kozy heat Princeton PRC-36, Princeton PRC-36-RF, Princeton PRC-36-IPI, 55345, 55345-RF Installation And Operation Manual

Quality Fireplaces for Life

DIRECT VENT FIREPLACE

WARNING: This product must be installed by

a licensed plumber or gas fitter when installed in the Commonwealth of Massachusetts.

IMPORTANT: Installation of a CO detector is required in the fireplace room when installed in the Commonwealth of Massachusetts.

INSTALLATION

AND

OPERATION MANUAL

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

DO NOT

DISCARD

WARNING: If the information in these instructions are not followed exactly, a fire or

explosion may result, causing property damage, personal injury or loss of life.

◙ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or

any other appliance.

IF YOU SMELL GAS: ◙ Do not light any appliance.

◙ Do not touch any electrical switch: do not use any phone in your building. ◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions. ◙ If you cannot reach your gas supplier, call the fire department. ◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type (s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

www.kozyheat.com

October 2009

PRC-R08

INTRODUCTION

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

CONGRATULATIONS!

We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product. Our commitment to quality and customer satisfaction have remained the same for over 30 years. We offer a complete line of gas and wood fireplaces, unique cabinets and stylish accessories to compliment any décor. Adding a fireplace is one of the best ways to increase the value of your home and we are proud to offer a network of dealers throughout the country to help make your experience everything you imagine. We pride ourselves in being dedicated to not only function and reliability, but customer safety as well. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace.

Jim Hussong Dudley Hussong President Board Chairman

Homeowner Reference Information

We recommend that you record the following information about your fireplace.

Model Name:______________________________ Date purchased/installed:____________

Serial Number:____________________________ Location on fireplace:_______________

Dealership purchased from:__________________ Dealer Phone:_____________________

Notes:_____________________________________________________________________

__________________________________________________________________________

PAGE 1

TABLE OF CONTENTS

INTRODUCTION

Introduction and Homeowner Reference Information 1

TABLE OF CONTENTS

Table of Contents 2

SAFETY INFORMATION

Safety Information 3

FEATURES

Features 4

COMMONWEALTH OF MASSACHUSETTS INFORMATION

Commonwealth of Massachusetts Information 5

SPECIFICATIONS

Fireplace Dimensions 6-7

Clearances 7

Components List 8

Installation Overview 9

Placement Clearance Requirements 9

PREPARE THE FIREPLACE

Stand-Off Assembly & Installation 10

Horizontal Vent Heat Shield Installation 11

Nailing Flange Assembly & Installation 11

FRAMING

Wall Enclosure Rough Opening 12

Minimum Finished Opening Dimensions 12

Horizontal Terminations 13

Vertical Terminations 13

TYPICAL INSTALLATION OPTIONS

Typical Installation Options 14

MANTEL REQUIREMENTS

Mantel Requirements 15

GLASS FRAME ASSEMBLY

Glass Frame Assembly Removal 16

Glass Frame Assembly Installation 16

FAN INSTALLATION

TMT-028 (PRC-36 only) Optional Fan Installation 17-18

GAS LINE CONNECTION

Gas Line Connection 19-20

PRC-36 THERMOSTAT / WALL SWITCH / REMOTE

PRC-36 Thermostat / Wall Switch / Remote 21

VENTING

Approved Venting 22

Horizontal Vent System Clearances 22

Horizontal Termination Minimum / Maximum 22

#800-WPT Wall Pass-Thru Installation Instructions 23

Horizontal Min. / Max. Venting Illustrations 24-25

Vertical Vent System Clearances 26

Combustion Air Intake Settings 26

Horizontal / Vertical Combination Venting 26

Vertical Min. / Max. Venting Illustrations 27

VENTING (cont.)

Restrictor Installation 27

Horizontal & Vertical Combination Venting Illustration 28

#800 Series Flex Vent Installation Instructions 29-30

Termination Vent Cap Location 31

Vent Termination Clearances 32

#MTK-BLK BACK LIGHT KIT (PRC-36-IPI STANDARD)

#MTK-BLK Back Light Kit (PRC-36-IPI Standard) 33

LOG SET INSTALLATION

Log Set Installation 34-36

MILLIVOLT BOARD

Millivolt Board Removal 37

Millivolt Board Installation 38

GRILL SET

Grill Set Installation 39

Grill Set Removal 39

PRC-36 OPERATING INSTRUCTIONS

PRC-36 Valve and Pilot Assembly Components 40

PRC-36 Lighting and Shutdown Instructions 41-43

PRC-36 Pressure Testing 44

PRC-36-RF OPERATING INSTRUCTIONS

PRC-36-RF Valve and Pilot Assembly Components 45

PRC-36-RF Lighting and Shutdown Instructions 46-48

PRC-36-RF Pressure Testing 49

PRC-36-RF Remote Receiver Functions 50-51

PRC-36-IPI OPERATING INSTRUCTIONS

PRC-36-IPI Wiring Schematics 52

PRC-36-IPI Valve and Pilot Assembly Components 53

PRC-36-IPI Control Module Components 54

PRC-36-IPI Remote Control Components 55

PRC-36-IPI Information and Remote Control Operation 56-59

PRC-36-IPI Lighting and Shutdown 60-61

PRC-36-IPI Pressure Testing 62

PRC-36-IPI Error Codes 63

FINALIZING THE INSTALLATION

Burner Tube Adjustment / Troubleshooting 64

Restrictor Troubleshooting / Installation after Termination Completion 65

Heat Damper Operation 66

MAINTENANCE

Maintenance 67

TROUBLESHOOTING

PRC-36 Troubleshooting 68-70

PRC-36-RF Troubleshooting 71-73

PRC-36-IPI Troubleshooting 74-75

REPLACEMENT PARTS LIST

Replacement Parts List 76-77

WARRANTY

Warranty 78-79

PAGE 2

SAFETY INFORMATION

This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·CSA P.4.1-02 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local

building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1

Installation and repair should be done only by a qualified service person. The appliance should be inspected by a qualified service person before use. Annual inspection by a qualified service person is required to maintain warranty. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulation air passageways of the appliance be kept clean.

If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

Young children should be carefully supervised when they are in the same room as the appliance.

Clothing or other flammable material should not be place on or near the appliance.

Adequate accessibility clearances for servicing and proper operation must be maintained.

This appliance must not share or be connected to a chimney flue serving any other appliance.

Keep area around the appliance clear of combustible materials, gasoline and other flammable vapor and liquids.

The flow of combustion and ventilation air must not be obstructed.

Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.

The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service technician.

Clean glass only when cool and only with non-abrasive cleansers.

Do not operate this appliance with the glass/frame assembly removed, cracked or broken. The glass assembly, Part #PRC-057T, shall only be replaced as a complete unit, as supplied by Hussong Mfg. Co., Inc. Replacement of the glass assembly must only be performed by a licensed or qualified service person. DO NOT SUBSTITUTE MATERIALS.

Do not strike or slam glass assembly.

Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.

Under no circumstances should any solid fuel (wood, coal, paper or cardboard etc.) be used in this appliance.

Keep burner and control compartment clean.

Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect this appliance and to replace any part of the control system and any gas control which has been under water.

PAGE 3

FEATURES

STANDARD FEATURES

High efficiency

High quality lifetime glass 23-3/4” x 30-1/4” (603 mm x 768 mm)

Quick latch glass frame assembly

Upper grill / hood & lower grill (black)

Accepts rigid pipe or Kozy Heat flexible vent system

High - Low regulator

Patented log design

Automatic fan kit (2) - 75 CFM*

Light Kit**

Refractory brick lining

Minnesota Energy Code compliant to 50 pascals

*Standard on RF and IPI models **Standard on IPI models ***Standard on Regular and RF models

SAFETY FEATURES

Each unit factory tested!

Tested by OMNI - Test Laboratories

Sealed combustion chamber

Standing pilot ignition***

Intermittent or Standing pilot ignition*

Removable millivolt board

30-second delay pilot***

Flame sensing system (safety shutoff)**

Automatic pressure relief glass system

Requires no electricity to operate (excluding fan & light kit)

Bedroom and mobile home approved

Canadian approved

*Standard on RF and IPI models

**Standard on IPI models ***Standard on Regular and RF models

OPTIONAL FEATURES

Red brick refractory

Light Kit**

Automatic fan kit* with variable speed control ( (2) 75 CFM)

Remote control* or thermostat remote control

Wall mount thermostat / wireless wall mount thermostat

Decorative full door faces in various styles and finishes

Mission design doors in various finishes

Various cabinet & flush surrounds

*Standard on RF and IPI models **Standard on IPI models ***Standard on Regular and RF models

WEIGHT

Fireplace Weight (as packaged for shipment) 183 lbs. (83.01 kg)

PAGE 4

COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS

NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

INSTALLATION OF CARBON MONOXIDE DETECTORS

At the time of installation of the side wall horizontally vented gas fueled equipment, the installing plumber or gas -fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide

APPROVED CARBON MONOXIDE DETECTORS

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

SIGNAGE

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (1/2) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

INSPECTION

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.

EXEMPTIONS

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4:The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment in-

stalled in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or ven ting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

PAGE 5

18

1

8

"

460mm

7"

178mm

9

1

2

"

241mm

SPECIFICATIONS

18

1

8

"

460mm

21

3

8

"

543mm

24

5

8

"

625mm

7"

178mm

10

1

4

"

260mm

9

1

2

"

241mm

911mm

797mm

619mm

254mm

TOP

813mm

"10

"

8

3

24

32"

"

8

3

31

"

8

7

35

18

1

8

"

460mm

21

3

8

"

543mm

24

5

8

"

625mm

10

1

4

"

260mm

TOP

5

8

"

143mm

21

3

8

"

543mm

24

5

8

"

625mm

42"

1067mm

2

1

4

"

57mm

10

1

4

"

260mm

30

1

8

"

765mm

797mm

619mm

254mm

TOP

813mm

"10

"

8

3

24

32"

"

8

3

31

"

8

7

35

FIREPLACE DIMENSIONS

FIREPLACE

DIMENSIONS

LETTER KEY A B C D E F G H I J

DESCRIPTION Height Width Back Width Depth Opening

INCHES 32 35-7/8 24-5/8 21-3/8 31-3/8 24-3/8 10 18-1/8” 30-1/8 10-1/4

MILLIMETERS 813 911 625 543 797 619 254 460 765 260

Width

Glass Frame

Height

Stand-off

Height

Front to Vent

Center

(Vert. Term.)

Floor to Vent

Center

(Hor. Term.)

Front to

Angled Back

WARNING: NON-COMBUSTIBLE ZONE: STAND-OFFS PROVIDE 10” (254 mm) MINIMUM CLEARANCE TO HEADER. USE ONLY NON-COMBUSTIBLE MATERIAL IN

DO NOT USE WOOD, SHEETROCK ETC. IN THIS

THIS AREA FOR ENTIRE WIDTH OF FIREPLACE.

ZONE.

NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE MAINTAINED. REFER TO PAGE 14 FOR MORE INFORMATION.

CAUTION: STAND-OFF BRACKETS ARE NOT LOAD BEARING.

C

D

A

J

G

F

E

B

H

I

PAGE 6

SPECIFICATIONS

WARNING: NON-COMBUSTIBLE ZONE: STAND-OFFS PROVIDE THE 10” (254 mm) MINIMUM CLEARANCE TO HEADER. USE ONLY NON - COMBUSTIBLE MATERIAL IN THIS AREA FOR ENTIRE WIDTH OF FIREPLACE. DO NOT USE WOOD, SHEETROCK ETC. IN THIS ZONE.

NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE MAINTAINED. REFER TO PAGE 14 FOR MORE INFORMATION.

STAND-OFF

FIREPLACE FRONT FIREPLACE FRONT

GAS LINE HOLE

STAND-OFF

RIGHT SIDE LEFT SIDE

GAS LINE HOLE

ELECTRICAL ACCESS

7”

(178 mm)

THERMOSTAT WIRE

2-1/4”

(57 mm)

5-5/8”

(143 mm)

9-1/2”

(241 mm)

WARNING: TOP STAND-OFF BRACKET MUST BE ATTACHED TO FIREPLACE. DO NOT REMOVE.

CAUTION: STAND-OFF BRACKETS ARE NOT LOAD BEARING.

CLEARANCES

■ From fireplace face top to framing………………………….…..10" (254 mm)

■ From fireplace left & right sides & back…………………………..½" (13 mm)

■ Surround sides (flush)…………………………………………….…¼" (6 mm)

■ Fireplace bottom to flooring…………………………………..………………0

■ Fireplace top to ceiling………………………………………….31" (787 mm)

■ Fireplace side to adjacent sidewall……………………………...10" (254 mm)

■ Fireplace front…………………………………………………...36” (914 mm)

■ Mantel 10" (254 mm) deep from top of fireplace…………….…15" (381 mm)

PAGE 7

SPECIFICATIONS

MODEL #PRC-36 COMPONENTS

(#PRC-770) - Millivolt Board Assembly with 18” Flexible Gas Line attached

(#700-203) - Manual Gas Shut-off Valve

(#PRC-135) - Burner / Log Grate Assembly

(#PRC-G900) - Refractory Set

(#PRC-500) - Log Package

(#PRC-057T) - Glass Frame Assembly

(#OCK-S5271) - LP Conversion Kit

(#600-083) - Receptacle/Speed Control Assy. with (3) Wire Nuts

(#942-085) - 5” Restrictor Plate

(#500-PRC) - Grill Assembly: Upper Hood, Upper Louver, Lower Grill

MODEL #PRC-36-IPI COMPONENTS

MODEL #PRC-36-RF COMPONENTS

(#PRC-800-RF) - Millivolt Board Assembly with 18” Flexible Gas Line attached

(#700-203) - Manual Gas Shut-off Valve

(#PRC-135) - Burner / Log Grate Assembly

(#PRC-G900) - Refractory Set

(#PRC-500) - Log Package

(#RF-028) - RF Fan Kit

(#PRC-057T) - Glass Frame Assembly

(#OCK-H5271L-RF) - LP Conversion Kit

(#700-108) - Remote control

(#942-085) - 5” Restrictor Plate

(#500-PRC) - Grill Assembly: Upper Hood, Upper Louver, Lower Grill

(#PRC-600-IPI) - IPI Board Assembly with 18” Flexible Gas Line attached

(#700-203) - Manual Gas Shut-off Valve

(#PRC-135) - Burner / Log Grate Assembly

(#PRC-G900) - Refractory Set

(#PRC-500) - Log Package

(#IPI-028) - IPI Fan Kit

(#MTK-BLK) - Back Light Kit

(#PRC-057T) - Glass Frame Assembly

(#OCK-A5271L-IPI) - LP Conversion Kit

(#700-208) - Remote Control

(#600-002) - Double Receptacle Assembly with (3) Wire Nuts

(#942-085) - 5” Restrictor Plate

(#500-PRC) - Grill Assembly: Upper Hood, Upper Louver, Lower Grill

PAGE 8

SPECIFICATIONS

INSTALLATION OVERVIEW

NOTE: The qualified installer should follow the procedure best suited for the installation.

1. Frame an opening for fireplace, allowing for vent installation and type of installation (corner, flat wall application).

2. If masonry (optional) will be used, prepare foundation for the masonry load. A lintel is required to support the added weight above the fireplace.

3. Attach nailing flanges to fireplace.

4. Insert fireplace into framing.

5. Install hearth (if applicable).

6. Complete gas line installation.

7. Complete electrical hook-up. Install any standard or optional electrical components at this time.

8. Complete venting installation.

9. Secure fireplace to flooring through holes located in the outer box bottom and to framing with nailing flanges. Verify all clearances at this point.

10. Install facing material, mantel or cabinetry, allowing room for optional full face doors, if applicable.

11. Install logs.

12. Install grills and optional decorative doors / faces.

13. Verify proper operation of fireplace and all components.

PLACEMENT CLEARANCE REQUIREMENTS

This fireplace must be installed on a level surface capable of supporting the fireplace and venting.

Fireplace must be placed directly on wood or non-combustible surface (not linoleum or carpet) extending entire depth and width of fireplace.

Due to high surface temperatures, fireplace should be located out of traffic and away from furniture and draperies.

This fireplace may be installed in a bedroom.

Please be aware of the large amount of heat this fireplace will produce when determining a location.

PAGE 9

PREPARE THE FIREPLACE

STAND-OFF ASSEMBLY & INSTALLATION

WARNING: STAND-OFFS PROVIDE 10” (254 mm) MINIMUM CLEARANCE TO HEADER. USE ONLY NON-COMBUSTIBLE M ATERIAL IN THIS AREA FOR ENTIRE WIDTH OF FIREPLACE. DO NOT USE WOOD, SHEETROCK ETC. IN THIS ZONE.

IMPORTANT: TOP STAND-OFF BRACKETS MUST BE FORMED AND ATTACHED PRIOR TO POSITIONING FIREPLACE INTO FRAMED OPENING.

CAUTION: STAND-OFF BRACKETS ARE NOT LOAD BEARING.

NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE MAINTAINED. REFER TO PAGE 14 FOR MORE INFORMATION.

The top stand-off brackets are attached to fireplace top in a flat state for shipping.

1. Remove and save (4) screws securing stand-off heat shield and stand-off brackets, and (4) screws located under stand-off brackets.

2. Form each stand-off bracket as shown.

3. Re-attach stand-off brackets to fireplace using screws previously removed.

STAND-OFF BRACKETS

AS SHIPPED

REMOVE SCREWS SECURING

EACH STAND-OFF BRACKET

FORM STAND-OFF BY BENDING

AT PERFORATIONS AS SHOWN

FORMED STAND-OFF

STAND-OFF BRACKETS

INSTALLED

ATTACH BOTH STAND-OFF BRACKETS BY ALIGNING WITH HOLES IN FIREPLACE TOP. SECURE WITH (4) SCREWS AS SHOWN.

PAGE 10

PREPARE THE FIREPLACE

HORIZONTAL VENT HEAT SHIELD INSTALLATION

IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD MUST BE INSTALLED WHEN USING A 45 -DEGREE ELBOW TO HORIZONTALLY POSITION THE VENT SYSTEM. EXCEPTION: CORNER INSTALLATIONS

To Install Horizontal Vent Heat Shield:

1. Loosen, but do not remove center three screws at back of fireplace as

shown.

Attach here. Tighten screws.

2. Bend horizontal heat shield at perforation to a 45° angle. Slide (3) slots on horizontal vent heat shield under loosened screws. Re-tighten screws.

NAILING FLANGE ASSEMBLY & INSTALLATION

1. Remove (4) nailing flanges from fireplace sides.

2. With the 1/4” (6 mm) stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges.

3. Bend perforation on nailing flange until parallel with fireplace face. Do not bend toward fireplace face.

4. Position framing stud against 1/4” (6 mm) stand-off (located on backside of nailing flange). Secure with nails or screws.

NOTE: Depending on facing material, tabs can be adjusted forward or back up to 1/2” (13 mm).

CAUTION: NEVER PERMANENTLY REMOVE THESE ASSEMBLIES FROM FIREPLACE - THEY MUST BE SECURED IN PLACE REGARDLESS OF FINISH MATERIAL USED.

When installed, nailing flanges provide the minimum 1/4” (6 mm) clearance from fireplace sides.

NAILING FLANGES

INSTALLED

AS SHIPPED

1/4” (6mm)

CLEARANCE

1/4” (6mm)

CLEARANCE

FRONT VIEW

NAILING FLANGE

FRAMING STUD

TOP VIEW

STAND-OFF

FRAMING STUD

NAILING FLANGE

PAGE 11

FRAMING

WALL ENCLOSURE ROUGH OPENING

IMPORTANT: Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements.

IMPORTANT: NON-COMBUSTIBLE FACING MATERIAL MAY BE APPLIED OVER (BUT NOT DIRECTLY TO) FIREPLACE FACE. THIS WILL PREVENT FACING MATERIAL FROM FALLING OFF DUE TO HEAT EXPANSION. DO NOT OBSTRUCT THE FLOW OF VENTILATION AIR.

MINIMUM FINISHED OPENING DIMENSIONS

HORIZONTAL VENTING

42”(1067 mm) High x 36-3/8”(924 mm) Wide x 21-7/8” (556 mm) Deep.

1/2” (13 mm) clearance at back and sides of fireplace must be maintained.

VERTICAL VENTING

42”(1067 mm) High x 36-3/8”(924 mm) Wide x 23-7/8” (607 mm) Deep.

2-1/2” (64 mm) clearance at back to maintain vent system clearance and 1/2” (13 mm) at sides of fireplace must be maintained.

NOTE: Provide adequate clearance in front of fireplace to operate lower grill, open and close optional decorative doors / full door faces, access components, installation of gas line, fan, etc.

WARNING: DO NOT OBSTRUCT UPPER AND LOWER GRILL OPENINGS. ROOM AIR ENTERS THROUGH LOWER PASSAGE, IS HEATED AND EXITS THROUGH UPPER PASSAGE. BLOCKING THESE PASSAGES MAY RESULT IN OVERHEATING, CREATING A POTENTIALLY HAZARDOUS SITUATION.

Illustration at right requires a minimum 5” (127 mm)

exterior wall depth when using minimum horizontal venting.

*

Anything less than a 5” (127 mm) exterior wall depth requires

that you add that depth to the 21-7/8” (556 mm) dimension for horizontal terminations to accommodate minimum venting.

5” (127 mm) exterior wall depth shown*

12-1/2” x (318 mm) H x 10-7/8” (277 mm) W opening

(required for horizontal terminations)

42”

(1067 mm)

PAGE 12

36-3/8”

(924 mm)

Hearth Height

21-7/8”

(556 mm)

FRAMING

Determine exact position of your fireplace, including hearth height, width, and depth, (if applicable). If possible, place fireplace in such a manner that vent termination will be placed between two studs, eliminating the need for additional framing.

If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction is being used, a lintel must be used over the top of fireplace to support the added weight.

HEARTH EXTENSION REQUIREMENTS

NOTE: Consider height of hearth finish material (stone, brick, etc.) when building fireplace platform. The bottom of fireplace must be level with finished hearth to allow for lower grill operation and proper fit of optional decorative full door faces.

WARNING: Install fireplace on hard metal or wood surface extending the full width and depth of fireplace. Minimum platform size: 35-7/8” (911 mm) wide x 21-3/8” (543mm) deep.

FIRE HAZARD: Do NOT install directly on carpeting, vinyl, or any combustible material other than wood.

Non-combustible material (36” (914 mm) wide x 14” (357 mm) deep) required in front of fireplace when fireplace is raised less than 2 inches.

If hearth is to be made of combustible material it must have a minimum height of 2” (51 mm) and a maximum depth of 6” ( 152 mm).

VERTICAL TERMINATIONS

Follow vent pipe manufacturer‟s installation instructions for vertical terminations. A minimum 1” (25 mm) clearance on all sides of vertical vent pipe must be maintained.

NOTE: The included Horizontal Vent Heat Shield is not used for vertical configurations.

IMPORTANT: Vent cap location must be in compliance with the guidelines on page #31 of this manual.

HORIZONTAL TERMINATIONS

Follow vent pipe manufacturer‟s installation instructions for horizontal terminations.

Include required 1-1/2” (38 mm) top clearance and 1” (25 mm) sides and bottom clear- ances for approved rigid vent systems and Kozy Heat #800 series flexible vent system.

MINIMUM HORIZONTAL FRAMING DIMENSIONS

RIGID PIPE OPTION #1 (see pages 22 & 24)

RIGID PIPE OPTION #2 (see pages 22 & 24)

RIGID PIPE CORNER INSTALLATION

VENT PIPE TOP (A) FRAMED OPENING TOP (B)

34-3/8” (873 mm) 37-3/8” (950 mm)

37-1/2” (953 mm) 40-1/2” (1029 mm)

45” (1143 mm) 48” (1219 mm)

FLEX PIPE

CAUTION: Cold air transfer area. The surrounding fireplace chase must comply with all clearances as outlined in this manual and be constructed in compliance with local building codes. Outside walls should be insulated to prevent cold air from entering room.

CAUTION: Due to high temperatures, this fireplace should be located out of traffic areas and away from furniture and draperies.

37-3/8” (950 mm) 40-7/8” (1038 mm)

PAGE 13

71

1

4

"

1810mm

50

3

8

"

1280mm

35

5

8

"

905mm

1

2

"

13mm

1

2

"

13mm

3" clearance - sides

36

3

8

"

924mm

21

7

8

"

556mm

1

2

"

13mm

TYPICAL INSTALLATION OPTIONS

23

7

8

"

606mm

2

1

2

"

64mm

IMPORTANT: KOZY HEAT WALL THIMBLE PASS-THRU (#800-WPT or #800-WPT2) MUST BE USED ON ALL HORIZONTAL VENT RUNS. FOLLOW INSTRUCTIONS ON PAGE 23 OF THIS INSTALLATION MANUAL.

IMPORTANT: THE HORIZONTAL HEAT SHIELD INCLUDED WITH THIS FIREPLACE MUST BE INSTALLED WHEN USING A 45-DEGREE ELBOW DIRECTLY OFF TOP OF UNIT TO HORIZONTALLY POSITION VENT SYSTEM. EXCEPTION: CORNER INSTALLATIONS.

NOTE: HORIZONTAL VENT HEAT SHIELD NOT SHOWN FOR CLARITY PURPOSES ONLY.

Illustration at right requires a minimum 5” (127 mm) exterior

wall depth when using minimum horizontal venting. Anything less

*

than a 5” (127 mm) exterior wall depth requires that you add that

depth to the 21-7/8” (556 mm) dimension to accommodate mini- mum venting.

TYPICAL CORNER INSTALLATION

TYPICAL HORIZONTAL INSTALLATION

5” (127 mm) exterior wall depth shown*

*

TYPICAL VERTICAL INSTALLATION

PAGE 14

MANTEL REQUIREMENTS

WARNING: TOP STAND-OFF BRACKETS MUST BE ASSEMBLED AND ATTACHED TO FIREPLACE. DO NOT REMOVE.

CAUTION: STAND-OFF BRACKETS ARE NOT LOAD BEARING.

NON-COMBUSTIBLE ZONE:

Rigid pipe: 1-1/2” (38 mm) above elbow for entire width and depth (behind header) of fireplace.

#800 series flexible venting: 1” (25 mm) above elbow for entire width and depth (behind header) of fireplace.

HORIZONTAL VENT HEAT SHIELD

NON-COMBUSTIBLE MATERIAL ONLY

NO MATERIALS ALLOWED ON TOP OF FIREPLACE WITHIN SHADED AREA FOR ENTIRE WIDTH & DEPTH OF FIREPLACE. THIS AIR SPACE MUST REMAIN OPEN.

NON-COMBUSTIBLE ZONE:

PAGE 15

GLASS FRAME ASSEMBLY

REMOVE GLASS FRAME ASSEMBLY

CAUTION: TO PREVENT THE GLASS FRAME ASSEMBLY FROM FALLING FROM THE FIREPLACE AND BECOMING DAMAGED, FOLLOW THESE INSTRUCTIONS EXACTLY WHEN REMOVING GLASS FRAME ASSEMBLY.

A. Locate spring-loaded handles securing glass frame assembly at top & bottom of firebox.

B. Pull bottom handles out and „down‟ to release glass frame assembly bottom.

C. Pull top handles out and „up‟ to release glass frame assembly top.

D. Remove glass frame assembly from fireplace.

INSTALL GLASS FRAME ASSEMBLY

CAUTION: TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING OFF WHEN INSTALLING, SECURE TOP GLASS LATCH BRACKETS BEFORE SECURING BOTTOM BRACKETS.

A. Place glass frame assembly onto fireplace front.

B. Pull top handles out and „down‟ to secure glass frame assembly top.

C. Pull bottom handles out and „up‟ to secure glass frame assembly bottom.

Pull latches „out‟ and „up‟ to release glass frame assembly top.

Pull latches „out‟ and „down‟ to attach glass frame

assembly top.

Pull latches „out‟ and „down‟ to release glass frame

assembly bottom.

Pull latches „out‟ and „up‟ to attach glass frame

assembly bottom.

WARNING: DO NOT OPERATE THIS FIREPLACE WITH THE GLASS REMOVED, CRACKED OR BROKEN. REPLACEMENT OF GLASS FRAME ASSEMBLY, #PRC -057T SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON.

WARNING: DO NOT REMOVE GLASS ASSEM BLY WHEN HOT!

PAGE 16

OPTIONAL FAN INSTALLATION (PRC-36 only)

INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER

WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES.

IMPORTANT: If installing a fan, it is easier to complete before the millivolt board is connected to the gas line. Wiring must be done before enclosing fireplace sides. An electrical box and romex connector are pre-installed on a removable panel on the right side of fireplace. A receptacle / speed control assembly and (3) wire nuts are included in fireplace components packet.

The optional fan kit #TRF-028 includes:

(2) 75 CFM fan with temperature control switch and 4 ft. (1219 mm) fan cord (4) 1/4” nuts

NOTE: Code approved line voltage wiring 14 gauge or better must be used when wiring this assembly. Refer local electrical codes for specific requirements.

WARNING: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE GROUNDING PRONG FROM THIS PLUG.

Temperature Switch:

Incoming wiring 110V - 120V

Magnetically attaches to bottom of

Electrical Box

110V - 120V

60Hz

Speed Control / Receptacle Assembly

firebox.

The following components must be removed from the fireplace prior to installation of this fan. Refer to corresponding pages in this installation manual for assistance if necessary.

A. Upper hood, upper louver & lower grill, if installed. Page 39.

B. Glass assembly. Page 16.

PAGE 17

OPTIONAL FAN INSTALLATION (PRC-36 only)

1. Insert fans through lower grill opening, push to the back, positioning behind legs. Align mounting slots in fan brackets onto mounting studs. Secure with nuts.

2. Connect fan wiring by attaching connectors on right fan onto terminals on left fan.

3. From inside lower right grill opening, loosen screw securing removable access panel (with electrical box & romex connector installed). Remove panel.

4. Insert 110V - 120V wiring (with ground) through romex connector and wire to the speed control / receptacle assembly, matching black (hot), white (neutral), and green (ground) wires to corresponding wires on speed control / receptacle assembly.

5. Secure speed control / receptacle assembly to electrical box with (2) screws provided.

NOTE: Speed control / receptacle assembly & (3) wire nuts are included in fireplace components packet.

6. Re-install electrical access panel. Tighten screw.

7. Attach temperature control switch to bottom of firebox.

8. Plug cord into electrical box receptacle.

9. Turn speed control counter-clockwise until it „clicks‟. This is the „OFF‟ position.

10. Turn speed control „ON‟ by turning knob clockwise past the „click‟ - this is the highest setting.

11. Re-install glass assembly. Refer to page 16 of this installation manual if necessary.

12. Re-install lower grill, upper louver & upper hood. Refer to page 39 of this installation manual if necessary.

Fans sit behind legs

Connect fan wiring

Temperature Control Switch

TEMPERATURE CONTROL SWITCH POSITION

Before adjusting temperature control switch, unplug 3-prong plug on fan cord from receptacle. Adjust position of temperature control switch to a warmer location under firebox to turn fan

„ON‟ sooner or move it to a cooler location under firebox to turn fan „ON‟ later. The fan will turn on when sensor in temperature control switch reaches 110° F and will turn „OFF‟ when sensor

reaches 90° F. After adjustment, plug 3-prong plug on fan cord into receptacle.

NOTE: This appliance must be electrically grounded and connected in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 Current Edition, or the Canadian electrical Code CSA C22.1.

NOTE: This fan will not operate unless the speed control has been turned „ON‟ and sufficient heat has been applied to the temperature control switch. The fan will turn „ON‟ and „OFF‟ automatically as the fireplace heats and cools. Adjust fan to desired speed while it is running.

PAGE 18

GAS LINE CONNECTION

GAS CONVERSION

This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas.

Model PRC-36; #OCK-S5271A

Model PRC-36-RF; #OCK-H5271L-RF

Model PRC-36-IPI; #OCK-A5271L-IPI

ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI 223.1.

Commonwealth of Massachusetts: Installation must be done by a licensed plumber of gas fitter.

NOTE: A listed (and Commonwealth of Massachusetts approved) 12” (13 mm) T- handle manual shut-off valve and flexible gas connector (included) are connected to the 1/2” (13 mm) control valve inlet. If substituting for these components, please consult local codes for compliance.

should be run to the point of connection where the shut-off valve and flexible gas line will connect.

NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi.

NOTE: The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas line at test pressures equal to or less than ½ psi (3.5 kPa).

NOTE: For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods.

NOTE: This fireplace is equipped with a 3/8”(10 mm) x 18” (457 mm) long flexible gas connector and manual shut-off valve. The gas line

IMPORTANT: The efficiency rating of this appliance is a product of thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system.

PAGE 19

GAS LINE CONNECTION

MINIMUM INLET GAS PRESSURE 5.0 inches W.C. (7.0 W.C. recommended) 11.0 inches W.C. (recommended)

MAXIMUM INLET GAS PRESSURE 10.5 inches W.C. 13.0 inches W.C.

MANIFOLD PRESSURE (HI) 3.5 inches W.C 10.0 inches W.C.

MANIFOLD PRESSURE (LO) 1.7 inches W.C. 6.3 inches W.C

ORIFICE SIZE #37 & #55 #52 & #71

INPUT BTU/hr. 35,000 34,800

MINIMUM INPUT BTU/hr. 22,500 25,500

EFFICIENCY 68.33% 71.81%

AFUE 67.69% 71.20%

P-4 AFE 54.77% 58.79%

NATURAL GAS LP GAS

PRC-36-RF

PRC-36

MINIMUM INLET GAS PRESSURE 5.0 inches W.C. (7.0 W.C. recommended) 11.0 inches W.C. (recommended)

MAXIMUM INLET GAS PRESSURE 10.5 inches W.C. 13.0 inches W.C.

NATURAL GAS LP GAS

MANIFOLD PRESSURE (HI) 3.5 inches W.C 10.0 inches W.C.

MANIFOLD PRESSURE (LO) 1.7 inches W.C. 6.3 inches W.C

ORIFICE SIZE #37 & #55 #52 & #71

INPUT BTU/hr. 35,000 34,800

MINIMUM INPUT BTU/hr. 22,500 25,500

EFFICIENCY 68.33% 71.81%

AFUE 67.69% 71.20%

P-4 AFE 54.77% 58.79%

PRC-36-IPI

MINIMUM INLET GAS PRESSURE 5.0 inches W.C. (7.0 W.C. recommended) 11.0 inches W.C. (recommended)

MAXIMUM INLET GAS PRESSURE 10.5 inches W.C. 13.0 inches W.C.

ORIFICE SIZE #37 & #55 #52 & #71

INPUT BTU/hr. 35,000 34,800

MINIMUM INPUT BTU/hr. 22,500 25,500

EFFICIENCY 68.33% 71.81%

NATURAL GAS LP GAS

AFUE 67.69% 71.20%

P-4 AFE 54.77% 58.79%

PAGE 20

THERMOSTAT / WALL SWITCH / REMOTE (PRC-36 only)

If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace „OFF‟ and „ON‟. Only ONE of these may be installed. Follow instructions included with each assembly.

NOTE: INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER.

CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE!

Remote Control Wiring Diagram

Thermostat Wiring Diagram

OPTIONAL: Disconnect ON/OFF rocker

switch wires from back of gas valve.

WALL SWITCH / THERMOSTAT:

Run low-voltage (thermostat) wires from terminals on gas valve to desired location of wall switch or thermostat.

Attach appropriate connectors to wall switch / thermostat wires and connect to top and bottom terminals marked TH / TPTH on gas valve.

REMOTE CONTROL:

Follow instructions included with remote control.

IMPORTANT: If ON/OFF rocker switch wires are not disconnected, the ON/OFF rocker switch on millivolt board must be in „OFF‟ position for proper operation of any of these components.

If rocker switch is „ON‟, fireplace burner will operate until it is turned „OFF‟ by rocker switch. A wall switch, thermostat, or remote control

will not turn fireplace „OFF‟ when it has been turned „ON‟ by the rocker switch.

NOTE: Fireplace must be turned „ON‟ and „OFF‟ by same method. For example: If fireplace is turned „ON‟ by remote control, it must be turned „OFF‟ by remote control.

IMPORTANT: The insulated cover included with remote control must be placed over remote receiver to prevent overheating.

PAGE 21

VENTING

IMPORTANT: Consult the local and national installation codes to assure adequate combustion and ventilation air is available.

Refer to the vent systems manufacturer's installation manual for complete installation instructions. Installation must conform with the venting requirements and restrictions as outlined in this manual.

Simpson Dura-Vent DV-GS 5” x 8” direct vent system (horizontal and vertical terminations).

Ameri-Vent Direct Chimney System 5” x 8” (horizontal and vertical terminations).

Metal Fab Direct Chimney System 5” x 8” (horizontal and vertical terminations).

ICC Direct Chimney Systems 5” x 8” (horizontal and vertical terminations).

Selkirk-Metalbestos Chimney Systems 5” x 8” (horizontal and vertical terminations).

Kozy Heat #800 series flexible vent system (horizontal terminations).

APPROVED VENTING

HORIZONTAL VENT SYSTEM CLEARANCES

ALL APPROVED VENTING

TOP BOTTOM SIDES

3 inches (76 mm) 1 inch (25 mm) 1 inch (25 mm)

VERTICAL VENT SYSTEM CLEARANCES

ALL APPROVED VENTING

TOP BOTTOM SIDES

1 inch (25 mm) 1 inch (25 mm) 1 inch (25 mm)

HORIZONTAL TERMINATIONS

MINIMUM: 45° elbow + 6” (152 mm) horizontal + termination cap.

MAXIMUM: OPTION #1: 45° elbow + 5 ft. (1.52 mm) + termination cap. OPTION #2: 6” + 45˚ elbow + 10 ft. (3.05 m) + termination cap.

IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations

Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

RESTRICTOR

A restrictor is included in fireplace components packet.

Each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace installation is complete a restrictor may be required or may need to be removed or modified.

Please refer to page 27 for installation instructions if installing restrictor in conjunction with venting.

Page 65 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

ELBOWS

For each additional 90° elbow used after first elbow, 3 ft. (914 mm) must be subtracted from maximum allowed venting. For each 45° elbow used, 1-1/2 ft. (457 mm) must be subtracted from maximum venting allowed.

NOTE: (2) 45° degree elbows may be used in place of (1) 90° elbow.

IMPORTANT: Flame height and appearance will vary depending upon venting configuration and type of fuel used. Venting requirements apply to both Natural and LP gas.

PAGE 22

VENTING

#800-WPT WALL PASS-THRU

IMPORTANT: #800-WPT or #800-WPT2 WALL PASS-THRU MUST BE USED ON ALL HORIZONTAL VENT TERMINATIONS. THIS INCLUDES BOTH INTERIOR AND EXTERIOR WALLS. FOLLOW INSTRUCTIONS BELOW.

HORIZONTAL TERMINATIONS CLEARANCES

TOP: 3” (76 mm) SIDES & BOTTOM: 1” (25 mm)

FRAMING DIMENSIONS FOR #800-WPT KOZY HEAT WALL PASS-THRU

12-1/2” (318 mm) HIGH x 10-7/8” (276 mm) WIDE

WARNING: MAINTAIN ALL CLEARANCES AS STATED IN THIS INSTALLATION MANUAL.

IMPORTANT: If using Kozy Heat series flexible vent system, remove inner ring on each wall thimble section with a tin snips. This will provide adequate room for the flexible vent system.

A. Measure wall thickness; cut insulation panel (included) this length.

B. Install wall pass-thru section marked #1 (with 3/8” (10 mm) flange) into framed opening. Secure to interior wall with screws

(not provided).

C. From the exterior, place insulation between flange and top of framed opening in wall pass-thru section #1.

D. Install section marked #2 of wall pass-thru into framed opening, overlapping metal sections as necessary to accommodate

wall thickness. Secure to exterior wall with screws (not provided).

INSULATION

3/8” (10 mm) FLANGE MUST BE

ON INSIDE WALL.

CUT RING OUT OF BOTH SECTIONS IF USING #800 SERIES FLEX VENTING.

HEAT SHIELD MUST BE FLUSH

WITH WALL PASS -THRU.

PAGE 23

VENTING (Horizontal)

HORIZONTAL TERMINATIONS

NOTE: Horizontal sections require 1/4” (6 mm) rise for every 12” (305 mm) of travel.

NOTE: Page 27 has information on restrictor installation in conjunction with venting installation. Page 65 has information on restrictor

recommendations depending on burner flame appearance and instructions on installation after venting is completed.

CAUTION: This gas appliance must not be connected to or joined with any other chimney flue serving another appliance.

IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations

Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

MINIMUM HORIZONTAL VENTING

HORIZONTAL VENT

HEAT SHIELD

45° ELBOW

TERMINATION CAP

MAXIMUM HORIZONTAL VENTING: OPTION #1

Horizontal vent heat shield not shown for clarity purposes only.

MAXIMUM HORIZONTAL VENTING: OPTION #2

6” (152 mm) VENT

PIPE SECTION

5 ft.

(1.52 m)

TERMINATION CAP 45° ELBOW

10 ft.

(3.05 m)

TERMINATION CAP 45° ELBOW

6” (152 mm) VENT

PIPE SECTION

PAGE 24

VENTING

HORIZONTAL TERMINATIONS

TYPICAL CORNER INSTALLATION

45° elbow + 90˚ elbow + horizontal pipe + termination cap.

VENTING DIMENSIONS FOR MINIMUM CORNER INSTALLATIONS

Vent Opening Dimensions: Refer to vent pipe manufacturer's instructions.

90° ELBOW

45° ELBOW

PIPE

HORIZONTAL

TERMINATION CAP

NOTE: Horizontal sections require 1/4” (6 mm) rise for every 12” (305 mm) of travel.

NOTE: Page 27 has information on restrictor installation in conjunction with venting installation. Page 65 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

NOTE: Horizontal Vent Heat Shield not used in corner installations.

CAUTION: This gas appliance must not be connected to or joined with any other chimney flue serving another appliance.

IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations

Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

PAGE 25

VENTING

VERTICAL VENT SYSTEM CLEARANCES

ALL APPROVED RIGID PIPE

KOZY HEAT #800 SERIES

TOP BOTTOM SIDES

1 inch (25 mm) 1 inch (25 mm) 1 inch (25 mm)

DO NOT USE FOR VERTICAL TERMINATIONS

VERTICAL TERMINATIONS

MINIMUM: 45˚ elbow + 2 ft. (610 mm) + termination cap.

MAXIMUM: 45˚ elbow + 30 ft. (9.14 m) + termination cap.

NOTE: VERTICAL TERMINATIONS ONLY: The combustions air intake shield (located against lower back wall of firebox interior) will require adjustment depending on venting height / configuration and type of fuel used. Use the chart below as a guideline when adjusting to achieve desired flame appearance.

COMBUSTION AIR INTAKE SETTINGS

VERTICAL TERMINATION HEIGHT SETTING GAS TYPE

0 - 10 ft. (0 - 3.05 m ) 1 NAT

11 - 20 ft. (3.35 m - 6.10 m) 2 NAT

21 - 30 ft. (6.40 m - 9.14 m ) 3 NAT

25 - 30 ft. (7.62 m - 9.14 m) 4

NAT

RESTRICTOR

A restrictor is included in fireplace components packet.

Each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace installation is complete a restrictor may be required or may need to be removed or modified.

Please refer to page 27 for installation instructions if installing the restrictor in conjunction with venting.

Page 65 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

HORIZONTAL & VERTICAL COMBINATION TERMINATIONS

MAXIMUM: 10 ft. (3.05) horizontal + 15 ft. (4.57 m) vertical + cap. 25 ft (7.62m) total.

ELBOWS

For each additional 90° elbow used after first elbow, 3 ft. (914 mm) must be subtracted from maximum allowed venting. For each 45° elbow used, 1-1/2 ft. (457 mm) must be subtracted from maximum venting allowed.

NOTE: (2) 45° degree elbows may be used in place of (1) 90° elbow.

IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations

Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

PAGE 26

VENTING (Vertical)

VERTICAL TERMINATIONS

MAXIMUM VERTICAL VENTING MINIMUM VERTICAL VENTING

TERMINATION CAP TERMINATION CAP

2 ft.”

(610 mm)

30 ft.

(9.14 m)

45° ELBOW

CAUTION: This gas appliance must not be connected to or joined with any other chimney flue serving another appliance.

RESTRICTOR INSTALLATION

TO BE USED AT INSTALLER DISCRETION.

45° ELBOW

Large Restrictor

NOTE: Page 65 has information on restrictor recommendations

depending on burner flame appearance and instructions on installation after venting is completed.

Remove tab (s) to create small restrictor

Bend tabs to approx. 80 degree angles to create tension to hold itself in place when installed.

PAGE 27

Slide restrictor into exhaust pipe on top of fireplace with tabs pointing towards you prior to attaching venting.

HORIZONTAL / VERTICAL COMBINATION: (4.57m) 15' Vertical (3.05m) 10' Horizontal

Termination must be within shaded area

(ft.)

0

2

4

6

8

10

12

14

16

20

22

18

24

26

28

30

40 38 36

34

32

10 12 14 16 18 20 22 24 26 28 30

(6.1m)

(12.9m)

(9.14m)

0 2

4

6 8

VENTING (Horizontal & Vertical Combination)

CAUTION: This gas appliance must not be connected to or joined with any other chimney flue serving another appliance.

Horizontal sections require 1/4” (6 mm) rise for every 12” (305 mm) of travel.

For each additional elbow used after the first elbow, 3 ft. (914 mm) must be subtracted from the maximum venting allowed. For each 45° elbow used, 1-1/2 ft. (457 mm) must be subtracted from the maximum venting allowed.

(2) 45° degree elbows may be used in place of (1) 90° elbow.

NOTE: Page 27 has information on restrictor installation in conjunction with venting installation.

Page 65 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations

Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

PAGE 28

VENTING (Flexible (#800 Series)

INSTALLATION OF #800 SERIES DIRECT VENT TERMINATION KIT(S)

IMPORTANT: The flex pipe is permanently attached to the exterior plate. DO NOT ATTACH #844 or #845 termination kit to fireplace (or extension kit ) until it has passed through wall. Install termination plates to outside wall exterior.

HORIZONTAL TERMINATIONS Refer to illustration on following page.

IF TERMINATING AGAINST VINYL SIDING, A VINYL SIDING PROTECTOR, INCLUDED WITH #844 AND #845 DIRECT VENT KITS, MUST BE USED. FOLLOW INSTRUCTIONS INCLUDED.

IMPORTANT: The Kozy Heat wall pass-thru, part #800-WPT or #800-WPT2, must be used on all horizontal vent applications regardless of which vent system you are using.

CAUTION: This gas appliance must not be connected to a chimney flu serving another type of appliance.

NOTE: Page 27 has information on restrictor installation in conjunction with venting installation. Page 65 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

1. If your vent system application does not require an extension kit, proceed to step #7.

2. If your vent system application will require one or more extension kits (Part #846), proceed with the following steps. Each #846

extension kit contains enough 5” & 8” flexible aluminum to extend chimney an additional 6‟ (1.83 m).

3. Gently stretch 5” & 8” flexible aluminum pipes on termination kit (#844 or #845) and on each extension kit (if used) the length

required for your installation.

IMPORTANT: DO NOT STRETCH EXTENSION KIT BEYOND 6‟ (1.83 m). DO NOT STRETCH BEYOND WHAT IS REQUIRED - IT IS VERY DIFFICULT TO RECOMPRESS THE FLEX PIPES ONCE STRETCHED.

4. Place a bead of sealant outside 5” flex pipe collar (C) (end with EXTERNAL lip), sliding it inside 5” pipe on top of fireplace (D).

Secure with 3 evenly spaced screws.

5. Place a bead of sealant inside 8” flex pipe collar (E) (end with the INTERNAL lip), sliding it over 8” pipe on top of fireplace (F).

Secure with 3 evenly spaced screws.

6. If additional extension kits are required, repeat steps #4 - #5, placing 5” & 8” pipes onto previous extension kit.

7. With spacer legs toward the wall, slide interior firestop (H) over 8” pipe and attach tointerior wall (over wall materials).

NOTE: Attachment brackets are included with termination kit. These optional brackets should be screwed or nailed (not provided) onto the top and bottom of 9-1/2” (241 mm) H x 9-1/2” (241 mm) W opening on exterior of house. The termination plates then fit between these brackets. Using screws provided, secure brackets to termination box (A). Attach vinyl siding protector (G).

8. Apply a liberal bead of exterior sealant around outer edge of termination box (A), placing assembly through opening in exterior wall. Place screws through four slots (B), securing it in place.

9. Gently pull 5” & 8” pipes down to top of extension kit, or top of fireplace if no extension kits were used.

10. Place a bead of sealant outside 5” flex pipe collar (C) and slide it into 5” pipe on extension kit or top of fireplace (D). Secure with 3 evenly spaced screws.

PAGE 29

VENTING (Flexible #800 Series cont)

11. Place a bead of sealant inside 8” flex pipe collar (E) and slide it over 8” pipe on extension kit or top of fireplace (F). Secure with

3 evenly spaced screws.

12. OPTIONAL: Place insulation between 8” pipe and wall studs.

A TERMINATION BOX

B SLOTS IN EXTERIOR WALL PLATE

C 5” FLEX PIPE COLLAR

5” PIPE ON FIREPLACE OR

D

EXTENSION KIT

E 8” FLEX PIPE COLLAR

8” PIPE ON FIREPLACE OR

F

EXTENSION KIT

G

A

G VINYL SIDING PROTECTOR

H INTERIOR FIRESTOP

H

B

E

C

D

F

PAGE 30

B

L

DENOTES WHERE INSTALLATION NOT ALLOWED

J K

C

G

P

H

I

O

D

E

A

N

F

M

TERMINATION VENT CAP LOCATION

This gas appliance must not be connected to a chimney serving any other appliance.

1. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included.

2. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

3. Vent termination must not be located where it will become plugged by snow or other material. The flow of combustion and ventilation air must be not obstructed.

LOCATION CLEARANCES

A. Above grade, veranda, porch, deck, balcony - 12" (305 mm). B. Operable window or door - CANADA: 12" (305 mm). US: 9” (229 mm). C. Permanently closed window* - 12" (305 mm) (recommended to prevent condensation on window). D. Ventilated soffit* - 24" (610 mm). E. Unventilated soffit* - 12" (305 mm). F. Outside corner* - 12" (305 mm). G. Inside corner* - 12” (305 mm). H. Meter / Regulator: Not to be installed above a gas meter/regulator assembly within 3 ft. (914 mm) horizontally from

the centerline of the regulator.

I. Gas Service regulator vent outlet - 3 ft. (914 mm). J. Non-mechanical air supply inlet to building or the combustion air inlet to any other appliance. CANADA: 12" (305 mm).

US: 9” (229 mm).

K. Mechanical air supply inlet. CANADA: 6 ft. (1.83 m) US: 3 ft. (914 mm) above if within 10 ft. (3.05 m) horizontally.

Massachusetts installations: 10 ft. (3.05 m).

L. Above paved side-walk or paved driveway located on public property - 7 ft. (2.13 m).

NOTE: A vent cannot be located directly above a side-walk or paved driveway that is located between two single family dwellings and serves both dwellings.

M. Under veranda, porch, deck, or balcony (must be fully opened on a min. of 2 sides) - 12" (305 mm). N. Between two horizontal terminations - 12" (305 mm). O. Between two vertical terminations - 12" (305 mm). Terminations may be the same height. P. Above furnace exhaust or inlet - 12" (305 mm).

*Clearance must be in accordance with local installation codes & the requirements of the gas supplier.

PAGE 31

VENTING (Vertical Cap Requirements)

H

12

X

ROOF PITCH = X/12

H (minimum) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

APPROVED CAP

APPROVED VENT PIPE

DISCHARGE OPENING

*8' MIN

* - IF VENT IS CLOSER THAN 8', IT MUST

TERMINATE AT LEAST 2' HIGHER THAN ANY

PORTION OF A BUILDING WITHIN 10' OF THE VENT

VENT TERMINATION CLEARANCES

Roof Pitch H (Min.) Ft. H (Min.) m

Flat to 6/12 1.0 0.30

Over 6/12 to 7/12 1.25 0.38

Over 7/12 to 8/12 1.5 0.46

Over 8/12 to 9/12 2.0 0.61

Over 9/12 to 10/12 2.5 0.76

Over 10/12 to 11/12 3.25 0.99

Over 11/12 to 12/12 4.0 1.22

Over 12/12 to 14/12 5.0 1.52

Over 14/12 to 16/12 6.0 1.83

Over 16/12 to 18/12 7.0 2.13

Over 18/12 to 20/12 7.5 2.27

Over 20/12 to 21/12 8.0 2.44

CAUTION: This appliance must not be connected to or joined with any chimney flue serving any other appliance.

*(2.44 m)

* IF VENT IS CLOSER THAN 8’ (2.44 m), IT MUST TERMINATE AT

LEAST 2’ (0.61 m) HIGHER THAN ANY PORTION OF A BUILDING WITHIN 10’ (3.05 m) OF THE VENT.

PAGE 32

#MTK-BLK Back Light Kit (PRC-36-IPI standard)

NOTE: #MTK-BLK Back Light Kit comes standard with #PRC-36-IPI models. This light kit is available as an optional accessory for models #PRC-36 and #PRC-36-RF. See your dealer for details.

ATTENTION: If converting to LP (propane) gas, do so now before installing light kit components. Follow instructions included with conversion kit.

CAUTION: Disconnect all electrical power from fireplace before performing this task.

1. Remove light cylinders from back of burner assembly.

NOTE: To prolong the life of halogen bulbs and avoid damage, never touch bulbs with bare hands. Always use a soft cloth when handling.

2. Locate (2) 35 Watt 120V Halogen Bulbs in fireplace components packet. Install halogen bulbs into receptacles.

3. Reinstall light cylinders (with flared end up) over light stands and through holes in burner until resting on light stand tabs.

4. Locate (2) Amber Colored Light Filters in fireplace components packet. Install one into each light cylinder.

PAGE 33

LOG SET INSTALLATION

ATTENTION: If converting to LP (propane) gas, do so now before installing log set. Follow instructions included with conversion kit.

NOTE: Log numbers are located on the bottom of each log. Refer to following instructions and illustrations for proper placement.

CAUTION: Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive soot to build up on logs and glass.

STEP 1

#P1

Position log #P1 over pilot shield, pulling log forward until it reaches backside of burner ports.

STEP 2

#P2

#P3

Position logs #P2 & #P3 onto burner as shown above.

PAGE 34

LOG SET INSTALLATION

STEP 3

#M6

#P4

STEP 4

Position #M6 (2) and #P4 logs onto burner as shown above.

#P9

#P8

Position logs #P8 & #P9 onto base logs and log grate. The #P8 log is placed over burner jumper tube.

PAGE 35

LOG SET INSTALLATION

STEP 5

#P7

#P6

#P5

Install logs #P5 - #P7 as shown.

Use a steel or stiff bristle nylon brush to distribute Rock Wool Embers onto logs and burner.

Randomly place „Klinkers‟ in this area. Do not place „Klinkers‟ directly on burner ports.

PAGE 36

MILLIVOLT BOARD REMOVAL

CAUTION: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components.

1. Models PRC-36 & PRC-36-RF: Turn gas control knob to „OFF‟.

Model PRC-36-IPI: Use remote to turn fireplace off.

2. Shut off gas supply at manual shut-off valve.

3. Disconnect gas line flex tube from manual shut-off valve.

4. Model PRC-36: Disconnect any wall switch, remote control or thermostat wires from top & bottom terminals on gas valve.

Model PRC-36-RF: Unplug fan cord from receptacle, disconnect (2) wires from fan cord. (Wires will remain connected to back of gas valve).

Model PRC-36-IPI: Unplug all components from electrical outlet, disconnect all wiring harnesses attached to gas valve.

5. Remove upper hood, upper louver.

6. Remove glass assembly.

7. Remove logs, pilot shield and ember log refractory.

8. Remove pilot shield.

Model PRC-36-IPI:

Remove light cylinders, amber light filters, and halogen bulbs.

9. Remove screws securing front left and back right log grate legs. Remove burner/log grate assembly from firebox by lifting front of burner assembly up out of flange while pushing pilot assembly back slightly.

10. Remove screws securing front burner assembly. Remove front burner assembly.

11. Remove adjustable venturi mounting spacers.

Model PRC-36-IPI:

Remove screws securing light stands. Carefully push stands off millivolt board.

12. Remove (8) screws securing millivolt board. Lift board up and out of firebox.

BURNER LOG GRATE ASSEMBLY

PILOT SHIELD

REMOVE (2) SCREWS

REMOVE (8) SCREWS

FRONT BURNER ASSEMBLY

PAGE 37

MILLIVOLT BOARD INSTALLATION

WARNING: DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER MILLIVOLT BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

1. Place millivolt board in firebox, aligning holes in millivolt board with holes in firebox bottom. MAKE SURE SEALING GASKET IS IN PLACE ON FIREBOX BOTTOM! Secure millivolt board to firebox bottom with (8) screws previously removed.

2. Place venturi spacers onto venturi mounting studs.

Model PRC-36-IPI:

Reinstall light stands with screws previously removed.

3. Re-install front burner assembly, making sure burner tube is positioned over burner orifice. Secure with screws.

4. Reinstall back burner/log grate assembly by positioning burner tube into venturi collar on millivolt board and pilot assembly through rectangular opening. Secure front left and back right legs with screws.

5. Reinstall pilot shield.

6. Reinstall ember refractory.

Model PRC-36-IPI:

Reinstall halogen bulbs, light cylinders and amber light filters.

7. Reinstall log set. (Pages 34-36).

8. Reconnect gas line to manual shut-off valve.

9. Model PRC-36: Reconnect any wall switch, remote control or thermostat wires to top & bottom terminals on gas valve.

Model PRC-36-RF: Re-connect the (2) wires to fan cord. Plug fan cord into receptacle.

Model PRC-36-IPI: Re-connect all wiring harnesses to gas valve. Plug all components into electrical outlet.

10. Reinstall glass frame assembly. Page 16.

11. Reinstall upper louver & upper hood. Page 39.

12. Turn gas on.

13. Verify proper log placement, operation of fireplace, and any electrical components.

CAUTION: CHECK ALL CONNECTIONS FOR LEAKS, WHETHER FIELD OR FACTORY MADE.

INSTALL (8) SCREWS

INSTALL (2) SCREWS

BURNER LOG GRATE ASSEMBLY PILOT SHIELD

FRONT BURNER ASSEMBLY

RE-CONNECT ANY REMOTE /

THERMOSTAT WIRES

PAGE 38

GRILL SET

UPPER LOUVER, HOOD & LOWER GRILL INSTALLATION & REMOVAL

INSTALLATION

Slide flange on upper hood into clips in top

of upper air passage

opening.

Upper hood clips

A. Align hooks in upper louver to slots located in fireplace face.

Set down into position.

Thread screws into nuts on each end of grill and secure to lower grill opening.

C. Partially thread (2) screws (included in components packet) into

nuts at each end of lower grill. Secure to fireplace by threading screws into corresponding holes in inside flange of lower grill opening. The lower grill can now be opened and closed to access gas valve and controls.

B. Insert upper hood flange into clips located at top of upper air

passage.

NOTE: THIS IS A FAIRLY TIGHT FIT.

REMOVAL

A. Use both hands to pull hood out of upper air passage clips.

B. Lift upper louver up and out of slots.

C. Remove screws securinglower grill at each end to remove from

fireplace.

PAGE 39

PRC-36 VALVE & PILOT ASSEMBLY COMPONENTS

ELECTRODE

PILOT HOOD

PILOT SHIELD

THERMOPILE

THERMOCOUPLE

HI /LO FLAME ADJUSTMENT KNOB

VALVE TERMINALS

GAS CONTROL KNOB PIEZO IGNITOR

ON/OFF ROCKER SWITCH

PAGE 40

PRC-36 LIGHTING AND SHUTDOWN

FOR YOUR SAFETY - READ BEFORE LIGHTING

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

1. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

2. BEFORE LIGHTING, smell all around the appliance for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

3. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in, or turn by hand, do not try to repair it, call a qualified service technician. Forced or attempted repair may result in a fire or explosion, and loss of warranty.

4. Do not use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE. CLOTHING OR OTHER FLAMMABLE MATERIAL MUST NOT BE PLACED ON OR NEAR THE APPLIANCE.

WHAT TO DO IF YOU SMELL GAS:

Do not touch any electrical switches

Do not try to light any appliance

Do not use the phone in your building

Immediately call your gas supplier from a neighbor‟s

phone

Follow the gas supplier‟s instructions

If you cannot reach your gas supplier, call the fire department

NOTE: A PAINT SMELL WILL OCCUR DURING THE FIRST FEW HOURS OF BURNING. IT IS RECOMMENDED TO LEAVE THE FAN OFF DURING THIS PERIOD TO HELP SPEED THE PAINT CURING PROCESS.

NOTE: THIS FIREPLACE MAY PRODUCE NOISES OF VARYING DEGREE AS IT HEATS AND COOLS DUE TO METAL EXPANSION AND CONTRACTION. THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR

LONGEVITY OF THE FIREPLACE.

PAGE 41

PRC-36 LIGHTING AND SHUTDOWN (cont.)

LIGHTING

1. Set thermostat to lowest setting, if installed.

2. Turn off all electrical power to appliance. (Fan).

3. Open lower grill to access gas valve & controls.

A. Push gas control knob in slightly and turn

clockwise to “OFF”. Wait five (5) minutes to allow

any gas that may have accumulated inside firebox to escape. If you then smell gas, STOP! Follow safety information on previous page and front cover of this

installation manual. If you don‟t smell gas, go to next

step.

NOTE: Gas control knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.

B. Locate pilot - follow metal tube from gas control. The

pilot is located inside the combustion chamber.

C. Push gas control knob on gas valve in slightly and

turn counterclockwise to „PILOT‟. Push valve knob in

and hold while repeatedly pressing the piezo igniter button until pilot is lit, while continuing to hold in gas control knob.

D. Hold gas control knob in for one (1) minute after pilot

is lit. Release gas control knob. If pilot goes out, repeat steps C-D. When pilot is lit, proceed to step E.

CAUTION: If knob does not pop up when released,

stop and immediately call your service technician or the gas supplier. If pilot will not stay lit after several tries, turn gas control knob to OFF and call your service technician or gas supplier.

C

A

D

B

5 MINUTES

PILOT

PILOT TUBE

1 MINUTE

E. Push gas control knob in slightly and turn counter-

clockwise to „ON‟. The burner can now be turned „ON‟ by depressing ON/OFF rocker switch located

beside valve, or wall switch, OR by setting thermostat or remote control to desired setting.

F. Turn on all electric power to appliance (if applicable).

NOTE: When fireplace is initially lit, condensation will appear on the glass; this is normal in all gas fireplaces and will disappear after

several minutes.

E

PAGE 42

PRC-36 LIGHTING AND SHUTDOWN (cont.)

TURN BURNER OFF

G. To turn burner „OFF‟, depress ON/OFF rocker switch to „OFF‟, flip

„off‟ wall switch or adjust setting on thermostat or remote control.

NOTE: The pilot will stay lit.

TURN PILOT OFF

H. Turn pilot off by pushing in and turning the gas control knob to „OFF‟

position. DO NOT FORCE.

NOTE: This control valve has an interlock device. If pilot has been turned off, it cannot be relit until the thermocouple has cooled, (approximately 60 seconds).

G

H

ADJUSTING FLAME HEIGHT

The gas control valve has a HI /LO flame adjustment knob designed to allow you to tailor the look and heat output of your fireplace. Adjust by turning middle knob ongas control valve.

PAGE 43

PRC-36 PRESSURE TESTING

IMPORTANT NOTICE: Pressure check taps for the manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures.

NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi.

NOTE: The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas line at test pressures equal to or less than ½ psi (3.5 kPa).

INLET PRESSURE TEST:

1. Loosen inlet („IN‟) pressure tap screw (counter-clockwise).

2. Attach manometer using a 5/16” I.D. hose.

3. Light pilot.

4. Turn gas control knob to „ON‟ (burner should not light). Note manometer reading.

5. Press rocker switch to „ON‟. Check pressure to ensure that it stays near the maximum inlet pressure.

6. Press rocker switch to „OFF‟.

7. Turn gas control knob to „OFF‟.

8. Disconnect hose and tighten screw (clockwise). Screw should be snug, do not over tighten.

9. Relight pilot and turn gas control knob to „ON‟. Reattach manometer to inlet pressure tap to verify that it is completely sealed. Manometer should read no pressure.

NOTE: If inlet pressure reading is too high or too low, contact the gas company. Only a qualified gas service technician should adjust incoming gas pressure.

MANIFOLD PRESSURE TEST:

1. Light pilot.

2. Loosen manifold („OUT‟) pressure tap screw (counter-clockwise).

3. Attach manometer to pressure tap using a 5/16” I.D. hose.

4. Turn gas control knob to „ON‟.

5. Press rocker switch to „ON‟ and note manometer reading.

6. Press rocker switch to „OFF‟.

7. Disconnect manometer hose and tighten screw (clockwise). Screw should be snug, do not over tighten.

8. Attach manometer to manifold pressure tap to verify that it is completely sealed. Manometer should read no pressure when the rocker switch is pressed to „ON‟.

MANIFOLD

CAUTION: A LOW PRESSURE READING CAN CAUSE DELAYED IGNITION.

INLET

PAGE 44

PRC-36-RF VALVE & PILOT ASSEMBLY COMPONENTS

INLET

PRESSURE

OUTLET

PRESSURE

TAP

MOTOR

TAP

GAS CONTROL

KNOB

PIEZO

PILOT

ADJUSTMENT

SCREW

MOTOR

COVER

LED

RF VALVE (bottom view)

WIRING

TERMINALS

FAN

TERMINALS

WHITE

DOTS

FUEL CONVERSION

PLUG

PILOT

THERMOPILE

ELECTRODE

THERMOPILE

ANTENNA

WHITE

RED

PAGE 45

PRC-36-RF LIGHTING AND SHUTDOWN