kozy heat Bayport-41-G, BAYPORT-41-L, BAY-41-G Installation And Operation Manual

INSTALLATION AND OPERATION MANUAL

MODEL #BAY-41-G

Report No. 216-F-41b-6.5

WARNING: If the informaƟon in these instrucƟons are not followed exactly, a ﬁre or explosion may result causing property damage, personal injury, or loss of life.

Do not store or use gasoline or other

ﬂammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

 Do not try to light any appliance.  Do not touch any electrical switch; do not

use any phone in your building.

 Immediately call gas supplier from a

neighbors phone. Follow the gas supplier instrucƟons.

HUSSONG MFG. CO., INC.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

This appliance may be installed in an aŌermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the raƟng plate. This appliance is not converƟble for use with other gases, unless a cerƟﬁed kit is used.

 If you cannot reach your gas supplier, call

the ﬁre department.

 InstallaƟon and service must be performed

by a qualiﬁed installer, service agency or the gas supplier.

English and French installaƟon manuals available through your local dealer, or visit our website www.kozyheat.com

Abarrierdesignedtoreducetheriskofburnsfromthehotviewingglassis providedwiththisapplianceandshallbeinstalled.

BAY-41-G ● REV-04 ● December 2013

WARNING

HOT GLASS WILLCAUSEBURNS. DO NOT TOUCH GLASSUNTILCOOLED. NEVER ALLOWCHILDRENTOTOUCHGLASS.

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

CONGRATULATIONS!

We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials; assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired, and the complete fireplace is thoroughly inspected before packaging to ensure you receive a quality product. Our commitment to quality and customer satisfaction has remained the same for over 30 years. We offer a complete line of gas and wood fireplaces, unique cabinets and stylish accessories to complement any décor. Adding a fireplace is one of the best ways to increase the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer safety. We offer our continual support and guidance to help

you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace.

Jim Hussong

President

Homeowner Reference Information

We recommend you record the following information:

Model Name: Date purchased/installed:

Serial Number: Location on fireplace:

Dealership purchased from: Dealer Phone:

Notes:

Dudley Hussong Board Chairman

TABLE OF CONTENTS

HOMEOWNER REFERENCE INFORMATION 1

TABLE OF CONTENTS

1.0 INTRODUCTION

R.04

2.0 SPECIFICATIONS 6

3.0 FRAMING AND CLEARANCES

4.0 TYPICAL INSTALLATION OPTIONS

5.0 FACING AND FINISHING

0 5.1

R.04

6.0 GAS LINE CONNECTION

6.1 Gas Conversion

7.0

8.0

Appliance Certification

1.1

Safety Information

1.2

Commonwealth of Massachusetts Requirements

1.3

Installation Overview

1.4

Components List

2.1

BTU Specifications

2.2

High Altitude Installations

2.3

Electrical Specifications

2.4

Gas Information

2.5

Appliance Dimensions

2.6

3.1 Appliance Location and Installation 8

3.2 Stand-Off Assembly and Installation 8

3.3 Nailing Flange Assembly and Installation 9

3.4 Hearth Information

3.5 Fireplace Framing

3.6 Vent Termination Framing

Mantel Requirements

5.2 Safety Barriers

6.2 High Altitude Installations

WIRING SCHEMATICS 18

VENTING 19

8.1 Top Vent Conversion Instructions 19

8.2 Approved Vent Systems 21

8.3 Restrictor Assembly and Installation 21

8.4 Venting for Horizontal Terminations 22

8.5 Venting for Vertical Terminations 24

8.6 Elbows 25

8.7 Horizontal and Vertical Combination Venting 25

8.8 #700-1 Series Direct Vent Termination Kit(s) 28

8.9 Termination Vent Cap Clearances 29

8.10 Vertical Vent Termination Clearances 30

9.0 #970 HEAT DUCT KIT

9.1 Specifications

9.2 Attach Duct to Fireplace

9.3 Install Register Mounting Frame and Junction Box

9.4 Install and Wire Fan Assembly

9.5 Run and Secure Duct Pipe

9.6 Complete the Installation 33

9.7 Operating Instructions

9.8 Maintenance

10.0 FIREPLACE SETUP

10.1 Glass Frame Assembly

10.2 #IPI-028 Optional Fan Kit

10.3 Light Kit

10.4 Glass Media

10.5 Control Board Removal and Installation

11.0

CONTROL SYSTEM

11.1 Control System Components

11.2 Control System Operation

12.0 LIGHTING AND SHUTDOWN

12.1 Operating Instructions

12.2 To Turn Gas Off to Appliance

13.0 FINALIZING THE INSTALLATION

13.1 Pressure Testing

13.2 Burner Tube Venturi Adjustment

13.3 Restrictors

14.0 TROUBLESHOOTING

14.1 Pilot Will Not Light / Stay Lit

14.2 Pilot Flame Always On / Will not Extinguish

14.3 Main Flame Will Not Light

14.4 Pilot and Burner Extinguish While in Operation

14.5 Glass Sooting

14.6 Flame Burns Blue and Lifts Off Burner

14.7 No Reaction to Command

15.0 MAINTENANCE

15.1 Control Board System

15.2 Fans

15.3 Vent System

15.4 Glass Assembly

16.0 REPLACEMENT PARTS LIST

LIMITED WARRANTY

LIFETIME WARRANTY

R.04

R.(# of revision) and a straight line indicates updated information.

1.0 INTRODUCTION

1.1 Appliance Certification

This appliance has been tested by OMNI-Test Laboratories located in Portland, Oregon and complies with:

This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

1.2 Safety Information

 Installation and repair should be done only by a qualified service person. The appliance should be inspected by a

qualified service person before use. Annual inspection by a qualified service person is required to maintain warranty. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners, and circulation air passageways of the appliance be kept clean.

 If this appliance is installed directly on carpeting, tile, or other combustible material other than wood flooring, the

appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

 Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid

burns or clothing ignition.

 Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young

children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are atrisk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.

 Clothing or other flammable material should not be placed on or near the appliance.

 Adequate accessibility clearances for servicing and proper operation must be maintained.

 This appliance must not share, or be connected, to a chimney flue serving any other appliance.

 Keep area around the appliance clear of combustible materials, gasoline, and other flammable vapor and liquids.

 The flow of combustion and ventilation air must not be obstructed.

 Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

 The glass front, or any part removed for servicing the appliance, must be replaced prior to operating the appliance.

Work should be done by a qualified service technician.

 Clean glass only when cool and only with non-abrasive cleansers.

 WARNING: DO NOT OPERATE APPLIANCE WITH THE GLASS/FRAME ASSEMBLY REMOVED, CRACKED, OR

BROKEN. REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON.

 The glass assembly, Part #B41-057T, shall only be replaced as a complete unit, as supplied by Hussong Mfg. Co., Inc.

DO NOT SUBSTITUTE MATERIALS.

 Do not strike or slam glass assembly.

 A safety barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and

shall be installed.

 Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the

appliance.

 If the safety barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

R.04

 For use only with the following safety barriers: part numbers #B41-BSF, #B41-FRSF, #B41-FRSF-BS, #B41-PSF, #B41-

RSF, #B41A-MSF, #B41R-CSF, or #B41R-MSF.

 Under no circumstances should any solid fuel (wood, coal, paper, cardboard, etc.) be used in this appliance.

 Keep burner and control compartment clean.

 Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect

this appliance and to replace any part of the control system and any gas control which has been under water.

ANSI Z21.88a-2012/CSA 2.33a-2012, “Vented Gas Fireplace Heaters”

CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes”

CSA P.4.1-2009, “Testing Method for Measuring Annual Fireplace Efficiency”

1.3 Commonwealth of Massachusetts Requirements

The following requirements reference various Massachusetts and national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1.3.1 Installation of Carbon Monoxide Detectors

At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

1.3.2 Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

1.3.3 Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (1/2) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

1.3.4 Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection ,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through

1.3.5 Exemptions

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4:The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

1.3.6 Manufacturer Requirements

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

Gas Equipment Venting System Not Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and; The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and

detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

1.4 Installation Overview

NOTE

The qualified installer should follow the procedure best suited for the installation.

1. Frame an opening for the fireplace, allowing for vent installation (top or rear) and type of installation (corner or flat wall application). Refer 4.0, Framing and Clearances, 9.0, Venting, and 4.0, Typical Installation Options.

2. If masonry (optional) is used, prepare foundation for the masonry load. A lintel is required to support the added weight above fireplace.

3. Attach stand-off brackets and nailing flanges to fireplace. Refer to 3.2, Stand-off Assembly and Installation, and 3.3, Nailing Flange Assembly and Installation.

4. Insert fireplace into framing.

5. Install hearth (if applicable).

6. Complete gas line installation. Refer to 6.0, Gas Line Connection.

7. Complete electrical hook-up. Install any standard or optional electrical components at this time. Refer to 7.0, Wiring Schematics, and 10.0, Fireplace Set Up.

8. Complete venting installation. Refer to 8.0, Venting.

9. Secure fireplace to flooring through holes in outer box bottom and to framing with nailing flanges. Verify all clearances at this point.

10. Install facing material, mantel, or cabinetry; allowing room for safety barrier.

11. Install optional refractory / enamel panels if desired.

12. Install Light Kit and burner media. Refer to 10.3, Light Kit, and 10.4, Glass Media.

13. Install glass assembly. Refer to 10.1, Glass Frame Assembly.

14. Install safety barrier. Refer to 5.2, Safety Barriers.

15. Verify proper operation of fireplace and all components. Refer to 11.0, Control System, and 13.0, Finalizing the Installation.

2.0 SPECIFICATIONS

2.1 Components List

PART NUMBER DESCRIPTION

B41G-150 Control Board Assembly

700-203 Manual Gas Shut-off Valve

B41G-135 Burner Assembly

B41-057T Glass Frame Assembly

IPI-028 Fan Kit (2)-75 CFM

700-408 Remote Control

2.2 BTU Specifications

BAY-41-G

Fuel Minimum Input BTU/hr. (kW) Maximum Input BTU/hr. (kW) Orifice Size

Natural Gas 15,000 BTU/hr (4.4 kW) 27,000 BTU/hr (7.9 kW) #42

LP Gas

13,500 BTU/hr (3.96 kW) 27,000 BTU/hr (7.9 kW) #53

2.3 High Altitude Installations

ATTENTION

USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association guidelines which state the sea

level rated input of Gas Designed Appliances installed at elevations above 2,000 ft. (610 m) is to be reduced 4% for each 1,000 ft. (305 m) above sea level. Refer also to National Fuel Gas Code, ANSI Z223.1 / NFPA 54, local authorities, or codes which have jurisdiction in your area regarding the de-rate guidelines.

Canada: When the ap pliance is installed at elevat ions abo ve 4,500 ft. (1,372 m), th e cert ifi ed hi gh al tit ude r atin g sh all be redu ced at th e rate of 4% for each additional 1,000 ft. (305 m). Refer also to CSA-B149.1 Natural Gas and Propane Installation Code, local authorities, or codes which have jurisdiction in your area regarding the de-rate guidelines.

2.4 Electrical Specifications

This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with

the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1

The IFC Control System Module requires 120V of electricity / batteries to operate. Using the battery back-up will operate the burner only. Optional fan and light components will not function on battery back-up power. Refer to 8.0, Wiring Schematics, on page 18 for a complete electrical diagram.

2.5 Gas Information

Fuel

Natural Gas

LP Gas 12” WC (2.99 kPa) (recommended) 13” WC (3.24 kPa) 11” WC (2.74 kPa)

(7” WC [1.74 kPa] recommended)

Minimum Inlet

Gas Pressure

5” WC (1.25 kPa)

BAY-41-G

Maximum Inlet

Gas Pressure

10.5” WC (2.62 kPa) 3.8” WC (.95 kPa)

Manifold Pressure

(High)

Manifold Pressure

(Low)

1.1” WC (.27 kPa)

2.9” WC (.72 kPa)

2.6 Appliance Dimensions

WARNING

All stand-off brackets must be attached to fireplace. Do not remove. Top stand-off brackets are not load bearing.

