the wireless remote OFF button.

2. Turn oﬀ all electric power to the appliance if service is to be performed.

When this ﬁreplace is initially lit, condensation will appear on the glass. This is normal in all gas ﬁreplaces and will disappear after several minutes. A paint smell will occur during the ﬁrst few hours of burning. It is recommended to leave the fan oﬀ during this period to help speed the paint curing process. This ﬁreplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not aﬀect the performance or longevity of the ﬁreplace.

TO TURN OFF GAS TO APPLIANCE

3. Locate the manual valve installed by your qualiﬁed service technician.

4. Turn the manual valve clockwise to OFF position.

NOTE

OPERATING INSTRUCTIONS 35

11.1 Setup Proﬂame 2 IFC Module

1. Set the main ON/OFF rocker switch in the OFF position.

2. Install (4) AA batteries (included in the components packet) into backup battery holder on the control module.

3. Install (3) AAA batteries (included in the components packet) in the remote control battery bay, located at the base of the remote.

4. Connect the IFC Module to an AC power supply.

11.2 Initialize the Control System

IMPORTANT: Remove all packaging and combustible material from the ﬁrebox before initializing the control system.

NOTE: Performing the next steps will initiate pilot start-up in manual mode, where the pilot igniter will spark repeatedly. The pilot will ignite if gas is supplied to the ﬁreplace.

1. Locate the red SW1 button the IFC module.

2. Press the button. The IFC module will BEEP (3) times and illuminate an amber LED. This indicates the receiver is ready to synchronize with the transmitter.

3. Within (5) seconds, push the ON/OFF button on the remote control. The receiver will BEEP (4) times to indicate the transmitter’s command is accepted, and is set to the transmitter’s particular code. The pilot will automatically ignite.

4. Press the remote control ON/OFF button again. The pilot will extinguish, conﬁrming the remote control command. The control system is now initialized.

5. Set the main ON/OFF rocker switch to ON position for remote control operation of the main burner and ﬁreplace features.

• Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned oﬀ, provided CPI mode is turned on.

11.4 Automatic Safety Restart

• This system will execute an automatic turn OFF command within (24) hours of a continued pilot ﬂame ignition. This allows the system to verify correct safety functions.

• After the turn OFF sequence is completed, the IFC module will re-execute the latest command.

11.5 Backup Battery Operation

This appliance will operate on the backup battery pack when electric power is interrupted, or in a power outage. The lifespan of the backup batteries depend on various factors, such as the quality of the batteries, number of ignitions, et cetera.

• When the backup battery pack is low, the IFC module will emit a double-beep while receiving an ON/OFF command.

• No commands will be accepted after this alert until the back up batteries are replaced.

• Once replaced, the IFC module will emit a ‘beep’ as soon as it is powered.

SW1

BUTTON

LEDs

Figure 11.1, IFC Module

11.3 Reset the System for Manual Operation

1. Set the ON/OFF rocker switch to OFF position.

2. Press the red SWI button on the IFC module until it emits (3)

beeps and an amber LED is illuminated.

3. Within (5) seconds, press the red SWI button again. This will

close synchronization with the remote control. The pilot will automatically light.

• Turn the main burner ON by setting the ON/OFF switch in ON

position. The main burner will only operate on HI.

36 OPERATING INSTRUCTIONS

11.6 IFC Module Ignition Sequence

The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt.

1. With the system in OFF position, press the remote control

ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.

2. First ignition attempt will generate sparks for (60) seconds.

3. If there is no ﬂame ignition (rectiﬁcation) within the (60)

second time frame, the IFC module will stop generating sparks for approximately (35) seconds.

4. After (35) seconds of wait time, the IFC module will generate

sparks for another (60) seconds for the second ignition attempt.

5. If there is no positive rectiﬁcation after (60) seconds, the IFC

module will go into a lock out. The red LED will blink (3) times, in intervals, until the system is reset.

11.6.1 Reset IFC Module after Lockout

11.6.1.1 ON/OFF Rocker Switch

1. Set the ON/OFF rocker switch to the OFF position.

2. After approximately (2) seconds, move the switch to the ON

position. The ignition sequence will start again.

11.6.1.2 Remote Control ON/OFF Key

1. Press the remote control ON/OFF key to turn the system OFF.

2. After approximately (2) seconds, press the ON/OFF key again.

The ignition sequence will start again.

11.6.1.3 Cycling Flame

1. Press the remote control down arrow key during ﬂame

adjustment mode to reduce the ﬂame to OFF (indicated by OFF displayed on the LCD screen).

2. After approximately (2) seconds, press the up arrow key. The

ignition sequence will start again.

11.7 Additional Diagnostic Information

Low Battery Condition (<4V) Remote Control:

• Battery Icon will appear on LCD remote control display.

• Replace batteries.

Low Battery Condition (<4V) Battery Backup:

• The red LED Indicator will blink (1) time in intervals.

• A low double-beep emits from the IFC control module when it

receives an ON/OFF command from the remote control..

• Replace Batteries.

Pilot Flame Error Condition:

• Red LED Indicator will blink (2) times in intervals. Contact

your dealer if this occurs.

System Lock Out Condition:

• Red LED Indicator will blink (3) times in intervals.

• Verify gas is turned on.

• Verify sensor is not shorted.

• Follow 11.2 Initialize the Control System on page 36.

OPERATING INSTRUCTIONS 37

PROFLAME 2 TRANSMITTER

BLUE BACK LCD DISPLAY

TRANSMISSION

THERMOSTAT

OFF/ON/SMART

LCD DISPLAY

KEY LOCK

LOW BATTERY ALARM

ROOM TEMPERATURE

CPI MODE

TEMPERATURE/LEVEL/STATE

ON/OFF KEY

THERMOSTAT KEY

UP/DOWN ARROWS

MODE KEY

FLAME ON

11.8 Remote Control Operation

11.8.1 Temperature Display

1. With the system in the OFF position, simultaneously press the

thermostat key and the mode key to change degrees from °F to °C.

2. Visually check the LCD screen to verify either °F or °C is

displayed on the right side of the room temperature display.

SYSTEM OFF

SET POINT

SPLIT FLOW

FAN

LIGHT ON

11.8.3 Pilot Ignition Selection (IPI/CPI)

This system has the option of a continuous (standing) pilot. This features allows the system to change from a spark-to-pilot system to the standing pilot option. The standing pilot will keep the ﬁrebox warm and establish a draft in the vent, which allows the main burner to ignite with less air-ﬂow disruption.

When the system is OFF, the LCD screen will display the snowﬂake icon during the setup of either IPI or CPI mode. To select the preferred pilot ignition feature,

1. With the system in the OFF position, press the mode key to index the CPI mode icon.

2. Press the up arrow key to activate CPI.

3. Press the down arrow key to return to IPI. A single ‘beep’ will conﬁrm reception of the command.

When the system is ON,

IPI mode: LCD screen will not display the snowﬂake icon

CPI mode: LCD screen will display the snowﬂake icon

11.8.2 Key Lock

This function locks the keys to avoid unsupervised operation. Once activated, a lock icon will appear on the LCD screen.

1. Simultaneously press the mode key and the up arrow key to activate or deactivate this function.

38 OPERATING INSTRUCTIONS

SYSTEM OFF

11.8.4 Turn ON the Appliance

1. With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to conﬁrm reception of the command.

The LCD screen will display all active icons, and the IFC module will start the ignition sequence.

ROOM TEMPERATURE

11.8.5 Turn OFF the appliance

1. With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to conﬁrm reception of the command.

The LCD screen will only display the room temperature and its icon, and the IFC module will turn oﬀ the main burner.

11.8.6 Remote Control Flame Adjustment

This control system has (6) ﬂame levels. If the smart thermostat operation is activated, then the manual adjustment of the ﬂame height will be disabled.

1. Verify the system is in the ON position and the ﬂame level is set at maximum.

2. Press the down arrow key once to reduce ﬂame height by one level until the ﬂame is turned oﬀ.

3. Press the up arrow key once to increase ﬂame height by one step. If the up arrow key is pressed while the system is on, but the ﬂame is oﬀ, the ﬂame will ignite on HI.

4. A single ‘beep’ will conﬁrm reception of the command.

SYSTEM ON

FLAME OFF

FLAME LEVEL 5 FLAME LEVEL MAXIMUM

FLAME LEVEL 1

SET TEMPERATURE

11.8.7.2 Smart Thermostat

The smart thermostat function will adjust the ﬂame height based on the set temperature and the actual room temperature. The smart thermostat function automatically adjusts the ﬂame down when the room temperature reaches the set point. To activate this function,

1. Press the thermostat key until the ‘SMART’ appears on LCD screen on the right side of the temperature bulb graphic.

2. To adjust the set temperature, press the up or down arrow keys until the desired temperature is displayed on the LCD screen.

11.8.7.3 Deactivate Remote Control

Thermostat Operation

The thermostat operation function can be deactivated. The remote control will still operate the main burner on and oﬀ, and function ﬂame, fan, and light modulation. To deactivate this function,

1. Verify all (3) AAA batteries are installed in the remote control.

2. Remove (1) AAA battery.

3. While reinserting the battery, push and hold the thermostat key. The temperature bulb graphic will not be displayed on the LCD screen.

4. To reactivate remote thermostat operation, follow the same key sequence procedure above. The temperature bulb graphic will reappear on the LCD screen.

11.8.7 Remote Control Thermostat Operation

11.8.7.1 Room Thermostat

The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control a room’s comfort level. To activate this function,

1. Press the thermostat key. The LCD screen will display a temperature bulb graphic, the room temperature and set temperature.

2. To adjust the set temperature, press the up or down arrow keys until the desired temperature is displayed on the LCD screen.

OPERATING INSTRUCTIONS 39

11.8.8 Split Flow Control

The secondary burner is controlled by the split ﬂow. To activate this function,

1. Press the mode key to index to the split ﬂow mode icon.

2. Press the up arrow key to activate the secondary burner.

3. Press the down arrow key to turn the secondary burner oﬀ. A single ‘beep’ will conﬁrm the reception of the command.

11.8.9 Fan Speed Control

Fan speed can be adjusted through (6) speeds. To activate this function,

1. Press the mode key to index to the fan control icon.

2. Press the up or down arrow keys to turn on, oﬀ, or to adjust fan speed.

Thermostat mode: Fan(s) have a (5) minute delay time when the ﬁreplace is let. This allows time for heat to build in ﬁreplace before fan operation. The fan will continue to operate for approximately (12) minutes after the ﬁreplace has been turned oﬀ.

Manual mode: Fan(s) will operate at previous setting. There is no delay in start up or stop time.

11.8.11 Remote Control Low Battery Detection

Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etcetera.

• When the remote control battery are low, a battery icon will appear on the LCD display before all battery power is lost.

• When the batteries are replaced, this icon will disappear.

11.8.10 Accent Light Kit

The light intensity can be adjusted through (6) levels.

1. Press the mode key to index to the light icon.

2. Press the up or down arrow keys to adjust the intensity level.

3. A single ‘beep’ will conﬁrm reception of the command.

40 OPERATING INSTRUCTIONS

12.0 ADJUSTMENT

12.1 Pressure Testing

NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of ½ psi (3.5 kPa).

IMPORTANT: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure. The pressure tap marked IN measures incoming pressure.

12.1.1 Inlet Pressure Test

NOTE: Make sure to apply these incoming pressure test with all other gas appliances on, or at full capacity in the house for proper pressure reading.

IMPORTANT: If the inlet pressure reading is too high or too low, contact the gas company. Only a qualiﬁed gas service technician should adjust incoming gas pressure.

1. Loosen the inlet (IN) pressure tap by turning screw counterclockwise. See (A) in Figure 12.1.

2. Attach manometer using a ¼ in (6 mm) I.D. hose.

3. Light pilot and burner. Check pressure to ensure it is between the minimum and maximum recommended pressure settings.

4. Turn oﬀ burner and pilot.

5. Disconnect hose and tighten the inlet (IN) pressure tap by turning screw clockwise. Screw should be snug. Do not over tighten.

6. Relight pilot and burner. Then reattach manometer to the inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure.

12.1.2 Manifold Pressure Test

1. Light pilot.

2. Loosen manifold (OUT) pressure tap by turning screw counter-clockwise. See (B) in Figure 12.1.

3. Attach manometer to pressure tap using a ¼ in (6 mm) I.D. hose.

4. Light burner. Check manometer reading.

5. Turn burner and pilot oﬀ.

6. Disconnect manometer hose and tighten the manifold (OUT) pressure tap by turning screw clockwise. Screw should be snug. Do not over tighten.

7. Attach the manometer to the manifold pressure tap (B) to verify it is completely sealed. The manometer should read no pressure when pilot and burner are on.

Table 12.1, Inlet Pressures

Fuel Natural Gas LP Gas

Gas Supply Min - Max Min - Max

Inlet Pressure Tap (A)

Table 12.2, Manifold Pressure

Fuel Natural Gas LP Gas

Gas Supply Low - High Low - High

Manifold Pressure Tap (B)

5” - 10.5” WC

(1.25 - 2.62 kPa)

1.1” - 3.8” WC

(.27 - .95 kPa)

12” - 13” WC

(2.99 - 3.24 kPa)

2.9” - 11” WC

(.72 - 2.74 kPa)

Figure 12.1, Pressure Check Taps

ADJUSTMENT 41

12.2 Burner Flame Adjustments

IDEAL

WARNING: To avoid property damage or personal injury, allow the ﬁreplace ample time to cool before making any adjustments.

Burner ﬂame appearance and characteristics are aﬀected by altitude, fuel quality, venting conﬁguration, and other factors. After installation, this appliance may need additional adjustments to achieve optimum ﬂame appearance and visual aesthetics.

12.2.1 Burner Venturi

WARNING: VENTURI ADJUSTMENT MUST BE DONE BY A QUALIFIED SERVICE TECHNICIAN.

NOTE: Burner venturi air shutter settings have been factory set. Refer to Table 12.3.

When this appliance is ﬁrst lit, the burner ﬂames will appear blue. During the ﬁrst 15 minutes of operation, ﬂame appearance will gradually turn to the desired yellow appearance. If the ﬂames remain blue, or become dark orange with evidence of sooting (black tips) , adjustment of the air shutter opening may be necessary.

Regardless of venturi orientation, closing the air shutter will achieve a desired yellow ﬂame, but may produce soot on the glass. Opening the air shutter will cause a short, blue ﬂame that may lift oﬀ the burner.

The air shutter on this appliance is factory set for horizontal terminations, and may need adjustment for natural gas installations, depending on venting length and conﬁguration. Hussong Manufacturing recommends natural gas venting installation with at least 4 ft (1219 mm) of vertical height to adjust the air shutter openings as outlined in Table 12.4.

12.2.1.1 Venturi Adjustment

NOTE: If soot is present on the glass, check log positioning before adjusting the venturi. Logs must not block burner ports.

IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired look is achieved. Follow Table 12.5 and Figure 12.3 below.

1. Remove the safety barrier, glass frame assembly, and log set.

2. Remove the front burner from the ﬁrebox (2) screws.

3. Remove the back burner tube.

4. Loosen screw on venturis and adjust as necessary. Tighten screw.

5. Reinstall all components previously removed.

Table 12.5, Venturi Adjustment Guidelines

Flame Characteristic Cause Solution

Dark, orange ﬂame with black tips

Short, blue ﬂames Venturi open too far Close setting slightly

Lifting (ghosting) ﬂames

Venturi closed too far Open venturi slightly

Gas pressure too high Venturi closed too far

Check manometer settings Open venturi setting slightly

Table 12.3, Factory Set Venturi Openings

Fuel Front Rear

Natural Gas 3/16” (5 mm) 3/16” (5 mm)

LP Gas 1/2” (13 mm) 3/8” (9 mm)

Table 12.4, Recommended Venturi Opening for Vertical Venting

Fuel Front Rear

NATURAL GAS ONLY 1/8” (3 mm) CLOSED

FRONT VENTURI

LAZY, YELLOW FLAMES

DARK, ORANGE FLAME

WITH BLACK TIPS

SHORT, BLUE FLAMES

REAR VENTURI

Figure 12.2, Front and Rear Burner Venturis Figure 12.3, Flame Appearance and Characteristics

42 ADJUSTMENT

LIFTING (GHOSTING) FLAMES

12.2.2 Restrictor

Vertical terminations may display an active, compact ﬂame. If this appearance is not desirable, the vent exit may be restricted by adjusting the restrictor located in the ﬁreplace baﬄe.

This ﬁreplace is shipped with the restrictor set in the open position. Follow Table 12.6 and Table 12.7 to adjust the restrictor to desired ﬂame appearance. Allow the ﬁreplace to burn for 15 minutes before making any adjustments to the restrictor seting.

Table 12.6, Recommended Restrictor Settings

Venting Conﬁguration Restrictor Position

Vertical Terminations Closed

Minimum Horizontal Open

Combination Adjust as necessar y

12.2.2.1 Restrictor Adjustment

WARNING: To avoid property damage or personal injury, allow the ﬁreplace ample time to cool before making any adjustments.

WARNING: Improper vent installation may cause the burner ﬂames to lift or “ghost.” Perform a visual check on ﬂame appearance after restrictor adjustment to ensure proper performance. See Table 12.7 for more information.

1. Remove the safety barrier and glass frame assembly to access the restrictor setting adjustment handle. The handle is located at the top of the ﬁrebox, in the baﬄe.

2. Loosen (2) thumb screws to adjust the setting to achieve desired ﬂame appearance.

3. Tighten screws after adjustment.

4. Reinstall the glass frame assembly and safety barrier.

Table 12.7, Restrictor Adjustment Guidelines

Flame Appearance Draft Problem Solution

Short, ﬂickering Excessive draft

Not enough restriction

Lifting or ghosting* Insuﬃcient draft Open restrictor

*If ﬂames continue to lift or ghost after opening the restrictor and verifying correct vent installation, shut oﬀ the gas supply and call a qualiﬁed service technician.

Close restrictor

THUMB SCREWS

Figure 12.4, Cross-Section View of Restrictor

ADJUSTMENT 43

13.0 TROUBLESHOOTING

ATTENTION: Troubleshooting must be performed by a qualiﬁed technician.

Before proceeding with the steps in the following troubleshooting guide,

• Verify proper 120VAC power supply to the control module.

• Verify the control module battery pack and the remote control batteries are fresh and installed with correct polarity.

Issue Cause Solution

Pilot will not light Electrical power interrupted or

disconnected

Wiring disconnection Ensure batteries are fully charged if using battery back-up as

Gas supply turned oﬀ Check remote shut-oﬀ valves from the appliance. Usually there is

Pilot will not stay lit No LP (propane) gas in tank Check LP (propane tank) . Reﬁll if necessary.

Low gas pressure Consult a plumber or a gas supplier.

• Verify all connections between the wire harnesses and the system components are proper and positive.

• Verify the communication link is established between the remote control and the IFC module.

• Verify inlet pressure meets the recommended inlet pressure. If necessary, adjust line pressure regulator.

Restore electrical power to appliance or use battery back-up.

power source.

Use wiring schematic (see Figure 10.1, on page 34) to determine that all wiring connections are secure and correct.

a valve near the main gas line. There may be more than (1) valve between the appliance and main gas line.

Can be caused by situations such as a bent line, too narrow diameter or pipe, or a low line pressure.

Pilot ﬂame always on, or will not extinguish

Main burner ﬂame will not light

Pilot ﬂame not making contact with the ﬂame rectiﬁcation sensor on the pilot assembly

Pilot adjustment screw not sealed

Control system set to CPI mode Set control system to IPI mode (see Section 11.8.3, on page 38)

ON/OFF rocker switch in OFF position

Gas supply turned oﬀ Check for multiple shut-oﬀs in the supply line. Verify gas supply is

Low gas supply Consult with plumber or gas supplier.

Wiring disconnection or improper wiring

Plugged main burner oriﬁce Remove blockage.

Pilot ﬂame Verify the pilot ﬂame is properly directed to ignite burner. See pilot

Verify the pilot ﬂame envelopes the top of the ﬂame sensor and extends far enough onto burner for ignition.

To adjust pilot ﬂame, turn pilot adjustment screw on the gas valve clockwise to decrease ﬂame, and counterclockwise to increase ﬂame.

Seal pilot adjustment screw. Do not over-tighten.

Switch rocker switch to ON position.

turned on.

Check LP (propane) tank. Reﬁll if necessary.

Check for faulty or incorrect wiring.

ﬂame troubleshooting above.

Remote control not working properly

No call for heat Verify remote control is powered ON and thermostat operation is

44 TROUBLESHOOTING

Replace batteries.

turned OFF.

Issue Cause Solution

Pilot and burner

No LP (propane) gas in tank Check LP (propane) tank. Reﬁll if necessary.

extinguish while in operation

Incorrect glass assembly

Refer to Section 9.1 Glass Frame Assembly on page 31.

installation

Incorrect vent cap installation Adjust if necessary.

Vent cap blockage Remove debris if necessary.

Improper pitch on horizontal venting

Inner vent pipe leaking exhaust

¼ in. (6 mm) rise per foot (30 cm) is required on horizontal venting

Check for leaks and repair if necessary.

gases back into ﬁrebox

Excessive draft Restrictor setting may need to be adjusted. Refer to Section

12.2.2.1 Restrictor Adjustment on page 43.

Soot appears on glass Improper log placement Refer to Section 9.3 #C39-500 Log Set Installation on page 32.

Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air

into the gas mix. Refer to Section 12.2.1.1 Venturi Adjustment on page 42.

Incorrect vent cap installation Adjust if necessary.

Vent cap blockage Remove debris if necessary.

Improper pitch on horizontal venting

¼ in. (6 mm) rise per foot (30 cm) is required on horizontal venting

Flame burns blue and lifts

Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air

oﬀ burner

Incorrect vent cap installation Adjust if necessary.

Blockage or leakage of the vent system

No reaction to command Battery back batteries or

remote control batteries low

No communication between remote control and IFC module

A maximum number of failed ignitions or ﬂame restorations has been reached

into the gas mix. Refer to Section 12.2.1.1 Venturi Adjustment on page 42.

Check the vent pipes for leaks, and the vent cap for debris. Repair the vent pipes or remove debris from vent cap, if necessary.

Replace batteries.

Reprogram remote control to IFC module (see Section 11.2, on

page 36).

Reset IFC module (see Section 11.6, on page 37).

TROUBLESHOOTING 45

14.0 MAINTENANCE

ATTENTION: Installation and repair shall only be done by a qualiﬁed service person. The appliance should be inspected before use by a qualiﬁed service person. This appliance is required to be inspected at least once a year by a professional service person. The compartment below the ﬁrebox must be cleaned at least once a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that the control compartments and circulation air passageways of the appliance be kept clean. Use a vacuum to clean all components.

WARNING: The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂammable vapors and liquids.

14.1 Burner and Pilot System

The burner assembly may be removed for easier access to the control compartment. Refer to 9.4 Control Board Removal and Installation on page 33 for instructions.

Performed by: Qualiﬁed Service Person

Frequency: Annually

Action:

• Vacuum all components of the burner system.

• Visually check burner ports for blockage, especially near the pilot.

• Visually check pilot light and burner ﬂame pattern when in operation. Flames should be steady, not lifting or ﬂoating.

PILOT ASSEMBLY

BACK BURNER ORIFICE

FRONT BURNER ORIFICE

Figure 14.1, Burner Oriﬁces Location

14.2 Fan

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Performed by: Qualiﬁed Service Person

Frequency: Every 6 months

Action:

• Disconnect the fan from electrical current and vacuum.

• The bearings are sealed and require no oiling.

14.3 Vent System

NOTE: If the vent-air intake system is disassembled for any reason, reinstall per instructions provided with installation. Refer to 8.0 Venting on page 25.

Performed by: Qualiﬁed Service Person

Frequency: Annually

Action:

• Examination of the vent system is required.

• The ﬂow of combustion and ventilation air must not be obstructed.

14.4 Glass Assembly

CAUTION: Do not operate appliance with the glass assembly removed, cracked, or broken. Use protective gloves to handle any broken or damaged glass assembly components. DO NOT SUBSTITUTE MATERIALS.

WARNING: Avoid striking or slamming glass assembly. Avoid abrasive cleaner. DO NOT clean glass while it is hot.

IMPORTANT: Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.

Performed by: Homeowner

Frequency: Annually

Action:

• Prepare a work area large enough to accommodate the glass assembly on a ﬂat, stable surface.

• Remove safety screen and glass frame assembly.

• Clean glass with a soft cloth and a non-abrasive cleaner.

• Reinstall glass assembly and safety screen.

Performed by: Qualiﬁed Service Person

Frequency: Annually

Action:

• Inspect the glass for cracks, scratches, and nicks.

• Verify the glass assembly is properly intact and not damaged.

• Replace the glass and the assembly #C39-057T as necessary.

• Only Hussong Mfg. Co., Inc. will supply the replacement of glass assembly as a complete unit.

Figure 14.2, Correct Pilot Flame Appearance and Burner Port Location

46 MAINTENANCE

15.0 REPLACEMENT PARTS LIST

Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.

CONTROL BOARD AND PARTS

Control Board - NG C39-160 Valve Step Motor - LPG 700-504-1

Control Board - LPG C39-161 18 in. Flexible Gas Line - Black 700-213B

S.I.T. IPI Gas Valve - NG 700-567 Flexible Gas Line - Valve to Burner Connection 700-226

S.I.T. IPI Gas Valve - LPG 700-567-1 NG Burner Oriﬁce #42 FRONT 700-242

Proﬂame 2 IFC Board 700-652 NG Burner Oriﬁce #51 BACK 700-251

IFC Wire Harness Assembly 700-653 LPG Burner Oriﬁce #55 FRONT 700-255

Pilot Assembly - NG 700-551 LPG Burner Oriﬁce #56 BACK 700-256

Pilot Assembly - LPG 700-551-1 Conversion Kit - NG NCK- C39-S

540 Split Flow 700-595 Conversion Kit - LPG LCK-C39- S

Transmitter (Remote Control) with Split ﬂow 700-508 Burner Tube C39-035

Pilot Oriﬁce - NG #62 700-166 Burner Plate (Front) C39-350

Pilot Oriﬁce - LPG #35 700-168 Log Plate with Burner Bracket (Rear) C39-351

Valve Step Motor - NG 700-504

GLASS AND GLASS PARTS

28⅝” x 34½” Glass with Gasket 701-007T

1⅛” Glass Gasket 900-006

Replacement Valance C39-005

SAFETY BARRIERS

Full Rectangular Screen Front C39-FRSF

Prairie Screen Front C39-PSF

Rectangle Screen Front C39-RSF

Arched Mission Screen Front C39A-MSF

Arched Full Prairie Door Screen Front C39A-FPDSF

Celtic Knot Screen Front C39R -CSF

Rectangular Mission Screen Front C39R-MSF

LOG SET

12 Piece Log Set C39-500

Ember Panel C39-900E

#C39 1 Log C39-1

#C39 2 Log C39-2

#C39 3 Log C39-3

#C39 4 Log C39-4

#C39 5 Log C39-5

#C39 6 Log C39-6

#C39 7 Log C39-7

#C39 8 Log C39-8

#C39 9 Log C39-9

#C39 10 Log C39-10

#C39 11 Log C39-11

#C39 12 Log C39-12

Rock Wool Embers 900-REMB

Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakeﬁeld, MN 56150-0577

CAR-39

REPLACEMENT PARTS LIST 47

LIMITED WARRANTY

Kozy Heat Limited 10 Year Warranty

This limited 10 Year Warranty will not become eﬀective until the Warranty Registration Form has been completed and mailed to Hussong Manufacturing Co., Inc., P.O. Box 577, Lakeﬁeld, MN

56150. This registration form must be received within 30 days of installation. Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required.

Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.

Subject to the following conditions & requirements, Hussong Manufacturing Co., Inc. extends the following limited warranty under normal use and service, with respect to the Kozy Heat line of gas burning ﬁreplaces.

Year 1

Subject to the conditions & requirements listed below, within the ﬁrst year from date of purchase, Hussong Manufacturing Co., Inc. shall, at its discretion, replace or repair any such defect in material or workmanship, at Hussong Manufacturing Co., Inc.’s expense, including reasonable labor costs to repair or replace the defective component, if a factory pre-authorization is given for the repair.

Years 2 through 10

Subject to the conditions & requirements listed below, beginning with the ﬁrst day of the second year and continuing through the tenth year, Hussong Manufacturing Co., Inc., will at its discretion, provide repair or replacement parts at current list prices for any defect in material or workmanship of components, including optional components and accessories (if available). Hussong Manufacturing Co., Inc. shall not be responsible for any installation, labor, transportation of other indirect costs.

Limitation of Liability

To make a claim under this warranty, the purchaser must ﬁrst contact the dealer/installer from whom the ﬁreplace was purchased.

This limited warranty will be void if the ﬁreplace is not installed by a qualiﬁed installer and according to the installation instructions. Use of unauthorized components will make this warranty null and void.

This limited warranty also is void if the ﬁreplace is not operated, at all times, according to the operating instructions furnished.

This warranty is limited to defects in material and workmanship. It does not apply to any product that has been subject to negligence, misapplication, improper installation.

No person is authorized to extend the time of this warranty or to accept on Hussong Manufacturing Co., Inc.’s behalf any additional obligation of liability connected with the unit.

It is expressly agreed and understood that this warranty is Hussong Manufacturing Co., Inc.’s sole obligation and purchaser’s exclusive remedy for defective ﬁreplace equipment. Hussong Manufacturing Co., Inc. shall not be liable for any consequential, incidental or contingent damages whatsoever. The foregoing warranty is exclusive and in lieu of all other expressed warranties. Hussong Manufacturing Co., Inc. shall not be held to implied warranties or merchantability and ﬁtness for a particular purpose. This warranty replaces all previous warranty policies.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you speciﬁc legal rights and you may also have other rights which vary from state to state.

Hussong Manufacturing Co., Inc. reserves the right to make changes at any time, without notice, in design, material, speciﬁcations and prices. Hussong Manufacturing Co., Inc. reserves the right to discontinue models and products.

December 2014

Warranty Conditions and Requirements

1. You are the original purchaser. This warranty is not transferable.

2. Installation of the ﬁreplace is performed by a qualiﬁed installer.

3. Installation and operation must comply with installation and operation instructions.

4. Paint and glass gaskets are covered for 30 days from date of purchase.

5. Remote controls and all optional accessories are covered for 1 year from date of purchase.

6. This warranty does not oﬀer coverage for Light Bulbs, Batteries or Fuses (whether factory, dealer or installer supplied). This includes any damage stemming from either component’s nonuse.

7. Components broken, (including glass panels), during shipping, careless handling of components, or defects resulting from improper installation, misuse of the ﬁreplace and components are not covered under this warranty.

8. This warranty does not cover any part of the ﬁreplace or any components which have been exposed to or submerged underwater.

9. Hussong Manufacturing Co., Inc. must be notiﬁed by the dealer the ﬁreplace was purchased from or a qualiﬁed installer/service technician of the defect.

10. Annual service of the ﬁreplace as required in the installation manual, is performed by a qualiﬁed installer/service technician. (Copies of such service records may be required to claim a warranty) .

11. All previous warranty/service has been performed by a qualiﬁed installer or service technician. (Copies of such service records may be required to claim a warranty).

LIMITED WARRANTY 49

LIFETIME WARRANTY

HUSSONG MANUFACTURING CO., INC.

LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND

REQUIREMENTS ARE MET AS OUTLINED IN THE 10 YEAR LIMITED WARRANTY POLICY.

Lifetime Warranty Coverage

LIFETIME WARRANTY IS EXTENDED AS FOLLOWS:

Hussong Manufacturing Co., Inc. warranties to the original purchaser that the ﬁrebox, heat exchanger, ﬁber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc. will, at its sole discretion, repair or replace the defective component. This LIFETIME WARRANTY does not cover any installation, labor, transportation or other indirect cost arising from defective components.

Limitation of Liability

This Lifetime Warranty will be void if the ﬁreplace is not installed by a qualiﬁed installer and according to the installation instructions. Use of unauthorized components will make this warranty null and void. This Lifetime Warranty also is void if the ﬁreplace is not operated, at all times, according to the operating instructions furnished. This warranty is limited to defects in material and workmanship of components speciﬁed. It does not apply to any product that has been subject to negligence, misapplication, improper installation.

No person is authorized to extend the time of this Lifetime Warranty or to accept on Hussong Manufacturing Co., Inc.’s behalf any additional obligation of liability connected with the unit.

Hussong Manufacturing Co., Inc. may fully discharge all obligations with respect to this Lifetime Warranty by refunding the wholesale price of the defective component(s) .

It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co., Inc.’s sole obligation and original purchaser’s exclusive remedy for defective ﬁreplace equipment. Hussong Manufacturing Co., Inc. shall not be liable for any consequential, incidental or contingent damages whatsoever other than those incurred by Hussong Manufacturing Co., Inc. to repair or replace the defective component. The foregoing warranty is exclusive and in lieu of all other expressed warranties. Hussong Manufacturing Co., Inc. shall not be held to implied warranties, including but not limited to the implied warranties or merchantability and ﬁtness for a particular purpose. This lifetime warranty replace all previous lifetime warranty policies.

To activate this Lifetime Warranty coverage, this registration card must be completed and mailed with your completed 10 Year Limited Warranty form within 30 days of installation to the following address:

Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakeﬁeld, MN 56150-0577

September 2011

CUT ALONG DOTTED LINE

PURCHASER NAME: _______________________________

ADDRESS: ________________________________________

__________________________________________________

TELEPHONE: _____________________________________

__________________________________________________

INSTALLER NAME: _________________________________

ADDRESS: ________________________________________

__________________________________________________

TELEPHONE: _____________________________________

__________________________________________________

INSTALLATION DATE: ______________________________

MODEL NUMBER: _________________________________

SERIAL NUMBER: _________________________________

LIFETIME WARRANTY 51

kozy heat CAR-39 Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual