Kostal INVEOR Drive Controller Operating Manual

Operating manual
INVEOR Drive Controller α
Legal notice
KOSTAL Industrie Elektrik GmbH An der Bellmerei 10 58513 Lüdenscheid Germany Tel. +49 (0)2351 16-0 Fax + 49 (0)2351 16-2400 info-industrie@kostal.com
Exclusion of liability
All general names, trade names, product names or other designations used in this manual may be legally protected even if not labelled as such (e.g. as a trademark). KOSTAL assumes no liability for their free usage.
The illustrations and texts have been compiled with great care. However, the possibility of errors cannot be ruled out. The compilation is made without any guarantee.
General note on gender equality
KOSTAL is aware of how language impacts on gender equality and always make an effort to reflect this in documentation. Nevertheless, for the sake of readability we are unable to use non-gender­specific terms throughout and use the masculine form instead.
© 2016 KOSTAL Industrie Elektrik GmbH
All rights reserved by KOSTAL, including those of reproduction by photocopy and storage in electronic media. Commercial use or distribution of the texts, displayed models, diagrams and photographs appearing in this product are not permitted. This manual may not be reproduced, stored, transmitted or translated in any form or by means of any medium - in whole or in part - without prior written permission.
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Contents
1. General information ..................................................................................................... 6
1.1 Information about documentation ................................................................................. 7
1.1.1 Other applicable documents ......................................................................................... 7
1.1.2 Storing the documentation ........................................................................................... 8
1.2 Notes in this manual ..................................................................................................... 8
1.2.1 Warnings ..................................................................................................................... 8
1.2.2 Warning symbols used ................................................................................................. 9
1.2.3 Signal words ................................................................................................................ 9
1.2.4 Information notes ....................................................................................................... 10
1.3 Symbols used in this manual ...................................................................................... 11
1.4 Labels on the drive controller ...................................................................................... 12
1.5 Qualified staff ............................................................................................................. 13
1.6 Proper use ................................................................................................................. 13
1.7 Responsibility ............................................................................................................. 14
1.8 CE marking ................................................................................................................ 14
1.9 Safety instructions ...................................................................................................... 15
1.9.1 General information .................................................................................................... 15
1.9.2 Transport & storage ................................................................................................... 17
1.9.3 Long-term storage of devices ..................................................................................... 17
1.9.4 Information about commissioning ............................................................................... 18
1.9.5 Instructions concerning operation ............................................................................... 19
1.9.6 Maintenance and inspection ....................................................................................... 21
1.9.7 Repairs ...................................................................................................................... 22
2. Overview of the drive controller ................................................................................. 23
2.1 Model description ...................................................................................................... 24
2.2 Scope of delivery ....................................................................................................... 25
2.3 Description of INVEOR α drive controller ..................................................................... 26
3. Installation................................................................................................................. 27
3.1 Safety instructions for installation ................................................................................ 28
3.2 Recommended preliminary fuses / line protection........................................................ 28
3.3 Installation requirements ............................................................................................. 29
3.3.1 Suitable ambient conditions ........................................................................................ 29
3.3.2 Suitable installation location for the motor-integrated drive controller ............................ 30
3.3.3 Basic connection versions .......................................................................................... 31
3.3.4 Short circuit and ground protection ............................................................................. 33
3.3.5 Wiring instructions ...................................................................................................... 34
3.3.6 Preventing electromagnetic interferences .................................................................... 36
3.4 Installing the drive controller integrated in the motor .................................................... 36
3.4.1 Mechanical installation ................................................................................................ 36
3.4.2 Power connection ...................................................................................................... 40
3.4.3 Control connections of application board .................................................................... 42
3.4.4 Placing cooling elements on adapter plate .................................................................. 44
3.4.5 Connection diagram ................................................................................................... 46
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Contents
3.5 Installing the wall-mounted drive controller .................................................................. 47
3.5.1 Suitable installation location for wall mounting ............................................................. 47
3.5.2 Mechanical installation ................................................................................................ 48
3.5.3 Power connection ...................................................................................................... 51
3.5.4 Control connections ................................................................................................... 51
4. Commissioning ......................................................................................................... 52
4.1 Safety instructions for commissioning ......................................................................... 53
4.2 Communication .......................................................................................................... 54
4.3 Block diagram ............................................................................................................ 55
4.4 Commissioning steps ................................................................................................. 56
4.4.1 Commissioning using the PC: ..................................................................................... 57
5. Parameter ................................................................................................................. 59
5.1 Safety instructions for working with parameters ........................................................... 60
5.2 General information on parameters ............................................................................. 60
5.2.1 Explanation of operating modes.................................................................................. 60
5.2.2 Structure of the parameter tables................................................................................ 64
5.3 Application parameters ............................................................................................... 65
5.3.1 Basic parameter ......................................................................................................... 65
5.3.2 Fixed frequency.......................................................................................................... 73
5.3.3 Motor potentiometer .................................................................................................. 74
5.3.4 PID process controller ................................................................................................ 75
5.3.5 Analogue input ........................................................................................................... 80
5.3.6 Digital inputs .............................................................................................................. 83
5.3.7 Digital output ............................................................................................................. 84
5.3.8 Relay ......................................................................................................................... 86
5.3.9 Virtual output ............................................................................................................. 89
5.3.10 External fault .............................................................................................................. 91
5.3.11 Motor current limit ...................................................................................................... 92
5.4 Gearbox factor ........................................................................................................... 93
5.4.1 Blocking detection ..................................................................................................... 93
5.4.2 Field bus .................................................................................................................... 96
5.5 Performance parameters ............................................................................................ 98
5.5.1 Motor data ................................................................................................................. 98
5.5.2 I2T ........................................................................................................................... 102
5.5.3 Switching frequency ................................................................................................. 103
5.5.4 Controller data ......................................................................................................... 103
5.5.5 Quadratic characteristic curve .................................................................................. 105
5.5.6 Synchronous motor controller data ........................................................................... 106
6. Error detection and troubleshooting ........................................................................ 108
6.1 List of the LED flash codes for error recognition ........................................................ 110
6.2 List of errors and system errors ................................................................................ 111
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Contents
7.
Disassembly and disposal....................................................................................... 115
7.1 Drive controller disassembly ..................................................................................... 116
7.2 Information on correct disposal ................................................................................. 116
8. Technical data ........................................................................................................ 117
8.1 General data ............................................................................................................ 118
8.1.1 General technical data for 230 V devices .................................................................. 118
8.1.2 Specification of interfaces ......................................................................................... 119
8.2 Derating of output power .......................................................................................... 120
8.2.1 Derating due to increased ambient temperature ........................................................ 120
8.2.2 Derating due to installation altitude ........................................................................... 121
8.2.3 Derating due to switching frequency ......................................................................... 122
9. Optional accessories............................................................................................... 123
9.1 Adapter plates ......................................................................................................... 124
9.1.1 Motor adapter plates ................................................................................................ 124
9.1.2 Motor adapter plates (specific) .................................................................................. 125
9.1.3 Wand adapter plates (standard) ................................................................................ 126
9.2 Foil keypad .............................................................................................................. 127
9.3 MMI* handheld controller including a 3 m RJ9 connection cable with M12 plug ......... 132
9.3.1 MMI/connecting cable PIN assignment ..................................................................... 133
9.4 PC communication cable USB on M12/RS485 plug (converter integrated) ................ 134
9.5 INVEOR α adapter cable .......................................................................................... 135
9.6 Internal potentiometer .............................................................................................. 135
9.7 MMI M12 plug (JST plug) ......................................................................................... 136
9.8 CANopen connection cable ...................................................................................... 137
9.9 Connection and screw-in information for "Optional accessories" ................................ 138
9.10 Cable set extension .................................................................................................. 139
10. Approvals, standards and guidelines ...................................................................... 140
10.1 EMC limit classes ..................................................................................................... 141
10.2 Classification acc. to IEC/EN 61800-3 ...................................................................... 141
10.3 Standards and guidelines ......................................................................................... 142
10.4 UL approval ............................................................................................................. 143
10.4.1 UL Specification (English version) .............................................................................. 143
10.4.2 Homologation CL (Version en française) .................................................................... 144
11. Quickstart guide ...................................................................................................... 145
11.1 Quickstart guide for asynchronous motors ................................................................ 146
11.2 Quickstart guide for synchronous motors .................................................................. 147
12. Index ....................................................................................................................... 148
13. List of figures .......................................................................................................... 153
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1. General information

1.1 Information about documentation ................................................................................. 7
1.1.1 Other applicable documents ......................................................................................... 7
1.1.2 Storing the documentation ........................................................................................... 8
1.2 Notes in this manual ..................................................................................................... 8
1.2.1 Warnings ..................................................................................................................... 8
1.2.2 Warning symbols used ................................................................................................. 9
1.2.3 Signal words ................................................................................................................ 9
1.2.4 Information notes ....................................................................................................... 10
1.3 Symbols used in this manual ...................................................................................... 11
1.4 Labels on the drive controller ...................................................................................... 12
1.5 Qualified staff ............................................................................................................. 13
1.6 Proper use ................................................................................................................. 13
1.7 Responsibility ............................................................................................................. 14
1.8 CE marking ................................................................................................................ 14
1.9 Safety instructions ...................................................................................................... 15
1.9.1 General information .................................................................................................... 15
1.9.2 Transport & storage ................................................................................................... 17
1.9.3 Long-term storage of devices ..................................................................................... 17
1.9.4 Information about commissioning ............................................................................... 18
1.9.5 Instructions concerning operation ............................................................................... 19
1.9.6 Maintenance and inspection ....................................................................................... 21
1.9.7 Repairs ...................................................................................................................... 22
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General information
Thank you for choosing an INVEOR α drive controller from KOSTAL Industrie Elektrik GmbH! Our INVEOR α drive controller platform is designed to be universally usable with all common motor types.
If you have any technical questions, please call our central service hotline: Tel.: +49 (0)2331 80 40-848 Monday to Friday: 7 am to 5 pm (UTC/GMT +1)
Fax: +49 (0)2331 80 40-602 E-mail: INVEOR-service@kostal.com Website www.kostal-industrie-elektrik.com

1.1 Information about documentation

The following information explains how to navigate through the documentation. Read this manual carefully in its entirety. It contains important information for operating the
INVEOR α. We assume no liability for any damage resulting from non-observance of this manual. This manual is an integral part of the product and applies exclusively to the INVEOR α from
KOSTAL Industrie Elektrik GmbH. Provide the operator of the system with this manual so it is available when needed.

1.1.1 Other applicable documents

This refers to all manuals that describe how to operate the drive controller system and any other manuals for the equipment used. Download the 3D files (.stp) for INVEOR and adapter plates from www.kostal-industrie-elektrik.com.
A description of parameters is available for download (www.kostal-industrie-elektrik.com) for parametrising the drive controller system. In the download, you will find all the information required for correct parameterisation.
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General information
3 4 5 2 1

1.1.2 Storing the documentation

Store this operating manual and all other applicable documents carefully so they are available when needed.

1.2 Notes in this manual

1.2.1 Warnings

The warnings refer to life-threatening dangers. Serious injuries possibly resulting in death may occur.
Each warning consists of the following elements:
Fig.: 1 Structure of warnings
1
DANGER!
Risk of death due to electrical shock! Death or serious injury!
De-energise drive controller and secure it against being restarted.
Warning symbol
2
Signal word
3
Type of danger and its source
4
Possible consequence(s) of failure to comply
5
Corrective actions
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General information

1.2.2 Warning symbols used

Symbol Meaning
Danger
Danger due to electrical shock and discharge
Danger due to burns
Danger due to electromagnetic fields

1.2.3 Signal words

Signal words are used to identify the severity of the danger.
DANGER
Indicates a direct hazard with a high level of risk, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazard with a moderate level of risk, which, if not avoided, will result in death or serious injury.
CAUTION
Indicates a hazard with a low level of risk, which, if not avoided, may result in minor or slight injury or property damage.
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General information
IMPORTANT INFORMATION

1.2.4 Information notes

Information notes contain important instructions for the installation and problem-free operation of the drive controller. These must be followed at all times. The information notes also point out that failure to observe can result in damage to property or financial damages.
The drive controller may only be assembled, operated, maintained and installed by trained and qualified staff.
Fig.: 2 Example of an information note
Symbols within the information notes
Symbol Meaning
Important information
Damage to property possible
Fig.: 3 Symbols within the information notes
Other notes
Symbol Meaning
INFORMATION
Enlarged view
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General information

1.3 Symbols used in this manual

Symbol Meaning
1., 1., 3. …
List
Fig.: 4 Symbols and icons used
Abbreviations used
Abbreviation Explanation
Tab. Table
Fig. Figure
It. Item
Ch. Chapter
MA Torque
Consecutive steps in a handling instruction
Effect of a handling instruction
Final result of a handling instruction
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General information

1.4 Labels on the drive controller

Fig.: 5 Labels on the drive controller
Signs and labels are affixed to the drive controller. These may not be altered or removed.
Symbol Meaning
Danger due to electrical shock and discharge
Danger due to burns
Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down
Additional earth connection
Observe and read operating manual
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WARNING
HOT SURFACE RISK OF BURN
General information
IMPORTANT INFORMATION

1.5 Qualified staff

In the context of this operating manual, qualified staff refers to electronics specialists who are familiar with the installation, assembly, commissioning and operation of the drive controller and the dangers involved, and whose specialist training and knowledge of relevant standards and regulations provide them with the necessary abilities.

1.6 Proper use

If the device is installed in a machine, drive controllers may not be commissioned (i.e. intended operation may not begin) until it has been determined that the machine complies with the regulations of EC Directive 2006/42/EC (Machinery Directive); DIN EN 60204-1; VDE 0113-1:2007-06 must be observed.
Commissioning (i.e. beginning intended operation) is only permitted if the EMC Directive (2004/108/EC) is complied with.
The harmonised standards of DIN EN 50178; VDE 0160:1998-04 must be applied for this drive controller along with DIN EN 60439-1; VDE 0660-500:2005-01.
This drive controller may not be operated in areas where there is a danger of explosion! Repairs may only be performed by authorised repair bodies. Independent and unauthorised
intervention may result in death, injury or property damage. The warranty provided by KOSTAL will be invalidated in such cases.
External mechanical loads such as stepping on the housing are not permitted!
Using drive controllers in equipment that is not fixed is considered as an exceptional environmental condition and is only permitted if allowed by the standards and guidelines applicable on site.
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General information

1.7 Responsibility

As a basic principle, electronic devices are not fail-safe. The operator and/or the contractor setting up the machine or system is responsible for ensuring that the drive switches to a safe state if the device fails.
The “Electrical equipment of machines” section in DIN EN 60204-1; VDE 0113-1:2007-06, “Safety of machinery” describes the safety requirements for electrical control units. These are provided for the safety of people and machines and must be observed in order to retain the functional capability of the machine or system.
An emergency stop feature does not have to result in the voltage supply to the drive being switched off. To avoid dangerous situations, it may be useful for individual drives to remain operational or for specific safety procedures to be initiated. The effectiveness of emergency stop measures is evaluated by means of a risk assessment for the machine or system and its electrical equipment, and is determined by selecting a circuit category according to DIN EN 13849 “Safety of machinery – Safety-related parts of control systems”.

1.8 CE marking

With the CE marking, we, as the manufacturer of the device, confirm that the drive controller meets the basic requirements of the following guidelines:
Directive on Electromagnetic Compatibility (Directive 2004/108/EC of the Council EN 61800-
3:2004).
Low Voltage Directive (Directive 2006/95/EC of the Council EN 61800-5-1:2003).
You can download the Declaration of Conformity from www.kostal-industrie-elektrik.com.
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General information
IMPORTANT INFORMATION
IMPORTANT INFORMATION

1.9 Safety instructions

The following warnings, precautionary measures and information are provided for your safety and serve to prevent damage to the drive controller and the components connected to it. This chapter contains warnings and information that are generally applicable when handling drive controls. They are split into general information, transport & storage and dismantling & disposal.
Specific warnings and comments that apply to specific activities can be found at the start of the appropriate chapters and are repeated or added to at various critical points in these chapters.
Please read this information carefully as it is provided for your personal safety and will also prolong the life of the drive controller and connected devices.

1.9.1 General information

Carefully read this operating manual and the warning signs affixed to the drive controller before installation and commissioning. Make sure that all warning signs on the drive controller are legible; replace any missing or damaged signs.
They contain important information on the installation and operation of the drive controller. In particular, note the information in the "Important information" chapter. KOSTAL Industrie Elektrik GmbH assumes no liability for damages arising from the non-observance of this operating manual.
This operating manual is an integral part of the product. It applies exclusively to the drive controller from KOSTAL Industrie Elektrik GmbH.
Keep the operating manual close to the drive controller so it is easily accessible to all users.
The drive controller can only be operated safely if the required environmental conditions listed in the “Suitable environmental conditions” chapter are met.
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General information
Allow the drive controller's cooling elements to cool sufficiently.
DANGER!
Risk of death due to electrical shock! Death or serious injury!
De-energise drive controller and secure it against being restarted.
DANGER!
Risk of death due to revolving mechanical parts! Death or serious injury!
De-energise drive controller and secure it against being restarted.
DANGER!
Risk of death due to fire or electrical shock! Death or serious injury!
Always use the drive controller as intended. Do not modify the drive controller. Only use spare parts and accessories sold or recommended by the manufacturer. During assembly, ensure a sufficient distance from neighbouring parts.
DANGER!
Risk of death due to electrical shock! Death or serious injury!
De-energise drive controller and secure it against being restarted.
CAUTION!
Risk of burns from hot surfaces! Serious burns to the skin from hot surfaces!
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General information
IMPORTANT INFORMATION
IMPORTANT INFORMATION
Do not place flammable parts (e.g. cable ducts) directly or indirectly on the drive controller.

1.9.2 Transport & storage

DAMAGE TO PROPERTY POSSIBLE
Risk of damage to drive controller! Risk of damage to drive controller from improper transport, storage, installation and assembly! Transport the drive controller properly in its original packaging. Always store the drive controller properly. Only allow qualified staff to undertake installation and assembly.

1.9.3 Long-term storage of devices

If drive controllers have been in storage for more than 2 years, the following regeneration process is required before installation / use under the nominal conditions:
The drive controller must be connected to supply voltage (+/- 3 %) for 30 minutes without
the device being loaded. This applies to the motor connection as well as possible consumers and connections to the application.
Perform this process once before commissioning.
In all cases, observe the general requirements for storing drive controllers!
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General information
IMPORTANT INFORMATION

1.9.4 Information about commissioning

Only use mains connections with hardwiring. Ground the drive controller in accordance with DIN EN 61140;
The INVEOR α may have touch currents of > 3.5 mA.
If 1~INVEOR devices are used, it is permitted to use standard type A FI protection
If 3~ INVEOR devices are used, it is not permitted to use standard type A FI protection switches or RCDs (residual current-operated protective devices) to protect against direct or indirect contact. According to DIN VDE 0160 and EN 50178, the FI protection switch must be universal current sensitive (RCD type B)!
DANGER!
Risk of death due to electrical shock! Death or serious injury!
De-energise drive controller and secure it against being restarted.
Supply terminals X1: L Motor connection terminals X411: T1, T2, U, V, W Connecting terminals X6: Relay contacts
VDE 0140-1.
In accordance with DIN EN 61800-5-1, an extra protective grounding conductor of the same cross-section as the original protective grounding conductor should therefore be fitted. A second protective grounding conductor can be connected on the outside of the device. A suitable M6 x 8 screw (torque M
switches or RCDs (residual current-operated protective devices) in accordance with DIN VDE 0160 and EN 50178 to protect against direct or indirect contact.
= 4.0 Nm) is provided by INVEOR.
A
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General information
IMPORTANT INFORMATION
If different voltages are used (e.g. +24 V/230 V), crossing cable runs are not permitted
under any circumstances. The operator must also ensure compliance with the applicable regulations (e.g. double or reinforced insulation acc. to DIN EN 61800-5-1).
The drive controller contains components susceptible to electrical discharge.
These may be destroyed through improper handling. Therefore, precautionary measures against electrostatic charges must be taken when work is performed on these components.

1.9.5 Instructions concerning operation

DANGER!
Risk of death due to electrical shock! Death or serious injury!
De-energise drive controller and secure it against being restarted.
DANGER!
Risk of death due to revolving mechanical parts! Death or serious injury!
De-energise drive controller and secure it against being restarted.
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General information
IMPORTANT INFORMATION
DAMAGE TO PROPERTY POSSIBLE
Observe the following instructions during operation:
The drive controller runs at high voltages. When electrical devices are operated, some of their parts are always subject to dangerous
voltage.
Emergency stop equipment according to DIN EN 60204-1; VDE 0113-1:2007-06 must
function in all the control device's operating modes. Resetting the emergency stop equipment may not result in uncontrolled or undefined restarting.
In order to ensure safe disconnection from the mains, the mains cable has to be fully
disconnected from the drive controller in a synchronous manner.
A pause of at least 1 to 2 mins must be observed between consecutive mains activations
for devices with a single-phase feed.
Certain parameter settings may result in the drive controller restarting automatically after
the supply voltage has failed.
If the information is not observed, the drive controller could be damaged and destroyed during subsequent commissioning.
Observe the following instructions during operation:
The motor parameters, especially the I
2
T settings, have to be configured properly to
provide proper motor overload protection.
The drive controller has internal motor overload protection. See parameters 33.010 and
33.011.
2
I
T is ON by default. Motor overload protection can also be ensured via an external PTC.
The drive controller must not be used as "Emergency stop equipment"
(see DIN EN 60204-1; VDE 0113-1:2007-06).
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General information

1.9.6 Maintenance and inspection

The drive controllers may only be maintained and inspected by electricians with recognised training. Unless explicitly described in this operating manual, changes to hardware and software may only be undertaken by KOSTAL experts or persons authorised by KOSTAL.
Cleaning the drive controllers
Drive controllers are maintenance-free if operated as intended. If the air contains dust, the cooling fins of the motor and drive controller have to be cleaned regularly.
Measurement of insulation resistance on control part
An insulation test on the control card's input terminals is not permitted.
Measurement of insulation resistance on power part
The power part of an INVEOR α is tested with 2.02 kV in the course of series testing.
Should the insulation resistance have to be measured during a system test, this can be done under the following conditions:
an insulation test can be undertaken for the power part alone, to avoid excessively high voltages, all the INVEOR α's connection cables must be
disconnected before testing,
a 500 V DC insulation tester should be used.
Fig.: 6 Insulation test on the power board
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General information
DAMAGE TO PROPERTY POSSIBLE
Pressure test on an INVEOR α
IMPORTANT INFORMATION
A pressure test is not permitted on a standard INVEOR.

1.9.7 Repairs

Damage to property possible
If the information is not observed, the drive controller could be damaged and destroyed during subsequent commissioning.
Repairs to the drive controller may only be performed by the KOSTAL Service department.
CAUTION!
Risk of burns from hot surfaces! Serious burns to the skin from hot surfaces!
Allow the drive controller's cooling elements to cool sufficiently.
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DANGER!
Risk of death due to electrical shock! Death or serious injury!
De-energise drive controller and secure it against being restarted.
Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down.

2. Overview of the drive controller

2.1 Model description ...................................................................................................... 24
2.2 Scope of delivery ....................................................................................................... 25
2.3 Description of INVEOR α drive controller ..................................................................... 26
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Overview of the drive controller
(painted black)
This chapter contains information on the scope of delivery for the drive controller and the function description.

2.1 Model description

Fig.: 7 Item description
Key
1 Drive controller series: INVEOR 6 Application printed circuit board:
AP12 - standard AP13 - CANopen
Installation location/size: M-motor­integrated, size: α
2
3 Input voltage: IV02 – 230 V 8 Housing: GH10 – standard cooling
4 Recommended motor rating:
PW01 (0.25 kW); PW02 (0.37 kW); PW03 (0.55 kW); PW04 (0.75 kW)
5 Power printed circuit board:
LP01 - standard LP07 - IT network
7 Operation: DK01 – Standard
(without operating film)
DK04 - with operating film
elements
9 Firmware version: CO00 - standard
CO01 - Specific
10 Equipment generation: 1 - current
version
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Overview of the drive controller

2.2 Scope of delivery

Compare the scope of delivery of your product with that provided below.
Fig.: 8 Scope of delivery
Key
1 INVEOR α drive controller (variant) 5 Seal
2 Poly bag containing plug terminals
(grid and motor terminal) and PTC bridge
3 Operating manual 7 Poly bag containing fastening bolts
4 Adapter plate
(not part of the scope of delivery)
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(not part of the scope of delivery)
6 Motor
(not part of the scope of delivery)
Cooling elements and M6 ground screw
8 Poly bag containing 2 x M16 cable
screw connections, 2 x M16 plugs and 1 x M16 transparent plugs
Overview of the drive controller

2.3 Description of INVEOR α drive controller

The INVEOR α drive controller is a device for speed control in three-phase AC motors.
The drive controller can be integrated in the motor (with the standard adapter plate) or fitted close to the motor (with the wall installation adapter plate).
The permitted ambient temperatures specified in the technical data refer to operation at nominal load. In many cases, higher temperatures may be permitted after a detailed technical analysis. These have to be approved by KOSTAL on a case-by-case basis.
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3. Installation

3.1 Safety instructions for installation ................................................................................ 28
3.2 Recommended preliminary fuses / line protection........................................................ 28
3.3 Installation requirements ............................................................................................. 29
3.3.1 Suitable ambient conditions ........................................................................................ 29
3.3.2 Suitable installation location for the motor-integrated drive controller ............................ 30
3.3.3 Basic connection versions .......................................................................................... 31
3.3.4 Short circuit and ground protection ............................................................................. 33
3.3.5 Wiring instructions ...................................................................................................... 34
3.3.6 Preventing electromagnetic interferences .................................................................... 36
3.4 Installing the drive controller integrated in the motor .................................................... 36
3.4.1 Mechanical installation ................................................................................................ 36
3.4.2 Power connection ...................................................................................................... 40
3.4.3 Control connections of application board .................................................................... 42
3.4.4 Placing cooling elements on adapter plate .................................................................. 44
3.4.5 Connection diagram ................................................................................................... 46
3.5 Installing the wall-mounted drive controller .................................................................. 47
3.5.1 Suitable installation location for wall mounting ............................................................. 47
3.5.2 Mechanical installation ................................................................................................ 48
3.5.3 Power connection ...................................................................................................... 51
3.5.4 Control connections ................................................................................................... 51
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 27
Installation
1 x 230 V AC
rating
Line circuit
n
C 16
The cross-section of the supply line must be designed according to the

3.1 Safety instructions for installation

DANGER!
Risk of death due to revolving mechanical parts! Death or serious injury!
De-energise drive controller and secure it against being restarted. Only allow appropriately qualified staff to install the drive controller. Only use staff who are trained in mounting, installation, commissioning and handling. Always ground the device in accordance with DIN EN 61140; VDE 0140, NEC and
other relevant standards. Mains connections must be hardwired.
CAUTION!
Risk of burns from hot surfaces! Serious burns to the skin from hot surfaces!
Allow the drive controller's cooling elements to cool sufficiently.

3.2 Recommended preliminary fuses / line protection

INVEOR Alpha Size α
Nominal motor
Mains current Mains current
150% (overload 60 s)
up to 0.75 kW
7.3 A
10.95 A
breaker ­recommendatio
28 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
Characteristics C = line circuit breaker tripping between 6 – 10 times In
transfer category and maximum permitted current. The contractor commissioning the device must ensure protection for the power line.
Installation
DAMAGE TO PROPERTY POSSIBLE

3.3 Installation requirements

3.3.1 Suitable ambient conditions

Conditions Values
Altitude of the installation location: up to 1000 m above sea level / over 1000 m with reduced
Ambient temperature: -10 °C to +40 °C (different ambient temperatures may be
Relative air humidity ≤ 96 %, condensation not permitted. Resistance to vibration and shock: DIN EN 60068-2-6 severity 2 (max. 50 m/s²; 5…200 Hz)
Electromagnetic compatibility: Immune to interference acc. to DIN EN 61800-3
Cooling: Surface cooling
Tab. 1: Ambient conditions
Ensure that the housing type (protection class) is suitable for the operating environment:
- Ensure that the seal between the motor and the adapter plate is inserted correctly.
- All unused cable screw connections must be sealed.
- Check whether the drive controller's cooling elements have been closed and screwed
down to the adapter plate with the following torque, size α (4 x T20 4 x 35) 1.2 Nm.
Although the drive controller can, in principle, be painted later on, the user must nevertheless check the material compatibility of the intended paint.
performance (1 % per 100 m) (max. 2000 m), see chapter 8.2
possible in individual cases), see chapter 8.2
DIN EN 60068-2-27 (300 m/s²)
Failure to comply with this requirement may eventually result in the loss of the protection class (particularly in respect to seals and fibre-optic elements).
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Installation
The standard colour is black RAL 9005 (black). Disassembling the circuit boards (even for the purpose of painting the housing sections) renders
the warranty void! Mounting points and sealing surfaces must be kept free of paint for purposes of EMC and
grounding!
3.3.2 Suitable installation location for the motor-integrated drive
controller
Ensure that the motor with a motor-integrated drive controller is only installed and operated if aligned as shown in the following diagram.
Fig.: 9 Motor installation location/permitted alignments
IMPORTANT INFORMATION
During assembly, no condensate may enter the drive controller from the motor
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Installation
Triangle connection terminal assignment
U
W2, U1
V
U2, V1
De-energise drive controller and secure it against being restarted.

3.3.3 Basic connection versions

Triangle connection variant
Fig.: 10 Triangle connection with motor-integrated drive controller
W V2, W1
PE PE
T1, T2 Connect bridge (see scope of delivery)
DANGER!
Risk of death due to electrical shock! Death or serious injury!
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Installation
1
Motor connector
3 Butt connector
Star connection terminal assignment
U
U1 V V1
Star formation
De-energise drive controller and secure it against being restarted.
Star connection variant
Fig.: 11 Star connection with motor-integrated drive controller
2 Star point
W W1
PE PE
T1, T2 Connect bridge (see scope of delivery)
W2, U2, V2
DANGER!
Risk of death due to electrical shock! Death or serious injury!
32 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
Installation
DAMAGE TO PROPERTY POSSIBLE
De-energise drive controller and secure it against being restarted. Unused open cable ends in the motor terminal box must be insulated.
IMPORTANT INFORMATION
Risk of damage to the drive controller. Correct phase assignment must be observed when connecting the drive controller, otherwise the motor may be overloaded.
The supplied assembly material can be used to connect core end sleeves and cable shoes. Fig. 5 and 6 show the different connection options.
If a thermal resistor (PTC or Klixon) is not used, the T1 and T2 bridging contacts supplied must be connected (as described in chapter 3.3.1).
The cross-section of the supply line must be designed according to the transfer category and maximum permitted current. The contractor commissioning the device must ensure protection for the power line.
DANGER!
Risk of death due to electrical shock! Death or serious injury!

3.3.4 Short circuit and ground protection

The drive controller contains an internal short circuit and ground protection.
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Installation
(core end sleeves with and without plastic collars)

3.3.5 Wiring instructions

The control connections of the application card are located inside the drive control. The configuration may vary depending on the version.
Control terminals (size α)
Fig.: 12 Control terminals (size α)
Terminals: Plug terminal clamp with activation button
[X5] Connection cross­section:
[X6] Connection cross­section:
X5 – X6
Connection cross-section: 0.5 to 1.0 mm², fine-wired
Length of stripped insulation:
For technical data on power connections, see page 35
34 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
Size α
(slot screwdriver, max. width 2.5 mm)
0.14 to 1.5 mm², fine-wired, AWG 30 to AWG 16
0.2 to 2.5 mm², fine-wired, AWG 30 to AWG 12
9 to 10 mm
Installation
X1 mains +X6 relay
+ X411 motor / PTC
Conductor cross-section, flexible with
min. 0.25 mm²
min. 0.25 mm²
max. 12
Power connections (size α)
Fig.: 13 Power connections (size α)
The terminals for the mains cable are located inside the drive controller. The configuration may vary depending on the version.
Core end sleeves with plastic collars and lugs are recommended. Terminals: Spring force connection
Conductor cross-section, flexible: min. 0.2 mm²
core end sleeve without and with plastic sleeve:
2 conductors of the same cross­section, flexible with TWIN-AEH with plastic sleeve:
Conductor cross-section AWG: min. 30
Length of stripped insulation: 10 mm Mounting temperature: -5°C to +100°C
Size α
(slot screwdriver, max. width 2.5 mm)
max. 2.5 mm²
max. 2.5 mm²
max. 1.25 mm²
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Installation
IMPORTANT INFORMATION

3.3.6 Preventing electromagnetic interferences

Where possible use shielded lines for control circuits. The shielding should be applied to the line end with special care and without laying the leads across longer stretches without shielding.
Ensure that no parasitic currents (compensating currents etc.) can flow via the analogue cable's shielding. Route the control lines as far away as possible from the power lines. Under certain circumstances, separate power ducts should be used. If lines do cross, an angle of 90° should be observed.
Upstream circuit elements, such as protector switches and brake coils, or circuit elements that are operated via the outputs of the drive controller have to be interference-suppressed. RC circuits are suitable as AC voltage protector switches, while free-wheeling diodes or varistors are usually used as DC voltage protector switches. These interference suppression devices are attached directly to the protector switch coils.
Where possible, the power for a mechanical brake should be supplied in a separate cable.
Power connections between the drive controller and motor should always be shielded or reinforced, and the shielding must have large-scale grounding at both ends! The use of EMC cable screw connections is recommended. These are not part of the scope of delivery.
Wiring suitable for EMC must be ensured.

3.4 Installing the drive controller integrated in the motor

3.4.1 Mechanical installation

Mechanical installation of size α
Proceed as follows to mechanically install the drive controller:
1. Open the standard motor connection box.
2. Disconnect the wires from the connection terminals. Memorise or write down the connection
sequence.
3. Remove the motor terminal block if necessary.
4. Remove the connection housing's retaining bolts and take the housing off. Be careful not to
damage the seal.
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Installation
Fig.: 14 Assembly sequence: Connection box – adapter plate (size α)
INFORMATION
The standard adapter plate is a plate the underside of which is not reworked; i.e. no holes have been produced yet.
You can order individually modified adapter plates from KOSTAL for selected motors.
5. Modify the adapter plate (1) by producing the necessary holes for mounting on the motor.
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Installation
INFORMATION
INFORMATION
The commissioning technician is responsible for protection class compliance when sealing the adapter plate on the motor.
If you have any questions, please ask your KOSTAL contact.
6. Fit the seal (2).
7. Lead the motor connection lines through the opening (3) in the adapter plate (1).
If the motor connection lines are too short, extend them as required with the cable set extension (option) article no.: 10118226
8. Screw the adapter plate on to the motor with the four retaining bolts (4) and four spring
38 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
elements.
Installation
IMPORTANT INFORMATION
*
If the motor used does not have a motor PTC, you must connect the bridge included in
If the bridge is not connected, the red status LED lights up and the motor does not start.
The motor PTC is potential-free once the INVEOR is connected, therefore it must be connected using a separate motor lead. Only motor PTCs corresponding to DIN 44081/44082 may be connected!
When mounting the adapter plates, ensure that all four screws, including the spring elements, are tightened to the necessary torque (M
= 2 Nm)!
A
9. Attach the motor lines (5) in the correct circuit to plug of motor plugs (6).
10. If present, wire the connection cable of the motor PTC/Klixon to the T1 and T2 terminals.
the scope of delivery.
DANGER!
Risk of death due to electrical shock! Death or serious injury!
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Installation

3.4.2 Power connection

Fig.: 15 Mains connection cable connection
1. Screw cable screw connection (1) into cooling elements (2) (MA = 3 Nm).
2. Guide mains connection cable (3) through cable screw connection (1) into cooling elements
(2). Fix mains connection cable (3) by tightening (M
= 3 Nm) rear section of cable screw
A
connection (1).
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Installation
230 V connection
3. Connect mains cables (4) to mains plug (5) as follows:
L N PE
Terminal no. Designation Assignment
1
2
3
4. Plug mains plug (5) onto mains connection socket X1.
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L Mains phase
N Neutral wire
PE Protective conductor
Installation

3.4.3 Control connections of application board

Fig.: 16 Control connections of application board
1. Screw cable screw connection (1) into cooling elements (2) (MA = 3 Nm).
2. Guide control line (3) through cable screw connection (1) into cooling elements (2).
Fix control line (3) by tightening (M
= 3 Nm) rear section of cable screw connection (1).
A
3. Connect control lines (4) to control connection terminals X5 (5) and X6 (6) respectively.
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Installation
Terminal no.
Designation
Assignment
6
Dig. Out1
Fault message (parameter 4.150)
7
A GND (ground 10 V)
Ground
8
Dig. In 2
Free (not assigned)
9
A. In 1
Free (not assigned)
10
Dig. In 1
Target value enable (parameter 1.131)
IMPORTANT INFORMATION
Control connection X5
1 GND (ground) Ground 2 En HW (enable) Enable hardware 3 24 V Out Int. power supply 4 24 V Out Int. power supply 5 10 V Out For ext. voltage divider
If a control line is not attached, a bridge must be connected between "24 V Out" and "En. HW". When the bridge is connected, the drive controller's output stage is always enabled.
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Installation
Designation
Assignment
COM
Centre contact relay
NO
Normally open contact relay
NC
Normally closed contact
Relay X6
For technical data on power connections, see page 35

3.4.4 Placing cooling elements on adapter plate

Fig.: 17 Placing cooling elements on adapter plate
1. Plug motor plug (1) onto motor terminal X411 (2).
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Installation
2. Carefully attach cooling elements (3) on adapter plate (4).
DAMAGE TO PROPERTY POSSIBLE
Failure to comply with the information may result in damage to the drive controller! When attaching a drive controller with a foil keypad, be absolutely sure that the flat ribbon cable
is not pinched.
3. Screw down cooling elements (3) to adapter plate (4) using four retaining bolts (5)
(M
= 1.2 Nm).
A
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 45
Installation
G1
M6 grounding screw (connection for residual currents > 3.5 mA)
P1
RS485 internal programming interface (M12 plug) (optional)
P2
Internal potentiometer (optional)
X1
X5 – X6
Digital/analogue inputs and outputs

3.4.5 Connection diagram

Fig.: 18 Connection diagram
Characters Explanation
A1 Drive controller type: INVEOR M α 2 (1~ 230 V)
Q1 Motor protection switch or load break switch (optional)
Mains terminals
X411 Motor and PTC terminals
The drive controller is ready once a 230 V AC mains supply has been activated (on terminals L and N) or a 325 V DC mains supply has been activated (on terminals L and N).
46 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
Installation

3.5 Installing the wall-mounted drive controller

3.5.1 Suitable installation location for wall mounting

Ensure that the installation location for an INVEOR α wall mounting meets the following conditions:
The drive controller has to be mounted on an even and fixed surface. The drive controller may only be mounted on non-flammable bases. There must be clearance of 200 mm around the drive controller to ensure free convection.
The following figure shows the assembly dimensions and the free spaces required for installing the drive controller.
Fig.: 19 Installing the wall-mounted drive controller
For the "wall mounting" version, the line length between the motor and INVEOR αmay not exceed 5 m. Only use a shielded cable with the required cross-section.
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Installation
IMPORTANT INFORMATION

3.5.2 Mechanical installation

Fig.: 20 Wiring on the motor connection box
1. Open the motor connection box.
Depending on the required motor voltage, the star or triangle connection must be made in the motor connection box!
2. Use a suitable EMC screw connection to attach the shielded motor cable to the motor
connection box! Ensure that the shielding contact is in order (large surface)!
3. Connect the prescribed PE connection in the motor connection box!
4. Close the motor connection box.
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Installation
IMPORTANT INFORMATION
Fig.: 21 Placing flat seals on rear of adapter plate
The drive controller may not be installed without an adapter plate!
5. Find a position that meets the required ambient conditions (see 3.3 "Installation requirements"
section).
6. Carefully place flat seals (6) on the rear of adapter plate (1).
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Installation
IMPORTANT INFORMATION
IMPORTANT INFORMATION
Fig.: 22 Fastening the adapter plate to the wall
The adapter plate must not be fitted overhead!
7. Secure adapter plate (1) to your chosen base (2).
8. Depending on the base, use appropriate retaining bolts* (3) and plain washers** (7) for
securing.
Screw drive controller down to base with no clearance. Ensure that the seals are in full contact with the base.
* Not part of the scope of delivery ** Not part of the scope of delivery
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Installation
Fig.: 23 Attaching drive controller (wall mounting)
9. Place drive controller (4) on adapter plate (1).
10. Screw down cooling elements (4) to the adapter plate (1) with the help of the screws (5)
provided (torque: M
= 1.2 Nm).
A

3.5.3 Power connection

The power connections should be designed as described in section 3.3 ff.
"Installing the drive controller integrated in the motor".

3.5.4 Control connections

The control connections should be designed as described in section 3.3 ff.
"Installing the drive controller integrated in the motor".
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4. Commissioning

4.1 Safety instructions for commissioning ......................................................................... 53
4.2 Communication .......................................................................................................... 54
4.3 Block diagram ............................................................................................................ 55
4.4 Commissioning steps ................................................................................................. 56
4.4.1 Commissioning using the PC: ..................................................................................... 57
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Commissioning
Allow the drive controller's cooling elements to cool sufficiently.
Be sure that the power supply provides the correct voltage and is designed for the required current.
Use suitable circuit breakers with the prescribed nominal current between the mains and drive controller.
Use suitable fuses with appropriate current values between the mains and drive controller (see technical data).
The drive controller must be grounded with the motor according to relevant regulations. Non-compliance may result in serious injury.

4.1 Safety instructions for commissioning

DAMAGE TO PROPERTY POSSIBLE
If the information is not observed, the drive controller could be damaged and destroyed during subsequent commissioning.
Commissioning may only be performed by qualified staff. Safety precautions and warnings must always be observed.
CAUTION!
Risk of burns from hot surfaces! Serious burns to the skin from hot surfaces!
DANGER!
Risk of death due to electrical shock! Death or serious injury!
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Commissioning

4.2 Communication

The drive controller can be commissioned in the following ways:
using the INVEORpc PC software
Fig.: 24 PC software – start screen
using the INVEOR MMI handheld controller*
Fig.: 25 MMI handheld controller
* Man-Machine Interface
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Commissioning

4.3 Block diagram

Fig.: 26 General structure of target value generation
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Commissioning
M12 plug
assignment
Signal
M12 plug
assignment
Signal
1
24 V
3 GND
2
RS485 - A
4 RS485 - B

4.4 Commissioning steps

The commissioning can be performed using a PC communication cable USB at M12 plug with integrated interface converter RS485/RS232 (part no. 10023950) or using the INVEOR handheld controller MMI* with connection cable RJ9 at M12 plug (part no. 10004768).
As an option, an INVEOR α adapter cable (jack plug on M12) must be used (article no.:10118219)
Fig.: 27 INVEOR α adapter cable
The above commissioning options (PC communication cable/handheld controller MMI) may only be used in conjunction with the option (jack plug on M12) (art. no. 10118219).
Commissioning can also be carried out using MMI M12 plugs (line set MMI 4-pin) (art. no. 10118216) (optional).
Fig.: 28 MMI M12 plug (JST plug)
* Man-Machine Interface
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Commissioning
DAMAGE TO PROPERTY POSSIBLE

4.4.1 Commissioning using the PC:

1. Please install the INVEORpc software. The programming software is available free of charge
from the KOSTAL website. Operating system required: Windows XP or Windows 7 [32 / 64 bit]). We recommend undertaking the installation process as an administrator.
2. Unscrew the transparent screw connection.
The drive controller may be damaged if the notices are not observed!
When connecting to the jack plug, do not move
the INVEOR α adapter cable in the directions indicated by the arrows.
Only connect the INVEOR α adapter cable to the
jack plug in a straight line.
3. Use the optional PC connection cable (art. no. 10023950) to connect the PC to the M12 plug
M1 (adapter plug option, art. no. 10118219).
4. Load or determine the motor data record (parameters 33.030 to 33.050); it may be necessary
to optimise the speed control (parameters 34.100 to 34.101).
5. Perform the application settings (ramps, inputs, outputs, target values etc.).
6. Optional: Define an access level (1 – MMI, 2 – user, 3 – manufacturer).
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Commissioning
DAMAGE TO PROPERTY POSSIBLE
The drive controller may be damaged if the notices are not observed!
When pulling off the jack plug, do not move the
INVEOR α adapter cable in the directions indicated by the arrows.
Only pull the INVEOR α adapter cable off the jack
plug in a straight line.
7. Pull the INVEOR α adapter cable off the jack plug in a straight line.
8. Screw the transparent screw connection back in.
See Fig. of block diagram in chapter Schnellinbetriebnahme 11
In order to ensure an ideal operating structure for the PC software, the parameters are classified into different access levels.
The following levels exist:
handheld controller: The drive controller is programmed using the handheld controller. user: The basic parameters can be programmed into the drive controller using the PC
software.
Manufacturer: An extended selection of parameters can be programmed into the drive
controller using the PC software.
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5. Parameter

5.1 Safety instructions for working with parameters ........................................................... 60
5.2 General information on parameters ............................................................................. 60
5.2.1 Explanation of operating modes.................................................................................. 60
5.2.2 Structure of the parameter tables................................................................................ 64
5.3 Application parameters ............................................................................................... 65
5.3.1 Basic parameter ......................................................................................................... 65
5.3.2 Fixed frequency.......................................................................................................... 73
5.3.3 Motor potentiometer .................................................................................................. 74
5.3.4 PID process controller ................................................................................................ 75
5.3.5 Analogue input ........................................................................................................... 80
5.3.6 Digital inputs .............................................................................................................. 83
5.3.7 Digital output ............................................................................................................. 84
5.3.8 Relay ......................................................................................................................... 86
5.3.9 Virtual output ............................................................................................................. 89
5.3.10 External fault .............................................................................................................. 91
5.3.11 Motor current limit ...................................................................................................... 92
5.4 Gearbox factor ........................................................................................................... 93
5.4.1 Blocking detection ..................................................................................................... 93
5.4.2 Field bus .................................................................................................................... 96
5.5 Performance parameters ............................................................................................ 98
5.5.1 Motor data ................................................................................................................. 98
5.5.2 I2T ........................................................................................................................... 102
5.5.3 Switching frequency ................................................................................................. 103
5.5.4 Controller data ......................................................................................................... 103
5.5.5 Quadratic characteristic curve .................................................................................. 105
5.5.6 Synchronous motor controller data ........................................................................... 106
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Parameters
Non-observance may result in death, serious injury or damage. Certain parameter settings and changing parameter settings during operation
may result in the INVEOR α drive controller restarting automatically after the supply voltage has failed, or in undesirable changes in the operating behaviour.
This chapter contains the following:
an introduction to the parameters an overview of the most important commissioning and operation parameters

5.1 Safety instructions for working with parameters

If parameters are changed while the device is in operation, it may take a few seconds for the effect to become noticeable.
DANGER!
Risk of death due to restarting motors! Death or serious injury!
INFORMATION

5.2 General information on parameters

5.2.1 Explanation of operating modes

The operating mode is the instance in which the target value is generated. In the case of frequency setting mode, this is a simple conversion of the raw input target value into a rotation speed target value. In the case of PID process control, the target value and actual value are compared and the system then regulates to a specific process variable.
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Parameters
Reference
channel
PID
feedback
Inverted
-
KP
KI
KD
Limitation I
part
t
y
i
y
imax
+
0
PID stand-by function
Frequency
reference mode
PID process controller operating mode
3.061
3.060
1.130
3.050
3.051
3.052
3.070
3.071
Frequency setting mode:
The target values from the “target value source” (1.130) are rescaled into frequency target values. 0 % is the "minimum frequency" (1.020). 100 % is the "maximum frequency" (1.021). The target value's plus or minus sign is the decisive factor in rescaling.
PID process control:
The target value for the PID process controller is read in percentage steps as in the “frequency setting mode”. 100 % corresponds to the working range of the connected sensor, which is read in via the actual value input (selected by the “PID actual value”).
Depending on the control difference, a rotation speed value is output to the control output with the help of the amplification factors for the proportional gain (3.050), integral gain (3.051) and derivative gain (3.052).
In order to prevent the integral share from increasing infinitely in the case of uncontrollable control differences, this value is limited to a specific set value (corresponding to the "maximum frequency" (1.021)).
PID inverted:
The PID actual value can be inverted using parameter 3.061. The actual value is imported inversely, i.e. 0 V…10 V correspond internally to 100%…0%.
Please note that the target value must also be defined inversely.
An example:
A sensor with an analogue output signal (0 V…10 V) is to operate as the source of the actual value (at AIx). At an output variable of 7 V (70 %), this is to be regulated inversely. The internal actual value then corresponds to 100 % – 70 % = 30 %.
In other words, the target value to be specified is 30 %.
Fig.: 29 PID process control
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Parameters
Stand-by function in PID process control
This function can provide energy savings in applications such as booster stations where PID process control is used to control to a specific process value and the pump has to run at a "minimum frequency" (1.020). As the drive controller can reduce the rotation speed of the pump in normal operation when the process variable is reducing, but it can never fall below the “minimum frequency” (1.020), this provides an opportunity for stopping the motor if it is running during a waiting time, the “PID stand-by time” (3.070) with the “minimum frequency” (1.020).
Once the actual value deviates from the target value by the set % value, the “PID stand-by hysteresis” (3.071), the control (the motor) is started again.
Fig.: 30 Stand-by function in PID process control
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Parameters
Fixed frequency
This operating mode controls the drive controller with up to 3 fixed target values. These are selected under parameter 2.050, where you can select how many fixed frequencies are
to be used.
Parameter Name Selection
options
Function Number of
digital inputs needed
2.050
Fixed frequency/ mode
Foil keypad (option) Foil keypad (option)
0 1
3
1 fixed frequency 3 fixed frequencies
2 fixed frequencies 2 fixed frequencies
4
1 2
-
-
Depending on the number of fixed frequencies required, up to 3 digital inputs are permanently assigned in the table.
Parameter Name Presetting DI2 DI1
1.020
2.051
Min. frequency 0 Hz 0 0
Fixed
10 Hz 0 1
frequency 1
2.052
Fixed
20 Hz 1 0
frequency 2
2.053
Fixed
30 Hz 1 1
frequency 3
Tab. 2: Logic table for fixed frequencies
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 63
Parameters
on page …..
2 = during operation
1 2 3
4 5 6 7 8
9

5.2.2 Structure of the parameter tables

1.100 Operating mode Unit: integer
min:
Relationship to parameter:
1.131
1.130
2.051 to 2.057
Parameter manual
S. xy
Selection of operating mode, see page ??? (reference to explanation in advance)
Following successful software enabling (1.131) and hardware enabling, the drive controller runs as follows
0 = frequency setting mode, with the target value of the selected target value
source (1.130), 1 = PID process controller, with the target value of the PID process controller, 2 = fixed frequencies, with the frequencies defined in parameters
2.051 – 2.057
Transfer status:
Fig.: 31 Example of a parameter table
Key
1 Parameter number 6 Unit
2 Description in the parameter manual
7 Field for entering an own value
2
0 own value
max: 4 def.: 0
(to be entered!)
3 Parameter name 8 Explanation of the parameter
4
Transfer status 0 = switch drive controller off and
on for transfer
1 = at speed of 0
5 Value range (from – to factory setting)
64 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
9 Other parameters related
to this parameter.
Parameters

5.3 Application parameters

5.3.1 Basic parameter

1.020 Minimum frequency Unit: Hz
Relationship to parameter:
1.150
3.070
3.080
Parameter manual:
S.xy
The minimum frequency is the frequency which is supplied by the drive controller as soon as it is enabled and there is no additional target value. The frequency falls below this level if:
the drive accelerates from stationary
a) b)
the frequency converter is blocked. The frequency then falls to 0 Hz
before it is blocked.
the frequency converter reverses (1.150). The field of rotation reverses at
c)
0 Hz.
the standby function (3.070) is active.
d)
1.021 Maximum frequency Unit: Hz
Relationship to parameter:
1.050
1.051
Parameter manual:
S.xy
The maximum frequency is the highest frequency produced by the inverter depending on the target value.
Transfer status: 2 min.:
Transfer status: 2 min.: 0 Own value
0 Own value (to be
max.: 400 def.: 0
max.: 400 def.: 50
entered!)
(to be entered!)
1.050 Deceleration time 1 Unit: s
Relationship to parameter:
1.021
1.054
Parameter manual:
S.xy
Deceleration time 1 is the time that the drive controller needs to brake to 0 Hz from the max. frequency (1.021). If the set deceleration time cannot be reached, the fastest possible deceleration time is implemented.
Transfer status: 2 min.: 0.1 Own value
max.: 1000 def.: 5
(to be entered!)
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Parameters
1.051 Run up time 1 Unit: s
Relationship to parameter:
1.021
1.054
Parameter manual:
S.xy
Run up time 1 is the time that the drive controller needs to accelerate from 0 Hz to the max. frequency. The run up time can be increased as a result of certain circumstances, e.g. if the drive controller is overloaded.
Transfer status: 2 min.:
0.1 Own value
max.: 1000 def.: 5
(to be entered!)
1.052 Deceleration time 2 Unit: s
Relationship to parameter:
1.021
1.054
Parameter manual:
S.xy
Deceleration time 2 is the time that the drive controller needs to brake to 0 Hz from the max. frequency (1.021).
If the set deceleration time cannot be reached, the fastest possible deceleration time is implemented.
Transfer status: 2 min.: 0.1 Own value
max.: 1000 def.: 10
(to be entered!)
1.053 Run up time 2 Unit: s
Relationship to parameter:
1.021
1.054
Parameter manual:
S.xy
Run up time 2 is the time that the drive controller needs to accelerate from 0 Hz to the max. frequency. The acceleration time can be increased as a result of certain circumstances, e.g. if the drive controller is overloaded.
Transfer status: 2 min.: 0.1 Own value
max.: 1000 def.: 10
(to be entered!)
66 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
Parameters
Selection of used ramp pair
1.054 Ramp selection Unit: integer
Relationship to parameter:
1.050 - 1.053
Parameter manual:
P. xy
0 = deceleration 1 (1.050) / acceleration 1 (1.051) 1 = deceleration 2 (1.052) / acceleration 2 (1.053) 2 = digital input 1 (false = ramp pair 1 / true = ramp pair 2) 3 = digital input 2 (false = ramp pair 1 / true = ramp pair 2) 6 = customer PLC 7 = analogue input 1 (must be selected in parameter 4.030) (V 03.70 and higher)
9 = virtual output (4.230) (V 03.70 and higher)
Transfer status: 2 min.:
0 Own value
max.: 9 def.: 0
(to be entered!)
1.088 Rapid stop Unit: s
Relationship to parameter:
Parameter manual:
P. xy
Only for the variant with functional safety
The rapid stop parameter prescribes the time that the inverter requires to brake to 0 Hz from the max. speed (1.021).
If the set rapid stop time cannot be achieved, the fastest possible deceleration time is implemented.
Transfer status: 2 min.: 0.1 Own value
max.: 1000 def.: 10
(to be entered!)
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Parameters
10 = INVEOR soft PLC
1.100 Operating mode Unit: integer
Relationship to parameter:
1.130
1.131
2.051 to 2.057
3.050 to 3.071
Parameter manual:
P. xy
Selecting the operating mode Following software enabling (1.131) and hardware enabling, the drive controller
runs as follows: 0 = frequency setting mode, with the target value of the selected target value
source (1.130) 1 = PID process controller, with the target value of the PID process controller (3.050 – 3.071), 2 = fixed frequencies, with the frequencies defined in parameters
2.051 – 2.057.
3 = selection via INVEOR soft PLC
Transfer status: 2 min.:
0 Own value
max.: 3 def.: 0
(to be entered!)
1.130 Target value source Unit: integer
Relationship to parameter:
3.062 to 3.069
Parameter manual:
P. xy
Determines the source from which the target value is to be read. 0 = internal potentiometer 1 = analogue input 1 3 = MMI/PC 4 = SAS / Modbus (V 03.80 and higher) 6 = motor potentiometer 8 = PID fixed target values (3.062 to 3.069) 9 = field bus
Transfer status: 2 min.:
0 Own value
max.: 10 def.: 0
(to be entered!)
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Parameters
10 = INVEOR sof
1.131 Enable software Unit: integer
Relationship to parameter:
1.132
1.150
2.050
4.030
4.050
Parameter manual:
P. xy
DANGER! The motor may start immediately, depending on the change made. Selection of the source for the control release. 0 = digital input 1 1 = digital input 2 4 = analogue input 1 (must be selected in parameter 4.030) 6 = field bus 7 = SAS / Modbus (V 03.80 and higher) 8 = digital input 1 on right / digital input 2 on left
1.150 must be set to "0"
9 = autostart
The motor may start immediately if hardware is enabled and a target value has been provided.
This cannot be prevented even with parameter 1.132.
11 = fixed frequency inputs (all inputs which were selected in parameter 2.050) 12 = internal potentiometer 13 = foil keypad (Start & Stop keys) 14 = MMI/PC 15 = virtual output (4.230) (V 03.70 and higher) 16 = foil keypad storing (V 03.70 and higher)
Transfer status: 2 min.:
t PLC
0 Own value
max.: 16 def.: 0
(to be entered!)
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 69
Parameters
1.132
Start protection
Unit: integer
1.150
Rotation direction
Unit: integer
Relationship to parameter:
1.131
Relationship to parameter:
1.131
4.030
4.050
Parameter manual:
P. xy
Selection of behaviour in response to enabling software (parameter 1.131). No effect if autostart was selected.
0 = immediate start with high signal at start input of control enable 1 = start only with rising flank at start input of control enable 2 = digital input 1 (function active with high signal) 3 = digital input 2 (function active with high signal) 6 = INVEOR soft PLC 7 = analogue input 1 (must be selected in parameter 4.030)
(V 03.70 and higher)
Parameter manual:
P. xy
Selection of direction of rotation specification 0 = dependent on target value (depending on the plus or minus sign of the
target value:
positive: forwards; negative: backwards) 1 = forwards only (no change in direction of rotation possible) 2 = backwards only (no change in direction of rotation possible) 3 = digital input 1 (0 V = forwards, 24 V = backwards) 4 = digital input 2 (0 V = forwards, 24 V = backwards) 7 = INVEOR soft PLC 8 = analogue input 1 (must be selected in parameter 4.030)
10 = foil keypad key for reversing direction of rotation
(only when motor is running) 11 = foil keypad key 1 forwards / 2 backwards (reversal always possible) 12 = foil keypad key 1 forwards / 2 backwards (reversal only possible when
motor stationary) 13 = virtual output (4.230) (V 03.70 and higher) 14 = foil keypad key for reversing direction of rotation (only in operational
status) storing
(V 03.70 and higher) 15 = foil keypad key I + key II storing (V 03.70 and higher) 16 = foil keypad key I + II (only if motor is stationary) storing
(V 03.70 and higher)
Transfer status: 2 min.:
Transfer status: 2 min.:
0 Own value
max.: 8 def.: 1
0 Own value
max.: 16 def.: 0
(to be entered!)
(to be entered!)
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Parameters
Automatic acknowledgement
function
1.180 Acknowledge function Unit: integer
Relationship to parameter:
1.181
1.182
Parameter manual:
P. xy
Selection of the source for error confirmation. Errors can only be acknowledged once the error is no longer present. Certain errors can only be acknowledged by switching the controller off and
on, see list of errors. Auto acknowledgement via parameter 1.181. 0 = manual acknowledgement not possible 1 = rising flank at digital input 1 2 = rising flank at digital input 2 5 = foil keypad (Ackn key) 6 = analogue input 1 (must be selected in parameter 4.030)
(V 03.70 and higher)
Transfer status: 2 min.:
0 Own value
max.: 6 def.: 4
(to be entered!)
1.181
Unit: s
Relationship to parameter:
1.180
1.182
Parameter manual:
P. xy
In addition to the acknowledgement function (1.180), an automatic fault acknowledgement can be selected.
= no automatic acknowledgement
0
= time for automatic resetting of error
> 0
Transfer status: 2 min.: 0 Own value
max.: 1000000 def.: 0
(to be entered!)
in seconds
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Parameters
Number of automatic
acknowledgements
INFORMATION
max. number of acknowledgements = 8 auto acknowledgement time = 20 sec.
8 x 20 sec. = 160 sec.
1.182
Unit:
Relationship to parameter:
1.180
1.181
Parameter manual:
P. xy
In addition to the automatic acknowledgement function (1.181), it is possible to limit the maximum number of automatic acknowledgements here.
= no restriction on automatic acknowledgements
0
= maximum number of automatic
> 0
Transfer status: 2 min.: 0 Own value
max.: 500 def.: 5
(to be entered!)
acknowledgements permitted
The internal counter for automatic acknowledgements already undertaken is reset if the motor is operated for the "maximum number of acknowledgements x auto acknowledgement time" period without any errors occurring (motor current > 0.2 A).
Example of resetting the auto acknowledgement counter
After 160 sec. of motor operation without errors, the internal counter for "auto acknowledgements" undertaken is reset to "0".
In this example, 8 "auto acknowledgements" were accepted. If an error occurs within the 160 sec., "error 22" is triggered on the 9th acknowledgement
attempt. This error has to be acknowledged manually by switching off the mains.
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Parameters
0 = Digital In 1
(Fixed frequency 1) (2.051)

5.3.2 Fixed frequency

This mode has to be selected in parameter 1.100, see also the section on selecting the operating mode.
2.050 Fixed frequency mode Unit: integer
Relationship to parameter:
1.100
2.051 to 2.057
Parameter manual:
P. xy
Selection of the digital inputs used for fixed frequencies
Transfer status: 2 min.: 0 Own value
max.: 4 def.: 2
(to be entered!)
1 = Digital In 1, 2
3 = foil keypad (key 1 = fixed frequency 1 / key 2 = fixed frequency 2) 4 = fixed frequency (key I = fixed frequency 1 / key II = fixed frequency 2)
storing (V 03.70 and higher)
(Fixed frequencies 1 - 3) (2.051 to 2.053)
2.051 to 2.057 Fixed frequency Unit: Hz
Relationship to parameter:
1.020
1.021
1.100
1.150
2.050
Parameter manual:
P. xy
The frequencies that are to be output at the digital inputs 1 - 3 specified in parameter 2.050 depending on the switching patterns.
See chapter 5.2.1 Explanation of operating modes / fixed frequency.
Transfer status: 2 min.:
- 400 Own value
max.: + 400 def.: 0
(to be entered!)
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Parameters

5.3.3 Motor potentiometer

This mode must be selected in parameter 1.130. The function can be used as a target value source for frequency mode and for the PID process controller.
The motor potentiometer can be used to gradually increase / decrease the target value (PID/frequency). Use parameters 2.150 to 2.154 for this purpose.
2.150 MOP digital Input Unit: integer
Relationship to parameter:
1.130
4.030
4.050
Parameter manual:
P. xy
Selection of the source for increasing and reducing the target value 0 = digital input 1 + / digital input 2 ­7 = INVEOR soft PLC 8 = foil keypad (key 1 - / key 2 +)
2.151 MOP step range Unit: %
Relationship to parameter:
1.020
1.021
Parameter manual:
P. xy
Increments at which the target value changes per keystroke.
2.152 MOP step time Unit: s
Relationship to parameter:
Parameter manual:
P. xy
Indicates the time during which the target value is totalled with a permanent signal.
Transfer status: 2 min.:
Transfer status: 2 min.: 0 Own value
Transfer status: 2 min.: 0.02 Own value
0 Own value
max.: 8 def.: 3
max.: 100 def.: 1
max.: 1000 def.: 0.04
(to be entered!)
(to be entered!)
(to be entered!)
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Parameters
2.153 MOP response time Unit: s
Relationship to parameter:
Parameter manual:
P. xy
Indicates the time for which the signal is considered permanent.
Transfer status: 2 min.: 0.02 Own value
max.: 1000 def.: 0.3
(to be entered!)
2.154 MOP reference memory Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
Defines whether the target value of the motor potentiometer is retained even after power outage.
0 = disable 1 = enable
Transfer status: 2 min.: 0 Own value
max.: 1 def.: 0
(to be entered!)

5.3.4 PID process controller

This mode must be selected in parameter 1.100, the target value source must be selected in parameter 1.130, see also chapter 5.2.1 Explanation of operating modes / fixed frequency.
3.050 PID-P amplification factor Unit:
Relationship to parameter:
1.100
1.130
Parameter manual:
P. xy
Proportional share of PID controller amplification factor
Transfer status: 2 min.: 0 Own value
max.: 100 def.: 1
(to be entered!)
3.051 PID-P amplification factor Unit: 1/s
Relationship to parameter:
1.100
1.130
Parameter manual:
P. xy
Integral share of PID controller amplification factor
Transfer status: 2 min.: 0 Own value
max.: 100 def.: 1
(to be entered!)
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Parameters
3.052 PID-P amplification factor Unit: s
Relationship to parameter:
1.100
1.130
Parameter manual:
P. xy
Differential share of PID controller amplification factor
Transfer status: 2 min.:
0 Own value
max.: 100 def.: 0
(to be entered!)
3.060 PID actual value Unit: integer
Relationship to parameter:
1.100
1.130
3.061
Parameter manual:
P. xy
Selection of the input source from which the actual value for the PID process controller is imported:
0 = analogue input 1 2 = INVEOR soft PLC 3 = field bus (fixed customer-specific input variable 2) (V 03.72 and higher)
Transfer status: 2 min.:
max.: 3 def.: 0
0 Own value
(to be entered!)
3.061 PID inverted Unit: integer
Relationship to parameter:
3.060
Parameter manual:
P. xy
The actual value source (parameter 3.060) is inverted 0 = disable 1 = enable
Transfer status: 2 min.: 0 Own value
max.: 1 def.: 0
(to be entered!)
3.062 to 3.068 PID fixed target values Unit: %
Relationship to parameter:
1.130
3.069
Parameter manual:
P. xy
The PID fixed target values which are to be issued depending on the switching patterns at the digital inputs 1 – 3 specified in parameter 3.069 (has to be selected in parameter 1.130).
Transfer status: 2 min.: 0 Own value
max.: 100 def.: 0
(to be entered!)
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Parameters
3.069 PID fixed target mode Unit: integer
Relationship to parameter:
1.100
3.062 to 3.068
Parameter manual:
P. xy
Selection of the digital inputs used for fixed frequencies
0 = Digital In 1 1 = Digital In 1, 2
Transfer status: 2 min.:
(PID fixed target value 1) (3.064) (PID fixed target values 1 – 3) (3.062 to 3.064)
0 Own value
max.: 2 def.: 0
(to be entered!)
3.070 PID standby time Unit: s
Relationship to parameter:
1.020
Parameter manual:
P. xy
If the drive controller runs for the set time at its minimum frequency (parameter
1.020), the motor is stopped (0 Hz), see also Chapter 5.2.1 Explanation of operating modes / fixed frequency.
0 = disable > 0 = waiting time until stand-by function is enabled
Transfer status: 2 min.:
0 Own value
max.: 10000 def.: 0
(to be entered!)
3.071 PID stand-by hysteresis Unit: %
Relationship to parameter:
3.060
Parameter manual:
P. xy
Condition for waking up the PID controller from stand-by. Once the control difference exceeds the set value as %, the control begins
again, see also PID controller operating modes.
Transfer status: 2 min.:
0 Own value
max.: 50 def.: 0
(to be entered!)
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Parameters
3.072 PID dry run time Unit: s
Relationship to parameter:
Parameter manual:
P. xy
Transfer status: 2 min.: 0 Own value
max.: 32767 def.: 0
(to be entered!)
(V 03.70 and higher)
After this set time, if the PID actual value has not reached at least 5 % and the controller is running at the max. limit, the INVEOR switches off with error no. 16 PID dry run.
3.073 PID nominal value min Unit: %
Relationship to parameter:
3.074
Parameter manual:
P. xy
Transfer status: 2 min.:
0 Own value
max.: 100 def.: 0
(to be entered!)
(V 03.70 and higher) The PID nominal value can be limited using 2 parameters. Example: 0 -10 V nominal value potentiometer Read Min PID nominal value = 20 % Read Max PID nominal value = 80 % (3.074) Nominal value at < 2 V = 20 % Nominal value at 2 V – 8 V = 20 % - 80 % Nominal value at > 8 V = 80 %
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Parameters
3.074 PID nominal value max. Unit: %
Relationship to parameter:
3.073
Parameter manual:
P. xy
Transfer status: 2 min.:
0 Own value
max.: 100 def.: 100
(to be entered!)
(V 03.70 and higher)
The PID nominal value can be limited using 2 parameters. Example: 0 -10 V nominal value potentiometer Read Min PID nominal value = 20 % Read Max PID nominal value = 80 % (3.073) Nominal value at < 2 V = 0 % Nominal value at 2 V – 8 V = 20 % - 80 % Nominal value at > 8 V = 80 %
3.080 PID minimum frequency 2 Unit: Hz
Relationship to parameter:
1.020
Parameter manual:
P. xy
(V 03.80 and higher)
Transfer status: 2 min.: 0 Own value
max.: 400 def.: 0
(to be entered!)
The minimum frequency is calculated depending on the PID target value
Example:
1.020 minimum frequency = 10 Hz
3.080 PID minimum frequency 2 = 20 Hz
Minimum frequency when PID target value is 0 % = 10 Hz Minimum frequency when PID target value is 50 % = 15 Hz Minimum frequency when PID target value is 100 % = 20 Hz
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Parameters

5.3.5 Analogue input

For analogue input 1
4.020 AI1 input type Unit: integer
Relationship to parameter:
4.021 AI1 standard. Low Unit: %
Relationship to parameter:
Parameter manual:
P. xy
Function of analogue input 1. 1 = voltage input 2 = current input
Parameter manual:
P. xy
Specifies the minimum value of the analogue input as a percentage of the range
Example:
0…10 V and/or 0…20 mA = 0 %...100 %
Transfer status: 2 min.: 1 Own value
max.: 2 def.: 1
Transfer status: 2 min.: 0 Own value
max.: 100 def.: 0
(to be entered!)
(to be entered!)
2…10 V and/or 4…20 mA = 20 %...100 %
4.022 AI1 standard. High Unit: %
Relationship to parameter:
Parameter manual:
P. xy
Specifies the maximum value of the analogue input as a percentage of the range.
Example:
0…10 V and/or 0…20 mA = 0 %...100 %
Transfer status: 2 min.: 0 Own value
max.: 100 def.: 100
(to be entered!)
2…10 V and/or 4…20 mA = 20 %...100 %
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Parameters
4.023 AI1 dead time Unit: %
Relationship to parameter:
Parameter manual:
P. xy
Dead time as percentage of the range of the analogue inputs.
Transfer status: 2 min.: 0 Own value
max.: 100 def.: 0
(to be entered!)
4.024 AI1 filter time Unit: s
Relationship to parameter:
Parameter manual:
P. xy
Filter time of analogue inputs in seconds.
Transfer status: 2 min.: 0.02 Own value
max.: 1.00 def.: 0
(to be entered!)
4.030 AI1 function Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
Function of analogue input 1 0 = analogue input 1 = digital input
Transfer status: 2 min.: 0 Own value
max.: 1 def.: 0
(to be entered!)
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Parameters
4.033 Al1 physical unit Unit:
Relationship to parameter:
4.034
4.035
Parameter manual:
Selection of different physical values to be displayed.
10
P. xy
0
=
%
1
=
bar
2
=
mbar
3
=
psi
4
=
Pa
5
=
m³/h
6
=
l/min
7
=
° C
8
=
° F
9
=
m
=
mm
Transfer status: 2 min.:
0 Own value
max.: 10 def.: 0
(to be entered!)
4.034 Al1 physical minimum Unit:
Relationship to parameter:
4.033
4.035
Parameter manual:
P. xy
Selection of the lower limit of a physical value to be displayed.
Transfer status: 2 min.: - 10000 Own value
max.: + 10000 def.: 0
(to be entered!)
4.035 Al1 physical maximum Unit:
Relationship to parameter:
4.033
4.034
Parameter manual:
P. xy
Selection of the upper limit of a physical value to be displayed.
Transfer status: 2 min.: - 10000 Own value
max.:+ 10000 def.: 100
(to be entered!)
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Parameters
4.036 / 4.066 AI1 wire break time Unit:
Relationship to parameter:
Parameter manual:
P. xy
Transfer status: 2 min.: 0 Own value
max.: 32767 def.: 0.5
(to be entered!)
(V 03.70 and higher) Once the mains is activated, wire break detection is only activated after this
set time
4.037 / 4.067 AIx inversely Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
Transfer status: 2 min.: 0 Own value
max.: 1 def.: 0
(to be entered!)
(V 03.80 and higher)
The signal of the analogue input can be inverted here.
0 = disable (example: 0 V = 0 % 10 V = 100 %) 1 = enable (example: 0 V = 100 %
10 V = 0 %)

5.3.6 Digital inputs

4.110 to 4.111 DIx inverted Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
This parameter can be used to invert the digital input. 0 = disable 1 = enable
Transfer status: 2 min.: 0 Own value
max.: 1 def.: 0
(to be entered!)
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Parameters
Selection of the process variable to which the output should switch.

5.3.7 Digital output

For digital input 1
4.150 DO1 function Unit: integer
Relationship to parameter:
4.151
4.152
Parameter manual:
P. xy
0
=
1
=
2
=
3
=
4
=
5
=
8
=
9
=
10
=
11
=
12
=
13
=
14
=
17
=
18
=
19
=
20
=
21
=
22
=
23
=
24
=
25
=
26
=
28
=
29
=
Transfer status: 2 min.: 0 Own value
Not assigned / INVEOR soft PLC Intermediate circuit voltage
Grid voltage Motor voltage Motor current Actual frequency value IGBT temperature Inner temperature Error (NO) Error inverted (NC) Limit steps enable Digital input 1 Digital input 2 Ready for operation (mains supply on, no HW enable, motor stationary) Ready (mains supply on, HW enable set, motor stationary) Operation (mains supply on, HW enable set, motor running) Ready for operation + Ready Ready for operation + Ready + Operation Ready + Operation Motor rating Torque Field bus Analogue input 1 (V 3.60 and higher) PID target value (V 3.60 and higher) PID actual value (V 3.60 and higher)
Table continues on next page
max.: 51 def.: 0
(to be entered!)
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Parameters
4.150 DO1 function Unit: integer
Relationship to parameter:
4.151
4.152
Parameter manual:
P. xy
Selection of the process variable to which the output should switch.
Continuation of table
30
=
STO channel 1 (V 03.70 and higher)
31
=
STO channel 2 (V 03.70 and higher)
32
=
Target frequency value after ramp (V 03.70 and higher)
33
=
Target frequency value (V 03.70 and higher)
34
=
Actual speed value (V 03.70 and higher)
35
=
Actual frequency value sum (V 03.70 and higher)
36
=
Torque sum (V 03.70 and higher)
37
=
Target frequency value after ramp sum (V 03.70 and higher)
38
=
Target frequency value sum (V 03.70 and higher)
39
=
Actual speed value sum (V 03.70 and higher)
50
=
Motor current limit enabled (V 03.70 and higher)
51
Nominal-actual comparison (para. 6.070 – 6.071)
=
(V 03.70 and higher)
Transfer status: 2 min.:
0 Own value
max.: 51 def.: 0
(to be entered!)
4.151 DO1 on Unit:
Relationship to parameter:
4.150
Parameter manual:
P. xy
If the set process variable exceeds the switch-on limit, the output is set to 1.
Transfer status: 2 min.:
max.: 32767 def.: 0
- 32767 Own value
(to be entered!)
4.152 DO1 off Unit:
Relationship to parameter:
4.150
Parameter manual:
P. xy
If the set process variable exceeds the switch-off limit, the output is again set to 0.
Transfer status: 2 min.:
- 32767 Own value
max.: 32767 def.: 0
(to be entered!)
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Parameters
Selection of the process variable to which the output should switch.

5.3.8 Relay

For relay 1
4.190 Rel.1 function Unit: integer
Relationship to parameter:
4.191
4.192
Parameter manual:
P. xy
0
=
1
=
2
=
3
=
4
=
5
=
8
=
9
=
10
=
11
=
12
=
13
=
14
=
17
=
18
=
19
=
20
=
21
=
22
=
23
=
24
=
25
=
26
=
28
=
29
=
Transfer status: 2 min.: 0 Own value
Not assigned / INVEOR soft PLC Intermediate circuit voltage
Grid voltage Motor voltage Motor current Actual frequency value IGBT temperature Inner temperature Error (NO) Error inverted (NC) Limit steps enable Digital input 1 Digital input 2 Ready for operation (mains supply on, no HW enable, motor stationary) Ready (mains supply on, HW enable set, motor stationary) Operation (mains supply on, HW enable set, motor running) Ready for operation + Ready Ready for operation + Ready + Operation Ready + Operation Motor rating Torque Field bus Analogue input 1 (V 3.60 and higher) PID target value (V 3.60 and higher) PID actual value (V 3.60 and higher)
Table continues on next page
max.: 51 def.: 0
(to be entered!)
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Parameters
4.190 DO1 function Unit: integer
Relationship to parameter:
4.151
4.152
Parameter manual:
P. xy
Selection of the process variable to which the output should switch.
Continuation of table
30
=
STO channel 1 (V 03.70 and higher)
31
=
STO channel 2 (V 03.70 and higher)
32
=
Target frequency value after ramp (V 03.70 and higher)
33
=
Target frequency value (V 03.70 and higher)
34
=
Actual speed value (V 03.70 and higher)
35
=
Actual frequency value sum (V 03.70 and higher)
36
=
Torque sum (V 03.70 and higher)
37
=
Target frequency value after ramp sum (V 03.70 and higher)
38
=
Target frequency value sum (V 03.70 and higher)
39
=
Actual speed value sum (V 03.70 and higher)
50
=
Motor current limit enabled (V 03.70 and higher)
51
Nominal-actual comparison (para. 6.070 – 6.071)
=
(V 03.70 and higher)
Transfer status: 2 min.:
0 Own value
max.: 51 def.: 0
(to be entered!)
4.191 Relay 1 on Unit:
Relationship to parameter:
4.190
Parameter manual:
P. xy
If the set process variable exceeds the switch-on limit, the output is set to 1.
Transfer status: 2 min.:
- 32767 Own value
max.: 32767 def.: 0
(to be entered!)
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Parameters
4.192 Relay 1 off Unit:
Relationship to parameter:
4.190
Parameter manual:
P. xy
If the set process variable exceeds the switch-off limit, the output is again set to 0.
Transfer status: 2 min:
- 32767 Own value
max: 32767 def.: 0
(to be entered!)
4.193 Relay1 on delay Unit: s
Relationship to parameter:
4.194
Parameter manual:
P. xy
Specifies the length of the switch-on delay.
Transfer status: 2 min.:
0 Own value
max.: 10000 def.: 0
(to be entered!)
4.194 Relay1 off delay Unit:
Relationship to parameter:
4.193 / 4.213
Parameter manual:
P. xy
Specifies the length of the switch-off delay.
Transfer status: 2 min.:
0 Own value
max.: 10000 def.: 0
(to be entered!)
88 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
Parameters
Selection of the process variable to which the output should switch.

5.3.9 Virtual output

The virtual output can be parameterised like a relay and is available as an option with the following parameters:
1.131 Software enable / 1.150 Direction of rotation / 1.054 Ramp selection /
5.090 Parameter set change / 5.010 + 5.011 External error 1 + 2
4.230 VO function Unit: integer
Relationship to parameter:
1.054
1.131
1.150
4.231
4.232
5.010 / 5.011
5.010 / 5.011
5.090
Parameter manual:
P. xy
(V 03.70 and higher)
0
=
Not assigned / INVEOR soft PLC
1
=
Intermediate circuit voltage
2
=
Grid voltage
3
=
Motor voltage
4
=
Motor current
5
=
Actual frequency value
6
=
-
7
=
-
8
=
IGBT temperature
9
=
Inner temperature
10
=
Error (NO)
11
=
Error inverted (NC)
12
=
Limit steps enable
13
=
Digital input 1
14
=
Digital input 2
17
18 19 20 21 22 23 24 25
Ready for operation (mains supply on, no HW enable, motor
=
stationary) Ready (mains supply on, HW enable set, motor stationary)
=
Operation (mains supply on, HW enable set, motor running)
=
Ready for operation + Ready
=
Ready for operation + Ready + Operation
=
Ready + Operation
=
Motor rating
=
Torque
=
Fieldbus (V 03.84 and higher)
=
Table continues on next page
Transfer status: 2 min.:
0 Own value
max.: 51 def.: 0
(to be entered!)
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 89
Parameters
4.230 VO function Unit: integer
Relationship to parameter:
1.054
1.131
1.150
4.231
4.232
5.010
5.011
5.090
Parameter manual:
P. xy
Selection of the process variable to which the output should switch.
Continuation of table
=
26 28 29 30 31 32 33 34 35 36 37 38 39 50 51
Analogue input 1 (V 3.60 and higher) PID target value (V 3.60 and higher)
=
PID actual value (V 3.60 and higher)
=
STO channel 1
=
STO channel 2
=
Nominal frequency value after ramp
=
Nominal frequency value
=
Actual speed value
=
Actual frequency value sum
=
Torque sum
=
Nominal frequency value after ramp sum
=
Nominal frequency value sum
=
Actual speed value sum
=
Motor current limit enabled
=
Nominal-actual comparison (para. 6.070 – 6.071)
=
Transfer status: 2 min.: 0 Own value
max.: 51 def.: 0
(to be entered!)
4.231 VO-On Unit:
Relationship to parameter:
4.230
Parameter manual:
P. xy
If the set process variable exceeds the switch-on limit, the output is set to 1.
Transfer status: 2 min.:
- 32767 Own value
max.: 32767 def.: 0
(to be entered!)
4.232 VO-Off Unit:
Relationship to parameter:
4.230
Parameter manual:
P. xy
If the set process variable exceeds the switch-off limit, the output is again set to 0.
Transfer status: 2 min.:
- 32767 Own value
max.: 32767 def.: 0
(to be entered!)
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Parameters
Selection of source via which an external fault can be reported.
4.233 VO-On delay Unit: s
Relationship to parameter:
4.234
Parameter manual:
P. xy
Specifies the length of the switch-on delay.
Transfer status: 2 min.:
0 Own value
max.: 10000 def.: 0
(to be entered!)
4.234 VO-Off delay Unit:
Relationship to parameter:
4.233
Parameter manual:
P. xy
Specifies the length of the switch-off delay.
Transfer status: 2 min.:
0 Own value
max.: 10000 def.: 0
(to be entered!)

5.3.10 External fault

5.010 / 5.011 External fault 1/2 Unit: integer
Relationship to parameter:
4.110 / 4.111
4.230
Parameter manual:
P. xy
Transfer status: 2 min.: 0 Own value
max.: 6 def.: 0
(to be entered!)
0
=
Not assigned / INVEOR soft PLC
1
=
Digital input 1
2
=
Digital input 2
5
=
Virtual output (parameter 4.230) (V 03.70 and higher) Analogue input 1 (must be selected in parameter 4.030)
6
=
(V 03.70 and higher)
If there is a high signal at the selected digital input, the drive controller switches with fault no. 23 / 24 of external fault ½. Parameters 4.110 to 4.113 Dix inverted can be used to invert the logic of the digital input.
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 91
Parameters

5.3.11 Motor current limit

This function limits the motor current to a parameterised maximum value after a parameterised current-time zone has been reached.
This motor current limit is monitored at application level and thereby limits with relatively low dynamics. This has to be taken into consideration when selecting this function.
The maximum value is determined using the “motor current limit as %” parameter (5.070). This is stated as a percentage and relates to the nominal motor current specified in the “motor current” type plate data (33.031).
The maximum current-time zone is calculated from the product of the “motor current limit in s” parameter (5.071) and the fixed overcurrent of 50% of the required motor current limit.
As soon as this current-time zone is exceeded, the motor current is restricted to the limit value by reducing the speed. If the output current of the drive controller exceeds the motor current (parameter 33.031) multiplied by the set limit as % (parameter 5.070) for the set time (parameter
5.071), the output current of the drive controller is limited permanently to the parameterised value. The entire function can be deactivated by setting the “motor current limit as %” parameter (5.070)
to zero.
5.070 Motor current limit as % Unit: %
Relationship to parameter:
5.071
33.031
Parameter manual:
P. xy
0 = disable
See description 5.3.1
Transfer status: 2 min.: 0 Own value
max.: 250 def.: 0
(to be entered!)
5.071 Motor current limit S Unit: s
Relationship to parameter:
5.070
33.031
Parameter manual:
P. xy
See description 5.3.1
Transfer status: 2 min.: 0 Own value
max.: 100 def.: 1
(to be entered!)
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Parameters
5.075
5.4 Gearbox factor
Unit:
Relationship to parameter:
33.034
Parameter manual:
P. xy
A gearbox factor can be set here. The mechanical speed display can be adjusted using the gearbox factor.
Transfer status: 2 min.:
0 Own value
max.: 1000 def.: 1

5.4.1 Blocking detection

5.080 Blocking detection Unit: integer
Relationship to parameter:
5.081
Parameter manual:
P. xy
This parameter can be used to activate stall detection. 0 = disable 1 = enable
Transfer status: 2 min.:
5.081 Blocking time Unit: s
Relationship to parameter:
5.080
Parameter manual:
P. xy
Indicates the time after which a blockage is detected.
Transfer status: 2 min.:
0 Own value
max.: 1 def.: 0
0 Own value
max.: 50 def.: 2
(to be entered!)
(to be entered!)
(to be entered!)
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 93
Parameters
5.082 Start-up error active Unit: integer
Relationship to parameter:
4.233
Parameter manual:
P. xy
(V 03.70 and higher) Start-up error is defined as follows: Actual value does not reach 10 % of the
rated motor frequency after 30 seconds (if nominal frequency < 10 %, the error is not generated). If the acceleration time is parameterised as > 60 seconds, half the acceleration time is used in place of the 30 seconds.
0 = Function disabled 1 = Function enabled
Transfer status: 2 min.:
0 Own value
max.: 1 def.: 1
(to be entered!)
5.083 Deactivation error log 11 Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
(V 03.80 and higher)
If supplied with external 24 V, the logging of error no. 11 "Time out power" can be suppressed here.
The error counter is not affected. 0 = Function disabled 1 = Function enabled
Transfer status: 2 min.: 0 Own value
max.: 10 def.: 0
(to be entered!)
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Parameters
5.090 Parameter set change Unit: integer
Relationship to parameter:
4.030
4.230
Parameter manual:
P. xy
Selection of the active data set.
0
=
Not used
1
=
Data set 1 active
2
=
Data set 2 active
3
=
Digital input 1
4
=
Digital input 2
7
=
INVEOR soft PLC
8
=
Virtual output (parameter 4.230) (V 03.70 and higher)
9
=
Analogue input 1 (V 03.70 and higher)
11
12
Foil keypad key I for data set 1, key II for data set 2
=
(V 03.70 and higher) Foil keypad key I for data set 1, key II for data set 2 storing
=
(V 03.70 and higher)
Transfer status: 2 min.:
0 Own value (to
max.: 12 def.: 0
be entered!)
The 2nd data set is only displayed in the PC software if this parameter is <> 0. The values of the data set currently selected are always displayed in the MMI.
5.200 Turning MMI display Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
(V 03.80 and higher) Only for MMI in cover.
Here the user can define whether the screen / key assignment is turned 180°. 0 = Function disabled 1 = Function enabled
Transfer status: 2 min.: 0 Own value
max.: 1 def.: 0
(to be entered!)
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Parameters
5.201 Save MMI display Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
(V 03.80 and higher) The status screen displayed in the MMI can be selected here.
1 = status 01: Target / actual frequency / motor current 2 = status 02: Speed / motor current / process value 1 3 = status 03: Speed / motor current / process value 2 4 = status 04: Speed / PID target value / PID actual value 5 = status 05: Customer PLC output variable 1 / 2 / 3
Transfer status: 2 min.: 1 Own value
max.: 5 def.: 1
(to be entered!)
5.202 MMI password Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
(V 03.88 and higher) A password can be allocated here, which is requested when expert mode is
selected in the MMI.
0: Password request deactivated The password can be individually set in both data sets.
Transfer status: 2 min.: 0 Own value
max.: 9999 def.: 0
(to be entered!)

5.4.2 Field bus

6.060 Fieldbus address Unit: integer
Relationship to parameter:
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Parameter manual:
P. xy
The fieldbus address can be set here. A change to the fieldbus address is only undertaken once INVEOR is restarted
Transfer status: 0 min.: 0 Own value
max.: 127 def.: 0
(to be entered!)
Parameters
Bus timeout, if no fieldbus telegram is received after the set time has expired, the
IMPORTANT INFORMATION
6.061 Set field bus baud rate Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
Only for CanOpen: 0 = 1 MBit,
Transfer status: 2 min.: 0 Own value
max.: 8 def.: 2
(to be entered!)
2 = 500 kBit, 3 = 250 kBit, 4 = 125 kBit, 6 = 50 kBit, 7 = 20 kBit, 8 = 10 kBit
6.062 Set bus time-out Unit: s
Relationship to parameter:
Parameter manual:
P. xy
INVEOR shuts down with the "Bus timeout" error. The function is only activated once a telegram has been successfully received. 0 = Monitoring disabled
Transfer status: 2 min.: 0 Own value
max.: 100 def.: 5
(to be entered!)
Changing a parameter value via the fieldbus includes direct EEPROM write access.
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 97
Parameters
6.070 /
6.071
Target / nominal value deviation Unit: %
Relationsh ip to parameter:
4.150
4.190
4.230
Parameter manual:
P. xy
A target / actual value comparison can be undertaken with this function. The result is output via the field bus status word or a digital output.
Parameter 6.070 can be used to define the tolerance range of the target value.
Parameter 6.071 can be used to set the time for which the actual value has to be outside the tolerance range before the output is reset.
Example: Operating mode = PID control PID target value = 50 %
6.070 = 10 %
6.071 = 1 sec.
As soon as the actual value is between 40 % and 60 %, the output is set.
If the actual value is outside 40 % to 60 % for 1 sec., the output is reset.
Transfer status: 2 min.: 0 % / 0 sec. Own value
max.: 100 % / 32767 sec.
def.: 0 % / 0 sec.

5.5 Performance parameters

5.5.1 Motor data

33.001 Type of motor Unit: integer
Relationship to parameter:
33.010
Parameter manual:
P. xy
Selection of type of motor. 1 = asynchronous motor 2 = synchronous motor The parameters are shown depending on the type of motor selected. The type of control (parameter 34.010) must also be selected.
Transfer status: 1 min.:
1 Own value
max.: 2 def.: 1
(to be entered!)
(to be entered!)
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Parameters
33.015 R optimisation Unit: %
Relationship to parameter:
Parameter manual:
P. xy
Transfer status: 1 min.: 0 Own value
max.: 200
(to be entered!)
def.: 100
If necessary, this parameter can be used to optimise the start-up behaviour.
33.016 Motor phases monitoring Unit: integer
Relationship to parameter:
Parameter manual:
P. xy
Transfer status: 1 min.: 0 Own value
max.: 1
(to be entered!)
def.: 1
(V 03.72 and higher) The "Motor connection interrupted" error monitoring (error -45) can be
disabled with this parameter. 0 = Monitoring disabled 1 = Monitoring enabled
33.031 Motor current Unit: A
Relationship to parameter:
5.070
Parameter
Transfer status: 1 min.:
manual:
P. xy
This is used to set the nominal motor current I
0 Own value
max.: 150 def.: 0
for either the star or triangle
M,N
(to be entered!)
connection.
33.032 Motor rating Unit: W
Relationship to parameter:
Parameter
Transfer status: 1 min.: 0 Own value
manual:
P. xy
A performance value [W] P
max.: 55000
(to be entered!)
def.: 0
has to be set here that corresponds to the
M,N
nominal motor rating.
Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 99
Parameters
33.034 Motor speed Unit: rpm
Relationship to parameter:
34.120
5.075
Parameter
Transfer status: 1 min:
manual:
P. xy
The value from the motor's type plate data has to be entered here for the nominal motor rotation speed n
M,N
.
0 Own value
max: 10000
(to be entered!)
def.: 0
33.035 Motor frequency Unit: Hz
Relationship to parameter:
Parameter
Transfer status: 1 min.: 10 Own value
manual:
P. xy
This is where the nominal motor frequency f
max.: 400 def.: 0
is set.
M,N
(to be entered!)
33.050 Stator resistance
Relationship to parameter:
Parameter manual:
P. xy
Transfer status: 1 min.: 0 Own value
max.: 100 def.: 0.001
Unit: Ohm
(to be entered!)
The stator resistance can be optimised here, if the automatically determined value (motor identification) is insufficient.
33.105 Leakage inductance Unit: H
Relationship to parameter:
Parameter manual:
P. xy
Transfer status: 1 min.: 0 Own value
max.: 1
(to be entered!)
def.: 0
Only for asynchronous motors. Here the leakage inductance can be optimised if the automatically calculated
value (of motor identification) isn't sufficient.
100 Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN
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