All clearances must be maintained. Other clearances apply.

Table 2.1 Physical Dimensions

Description

Inches

Millimeters

LEFT SIDE

Height Width

Back

Width

Depth

Opening

Width

Opening

Height

Stand-off

Height

34-1/2 40-3/4 21-3/4 17 37-5/8 29-5/16 10 7-1/4

876 1035 553 431 955 745 254 184

Unit Top to

Center of

Back Vent

6-1/8

156

Figure 2.1, Appliance Dimensions

STAND-OFF

RIGHT SIDE

FIREPLACE

FRONT

Unit Top to

Back Vent

Top

2-3/4

Back to

Top Vent

Center

Floor to

Rear Vent

Center

28-3/8

721

10”

(254mm)

2-3/4”

(70mm)

2-5/16”

(58mm)

BACK

GAS LINE HOLE

ELECTRICAL

ACCESS

6-5/8”

(169mm)

28-3/8”

(721mm)

6-5/8”

(169mm)

11-13/16”

(300mm)

2”

(51mm)

6-1/8” (156mm)

17”

(431mm)

34-1/2”

(876mm)

TOP

FRONT

37-5/8”

(955mm)

40-3/4”

(1035mm)

21-3/4”

(553mm)

29-5/16” (745mm)

7-1/4”

(184mm)

3.0 FRAMING AND CLEARANCES

3.1 Appliance Location and Installation

Table 3.1, Minimum Placement Clearances

To flooring

Appliance top to ceiling

Appliance side to adjacent sidewall 1 in. 25 mm

Appliance front to combustibles 36 in. 914 mm

 This fireplace must be installed on a level surface capable of supporting the fireplace and venting.

 Determine the exact position of your fireplace, including hearth height, width, and depth. If possible, place the fireplace in such

a manner that the vent termination will be placed between two studs, thus eliminating the need for additional framing.

 This fireplace may be installed in a bedroom.

 Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

 Please be aware of the large amount of heat this fireplace will produce when determining a location.

WARNING

Install the fireplace on a hard metal or wood surface that extends the full width and depth of fireplace.

Above floor level installations: A solid, continuous platform must be constructed below the appliance. MINIMUM PLATFORM SIZE: 40-3/4 in. (1035 mm) wide x 17 in. (431 mm) deep.

0 in. 0 mm

31 in. 787 mm

FIRE HAZARD

Do NOT install directly on carpeting, vinyl, or any combustible material other than wood.

3.2 Stand-off Assembly and Installation

WARNING

The top stand-offs provide the 10 in. (254 mm) minimum clearance to the header. Use only non-combustible material in this area for entire width of fireplace. Do not use wood, sheetrock, etc., in this zone.

Top stand-off brackets must be formed and attached prior to positioning fireplace into framed opening.

NOTE: Top stand-off brackets and stand-off heat shields are attached to fireplace top in a flat state for shipping. See Illustration 1 in Figure 3.1, Stand-Off Assembly and Installation.

1. Remove and save (4) screws securing top stand-off heat

shield and stand-off brackets.

2. Form each top stand-off bracket by bending at

perforations, as shown in Illustration 2.

3. Align the holes in the formed top stand-offs with the holes

in the fireplace top. Secure with the (4) screws previously removed along with (4) screws located on top of the fireplace.

4. Form stand-off heat shields as shown in Illustration 4.

The flange on the stand-off heat shields will face up and to the back of fireplace.

5. Align the holes in the formed stand-off heat shields with

the holes in the top stand-off brackets. Secure with (8) screws provided in the fireplace components packet.

1 Top Stand-off Brackets as Shipped

3 Top Stand-off Brackets Installed

Figure 3.1, Stand-off Assembly and Installation

Formed Stand-off

4 Stand-off Heat Shields Installed

3.3 Nailing Flange Assembly and Installation

NOTE

Depending on facing material, tabs can be adjusted forward or backward up to 1/2 in. (13 mm).

CAUTION

Never permanently remove these assemblies from the fireplace—they must be secured regardless of finish material used.

1. Remove (4) nailing flanges from the right and left side of the fireplace. See Figure 3.2, Back View of Nailing Flanges.

2. Align nailing flange with holes on outside corners of fireplace, with the stand-off flanges on the nailing flanges facing away

from the fireplace See Figure 3.2.

3. Secure the nailing flanges to the fireplace with screws (provided) through the slots in nailing flanges.

4. Bend perforation on nailing flange until parallel with fireplace face. Do not bend toward fireplace face.

5. Position framing stud against the small stand-off (located on backside of nailing flange). Secure with nails or screws. See

Figure 3.3, Front View of Set Nailing Flange

 When installed, the nailing flanges provide the minimum 1/4 in. (6 mm) clearance from the sides of the fireplace to

framing. See Figure 3.4, Top View of Nailing Flange Installed.

Figure 3.2, Back View of Nailing Flanges

Stand-off

Flange

Nailing Flanges As Shipped

Nailing Flanges Installed

Figure 3.3, Front View of Set Nailing Flange

Stand-off Flange

Nailing Flange

Framing Stud

Figure 3.4, Top View of Nailing Flange Installed

Framing Stud

Stand-Off Flange

1/4” (6 mm) Clearance

3.4 Hearth Information

 If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction is

being used, a lintel must be used over top of fireplace to support the added weight.

 Build the hearth to desired size and height. If a hearth extension is desired, combustible material may be used.

 Consider the height of hearth finish material (stone, brick, etc.) when building a fireplace platform. The bottom of the fireplace

must be level with finished hearth to allow for proper fitment of the safety barrier, except model #B41-BSF, a 1-1/4 in. (32 mm) clearance below the fireplace for proper fitment. Refer to Table 5.2 on page 14.

3.5 Fireplace Framing

Table 3.2, Appliance Clearances to Combustible Framing

Top of appliance to framing

From appliance back

From appliance corner

Appliance top to ceiling

Appliance side to adjacent sidewall 1 in. 25 mm

3.5.1 Wall Enclosure Rough Opening

 Framing dimensions should allow for wall covering thickness and fireplace facing materials.

 If using a hearth, adjust rough opening size as necessary to maintain clearance requirements.

 Do not obstruct the flow of ventilation air.

 Horizontal Vent Termination Framing: Refer to 3.6.2, Minimum Horizontal Vent Termination Framing Dimensions, on

page 11.

10 in. 254 mm

1/2 in. 13 mm

1/4 in. 6 mm

31 in. 787 mm

Table 3.3, Minimum Finished Opening Dimensions

Opening Bottom to Header Height 44-1/2 in. 1130 mm

Width 41-3/8 in. 1051 mm

Depth 17-1/2 in. 445 mm

1/2 in. (13 mm) clearance at the back and the sides of the fireplace, and 1/4 in. (6.4 mm) clearance from corners must be maintained.

Figure 3.5, Finished Opening Dimensions

44 ½”

(1130mm)

41 ⅜”

(1051mm)

17 ½”

(445mm)

3.6 Vent Termination Framing

IMPORTANT

Vent cap location must be in compliance with the guidelines 8.9, Termination Vent Cap Location and Clearances, on page 26.

WARNING

DO NOT RECESS THE VENT CAP INTO WALL OR SIDING.

3.6.1 Vertical Vent Terminations

 Follow vent pipe manufacturer’s installation instructions for vertical vent termination framing.

 A minimum of 1 in. (25 mm) clearance on all sides of the vertical vent pipe must be maintained.

3.6.2 Minimum Horizontal Vent Termination Framing Dimensions

IMPORTANT

Horizontal vent sections require 1/4 in. (6 mm) rise for every 12 in. (305 mm) of travel.

Follow vent pipe manufacturer’s instructions for horizontal terminations.

Table 3.4, Horizontal Venting Clearances

Vent System Top Bottom Sides

Rigid Pipe 1-1/2 in. (38 mm) 1 in. (25 mm) 1 in. (25 mm)

Flex Pipe 1 in. (25 mm) 1 in. (25 mm) 1 in. (25 mm)

Natural Gas & LP Gas Horizontal Venting - Rear Vent Applications

Vent Pipe Top (A) Framed Opening Top (B)

31-5/8 in. 803 mm 33-1/8 in. 842 mm

Natural Gas Horizontal Venting - Top Vent Applications

90° Elbow off Appliance Top

Rigid Vent System 45 in. 1143 mm 46-1/2 in. 1181 mm

Flex Vent System 49 in. 1245 mm 50 in. 1270 mm

LP Gas Horizontal Venting - Top Vent Applications

Minimum Vertical Rise 9 in. (229 mm)

Rigid Vent System 52-1/2 in. 1333 mm 54 in. 1372 mm

Natural Gas & LP Gas Horizontal Venting - Top Vent Applications

Minimum Vertical Rise 15 in. (381 mm)

Rigid Vent System 57 in. 1448 mm 58-1/2 in. 1486 mm

Vent Pipe Top (A) Framed Opening Top (B)

52-1/2 in. 1333 mm 53-1/2 in. 1359 mm Flex Vent System

Vent Pipe Top (A) Framed Opening Top (B)

57 in. 1448 mm 58 in. 1473 mm Flex Vent System

Figure 3.6, Horizontal Vent Termination

Framing Guide

Cold air transfer area. The surrounding fireplace chase must comply with all clearances as outlined in this manual and be constructed in compliance with local building codes. Outside walls should be insulated to prevent cold air from entering room.

CAUTION

4.0 TYPICAL INSTALLATION OPTIONS

IMPORTANT

1/2 in. (13 mm) wall materials included in dimensions where applicable. Modify minimum opening if necessary to accommodate finish material thickness.

Figure 4.1, Corner

Figure 4.2, Top Vent Vertical

(1051mm)

41-3/8”

Figure 4.3, Top Vent Horizontal

41-3/8”

(1051mm)

Figure 4.4, Rear Vent Vertical

28”

(711mm)

41-3/8”

(1051mm)

5.0 FACING AND FINISHING

 Provide adequate clearance in front of the fireplace to remove safety barrier, to operate lower grill, to access components, to

install gas line, and other components.

 Non-combustible material may be applied over, but not attached, to the fireplace face. This will prevent non-combustible

material from falling off the fireplace face due to heat expansion.

 Do not obstruct the flow of ventilation air.

 Refer to Table 5.2, Safety Barrier Fit and Mounting Clearances, on page 14 for accessibility clearances. Refer to

Figures 5.2 - 5.5 on pages 14 through 16 for safety barrier models and dimensions.

WARNING

Provide adequate clearances around air openings into the combustion chamber.

Do not obstruct upper and lower grill openings. Room air enters through the lower passage, is then heated, and exists through upper passage. Blocking these passages may result in overheating, creating a potentially hazardous situation.

5.1 Mantel Requirements

Table 5.1, Non-Combustible Zone

Rigid Pipe: 1-1/2 in. (38mm) above the elbow for the entire width and depth (behind header) of the fireplace.

#700-1 Series Flexible Venting: 1 in. (25mm) above the elbow for the entire width and depth (behind header) of the fireplace.

Figure 5.1, Mantel Projections, Trim Requirements, and Non-Combustible Zone

Non-Combustible Materials ONLY in this zone.

Fireplace Top

NON-COMBUSTIBLE ZONE: No materials are allowed above the fireplace within the shaded area for the entire width and depth of the fireplace. This air space must remain open.

This 3/4 in. (19 mm) deep fireplace facing top trim (top facing) requires a 10 in. (254 mm)

clearance from the fireplace top.

R.05

5.2 Safety Barriers

Table 5.2, Safety Barrier Fit and Mounting Clearances

Models Above the fireplace Below the Fireplace Depth from Fireplace

#B41-RSF, #B41-FRSF-BS, #B41R-MSF, #B41R-CSF, #B41-FRSF, #B41A-MSF*,

1/4” (6 mm)

#B41-PSF*

#B41-BSF

1/4” (6 mm) 1-1/4” (32 mm)

Depending on installation,

#B41A-MSF*, #B41-PSF*

models have option for direct mount. Refer to section 5.2.3.

* Models #B41A-MSF and #B41-PSF have two installation options: (5.2.2) Hanging Installation or (5.2.3) Direct Mount Installation Option. Follow installation instructions necessary for your type of application.

5.2.1 Inside Fit - Recessed Installation

Bottom of safety barrier must be level with finished hearth; except model #B41-RSF (inside fit).

Bottom of safety barrier must be level with finished hearth

Notched tabs allow to set screen in position to accommodate facing material; except model #B41-RSF (inside fit).

Model #B41-RSF

1. Locate the slots on the back side of the screen front.

2. Partially thread (4) truss head screws, included with this assembly, into each mounting hole on the fireplace (2 each side).

3. Align the slots on the screen front with the truss head screws on the fireplace, then slide the screen front unto fireplace.

4. Tighten all screws.

5. Fireplace accessibility: loosen, but do not remove, the (4) truss head screws located on the sides of the fireplace. Raise the screen up slightly and out.

5.2.2 Overlap Fit - Hanging Installation

Figure 5.2, Model #B41-RSF Dimensions

37-1/2”

(953 mm)

B41-RSF

RECTANGULAR SCREEN FRONT

(No Overlap - Inside Fit)

32-1/4”

(819 mm)

Models #B41-BSF, #B41-FRSF-BS, #B41R-MSF, #B41R-CSF, #B41-FRSF, #B41A-MSF, #B41-PSF

1. Center the screen front over the glass frame assembly, allowing the screen front’s mounting brackets to fit inside the air openings.

2. Align the notched tabs (located on the back) with the slots in the fireplace. Raise slightly and push back to desired position.

3. Lower the screen front until the notched tabs are firmly in position, verifying the depth accommodates finish material.

4. To remove safety screen: lift the screen up and out of slots.

Refer to Figure 5.3, Models #B41-BSF,#B41-FRSF, #B41-FRSF-BS, #B41R-CSF, and #B41R-MSF Dimensions, on page 15. Models #B41A-MSF and #B41-PSF not shown in Figure 5.3 (Refer to Figure 5.5, Models #B41A-MSF and #B41-PSF Dimensions, on page 16).

Figure 5.3, Models #B41-BSF,#B41-FRSF, #B41-FRSF-BS, #B41R-CSF, and #B41R-MSF Dimensions

B41-BSF

B41-FRSF B41-FRSF-BS

FULL RECTANGULAR SCREEN FRONT

(Top and Sides Overlap)

FULL RECTANGULAR SCREEN FRONT—BRUSHED STEEL

(Top and Sides Overlap)

B41R-CSF

B41R-MSF

RECTANGULAR MISSION SCREEN FRONT

(Top and Sides Overlap)

5.2.3 Overlap Fit - Direct Mount Installation Option

Direct Mount Installation Option for Models #B41A-MSF and #B41-PSF (recommended for low clearance applications)

1. Locate the (4) acorn nuts on the left and right side of the screen front face (2 each side).

#B41-PSF: Refer to Figure 5.4.

#B41A-MSF: The (4) acorn nuts are located at the outer corners, closest to the edge.

2. Remove and save the (4) nuts securing the (2) mounting brackets to the screen front.

3. Position mounting brackets to fit inside the air openings on the sides of the fireplace, and align the (2) notched tabs on the back of each bracket with the slots in the fireplace.

4. Set the mounting brackets into desired position, verifying the depth accommodates finish material.

5. Secure mounting brackets with (4) truss head screws (included) into each mounting hole on fireplace (2 each side).

6. Slide the screen front over the (4) mounting studs and secure with the (4) side acorn nuts previously removed.

 Fireplace accessibility: remove the (4) acorn nuts on the

left and right side of the screen front face (2 each side), then remove screen front assembly from studs on the mounting bracket.

Figure 5.4, #B41-PSF Direct Mount Installation

Mounting Stud

Mounting Bracket

Figure 5.5, Models #B41A-MSF and #B41-PSF Dimensions

B41A-MSF

B41-PSF

PRAIRIE SCREEN FRONT

(Top and Sides Overlap)

6.0 GAS LINE CONNECTION

CAUTION

Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI

223.1.

Commonwealth of Massachusetts: Installation must be done by a licensed plumber or gas fitter.

NOTE

A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) tee handle manual shut-off valve and flexible gas connector are to be connected to the 1/2 in. (13 mm) control valve inlet. If substituting for these components, please consult local codes for compliance.

This fireplace is equipped with a 3/8” (10 mm) x 18” (457 mm) long flexible gas connector and manual shut-off valve. The gas line should be run to the point of connection where the shut-off valve and flexible gas line will connect.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas line at test pressures equal to or less than ½ psi (3.5 kPa).

For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods.

6.1 Gas Conversion

This fireplace is manufactured for use with Natural Gas. Follow the instructions included with the conversion kit if converting to LP gas. (Sold separately)

ATTENTION

The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

IMPORTANT

The efficiency rating of this appliance is a product of thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system.

Table 6.1, Inlet Gas Pressures

Fuel Minimum Inlet Gas Pressure Maximum Inlet Gas Pressure

Natural Gas

LP Gas 12” WC (2.99 kPa) (recommended) 13” WC (3.24 kPa)

5” WC (1.25 kPa)

(7” WC [1.74 kPa] recommended)

10.5” WC (2.62 kPa)

6.2 High Altitude Installations

In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2,000 ft. (610 m) is to be reduced 4% for each 1,000 ft. (305 m) above sea level. Refer also to National Fuel Gas Code, ANSI Z223.1 / NFPA 54, local authorities, or codes which have jurisdiction in your area regarding the de-rate guidelines.

In Canada: When the ap plian ce is i nstal led at elevation s above 4,500 ft. (1,372 m), t he cert ified high al titu de rati ng sh all be reduced at the rate of 4% for each additional 1,000 ft. (305 m). Refer also to CSA-B149.1 Natural Gas and Propane Installation Code, Local authorities, or codes which have jurisdiction in your area regarding the de-rate guidelines.

ATTENTION

7.0 WIRING SCHEMATICS

IMPORTANT

This system requires 120V of electricity / batteries to operate.

Figure 7.1, IFC Control Module Wiring

Male End

Appliance

Ground Star

Variable Speed Fan

Variable Lights

IFC Control Module

Flame

Sensor

Switch

Main ON /OFF

SW1 Button (red)

Pilot

885 Proflame

Burner

Igniter

Pilot

1.5 V type AA

Battery Pack

1.5 V type AA

8.0 VENTING

8.1 Top Vent Conversion Instructions

IMPORTANT

This appliance has outlets for both top and rear venting. The unused vent exit must have the appropriate cover plates in place and the cover plate must be removed according to instructions from the exit to be used.

NOTE

All components removed from the fireplace rear vent will be re-installed for the top vent.

8.1.1 Remove Back Vent Collars

1. Remove back cover and attachment screw. See Illustration 1 in Figure 8.1, Back Vent Collar Removal.

2. Remove 6-5/8 in. combustion air intake collar and (4) screws. See Illustration 2.

3. Remove 4 in. exhaust collar and (6) screws. See Illustration 3.

Figure 8.1, Back Vent Collar Removal

3 2

8.1.2 Remove Top Vent Combustion Air Intake and Exhaust Collars

1. Remove top cover and screw. See Illustration 1 in Figure 8.2.

Remove 6-5/8” (168 mm) combustion air intake cover, gasket and (4) screws. See Illustration 2.

Remove exhaust cover, gasket and (6) screws. See Illustration 3.

Figure 8.2 Top Vent Combustion Air Intake & Exhaust Collars Removal

8.1.3 Install Exhaust and Combustion Air Intake Collars to the Fireplace Top

1. Install gasket and 4” (101 mm) exhaust collar to fireplace top. Secure with (6) screws previously removed.

2. Install gasket and 6-5/8” (168 mm) combustion air intake collar to fireplace top. Secure with (4) screws previously removed.

3. Insert tabs on top cover plate into slots at top of fireplace. Secure with (1) screw previously removed.

NOTE: When installing Kozy Heat # 923-F flex pipe adapter, you will need to cut out inner circle from cover plate.

Figure 8.3, Exhaust & Combustion Air Intake Collar Installation

3 2

Tab

Tabs

8.1.4 Install Cover Plates to the Fireplace Back

WARNING

The cover plates must be installed on the back of the fireplace. Do not proceed with the fireplace installation until this procedure is completed. Follow the instructions outlined in 8.1.4 Install Cover Plates to the Fireplace Back.

1. Install gasket and 4” (101 mm) exhaust cover plate to fireplace back. Secure with (6) previously removed screws.

2. Install gasket and combustion air intake cover to fireplace back. Secure with (4) previously removed screws.

3. Insert tabs on outer cover into slots in fireplace back. Secure cover top with (1) previously removed screw.

Figure 8.4, Cover Plate Installation

Tabs

IMPORTANT

Consult the local and national installation codes to assure adequate combustion and ventilation air is available. Flame height and appearance will vary depending upon venting configuration and the type of fuel used.

Venting requirements apply to both natural gas and LP gas.

8.2 Approved Vent Systems

 Refer to the vent manufacturer's installation manual for complete installation instructions. Installation must conform with

venting requirements and restrictions as outlined in this manual.

 Provide a means for visually checking the vent connection to the appliance after the fireplace is installed.

Table 8.1, Approved Vent systems

Venting Manufacturers Approved Vent System Products

American Metal Products 4” x 6-5/8” Direct Vent Chimney System, Model Ameri-Vent

BDM 4” x 6-5/8” Direct Vent Chimney System

ICC EXCELDirect 4” x 6-5/8” Direct Vent Chimney System

Kozy Heat #700 Series Flexible Vent System; Kozy Heat #923-F adaptor required

Metal Fab 4” x 6-5/8” Direct Vent Chimney System EXCEPT for 4DH7 cap

RLH Industries 4” x 6-5/8” Direct Vent Chimney System, Vent Cap HS-DV4658 (Terracota)

Security 4” x 6-5/8” Direct Vent Chimney System

Selkirk 4” x 6-5/8” Direct Vent Chimney System, Model Direct Temp

Simpson Dura-Vent DV-GS 4” x 6-5/8” Direct Vent System EXCEPT for 46DVASNK14

Horizontal

Termination

X X

Vertical

Termination

8.3 Restrictor Assembly and Installation

Figure 8.5, Restrictor Assembly and Installation Instructions

 Each installation is unique and affected by various

factors including venting configuration, altitude and climate. Therefore, after fireplace installation is complete, a restrictor (included with fireplace components packet) may be required or may need to be removed or modified.

 Please refer to Figure 8.5 for installation instructions if

installing the restrictor in conjunction with venting. A restrictor may be used to achieve desired flame appearance on any venting configuration with 6 feet (1.83 m) of vertical pipe or more.

 13.3, Restrictors, on page 47, outlines restrictor

recommendations depending on burner flame appearance and instructions on installation after venting is completed.

Large Restrictor

Remove tab(s) to

create small restrictor

Slide restrictor into exhaust pipe on top of fireplace with tabs pointing towards you prior to attaching venting.

Bend tabs to approx. 80 degree angles to create tension to hold itself in place when installed.

8.4 Venting for Horizontal Terminations

IMPORTANT

Horizontal vent sections require 1/4 in. (6 mm) rise for every 12 in. (305 mm) of travel.

A wall thimble pass-through must be used on all horizontal vent runs that pass through interior or exterior walls. Follow vent system manufacturer’s instructions.

The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting. This applies to natural gas minimum horizontal venting configurations.

8.4.1 Horizontal Vent Section Clearances

Table 8.2, All Approved Vent Systems, Clearances to Combustible Material

Vent Pipe Surface Clearances

Rigid Pipe

Flex Pipe

8.4.2 Top Vent Horizontal Venting Configurations

BAY-41-G (NG)

Horizontal Venting

90° elbow off

appliance top

Horizontal Heat Shield Required.

Minimum

Horizontal Run

6 in. 152 mm 18 in. 457 mm

Top Bottom Sides

1-1/2 in. (38 mm) 1 in. (25 mm) 1 in. (25 mm)

1 in. (25 mm) 1 in. (25 mm) 1 in. (25 mm)

Figure 8.6, Natural Gas Min/Max Horizontal Venting

90° Elbow

Maximum

Horizontal Run

Min: 6” (152 mm) Max: 18”(457 mm)

Termination Cap

BAY-41-G (LPG)

Minimum

Vertical Rise

Minimum

Horizontal Run

9 in. 6 in. 152 mm 18 in. 457 mm 229 mm

Maximum

Horizontal Run

Figure 8.7, LP Gas Min/Max Horizontal Venting

90° Elbow

Termination Cap

Min:

9” (229mm)

Min: 6” (152 mm) Max: 18” (457 mm)

Figure 8.8, Natural Gas & LP Gas Min/Max Horizontal Venting

BAY-41-G (NG / LPG)

Minimum

Vertical Rise

15 in. 6 in. 152 mm 48 in. 1219 mm 381 mm

Minimum

Horizontal Run

Maximum

Horizontal Run

Min:

15” (381mm)

8.4.3 Rear Vent Horizontal Venting Configurations

IMPORTANT

Horizontal vent sections require 1/4 in. (6 mm) rise for every 12 in. (305 mm) of travel.

90° Elbow

Termination Cap

Min: 6” (152 mm) Max: 48” (1219 mm)

Rear Vent BAY-41-G (NG ONLY)

Horizontal Venting Maximum Horizontal Run

18 in. 457 mm 45° elbow

BAY-41-G (NG / LPG)

Minimum Horizontal Run Maximum Horizontal Run

6 in. 152 mm 36 in. 915 mm

8.4.4 Corner Installations

 Venting configurations below are for corner installations

intending to terminate horizontally.

 Vent Opening Dimensions: Refer to vent pipe

manufacturer’s instructions.

Figure 8.9, Natural Gas and LP Gas Rear Vent Horizontal Venting

36” (915 mm)

Max.

Termination Cap

90° Elbow

6” (152 mm)

Min.

Figure 8.10, Top Vent Typical Corner Installation

Horizontal Pipe

 Top Vent Typical Corner Installation: 90° elbow +

Horizontal Pipe + Termination Cap

8.5 Venting for Vertical Terminations

8.5.1 Vertical Vent Section Clearances

Table 8.3, All Approved Venting Systems, Clearances to Combustible Material

Vent Pipe Surface Clearances

8.5.2 Top Vent Vertical Venting Configurations

All Sides

1 in. (25 mm)

Figure 8.11, Top Vent Vertical Venting

BAY-41-G (NG / LPG)

Minimum

Vertical Length

3 ft. .91 m 50 ft. 15.5 m

Maximum

Vertical Length

8.5.3 Rear Vent Vertical Venting Configurations

Termination cap

Min: 3 ft. (.91m) Max: 50 ft. (15.5m)

NOTE: A 90° elbow off the rear of the appliance is required to vertically position the vent system.

BAY-41-G (NG / LPG)

Minimum

Vertical Length

3 ft. .91 m 50 ft. 15.5 m

Figure 8.12, Rear Vent Vertical Venting

Termination Cap

Maximum

Vertical Length

Min: 3 ft.(.91m) Max: 50 ft. (15.5m)

90° Elbow

8.6 Elbows

 For each additional 90° elbow used after first elbow, 3 ft. (914 mm) must be subtracted from maximum allowed venting.

 For each 45° elbow used, 1-1/2 ft. (457 mm) must be subtracted from maximum venting allowed.

 (2) 45° degree elbows may be used in place of (1) 90° elbow.

 Maximum number of elbows for ALL vent configurations: 4.

8.7 Horizontal and Vertical Combination Venting

IMPORTANT

A wall thimble pass-through must be used on all horizontal vent runs that pass through interior or exterior walls. Follow vent system manufacturer’s instructions.

Horizontal vent sections require 1/4 in. (6 mm) rise for every 12 in. (305 mm) of travel.

8.7.1 Top Vent Combination Venting

Maximum Horizontal Length Maximum Vertical Length

20 ft. 6.1 m 20 ft. 6.1 m 40 ft. 12.2 m

BAY-41-G (NG)

Total Horizontal and Vertical Length

Figure 8.13, BAY-41-G (NG) Top Vent Combination Venting

(12.1m)

BAY-41-G (LPG)

Maximum Horizontal Length Maximum Vertical Length

20 ft. 6.1 m 20 ft. 6.1 m 40 ft. 12.2 m

Figure 8.14, BAY-41-G (LPG) Top Vent Combination Venting

Total Horizontal and Vertical Length

(12.1m)

8.7.2 Rear Vent Combination Venting

IMPORTANT

A wall thimble pass-through must be used on all horizontal vent runs that pass through interior or exterior walls. Follow vent system manufacturer’s instructions.

Horizontal vent sections require 1/4 in. (6 mm) rise for every 12 in. (305 mm) of travel.

BAY-41-G (NG / LPG)

Maximum Horizontal Length Maximum Vertical Length

20 ft. 6.1 m 20 ft. 6.1 m 40 ft. 12.2 m

Figure 8.15, BAY-41-G Rear Vent Combination Venting

Total Horizontal and Vertical Length

BPT-G REAR VENT

(12.1m)

8.8 #700-1 Series Direct Vent Termination Kit(s)

IMPORTANT

The flex pipe is permanently attached to the exterior plate. DO NOT ATTACH either #745-1 or #718-1 termination kit to fireplace (or extension kit) until it has passed through the wall. Install termination plates to the outside wall exterior.

Horizontal Top Vent Terminations using Kozy Heat #700-1 series Flexible Vent System must install #923-F Kozy Heat Flex Vent System Adaptor.

 If terminating against vinyl siding, a vinyl siding protector must be used (included with the #718-1 and #745-1 direct vent kits). Follow

instructions included. (Not shown in Figure 8.15).

 Each #746-1 extension kit contains enough 4” & 7” flexible aluminum pipe to extend chimney an additional 6 ft. (1.83 m).  8.3, Restrictor Assembly and Installation, on page 21 has information on restrictor installation in conjunction with venting installation. 13.3,

Restrictors, on page 47, has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

8.8.1 Assembly and Installation

1. With spacer legs toward the wall, slide the interior firestop (H) over 7” pipe and attach to interior wall (over wall materials).

NOTE: Attachment brackets are included with termination kit. These optional brackets should be screwed or nailed (not

provided) onto the top and bottom (9-1/2 in. [241 mm] height x 9-1/2 in. [241 mm] width) opening on exterior of house. The termination plates then fit between these brackets. Using screws provided, secure brackets to termination box (A). Attach vinyl siding protector (G).

2. Apply a liberal bead of exterior sealant around the outer edge of termination box (A), placing assembly through opening in exterior wall. Place screws through four holes (B), securing it in place.

3. Form the 4” & 7” flexible aluminum pipes on termination kit (#745-1 or #718-1), and if applicable, on each extension kit, as shown in Figure 8.15. Then, gently pull 4” & 7” pipes down to the top of the fireplace, or if applicable, the extension kit.

IMPORTANT: DO NOT stretch extension kit beyond 6 ft. (1.83 m); DO NOT stretch beyond what is required. It is very difficult to

recompress flex pipes once stretched.

4. Place a bead of sealant outside 4” flex pipe collar (C) (end with EXTERNAL LIP) and sliding it into 4” pipe on extension kit or top of fireplace (D). Secure with 3 evenly spaced screws.

5. Place a bead of sealant inside 7” flex pipe collar (E) (end with the INTERNAL lip), sliding it over 7” pipe on top of fireplace (F). Secure with 3 evenly spaced screws.

6. If additional extension kits are required, repeat Steps 4 and 5, placing 4” & 7” pipes onto previous extension kit.

IMPORTANT

If top venting, refer to 8.1, Top Vent Conversion Instructions, on page 19 to convert the fireplace from rear vent ready to top vent ready.

Horizontal vent sections require 1/4 in. (6 mm) rise for every 12 in. (305 mm) of travel.

Figure 8.16 Assembly and Installation of #700-1 Series

HOT

LEGEND

A Termination Box

B Holes in Exterior Wall Plate (only 2 shown)

C 4” Flex Pipe Collar

D 4” Pipe on Fireplace or Extension Kit

E 7” Flex Pipe Collar

F 7” Pipe on Fireplace or Extension Kit (not shown)

G Vinyl Firestop

H Interior Firestop

8.9 Termination Vent Cap Clearances

This gas appliance must not be connected to a chimney serving any other appliance.

Location

A Above grade, veranda, porch, deck, balcony 12 in. (305 mm) 12 in. (305 mm)

Operable window or door

C Permanently closed window* 12 in. (305 mm)** 12 in. (305 mm)**

Ventilated soffit* ††**

Unventilated soffit* ††**

Outside corner*

Inside corner*

Meter/ Regulator

Gas service regulator vent outlet

Non-mechanical air supply inlet to building or the combustion air inlet to any other appliance

K Mechanical air supply inlet (††) (†) 6 ft. (1.83 m)

Above paved side-walk or paved driveway located on public property ††*

Under veranda, porch, deck, or balcony. Must be fully opened on a minimum of two sides

Between two horizontal terminations

Between two vertical terminations (terminations may be the same height)

P Above furnace exhaust or inlet 12 in. (305 mm) 12 in. (305 mm)

* Clearance must be in accordance with local installation codes and the requirements of the gas supplier.

** Recommended to prevent condensation on window

*** Not to be installed above a gas meter/regulator assembly within 3 ft. (914 mm) horizontally from the centerline of the regulator within a height of 15 ft. (4.57 m)

†† 3 ft. (914 mm) above if within 10 ft. (3.05 m) horizontally.

† Massachusetts: 10 ft. (3.05 m)

††* NOTICE: A vent cannot be located directly above a side-walk or paved driveway that is located between two single family dwellings and serves both dwellings.

††** VINYL SOFFIT / VINYL CEILING / VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl.

Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/ unventilated soffits.

Figure 8.17, Vent Cap Locations

Clearances

U.S. Canada

9 in. (229 mm) 12 in. (305 mm)

24 in. (610 mm) 24 in. (610 mm)

12 in. (305 mm) 12 in. (305 mm)

0 in. (0 mm) 0 in. (0 mm)

12 in. (305 mm) 12 in. (305 mm)

(*) (***)

(*) 3 ft. (914 mm)

9 in. (229 mm) 12 in (305 mm)

(*) 7 ft. (2.13 m)

12 in. (305 mm) 12 in. (305 mm)

Denotes where installation not allowed

8.10 Vertical Vent Termination Clearances

Roof Pitch

Flat to 6/12 1.0 0.30

Over 6/12 to 7/12 1.25 0.38

Over 7/12 to 8/12 1.5 0.46

Over 8/12 to 9/12 2.0 0.61

Over 9/12 to 10/12 2.5 0.76

Over 10/12 to 11/12 3.25 0.99

Over 11/12 to 12/12 4.0 1.22

Over 12/12 to 14/12 5.0 1.52

Over 14/12 to 16/12 6.0 1.83

Over 16/12 to 18/12 7.0 2.13

Over 18/12 to 20/12 7.5 2.27

Over 20/12 to 21/12 8.0 2.44

CAUTION

This appliance must not be connected to or joined with any chimney flue serving any other appliance.

Minimum Height (H)

Feet Meters

Figure 8.18, Vertical Vent Termination Clearances

H - Minimum height from roof to lowest discharge opening

* If vent is closer than 12 in. (.30 m), it must terminate at least 2 ft. (0.61 m) higher than any portion of a building within 10 ft. (3.05 m) of the vent.

Approved Cap

Discharge opening

Approved vent pipe

Minimum

*12 in. (.30 m)

Roof pitch = X/12

9.0 #970 HEAT DUCT KIT

CAUTION

Read and follow instructions carefully prior to and during installation of this optional heat duct kit.

WARNING

INSTALLATION OF THIS DUCT KIT & ELECTRICAL WIRING MUST BE PERFORMED BY A QUALIFIED SERVICE PERSON. INSTALLATION MUST BE IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA 70, OR THE CANADIAN ELECTRICAL CODE, CSA C22.1.

DO NOT SUBSTITUTE THE FLEXIBLE HEAT DUCT PIPE WITH PLASTIC VENT PIPE.

This kit includes:

(1) 6 in. (152 mm) diameter flexible heat duct pipe, expandable to 20 ft. (6.10 m) (2) Mounting bracket screws

(1) Register mounting frame with collar (11) Sheet metal screws

(1) Register cover with screws (4) Sheet rock screws

(1) Duct collar (3) Flange nuts

(1) Fan assembly (1) Strapping cord

(1) Fan housing cover plate (3) Wire nuts

(1) Speed control mounting bracket (2) Fan wire connectors

(1) Speed Control

NOTE: A junction box, cover, and hardware must be purchased to mount the speed control.

9.1 Specifications

 Clearance to combustibles: 0 in. (0 mm)

 Clearance from air duct to ceiling: 2 in. (51 mm)

 Minimum vent run: 2 ft. (609 mm)

 Maximum vent run: 20 ft. (6.10 m) in any direction,

including downward.

 The fireplace is manufactured with (2) heat duct knock-

outs. One, or both, may be utilized.

 The register mounting frame is designed to fit between

2” x 4” stud walls, 16 in. (406mm) on center.

 An oval duct pipe (equivalent to 6 in. [152 mm] round)

can be used in conjunction with the included 6 in. (152 mm) diameter flexible heat duct pipe, included with this kit. It must be purchased from a HVAC supplier.

 Carefully plan location of duct pipe runs and register in

relation to fireplace.

9.2 Attach Heat Duct to Fireplace

Figure 9.1, Possible Heat Duct Locations

1. Bend the tabs on fireplace top up. With circulation holes

facing downward, use (3) screws to fasten the tabs to the duct collar.

2. Secure duct pipe to collar. Confirm that the screws

penetrate both the duct pipe and the collar. Do not cover circulation holes on the duct collar.

3. Position the fireplace in the desired location.

Figure 9.2, Attached Heat Duct

9.3 Install Register Mounting Frame and Junction Box

The register mounting frame and the fan housing are designed to fit between 2” x 4” stud walls, 16 in. (406mm) on center. Additional framing is required if larger opening exists.

NOTE

The fan motor on the heat duct kit may be on opposite side of fan shown in photos. The romex connector and grounding screw are located on the motor side of the bracket.

1. Locate and mark the position of the register.

2. Insert the register mounting bracket into the 16 in. (406 mm)

opening.

A. Level and adjust the mounting bracket. The sides of the

mounting bracket shall be flush with front of studs; the front of mounting bracket shall protrude 1/2 in. (13 mm) in front of the studs. This allows enough room for 1/2 in. sheetrock installation.

B. Secure the mounting bracket to framing with the provided (4)

sheetrock screws.

3. Install the junction box on the wall at desired location. The junction

box is used to house the speed control assembly, which controls fan speed and operation.

Figure 9.3, Register Mounting Frame

9.4 Install and Wire Fan Assembly

1. Attach, but do not tighten, flange nuts to the mounting studs on the

back of the register mounting bracket.

2. Align (3) slots on the fan assembly to studs, then slide the fan into

position. Tighten the flange nuts to secure.

3. Slide the included fan wire connectors into the fan terminals.

4. Properly wire the 110 VAC wire to the hot and neutral fan wires,

and the speed control wires, with provided wire nuts. Run 110 VAC to fan speed control, then from the fan speed control through the romex connector (on the register bracket). Secure grounding wire to the grounding screw installed in register mounting bracket.

IMPORTANT

Fan must be properly grounded. Use provided grounding screw to secure grounding wire to the register mounting bracket.

Figure 9.5, Fan Wiring

Figure 9.4, Installed Fan Assembly

Grounding Screw

9.5 Run and Secure Duct Pipe

1. Run the duct pipe to the register location.

2. If an oval pipe is to be used in conjunction with the 6 in. (152 mm) round duct

pipe,

A. Shape the 6 in. (152 mm) round duct pipe to fit outside the oval duct pipe.

Secure with the screws provided.

B. Slide the oval duct pipe over the oval collar on the register mounting

bracket. Secure with the sheet metal screws provided.

OPTIONAL: Secure duct pipe with any additional screws provided.

3. If an oval duct pipe is not used,

A. Shape the 6 in. (152 mm) round duct pipe so it will fit outside the oval

collar on the register mounting bracket.

B. Slide the round duct pipe until it touches the register mounting bracket.

C. Position the locking strap around the 6 in. (152 mm) duct pipe, above the

crimped metal.

D. Pull the locking strap tight enough to firmly secure the duct pipe.

9.6 Complete the Installation

Figure 9.6, Secured Duct Pipe

1. Install sheetrock or wall finish material as desired before attaching the

2. Position the cut-out portion of the fan housing cover plate over the fan chute

to allow air flow. Align the holes in the fan housing cover plate to the corresponding holes in the register mounting plate and fan assembly. Secure with (4) screws provided.

3. Slide the speed control through the mounting bracket. Secure with the

mounting nut.

4. Secure mounting bracket to the junction box with the (2) screws provided.

5. Center the register cover over the fan housing cover plate to install. Secure

6. Attach a cover plate (not provided), then install the control knob for the speed

control.

7. Complete the fireplace installation by following the instructions included with

the fireplace.

Figure 9.7,

Completed Installation

9.7 Operating Instructions

1. After complete fireplace installation and subsequent initial burn period, turn the fireplace burner ON by following the lighting

instructions included with the fireplace.

2. Allow the fireplace to produce heat for approximately 15 minutes.

3. To operate the heat duct fan, turn the wall-mounted speed control clockwise until it stops. The fan should turn on and be

operating at its highest speed. Adjust the speed to desired air flow level by turning the speed control knob counter-clockwise

until it ‘clicks’ off.

9.8 Maintenance

 The duct register must be kept clear and unobstructed. Clean and vacuum as necessary to remove dust, lint, etc. from fan

which will inhibit air flow.

 Detach the register cover and the fan housing cover plate at least once a year to remove dust, lint, etc. from the fan. More

frequent cleaning may be necessary.

 The fireplace must be maintained and serviced as outlined in the unit installation and operating instructions.

10.0 FIREPLACE SET UP

10.1 Glass Frame Assembly

WARNING

DO NOT OPERATE THIS FIREPLACE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE GLASS SHALL BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON.

CAUTION

To prevent the glass frame assembly from falling from the fireplace and becoming damaged, follow these instructions exactly when removing and installing the glass frame assembly.

10.1.1 Remove Glass Frame Assembly

1. Locate the spring-loaded handles securing the glass frame assembly at the bottom of firebox.

2. Pull bottom handles out and down to release glass frame assembly.

3. Lift glass frame assembly up and off (2) tabs at top of firebox.

10.1.2 Install Glass Frame Assembly

1. Place glass frame assembly top over tabs at top of firebox.

2. Pull bottom handles out and up to secure glass frame assembly bottom.

Figure 10.1a, Remove Glass Frame Assembly

Lift glass frame assembly up and off (2)

tabs at top of firebox to release glass

frame assembly.

Pull latches out and down to release

glass frame assembly bottom.

Figure 10.1b, Install Glass Frame Assembly

Place glass frame assembly top over

tabs at top of firebox.

Pull the latches out and up to attach

glass frame assembly bottom.

10.2 #IPI-028 Optional Fan Kit

INSTALLATION OF THIS FAN KIT SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER.

WARNING

MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES.

This appliance is equipped with a three-prong (grounding) plug for protection against shock hazard, and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove grounding prong from this plug.

NOTE

This appliance must be electrically grounded and connected in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 Current Edition, or the Canadian electrical Code CSA C22.1.

This kit includes:

Remove the following items from the fireplace:

 Safety Barrier  Glass Frame Assembly  Access Panel

(2) 75 CFM fans (4) 1/4” nuts

 Glass Media  Media Tray  Burner Tube  Control Board

10.2.1 Install Fan Kit

1. Insert fans through lower opening, and push the fans to the back wall.

2. Align the mounting slots in fan brackets with the mounting studs.

3. Secure the fan with the included 1/4” nuts.

4. Plug the cord into the receptacle on the IFC Control Module housing. Refer to 7.0, Wiring Schematics, on page 18.

5. Re-install all components previously removed.

Figure 10.2, #IPI-028 Fan Kit

ATTENTION

If converting to LP (propane) gas, do so now before installing any media. Follow instructions included with the conversion kit (sold separately).

10.3 Light Kit

CAUTION

Disconnect all electric power from fireplace before performing any of these tasks.

NOTE

To avoid damage and prolong the life of halogen bulbs, never touch with bare hands. Always use a soft cloth when handling.

1. Remove (8) screws securing burner cover, then lift the cover out of firebox. Refer to Figure 10.3.

2. Loosen, but do not remove (4) screws securing light bars to firebox floor. Slide light bars out away from screws, tipping

upwards to expose lamp bases. Refer to Figure 10.4

3. Install (6) halogen bulbs (included in components packet) into lamp bases.

4. Reattach light bars, securing with screws previously loosened.

5. Reinstall burner cover, securing with screws previously removed.

Figure 10.3, Burner Cover Screw Location

Figure 10.4, Light Bar Screws Location

(Burner removed for clarity purposes only)

10.4 Glass Media Installation

IMPORTANT

Use ONLY #101 Series Glass Media (10 lbs. / 4.5 kg) in this fireplace. DO NOT substitute materials, or use more than specified. Glass media must be one layer deep across the entire burner area to avoid possible delayed ignition / sooting issues.

WARNING

DO NOT BLOCK PILOT ASSEMBLY WITH GLASS MEDIA; A BLOCKED PILOT MAY CAUSE DELAYED IGNITION!

 Install glass media onto burner assembly and pilot shield, being careful not to block pilot assembly.  Save any unused media for later use.

Figure 10.5, Pilot Assembly Location

This area must

remain open

10.5 Control Board Removal and Installation

CAUTION

If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components.

WARNING

DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

10.5.1 Control Board Removal

1. Turn fireplace off.

2. Remove safety barrier and glass frame assembly.

3. Shut off gas supply at manual shut-off valve.

4. Disconnect gas line flex tube from manual shut-off valve.

5. Disconnect all wiring harnesses attached to gas valve.

6. Remove glass media.

7. Remove burner cover from firebox (8) screws.

8. Remove burner tube from firebox floor (4) screws.

9. Remove halogen bulbs. Loosen (4) screws that secure light

brackets to control board.

10. Pull bracket assemblies away from control board, allowing

access to screws securing control board to firebox bottom.

11. Remove and save (8) screws securing control board, lift

board out of firebox being careful not to damage sealing gasket lying underneath.

10.5.2 Control Board Installation

1. Place control board in firebox, aligning holes in control board

with holes in firebox bottom.

IS IN PLACE ON FIREBOX BOTTOM!

with (8) screws previously removed.

2. Re-attach light brackets, tighten screws. Reinstall halogen

bulbs.

3. Reinstall burner tube, positioning burner venturi over burner

orifice, aligning mounting holes with corresponding holes in control board assembly. Secure with (4) screws previously removed.

4. Reinstall burner cover, aligning holes in cover to

corresponding holes on burner. Secure with (8) screws previously removed.

5. Reinstall glass media, being careful not to block pilot.

6. Reconnect gas line to manual shutoff valve.

7. Reconnect all wiring harnesses to gas valve. Plug all

components into electrical outlet.

8. Reinstall glass frame assembly.

9. Turn gas on.

10. Reinstall safety barrier

11. Verify proper glass media placement, operation of fireplace,

and any electrical components.

MAKE SURE SEALING GASKET

Secure to firebox bottom

Figure 10.6, Control Board Removal & Assembly

Check all connections for leaks with soapy water, whether field or factory made.

CAUTION

11.0 CONTROL SYSTEM

11.1 Control System Components

Figure 11.1,Gas Valve

Main valve connection (green)

Outlet pressure tap

Pilot connection (orange)

Figure 11.2, Pilot Assembly Components

Inlet pressure tap

Flame Sensor

Black wire

Red boot

Stepper motor

Pilot flame

adjustment

Pilot

Igniter

Orange wire

Black boot

Figure 11.3, Remote Control Display Functions

Key Lock

Transmission

Thermostat OFF/ON/SMART

Set Point Temperature/Level/State

Flame ON

Fan Lights

Low Battery Alarm

Blue back lit LCD display

ON /OFF Key

Thermostat Key

UP / DOWN Arrow Key

Mode Key

Room Temperature

CPI Mode

11.2 Control System Operation

11.2.1 Prepare Components

1. Set ON/OFF rocker switch to OFF position on the IFC Control Module.

2. Install 4 AA batteries (included in components packet) into battery backup holder on the control module.

3. Connect the IFC Control Module to an AC power supply.

4. Install 3 AAA batteries (included in components packet) into the remote control battery bay, located at the base of remote

control.

Remove all packaging / combustible material from fireplace before initializing the control system.

11.2.2 Initialize the Control System for the First Time

NOTE: Performing th e next step w ill i niti ate pil ot st art-up in manual mode, where the pilot igniter will spark repeatedly. The pilot will ignite if gas is supplied to the fireplace.

1. Press the red SW1 button on IFC control module until the module beeps three

(3) times, and/or an amber LED is illuminated, indicating the IFC control module is ready to synchronize with the remote control. See Figure 11.4.

2. Within five (5) seconds, push the remote control ON/OFF button. The IFC

control module will beep four (4) times to indicate the remote control’s command is accepted, and is set to the particular code of that remote control.

3. Press the remote control ON/OFF button again. The pilot will shut down

indicating the remote has taken over. The system is now initialized.

4. Set the ON/OFF rocker switch to ON position to operate fireplace with the

remote control.

11.2.3 Adjust Temperature Display

1. With the system in OFF position, press thermostat ke y and mode key at the

same time to change from degrees °F to degrees °C.

2. Look at the remote control LCD screen to verify that °C or °F is visible on right

side of Room Temperature display.

Figure 11.4, IFC Control Module

LEDs

SW1 Button

Figure 11.5, Temperature Locations

11.2.4 Turn ON the Appliance

1. Starting from OFF, press the remote control ON/OFF key to turn ON the appliance.

2. The remote control will show all active icons on the LCD screen display, and the IFC control module will be commanded to

start the ignition sequence. Refer to 11.2.15, Control Module Ignition Sequence, on page 42.

A single ‘beep’ from the IFC control module will confirm reception of the command.

11.2.5 Turn OFF the Appliance

1. With the system ON, press the remote control ON/OFF key to turn OFF the appliance.

2. The remote control will only show room temperature and its icon on the LCD screen display, and the IFC control module will be

commanded to turn off the burner.

A single ‘beep’ from the IFC control module will confirm reception of the command.

11.2.6 Control Flame Manually with Remote Control

The remote control has six (6) flame levels, displayed by steps as shown in Figure 11.16. Each press of the UP / DOWN Arrow Key will increase or decrease the flame level by one step. A single ‘beep’ will confirm reception of the command.

1. With system ON and the flame level at maximum, press the down a rrow ke y

once to reduce flame height by one step until flame is turned off.

2. Press the up arrow key once to increase flame height by one step. If the up

arrow key is pressed while the control system is on but the flame is off, the flame will come on in ‘HI’ position.

When SMART Thermostat is activated, manual flame height adjustment is disabled.

11.2.7 Remote Control Thermostat Operation

Room Thermostat

The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control a room’s comfort level. To activate this function,

1. Press the thermostat key. The LCD display will change to show the room

thermostat is ON, and will display the set temperature.

2. To adjust the set temperature, press the up or down a rrow ke ys until the

desired set temperature is displayed on the LCD screen.

Figure 11.6, Flame Levels

Figure 11.7a Room Thermostat Operation

Smart Thermostat

The SMART Thermostat function adjusts the flame height based on the set temperature and the actual room temperature. As the room temperature gets closer to the set point, the smart function will automatically adjust the flame down. To activate this function,

1. Press the thermostat key until the word ‘SMART’ appears on the right side of

the temperature bulb graphic.

2. To adjust set temperature, press the up or down arrow keys until THE

desired set temperature is displayed on the LCD screen.

Deactivate Thermostat Operation

The remote control thermostat options (room and smart functions) can be disabled by deactivating thermostat operation. When the thermostat operation is deactivated, the remote control will still be able to operate the burner ON/OFF, and be able to function flame, fan, and light modulation. To deactivate this function,

1. Verify all (3) AAA type batteries are installed in the remote control.

2. Remove one AAA battery.

3. While re-inserting the AAA battery, push and hold down the thermostat key.

The thermostat icon will not appear on the remote control LCD screen.

To re-activate thermostat operation, follow the same button sequence procedure described above. The thermostat icon will reappear on the remote control LCD screen.

Figure 11.7b, Smart Thermostat Operation

Figure 11.7c, Deactivated / Activated Thermostat

11.2.8 Fan Speed Control

Fan speed can be adjusted through six (6) speeds. A single ‘beep’ will confirm reception of the command. To activate this function,

1. Press the mode key to index to the fan control icon.

2. Press the up or down arrow keys to turn on, off, or to adjust fan speed.

Thermostat Mode: Fan(s) have a five (5) minute delay time when fireplace is lit, allowing time for heat to build in fireplace before operating. The fan will continue to operate for approximately twelve (12) minutes after fireplace has been turned off.

Manual Mode: Fan(s) will operate at previous setting. There is no delay in start up or stop time.

11.2.9 Accent Light Kit

Figure 11.8, Fan Remote Operation

The light intensity can be adjusted through six (6) levels. A single beep will confirm reception of the command.

1. Press the mode key to index to light icon.

2. Press the up or down a rrow ke ys to adjust the intensity level.

11.2.10 Key Lock

This function locks the keys to avoid unsupervised operation. A lock icon will appear on the LCD display screen once activated.

To Activate: Press th e mode key and up key at same time.

To De-activate: Press the mode key and up key at same time.

11.2.11 Low Battery Detection

Remote Control

Figure 11.9, Accent Light Remote Operation

Figure 11.10, Key Lock Indicator

Figure 11.11, Low Battery Indicator

Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc.

 When the remote control batteries are low, a battery icon will appear on the

LCD display before all battery power is lost.

 When batteries are replaced, this icon will disappear.

Backup Battery Pack

The backup battery pack is ued when the electrical power to the appliance is interrupted. The lifespan of backup batteries depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc.

 When backup batteries are low, a double-beep will be emitted from the IFC control module when it receives an ON/OFF

command from the remote control. This is an alert for a low battery condition of the backup batteries and after this double-beep warning, no commands will be accepted until batteries are replaced.

 When batteries are replaced, a beep will be emitted from IFC control module as soon as powered.

11.2.12 Continuous Pilot / Intermittent Pilot (CPI / IPI)

This system has the option of a continuous (standing) pilot feature. This allows you to change from a spark-to-pilot system to a standing pilot system during cold weather conditions. By having the pilot on continuously, the firebox will remain warm and a draft is established in the vent, allowing the main burner to turn on with less air-flow disruption.

To activate Continuous Pilot Ignition mode,

1. With system in OFF position, press the mode key to index to CPI mode

Figure 11.12, Pilot Mode Indicator

icon.

2. Press the up arrow key to activate CPI.

3. Press the down arrow key to return to IPI. A single beep will confirm the

reception of the command.

A snowflake icon will be visible during setup of either IPI or CPI modes.

 In IPI mode, the snowflake is not visible on LCD screen.

 In CPI mode, the snowflake is visible on LCD screen.

11.2.13 Reset the System for Manual Operation

Manual operation of the control system will only operate the burner on ‘HI.’

Figure 11.13, IFC Control Module

1. Put the ON/OFF switch in OFF position.

2. Press the red SW1 button on IFC control module until the module emits

three (3) beeps and an amber LED is illuminated. This indicates the IFC control module is ready to synchronize with the remote control.

3. Within five (5) seconds, press the red SW 1 button on IFC control module

LEDs

SW1 Button

again. The pilot will automatically light.

4. Turn main burner on by pressing ON/OFF switch to ON position, turn off

by pressing ON/OFF switch to OFF position. Pilot will remain lit even if burner is turned off.

11.2.14 Automatic Safety Restart

This system will execute an automatic turn OFF command within (24) hours of a continued pilot flame ignition. This allows the system to verify correct safety functions. After turn OFF sequence is completed, the IFC control module will re-execute the latest command.

11.2.15 Control Module Ignition Sequence Information

IFC Control Module Ignition Sequence

First Attempt

 Starting from OFF, press remote control ON button.  Approximately (4) seconds after ON/OFF button is pushed, the IFC control module will start the spark.

 First ignition try will last approximately (60) seconds.

Second Attempt

 If there is no flame ignition (rectification) during the first try for ignition, the IFC control module will stop sparking for

approximately (35) seconds.

 After this wait time, the IFC control module will start the second try for ignition by sparking for approximately (60) seconds.  If ignition is successful on third ignition attempt, there will be a (60) second delay before the main burner lights.

Third Attempt

 If after this third attempt there is still no positive ignition, the IFC control module will go into LO CK OUT and the red LED will

blink (3) times in intervals until the system is reset.

IFC Control Module Lock Out

After the IFC control module attempts positive ignition for the third time, the control system will go into LOCK OUT. The red LED will blink (3) times until the system is reset.

The location of the LED indicator on the IFC control module is determined by fireplace model and design. The red LED indicator also may be located in the component housing behind the lower grill, or behind the access panel on the left side.

In Summary:

1. The IFC control module will try (2) times for ignition.

2. Each try for ignition will last approximately (60) seconds.

3. The wait time between the two tries is approximately (35) seconds.

Reset IFC Control Module—Lock Out

Figure 11.14, IFC Control Module LED

Lights Location

LEDs

Reset Using ON/OFF Switch on Control Module:

 Set ON/OFF switch to OFF position.

 Wait approximately (2) seconds and move switch to the ON position. The ignition

sequence will start again.

Reset Using Remote Control ON/OFF Button:

 Turn the system off by pressing the remote control ON/OFF button.

 After approximately (2) seconds press the remote control ON/OFF button again.

The IFC control module will reset and the ignition sequence will start again.

Reset By Cycling Flame:

 In the Manual Flame Control Mode, use the Down Arrow Button to reduce flame

to off (indicated by OFF displayed on Remote Control Display Screen).

 Wait approximately (2) seconds and press the Up Arrow Button. The ignition

sequence will start.

11.2.16 Additional Diagnostic Indications Information

Low Battery Condition (<4V) Remote Control:

 Battery Icon will appear on LCD remote control display.

 Replace batteries.

Low Battery Condition (<4V) Battery Backup:

Figure 11.15, Remote Control Functions

for System Lockout

Remote Control

ON/OFF Button

Up & Down

Arrow Buttons

 The red LED Indicator will blink (1) time in intervals.

 A low double-beep emits from the IFC control module when it receives an ON/OFF command from the remote control..

 Replace Batteries.

Pilot Flame Error Condition:

 Red LED Indicator will blink (2) times in intervals.

 Contact your dealer if this occurs.

System Lock Out Condition:

 Red LED Indicator will blink (3) times in intervals.

 Verify gas is turned on.

 Verify flame sensor is not shorted.

 Follow Reset IFC Control Module—L ock O ut instructions above.

12.0 LIGHTING AND SHUTDOWN

FOR YOUR SAFETY—READ BEFORE OPERATING

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.

This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand.

BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

* Do not try to light any appliance.

* Do not touch any electrical switch; do not use any phone in your building.

* Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

* If you cannot reach your gas supplier, call the fire department.

Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance, and to replace any part of the control system / any gas control which has been under water.

WARNING

CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

CLOTHING OR OTHER FLAMMABLE MATERIAL MUST NOT BE PLACED ON OR NEAR THE APPLIANCE.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

A PAINT SMELL WILL OCCUR DURING THE FIRST FEW HOURS OF BURNING. IT IS RECOMMENDED TO LEAVE THE FAN OFF DURING THIS PERIOD TO HELP SPEED THE PAINT CURING PROCESS.

THIS FIREPLACE MAY PRODUCE NOISES OF VARYING DEGREE AS IT HEATS AND COOLS DUE TO METAL EXPANSION AND CONTRACTION. THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE.

NOTE

DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY.

This appliance needs fresh air for safe operation, and must be installed so there are provisions for adequate combustion and

ventilation air.

STOP!

Read safety information on previous page and front cover of this manual before continuing.

12.1 Operating Instructions

ATTENTION

This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand.

1. Turn off all electric power to the appliance.

2. Press hand held remote OFF button.

Figure 12.1, Steps for Operating Appliance

3. Wait five (5) minutes to clear out any gas. After 5 minutes,

smell for gas, including near the floor.

Power OFF

OFF

If you smell gas, STOP! Follow ‘WHAT TO DO IF YOU SMELL

GAS’ on the previous page. If you do not smell gas, proceed to

5 MINUTES

next step.

4. Turn ON all electric power to the appliance.

5. Press hand held remote ON button.

Power ON

CAUTION

If the fireplace will not operate, follow instructions 12.2, To Turn Gas Off to Appliance, and call your service technician or the gas supplier.

NOTE

When the fireplace is initially lit, condensation will appear on the glass. This is normal in all gas fireplaces and will disappear after several minutes.

12.2 To Turn Gas Off to Appliance

Figure 12.2, Steps for Manual Gas Valve Shut-Off

1. Press the hand held remote OFF button.

2. Turn OFF all electric power to appliance if service is to be

performed.

3. Turn manual shut-off valve to OFF. The manual shut-off valve

is located underneath the lower louver, on the left side of the

gas valve.

OFF

Power OFF

13.0 FINALIZING THE INSTALLATION

13.1 Pressure Testing

NOTE

The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psi (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

IMPORTANT

Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions 13.1.1 and

13.1.2 for proper testing procedures. For manifold pressures, refer to Table 13.1, Gas Pressure Information.

13.1.1 Inlet Pressure Test

NOTE: Make sure to apply the incoming pressure test with all other gas appliances on, or at full capacity in the house for proper pressure reading.

1. Loosen inlet (IN) pressure tap screw (counter-clockwise).

2. Attach manometer using a 1/4 in. (6 mm) I.D. hose.

3. Light pilot and burner. Check pressure to ensure it is

between the minimum and maximum recommended pressure settings.

5. Disconnect hose and tighten inlet (IN) pressure tap screw (clockwise). Screw should be snug. Do not over tighten.

6. Relight pilot and burner. Then reattach manometer to the inlet pressure tap to verify the tap is completely sealed. Manometer should read no pressure.

4. Turn off burner and pilot.

NOTE

If the inlet pressure reading is too high or too low, contact the gas company. Only a qualified gas service technician should adjust incoming gas pressure.

CAUTION

A LOW PRESSURE READING CAN CAUSE DELAYED IGNITION.

13.1.2 Manifold Pressure Test

1. Light pilot.

2. Loosen manifold (OUT) pressure tap screw (counterclockwise).

3. Attach manometer to pressure tap using a 1/4-in I.D. hose.

4. Light burner. Check manometer reading.

5. Turn burner and pilot off.

6. Disconnect manometer hose and tighten manifold (OUT) pressure tap screw (clockwise). Screw should be snug. Do not over tighten.

7. Attach the manometer to the manifold pressure tap to verify it is completely sealed. The manometer should read no pressure when pilot and burner are on.

Outlet (Manifold) Pressure Screw

Inlet Pressure Screw

Fuel Minimum Inlet Gas Pressure Maximum Inlet Gas Pressure Manifold Pressure (High)

Natural Gas

LP Gas 12” WC (2.99 kPa) (recommended) 13” WC (3.24 kPa) 11” WC (2.74 kPa)

5” WC (1.25 kPa)

(7” WC [1.74 kPa] recommended)

Figure 13.1, Pressure Test Locations

Table 13.1, Gas Pressure Information

10.5” WC (2.62 kPa) 3.8” WC (.95 kPa)

Manifold Pressure (Low)

1.1” WC (.27 kPa)

2.9” WC (.72 kPa)

13.2 Burner Tube Venturi Adjustment

13.2.1 Flame Appearance

Flame appearance is affected by several factors; including

Figure 13.2, Correct Pilot Flame and Flame Appearance

altitude, venting configuration, and fuel quality. Although the venturi setting has been factory set, adjustments may be

Lazy yellow flames

necessary for optimal performance and visual aesthetics.

When the fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during the first 15 minutes of operation. If flames remain blue, or become dark orange

Ideal

with evidence of sooting (black tips), the burner tube venturi may need adjustment.

IMPORTANT

Slight adjustments to venturi opening will create dramatic results. Adjust at slight increments until desired look is achieved. Always b urn the fireplace for at least 15 minutes, and allow the appliance time to cool before making any further adjustments.

13.2.2 Venturi Adjustment

WARNING

Burner tube adjustable venturi positioning should only be performed by a qualified personal service technician.

To avoid property damage or personal injury, allow the fireplace ample to cool before making any adjustments.

Table 13.2, Factory Set Burner Tube Venturi Settings

(adjust as necessary for your installation)

Type of Fuel

Natural Gas 1/8 in. (3 mm)

LP (Propane) Gas 5/8 in. (16 mm)

Measurement of Venturi Opening

Figure 13.3, Burner Venturi

TO ADJUST:

1. Remove safety barrier and glass frame assembly.

2. Remove glass media.

3. Remove burner venturi housing, burner cover, and burner.

4. Loosen screw on burner venturi and adjust as necessary.

Table 13.3, Burner Tube Venturi Adjustment and Flame Appearance

Venturi Position Flame Color

Closed too far Dark orange flame with black tips

Open too far Blue flames

Figure 13.4, Adjustment and Flame Appearance

Dark orange flames / black tips

Short blue flames

Venturi open too far

Venturi closed too far

Excessive burner media

5. Re-tighten screw.

6. Reinstall all components previously removed.

7. Light fireplace. Wait at least 15 minutes before determining if any further adjustments are necessary.

Venturi Adjustment

Open venturi setting slightly

Close venturi setting slightly

Lifting (ghosting) flames

Improper Venting / Gas pressure too high

13.3 Restrictors

WARNING

To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments / installations.

13.3.1 Restrictor Usage

 Turn fireplace on and allow to burn for 15 minutes.  If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary.  If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or

removed.

Table 13.4, Restrictor Troubleshooting

Flame Appearance Draft Problem Restrictor Solution

Short, flickering Excessive draft - not enough restriction Add restrictor

Lifting or ghosting* Insufficient draft - too much restriction

*Improper venting installation may cause flames to lift or “ghost” - a dangerous situation. Inspect flames after installation to ensure proper performance. If determined that venting is correct, and the restrictor has been removed, yet flames are still lifting or ghosting, shut off gas supply to fireplace and call a qualified service technician.

13.3.2 Restrictor Installation and Modification

If it is determined that a restrictor is needed or restrictor modification is required after termination is installed, access can be reached through the fireplace baffle.

1. Remove safety barrier and glass frame assembly (from fireplace).

2. Remove (2) screws securing termination access panel. Release panel tabs from slots in baffle.

3. Depending on your specific needs, determined by chart above along with other factors, make necessary modifications.

4. If installation of a restrictor (included in fireplace components packet) is necessary, bend tabs on restrictor to approx. 80 degree angles to create tension when inserted into exhaust pipe on fireplace. Insert restrictor into 4” exhaust pipe with tabs pointing towards you.

5. If modification is necessary, remove restrictor by pulling it down and out of 4” exhaust pipe.

6. Reinstall termination access panel, inserting tabs in panel into slots in baffle. Secure with (2) screws previously removed.

7. Reinstall glass media and optional refractory kit (if installed).

8. Attach glass frame assembly and safety barrier. Light fireplace. Wait 15 minutes before determining if any further modifications are necessary.

Remove inner ring(s) on restrictor or

remove restrictor

Figure 13.5, Restrictor Installation and Modification

Large Restrictor Bend tabs to approx. 80 degree

Termination access panel

Remove (2) screws

Remove tab(s) to create

small restrictor

angles to create tension to hold itself in place when installed.

Exhaust pipe

14.0 TROUBLESHOOTING

ATTENTION

TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN.

 Before proceeding with the steps in the following troubleshooting guide, verify the power supply is present, and the battery

pack and remote control batteries are fresh and installed with correct polarity.

 Make sure all connections between the wire harnesses and the system components are proper and positive.

 Make sure the communication link between the remote control and the IFC control module is established.

 Verify inlet pressure meets the recommended inlet pressure. If necessary, adjust line pressure regulator.

14.1 Pilot Will Not Light / Stay Lit

 Electrical power interrupted or disconnected. Restore electrical power to fireplace or use battery back-up. Ensure batteries are

fully charged if using battery back-up as power source.

 Verify gas supply is turned on. Check the remote shut-off valves from fireplace. Usually there is a valve near the main gas line.

There may be more than (1) valve between the fireplace and the main gas line.

 Low gas pressure. Low gas pressure can be caused by several situations such as a bent line, a too narrow diameter pipe, or a

low line pressure. Consult a plumber or a gas supplier.

 No LP in tank. Check LP (propane) tank. Refill if necessary.

 Wiring disconnection. Use wiring schematic in this manual to determine that all wiring connections are secure and correct.

 Pilot flame not making contact with the flame rectification sensor on the pilot assembly. This valve is equipped with a pilot

flame adjustment screw. Adjust as necessary.

 Pilot adjustment screw not sealed. Seal pilot adjustment screw. Do not over tighten.

14.2 Pilot Flame Always On / Will Not Extinguish

 System set to CPI mode. Set system to IPI mode.

14.3 Main Flame Will Not Light

 ON/OFF rocker switch in OFF position. Switch to ON position.

 Remote not working properly. Replace batteries.

 Remote set to thermostat mode and there is no call for heat. Adjust heat setting.

 Thermostat disconnected or set too high. Set thermostat to lower temperature setting.

 Ensure pilot flame will ignite. If not, see pilot flame troubleshooting above.

 Ensure pilot flame is properly located to ignite main flame.

 Plugged main burner orifice.

 Wiring disconnection / improper wiring. Check for faulty or incorrect wiring.

 Verify gas supply is turned on.

 Low gas pressure. Low gas pressure can be caused by several situations such as a bent line, too narrow diameter pipe, or

low line pressure. Consult with plumber or gas supplier.

14.4 Pilot and Burner Extinguish While in Operation

 No LP in tank. Check and refill if necessary.

 Glass frame assembly not installed correctly. Refer to 10.1, Glass Frame Assembly, page 34.

 Improper vent cap installation. Adjust if necessary.

 Vent cap blockage. Remove debris if necessary.

 Improper pitch on horizontal venting. 1/4 in. (6 mm) rise per foot is required on horizontal venting.

 Inner vent pipe leaking exhaust gases back into the firebox. Check for leaks, and repair if necessary.

 Excessive draft.

14.5 Glass Sooting

 Improper glass media placement. Refer to 10.4, Glass Media, on page 34.

 Improper venturi setting. Venturi may need to be opened slightly to allow more air into the gas mix. Refer to 13.2.2 Venturi

Adjustment, on page 47.

 Improper pitch on horizontal venting. 1/4 in. (6 mm) rise per foot required on horizontal venting.

14.6 Flame Burns Blue and Lifts Off Burner

 Improper venturi setting. Venturi may need to be closed slightly. Refer to 13.2.2, Venturi Adjustment, on page 47.

 Improper vent cap installation. Check for proper vent cap installation.

 Blockage or leakage of the vent system.

14.7 No Reaction to Command

 Backup battery pack batteries or remote control batteries low. Replace batteries.

 No communication between remote control and IFC control module. Reprogram remote control to IFC control module. Refer to

11.2, Control System Operation, on page 39.

 A maximum number of failed ignitions or flame restorations has been reached. Reset IFC control module.

14.7.1 Reset IFC Control Module—Lock Out

Reset Using ON/OFF Switch:

 Set ON/OFF switch to OFF position.

 Wait approximately (2) seconds and move switch to the ON position. The ignition sequence will start again.

Reset Using Remote Control ON/OFF Button:

 Turn the system off by pressing the remote control ON/OFF button.

 After approximately (2) seconds press the remote control ON/OFF button again. The IFC control module will reset and the

ignition sequence will start again.

Reset By Cycling Flame:

 In the Manual Flame Control Mode, use the Down Arrow Button to reduce flame to off (indicated by OFF displayed on Remote

Control Display Screen).

 Wait approximately (2) seconds and press the Up Arrow Button, the ignition sequence will start.

15.0 MAINTENANCE

NOTE

Installation and repair shall only be done by a qualified service person. The appliance should be inspected before use by a qualified service person. This appliance is required to be inspected at least once a year by a professional service person.

The compartment below the firebox must be cleaned at least once a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that the control compartments, burners, and circulation air passageways of the appliance be kept clean. Use a vacuum to clean all components.

15.1 Control Board System

 Annual cleaning of the burner system is required. Vacuum all

components thoroughly.

 The burner assembly may be removed for easier access. Refer to

10.5.1, Control Board Removal on page 37.

 Visually check for blocked port holes, especially near the pilot.

Blocked port holes may cause delayed ignition.

 Reinstall burner assembly. Refer to 10.5.2, Control Board Installation

on page 37.

 Visually check pilot light and burner when in operation. The flames

should be steady—not lifting or floating.

Figure 15.1, Control System Components

Pilot

Burner Ports

Burner Orifice

15.2 Fans

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

 The fan shall be disconnected from electrical current and cleaned (vacuumed) every six months.

 The bearings are sealed and require no oiling.

15.3 Vent System

 Annual examination of venting system by a qualified agency is required.

 The flow of combustion and ventilation air must not be obstructed.

 IF VENT-AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON, RE-INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL

INSTALLATION. Refer to 8.0 Venting, on page 19.

15.4 Glass Frame Assembly

WARNING

DO NOT OPERATE APPLIANCE WITH THE GLASS FRAME ASSEMBLY REMOVED, CRACKED, OR BROKEN. REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON.

IMPORTANT

ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE.

 Clean glass only when cool and only with non-abrasive cleansers.

 Use protective gloves to handle any broken or damaged glass assembly components.

 The glass assembly, part #B41-057T, shall only be replaced as a complete unit, as supplied by Hussong Mfg. Co., Inc.

 Replacement of the glass and frame assembly, part #B41-057T, must only be performed by a licensed or qualified service person.

DO NOT SUBSTITUTE MATERIALS.

 Do not strike or slam glass frame assembly.

KEEP APPLIANCE AREA CLEAR OF COMBUSTIBLE MATERIALS, SUCH AS GASOLINE, AND OTHER FLAMMABLE VAPORS / LIQUIDS.

CAUTION

16.0 REPLACEMENT PARTS LIST

Replacement parts are available through your local dealer. Contact your deal er for availability and pricing.

CONTROL BOARD AND PARTS

B41G-150 Control Board - Nat Gas 700-504 Valve Step Motor - Natural Gas

B41G-151 Control Board - LP Gas 700-504-1 Valve Step Motor - LP Gas

700-567 SIT IPI Valve - Natural 700-203 Manual Shut-off Valve

700-567-1 SIT IPI Valve - LP 700-213B 18” Flexible Gas Line-Black

700-652 Proflame 2 IFC Board 700-226F Flexible Gas Line-Valve to Burner Connection

700-653 IFC Wire Harness Assembly 700-242 Natural Gas Orifice #42

700-596 Pilot Assembly - Natural Gas 700-253 LP Gas Orifice #53

700-596-1 Pilot Assembly - LP Gas NCK-B41G-SP Natural Gas Conversion Kit 700-408 Transmitter LCK-B41G-SP LP Gas Conversion Kit 700-123 .023N Natural Gas Pilot Orifice B41G-035 Burner Tube

700-114 .014LP Gas Pilot Orifice B41G-350 Media Tray

R.04

B41-BSF Beveled Screen Front

B41-FRSF Full Rectangular Screen Front

B41-FRSF-BS Full Rectangular Screen Front - Brushed Steel

B41-PSF Prairie Screen Front

B41-RSF Rectangle Screen Front

B41A-MSF Arched Mission Screen Front

B41R-CSF Rectangular Celtic Knot Screen Front

B41R-MSF Rectangular Mission Screen Front

SAFETY BARRIERS

GLASS AND GLASS GASKET

B41-005 Replacement Valance 900-006 1-1/8” Glass Gasket w/ Adhesive 700-179T 36-1/2 x 28-7/8” Glass w/ Gasket

Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 USA

BAY-41-G

LIMITED WARRANTY

Kozy Heat Limited 10 Year Warranty

This limited 10 Year Warranty will not become effective until the Warranty Registration Form has been completed and mailed to Hussong Manufacturing Co., Inc., P.O. Box 577, Lakefield, MN 56150. This registration form must be received within 30 days of installation. Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required.

Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.

Subject to the following conditions & requirements, Hussong Manufacturing Co., Inc. extends the following limited warranty under normal use and service, with respect to the Kozy Heat line of gas burning fireplaces.

Year 1

Subject to the conditions & requirements listed below, within the first year from date of purchase, Hussong Manufacturing Co., Inc. shall, at its discretion, replace or repair any such defect in material or workmanship, at Hussong Manufacturing Co., Inc.’s expense, including reasonable labor costs to repair or replace the defective component, if a factory pre-authorization is given for the repair.

Years 2 through 10

Subject to the conditions & requirements listed below, beginning with the first day of the second year and continuing through the tenth year, Hussong Manufacturing Co., Inc., will at its discretion, provide repair or replacement parts at current list prices for any defect in material or workmanship of components, including optional components and accessories (if available). Hussong Manufacturing Co., Inc. shall not be responsible for any installation, labor, transportation of other indirect costs.

Limitation of Liability

To make a claim under this warranty, the purchaser must first contact the dealer/installer from whom the fireplace was purchased.

This limited warranty will be void if the fireplace is not installed by a qualified installer and according to the installation instructions. Use of unauthorized components will make this warranty null and void.

This limited warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished.

This warranty is limited to defects in material and workmanship. It does not apply to any product that has been subject to negligence, misapplication, improper installation.

No person is authorized to extend the time of this warranty or to accept on Hussong Manufacturing Co., Inc.’s behalf any additional obligation of liability connected with the unit.

It is expressly agreed and understood that this warranty is Hussong Manufacturing Co., Inc.’s sole obligation and purchaser’s exclusive remedy for defective fireplace equipment. Hussong Manufacturing Co., Inc. shall not be liable for any consequential, incidental or contingent damages whatsoever. The foregoing warranty is exclusive and in lieu of all other expressed warranties. Hussong Manufacturing Co., Inc. shall not be held to implied warranties or merchantability and fitness for a particular purpose. This warranty replaces all previous warranty policies.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Hussong Manufacturing Co., Inc. reserves the right to make changes at any time, without notice, in design, material, specifications and prices. Hussong Manufacturing Co., Inc. reserves the right to discontinue models and products.

Warranty Conditions and Requirements

1. You are the original purchaser. This warranty is not transferable.

2. Installation of the fireplace is performed by a qualified installer.

3. Installation and operation must comply with installation and operation instructions.

4. Paint and glass gaskets are covered for 30 days from date of purchase.

5. Remote controls and all optional accessories are covered for 1 year from date of purchase.

6. This warranty does not offer coverage for Light Bulbs or Batteries (whether factory, dealer or installer supplied). This includes any damage

stemming from either component’s nonuse.

7. Components broken, (including glass panels), during shipping, careless handling of components, or defects resulting from improper

installation, misuse of the fireplace and components are not covered under this warranty.

8. This warranty does not cover any part of the fireplace or any components which have been exposed to or submerged underwater.

9. Hussong Manufacturing Co., Inc. must be notified by the dealer the fireplace was purchased from or a qualified installer/service technician of

the defect.

10. Annual service of the fireplace as required in the installation manual, is performed by a qualified installer/service technician.

(Copies of such service records may be required to claim a warranty).

11. All previous warranty/service has been performed by a qualified installer or service technician.

(Copies of such service records may be required to claim a warranty).

Effective September 01, 2011

LIFETIME WARRANTY

THIS LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND REQUIREMENTS ARE MET AS OUTLINED IN THE 10 YEAR LIMITED WARRANTY POLICY.

Lifetime Warranty Coverage

LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc. will, at its sole discretion, repair or replace the defective component. This LIFETIME WARRANTY does not cover any installation, labor, transportation or other indirect cost arising from defective components.

Limitation of Liability

This Lifetime Warranty will be void if the fireplace is not installed by a qualified installer and according to the installation instructions. Use of unauthorized components will make this warranty null and void. This Lifetime Warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished. This warranty is limited to defects in material and workmanship of components specified. It does not apply to any product that has been subject to negligence, misapplication, improper installation.

No person is authorized to extend the time of this Lifetime Warranty or to accept on Hussong Manufacturing Co., Inc.’s behalf any additional obligation of liability connected with the unit.

Hussong Manufacturing Co., Inc. may fully discharge all obligations with respect to this Lifetime Warranty by refunding the wholesale price of the defective component(s).

It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co., Inc.’s sole obligation and original purchaser’s exclusive remedy for defective fireplace equipment. Hussong Manufacturing Co., Inc. shall not be liable for any consequential, incidental or contingent damages whatsoever other than those incurred by Hussong Manufacturing Co., Inc. to repair or replace the defective component. The foregoing warranty is exclusive and in lieu of all other expressed warranties. Hussong Manufacturing Co., Inc. shall not be held to implied warranties, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. This lifetime warranty replace all previous lifetime warranty policies.

To activate this Lifetime Warranty coverage, this registration card must be completed and mailed with your completed 10 Year Limited Warranty form within 30 days of installation to the following address:

Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577

PURCHASER NAME:

ADDRESS:

TELEPHONE:

INSTALLER NAME:

ADDRESS:

TELEPHONE:

September 2011

CUT ALONG DOTTED LINE

INSTALLATION DATE:

MODEL #:

SERIAL #:

kozy heat Bayport-41-G, BAYPORT-41-L, BAY-41-G Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual