Kooltronic KA4C4NP36L, K2A4C6NP36L, K2A4C4NP36L, KA4C6NP36R, K2NA6C14DP50L Installation Instructions Manual

...
CAUTION
BEFORE INSTALLING THE AIR CONDITIONER, IT IS IMPORTANT THAT THESE INSTRUCTIONS BE READ AND UNDERSTOOD THOROUGHLY
KOOLTRONIC, INC. 30 Pennington-Hopewell Road Pennington, NJ 08534
609•466-3400 FAX: 609• 466-1114
kooltronic.com
900-090-03
Installation Instructions
Model KA4C4NP36L KA4C6NP36R
I. Introduction
These instructions provide you with the general information necessary for proper installation of the air conditioners.
II. Incoming Inspection
Kooltronic Air Conditioners are designed, built and packaged to withstand the shock and vibration normally associated with shipment by common carriers. Occasionally improper handling during shipping causes damage. Such handling could include unbanding of palletized shipments, failing to respect "This Side Up" arrows, rough handling, falling off conveyors, excessive vibration, crushing, etc. Therefore, a thorough inspection should be done upon receipt of all shipments. Any carton tears, dents, scratches, loose articles or evidence of oil are signs of damage and should be noted on the Freight Bill. Cartons should be opened promptly and the units inspected for CONCEALED DAMAGE. Kooltronic Air Conditioners must be delivered in the proper mounting position to assure that damage to the compressor has not occurred during shipping. Any Kooltronic Air Conditioner that is delivered removed from the banded pallet, lying down or double stacked should be refused.
An immediate claim MUST be filed with the freight carrier and an inspection requested. Retain all packing materials. Kooltronic cannot assume responsibility for Consignee's failure to file a timely freight claim.
Kooltronic Air Conditioners must be operated in their proper mounting position. If attempts are made to operate a unit that is not in its designed mounting position, permanent compressor damage will occur. This action will void the warranty.
III. Pre-Installation Testing
1. The unit must sit in an upright position at a minimum room temperature of 65ºF to allow the system to warm up.
2. Refer to the identification label for proper electrical voltage and current requirements. Connect the power cord to a properly grounded and fused electrical supply, leaving electrical power to the unit turned off.
3. Note the factory thermostat setting which is 75ºF. to 80ºF. Adjust the thermostat to its maximum setting.
4. If your unit is equipped with an on-off switch, move it to the on position. Turn the electrical power on. Verify that the evaporator blower or fan is running.
5. Adjust the thermostat to its minimum setting. The compressor should start. On units equipped with a short cycle protector, the compressor will have a delayed start of six (6) minutes from the time power is applied to the unit.
6. Verify that the condenser blower or fan is running. On units equipped with a low ambient kit, the start of the condenser fan or blower will be delayed until the system pressures rise.
7. Operate the air conditioner for appproximately ten (10) minutes. During this period no unusual noise or vibration should be evident. Both the evaporator and condenser fans or blowers should be delivering air through their respective discharge ports. The cool air discharged should be less than 70ºF when the room temperature is between 70ºF and 80ºF.
8. On units equipped with heaters, adjust both the cooling and heating thermostats to their maximum settings. Verify that the compressor and condenser fan or blower has stopped. Verify elevated discharge air temperature from the evaporator air discharge.
9. If your unit is equipped with an on-off switch, leave it in the on position. Return the cooling thermostat to its original setting. If the unit is equipped with a heater, return the heating thermostat to its original position.
10. Turn off the electrical power and disconnect the air conditioner from the power source.
11. If any cover plug was removed to adjust the unit, be sure to replace it in order to maintain the integrity of the closed-loop airflow system.
IV. Mounting
Kooltronic Air Conditioners have been engineered to be installed easily. To avoid damaging your air conditioner, please read the following information before installation:
1. Remove and save the four screws holding the Mounting Template and Assembly Bracket (M/TAB) to the unit. Remove the M/TAB.
2. Place the M/TAB flush against the outside of the cabinet to locate cutouts and mounting holes.
3. NOTE: The top cutout for the warm air return does not have to match the full 12" opening on the M/TAB. You can locate your cutout anywhere within this opening. Locate your cutout close to the top and not less than 4" high. Make
sure the cutouts don't interfere with components inside your cabinet.
4. Mount the M/TAB to the outside of the cabinet using all the mounting hardware supplied by Kooltronic (
1
/
4-20 screws/nuts/washers). Preferred positions: one in each corner and two near center on each side. NOTE: Make sure the screws are inserted with heads on M/TAB side. Tighten nuts securely.
5. Route the power cord through the top cut out in your cabinet. Mount the unit to the M/TAB by sliding the studs located on each side panel into the slots on the M/TAB.
6. Insert the remaining 10-32 screws and seal washers supplied by Kooltronic through the Air Conditioner side panel and into the M/TAB. To avoid misalignment of parts, install and slightly tighten all screws. Then secure all screws, but do not to overtighten.
7. Attach overflow drain hose supplied to the drain exit in the side or bottom or lower side panel. This hose must not be elevated above the exit port. Improper mounting will impede the flow of condensate and may cause internal malfunctions.
Dimensions, inches [mm], are for reference only and are subject to change.
If the air conditioner is mounted to the cabinet door you must be sure that the door hinges will support the additional weight of the air conditioner. Also be certain that when the door is opened fully, the cabinet does not become unbalanced. The weight of the KA4C4NP36 is 125 lbs. Additional technical data can be found in the performance specifications in the Operator’s Manual available online.
MOUNTING PLAN
CAUTION
Kooltronic Air Conditioners must be standing in their proper mounting position for a minimum of five (5) minutes prior to testing. Failure to follow this procedure will cause permanent damage to the compressor. To avoid compressor damage do not tip the unit more than 45°from its proper mounting position.
WARM AIR RETURN FROM
1
ENCLOSURE
COOL AIR OUTLET
2
TO ENCLOSURE
.312 [7.9] DIA. HOLES
(10)
1.50 [38.1]
6.75 [171.5]
TYP
8.25 [209.6]
1.25 [31.8]
.87 [22.1]
.
15.06 [382.5]
13.32 [338.3]
12.00 [304.8]
1
2
12.50 [317.5]
12.00 [304.8]
19.37 [492.0]
.75 [19.1]
3.00 [76.2]
36.75 [933.5]
KOOLTRONIC, INC. 30 Pennington-Hopewell Road Pennington, NJ 08534
609•466-3400 FAX: 609• 466-1114
kooltronic.com
Additional Information on this air conditioner can be found by visiting kooltronic.com and searching for the model number: KA4C4NP36L or use the Technical Documents QR code below.
V. Warranty
Kooltronic products are warranted to be free of defects in workmanship, materials and components. The following warranty periods apply from date of shipment:
Air moving devices/components and hermetic system components: One year
Non-operating parts except filters: Five years
The warranty applies when the equipment is operated under the following conditions:
Ambient temperature not in excess of 125°F (52°C) in normal atmosphere or as stated on product nameplate
Voltage variation no greater than ±10% from nameplate rating
Frequency variation no greater than ±3Hz from nameplate rating
Maximum cooling load no higher than air conditioner nameplate rating
Waiting five minutes before restarting air conditioner after intentional or accidental shutoff
Compliance to all other installation, maintenance and operating instructions
The purchaser assumes the responsibility of grounding the unit and installing it in accordance with local electrical and safety codes, as well as the National Electric Code (NEC) and OSHA
KOOLTRONIC cannot assume responsibility for misapplication of its products or the erroneous selection of an inappropriate product by a non-authorized KOOLTRONIC representative. Our applications engineers will gladly assist in the selection of the proper product, provided all required details of the application are furnished.
KOOLTRONIC assumes no liability beyond the repair or replacement of its own product. This Warranty does not cover:
Labor or reimbursement of labor for evaluation, removal, installation, repair or cost of any warranted part, unless authorized in writing by Kooltronic
Use of equipment for other than its designed purpose or operating conditions
Operation in harsh, oily, corrosive or other abnormal environmental conditions, without the proper filtration, sealing, protective coatings and/or weather protection
Damage to hermetic system resulting from continuous operation with dirty or clogged air filters or improper or negligent maintenance
Use of refrigerant other than designated
Customer modification or abuse
Shipping damage or other accident (Claims for shipping damage are the responsibilty of the customer. Timely claims must be filed by the customer with the freight carrier)
Cracked or broken hermetic tubing, brazed joints or other internal damage caused by shipping damage or mishandling
Damage caused by shipping units attached to an enclosure
Any and all conditions resulting from noncompliance with the preceding operating conditions
Returned freight must be paid by customer
This Standard Warranty does not apply to custom products. Consult your Kooltronic representative for limitations
THIS WARRANTY CONSTITUTES THE ENTIRE WARRANTY WITH RESPECT TO THE PRODUCT AND IS IN LIEU OF ALL OTHERS, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND IN NO EVENT IS KOOLTRONIC RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER.
VI. Return Authorization (RA) Procedure
All returns require a Return Authorization number whether the return reason is for warranty or non-warranty repair, rotation of stock, damage or any other type. Returns without an RA number will be refused.
Customer must call the Kooltronic Customer Service Department, Pennington, New Jersey (609•466•3400) to obtain an RA number.
The following information is required when an RA is requested:
Original customer Purchase Order number and date
Date product was received by customer
Number of parts to be returned
Product description, model and serial number
Reason for return
Action requested
Contact name, telephone, FAX numbers and e-mail address
Pack unit in a suitable container for shipment, preferably the original packaging if available. All Air Conditioners must be returned in an upright position properly secured to a pallet. Improper packaging may void warranty claim. If an Air Conditioner is received laying down or shipped UPS or similar small parcel
service
the
warranty will be void.
Mark carton prominently with Kooltronic's Return Authorization Number.
Enclose all pertinent documents.
Freight charges on all products returned to Kooltronic shall be paid by the customer. Unauthorized collect shipments will be refused.
If a unit is repaired under Warranty, Kooltronic will pay the freight charges both ways within the Continental USA at Kooltronic’s negotiated rates. Warranty repaired units will be returned to customer at Kooltronic expense only within the Continental USA.
All authorized returns are subject to a restocking fee.
Technical
Documents
You can register your warranty online by going to our homepage at kooltronic.com, under Support, or use the Warranty QR code below.
Warranty
Registration
Loading...