kozy heat BIRCHWOOD-20 LOG Installation And Operation Manual

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HUSSONG MANUFACTURING CO., INC.

BIRCHWOOD-20 LOG

OMNI-Test

Laboratories, Inc.

DANGER

Model #BIR-20-L Direct Vent Gas Stove

Installation and

Operation Manual

WARNING: FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

ͷ Do not store or use gasoline or other

ammable vapors and liquids in the vicinity of this or any other appliance.

ͷ WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

ͷ Installation and service must be performed

by a qualied installer, service agency or the gas supplier.

Tested & Listed By

C US

Portland Oregon USA

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED

NEVER ALLOW CHILDREN

TO TOUCH GLASS

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Hussong Mfg. Co., Inc. • BIR-20-L Report No: 0216GH050S • Rev. 01, August 2015

English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com or scan the QR code for our mobile app.

Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local. Visitez

com

ou scannez ce code QR pour notre application mobile.

www.kozyheat.

Read this manual before installation or operating this appliance.

Please retain this owner’s manual for future reference.

CONGRATULATIONS!

We welcome you as a new owner of a Kozy Heat gas replace. Kozy Heat products are designed with superior components

and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the

burner and valve assembly are 100 percent test-red, and the complete replace is thoroughly inspected before packaging. Our

commitment to quality and customer satisfaction has remained the same for over 30 years. We offer a complete line of gas and

wood replaces, along with stylish accessories to complement any decor. Adding a replace is one of the best ways to increase

the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience

everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer

safety. We offer our continual support and guidance to help you achieve the maximum benet and enjoyment from your Kozy

Heat gas replace.

Jim Hussong

President

Homeowner Reference Information

We recommend you record the following information:

Model Name: ___________________________________________

Serial Number: __________________________________________

Dealership Purchased from: _______________________________

Notes: _____________________________________________________________________________________________________________

____________________________________________________________________________________________________________________

Date purchased/installed: _________________________________

Location of ﬁreplace: _____________________________________

Dealer phone: ___________________________________________

Dudley Hussong Board Chairman

HOMEOWNER REFERENCE 3

TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................... 5

1.0 INTRODUCTION ......................................................................7

1.1 Appliance Certiﬁcation .................................................................. 7

1.2 Requirements for the Commonwealth of Massachusetts ......7

2.0 SPECIFICATIONS .................................................................... 8

2.1 Appliance Components ................................................................8

2.2 Heating Speciﬁcations .................................................................. 8

2.3 Appliance Dimensions ..................................................................9

2.4 Safety Barrier Dimensions ...........................................................12

3.0 FRAMING ................................................................................. 13

3.1 Appliance Placement Considerations ........................................ 13

3.2 Floor Support and Protection ...................................................... 14

3.3 Vent Termination Framing ............................................................. 14

4.0 GAS LINE CONNECTION .......................................................15

4.1 Gas Conversion (sold separately) .............................................. 15

4.2 Gas Line Installation ...................................................................... 15

5.0 TERMINATION LOCATIONS ................................................... 16

5.1 Vertical Vent Cap Termination .....................................................16

5.2 Minimum Termination Clearances ..............................................17

6.0 VENTING .................................................................................. 18

6.1 Approved 4” x 6⅝” Vent Systems ..............................................18

6.2 Venting Requirements ...................................................................18

6.3 Elbows ..............................................................................................18

6.4 Vent Restriction ............................................................................. 19

6.5 Vertical Terminations .....................................................................20

6.6 Combination Venting ..................................................................... 21

7.0 FIREPLACE SET UP ................................................................ 22

7.1 Safety Barrier Installation .............................................................22

7.2 Glass Frame Assembly ..................................................................22

7.3 #BW20-500 Log Set Installation ................................................. 23

7.4 Control Board Removal and Installation .................................... 24

8.0 ELECTRICAL INFORMATION ................................................. 25

8.1 Electrical Speciﬁcations ............................................................... 25

8.2 Wiring Requirements ..................................................................... 25

8.3 #BW20-028 Optional Fan Kit ......................................................26

9.0 OPERATING INSTRUCTIONS................................................. 27

9.1 Setup Proﬂame 2 IFC Module .....................................................28

9.2 Initialize the Control System ........................................................ 28

9.3 Reset the System for Manual Operation ................................... 28

9.4 Automatic Safety Restart ..............................................................28

9.5 Backup Battery Operation ..........................................................28

9.6 IFC Module Ignition Sequence ....................................................29

9.7 Additional Diagnostic Information ............................................... 29

9.8 Remote Control Operation .......................................................... 30

10.0 ADJUSTMENT ....................................................................... 33

10.1 Pressure Testing ..........................................................................33

10.2 Flame Appearance Adjustment ................................................. 34

11.0 TROUBLESHOOTING............................................................37

12.0 MAINTENANCE ..................................................................... 39

12.1 Burner and Pilot System ...........................................................39

12.2 Fan (optional) ...............................................................................39

12.3 Vent System ..................................................................................39

12.4 Glass Assembly ...........................................................................39

13.0 REPLACEMENT PARTS LIST ............................................... 40

LIMITED WARRANTY ..................................................................... 41

LIFETIME WARRANTY ...................................................................43

TABLE OF CONTENTS 5

1.0 INTRODUCTION

1.1 Appliance Certiﬁcation

Laboratory: OMNI-Test Laboratories in Portland, Oregon

Standards:

ANSI Z21.88-2014/CSA 2.33-2014, Vented Gas Fireplace Heaters

CGA 2.17-M91 (R2009) , Gas-Fired Appliances for Use at High Altitudes

This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

1.2 Requirements for the Commonwealth of Massachusetts

The following requirements reference various Massachusetts and national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above ﬁnished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁed:

1.2.1 Installation of Carbon

Monoxide Detectors

At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-ﬁtter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂoor level where the gas equipment is to be installed. In addition, the installing plumber or gas-ﬁtter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂoor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

1.2.2 Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/ UL 2034 listed and IAS certiﬁed.

OBSTRUCTIONS”.

1.2.4 Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.

1.2.5 Exemptions

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4: The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

1.2.6 Manufacturer Requirements

1.2.6.1 Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

1.2.7 Gas Equipment Venting

System NOT Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the ﬂue gases, but identiﬁes “special venting systems”, the following requirements shall be satisﬁed by the manufacturer:

• The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

1.2.3 Signage

A metal or plastic identiﬁcation plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

INTRODUCTION 7

2.0 SPECIFICATIONS

2.1 Appliance Components

Part Number Description

BW20L-150 Control Board Assembly

700-203 Manual Gas Shut-oﬀ Valve

BW20-500 Log Package

BW20-057T Glass Frame Assembly

700-408 Remote Control

900-085 4 in (102 mm) Restrictor Plate

2.1.1 Additional Components Required

Refer to Section 6.0 Venting on page 18 for approved vent systems.

2.2 Heating Speciﬁcations

Natural Gas LP Gas

Maximum Input Rating

Minimum Input Rating

Manifold Pressure (High)

Manifold Pressure (Low)

Oriﬁce Size (DMS) FRONT: .0625

32,500 BTU/h

(9.5 kW)

16,000 BTU/h

(4.7 kW)

3.8” WC

(0.95 kPa)

1.1” WC

(0.27 kPa)

BACK: 44

32,500 BTU/h

16,000 BTU/h

(2.74 kPa)

(.72 kPa)

FRONT: 61

BACK: 54

(9.5 kW)

(4.7 kW)

11” WC

2.9” WC

2.2.1 Altitude Adjustment

This appliance may be installed at higher altitudes. Please refer to National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural Gas and Propane Installation Code, local authorities, or codes having jurisdiction in you area regarding derate guidelines.

2.2.1.1 US Installations

Refer to the American Gas Association guidelines for the gas designed appliances derating method. For elevations above 2,000 ft (610 m) , input ratings are to be reduced by 4% for each 1,000 ft (305 m) above sea level.

2.2.1.2 Canadian Installations

When the appliance is installed at elevations above 4,500 ft (1,372 m), the certiﬁed high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m).

8 SPECIFICATIONS

2.3 Appliance Dimensions

TOP VIEW

¼”

(185mm)

⁄”

(452mm)

¾”

(658mm)

LEFT SIDE FRONT VIEW RIGHT SIDE

⁄”

(510mm)

¼”

(185mm)

23⁄”

(605mm)

⁄”

(176mm)

Figure 2.1, Appliance Dimensions (shown with traditional legs)

⁄”

(359mm)

⁄”

(658mm)

¾”

(781mm)

¾”

(400mm)

SPECIFICATIONS 9

TOP VIEW

¼”

(185mm)

⁄”

(452mm)

¾”

(658mm)

LEFT SIDE FRONT VIEW RIGHT SIDE

⁄”

23⁄”

(605mm)

⁄”

(359mm)

(510mm)

¼”

(185mm)

⁄”

(308mm)

Figure 2.2, Appliance Dimensions (shown with pedestal base)

⁄”

(461mm)

¾”

(704mm)

⁄”

(913mm)

¾”

(349mm)

¾”

(451mm)

10 SPECIFICATIONS

TOP VIEW

¼”

(185mm)

17⁄”

(452mm)

¾”

(658mm)

LEFT SIDE FRONT VIEW RIGHT SIDE

⁄”

(510mm)

⁄”

(605mm)

⁄”

(359mm)

¼”

(184mm)

⁄”

(219mm)

Figure 2.3, Appliance Dimensions (shown with contemporary base)

⁄”

(308mm)

⁄”

(389mm)

SPECIFICATIONS 11

2.4 Safety Barrier Dimensions

WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. Only doors certiﬁed with the appliance shall be used.

Please refer to Section 7.1 Safety Barrier Installation on page 22 for installation instructions.

⁄”

(536mm)

25¾”

(653mm)

BW20-FRSF

⁄”

(536mm)

¾”

(653mm)

BW20-PSF

⁄”

(536mm)

¾”

(653mm)

BW20A-MSF

12 SPECIFICATIONS

3.0 FRAMING

3.1 Appliance Placement Considerations

WARNING: Due to high temperatures, the appliance should be located out of traﬃc and away from furniture and draperies.

FIRE HAZARD : Do NOT install this appliance directly on carpeting, vinyl, or any other combustible material other than wood.

14⁄”

(378mm)

5”

1”

(25mm)

(127mm)

• This appliance must be installed on a level surface capable of supporting the ﬁreplace and venting. If possible, place the ﬁreplace in a position where the vent terminates between two studs, eliminating the need for any additional framing.

• This ﬁreplace may be installed in a bedroom.

• Please be aware of the large amount of heat this ﬁreplace will produce when determining a location.

7⁄8”

(404mm)

1”

(25mm)

1”

(25mm)

⁄”

(80mm)

35¾”

(908mm)

TRADITIONAL LEGS

From appliance top corner to side wall 1 in 25 mm

From appliance top corner to back wall 5 in 127 mm

From appliance top to ceiling 35-3/4 in 908 mm

From top of horizontal pipe surface to ceiling 3-1/8 in 80 mm

60”

(1524mm)

⁄”

(80mm)

35¾”

(908mm)

⁄”

(1654mm)

CONTEMPORARY BASE

Table 3.1, Minimum Clearances to Combustible Material

35¾”

(908mm)

PEDESTAL BASE

⁄”

(80mm)

⁄”

(1654mm)

Figure 3.1, Typical Install Options

FRAMING 13

3.2 Floor Support and Protection

• The ﬁreplace must be placed directly on a wood or noncombustible surface (not linoleum or carpet) extending the entire depth and width of the ﬁreplace

• If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood ﬂooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

• If the appliance is to be installed above ﬂoor level, a solid, continuous platform must be constructed below the appliance.

3.3 Vent Termination Framing

IMPORTANT: Vent cap location must be in compliance with Section 5.2 Minimum Termination Clearances on page 17.

WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING.

3.3.1 Vertical Terminations

CAUTION: Cold air transfer area. The surrounding ﬁreplace chase must comply with all clearances as outlined in this manual, and be constructed in compliance with local building codes. Outside walls should be insulated to prevent cold air from entering room.

• Follow vent pipe manufacturer’s installation instructions for vertical terminations.

• A minimum of 1 in (25 mm) clearance on all sides of the vertical vent pipe must be maintained.

• Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E

136.

3.3.2 Horizontal Terminations

IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise for every 12 in (305 mm) of travel.

NOTE: Elbows listed with approved vent systems for this appliance vary in vertical length. Please consult the vent manufacturer’s instructions to determine the elbow dimension used for installation. Adjust the wall pass -through rough opening dimensions as necessary to maintain clearance requirements.

1. Measure from ﬂoor level of the ﬁreplace to the center of where the vent pipe will penetrate the wall.

2. Cut and frame an opening in the wall to allow the vent system to run level through the wall pass-through. A minimum of 1 in (25 mm) clearance on all sides of the horizontal vent pipe at the wall pass-through must be maintained.

3. Follow the vent pipe manufacturer’s installation instructions for vent installation.

14 FRAMING

4.0 GAS LINE CONNECTION

4.1 Gas Conversion (sold separately)

ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

This ﬁreplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

4.2 Gas Line Installation

CAUTION: Installation of the gas line must only be done by a qualiﬁed person in accordance with local building codes, if any. If not, follow ANSI 223.1. Commonwealth of Massachusetts installations must be done by a licensed plumber or gas ﬁtter.

NOTE: The appliance and its individual shutoﬀ valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi (3.5 kPa). For test pressures equal to or less than ½ psi (3.5 kPa), the appliance must be isolated from the gas supply piping system by closing its individual manual shut-oﬀ valve.

• A listed (and Commonwealth of Massachusetts approved) ½ in. (13 mm) tee handle manual shut-oﬀ valve and ﬂexible gas connector are to be connected to the ½ in. (13 mm) control valve inlet. If substituting for these components, please consult local codes for compliance.

• This ﬁreplace is equipped with a ⅜” (10 mm) x 36” (914 mm) long ﬂexible gas connector and manual shut-oﬀ valve.

• The gas line should be run to the point of connection where the shut-oﬀ valve and ﬂexible gas line will connect.

• Do not run gas line in a manner that would obstruct fan operation.

• For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods.

Table 4.1, Inlet Gas Supply Pressures

Fuel Minimum Pressure Maximum Pressure

Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa)

LP Gas 12” WC (2.99 kPa) 13” WC (3.24 kPa)

GAS LINE CONNECTION 15

5.0 TERMINATION LOCATIONS

H - MINIMUM HEIGHT FROM ROOF TO

5.1 Vertical Vent Cap Termination

WARNING: This gas appliance must not be connected to a chimney serving any other appliance.

LOWEST

DISCHARGE

OPENING

APPROVED CAP

MINIMUM

*12” (.30 m)

APPROVED

VENT PIPE

ROOF PITCH = x/12

LOWEST DISCHARGE OPENING

*If vent is closer than 12 in (.30 m) , it must terminate at least 2 ft (.61 m) higher than any portion of a building within 10 ft (3.05 m) of the vent.

Figure 5.1, Vertical Vent Cap Clearance

Minimum height (H) from roof

Roof Pitch Feet Meters

Flat to 6/12 1. 0 0.30

Over 6/12 to 7/12 1.25 0.38

Over 7/12 to 8/12 1.5 0.46

Over 8/12 to 9/12 2.0 0.61

Over 9/12 to 10/12 2.5 0.76

Over 10/12 to 11/12 3.25 0.99

Over 11/12 to 12/12 4.0 1.22

Over 12/12 to 14/12 5.0 1.52

Over 14/12 to 16/12 6.0 1.83

Over 16/12 to 18/12 7. 0 2.13

Over 18/12 to 20/12 7. 5 2.27

Over 20/12 to 21/12 8.0 2.44

16 TERMINATION LOCATIONS

5.2 Minimum Termination Clearances

AREA WHERE TERMINAL IS NOT PERMITTED

HOT

Figure 5.2, Vent Cap Locations

Canadian installations US installations

A Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm)

B Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm)

C Clearance to permanently closed window (recommended to prevent condensation

on window)

D Vertical clearance to ventilated soﬃt located above the terminal within a horizontal

distance of 2 feet (61 cm) from the cent line of the terminal

E Clearance to unventilated soﬃt 12 in (30 cm)* 12 in (30 cm)*

F Clearance to outside corner 0 in (0 cm)* 0 in (0 cm)*

G Clearance to inside corner** 12 in (30 cm)* 12 in (30 cm)

H Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height

15 ft (4.5 m) above the meter/

I Clearance to service regulator vent outlet 3 ft (91 cm) *

J Clearance to non mechanical air supply inlet to building or the combustion air inlet

to any other appliance

K Clearance to mechanical air supply inlet 6 ft (1.83 m) 3 ft (91 cm) above if within

L Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m)† *

M Clearance under veranda, porch deck, or balcony 12 in (30 cm)‡ 12 in (30 cm)

N Clearance between two horizontal terminations 12 in (30 cm) 12 in (30 cm)

O Clearance between two vertical terminations (may be same height) 12 in (30 cm) 12 in (30 cm)

P Above furnace exhaust or inlet 12 in (30 cm) 12 in (30 cm)

* Clearance in accordance with local installation codes and the requirements of the gas supplier.

† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the ﬂoor.

VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventilated soﬃts.

12 in (30 cm)* 12 in (30 cm)*

24 in (61 cm)* 24 in (61 cm)*

regulator assembly

12 in (30 cm) 9 in (23 cm)

10 ft (3 m) horizontally

Massachusetts: 10 ft (3 m)

TERMINATION LOCATIONS 17

6.0 VENTING

6.1 Approved 4” x 6⅝” Vent Systems

Vent Manufacturer Direct Vent System Termination

American Metal Products

BDM Pro-Form Horizontal & Vertical

Ameri-Vent Horizontal & Vertical

ICC EXCELDirect

Metal Fab Direct Vent Chimney Horizontal & Vertical

Olympia Chimney Supply, Inc.

Security Direct Vent Chimney Vertical only

Selkirk Direct Temp Horizontal & Vertical

Simpson DuraVent

EXCEPT CAP TM-4VT

Ventis Direct Vent Horizontal & Vertical

DV- GS Horizontal & Vertical

Horizontal & Vertical

6.2 Venting Requirements

Consult the local and national installation codes to assure adequate combustion and ventilation air is available. Venting requirements apply to both natural gas and LP gas.

• Flame height and appearance will vary depending upon venting conﬁguration and the type of fuel used.

• Refer to the vent manufacturer’s installation manual for complete installation instructions. Vent installation must conform with venting requirements and restrictions as outlined in this manual.

• Provide a means for visually checking the vent connection to the appliance after the ﬁreplace is installed.

• This ﬁreplace may be vented through a 6 in (152 mm) or larger Class-A metal chimney, or a co-axial masonry chimney if an approved adapter is used. Refer to the vent manufacturer’s installation instructions.

6.2.1 Vent Section Clearances

Table 6.1, Vertical Pipe Section Clearances

Surface Sides

Approved Venting 1 in (25 mm)

Table 6.2, Horizontal Pipe Section Clearances

Surface To p Bottom Sides

Approved Venting 1 (25 mm) 1 in (25 mm) 1 in (25 mm)

6.3 Elbows

• MAXIMUM NUMBER OF 90° ELBOWS: 5

• For each additional 90° elbow used after the ﬁrst elbow, 3 ft (91.4 cm) must be subtracted from maximum venting allowed.

• For each 45° elbow used, 1½ ft (457 mm) must be subtracted from maximum venting allowed.

• (2) 45° degree elbows may be used in place of (1) 90° elbow.

18 VENTING

6.4 Vent Restriction

Vertical terminations may display an active, compact ﬂame. To achieve desirable ﬂame appearance, the vent exhaust may be restricted by the restrictor plate (included in components packet) and/or by adjusting the built-in restrictor located in the ﬁreplace baﬄe. This ﬁreplace is shipped with the baﬄe restrictor set in position for natural gas minimum horizontal venting.

Hussong Manufacturing has outlined vent restriction recommendations with for vent conﬁgurations listed in the following pages. Follow the instructions below and vent restriction recommendations on the following pages for optimal ﬂame appearance.

6.4.1 Restrictor Plate Assembly

and Installation

A restrictor plate (included in components packet) may be installed before vent installation to achieve desired ﬂame appearance. Hussong Manufacturing has outlined restrictor plate recommendations for vent conﬁgurations listed on the following pages. For vent restriction plate recommendations after vent installation, see Section 10.2.2 Vent Restriction on page 35 .

6.4.2 Baﬄe Restriction

This ﬁreplace is shipped with the baﬄe restrictor set in position for natural gas minimum horizontal venting. Hussong Manufacturing has outlined baﬄe restrictor adjustments for vent conﬁgurations listed on the following pages. To adjust the baﬄe restrictor,

1. Remove the safety barrier and glass frame assembly.

2. Remove and save (1) screw to adjust the baﬄe restrictor to achieve desired ﬂame appearance.

3. Secure the baﬄe restrictor with (1) screw previously removed.

4. Reinstall all components previously removed.

RESTRICTOR PLATE

Figure 6.1, Restrictor Assembly and Installation

REMOVE KNOCKOUT TO

CREATE LESS RESTRICTION

BEND TABS TO APPROX. 80° ANGLES AND INSERT INTO EXAHUST PIPE

Figure 6.2, Baﬄe Restrictor Adjustments

VENTING 19

6.5 Vertical Terminations

NOTE: Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E 136.

Table 6.3, NG & LPG - Minimum / Maximum Vertical Terminations

Minimum Vertical Length Maximum Vertical Length

3 ft 914 mm 50 ft 15.2 m

Table 6.4, Recommended Restriction for Vertical Terminations

Gas Type Vent

Conﬁguration

NG Minimum vertical Setting (5) Install restrictor -

NG Maximum vertical Setting (5) Install restrictor -

LP Minimum vertical Setting (5) Install restrictor -

LP Maximum vertical Setting (5) Install restrictor -

Baﬄe Position Restrictor

Remove knockout

VERTICAL

TERMINATION CAP

50’

(15.24m)

36”

(914mm)

20 VENTING

6.6 Combination Venting

IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise for every 12 in (305 mm) of travel.

IMPORTANT: Natural gas and LP gas vent installations terminating with a snorkel cap require a minimum of 24 in (610mm) of vertical venting oﬀ the top of the appliance before the use of an elbow.

Table 6.5, NG & LPG - Minimum Horizontal Vent Terminations

Minimum Vertical Rise

24 in 610 mm 6 in 152 mm 48 in 1219 mm

Table 6.6, NG & LPG - Max Vertical / Max Horizontal Combination

Maximum Vertical Rise

25 ft 7.6 m 25 ft 7.6 m 50 ft 15.2 m

Maximum number of 90° elbows: 5

Table 6.7, Recommended Restriction for Combination Venting

Gas Type Vent Conﬁguration Baﬄe Position Restrictor

NG Min vert / min horz Setting (3) None

NG Min vert / max horz Setting (1) None

NG Max vert / max horz Setting (5) Install restrictor

LP Min vert / min horz Setting (2) None

LP Min vert / max horz Setting (5) None

LP Max vert / max horz Setting (5) Install restrictor

Minimum Horizontal Run

Maximum Horizontal Run

Total Length

90° ELBOW

24”

(610mm)

(1219mm)

6”

(152mm)

48”

HORIZONTAL

TERMINATION CAP

Figure 6.3, Combination Venting - Natural and LP Gas (V/H)

VENTING 21

7.0 FIREPLACE SET UP

7.1 Safety Barrier Installation

1. Locate the (4) slots located on each side of the ﬁreplace frame.

2. Align the notched tabs located on the back of the safety screen front with the slots on the ﬁreplace frame.

3. Raise the screen front slightly into slots and allow the tabs to lower into position.

• To remove safety screen: lift the screen up and out of slots.

7.2 Glass Frame Assembly

WARNING: Do not operate this ﬁreplace with the glass removed, cracked, or broken. Replacement of the glass assembly, should be done by a licensed or qualiﬁed service person.

7.2.1 Remove Glass Frame Assembly

WARNING: Do not remove the glass assembly when hot.

1. Remove the safety screen.

2. Locate (2) spring-loaded latches securing the glass assembly at the bottom of the ﬁrebox.

3. Pull the spring-loaded latches out and down to release the bottom of the glass assembly.

4. Lift glass assembly up and oﬀ of the (2) tabs located at the top of the ﬁrebox.

7.2.2 Install Glass Frame Assembly

1. Align the slots on top of the glass assembly over the tabs at the top of the ﬁrebox while lowering the bottom of the glass assembly into position.

2. Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the ﬁreplace.

3. Reinstall the safety screen.

Figure 7.1, Safety Barrier Installation

22 FIREPLACE SET UP

LATCH HANDLES

Figure 7.2, Latch Handle Location

7.3 #BW20-500 Log Set Installation

CAUTION: Do not place logs directly over burner port holes. Improper log placement may aﬀect ﬂame appearance and cause excessive soot to build upon the logs and glass.

• If converting to LP (propane) gas, complete the conversion before installing the log set. Follow the conversion instructions included with the kit.

• Log numbers are located on the bottom of each log. Refer to the following instructions and illustrations for proper log placement.

1. Align the holes in the bottom of the ember panel with the

(2) mounting pins located on left and right side of the front burner. Push to seat.

2. Align the holes in the bottom of logs BW20-1, BW20-2, and BW20-3 with the mounting pins on the back burner. Push logs down onto pins to seat.

3. Position logs BW20-4 and BW20-6 with the notches in base log BW20-1 and ember panel as shown.

4. Align log BW20-5 with the notch on log BW20-1 and the ember panel as shown.

5. Distribute rockwoll embers onto the logs and burner using a stiﬀ bristle brush.

Figure 7.3, Base Logs

Figure 7.4, Completed Install

FIREPLACE SET UP 23

7.4 Control Board Removal and Installation

WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

CAUTION: Check all connections for leaks with soapy water, whether ﬁeld or factory made.

7.4.1 Control Board Removal

1. Disconnect electrical power.

2. Locate the manual valve installed by your qualiﬁed service

technician.

3. Turn the manual valve clockwise to the OFF position.

4. Remove the safety barrier and glass frame assembly.

5. Remove logs.

6. Remove the back log plate (2) screws.

7. Remove (2) screws on each side of the back burner. Slide

the burner tube venturi to the right to release from the burner oriﬁce.

8. Remove the front burner from the ﬁrebox (4) screws.

9. Remove and save (10) screws securing the control board.

Lift the control board and control module out of the ﬁrebox, being careful not to damage sealing gasket underneath.

7.4.2 Control Board Installation

1. Place the control module in the ﬁrebox, aligning the holes in

the control board with the holes in the ﬁrebox bottom.

VERIFY SEALING GASKET IS IN PLACE.

2. Secure the control board to the ﬁrebox using (10) screws

previously removed.

3. Reinstall the front burner (4) screws, positioning the burner

venturi over the burner oriﬁce.

4. Reinstall the back burner. Position the burner tube venturi

over the burner oriﬁce. Secure with (2) screws.

5. Reinstall the back log plate (2) screws.

6. Reinstall log set.

7. Reinstall the glass frame assembly and safety barrier.

8. Turn the manual valve counterclockwise to the ON position.

9. Reconnect electrical power.

10. Verify proper log placement, operation of ﬁreplace, and any

electrical components.

BACK BURNER

BACK LOG PLATE

FRONT BURNER

24 FIREPLACE SET UP

Figure 7.5, Control Board Removal and Installation

8.0 ELECTRICAL INFORMATION

885 PROFLAME

BATTERY PACK

540 SPLIT FLOW

WARNING: Do not use this ﬁreplace if any part has been under water. Immediately call a qualiﬁed service technician to inspect this appliance and to replace any part of the control system and any gas control which has been under water.

WARNING - Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

8.1 Electrical Speciﬁcations

This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes,

END

MALE

APPLIANCE

GROUND STAR

with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

8.2 Wiring Requirements

• The IFC System Module requires 120V of electricity and/or batteries to operate.

• Using the battery back-up will operate the burner only.

• Fan and light components will not function on battery back up power.

VARIABLE SPEED FAN

VARIABLE LIGHTS

IGNITER

PILOT

Figure 8.1 Wiring Schematics

FLAME

SENSOR

MAIN

ON/OFF

SWITCH

SWI BUTTON (RED)

PILOT

BURNER

ELECTRICAL INFORMATION 25

8.3 #BW20-028 Optional Fan Kit

WARNING: Installation of this fan kit should be done by a qualiﬁed installer. Verify household breaker is shut oﬀ prior to working on any electrical lines.

• This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

This kit includes:

(1) Fan assembly - mounted (4) Flange nuts

1. Locate (4) mounting studs underneath the rear of the gas stove.

2. With the motor end facing to the right, slide the fan underneath the ﬁrebox.

3. Align the (4) mounting slots in the fan bracket to the mounting studs under the ﬁrebox.

4. Lift up the fan and secure the fan assembly to the ﬁrebox with (4) ﬂange nuts.

5. Connect the fan wires to the fan lead wires on the IFC module. See Figure 8.1 Wiring Schematics on page 25.

6. Plug the fan cord in to the IFC module.

Figure 8.2, Mounting Stud Location (rear view)

Figure 8.3, Completed Installation

26 ELECTRICAL INFORMATION

OFF

9.0 OPERATING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPER ATIN G

WARNING: If you do not follow these instructions exactly, a ﬁre or explosion may result causing property damage,

personal injury, or loss of life.

A. This appliance is equipped with an ignition device which

automatically lights the pilot. Do not try to light the pilot by hand.

B. BEFORE OPERATING smell around the appliance area for

gas. Be sure to smell next to the ﬂoor because some gas is heavier than air and will settle on the ﬂoor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s

WARNING

Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualiﬁed service person.

Under no circumstances should any solid fuel (wood, coal, paper, cardboard, etc.) be used in this appliance.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

OPERATING INSTRUCTIONS

1. STOP! Read all the safety information above on this page.

2. Press the wireless remote OFF button.

3. Turn oﬀ all electric power to the appliance.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Locate the manual valve installed by your qualiﬁed service technician.

6. Turn the manual valve clockwise to the OFF position.

7. Wait ﬁve (5) minutes to clear out any gas. Then, smell for gas, including near the ﬂoor. If you smell gas, STOP! Follow ‘B’ in the safety information above. If you do not smell gas, go to the next step.

8. Turn the manual valve counterclockwise to the ON position.

phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

C. Use only your hand to turn the gas control manual valve.

Never use tools. If the valve will not turn by hand, do not try to repair it; call a qualiﬁed service technician. Force or attempted repair may result in a ﬁre or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualiﬁed service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.

CAUTION

Clothing or other ﬂammable material should not be placed on or near the appliance.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a ﬁreplace or stove, install an adjustable safety gate to keep toddler, young children and other at risk individuals out of the room and away from hot surfaces.

9. Turn on all electric power to the appliance.

10. Press the wireless remote ON button.

11. If the appliance will not operate, follow the instructions, “To Turn Oﬀ Gas To Appliance” and call your service technician or gas supplier.

ON/OFF

1. Press the wireless remote OFF button.

2. Turn oﬀ all electric power to the appliance if service is to be performed.

When this ﬁreplace is initially lit, condensation will appear on the glass. This is normal in all gas ﬁreplaces and will disappear after several minutes. A paint smell will occur during the ﬁrst few hours of burning. It is recommended to leave the fan oﬀ during this period to help speed the paint curing process. This ﬁreplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not aﬀect the performance or longevity of the ﬁreplace.

TO TURN OFF GAS TO APPLIANCE

3. Locate the manual valve installed by your qualiﬁed service technician.

4. Turn the manual valve clockwise to OFF position.

NOTE

OPERATING INSTRUCTIONS 27

9.1 Setup Proﬂame 2 IFC Module

1. Set the main ON/OFF rocker switch in the OFF position.

2. Install (4) AA batteries (included in the components packet) into backup battery holder on the control module.

3. Install (3) AAA batteries (included in the components packet) in the remote control battery bay, located at the base of the remote.

4. Connect the IFC Module to an AC power supply.

9.2 Initialize the Control System

IMPORTANT: Remove all packaging and combustible material from the ﬁrebox before initializing the control system.

NOTE: Performing the next steps will initiate pilot start-up in manual mode, where the pilot igniter will spark repeatedly. The pilot will ignite if gas is supplied to the ﬁreplace.

1. Locate the red SW1 button the IFC module.

2. Press the button. The IFC module will BEEP (3) times and illuminate an amber LED. This indicates the receiver is ready to synchronize with the transmitter.

3. Within (5) seconds, push the ON/OFF button on the remote control. The receiver will BEEP (4) times to indicate the transmitter’s command is accepted, and is set to the transmitter’s particular code. The pilot will automatically ignite.

4. Press the remote control ON/OFF button again. The pilot will extinguish, conﬁrming the remote control command. The control system is now initialized.

5. Set the main ON/OFF rocker switch to ON position for remote control operation of the main burner and ﬁreplace features.

• Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned oﬀ, provided CPI mode is turned on.

9.4 Automatic Safety Restart

• This system will execute an automatic turn OFF command within (24) hours of a continued pilot ﬂame ignition. This allows the system to verify correct safety functions.

• After the turn OFF sequence is completed, the IFC module will re-execute the latest command.

9.5 Backup Battery Operation

This appliance will operate on the backup battery pack when electric power is interrupted, or in a power outage. The lifespan of the backup batteries depend on various factors, such as the quality of the batteries, number of ignitions, et cetera.

• When the backup battery pack is low, the IFC module will emit a double-beep while receiving an ON/OFF command.

• No commands will be accepted after this alert until the back up batteries are replaced.

• Once replaced, the IFC module will emit a ‘beep’ as soon as it is powered.

SW1

BUTTON

LEDs

Figure 9.1, IFC Module

9.3 Reset the System for Manual Operation

1. Set the ON/OFF rocker switch to OFF position.

2. Press the red SWI button on the IFC module until it emits (3)

beeps and an amber LED is illuminated.

3. Within (5) seconds, press the red SWI button again. This will

close synchronization with the remote control. The pilot will automatically light.

• Turn the main burner ON by setting the ON/OFF switch in ON

position. The main burner will only operate on HI.

28 OPERATING INSTRUCTIONS

9.6 IFC Module Ignition Sequence

The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt.

1. With the system in OFF position, press the remote control

ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.

2. First ignition attempt will generate sparks for (60) seconds.

3. If there is no ﬂame ignition (rectiﬁcation) within the (60)

second time frame, the IFC module will stop generating sparks for approximately (35) seconds.

4. After (35) seconds of wait time, the IFC module will generate

sparks for another (60) seconds for the second ignition attempt.

5. If there is no positive rectiﬁcation after (60) seconds, the IFC

module will go into a lock out. The red LED will blink (3) times, in intervals, until the system is reset.

9.6.1 Reset IFC Module after Lockout

9.6.1.1 ON/OFF Rocker Switch

1. Set the ON/OFF rocker switch to the OFF position.

2. After approximately (2) seconds, move the switch to the ON

position. The ignition sequence will start again.

9.6.1.2 Remote Control ON/OFF Key

1. Press the remote control ON/OFF key to turn the system OFF.

2. After approximately (2) seconds, press the ON/OFF key again.

The ignition sequence will start again.

9.6.1.3 Cycling Flame

1. Press the remote control down arrow key during ﬂame

adjustment mode to reduce the ﬂame to OFF (indicated by OFF displayed on the LCD screen).

2. After approximately (2) seconds, press the up arrow key. The

ignition sequence will start again.

9.7 Additional Diagnostic Information

Low Battery Condition (<4V) Remote Control:

• Battery Icon will appear on LCD remote control display.

• Replace batteries.

Low Battery Condition (<4V) Battery Backup:

• The red LED Indicator will blink (1) time in intervals.

• A low double-beep emits from the IFC control module when it

receives an ON/OFF command from the remote control..

• Replace Batteries.

Pilot Flame Error Condition:

• Red LED Indicator will blink (2) times in intervals. Contact

your dealer if this occurs.

System Lock Out Condition:

• Red LED Indicator will blink (3) times in intervals.

• Verify gas is turned on.

• Verify sensor is not shorted.

• Follow 9.2 Initialize the Control System.

OPERATING INSTRUCTIONS 29

PROFLAME 2 TRANSMITTER

BLUE BACK LCD DISPLAY

TRANSMISSION

THERMOSTAT

OFF/ON/SMART

LCD DISPLAY

KEY LOCK

LOW BATTERY ALARM

ROOM TEMPERATURE

CPI MODE

TEMPERATURE/LEVEL/STATE

ON/OFF KEY

THERMOSTAT KEY

UP/DOWN ARROWS

MODE KEY

FLAME ON

9.8 Remote Control Operation

9.8.1 Temperature Display

1. With the system in the OFF position, simultaneously press the

thermostat key and the mode key to change degrees from °F to °C.

2. Visually check the LCD screen to verify either °F or °C is

displayed on the right side of the room temperature display.

SYSTEM OFF

SET POINT

FAN

LIGHT ON

9.8.3 Pilot Ignition Selection (IPI/CPI)

This system has the option of a continuous (standing) pilot. This features allows the system to change from a spark-to-pilot system to the standing pilot option. The standing pilot will keep the ﬁrebox warm and establish a draft in the vent, which allows the main burner to ignite with less air-ﬂow disruption.

When the system is OFF, the LCD screen will display the snowﬂake icon during the setup of either IPI or CPI mode. To select the preferred pilot ignition feature,

1. With the system in the OFF position, press the mode key to index the CPI mode icon.

2. Press the up arrow key to activate CPI.

3. Press the down arrow key to return to IPI. A single ‘beep’ will conﬁrm reception of the command.

When the system is ON,

IPI mode: LCD screen will not display the snowﬂake icon

CPI mode: LCD screen will display the snowﬂake icon

9.8.2 Key Lock

This function locks the keys to avoid unsupervised operation. Once activated, a lock icon will appear on the LCD screen.

1. Simultaneously press the mode key and the up arrow key to activate or deactivate this function.

30 OPERATING INSTRUCTIONS

SYSTEM OFF

9.8.4 Turn ON the Appliance

1. With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to conﬁrm reception of the command.

The LCD screen will display all active icons, and the IFC module will start the ignition sequence.

ROOM TEMPERATURE

9.8.5 Turn OFF the appliance

1. With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to conﬁrm reception of the command.

The LCD screen will only display the room temperature and its icon, and the IFC module will turn oﬀ the main burner.

9.8.6 Remote Control Flame Adjustment

This control system has (6) ﬂame levels. If the smart thermostat operation is activated, then the manual adjustment of the ﬂame height will be disabled.

1. Verify the system is in the ON position and the ﬂame level is set at maximum.

2. Press the down arrow key once to reduce ﬂame height by one level until the ﬂame is turned oﬀ.

3. Press the up arrow key once to increase ﬂame height by one step. If the up arrow key is pressed while the system is on, but the ﬂame is oﬀ, the ﬂame will ignite on HI.

4. A single ‘beep’ will conﬁrm reception of the command.

SYSTEM ON

FLAME OFF

FLAME LEVEL 5 FLAME LEVEL MAXIMUM

FLAME LEVEL 1

SET TEMPERATURE

9.8.7.2 Smart Thermostat

The smart thermostat function will adjust the ﬂame height based on the set temperature and the actual room temperature. The smart thermostat function automatically adjusts the ﬂame down when the room temperature reaches the set point. To activate this function,

1. Press the thermostat key until the ‘SMART’ appears on LCD screen on the right side of the temperature bulb graphic.

2. To adjust the set temperature, press the up or down arrow keys until the desired temperature is displayed on the LCD screen.

9.8.7.3 Deactivate Remote Control

Thermostat Operation

The thermostat operation function can be deactivated. The remote control will still operate the main burner on and oﬀ, and function ﬂame, fan, and light modulation. To deactivate this function,

1. Verify all (3) AAA batteries are installed in the remote control.

2. Remove (1) AAA battery.

3. While reinserting the battery, push and hold the thermostat key. The temperature bulb graphic will not be displayed on the LCD screen.

4. To reactivate remote thermostat operation, follow the same key sequence procedure above. The temperature bulb graphic will reappear on the LCD screen.

9.8.7 Remote Control Thermostat Operation

9.8.7.1 Room Thermostat

The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control a room’s comfort level. To activate this function,

1. Press the thermostat key. The LCD screen will display a temperature bulb graphic, the room temperature and set temperature.

2. To adjust the set temperature, press the up or down arrow keys until the desired temperature is displayed on the LCD screen.

OPERATING INSTRUCTIONS 31

9.8.8 Fan Speed Control (if applicable)

Fan speed can be adjusted through (6) speeds. To activate this function,

1. Press the mode key to index to the fan control icon.

2. Press the up or down arrow keys to turn on, oﬀ, or to adjust fan speed.

Thermostat mode: Fan(s) have a (5) minute delay time when the ﬁreplace is let. This allows time for heat to build in ﬁreplace before fan operation. The fan will continue to operate for approximately (12) minutes after the ﬁreplace has been turned oﬀ.

Manual mode: Fan(s) will operate at previous setting. There is no delay in start up or stop time.

9.8.9 Accent Light Kit (if applicable)

The light intensity can be adjusted through (6) levels.

1. Press the mode key to index to the light icon.

2. Press the up or down arrow keys to adjust the intensity level.

3. A single ‘beep’ will conﬁrm reception of the command.

9.8.10 Remote Control Low Battery Detection

Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etcetera.

• When the remote control battery are low, a battery icon will appear on the LCD display before all battery power is lost.

• When the batteries are replaced, this icon will disappear.

32 OPERATING INSTRUCTIONS

10.0 ADJUSTMENT

10.1 Pressure Testing

NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of ½ psi (3.5 kPa).

IMPORTANT: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure. The pressure tap marked IN measures incoming pressure.

10.1.1 Inlet Pressure Test

NOTE: Make sure to apply these incoming pressure test with all other gas appliances on, or at full capacity in the house for proper pressure reading.

IMPORTANT: If the inlet pressure reading is too high or too low, contact the gas company. Only a qualiﬁed gas service technician should adjust incoming gas pressure.

1. Loosen the inlet (IN) pressure tap by turning screw counterclockwise. See (A) in Figure 10.1.

2. Attach manometer using a ¼ in (6 mm) I.D. hose.

3. Light pilot and burner. Check pressure to ensure it is between the minimum and maximum recommended pressure settings.

4. Turn oﬀ burner and pilot.

5. Disconnect hose and tighten the inlet (IN) pressure tap by turning screw clockwise. Screw should be snug. Do not over tighten.

6. Relight pilot and burner. Then reattach manometer to the inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure.

10.1.2 Manifold Pressure Test

1. Light pilot.

2. Loosen manifold (OUT) pressure tap by turning screw counter-clockwise. See (B) in Figure 10.1.

3. Attach manometer to pressure tap using a ¼ in (6 mm) I.D. hose.

4. Light burner. Check manometer reading.

5. Turn burner and pilot oﬀ.

6. Disconnect manometer hose and tighten the manifold (OUT) pressure tap by turning screw clockwise. Screw should be snug. Do not over tighten.

7. Attach the manometer to the manifold pressure tap (B) to verify it is completely sealed. The manometer should read no pressure when pilot and burner are on.

Table 10.1, Inlet Pressures

Fuel Natural Gas LP Gas

Gas Supply Min - Max Min - Max

Inlet Pressure Tap (A)

Table 10.2, Manifold Pressure

Fuel Natural Gas LP Gas

Gas Supply Low - High Low - High

Manifold Pressure Tap (B)

5” - 10.5” WC

(1.25 - 2.62 kPa)

1.1” - 3.8” WC

(.27 - .95 kPa)

12” - 13” WC

(2.99 - 3.24 kPa)

2.9” - 11” WC

(.72 - 2.74 kPa)

Figure 10.1, Pressure Check Taps

ADJUSTMENT 33

10.2 Flame Appearance Adjustment

IDEAL

WARNING: To avoid property damage or personal injury, allow the ﬁreplace ample time to cool before making any adjustments.

Burner ﬂame appearance and characteristics are aﬀected by altitude, fuel quality, venting conﬁguration, and other factors. After installation, this appliance may need additional adjustments to achieve optimum ﬂame appearance and visual aesthetics.

10.2.1 Burner Venturi

WARNING: VENTURI ADJUSTMENT MUST BE DONE BY A QUALIFIED SERVICE TECHNICIAN.

NOTE: Burner venturi air shutter settings have been factory set. Refer to Table 10.3.

When this appliance is ﬁrst lit, the burner ﬂames will appear blue. During the ﬁrst 15 minutes of operation, ﬂame appearance will gradually turn to the desired yellow appearance. If the ﬂames remain blue, or become dark orange with evidence of sooting (black tips) , adjustment of the air shutter opening may be necessary.

Regardless of venturi orientation, closing the air shutter will achieve a desired yellow ﬂame, but may produce soot on the glass. Opening the air shutter will cause a short, blue ﬂame that may lift oﬀ the burner.

10.2.1.1 Venturi Opening Adjustment

NOTE: If soot is present on the glass, check log positioning before adjusting the venturi. Logs must not block burner ports.

IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired look is achieved.

1. Remove the safety barrier, glass frame assembly.

2. Remove the log set and the back log plate (2) screws.

3. Remove the back burner (2) screws.

4. Remove the front burner (4) screws.

5. Loosen screw on venturis and adjust as necessary. Tighten screw.

6. Reinstall all components previously removed.

Table 10.4, Flame Appearance Venturi Adjustment

Flame Characteristic Cause Solution

Dark, orange ﬂame with black tips

Short, blue ﬂames Venturi open too far Close setting slightly

Lifting (ghosting) ﬂames

FRONT BURNER VENTURI

Figure 10.2, Front and Rear Burner Venturis

Venturi closed too far Open venturi slightly

Gas pressure too high Venturi closed too far

Check manometer settings Open venturi setting slightly

BACK BURNER VENTURI

LAZY, YELLOW FLAMES

Table 10.3, Factory Set Venturi Openings

Fuel Front Rear

Natural Gas 1/8” (3 mm) 1/8” (3 mm)

LP Gas 1/4” (6 mm) 1/2” (13 mm)

34 ADJUSTMENT

DARK, ORANGE FLAMES

WITH BLACK TIPS

SHORT, BLUE FLAMES

LIFTING (GHOSTING) FLAMES

Figure 10.3, Flame Appearance and Characteristics

10.2.2 Vent Restriction

WARNING: To avoid property damage or personal injury, allow the ﬁreplace ample time to cool before making any adjustments.

WARNING: Improper vent installation may cause the burner ﬂames to lift or “ghost.” Perform a visual check on ﬂame appearance after restrictor adjustment to ensure proper performance.

This ﬁreplace is shipped with the baﬄe restrictor set in position for natural gas minimum horizontal venting. Follow the tables below to adjust vent restriction to the desired ﬂame appearance. Allow the ﬁreplace to burn for 15 minutes before making any adjustments to these settings.

For outlined vent restriction recommendations for venting installations, please refer to Table 6.4, Recommended Restriction for Vertical Terminations on page 20 and Table 6.7, Recommended Restriction for Combination Venting on page 21.

Table 10.5, Restrictor Adjustment for Flame Appearance

Flame Appearance

Short, ﬂickering Excessive draft

Lifting or ghosting* Insuﬃcient draft

*If ﬂames continue to lift or ghost after opening the baﬄe restrictor or installing and verifying correct vent installation, shut oﬀ the gas supply and call a qualiﬁed service technician.

Draft Problem Vent Restriction

Not enough restriction

Too much restriction

Close baﬄe restrictor

Install restrictor plate

Open baﬄe restrictor

Remove inner ring(s) on restrictor plate, or remove restrictor plate

10.2.2.1 Baﬄe Restrictor Adjustment

1. Remove the safety barrier and glass frame assembly to access the baﬄe restrictor.

2. Remove and save (1) screw to adjust the baﬄe restrictor to achieve desired ﬂame appearance.

3. Secure baﬄe restrictor with (1) screw previously removed.

4. Reinstall the glass frame assembly and safety barrier.

Figure 10.4, Baﬄe Restrictor Adjustment

ADJUSTMENT 35

10.2.2.2 Restrictor Plate Installation

1. Remove the safety barrier and the glass frame assembly.

2. Remove (4) screws at the ﬁrebox back wall securing the baﬄe. Remove baﬄe to access venting.

3. Bend the tabs on the restrictor plate (included in components packet) to approximately 80° angles. This will create tension when the restrictor is inserted into the exhaust pipe.

4. Insert restrictor into the 4 in (102 mm) exhaust pipe with the tabs pointing towards you.

5. Reinstall baﬄe by resting the front of the baﬄe above ﬂange along the inside top of ﬁrebox opening. Tip the baﬄe against the ﬁrebox back wall, and secure with (4) screws previously removed.

6. Reinstall all components previously removed.

10.2.2.3 Restrictor Plate Modiﬁcation

1. Remove the safety barrier and the glass frame assembly.

2. Remove (4) screws at the ﬁrebox back wall securing the baﬄe. Remove baﬄe to access venting.

3. Remove the restrictor by pulling it down and out of the 4 in (102 mm) exhaust pipe. Make necessary modiﬁcations to achieve desired ﬂame appearance.

4. Insert restrictor into the 4 in (102 mm) exhaust pipe with the tabs pointing towards you.

6. Reinstall all components previously removed.

RESTRICTOR PLATE

BEND TABS TO APPROX. 80° ANGLES TO CREATE

TENSION TO HOLD ITSELF IN PLACE WHEN INSTALLED

REMOVE CIRCLE TO CREATE LESS RESTRICTON

(4) SCREWS SECURING BAFFLE

Figure 10.5, Vent Access and Restrictor Plate

36 ADJUSTMENT

11.0 TROUBLESHOOTING

ATTENTION: Troubleshooting must be performed by a qualiﬁed technician.

Before proceeding with the steps in the following troubleshooting guide,

• Verify proper 120VAC power supply to the control module.

• Verify the control module battery pack and the remote control batteries are fresh and installed with correct polarity.

Issue Cause Solution

Pilot will not light Electrical power interrupted or

disconnected

Wiring disconnection Ensure batteries are fully charged if using battery back-up as

Gas supply turned oﬀ Check remote shut-oﬀ valves from the appliance. Usually there is

Pilot will not stay lit No LP (propane) gas in tank Check LP (propane tank). Reﬁll if necessary.

Low gas pressure Consult a plumber or a gas supplier.

• Verify all connections between the wire harnesses and the system components are proper and positive.

• Verify the communication link is established between the remote control and the IFC module.

• Verify inlet pressure meets the recommended inlet pressure. If necessary, adjust line pressure regulator.

Restore electrical power to appliance or use battery back-up.

power source.

Use wiring schematic to determine that all wiring connections are secure and correct.

a valve near the main gas line. There may be more than (1) valve between the appliance and main gas line.

Can be caused by situations such as a bent line, too narrow diameter or pipe, or a low line pressure.

Pilot ﬂame always on, or will not extinguish

Main burner ﬂame will not light

Pilot ﬂame not making contact with the ﬂame rectiﬁcation sensor on the pilot assembly

Pilot adjustment screw not sealed

Control system set to CPI mode Set control system to IPI mode

ON/OFF rocker switch in OFF position

Gas supply turned oﬀ Check for multiple shut-oﬀs in the supply line. Verify gas supply is

Low gas supply Consult with plumber or gas supplier.

Wiring disconnection or improper wiring

Plugged main burner oriﬁce Remove blockage.

Pilot ﬂame Verify the pilot ﬂame is properly directed to ignite burner. See pilot

Verify the pilot ﬂame envelopes the top of the ﬂame sensor and extends far enough onto burner for ignition.

To adjust pilot ﬂame, turn pilot adjustment screw on the gas valve clockwise to decrease ﬂame, and counterclockwise to increase ﬂame.

Seal pilot adjustment screw. Do not over-tighten.

Switch rocker switch to ON position.

turned on.

Check LP (propane) tank. Reﬁll if necessary.

Check for faulty or incorrect wiring.

ﬂame troubleshooting above.

Remote control not working properly

No call for heat Verify remote control is powered ON and thermostat operation is

Replace batteries.

turned OFF.

TROUBLESHOOTING 37

Issue Cause Solution

Pilot and burner

No LP (propane) gas in tank Check LP (propane) tank. Reﬁll if necessary.

extinguish while in operation

Incorrect glass assembly

Refer to Section 7.2 Glass Frame Assembly on page 22.

installation

Incorrect vent cap installation Adjust if necessary.

Vent cap blockage Remove debris if necessary.

Improper pitch on horizontal venting

Inner vent pipe leaking exhaust

¼ in. (6 mm) rise per foot (30 cm) is required on horizontal venting

Check for leaks and repair if necessary.

gases back into ﬁrebox

Excessive draft Restrictor setting may need to be adjusted. Refer to Section 10.2.2

Vent Restriction on page 35.

Soot appears on glass Improper log placement Refer to Section 7.3 #BW20-500 Log Set Installation on page 23.

Improper venturi setting Venturi air shutter may need to be opened slightly to allow more

air into the gas mix. Refer to Section 12.2.1.1 Venturi Opening Adjustment on page 39.

Incorrect vent cap installation Adjust if necessary.

Vent cap blockage Remove debris if necessary.

Improper pitch on horizontal venting

¼ in. (6 mm) rise per foot (30 cm) is required on horizontal venting

Flame burns blue and lifts

Improper venturi setting Venturi air shutter may need to be opened slightly to allow more

oﬀ burner

Incorrect vent cap installation Adjust if necessary.

Blockage or leakage of the vent system

No reaction to command Battery back batteries or

remote control batteries low

No communication between remote control and IFC module

A maximum number of failed ignitions or ﬂame restorations has been reached

air into the gas mix. Refer to Section 12.2.1.1 Venturi Opening Adjustment on page 39.

Check the vent pipes for leaks, and the vent cap for debris. Repair the vent pipes or remove debris from vent cap, if necessary.

Replace batteries.

Reprogram remote control to IFC module (see Section 11.2, on

page 37).

Reset IFC module (see Section 11.6, on page 38).

38 TROUBLESHOOTING

12.0 MAINTENANCE

FRONT BURNER ORIFICE

BACK BURNER ORIFICE

ATTENTION: Installation and repair should only done by a qualiﬁed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. Use a vacuum to clean all components.

WARNING: The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂammable vapors and liquids.

12.1 Burner and Pilot System

The burner assembly may be removed for easier access to the control compartment. Refer to Section 7.4 Control Board Removal and Installation on page 24.

Performed by: Qualiﬁed Service Person

Frequency: Annually

Action:

• Vacuum all components of the burner system.

• Visually check burner ports for blockage, especially near the pilot.

• Visually check pilot light and burner ﬂame pattern when in operation. Flames should be steady, not lifting or ﬂoating. Refer to Figure 10.3, Flame Appearance and Characteristics on page 34.

PILOT FLAME

BURNER PORTS

12.2 Fan (optional)

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Performed by: Qualiﬁed Service Person

Frequency: Every 6 months

Action:

• Disconnect the fan from electrical current and vacuum.

• The bearings are sealed and require no oiling.

12.3 Vent System

NOTE: If the vent-air intake system is disassembled for any reason, reinstall per instructions provided with installation. Refer to Section 6.0 Venting on page 18.

Performed by: Qualiﬁed Service Person

Frequency: Annually

Action:

• Examination of the vent system is required.

• The ﬂow of combustion and ventilation air must not be obstructed.

12.4 Glass Assembly

CAUTION: Do not operate appliance with the glass assembly removed, cracked, or broken. Use protective gloves to handle any broken or damaged glass assembly components.

WARNING: Do not use substitute materials.

WARNING: Avoid striking or slamming glass assembly. Avoid abrasive cleaner. DO NOT clean glass while it is hot.

IMPORTANT: Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.

Performed by: Homeowner

Frequency: Annually

Action:

• Prepare a work area large enough to accommodate the glass assembly on a ﬂat, stable surface.

• Remove safety screen and glass frame assembly.

• Clean glass with a soft cloth and a non-abrasive cleaner.

• Reinstall glass assembly and safety screen.

• Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.

Performed by: Qualiﬁed Service Person

Frequency: Annually

Action:

• Inspect the glass for cracks, scratches, and nicks.

• Verify the glass assembly is properly intact and not damaged.

• Replace the glass and the assembly #BW20-057T as necessary.

• Only Hussong Mfg. Co., Inc. will supply the replacement of glass assembly as a complete unit.

Figure 12.1, Burner and Pilot System

MAINTENANCE 39

13.0 REPLACEMENT PARTS LIST

Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.

CONTROL BOARD AND PARTS

Control Board - NG BW20L-150 Valve Step Motor - LPG 700-504-1

Control Board - LPG BW20L-151 36 in. Flexible Gas Line - Black 700-236B

S.I.T. IPI Gas Valve - NG 700-567 Flexible Gas Line - Valve to Burner Connection 700-226

S.I.T. IPI Gas Valve - LPG 700-567-1 NG Burner Oriﬁce #.0625 FRONT 700-625

Proﬂame 2 IFC Board 700-652 NG Burner Oriﬁce #44 BACK 700-244

IFC Wire Harness Assembly 700-653 LPG Burner Oriﬁce #61 FRONT 700-261

Pilot Assembly - NG 700-551 LPG Burner Oriﬁce #54 BACK 700-254

Pilot Assembly - LPG 700-551-1 Conversion Kit - NG NCK-BW20L-S

540 Split Flow 700-595 Conversion Kit - LPG LCK-BW20L-S

Transmitter (Remote Control) 700-408 Front Burner BW20-350

Pilot Oriﬁce - NG #62 700-166 Back Burner BW20-351

Pilot Oriﬁce - LPG #35 700-168 Log Plate BW20-352

Valve Step Motor - NG 700-504

GLASS AND GLASS PARTS

15¾” x 21⅝” Glass with Gasket 701-013T

1⅛” Glass Gasket 900-006

Replacement Valance BW20-005

SAFETY BARRIERS

Full Rectangular Screen Front BW20-FRSF

Prairie Screen Front BW20-PSF

Arched Mission Screen Front BW20A-MSF

LEG AND BASE KITS

Traditional Leg Kit BW20-TLK

Contemporary Base Kit BW20-CBK

Pedestal Base Kit BW20-PBK

LOG SET

6 Piece Log Set BW20-500

Ember Panel BW20-900E

#BW20 1 Log BW20-1

#BW20 2 Log BW20-2

#BW20 3 Log BW20-3

#BW20 4 Log BW20-4

#BW20 5 Log BW20-5

#BW20 6 Log BW20-6

Rock Wool Embers 900-REMB

Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakeﬁeld, MN 56150-0577

BIR-20-L

40 REPLACEMENT PARTS LIST

LIMITED WARRANTY

Kozy Heat Limited 10 Year Warranty

This limited 10 Year Warranty will not become eﬀective until the Warranty Registration Form has been completed and mailed to Hussong Manufacturing Co., Inc., P.O. Box 577, Lakeﬁeld, MN

56150. This registration form must be received within 30 days of installation. Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required.

Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.

Subject to the following conditions & requirements, Hussong Manufacturing Co., Inc. extends the following limited warranty under normal use and service, with respect to the Kozy Heat line of gas burning ﬁreplaces.

Year 1

Subject to the conditions & requirements listed below, within the ﬁrst year from date of purchase, Hussong Manufacturing Co., Inc. shall, at its discretion, replace or repair any such defect in material or workmanship, at Hussong Manufacturing Co., Inc.’s expense, including reasonable labor costs to repair or replace the defective component, if a factory pre-authorization is given for the repair.

Years 2 through 10

Subject to the conditions & requirements listed below, beginning with the ﬁrst day of the second year and continuing through the tenth year, Hussong Manufacturing Co., Inc., will at its discretion, provide repair or replacement parts at current list prices for any defect in material or workmanship of components, including optional components and accessories (if available). Hussong Manufacturing Co., Inc. shall not be responsible for any installation, labor, transportation of other indirect costs.

Limitation of Liability

To make a claim under this warranty, the purchaser must ﬁrst contact the dealer/installer from whom the ﬁreplace was purchased.

This limited warranty will be void if the ﬁreplace is not installed by a qualiﬁed installer and according to the installation instructions. Use of unauthorized components will make this warranty null and void.

This limited warranty also is void if the ﬁreplace is not operated, at all times, according to the operating instructions furnished.

This warranty is limited to defects in material and workmanship. It does not apply to any product that has been subject to negligence, misapplication, improper installation.

No person is authorized to extend the time of this warranty or to accept on Hussong Manufacturing Co., Inc.’s behalf any additional obligation of liability connected with the unit.

It is expressly agreed and understood that this warranty is Hussong Manufacturing Co., Inc.’s sole obligation and purchaser’s exclusive remedy for defective ﬁreplace equipment. Hussong Manufacturing Co., Inc. shall not be liable for any consequential, incidental or contingent damages whatsoever. The foregoing warranty is exclusive and in lieu of all other expressed warranties. Hussong Manufacturing Co., Inc. shall not be held to implied warranties or merchantability and ﬁtness for a particular purpose. This warranty replaces all previous warranty policies.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you speciﬁc legal rights and you may also have other rights which vary from state to state.

Hussong Manufacturing Co., Inc. reserves the right to make changes at any time, without notice, in design, material, speciﬁcations and prices. Hussong Manufacturing Co., Inc. reserves the right to discontinue models and products.

December 2014

Warranty Conditions and Requirements

1. You are the original purchaser. This warranty is not transferable.

2. Installation of the ﬁreplace is performed by a qualiﬁed installer.

3. Installation and operation must comply with installation and operation instructions.

4. Paint and glass gaskets are covered for 30 days from date of purchase.

5. Remote controls and all optional accessories are covered for 1 year from date of purchase.

6. This warranty does not oﬀer coverage for Light Bulbs, Batteries or Fuses (whether factory, dealer or installer supplied). This includes any damage stemming from either component’s nonuse.

7. Components broken, (including glass panels), during shipping, careless handling of components, or defects resulting from improper installation, misuse of the ﬁreplace and components are not covered under this warranty.

8. This warranty does not cover any part of the ﬁreplace or any components which have been exposed to or submerged underwater.

9. Hussong Manufacturing Co., Inc. must be notiﬁed by the dealer the ﬁreplace was purchased from or a qualiﬁed installer/service technician of the defect.

10. Annual service of the ﬁreplace as required in the installation manual, is performed by a qualiﬁed installer/service technician. (Copies of such service records may be required to claim a warranty) .

11. All previous warranty/service has been performed by a qualiﬁed installer or service technician. (Copies of such service records may be required to claim a warranty).

LIMITED WARRANTY 41

LIFETIME WARRANTY

HUSSONG MANUFACTURING CO., INC.

LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND

REQUIREMENTS ARE MET AS OUTLINED IN THE 10 YEAR LIMITED WARRANTY POLICY.

Lifetime Warranty Coverage

LIFETIME WARRANTY IS EXTENDED AS FOLLOWS:

Hussong Manufacturing Co., Inc. warranties to the original purchaser that the ﬁrebox, heat exchanger, ﬁber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc. will, at its sole discretion, repair or replace the defective component. This LIFETIME WARRANTY does not cover any installation, labor, transportation or other indirect cost arising from defective components.

Limitation of Liability

This Lifetime Warranty will be void if the ﬁreplace is not installed by a qualiﬁed installer and according to the installation instructions. Use of unauthorized components will make this warranty null and void. This Lifetime Warranty also is void if the ﬁreplace is not operated, at all times, according to the operating instructions furnished. This warranty is limited to defects in material and workmanship of components speciﬁed. It does not apply to any product that has been subject to negligence, misapplication, improper installation.

No person is authorized to extend the time of this Lifetime Warranty or to accept on Hussong Manufacturing Co., Inc.’s behalf any additional obligation of liability connected with the unit.

Hussong Manufacturing Co., Inc. may fully discharge all obligations with respect to this Lifetime Warranty by refunding the wholesale price of the defective component(s) .

It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co., Inc.’s sole obligation and original purchaser’s exclusive remedy for defective ﬁreplace equipment. Hussong Manufacturing Co., Inc. shall not be liable for any consequential, incidental or contingent damages whatsoever other than those incurred by Hussong Manufacturing Co., Inc. to repair or replace the defective component. The foregoing warranty is exclusive and in lieu of all other expressed warranties. Hussong Manufacturing Co., Inc. shall not be held to implied warranties, including but not limited to the implied warranties or merchantability and ﬁtness for a particular purpose. This lifetime warranty replace all previous lifetime warranty policies.

To activate this Lifetime Warranty coverage, this registration card must be completed and mailed with your completed 10 Year Limited Warranty form within 30 days of installation to the following address:

Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakeﬁeld, MN 56150-0577

September 2011

CUT ALONG DOTTED LINE

PURCHASER NAME: _______________________________

ADDRESS: ________________________________________

__________________________________________________

TELEPHONE: _____________________________________

__________________________________________________

INSTALLER NAME: _________________________________

ADDRESS: ________________________________________

__________________________________________________

TELEPHONE: _____________________________________

__________________________________________________

INSTALLATION DATE: ______________________________

MODEL NUMBER: _________________________________

SERIAL NUMBER: _________________________________

LIFETIME WARRANTY 43

kozy heat BIRCHWOOD-20 LOG Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual