kozy heat Bayport 36-L, BAYPORT-36 LOG, BAYPORT-36 GLASS, BAY-36-G Installation And Operation Manual
HUSSONG MANUFACTURING CO., INC.
BAYPORT-36 LOG
DANGER
Model #BAY-36-L
Direct Vent Gas Fireplace
Installation and
Operation Manual
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
ͷ Installation and service must be performed
by a qualied installer, service agency or
the gas supplier.
Tested &
Listed By
OMNI-Test Laboratories, Inc.
O-T L
USC
Portland
Oregon USA
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certied kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Hussong Mfg. Co., Inc. • BAY-36-L Report No.: 0216GF045S • Rev. 01, September 2014
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.
Read this manual before installation or operating this appliance.
Please retain this owner’s manual for future reference.
CONGRATULATIONS!
We welcome you as a new owner of a Kozy Heat gas replace. Kozy Heat products are designed with superior components
and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the
burner and valve assembly are 100 percent test-red, and the complete replace is thoroughly inspected before packaging. Our
commitment to quality and customer satisfaction has remained the same for over 30 years. We offer a complete line of gas and
wood replaces, along with stylish accessories to complement any decor. Adding a replace is one of the best ways to increase
the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience
everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer
safety. We offer our continual support and guidance to help you achieve the maximum benet and enjoyment from your Kozy
Heat gas replace.
Jim Hussong
President
Homeowner Reference Information
We recommend you record the following information:
Model Name: ___________________________________________
Serial Number: __________________________________________
Dealership Purchased from: _______________________________
Notes: _____________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
Date purchased/installed: _________________________________
Location of fireplace: _____________________________________
Dealer phone: ___________________________________________
Dudley Hussong
Board Chairman
HOMEOWNER REFERENCE 3
TABLE OF CONTENTS
TABLE OF CONTENTS ................................................................... 5
1.0 INTRODUCTION ......................................................................6
1.1 Appliance Certification .................................................................. 6
1.2 Requirements for the Commonwealth of Massachusetts ......6
2.0 SPECIFICATIONS .................................................................... 7
2.1 Appliance Components ................................................................7
2.2 Heating Specifications .................................................................. 7
2.3 Appliance Dimensions ..................................................................8
2.4 Safety Barrier Dimensions ...........................................................9
3.0 FRAMING ................................................................................. 10
3.1 Appliance Placement Considerations ........................................ 10
3.2 Stand-off Assembly and Installation ...........................................10
3.3 Wall Enclosure Rough Opening .................................................. 11
3.4 Floor Support and Protection ...................................................... 12
3.5 Vent Termination Framing ............................................................. 12
3.6 Clearances to Combustibles ....................................................... 13
4.0 FACING AND FINISHING ........................................................ 14
4.1 Nailing Flange Assembly and Installation ................................. 14
4.2 Mantel Requirements ....................................................................15
4.3 Safety Barrier Installations ...........................................................16
5.0 GAS LINE CONNECTION .......................................................17
5.1 Gas Conversion (sold separately) .............................................. 17
5.2 Gas Line Installation ...................................................................... 17
6.0 TERMINATION LOCATIONS ................................................... 18
6.1 Vertical Vent Cap Termination .....................................................18
6.2 Minimum Termination Clearances ..............................................19
7.0 VENTING ................................................................................... 20
7.1 Rear Vent Conversion Instructions ............................................. 20
7.2 Venting Requirements ...................................................................22
7.3 Approved 4” x 6⅝” Vent Systems...............................................22
7.4 Vent Clearances .............................................................................22
7.5 Use of Elbows ................................................................................. 22
7.6 Restrictor Assembly and Installation ..........................................22
7.7 Top Venting ...................................................................................... 23
7.8 Vent Heat Shield Assembly Installation ..................................... 24
7.9 Rear Venting .................................................................................... 25
7.10 #700-1 Series Direct Vent Termination Kit(s) ........................27
8.0 FIREPLACE SET UP ................................................................ 28
8.1 Glass Frame Assembly ................................................................. 28
8.2 #B36-500 Log Set Installation ................................................... 29
8.3 Control Board Removal and Installation ..................................30
9.0 ELECTRICAL INFORMATION ................................................. 31
9.1 Electrical Specifications ............................................................... 31
9.2 Wiring Requirements ..................................................................... 31
9.3 #B36-LKT Optional Light Kit ......................................................32
10.0 OPERATING INSTRUCTIONS .............................................. 33
10.1 Initialize the Control System ...................................................... 34
10.2 Backup Battery Operation ........................................................34
10.3 IFC Module Ignition Sequence ................................................. 34
10.4 Reset the System for Manual Operation ................................. 34
10.5 Remote Control Operation .......................................................35
11.0 ADJUSTMENT ........................................................................ 38
11.1 Pressure Testing .........................................................................38
11.2 Flame Appearance Adjustments ............................................... 39
12.0 TROUBLESHOOTING ........................................................... 41
13.0 MAINTENANCE...................................................................... 43
13.1 Burner and Pilot System ........................................................... 43
13.2 Fan ..................................................................................................43
13.3 Vent System ..................................................................................43
13.4 Glass Assembly ........................................................................... 43
14.0 REPLACEMENT PARTS LIST ............................................... 44
LIMITED WARRANTY ..................................................................... 45
LIFETIME WARRANTY ...................................................................47
TABLE OF CONTENTS 5
1.0 INTRODUCTION
1.1 Appliance Certification
Laboratory: OMNI-Test Laboratories in Portland, Oregon
Standards:
• ANSI Z21.88-2014/CSA 2.33-2014,
Heaters
• CGA 2.17-M91 (R2009) ,
Altitudes
• CSA P.4.1-2009,
Fireplace Efficiency
This installation must conform with local codes, or in the absence
of local codes, with the
NFPA 54, or the
B149.1.
Natural Gas and Propane Installation Code
Gas-Fired Appliances for Use at High
Testing Method for Measuring Annual
National Fuel Gas Code
Vented Gas Fireplace
, ANSI Z223.1/
, CSA
1.2 Requirements for the
Commonwealth of Massachusetts
The following requirements reference various Massachusetts
and national codes not contained in this manual.
For all sidewall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than (7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the following
requirements shall be satisfied:
1.2.1 Installation of Carbon
Monoxide Detectors
At time of installation of side wall horizontally vented gas fueled
equipment, the installing plumber or gas-fitter shall observe that
a hard wired carbon monoxide detector with an alarm and battery
back-up is installed on the floor level where the gas equipment is
to be installed. In addition, the installing plumber or gas-fitter shall
observe that a battery operated or hard wired carbon monoxide
detector is installed on each additional level of the dwelling,
building or structure served by the side wall horizontal vented
gas fueled equipment. It shall be the responsibility of the property
owner to secure the services of qualified licensed professionals for
the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or attic, the hard wired
carbon monoxide detector with alarm and battery back-up may
be installed on the next adjacent floor level. In the event that
the requirements of this subdivision can not be met at the time
of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided,
however, that during said thirty (30) day period, a battery operated
carbon monoxide detector with an alarm shall be installed.
sign shall read, in print no less the one-half inch (½) in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
1.2.4 Inspection
The state or local gas inspector of the side wall horizontally
vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide
detectors and signage installed in accordance with the provisions
of 248 CMR 5.08 (2) (a) 1 through 4.
1.2.5 Exemptions
The following equipment is exempt from 248 CMR 5.08 (2) (a) 1
through 4: The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA
54 as adopted by the Board; and Product Approved side wall
horizontally vented gas fueled equipment installed in a room or
structure separate from the dwelling, building or structure used in
whole or in part for residential purposes.
1.2.6 Manufacturer Requirements
1.2.6.1 Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally
vented gas equipment provides a venting system design or venting
system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the
venting system shall include:
• Detailed instructions for the installation of the venting system
design or the venting system components; and
• A complete parts list for the venting system design or venting
system.
1.2.6.2 Gas Equipment Venting
System NOT Provided
When the manufacturer of Product Approved side wall horizontally
vented gas equipment does not provide the parts for venting the
flue gases, but identifies “special venting systems”, the following
requirements shall be satisfied by the manufacturer:
• The referenced “special venting systems” instructions shall
be included with the appliance or equipment installation
instructions and;
• The “special venting systems” shall be Product Approved by
the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting
design instructions shall remain with the appliance or equipment at
the completion of the installation.
1.2.2 Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with
the above provisions shall comply with NFPA 720 and be ANSI/UL
2034 listed and IAS certified.
1.2.3 Signage
A metal or plastic identification plate shall be permanently mounted
to the exterior of the building at a minimum of eight (8) feet
above grade directly in line with the exhaust vent terminal for the
horizontally vented gas fueled heating appliance or equipment. The
6 INTRODUCTION
2.0 SPECIFICATIONS
2.1 Appliance Components
Part Number Description
B36L-150 Control Board Assembly
700-203 Manual Gas Shut-off Valve
B36L-135 Burner Assembly
B36-500 Log Package
900-086 4 in Restrictor Plate
B36-057T Glass Frame Assembly
IPI-128 Fan Kit (1)-133 CFM
700-408 Remote Control
B36L-HHS Vent Heat Shield Assembly
2.2 Heating Specifications
Natural Gas LP Gas
Maximum Input Rating 26,500 Btu/h (7.6 kW) 26,500 Btu/h (7.6 kW)
Minimum Input Rating 14,000 Btu/h (4.1 kW) 14,000 Btu/h (4.1 kW)
Manifold Pressure (High) 3.8” WC (.95 kPa) 11” WC (2.74 kPa)
Manifold Pressure (Low) 1.1” WC (.27 kPa) 2.9” WC (.72 kPa)
Orifice Size (DMS) #43 #53
2.2.1 Altitude Adjustment
This appliance may be installed at higher altitudes. Please refer
to National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1
Natural Gas and Propane Installation Code, local authorities,
or codes having jurisdiction in you area regarding derate
guidelines.
2.2.1.1 US Installations
Refer to the American Gas Association guidelines for the gas
designed appliances derating method. For elevations above 2,000
ft (610 m) , input ratings are to be reduced by 4% for each 1,000 ft
(305 m) above sea level.
2.2.1.2 Canadian Installations
When the appliance is installed at elevations above 4,500 ft (1,372
m), the certified high altitude rating shall be reduced at the rate of
4% for each additional 1,000 ft (305 m).
SPECIFICATIONS 7
2.3 Appliance Dimensions
Description Height Width
Inches
Millimeters
32 35-3/4 18-7/8 15-13/16 32-5/8 26-13/16 10 7-7/8 25-7/8
813 907 479 401 829 681 254 199 657
15 ⁄”
(401mm)
Back
Width
Table 2.1, Physical Dimensions
Depth
Opening
Width
TOP
18 ⁄”
(479mm)
Opening
Height
7 ⁄”
(199mm)
Stand-off
Height
Back to Top
Vent Center
Floor to Rear
Vent Center
LEFT
SIDE
1 ⁄”
(49mm)
Figure 2.1, Appliance Dimensions
ELECTRICAL
5 ⁄”
(152mm)
ACCESS
32”
(813mm)
FRONT
32 ⁄”
(829mm)
35 ¾”
(907mm)
10”
(254mm)
26 ⁄”
(681mm)
GAS LINE
HOLE
8 ⁄”
(208mm)
RIGHT
SIDE
2 ⁄”
(58mm)
25 ⁄”
(657mm)
8 SPECIFICATIONS
2.4 Safety Barrier Dimensions
OVERLAP
(9mm)
(819mm)
WARNING: A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
If the barrier becomes damaged, the barrier shall be replaced
with Hussong Mfg.’s barriers for this appliance. Only doors
certified with the appliance shall be used.
Please refer to 4.3 Safety Barrier Installations, on page 16, for
installation options.
SIDE
⁄
SIDE
OVERLAP
⁄
(9mm)
”
⁄
36
(924mm)
”
TOP OVERLAP
”
⁄
(8mm)
¼
32
(819mm)
”
SIDE
OVERLAP
”
⁄
(9mm)
⁄
36
(924mm)
”
TOP OVERLAP
”
⁄
(8mm)
”
¼
32
(819mm)
B36-PSF B36-FRSF
TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP
”
36 ⁄
(924mm)
”
TOP OVERLAP
⁄
(8mm)
”
”
32
¼
(819mm)
SIDE
OVERLAP
⁄
(9mm)
”
⁄
36
(924mm)
”
TOP OVERLAP
”
⁄
(8mm)
¼
32
(819mm)
”
SIDE
OVERLAP
¼
(6mm)
”
TOP OVERLAP at CORNER
”
⁄
(8mm)
⁄
36
(924mm)
”
TOP OVERLAP
”
⁄
(5mm)
”
¼
32
B36R-MSF B36A-MSF B36R-CSF
TOP AND SIDES OVERLAP
½
32
(826mm)
B36-RSF
NO OVERLAP - INSIDE FIT
”
⁄
(9mm)
SIDE OVERLAP at CORNER
TOP AND SIDES OVERLAP
”
⁄
36
”
SIDE
”
¾
29
(756mm)
OVERLAP
⁄
(9mm)
”
(924mm)
B36A-FPDSF
TOP AND SIDES OVERLAP
TOP OVERLAP
⁄
1
(35mm)
”
TOP AND SIDES OVERLAP
”
¼
32
(819mm)
SPECIFICATIONS 9
3.0 FRAMING
3.1 Appliance Placement
Considerations
WARNING: Due to high temperatures, the appliance should be
located out of traffic and away from furniture and draperies.
• This appliance must be installed on a level surface capable
of supporting the fireplace and venting. If possible, place the
fireplace in a position where the vent terminates between two
studs, eliminating the need for any additional framing,
• The fireplace must be placed directly on a wood or non-
combustible surface (not linoleum or carpet) extending the
entire depth and width of the fireplace
• This fireplace may be installed in a bedroom.
• Please be aware of the large amount of heat this fireplace will
produce when determining a location.
3.2 Stand-off Assembly and Installation
WARNING: The top stand-offs provide the 10 in (254 mm)
minimum clearance to the header. Use only non-combustible
material in this area for the entire width of the fireplace. DO
NOT use wood, sheetrock, et cetera, in this zone.
Top stand-off brackets must be formed and attached prior to
positioning fireplace into framed opening.
1. Remove and save (4) screws securing stand-off heat shields
and stand-off brackets on top of the fireplace.
2. Form each top stand-off bracket by bending at perforations,
as shown.
3. Align the holes in the formed top stand-offs with the holes
in the fireplace top. Secure with the (4) screws previously
removed along with (4) screws located on top of the
fireplace.
4. Form stand-off heat shields as shown. The flange will face up
and to the back of the fireplace.
5. Align the in the stand-off heat shields with the holes in the
top stand-off brackets Secure with (8) screws provided in the
fireplace components packet.
STAND-OFF BRACKETS AS SHIPPED
FORMED
STAND-OFF
BEND AT
PERFORATIONS
STAND-OFF HEAT SHIELDS INSTALLED
10 FRAMING
Figure 3.1, Stand-Off Assembly and Installation
3.3 Wall Enclosure Rough Opening
WARNING: Provide adequate clearances around air openings
into the combustion chamber. Provide adequate clearance in
front of the fireplace for barrier removal, component access,
gas line installation, service access, et cetera.
• Framing dimensions should allow for wall covering thickness
and fireplace facing materials. If using a hearth, adjust the
rough opening size as necessary to maintain minimum
clearance requirements.
• If masonry is to be used (optional) , prepare the necessary
foundation for the masonry load. When masonry construction
is to be used, a lintel must be used over the top of the
appliance to support the additional weight.
SINGLE VERTICAL HEADER
BOARD IS REQUIRED TO
MAINTAIN CLEARANCES TO
COMBUSTIBLES
”
½
(13mm) TYPICAL
FINISH MATERIAL
Figure 3.2, Finished Opening Dimensions
42”
(1067mm)
36¼”
(920 mm)
15⁄”
(403mm)*
*INCLUDES ½” (13mm) TYPICAL FINISH
MATERIAL WITH FLUSH MOUNT
FRAMING 11
3.4 Floor Support and Protection
FIRE HAZARD : Do NOT install this appliance directly on
carpeting, vinyl, or any other combustible material other than
wood.
• If this appliance is to be installed directly on carpeting, tile,
or other combustible material other than wood flooring,
this appliance shall be installed on a metal or wood panel
extending the full width and depth of the appliance.
• If the appliance is to be installed above floor level, a
solid, continuous platform must be constructed below the
appliance.
• Consider the height of hearth finish material (stone, brick,
etc.) when building a fireplace platform. The bottom of the
fireplace must be level with finished hearth to allow for a
proper fit of the safety barriers.
• Build the hearth to desired size and height. If a hearth
extension is desired, combustible material may be used.
3.5 Vent Termination Framing
IMPORTANT: Vent cap location must be in compliance with 6.2
Minimum Termination Clearances, on page 19.
WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR
SIDING.
15 7⁄8
(403mm)
”
39”
(991mm)
3.5.1 Vertical Terminations
CAUTION: Cold air transfer area. The surrounding fireplace
chase must comply with all clearances as outlined in this
manual and be constructed in compliance with local building
codes. Outside walls should be insulated to prevent cold air
from entering room.
• Follow vent pipe manufacturer’s installation instructions for
vertical terminations.
• A minimum of 1 in (25 mm) clearance on all sides of the
vertical vent pipe must be maintained.
• Attic insulation shields may be insulated using unfaced
insulation products listed as non-combustible per ASTM E
136.
3.5.2 Horizontal Terminations
IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise
for every 12 in (305 mm) of travel.
1. Measure from the floor level of the fireplace to the center of
where the vent pipe will penetrate the wall.
NOTE: Elbows listed with approved vent systems for this
appliance vary in vertical length. Please consult the vent
manufacturer’s instructions to determine the elbow dimension
used for installation. Adjust the wall pass-through rough
opening dimensions as necessary to maintain clearance
requirements.
2. Cut and frame an opening in the wall to allow the vent system
to run level through the wall thimble with the required 1 in (25
mm) clearance. These thimbles may be insulated using any
unfaced insulation products listed as non-combustible per
ASTM E 136.
3. Follow the vent pipe manufacturer’s installation instructions
for vent installation.
Figure 3.3, Top Vent Minimum Horizontal Venting - Natural Gas and LP Gas
”
15 7⁄8
(403mm)
26”
(661mm)
Figure 3.4, Rear Vent Minimum Horizontal Venting - Natural Gas and LP Gas
12 FRAMING
3.6 Clearances to Combustibles
TYPICAL CORNER INSTALLATION
TYPICAL HORIZONTAL INSTALLATION
TOP VENT
1”
(25mm)
15 7⁄8”
(403mm)*
36 ¼”
(920mm)
*INCLUDES ½” TYPICAL FINISH MATERIAL WITH FLUSH MOUNT
TYPICAL VERTICAL INSTALLATION
TOP VENT
1”
(25mm)
TYPICAL HORIZONTAL INSTALLATION
REAR VENT
1”
(25mm)
15 7⁄8”
(403mm)*
36 ¼”
(920mm)
*INCLUDES ½” TYPICAL FINISH MATERIAL WITH FLUSH MOUNT
TYPICAL VERTICAL INSTALLATION
REAR VENT
1”
(25mm)
15 7⁄8”
(403mm)*
36 ¼”
(920mm)
*INCLUDES ½” TYPICAL FINISH MATERIAL WITH FLUSH MOUNT
TOP VENT
11 ⁄”
(301mm)
36 ¼”
(920mm)
50 ⁄”
(1280mm)
¼”
(6mm)
24 ⁄”
(628mm)
35 ⁄”
(905mm)
26½”
(673mm)*
36 ¼”
(920mm)
*DIMENSION SHOWN WITH LISTED DURAVENT ELBOW.
NOTE: Approved vent system elbows for this appliance vary in vertical lengt h. Consult
vent manufacturer’s instructions to determine the elbow dimension used for your
installation. Adjust as necessary to maintain the r equired 1” (25mm) clearance from the
vent pipe to combustible material.
FRAMING 13
4.0 FACING AND FINISHING
FRONT VIEW
4.1 Nailing Flange Assembly
and Installation
NOTE: Depending on facing material, tabs can be adjusted
forward or backward up to ½ in (13 mm).
CAUTION: Never permanently remove these assemblies
from the fireplace—they must be secured regardless of finish
material used.
1. Remove (2) nailing flanges from the right and left side of the
fireplace.
2. Align nailing flange with holes on outside corners of fireplace,
SIDE VIEW
with the stand-off flanges on the nailing flanges facing away
from the fireplace
3. Secure the nailing flanges to the fireplace with screws
(provided) through the slots in nailing flanges.
4. Bend perforation on nailing flange until parallel with fireplace
face. Do not bend toward fireplace face.
5. Position framing stud against the small stand-off (located on
backside of nailing flange). Secure with nails or screws.
• When installed, the nailing flanges provide the minimum
¼ in (6 mm) clearance from the sides of the fireplace to
framing.
STAND-OFF
FLANGE
NAILING FLANGE
BACK VIEW
NAILING FLANGES
INSTALLED
Figure 4.1, Nailing Flange Assembly and Installation
NAILING FLANGES
AS SHIPPED
FRAMING STUD
STAND-OFF
FLANGE
TOP VIEW
FRAMING STUD
”
¼
(6mm)
CLEARANCE
14 FACING AND FINISHING
4.2 Mantel Requirements
14” (356mm)
12” (305mm)
SINGLE VERTICAL
HEADER
17½”
(445mm)
15½”
(394mm)
13½”
(343mm)
½” (13mm)
NON-COMBUSTIBLE
MATERIAL ONLY
9” (229mm)
45½”
(1156mm)
FIREPLACE ENCLOSURE FLOOR
FACING AND FINISHING 15
4.3 Safety Barrier Installations
4.3.1 Inside Fit - Recessed Installation
Model #B36-RSF
1. Locate the slots on the back side of the screen front.
2. Partially thread (4) truss head screws, included with this
assembly, into each mounting hole on the fireplace (2 each
side).
3. Align the slots on the screen front with the truss head screws
on the fireplace, then slide the screen front unto fireplace.
4. Tighten all screws.
• Fireplace accessibility: loosen, but do not remove, the (4)
truss head screws located on the sides of the fireplace. Raise
the screen up slightly and out.
4.3.2 Overlap Fit - Hanging Installation
Models #B36-PSF, #B36-FRSF, #B36R-MSF, #B36A-MSF,
#B36R-CSF, and #B36A-FPDSF.
1. Center the screen front over the glass frame assembly,
allowing the screen front’s mounting brackets to fit inside the
air openings.
2. Align the notched tabs (located on the back) with the slots
in the fireplace. Raise slightly and push back to desired
position.
3. Lower the screen front until the notched tabs are firmly in
position, verifying the depth accommodates finish material.
• To remove safety screen: lift the screen up and out of slots.
4.3.3 Overlap Fit - Direct Mount
Installation Option
Models #B36-PSF, #B36R-MSF, and #B36A-MSF (recommended
for low height clearance applications) .
1. Locate the (4) acorn nuts on the left and right side of the
screen front face (2 each side).
2. Remove and save the (4) nuts securing the (2) mounting
brackets to the screen front.
3. Position mounting brackets to fit inside the air openings on
the sides of the fireplace, and align the (2) notched tabs on
the back of each bracket with the slots in the fireplace.
4. Set the mounting brackets into desired position, verifying the
depth accommodates finish material.
5. Secure mounting brackets with (4) truss head screws
(included) into each mounting hole on fireplace (2 each
side).
6. Slide the screen front over the (4) mounting studs and secure
with the (4) side acorn nuts previously removed.
• Fireplace accessibility: remove the (4) acorn nuts on the left
and right side of the screen front face (2 each side), then
remove screen front assembly from studs on the mounting
bracket.
16 FACING AND FINISHING
5.0 GAS LINE CONNECTION
5.1 Gas Conversion (sold separately)
ATTENTION: The conversion shall be carried out in accordance
with the requirements of the provincial authorities having
jurisdiction and in accordance with the requirements of the
ANSI Z223.1 installation code.
This fireplace is manufactured for use with natural gas. Follow the
instructions included with the conversion kit if converting to LP
gas.
5.2 Gas Line Installation
CAUTION: Installation of the gas line must only be done by
a qualified person in accordance with local building codes, if
any. If not, follow ANSI 223.1. Commonwealth of Massachusetts
installations must be done by a licensed plumber or gas fitter.
NOTE: The appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at pressures in excess of ½
psi (3.5 kPa). For test pressures equal to or less than ½ psi
(3.5 kPa), the appliance must be isolated from the gas supply
piping system by closing its individual manual shut-off valve.
• A listed (and Commonwealth of Massachusetts approved) ½
in. (13 mm) tee handle manual shut-off valve and flexible gas
connector are to be connected to the ½ in. (13 mm) control
valve inlet. If substituting for these components, please
consult local codes for compliance.
• This fireplace is equipped with a ⅜” (10 mm) x 18” (457 mm)
long flexible gas connector and manual shut-off valve.
• Run gas line into fireplace, preferably through left or right gas
line holes provided. The gas line should be run to the point of
connection where the shut-off valve and flexible gas line will
connect.
• Do not run gas line in a manner that would obstruct fan
operation.
• For high altitude installations, consult the local gas distributor
or the authority having jurisdiction for proper rating methods.
Table 5.1, Inlet Gas Supply Pressures
Fuel Minimum Pressure Maximum Pressure
Natural Gas
LP Gas
5” WC (1.25 kPa) 10.5” WC (2.62 kPa)
12” WC (2.99 kPa) 13” WC (3.24 kPa)
GAS LINE CONNECTION 17
6.0 TERMINATION LOCATIONS
H - MINIMUM HEIGHT FROM ROOF TO
6.1 Vertical Vent Cap Termination
WARNING: This gas appliance must not be connected to a
chimney serving any other appliance.
LOWEST
DISCHARGE
OPENING
APPROVED CAP
MINIMUM
*12” (.30 m)
APPROVED
VENT PIPE
HH
x
12
ROOF PITCH = x/12
LOWEST DISCHARGE OPENING
*If vent is closer than 12 in (.30 m) , it must terminate at least 2
ft (.61 m) higher than any portion of a building within 10 ft (3.05
m) of the vent.
Figure 6.1, Vertical Vent Cap Clearance
Minimum height (H) from roof
Roof Pitch Feet Meters
Flat to 6/12 1. 0 0.30
Over 6/12 to 7/12 1.25 0.38
Over 7/12 to 8/12 1.5 0.46
Over 8/12 to 9/12 2.0 0.61
Over 9/12 to 10/12 2.5 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4.0 1.22
Over 12/12 to 14/12 5.0 1.52
Over 14/12 to 16/12 6.0 1.83
Over 16/12 to 18/12 7. 0 2.13
Over 18/12 to 20/12 7. 5 2.27
Over 20/12 to 21/12 8.0 2.44
18 TERMINATION LOCATIONS
6.2 Minimum Termination Clearances
O
AREA WHERE TERMINAL
IS NOT PERMITTED
E
D
HOT
C
H
G
HOT
J
P
K
HOT
BB
L
M
N
HOT
BB
AA
F
HOT
I
Figure 6.2, Vent Cap Locations
Canadian installations US installations
A Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm)
B Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm)
C Clearance to permanently closed window (recommended to prevent condensation
on window)
D Vertical clearance to ventilated soffit located above the terminal within a horizontal
distance of 2 feet (61 cm) from the cent line of the terminal
E Clearance to unventilated soffit 12 in (30 cm)* 12 in (30 cm)*
F Clearance to outside corner 0 in (0 cm)* 0 in (0 cm)*
G Clearance to inside corner** 12 in (30 cm)* 12 in (30 cm)
H Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height
15 ft (4.5 m) above the meter/
I Clearance to service regulator vent outlet 3 ft (91 cm) *
J Clearance to non mechanical air supply inlet to building or the combustion air inlet
to any other appliance
K Clearance to mechanical air supply inlet 6 ft (1.83 m) 3 ft (91 cm) above if within
L Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m)† *
M Clearance under veranda, porch deck, or balcony 12 in (30 cm)‡ 12 in (30 cm)
N Clearance between t wo horizontal terminations 12 in (30 cm) 12 in (30 cm)
O Clearance between two vertical terminations (may be same height) 12 in (30 cm) 12 in (30 cm)
P Above furnace exhaust or inlet 12 in (30 cm) 12 in (30 cm)
* Clearance in accordance with local installation codes and the requirements of the gas supplier.
** LISTED SNORKEL TERMINATION CAPS REQUIRE 24 in (61cm) CLEARANCE TO AN INSIDE CORNER
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not
include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs,
vinyl ceilings, or vinyl ventilated/unventilated soffits.
12 in (30 cm)* 12 in (30 cm)*
24 in (61 cm)* 24 in (61 cm)*
regulator assembly
12 in (30 cm) 9 in (23 cm)
10 ft (3 m) horizontally
Massachusetts: 10 ft (3 m)
*
TERMINATION LOCATIONS 19
7.0 VENTING
7.1 Rear Vent Conversion Instructions
IMPORTANT: This appliance has outlets for both top and rear
venting. The unused vent exit must have the cover plates in
place, and the cover plates must be removed from the exit
according to the instructions below to be used.
NOTE: All components removed from the top vent exit will be
reinstalled for the rear vent.
7.1.1 Remove Top Vent Collars
1
REMOVE (7) SCREWS SECURING COVER PLATE
7.1.2 Remove Back Vent Combustion
Air Intake and Exhaust Collars
1
2
REMOVE (5) ATTACHMENT SCREWS SECURING
BACK COVER PLATE
REMOVE (4) SCREWS SECURING COMBUSTION
AIR INTAKE COVER PLATE
REMOVE (4) SCREWS SECURING 6⅝” (168mm) COMBUSTION AIR
2
3
REMOVE (6) SCREWS SECURING 4” (101mm) EXHAUST COLL AR
20 VENTING
INTAKE COLLAR
3
REMOVE (6) SCREWS SECURING EXHAUST
COVER PLATE
7.1.3 Install Exhaust and Combustion Air
Intake Collars to Fireplace Rear
1
INSTALL 4” (101mm) EXHAUST COLLAR TO REAR.
VERIFY GASKET IS IN PLACE UNDERNEATH.
SECURE WITH (6) SCREWS PREVIOUSLY REMOVED.
2
INSTALL 6⅝” (168mm) COMBUSTION AIR INTAKE COLLAR
TO REAR. VERIFY GASKET IS IN PLACE.
SECURE WITH (4) SCREWS PREVIOUSLY REMOVED.
7.1.4 Install Cover Plates to Fireplace Top
WARNING: The cover plates must be installed on the top of the
fireplace. DO NOT proceed with the fireplace installation until
the vent conversion is completed.
1
INSTALL EXHUAST COVER PLATE TO FIREPLACE TOP.
SECURE WITH (6) SCREWS PREVIOUSLY REMOVED.
2
INSTALL COMBUSTION AIR INTAKE COVER PLATE TO AIR
SECURE WITH (4) SCREWS PREVIOUSLY REMOVED.
VERIFY GASKET IS IN PLACE.
CHUTE. VERIFY GASKET IS IN PLACE.
3
SECURE COVER PLATE WITH (5) SCREWS
PREVIOUSLY REMOVED
3
SECURE COVER PLATE WITH (7) SCREWS
PREVIOUSLY REMOVED.
VENTING 21
SLIDE RESTRICTOR INTO EXHAUST PIPE ON TOP OF FIREPL ACE WITH
HOLD ITSELF IN PLACE WHEN INSTALLED
7.2 Venting Requirements
Consult the local and national installation codes to assure
adequate combustion and ventilation air is available. Venting
requirements apply to both natural gas and LP gas.
• Flame height and appearance will vary depending upon
venting configuration and the type of fuel used.
• Refer to the vent manufacturer’s installation manual for
complete installation instructions. Vent installation must
conform with venting requirements and restrictions as
outlined in this manual.
• Provide a means for visually checking the vent connection to
the appliance after the fireplace is installed.
7.3 Approved 4” x 6⅝” Vent Systems.
Vent Manufacturer Direct Vent System Termination
American Metal
Products
BDM Pro-Form EXCEPT Snorkel
ICC EXCELDirect Horizontal & Vertical
Kozy Heat 700 Series Flexible Vent
Metal Fab Direct Vent Chimney Horizontal & Vertical
Selkirk Direct Temp Horizontal & Vertical
Simpson DuraVent DirectVent Pro EXCEPT
Ameri-Vent Horizontal & Vertical
Horizontal & Vertical
94040614
Horizontal Only
System
#923-F adapter required
Horizontal & Vertical
Snorkel 46DVASNK14
7.5 Use of Elbows
• MAXIMUM NUMBER OF 90° ELBOWS: 5
• For each 90° elbow used, 3 ft (91.4 cm) must be subtracted
from maximum venting allowed.
• For each 45° elbow used, 1½ ft (457 mm) must be
subtracted from maximum venting allowed.
• (2) 45° degree elbows may be used in place of (1) 90°
elbow.
7.6 Restrictor Assembly and Installation
A restrictor (included in components packet) may be used to
achieve desired flame appearance on any top venting configuration
with 6 ft (1.83 m) of vertical pipe or more. Section 11.2.3 Restrictor
on page 40, outlines restrictor recommendations depending
on burner flame appearance, and instructions on installation after
venting is completed.
REMOVE CIRCLE TO
CREATE LESS RESTRICTON
RESTRICTOR
7.4 Vent Clearances
NOTE: Wall thimble products that comply with the required 1
in (25 mm) clearance to combustibles must be installed for all
horizontal vent runs that pass through interior or exterior walls.
These wall thimble products may be insulated using unfaced
insulation products listed as noncombustible per ASTM E 136.
NOTE: Attic insulation shields may be insulated using unfaced
insulation products listed as noncombustible per ASTM E 136.
Table 7.1, Horizontal Pipe Section Clearances
Surface Top Bottom Sides
All Approved Venting 1 in (25 mm) 1 in (25 mm) 1 in (25 mm)
Table 7.2, Vertical Pipe Section Clearances
Surface Sides
All Approved Venting 1 in (25 mm)
BEND TABS TO APPROXIMATELY 80° ANGLES TO CREATE TENSION TO
TABS POINTING TOWARDS YOU PRIOR TO ATTACHING VENTING
Figure 7.1, Restrictor Assembly and Installation
22 VENTING
7.7 Top Venting
IMPORTANT: The vertical vent heat shield MUST be installed
for every type of top venting application. The horizontal vent
heat shield must be installed when incorporating minimum
horizontal venting. Refer to 7.8 Vent Heat Shield Assembly
Installation on page 24,.
IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise
for every 12 in (305 mm) of travel.
7.7.1 Vertical Terminations
Table 7.3, NG/LPG - Minimum / Maximum Vertical Terminations
Minimum Vertical Length Maximum Vertical Length
3 ft 914 mm 50 ft 15.2 m
TERMINATION
CAP
MIN: 3 ft (914mm)
MAX: 50 ft (15.2 m)
7.7.2 Combination Venting
Table 7.4, NG/LPG - Minimum Vertical / Maximum Horizontal
Minimum Vertical
Venting
90° elbow off
appliance top
Table 7.5, NG/LPG - Max Vertical / Max Horizontal Combination
Maximum
Vertical Rise
25 ft 7.6 m 25 ft 7.6 m 50 ft 15.2 m
Maximum number of 90° elbows: 5
Minimum
Horizontal Run
Maximum
Horizontal Run
6 in 152 m 8 ft 2.4 m
Maximum
Total Length
Horizontal Run
VERTICAL VENT
HEAT SHIELD
STAND-OFF
BRACKETS
Figure 7.3, Top Vent Vertical Termination - Natural Gas and LP Gas
MAX:
8 ft (2.4m)
90° ELBOW
HORIZONTAL VENT
HEAT SHIELD
MIN:
6 in (152mm)
Figure 7.2, Top Vent Combination Venting
VERTICAL VENT
HEAT SHIELD
STAND-OFF
BRACKETS
Figure 7.4, Top Vent Minimum Vertical / Max Horizontal
TERMINATION
CAP
VENTING 23
7.8 Vent Heat Shield Assembly
Installation
IMPORTANT: The vertical vent heat shield MUST be installed
for every type of top venting application. The horizontal vent
heat shield must be installed when incorporating minimum
horizontal venting.
NOTE: There are (6) screw holes located in front of the flue
outlet to offset the vent heat shield assembly in front of the
vent pipe. Align the heat shield as necessary for your venting
installation.
7.8.1 Vertical Vent Heat Shield Installation
1. Position the vertical vent heat shield in front of the vent
pipe, with the flanges facing towards the fireplace face as
necessary for the type of installation.
2. Align the (2) slots on the vertical heat shield flanges with
corresponding screw holes located in front of the flue outlet
on the top of the fireplace.
3. Secure the vertical vent heat shield to the fireplace with (2)
attachment screws (provided in the components package) .
7.8.2 Minimum Horizontal Venting
1. Bend perforation on the (3) hand-tabs down on the horizontal
vent heat shield.
2. Locate (3) screw holes on the vertical vent heat shield.
3. Align the (3) slots on horizontal vent heat shield tabs to the
(3) screws holes on the vertical vent heat shield.
4. Attach the horizontal vent heat shield with screws (provided)
through the screw holes on the vertical vent heat shield. The
1 in (25 mm) vent stand-off tab will rest on top of the vent
pipe.
VENT STAND-OFF
TAB
Figure 7.6, Installed Horizontal Heat Shield
VERTICAL VENT
HEAT SHIELD
ATTACHMENT SCREWS
Figure 7.5, Installed Heat Shield Assembly
HORIZONTAL VENT
HEAT SHIELD
Figure 7.7, Vent Heat Shield on a Corner Installation
24 VENTING
7.9 Rear Venting
IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise
for every 12 in (305 mm) of travel.
7.9.1 Natural Gas Applications
7.9.1.1 Horizontal Terminations
Table 7.6, NG - Minimum / Maximum Horizontal Venting
Minimum Horizontal Length Maximum Horizontal Length
6 in 152 mm 48 in 1219 mm
7.9.1.2 Combination Venting
Table 7.7, NG - Minimum / Maximum Vertical Terminations
Horizontal to Vertical
Venting
90° elbow off
appliance back
Table 7.8, NG - Max Vertical / Max Horizontal Combination
Maximum
Vertical Rise
25 ft 7.6 m 25 ft 7.6 m 50 ft 15.2 m
Maximum number of 90° elbows: 5
Minimum Vertical
Length
3 ft 914 mm 50 ft 15.2 m
Maximum
Horizontal Run
Maximum Vertical
Length
Total Length
48 in (1219mm)
MIN:
6 in (152mm)
STAND-OFF
BRACKETS
Figure 7.9, Rear Vent Horizontal Termination - Natural Gas
MAX:
TERMINATION
CAP
STAND-OFF
BRACKETS
TERMINATION
CAP
MIN: 3 ft (914mm)
MAX: 50 ft (15.2 m)
90° ELBOW
Figure 7.8, Rear Vent Natural Gas Combination Venting
Figure 7.10, Rear Vent Combination Venting
VENTING 25
7.9.2 LP Gas Applications
IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise
for every 12 in (305 mm) of travel.
7.9.2.1 Horizontal Terminations
Table 7.9, LPG - Minimum / Maximum Horizontal Venting
Minimum Horizontal Length Maximum Horizontal Length
6 in 152 mm 12 in 305 mm
7.9.2.2 Combination Venting
Table 7.10, LPG - Minimum / Maximum Vertical Terminations
Horizontal to Vertical
Venting
90° elbow off
appliance back
Table 7.11, LPG - Max Vertical / Max Horizontal Combination
Maximum
Vertical Rise
25 ft 7.6 m 25 ft 7.6 m 50 ft 15.2 m
Maximum number of 90° elbows: 5
Minimum Vertical
Length
3 ft 914 mm 50 ft 15.2 m
Maximum
Horizontal Run
Maximum Vertical
Length
Total Length
MIN:
6 in (152mm)
STAND-OFF
BRACKETS
Figure 7.12, Rear Vent Horizontal Termination - LP Gas
MAX:
12 in (305mm)
TERMINATION
CAP
STAND-OFF
BRACKETS
TERMINATION
CAP
MIN: 3 ft (914mm)
MAX: 50 ft (15.2 m)
90° ELBOW
Figure 7.11, Rear Vent LP Gas Combination Venting
26 VENTING
Figure 7.13, Rear Vent Combination Venting
7.10 #700-1 Series Direct Vent
Termination Kit(s)
IMPORTANT: The vertical vent heat shield included with
this fireplace must be installed for every type of top venting
application. The horizontal vent heat shield must be installed
when incorporating minimum horizontal venting off the top.
IMPORTANT: The flex pipe is permanently attached to the
exterior plate. DO NOT ATTACH either #745-1 or #781-1
termination kit to fireplace (or extension kit) until it has passed
through the wall. Install termination plates to the outside wall
exterior.
IMPORTANT: Top vent horizontal terminations using Kozy Heat
#700-1 series Flexible Vent System must install #923-F Kozy
Heat Flex Vent System Adaptor.
• If terminating against vinyl siding, a vinyl siding protector
must be used (included with the #745-1 and #781-1 direct
vent kits). Follow instructions included.
• Each #746-1 extension kit contains enough 4” & 7”flexible
aluminum pipe to extend chimney an additional 6 ft (1.83 m) .
7.10.1 Assembly and Installation
1. (OPTIONAL) Attachment brackets are included with
termination kit. These optional brackets should be screwed
or nailed (not provided) onto the top and bottom (9½ in
[241 mm] height x 9½ in. [241 mm] width) opening on
exterior of house. The termination plates then fit between
these brackets. Using screws provided, secure brackets to
termination box (A). Attach vinyl siding protector (G) (not
shown).
2. Mount the required wall thimble (H) with 1 in (25 mm) top
clearance and 1 in (25 mm) side clearance to the exterior
wall, and seal.
(OPTIONAL) insulate the wall thimble with any unfaced
insulation products listed as non-combustible per ASTM E
136.
3. Apply a liberal bead of exterior sealant around outer edge of
termination box (A), placing assembly through the wall-pass
through in exterior wall. Place screws through the four holes
(B) , securing it in place.
4. Form the 4” & 7”flexible aluminum pipes on termination kit
(#745-1 or #781-1), and if applicable, on each extension kit.
5. Gently pull 4” & 7”pipes down to the top of the fireplace, or if
applicable, the extension kit.
IMPORTANT: DO NOT stretch extension kit beyond 6 ft.
(1.83 m); DO NOT stretch beyond what is required. It is
very difficult to decompress flex pipes once stretched.
6. Place a bead of sealant outside 4” flex pipe collar (C) (end
with EXTERNAL LIP) and sliding it into 4” pipe on extension
kit or top of fireplace (D) . Secure with 3 evenly spaced
screws.
7. Place a bead of sealant inside 7” flex pipe collar (E) (end
with the INTERNAL lip) , sliding it over 7” pipe on top of
fireplace (F). Secure with 3 evenly spaced screws.
8. If additional extension kits are required, repeat Steps 4 and
5, placing 4” & 7”pipes onto previous extension kit.
A
H
A Termination box
B Holes in exterior wall plate (only 3 shown)
C 4” flex pipe collar
D 4” pipe on fireplace or extension kit
E 7” flex pipe collar
F 7” pipe on fireplace or extension kit
G Vinyl Firestop (not shown)
H Wall Thimble with 1 in (25 mm) Top Clearance
STAND-OFFS
B
E
C
D
F
Figure 7.14, Installation and Assembly of #700-1 Series (Vent Heat Shield Assembly not shown for clarity purposes only)
LEGEND
VENTING 27
8.0 FIREPLACE SET UP
8.1 Glass Frame Assembly
WARNING: Do not operate this fireplace with the glass removed,
cracked, or broken. Replacement of the glass assembly, should
be done by a licensed or qualified service person.
8.1.1 Remove Glass Frame Assembly
WARNING: Do not remove the glass assembly when hot.
1. Locate (2) spring-loaded latches securing the glass assembly
at the bottom of the firebox.
2. Pull the spring-loaded latches out and down to release the
bottom of the glass assembly.
3. Life glass assembly up and off of the (2) tabs located at the
top of the firebox.
8.1.2 Install Glass Frame Assembly
1. Align the slots on top of the glass assembly over the tabs at
the top of the firebox while lowering the bottom of the glass
assembly into position.
2. Pull the spring-loaded latches out and up to secure the
bottom of glass to the bottom of the fireplace.
28 FIREPLACE SET UP
8.2 #B36-500 Log Set Installation
CAUTION: Do not place logs directly over burner port holes.
Improper log placement may affect flame appearance and
cause excessive soot to build upon the logs and glass.
• If converting to LP (propane) gas, complete the conversion
before installing the log set. Follow the conversion
instructions included with the kit.
• Log numbers are located on the bottom of each log. Refer
to the following instructions and illustrations for proper log
placement.
Figure 8.1, Mounting Pin Locations
1. Position the ember panel in front of the burner.
2. Align the holes in the bottom of base logs (B36-1 to B36-4)
with the mounting pins on the burner. Push logs down onto
pins to seat.
3. Align logs B36-5 and B36-6 with the notches on base logs.
4. Align log B36-7 with the bracket on the burner and the notch
on ember panel.
5. Distribute rockwoll embers onto the logs and burner using a
stiff bristle brush.
Figure 8.2, Base Logs
Figure 8.3, Logs B36-5, B36-6, and B36-7
FIREPLACE SET UP 29
8.3 Control Board Removal
and Installation
WARNING: If burner and/or pilot have been burning,
use appropriate protection to avoid burns or damage
to personal property before removing any components.
DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING
GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE.
IF GASKETING IS DAMAGED, IT MUST BE REPLACED.
CAUTION: Check all connections for leaks with soapy water,
whether field or factory made.
8.3.1 Control Board Removal
1. Disconnect electrical power.
2. Locate the manual valve installed by your qualified service
technician.
3. Turn the manual valve clockwise to the OFF position.
4. Remove the safety barrier and glass frame assembly.
5. Remove log set.
6. Remove back log plate (3) screws.
7. Remove burner assembly, (2) screws on each side.
8. Remove the burner heat shield (3) screws, located at the
back of the firebox.
9. Remove and save (8) screws securing the control board.
10. Lift the control board out of the firebox, being careful not to
damage the sealing gasket underneath.
8.3.2 Control Board Installation
1. Place the control board in the firebox, aligning the holes in
control board with the holes in firebox bottom.
VERIFY SEALING GASKET IS IN PLACE.
2. Secure the control board to the firebox using (8) screws
previously removed.
3. Reinstall the burner heat shield (3) screws.
4. Reinstall burner assembly (2) screws.
5. Reinstall back log plate (3) screws.
6. Reinstall log set.
7. Reinstall the glass frame assembly and safety barrier.
8. Turn the manual valve counterclockwise to the ON position.
9. Reconnect electrical power.
10. Verify proper log placement, operation of fireplace, and any
electrical components.
Figure 8.4, Control Board Removal and Assembly
30 FIREPLACE SET UP
9.0 ELECTRICAL INFORMATION
BATTERY PACK
885 PROFLAME
WARNING: Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to inspect
this appliance and to replace any part of the control system and
any gas control which has been under water.
WARNING - Electrical Grounding Instructions: This appliance
is equipped with a three-prong (grounding) plug for your
protection against shock hazard and should be plugged directly
into a properly grounded three-prong receptacle. Do not cut or
remove the grounding prong from this plug.
9.1 Electrical Specifications
This appliance, when installed, must be electrically grounded in
accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.1.
END
MALE
APPLIANCE
GROUND STAR
9.2 Wiring Requirements
• The IFC System Module requires 120V of electricity and/or
batteries to operate.
• Using the battery back-up will operate the burner only.
• Optional fan and light components will not function on battery
back up power.
VARIABLE
SPEED FAN
VARIABLE LIGHTS
IGNITER
PILOT
Figure 9.1, Wiring Schematics
FLAME
SENSOR
MAIN
ON/OFF
SWITCH
PILOT
BURNER
SWI BUTTON (RED)
ELECTRICAL INFORMATION 31
9.3 #B36-LKT Optional Light Kit
ATTENTION: If converting to LP (propane) gas, do so now
before installing any media kit. Follow instructions included
with the conversion kit (sold separately) .
CAUTION: Disconnect all electric power from fireplace before
performing any of these tasks.
NOTE: To avoid damage and prolong the life of halogen bulbs,
never touch with bare hands. Always use a soft cloth when
handling.
This kit includes:
(4) 20 Watt 120 V Halogen Bulbs (1) Light Kit
(1) Light Kit Mounting Bracket (2 lb.) of Glass Media
(1) Rubber Grommet (2) Sheet Metal Screws
(1) Bag of Klinkers
1. Remove the safety barrier and glass valance.
2. Remove the log set and refractory panels (if installed) .
3. Remove the back log plate, burner assembly, and burner heat
shield. Refer to 8.2 #B36-500 Log Set Installation, on page
29 for more information.
4. Remove and save the (1) screw securing the access cover.
Remove access plate, and reinstall the (1) screw previously
removed.
5. Install the rubber grommet. Lead wires on the light bar
through the grommet.
6. Remove and save the (2) light kit mounting bracket screws on
the control board. Install mounting bracket using (2) screws
previously removed.
7. Connect the light wires to the light lead wires on the IFC
module. Apply high temperature sealant around the grommet
and wires to create an air-tight seal.
8. Secure the light housing with (2) screws (included) .
9. Install (4) halogen bulbs into the lamp bases. Check bulbs
by turning the lights on by remote control. Unplug the IFC
module before continuing.
10. Reinstall the burner heat shield, burner assembly, and the
back log plate.
11. Reinstall the refractory panels (if used) and the ember panel.
12. Place glass media into the cavity in front of the burner
assembly.
13. Reinstall log set. Use a steel or stiff bristle brush to distribute
rock wool embers onto the logs and burner.
14. Reinstall the glass frame assembly and safety barrier.
Figure 9.2, Light Kit Installation
32 ELECTRICAL INFORMATION
OFF
10.0 OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE OPER ATING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage,
personal injury, or loss of life.
A. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by
hand.
B. BEFORE OPERATING smell around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone
in your building.
• Immediately call your gas supplier from a neighbor’s
WARNING
Do not operate appliance with the glass front removed, cracked,
or broken. Replacement of the glass should be done by a licensed
or qualified service person.
Under no circumstances should any solid fuel (wood, coal, paper,
cardboard, etc.) be used in this appliance.
Children and adults should be alerted to the hazards of high
surface temperature and should stay away to avoid burns or
clothing ignition.
OPERATING INSTRUCTIONS
1. STOP! Read all the safety information above on this page.
2. Press the wireless remote OFF button.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by
hand.
5. Locate the manual valve installed by your qualified service
technician.
6. Turn the manual valve clockwise to the OFF position.
7. Wait five (5) minutes to clear out any gas. Then, smell
for gas, including near the floor. If you smell gas, STOP!
Follow ‘B’ in the safety information above. If you do not smell
gas, go to the next step.
8. Turn the manual valve counterclockwise to the ON
position.
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to turn the gas control manual valve.
Never use tools. If the valve will not turn by hand, do not
try to repair it; call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control that has been under water.
CAUTION
Clothing or other flammable material should not be placed on or
near the appliance.
Young children should be carefully supervised when they are in the
same room as the appliance. Toddlers, young children and others
may be susceptible to accidental contact burns. A physical barrier
is recommended if there are at risk individuals in the house. To
restrict access to a fireplace or stove, install an adjustable safety
gate to keep toddler, young children and other at risk individuals
out of the room and away from hot surfaces.
9. Turn on all electric power to the appliance.
10. Press the wireless remote ON button.
11. If the appliance will not operate, follow the instructions, “To
Turn Off Gas To Appliance” and call your service technician
or gas supplier.
ON
ON/OFF
1. Press the wireless remote OFF button.
2. Turn off all electric power to the appliance if service is to
be performed.
When this fireplace is initially lit, condensation will appear on the glass. This is normal in all gas fireplaces and will disappear after
several minutes. A paint smell will occur during the first few hours of burning. It is recommended to leave the fan off during this period to
help speed the paint curing process. This fireplace may produce noises of varying degree as it heats and cools due to metal expansion
and contraction. This is normal, and does not affect the performance or longevity of the fireplace.
TO TURN OFF GAS TO APPLIANCE
3. Locate the manual valve installed by your qualified service
technician.
4. Turn the manual valve clockwise to OFF position.
NOTE
OPERATING INSTRUCTIONS 33
10.1 Initialize the Control System
Remove all packaging and combustible material from the
firebox before initializing the control system.
1. Set the main ON/OFF switch in the OFF position.
2. Install (4) AA batteries (included in the components packet)
in the remote control battery bay, located at the base of the
remote. Note the polarity of the batteries, and insert them as
indicated by the silkscreen (+/-) on the battery cover or holder.
NOTE: Performing the next step will initiate pilot start-up in
manual mode, where the pilot igniter will spark repeatedly.
The pilot will ignite if gas is supplied to the fireplace.
3. Locate the red SW1 button the IFC module.
4. Press the button. The IFC module will BEEP (3) times and
illuminate an amber LED. This indicates the receiver is ready
to synchronize with the transmitter.
5. Within (5) seconds, push the ON/OFF button on the
remote control. The receiver will BEEP (4) times to indicate
the transmitter’s command is accepted, and is set to the
transmitter’s particular code. The pilot will automatically ignite.
6. Press the remote control ON/OFF button again. The pilot
will extinguish, confirming the remote control command. The
control system is now initialized.
7. Set the main ON/OFF rocker switch to ON position for remote
control operation of the main burner and fireplace features.
• If the pilot does not ignite, and the red LEDs indicator blinks
(2) times in intervals, contact your dealer. This is a pilot flame
error condition.
10.3 IFC Module Ignition Sequence
• With the system in OFF position, press the remote control
ON/OFF key. Approximately (4) seconds after this key is
depressed, the IFC module will generate sparks to the
pilot hood. The control module will spark for (60) seconds.
If there is no flame ignition (rectification) within the (60)
second time frame, the IFC module will stop generating sparks
for approximately (35) seconds.
• After (35) seconds of wait time, the IFC module
will generate sparks for another (60) seconds.
If there is no positive rectification after the second ignition
attempt, the IFC module will go into a lock out. The red LED
will blink (3) times, in intervals, until the system is reset.
• Verify the gas supply is turned on and the sensor is not shorted.
Reset IFC Module after Lockout
ON/OFF Rocker Switch
• Set the ON/OFF rocker switch to the OFF position.
• After approximately (2) seconds, move the switch to the ON
position. The ignition sequence will again.
Remote Control ON/OFF Key
• Press the remote control ON/OFF key to turn the system OFF.
• After approximately (2) seconds, press the ON/OFF key again.
The ignition sequence will start again.
Cycling Flame
• Press the remote control down arrow key during flame
adjustment mode to reduce the flame to OFF (indicated by
OFF displayed on the LCD screen).
• After approximately (2) seconds, press the up arrow key. The
ignition sequence will start again.
Figure 10.1, IFC Module
10.2 Backup Battery Operation
This appliance will operate on the backup battery pack when
electric power is interrupted or in a power outage. The lifespan of
the backup batteries depend on various factors, such as the quality
of the batteries, number of ignitions, et cetera.
When the backup battery pack is low, the IFC module will emit a
double-beep while receiving an ON/OFF command. After this alert
for low battery condition, no commands will be accepted until the
backup batteries are replaced. Once the batteries are replaced,
the IFC module will emit a ‘beep’ as soon as it is powered.
10.3.1 Automatic Safety Restart
• This system will execute an automatic turn OFF command
within (24) hours of a continued pilot flame ignition. This allows
the system to verify correct safety functions.
• After the turn OFF sequence is completed, the IFC module will
re-execute the latest command.
10.4 Reset the System for
Manual Operation
1. Set the ON/OFF rocker switch to OFF position.
2. Press the red SWI button on the IFC module until it emits (3)
beeps and an amber LED is illuminated.
3. Within (5) seconds, press the red SWI button again. This will
close synchronization with the remote control. The pilot will
automatically light.
4. Turn the main burner ON by setting the ON/OFF switch in ON
position. The main burner will only operate on HI.
5. Turn the main burner OFF by setting the ON/OFF switch in the
OFF position. The pilot will remain lit even if burner is turned
off, provided CPI mode is turned on.
34 OPERATING INSTRUCTIONS
PROFLAME 2 TRANSMITTER
BLUE BACK
LCD DISPLAY
TRANSMISSION
THERMOSTAT
OFF/ON/SMART
LCD DISPLAY
KEY LOCK
LOW BATTERY ALARM
ROOM
TEMPERATURE
CPI MODE
TEMPERATURE/LEVEL/STATE
ON/OFF KEY
THERMOSTAT KEY
UP/DOWN ARROWS
MODE KEY
FLAME ON
10.5 Remote Control Operation
10.5.1 Temperature Display
1. With the system in the OFF position, simultaneously press the
thermostat key and the mode key to change degrees from °F
to °C.
2. Visually check the LCD screen to verify either °F or °C is
displayed on the right side of the room temperature display.
SYSTEM OFF
10.5.2 Key Lock
This function locks the keys to avoid unsupervised operation.
Once activated, a lock icon will appear on the LCD screen.
1. Simultaneously press the mode key and the up arrow key to
activate or deactivate this function.
SET POINT
FAN
LIGHT ON
10.5.3 Pilot Ignition Selection (IPI/CPI)
This system has the option of a continuous (standing) pilot. This
features allows the system to change from a spark-to-pilot system
to the standing pilot option. The standing pilot will keep the firebox
warm and establish a draft in the vent, which allows the main burner
to ignite with less air-flow disruption.
When the system is OFF, the LCD screen will display the snowflake
icon during the setup of either IPI or CPI mode. To select the
preferred pilot ignition feature,
1. With the system in the OFF position, press the mode key to
index the CPI mode icon.
2. Press the up arrow key to activate CPI.
3. Press the down arrow key to return to IPI. A single ‘beep’ will
confirm reception of the command.
When the system is ON,
• IPI mode - LCD screen will not display the snowflake icon
• CPI mode - LCD screen will display the snowflake icon
SYSTEM OFF
OPERATING INSTRUCTIONS 35
10.5.4 Turn ON the Appliance
1. With the system in the OFF position, press the remote control
ON/OFF key to turn ON the appliance.
A single ‘beep’ will emit from the IFC module to confirm
reception of the command.
The LCD screen will display all active icons, and the IFC module
will start the ignition sequence.
ROOM TEMPERATURE
10.5.5 Turn OFF the appliance
1. With the system in the OFF position, press the remote control
ON/OFF key to turn ON the appliance.
A single ‘beep’ will emit from the IFC module to confirm
reception of the command.
The LCD screen will only display the room temperature and its
icon, and the IFC module will turn off the main burner.
10.5.6 Remote Control Flame Adjustment
This control system has (6) flame levels. If the smart thermostat
operation is activated, then the manual adjustment of the flame
height will be disabled.
1. Verify the system is in the ON position and the flame level is
set at maximum.
2. Press the down arrow key once to reduce flame height by
one level until the flame is turned off.
3. Press the up arrow key once to increase flame height by one
step. If the up arrow key is pressed while the system is on,
but the flame is off, the flame will ignite on HI.
4. A single ‘beep’ will confirm reception of the command.
SYSTEM ON
FLAME OFF
FLAME LEVEL 5 FLAME LEVEL MAXIMUM
FLAME LEVEL 1
SET TEMPERATURE
10.5.7.2 Smart Thermostat
The smart thermostat function will adjust the flame height based
on the set temperature and the actual room temperature. The
smart thermostat function automatically adjusts the flame down
when the room temperature reaches the set point. To activate this
function,
1. Press the thermostat key until the ‘SMART’ appears on LCD
screen on the right side of the temperature bulb graphic.
2. To adjust the set temperature, press the up or down arrow
keys until the desired temperature is displayed on the LCD
screen.
10.5.7.3 Deactivate Remote Control
Thermostat Operation
The thermostat operation function can be deactivated. The remote
control will still operate the main burner on and off, and function
flame, fan, and light modulation. To deactivate this function,
1. Verify all (3) AAA batteries are installed in the remote control.
2. Remove (1) AAA battery.
3. While reinserting the battery, push and hold the thermostat
key. The temperature bulb graphic will not be displayed on
the LCD screen.
4. To reactivate remote thermostat operation, follow the same
key sequence procedure above. The temperature bulb
graphic will reappear on the LCD screen.
10.5.7 Remote Control Thermostat Operation
10.5.7.1 Room Thermostat
The remote control can operate as a room thermostat. The
thermostat can be set to a desired temperature to control a
room’s comfort level. To activate this function,
1. Press the thermostat key. The LCD screen will display a
temperature bulb graphic, the room temperature and set
temperature.
2. To adjust the set temperature, press the up or down arrow
keys until the desired temperature is displayed on the LCD
screen.
36 OPERATING INSTRUCTIONS
10.5.8 Fan Speed Control
Fan speed can be adjusted through (6) speeds. To activate this
function,
Press the mode key to index to the fan control icon.
Press the up or down arrow keys to turn on, off, or to adjust fan
speed.
Thermostat mode: Fan(s) have a (5) minute delay time when the
fireplace is let. This allows time for heat to build in fireplace before
fan operation. The fan will continue to operate for approximately
(12) minutes after the fireplace has been turned off.
Manual mode: Fan(s) will operate at previous setting. There is no
delay in start up or stop time.
10.5.9 Accent Light Kit (Optional)
The light intensity can be adjusted through (6) levels.
1. Press the mode key to index to the light icon.
2. Press the up or down arrow keys to adjust the intensity level.
3. A single ‘beep’ will confirm reception of the command.
10.5.10 Remote Control Low Battery Detection
Remote control battery lifespan depends on various factors
including battery quality, number of ignitions, changes to room
thermostat set point, etcetera.
• When the remote control battery are low, a battery icon will
appear on the LCD display before all battery power is lost.
• When the batteries are replaced, this icon will disappear.
OPERATING INSTRUCTIONS 37
11.0 ADJUSTMENT
11.1 Pressure Testing
NOTE: The appliance and its appliance main gas valve must
be disconnected from the gas supply piping system during any
pressure testing of the system at test pressures in excess of ½
psi (3.5 kPa).
IMPORTANT: Pressure check taps for manifold (outgoing) and
inlet (incoming) pressure have been incorporated into the valve.
The pressure tap marked OUT measures outgoing pressure.
The pressure tap marked IN measures incoming pressure.
11.1.1 Inlet Pressure Test
NOTE: Make sure to apply these incoming pressure test with
all other gas appliances on, or at full capacity in the house for
proper pressure reading.
IMPORTANT: If the inlet pressure reading is too high or too
low, contact the gas company. Only a qualified gas service
technician should adjust incoming gas pressure.
1. Loosen the inlet (IN) pressure tap by turning screw counterclockwise. See (A) in Figure 11.1.
2. Attach manometer using a ¼ in (6 mm) I.D. hose.
3. Light pilot and burner. Check pressure to ensure it is
between the minimum and maximum recommended pressure
settings.
4. Turn off burner and pilot.
5. Disconnect hose and tighten the inlet (IN) pressure tap by
turning screw clockwise. Screw should be snug. Do not over
tighten.
6. Relight pilot and burner. Then reattach manometer to the
inlet pressure tap (A) to verify the tap is completely sealed.
Manometer should read no pressure.
11.1.2 Manifold Pressure Test
1. Light pilot.
2. Loosen manifold (OUT) pressure tap by turning screw
counter-clockwise. See (B) in Figure 11.1.
3. Attach manometer to pressure tap using a ¼ in (6 mm) I.D.
hose.
4. Light burner. Check manometer reading.
5. Turn burner and pilot off.
6. Disconnect manometer hose and tighten the manifold (OUT)
pressure tap by turning screw clockwise. Screw should be
snug. Do not over tighten.
7. Attach the manometer to the manifold pressure tap (B) to
verify it is completely sealed. The manometer should read no
pressure when pilot and burner are on.
Table 11.1, Inlet Pressures
Fuel Natural Gas LP Gas
Gas Supply Min - Max Min - Max
Inlet Pressure
Tap (A)
Table 11.2, Manifold Pressures
Fuel Natural Gas LP Gas
Gas Supply Low - High Low - High
Manifold Pressure
Tap (B)
5” - 10.5” WC
(1.25 - 2.62 kPa)
1.1” - 3.8” WC
(.27 - .95 kPa)
12” - 13” WC
(2.99 - 3.24 kPa)
2.9” - 11” WC
(.72 - 2.74 kPa)
B
Figure 11.1, Pressure Check Taps
38 ADJUSTMENT
A
11.2 Flame Appearance Adjustments
IDEAL
11.2.1 Burner Venturi
WARNING: To avoid property damage or personal injury, allow
the fireplace ample time to cool before making any adjustments.
NOTE: Venturi settings have been factory set. Refer to Table
11.3.
Burner flame appearance is affected by several factors, including
altitude, venting configuration, and fuel quality. After installation,
this appliance may need additional adjustments to achieve optimal
performance and visual aesthetics.
When this appliance is first lit, the flames will appear blue, then
gradually turn yellowish-orange during the first 15 minutes of
operation. If the flames remain blue, or become dark orange with
evidence of sooting (black tips) , the burner tube venturi may need
adjustment.
LAZY, YELLOW FLAMES
IMPORTANT: Slight adjustments to the venturi opening will
create dramatic results. Adjust at slight increments until
desired look is achieved. Always burn the fireplace for at least
15 minutes, and always allow the appliance ample time to cool
before making any further adjustments.
Use the table and the illustrations below to achieve desired flame
appearance.
Table 11.4, Venturi Adjustment Guidelines
Flame Characteristic Cause Solution
Dark, orange flame
with black tips
Short, blue flames Venturi open too far Close setting slightly
Lifting (ghosting)
flames
Venturi closed too far Open venturi slightly
Improper venting
Gas pressure too
high
Venturi closed too far
Check vent pipe and
vent cap
Check manometer
settings
Open venturi setting
slightly
Figure 11.2, Correct Burner and Pilot Flames
Table 11.3, Factory Set Venturi Openings
FUEL VENTURI SETTING
NG 1/8 in (3 mm) OPEN
LPG 1/2 in (12 mm) OPEN
11.2.2 Venturi Adjustment
WARNING: Venturi adjustment should only be performed by a
qualified personal service technician.
NOTE: If soot is present on the glass, check log positioning
before adjusting the venturi. Logs must not block burner ports.
1. Remove the safety barrier and glass frame assembly.
2. Remove the log set, the back log plate, burner assembly, and
burner heat shield from the firebox.
3. Loosen screw on venturi and adjust as necessary. Tighten
screw.
4. Reinstall all components previously removed.
DARK, ORANGE FLAME
WITH BLACK TIPS
SHORT, BLUE FLAMES
LIFTING (GHOSTING) FLAMES
Figure 11.4, Flame Appearance
Figure 11.3, Venturi Location
ADJUSTMENT 39
11.2.3 Restrictor
WARNING: To avoid property damage or personal injury, allow
the fireplace ample time to cool before making any adjustments.
After fireplace installation is complete, a restrictor (included in
the fireplace component packet) may be required, removed, or
modified. Allow the fireplace to burn for 15 minutes before making
any adjustments.
Table 11.5, Restrictor Adjustment Guidelines
Flame Appearance Draft Problem Solution
Short, flickering Excessive draft
Not enough restriction
Lifting or ghosting* Insufficient draft Remove inner ring on
* Improper venting installation may cause flames to lift or “ghost” - a
dangerous situation. Visually inspect flames after installation to ensure
proper performance. If determined that venting is correct, and the
restrictor has been opened, yet flames are still lifting or ghosting, shut
off gas supply to fireplace and call a qualified service technician.
If it is determined that a restrictor is needed or restrictor
modification is required after the vent termination is installed,
access can be reached by removing the fireplace baffle.
1. Remove the safety barrier and glass frame assembly.
2. Remove (4) screws securing the fireplace baffle.
3. If a restrictor is already installed, make necessary
modifications as determined by Table 11.5. Remove restrictor
by pulling it down and out of the 4 in exhaust pipe.
4. If a restrictor is necessary, bend the tabs on the restrictor to
approximately 80° to create tension when inserted into the
exhaust pipe. Insert restrictor into the 4 in exhaust pipe with
the tabs pointing down.
5. Reinstall the fireplace baffle using (4) screws previously
removed.
6. Reinstall the glass frame assembly and safety barrier. Wait 15
minutes before determining if any further modifications are
necessary.
Add restrictor
restrictor or remove
restrictor
REMOVE CIRCLE TO
CREATE LESS RESTRICTON
RESTRICTOR
BEND TABS TO APPROXIMATELY 80° ANGLES TO CREATE TENSION TO
HOLD ITSELF IN PLACE WHEN INSTALLED
SCREWS SECURING BAFFLE
40 ADJUSTMENT
Figure 11.5, Restrictor Assembly and Installation after Vent Installation
12.0 TROUBLESHOOTING
ATTENTION: Troubleshooting must be performed by a qualified
technician.
Before proceeding with the steps in the following troubleshooting
guide,
• Verify proper 120VAC power supply to the control module.
• Verify the control module battery pack and the remote
control batteries are fresh and installed with correct polarity.
Issue Cause Solution
Pilot will not light Electrical power interrupted or
disconnected
Wiring disconnection Ensure batteries are fully charged if using battery back-up as power
Gas Supply turned off Use wiring schematic in this manual to determine that all wiring
Pilot will not stay lit No LP gas in tank Check LP (propane) tank. Refill if necessary.
Low gas pressure Consult a plumber or a gas supplier. Can be caused by situations such
• Verify all connections between the wire harnesses and the
system components are proper and positive.
• Verify the communication link is established between the
remote control and the IFC module.
• Verify inlet pressure meets the recommended inlet pressure.
If necessary, adjust line pressure regulator.
Restore electrical power to fireplace or use battery back-up.
source.
connections are secure and correct.
Check remote shut-off valves from the fireplace. Usually there is a valve
near the main gas line. There may be more than (1) valve between the
fireplace and the main gas line.
as a bent line, too narrow diameter of pipe, or a low line pressure.
Pilot flame always on
or will not extinguish
Main burner flame will
not light
Pilot flame not making contact
with the flame rectification
sensor on the pilot assembly
Pilot adjustment screw not
sealed
Control system set to CPI mode Set control system to IPI mode.
ON/OFF rocker switch in OFF
position
Gas supply turned off Check for multiple shut-offs in the supply line. Verify gas supply is
Low gas supply Consult with plumber or gas supplier. Check LP (propane) tank. Refill
Wiring disconnection or
improper wiring
Plugged main burner orifice Remove blockage.
Pilot flame Verify the pilot flame is properly directed to ignite the burner. See pilot
Remote control not working
properly
Adjust the pilot flame adjustment screw on the gas valve as necessary.
Seal pilot adjustment screw. Do not over-tighten.
Switch rocker to ON position.
turned on.
if necessary.
Check for faulty or incorrect wiring.
flame troubleshooting above.
Replace batteries.
No call for heat Verify remote control is powered ON and thermostat operation is turned
OFF.
TROUBLESHOOTING 41
Issue Cause Solution
Pilot and burner
No LP gas in tank Check LP (propane) tank. Refill if necessary.
extinguish while in
operation
Incorrect glass frame
Refer to 8.1 Glass Frame Assembly, on page 28
assembly installation
Incorrect vent cap installation Adjust if necessary
Vent cap blockage Remove debris if necessary
Improper pitch on horizontal
¼ in. (6 mm) rise per foot (30 cm) is required on horizontal venting
venting
Inner vent pipe leaking
Check for leaks and repair if necessary.
exhaust gases back into the
firebox
Excessive draft Restrictor setting may need to be adjusted.
Soot appears on glass Improper venturi setting Venturi may need to be opened slightly to allow more air into the gas
mix. Refer to 11.2.2 Venturi Adjustment, on page 39.
Incorrect vent cap installation Adjust if necessary
Vent cap blockage Remove debris if necessary
Improper pitch on horizontal
¼ in. (6 mm) rise per foot is required on horizontal venting
venting
Flame burns blue and
lifts off burner
No reaction to
command
Improper venturi setting Venturi may need to be opened slightly to allow more air into the gas
mix. Refer to 11.2.2 Venturi Adjustment, on page 39.
Incorrect vent cap installation Adjust if necessary
Blockage or leakage of the
vent system.
Battery pack batteries or
Check the vent pipe for leaks and the vent cap for debris. Repair vent
pipe or remove debris from vent cap if necessary.
Replace batteries
remote control batteries low.
No communication between
Reprogram remote control to IFC module.
remote control and IFC
module
A maximum number of failed
Reset IFC module
ignitions or flame restorations
has been reached
42 TROUBLESHOOTING
13.0 MAINTENANCE
ATTENTION: Installation and repair shall only be done by a
qualified service person. The appliance should be inspected
before use by a qualified service person. This appliance is
required to be inspected at least once a year by a professional
service person.
WARNING: The appliance area must be kept clear and free
from combustible materials, gasoline and other flammable
vapors and liquids.
IMPORTANT: The compartment below the firebox must be
cleaned at least once a year. More frequent cleaning may
be required due to excessive lint from carpeting, bedding
materials, etc. It is imperative that the control compartments
and circulation air passageways of the appliance be kept clean.
Use a vacuum to clean all components.
13.1 Burner and Pilot System
The burner assembly may be removed for easier access. Refer to
8.3 Control Board Removal and Installation, on page 30.
Performed by: Qualified Service Person
Frequency: Annually
Action:
• Vacuum all components of the burner system.
• Visually check burner ports for blockage, especially near the
pilot.
• Visually check pilot light and burner flame pattern when in
operation. Flames should be steady, not lifting or floating.
BURNER
ORIFICE
BURNER
PORTS
Figure 13.1, Burner and Pilot System
13.2 Fan
CAUTION: Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing.
Performed by: Qualified Service Person
Frequency: Every 6 months
Action:
• Disconnect the fans from electrical current and vacuum.
• The bearings are sealed and require no oiling.
13.3 Vent System
NOTE: If the vent-air intake system is disassembled for any
reason, reinstall per instructions provided with installation.
Refer to 7.0 Venting, on page 20.
Performed by: Qualified Service Person
Frequency: Annually
Action:
• Examination of the vent system is required.
• The flow of combustion and ventilation air must not be
obstructed.
13.4 Glass Assembly
CAUTION: Do not operate appliance with the glass assembly
removed, cracked, or broken. Use protective gloves to
handle any broken or damaged glass assembly components.
DO NOT SUBSTITUTE MATERIALS.
WARNING: Avoid striking or slamming glass assembly. Avoid
abrasive cleaner. DO NOT clean glass while it is hot.
Performed by: Homeowner
Frequency: Annually
Action:
• Prepare a work area large enough to accommodate the glass
assembly on a flat, stable surface.
• Remove safety screen and glass frame assembly.
• Clean glass with a soft cloth and a non-abrasive cleaner.
• Reinstall glass assembly and safety screen.
• Any safety screen, guard, or barrier removed for servicing the
appliance must be replaced prior to operating the appliance.
Performed by: Qualified Service Person
Frequency: Annually
Action:
• Inspect the glass for cracks, scratches, and nicks.
• Verify the glass assembly is properly intact and not damaged.
• Replace the glass and the assembly #B36-057T as
necessary.
• Only Hussong Mfg. Co., Inc. will supply the replacement of
glass assembly as a complete unit.
MAINTENANCE 43
14.0 REPLACEMENT PARTS LIST
Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.
CONTROL BOARD AND PARTS
Control Board - NG B36L-150 Valve Step Motor - NG 700-504
Control Board - LPG B36L-151 Valve Step Motor - LPG 700-504-1
S.I.T. IPI Gas Valve - NG 700-567 18 in. Flexible Gas Line - Black 700-213B
S.I.T. IPI Gas Valve - LPG 700-567-1 Flexible Gas Line - Valve to Burner Connection 700-226
Proflame 2 IFC Board 700-652 NG Burner Orifice #43 700-243
IFC Wire Harness Assembly 700-653 LPG Burner Orifice #53 700-253
Pilot Assembly - NG 700-551 Conversion Kit - NG NCK-B36L-S
Pilot Assembly - LPG 700-551-1 Conversion Kit - LPG LCK-B36L-S
Transmitter (Remote Control) 700-408 Log Plate B36-351
Pilot Orifice - NG #62 700-166 Light Kit Mounting Bracket B36-LKHS
Pilot Orifice - LPG #35 700-168
GLASS AND GLASS GASKET
26¼” x 31⅜” Glass with Valance 701-005T
1⅛” Glass Gasket with Adhesive 900-006
Replacement Valance B36-005
SAFETY BARRIERS
Full Rectangular Screen Front B36-FRSF
Prairie Screen Front B36-PSF
Rectangle Screen Front B36-RSF
Arched Mission Screen Front B36A-MSF
Arched Full Prairie Door Screen Front B36A-FPDSF
Celtic Knot Screen Front B36R-CSF
Rectangular Mission Screen Front B36R-MSF
LOG SET
8 Piece Log Set B36-500
Ember Panel B36-900E
#B36 1 Log B36-1
#B36 2 Log B36-2
#B36 3 Log B36-3
#B36 4 Log B36-4
#B36 5 Log B36-5
#B36 6 Log B36-6
#B36 7 Log B36-7
Rock Wool Embers 900-REMB
Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakefield, MN 56150-0577
USA
BAY-36-L
44 REPLACEMENT PARTS LIST
LIMITED WARRANTY
Kozy Heat Limited 10 Year Warranty
This limited 10 Year Warranty will not become effective until the
Warranty Registration Form has been completed and mailed to
Hussong Manufacturing Co., Inc., P.O. Box 577, Lakefield, MN
56150. This registration form must be received within 30 days
of installation. Failure to do so may result in delayed warranty
coverage and submission of proof of purchase will be required.
Hussong Manufacturing Co., Inc. warranties to the original
purchaser of this Kozy Heat Fireplace, that it is free of defects in
materials and workmanship at the time of manufacture.
Subject to the following conditions & requirements, Hussong
Manufacturing Co., Inc. extends the following limited warranty
under normal use and service, with respect to the Kozy Heat line of
gas burning fireplaces.
Year 1
Subject to the conditions & requirements listed below, within the
first year from date of purchase, Hussong Manufacturing Co., Inc.
shall, at its discretion, replace or repair any such defect in material
or workmanship, at Hussong Manufacturing Co., Inc.’s expense,
including reasonable labor costs to repair or replace the defective
component, if a factory pre-authorization is given for the repair.
Years 2 through 10
Subject to the conditions & requirements listed below, beginning
with the first day of the second year and continuing through the
tenth year, Hussong Manufacturing Co., Inc., will at its discretion,
provide repair or replacement parts at current list prices for any
defect in material or workmanship of components, including
optional components and accessories (if available). Hussong
Manufacturing Co., Inc. shall not be responsible for any installation,
labor, transportation of other indirect costs.
Limitation of Liability
To make a claim under this warranty, the purchaser must first
contact the dealer/installer from whom the fireplace was purchased.
This limited warranty will be void if the fireplace is not installed by a
qualified installer and according to the installation instructions. Use
of unauthorized components will make this warranty null and void.
This limited warranty also is void if the fireplace is not operated, at
all times, according to the operating instructions furnished.
This warranty is limited to defects in material and workmanship. It
does not apply to any product that has been subject to negligence,
misapplication, improper installation.
No person is authorized to extend the time of this warranty or to
accept on Hussong Manufacturing Co., Inc.’s behalf any additional
obligation of liability connected with the unit.
It is expressly agreed and understood that this warranty is Hussong
Manufacturing Co., Inc.’s sole obligation and purchaser’s exclusive
remedy for defective fireplace equipment. Hussong Manufacturing
Co., Inc. shall not be liable for any consequential, incidental or
contingent damages whatsoever. The foregoing warranty is
exclusive and in lieu of all other expressed warranties. Hussong
Manufacturing Co., Inc. shall not be held to implied warranties or
merchantability and fitness for a particular purpose. This warranty
replaces all previous warranty policies.
Some states do not allow the exclusion or limitation of incidental
or consequential damages or limitations on how long an implied
warranty lasts, so the above limitations or exclusions may not apply
to you. This warranty gives you specific legal rights and you may
also have other rights which vary from state to state.
Hussong Manufacturing Co., Inc. reserves the right to make changes
at any time, without notice, in design, material, specifications and
prices. Hussong Manufacturing Co., Inc. reserves the right to
discontinue models and products.
September 2011
Warranty Conditions and Requirements
1. You are the original purchaser. This warranty is not transferable.
2. Installation of the fireplace is performed by a qualified installer.
3. Installation and operation must comply with installation and operation instructions.
4. Paint and glass gaskets are covered for 30 days from date of purchase.
5. Remote controls and all optional accessories are covered for 1 year from date of purchase.
6. This warranty does not offer coverage for Light Bulbs or Batteries (whether factory, dealer or installer supplied). This includes
any damage stemming from either component’s nonuse.
7. Components broken, (including glass panels), during shipping, careless handling of components, or defects resulting from
improper installation, misuse of the fireplace and components are not covered under this warranty.
8. This warranty does not cover any part of the fireplace or any components which have been exposed to or submerged
underwater.
9. Hussong Manufacturing Co., Inc. must be notified by the dealer the fireplace was purchased from or a qualified installer/service
technician of the defect.
10. Annual service of the fireplace as required in the installation manual, is performed by a qualified installer/service technician.
(Copies of such service records may be required to claim a warranty) .
11. All previous warranty/service has been performed by a qualified installer or service technician.
(Copies of such service records may be required to claim a warranty) .
LIMITED WARRANTY 45
LIFETIME WARRANTY
HUSSONG MANUFACTURING CO., INC.
LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY
CONDITIONS AND REQUIREMENTS ARE MET AS OUTLINED IN THE 10 YEAR LIMITED WARRANTY POLICY.
Lifetime Warranty Coverage
LIFETIME WARRANTY IS EXTENDED AS FOLLOWS:
Hussong Manufacturing Co., Inc. warranties to the original
purchaser that the firebox, heat exchanger, fiber logs, burner tube
and glass panel of this Kozy Heat Fireplace will not be defective in
material or workmanship under normal use and service for as long
as you own this product. If any of these components fail due to
defects in material and workmanship under normal use and service,
Hussong Manufacturing, Co., Inc. will, at its sole discretion, repair
or replace the defective component. This LIFETIME WARRANTY
does not cover any installation, labor, transportation or other
indirect cost arising from defective components.
Limitation of Liability
This Lifetime Warranty will be void if the fireplace is not installed by a
qualified installer and according to the installation instructions. Use
of unauthorized components will make this warranty null and void.
This Lifetime Warranty also is void if the fireplace is not operated,
at all times, according to the operating instructions furnished.
This warranty is limited to defects in material and workmanship of
components specified. It does not apply to any product that has
been subject to negligence, misapplication, improper installation.
No person is authorized to extend the time of this Lifetime Warranty
or to accept on Hussong Manufacturing Co., Inc.’s behalf any
additional obligation of liability connected with the unit.
Hussong Manufacturing Co., Inc. may fully discharge all obligations
with respect to this Lifetime Warranty by refunding the wholesale
price of the defective component(s) .
It is expressly agreed and understood that this Lifetime Warranty
is Hussong Manufacturing Co., Inc.’s sole obligation and original
purchaser’s exclusive remedy for defective fireplace equipment.
Hussong Manufacturing Co., Inc. shall not be liable for any
consequential, incidental or contingent damages whatsoever other
than those incurred by Hussong Manufacturing Co., Inc. to repair
or replace the defective component. The foregoing warranty is
exclusive and in lieu of all other expressed warranties. Hussong
Manufacturing Co., Inc. shall not be held to implied warranties,
including but not limited to the implied warranties or merchantability
and fitness for a particular purpose. This lifetime warranty replace
all previous lifetime warranty policies.
Hussong Manufacturing Co., Inc. reserves the right to make changes
at any time, without notice, in design, material, specifications and
prices. Hussong Manufacturing Co., Inc. reserves the right to
discontinue models and products.
To activate this Lifetime Warranty coverage, this registration
card must be completed and mailed with your completed 10
Year Limited Warranty form within 30 days of installation to the
following address:
Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakefield, MN 56150-0577
September 2011
CUT ALONG DOTTED LINE
PURCHASER NAME: ______________________________
ADDRESS: _______________________________________
_________________________________________________
TELEPHONE: ____________________________________
_________________________________________________
INSTALLER NAME: ________________________________
ADDRESS: _______________________________________
_________________________________________________
TELEPHONE: ____________________________________
_________________________________________________
INSTALLATION DATE: _____________________________
MODEL NUMBER: ________________________________
SERIAL NUMBER: ________________________________
LIFETIME WARRANTY 47
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