Kooltronic K2A3C14NP59R5, K2A3C18NP59R, K2A3C16NP59R, K2A3C16NP59R5, K2A3C18NP59R5 Operator's Manual

...
Keep This Manual
With Air Conditioner
AIR CONDITIONER
OPERATOR'S MANUAL
CAUTION
BEFORE INSTALLING AND
USING THIS AIR CONDITIONER,
IT IS IMPORTANT THAT THIS
UNDERSTOOD THOROUGHLY
KOOLTRONIC, INC.
30 Pennington-Hopewell Road
Pennington, NJ 08534
609•466-3400
FAX: 609•466-1114
www.kooltronic.com
TRIMLINE
NP59 and TP59
SERIES
900-039-09
TABLE OF CONTENTS
Page
I. Introduction 2
II. Incoming Inspection 3 III. Product Handling 3 IV. Product Identification Label 4
V. Principles of Operation 5
VI. Pre-Installation Testing 6
VII. Specific Model Data 7 - 10
Mounting Drawings and Dimensions Technical Data Major Component Replacements Wiring Schematics
VIII. Maintenance 11-12
IX. Trouble Shooting 13
X. Accessories 14
XI. Warranty 15
I. Introduction
Kooltronic Air Conditioners are designed to provide a cool, dehumidified environment for your electronic components.There are models to fit vir tually all sizes and shapes of electronics enclosures, in capacities ranging from 1,000 to 30,000 BTU/H. Our "closed-loop" design also ensures that your components will not be exposed to hot, dirty operating conditions.
This Manual provides you with the necessary general information for properly installing and operating standard Kooltronic Air Conditioners. Technical data and mounting instructions are presented on pages 7 through 10.
2
II. Incoming Inspection
Kooltronic Air Conditioners are designed, built and packaged to withstand the shock and vibration normally associated with shipment by common carriers. Occasionally improper handling during shipping causes damage. Such handling could include unbanding of palletized shipments, failing to respect "This Side Up" arrows, rough handling, falling off conveyors, excessive v ibration, crushing, etc. Therefore, a thorough inspection should be done upon receipt of all shipments. Any car ton tears, dents, scratches, loose articles or evidence of oil are signs of damage and should be noted on the Freight Bill. Cartons should be opened promptly and the units inspected for CONCEALED DAMAGE. Kooltronic Air Conditioners must be delivered in the proper mounting position to assure that damage to the compressor has not occurred during shipping. Any Kool troni c Air Conditioner that is delivered removed from the banded pallet, lying down or double stacked should be refused.
An immediate claim MUST be filed with the freight carrier and an inspection requested. Retain all packing materials. Kooltronic cannot assume responsibility for Consignee's failure to file a timely freight claim.
III. Product Handling:
1) Do not attempt to operate your Kooltronic Air Conditioner until you read and thoroughly understand this Manual. See section VI PRE-INSTALLATION TESTING.
2) Before operating the Kooltronic Air Conditioner be cer tain that it is placed in its correct mounting position.
All Air Conditioners containing an MM, NM, P, or V as part of the model number are designed to operate in a vertical position only. All Air Conditioners containing an H, RT or RM in the model number are designed to operate in a horizontal position only. This placement must be done a minimum
of 5 minutes prior to operating in order to allow the compressor oil to drain to the compressor sump area.
CAUTION
3) Before operating this unit, all electrical wiring must be checked to assure the proper connection to the correct power source. Minimum circuit ampacity should be at least 125% of the amperage found on the air conditioner label for the corresponding voltage. Do not exceed the maximum fuse size found on the label.
4) We do not recommend that Air Conditioners be shipped to their final destination attached to an enclosure. In the event that the Air Conditioner needs to be shipped attached to an enclosure it is strongly recommended that proper support be provided for the Air Conditioner. Excessive vibration can occur if Air Conditioners are not properly supported when shipped on enclosures, increasing the potential for internal damage and voiding the warranty.
5)
PROCEDURE FOR PROPER PACKING AND SHIPMENT OF KOOLTRONIC AIR CONDITIONERS:
Keep Air Conditioner in proper upright position indicated by arrow markers.
Pack Air Conditioner in an appropriate carton (preferably original carton if possible), with adequate internal protective packaging, making sure carton is marked and is kept in correct upright position.
For local, controlled transportation, strap carton to a secure par t of truck to prevent falling or sliding, minimize vibration, etc.
For common carrier shipment, band unit(s) securely to a pallet. Unpalleted shipment risks severe damage which voids the warranty.
3
Kooltronic Air Conditioners must be operated in their proper mounting position. If attempts are
made to operate a unit that is not in its designed mounting position, permanent compressor
damage will occur. This action will void the warranty. To avoid compressor damage do not tip the
unit more than 45° from its proper mounting position.
IV. Product Identification and Labels
Each Kooltronic Air Conditioner includes an identification label. This label provides:
À Model Number Á Serial Number  Electrical power characteristics à Maximum and minimum ambient operating temperatures Ä Cooling capacity Å Type and amount of refr igerant required for recharging Æ Design Pressure Ç Underwriters Laboratories Inc.Listed or Recognized Marks and NEMA ratings
We recommend you copy this information from your unit.
Air Conditioner
MODEL NO. SERIAL NO.
À Á
VOLTS. FREQ. PH. F.L.A. MIN.oF MAX oF
    à Ã
COOLING BTU REFRIGERANT
ÄÅ
DESIGN PRESSURE P.S.I.G.
LOW HIGH MAX. FUSE SIZE
ÆÆ Â
COOLING AMBIENT TEMP.
Ç
ÀÁ When ordering parts, specify
the Model Number and Serial Number.
 Before operating, be sure that
the power source matches these requirements.
ALLOW 5 MIN. BEFORE RESTARTING AFTER SHUTDOWN
UNAUTHORIZED SERVICE OR MODIFICATION VIOLATES WARRANTY
THIS PRODUCT IS PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENTS: 3,019,965 3,120,166 3,211,360 3,559,728 3,807,493 AND OTHER PATENTS PENDING
MANUFACTURED BY:
KOOLTRONIC, INC. PENNINGTON, NJ VENTURA, CA
SERVICE AIR FILTERS REGULARLY
ALL MOTORS ARE THERMALLY PROTECTED
à Make surethat these parameters
are met. Failure to do so may result in permanent damage to the unit
Å Use of incorrect type or amount
of refrigerant will adversely affect performance and may damage the unit.
4
5
V. Principles of Operation
Kooltronic Air Conditioners are required when the equipment operating temperature m ust be k ept near or lower than the ambient room temperature, and/or the cabinet must be sealed from dust, fumes, oil, corrosives and other contaminants. This Air Conditioner utilizes a “Closed-Loop Cooling System” to ensure optimum performance of the installed components.
Closed-Loop cooling seals the electronics enclosure from hostile elements in the environment. Two separate circulation systems are employed.The internal system cools and dehumidifies the air inside the cabinet, totally isolating the sensitive electronics and other components from the environment.The external system uses circulating ambient air or water to discharge the heat removed from the electronics.The heat is dissipated from the enclosure by means of the vapor compression refrigeration cycle. This takes place in a hermetically-sealed refrigeration system, utilizing either an air-cooled or water-cooled condenser heat exchanger. The warm air inside the enclosure is drawn through the evaporator coil where it is cooled, dehumidified and retur ned.
Any enclosure moisture accumulated on the evaporator coil is collected in the condensate tray and released to the ambient air through the drain tube or the condensate evaporator.
The heat removed through the evaporator coil is transferred by the compressed refrigerant to the condenser coil. Ambient air or water is then passed through the condenser coil, where it absorbs the heat and is then discharged to the environment.
The cool air discharge temperature is regulated by the capacity control (hot gas bypass) valve. The unit is equipped with a Low Temperature Thermostat to prevent over-cooling. In applications having frequent voluntary heat load fluctuations, an optional Compressor Short Cycle Protector is recommended.
VI. Pre-Installation T esting
Before mounting the air conditioner to the enclosure, test for proper operation. This will verify the shipping integrity of the system. Please follow the steps below prior to instal­lation.
CAUTION
The Air Conditioner must be standing in its proper mounting position for a
minimum of five (5) minutes prior to testing.Failure to follow this procedure
will cause permanent damage to the compressor.
1. Allow the unit to sit in a upright position at a room temperature of 65°F minimum, allowing the system to warm-up particularly in winter months.
2. Refer to the identification label for proper electrical voltage and current requirements. Then connect the power cord to a properly grounded and fused electrical supply. Leave the electrical power off.
3. Note the factory thermostat setting which is typically 75 to 80°F.
4. Adjust ther mostat to its maximum setting.
5. If your unit is equipped with an on-off switch, move it to the on position.
6. Turn electr ical power on.
7. Verify that the evaporator blower or fan is running.
8. Adjust the ther mostat to its minimum setting. The compressor should start. On units equipped with a short cycle protector, the compressor will have a delayed start of 6 minutes from the time power is applied to the unit.
9. Verify that the condenser blo w er or fan is running. Note, on units equipped with a low ambient kit, the start of the condenser fan or blower will be delayed until the system pressures rise.
10. Operate the air conditioner for approximately ten (10) minutes. Dur ing this period no unusual noise or vibration should be evident. Both the evaporator and condenser fans or blowers should be delivering air through their respective discharge ports. The cool air should be discharged should be less than 70°F when the room temperature is between 70 and 80°F.
11. On units equipped with heaters, adjust both the cooling and heating thermostats to their maximum settings. Verify that the compressor and condenser fan or blower has stopped. Verify elevated discharge air temperature from the evaporator air discharge.
12. If your unit is equipped with an on-off switch, leave it in the on position. Return the cooling thermostat to its original setting. If unit is equipped with a heater, return the heating thermostat to its original position.
13. Turn off the electrical power source, and disconnect the air conditioner from the pow er source.
14. If any cover plug is removed to adjust the unit, make certain to put back in place to maintain the integrity of the closed-loop airflow system.
NOTE: Before shipment all Kooltronic, Inc.Air Conditioners are subjected to a
performance test.
6
D B A
D
11
20
(16)
.250 DIA
HOLES
7
1
/
2
F
E
59
9
/
16
6
11
/
16
TYP.
WARM AIR RETURN FROM ENCLOSURE (Enclosure opening should be located as high as possible within this area, and equal or exceed size of cool air outlets.)
COOL AIR OUTLET TO ENCLOSURE
Á
VII. Specific Model Data
Mounting
FIGURE 1 - MOUNTING PLAN
DIMENSIONS
(inches)
Model A B C D E F
NP59 Series 14 14 TP59 Series 18 18
Dimensions (inches) are for reference only and are subject to change.
11 11
1
/
15
16
1
/
19
16
1
/
4
/
4
17 21
/
16
1
/
16
27 28
7
15
/
8
5
/
16
/
2
16
1
/
2
2
Kooltronic Air Conditioners have been engineered to be installed easily. To avoid damaging your Air Conditioner, please read the following information before installation:
1. Remove and save the four screws holding the Mounting Template and Assembly Bracket (M/TAB) to the unit.Remove the M/TAB.
2. See Figure 1 for proper M/TAB orientation.Place the M/TAB flush against the outside of the cabinet to locate cutouts and mounting holes.
3. NOTE:The top cutout for the warm air return does not have to match the full 9" opening on the M/TAB.You can locate your cutout anywhere within this opening.Locate your cutout close to the top and not less than 4" high. Make sure the cutouts don't interfere with components inside your cabinet.
4. Mount the M/TAB to the outside of the cabinet using all the mounting hardware supplied by Kooltronic ( on M/TAB side.Tighten nuts securely.
5. Route the power cord through the top cut out in your cabinet.Mount the unit to the M/TAB by sliding the studs located on each side panel into the slots on the M/TAB.
1
/
-20 screws/nuts/washers).NOTE:Make sure the screws are inserted with heads
4
6. Insert the remaining 10-32 screws and seal washers supplied by Kooltronic through the Air Conditioner side panel and into the M/TAB.To avoid misalignment of parts do not tighten any of the screws until they are all installed.Be careful not to overtighten the screws.
7. The drain hose must not be elevated above the exit port. Improper mounting will impede the flow of condensate and may cause internal malfunctions.
If the Air Conditioner is mounted to the cabinet door you must be sure
that the door hinges will support the additional weight of the Air
Conditioner. Also be cer tain that when the door is opened fully, the
cabinet does not become unbalanced.The actual weight of the unit can
be found in the performance specifications.
CAUTION
7
A
59
9
/
16
14
1
/
8
M/TAB
DRAIN*
FILTER
POWER CORD
THERMOSTAT ADJUSTMENT
WARM AIR RETURN FROM ENCLOSURE (Enclosure opening should be located as high as possible within this area, and equal or exceed size of cool air outlets.)
FILTERED CONDENSER AIR INLET (Ambient Air In)
CONDENSER OUTLET (Warm Ambient Air Out)
COOL AIR OUTLET TO ENCLOSURE
À Á
Ã
Drawings and Dimensions
NP59 and TP59 SERIES
DIMENSIONS
(inches)
Model A
3
NP59 Series 17 TP59 Series 21
* Other drain outlets are available - contact KOOLTRONIC
Dimensions (inches) are for reference only and are subject to change.
/
16
3
/
16
8
Technical Data
9
NP59 Series
K2A3C14NP59R 14000 125/50 230/200 60/50 22.0/22.3 250 K2A3C14NP59R5 14000 125/50 230 50 19.8 250
K2A3C16NP59R 16000 125/50 230/200 60/50 22.0/22.3 250 K2A3C16NP59R5 16000 125/50 230 50 19.8 250
K2A3C18NP59R 18000 125/50 230/200 60/50 22.0/22.3 250 K2A3C18NP59R5 18000 125/50 230 50 19.8 250
K2A3C20NP59R 20000 125/50 230/200 60/50 22.0/22.3 250 K2A3C20NP59R5 20000 125/50 230 50 19.8 250
TP59 Series
K2A3C18TP59R 18000 125/50 230/200 60/50 22.0/22.3 265 K2A3C18TP59R5 18000 125/50 230 50 19.8 265
K2A3C20TP59R 20000 125/50 230/200 60/50 22.0/22.3 265 K2A3C20TP59R5 20000 125/50 230 50 19.8 265
K2A3C22TP59R 22000 125/50 230/200 60/50 22.0/22.3 265 K2A3C22TP59R5 22000 125/50 230 50 19.8 265
K2A3C24TP59R 24000 125/50 230/200 60/50 22.0/22.3 265 K2A3C24TP59R5 24000 125/50 230 50 19.8 265
**
Ambient
** Approximate
BTU/H Temp. °F Running Weight
Model Rating Max./Min. Volts Hz Amps (lbs.)
""
* Switchable.Switch is internally-mounted for security. ** Rating shown is for operation at maximum ambient temperature.
"
115V, 60 Hz and 230V, 60 Hz models also perform at full capacity when operated at 100V, 50 Hz or 200V, 50 Hz respectively. No transformer is required.
Major Component Replacements
K2A3C_NP59 K2A3C_TP59
Part Part Number Part Number
Compressor 0665-50 0665-50 Compressor Capacitor 0452-54 0452-54 Condenser Blower Motor 0261-80 0261-80 Condenser Blower Motor Capacitor 0452-06 0452-06 Condenser Blower Assembly 609059-00-38 609059-00-38 Evaporator Blower Motor 0261-54 0261-54 Evaporator Blower Motor Capacitor 0452-06 0452-06 Evaporator Blower Assembly 6015-00-130 6015-00-130 Filter 20001F 20001F
NOTE: Part Numbers shown are for 60Hz/1Ø.For 50Hz consult Kooltronic.
Standard Features
Built-in Condensate Evaporator M/TAB Mounting System EMI/RFI Suppressor NEMA12 Rating Maintained (UL50) Low-ODP Refrigerant Reversible Condenser Outlet Blower Low Temperature Control Thermostat UL/CUL Recognized
Units in BOLD are current standard products. Other units are prior product offerings and shown for reference only.
Wiring Schematic
h
{
GR
COMPR.
CAP.
R
S
C
O/L
CAP.
MOTOR
BLOWER
EVAPORATOR
SUPPRESSOR
EVAPORATORS
CONDENSATE
CONDENSATE EXHAUST FAN
TIMER
CYCLE
SHORT
CONDENSER
BLOWER
MOTOR
CAP.
OPTIONAL
BK
WE
WE BK RED
ALARM SYSTEM
TO CUSTOMER
BLOCK
TERMINAL
EXCESS PRESURE DETECTOR
INCREASE
OPENS ON PRESS.
RED TO BLUE
INCREASE
CLOSES ON PRESS.
RED TO YELLOW
COMMON
RED
BLUE YELLOW
CRANKCASE HEATER
PRESSURE
SWITCH
N.O.
OPTIONAL
YELLOW
BLUE
RED
h
COMMON
RED TO YELLOW CLOSES ON TEMP. INCREASE
RED TO BLUE OPENS ON TEMP. INCREASE
COOLING EFFECT DETECTOR
TERMINAL BLOCK
TO CUSTOMER ALARM SYSTEM
{
LOW AIR FLOW DETECTOR
{
TERMINAL
BLOCK
RD-N.C.
BK-N.0. WE-COM
TO CUSTOMER ALARM SYSTEM
RELAY
6
1
8
0
RELAY
6
1
8
0
C
SET 75F
YB
THERMOSTAT
HEATER
HEATER
OPTION
BC
SET 55F
THERMOSTAT
CUT OUT
THERMAL
WD-121 REV. F
NP59 and TP59 SERIES
10
VIII. Maintenance
Kooltronic Water-Cooled Air Conditioners require no maintenance. Air-Cooled Air Conditioners are designed to require only the routine cleaning of air filters to assure unimpeded air flow through the condenser heat exchanger. It is not possible to recommend specific filter cleaning intervals since the level and the nature of airborne particulate matter differs widely with each installation.It is generally sufficient to remove and wash the reusable aluminum mesh air filters when the outer surfaces of these filters appear covered with a thin layer of dust or lint. Filter recoating adhesive is recommended. Appropriate disposable filters are available from Kooltronic.
If filter service is neglected or delayed, the air conditioner will not perform at its design capacity. The first indication of excessively clogged air filters is usually a gradual increase of temperature within the equipment cabinet. If operation is continued under these conditions, the compressor will be shut off by the thermal overload device. The compressor will restart when its external temperature drops below the protector threshold setting and the compressor will continue to cycle on and off.Continued operation under these conditions will cause damage, shorten compressor life and void the warranty.
A. Filter Removal and Service
Kooltronic Air Conditioners feature an easily removable inlet filter to facilitate necessary cleaning.
CAUTION
Do not operate the Air Conditioner for extended periods of time with the
filter removed.The condenser coil may become clogged with dust or
lint from the air entering the face. A clogged condenser coil is not
readily detected and will give the same reaction as a clogged filter. A
clean filter is the best protection.
1) Lift the filter, using the attached tab, to clear the lower filter retainer. Pull filter
toward you and downward until the top of the filter clears the upper filter retainer.
2) After removal, the filters should be flushed under warm running water with
the clean side up, driving contaminants out the dirty side of the filter.If the accumulated dirt is oily, washing in a detergent bath is recommended, followed by a warm water rinse as above.
3) The filters may be sprayed with Kooltronic A-16 Filter Recoating Adhesive to
trap fine airborne contaminants, or they may simply be dried and reinstalled as strainer type filters.Recoating is recommended for best results.
4) Reinstall the filter: (a) keeping the tab at the bottom, slide filter into the upper
retainer, (b) press filter against the unit and (c) slide down into lower retainer.
11
B. Blowers
The design life of the blowers employed in all Kooltronic Air Conditioners is substantially in excess of 20,000 hours.All Kooltronic condenser and evaporator blowers are equipped with UL/CSA permanently-lubricated precision ball-bearing motors, with automatic-reset thermal overload protectors.
If field replacement of a blower motor is necessary, most blower assemblies, including mounting plate, are readily removable. Each of the blower mounting plates is held to the air conditioner cabinet structure by screws and nuts. For installation of the replacement blower, electrical connections may be broken at the terminal block, or power leads may be cut and appropriately spliced together.
C. Compressor
All Kooltronic compressors are approved by UL and CSA, and require no maintenance. They are hermetically sealed and charged at the factory, and equipped with automatic-reset thermal overload protectors.
CAUTION
Before opening the Air Conditioner, disconnect all power.
If the compressor or the hot gas bypass valve fails, it is strongly recommended that the Air Conditioner be returned to Kooltronic for service.
D. Refrigerant Loss
Kooltronic Air Conditioners are subjected to a series of tests to detect refrigerant leaks, during and after manufacture.It is possible that shipping or other damage, or microscopic leaks over a long period, may result in the need for replenishment of refrigerant charge. When it has been verified by a qualified professional
that a refrigerant shortage does exist, the leak must be repaired. Then the unit may be evacuated and recharged in the field by qualified service peo­ple only.
Refer to the data on the unit name plate which specifies the type of
E. Relocation
If your Kooltronic Air Conditioner has to be moved to another location by truck, the following precautions should be taken:
n
De-mount Air Conditioner from equipment, controller or enclosure.
n
Conform to the applicable provisions of PROCEDURE FOR PROPER PACKING AND SHIPMENT OF KOOLTRONIC AIR CONDITIONERS in this manual under
CAUTION
refrigerant and the amount of charge in ounces.
Section III."PRODUCT HANDLING".
12
IX.Trouble-Shooting
Each Kooltronic Air Conditioner is engineered for performance and built for reliability. They are designed to require no routine maintenance other than the cleaning of ambient air filters. If your air conditioner should require service, we have compiled a trouble-shooting chart to assist your service personnel. If additional assistance is required contact Kooltronic at 609•466-3400.
Problem Cause Solution
Unit not Cooling No Power Check Power Source and
Electrical Connections Loss of Refrigerant Locate and repair leak Evaporator or Condenser Replace Motor, Capacitor or
Blower not operating entire Assembly Filter clogged Clean or replace Filter Clogged Evaporator or Clean Coil
Condenser Coil Low Temperature Control Lower setting until unit star ts
(Thermostat) improperly set Low Temperature Control Replace Thermostat or Relay
(Thermostat) defective when applicable Failed Compressor Replace Compressor
Ice on Evaporator Coil Insufficient Heat Load or Unit Contact Kooltronic
Oversized for Application Failed Evaporator Blower Replace Evaporator Blower
Motor or Assembly Clogged Evaporator Coil Clean Coil
Condensate draining Enclosure not properly sealed Check and seal all openings continuously
Excessive opening of Enclosure Eliminate the frequency of
door opening
Excessive vibration Defective Motor in Blower Replace Motor
Defective Wheel in Blower Replace Wheel Compressor Loose Tighten Mounting Bolts
Compressor Inoperative Low line Voltage Check Nameplate Voltage
against supply Loss of Compressor Oil Replace Compressor Loss of Refrigerant Locate and repair leak Failed Compressor Capacitor Replace Capacitor Thermal Overload Contact Kooltronic
Refrigerant or Oil leaks Crack or pin hole in tubing or Replace tubing or rebraze joint
Power interruptions Allow Compressor time to reset
brazed joint
13
X. Accessories
Air Cooled Water
Panel Mounted Cooled
Mini NP33 Horizontal
Accessories and Options HS P24 P47 NP36 Rack Top Panel
MM NM P28 P52 NP47 Mounted Mounted Mounted SM NP17 P36 P59* NP59 (H & V) (HT) (WP)
Adapter Plate for Rack Mounting N/A N/A N/A N/A N/A N/A N/A Air Deflectors N/A Airflow Switch
Compressor Heater • Condenser Access Panel N/A N/A N/A N/A N/A N/A • Condensate Evaporator Kit
Cooling Effect Detector • Deep Drain Pan Kit X N/A • Excess Pressure Detector
Filter Recoating Adhesive N/A Filters for replacement N/A Internal Corrosion Resistance
E
N/A •• ••
F
Std. ••Std.
A
A
•••••••
C
N/A Std. Std.
••D••• • •
B
Std.
Lifting Eyes N/A N/A •• •• • Low Airflow Detector • Low Ambient Kit XX X X
Low Temperature Control • M/TAB** N/A Std. Mounting Hinge N/A
Rear Condenser Air Inlet Panel Std. Std. Refrigerant Charging Kit • Short Cycle Protector
E
N/A •• ••
A
Std. ••Std. •••
H
N/A N/A Std. N/A N/A N/A
J
A
•••••••
••N/A N/A N/A
H
Std. Std. N/A N/A N/A
K
X X N/A
Special External Paint Finishes • Special Line Cord or Connectors • Surge Suppressor Std. ••Std. •••
Switchable Power (50/60Hz) • Unit Heaters X
G
•• ••
Weather Protection Kit N/A
Available * 18,000-22,000 BTU/H P59 accessories
and options same as NP59
** Mounting Template & Assembly
Bracket
X Not available due to design
configuration
CONDENSATE EVAPORATOR KIT: This device attaches to bottom of Air Conditioner. Condensate is col­lected, vaporized and discharged to ambient.
COOLING EFFECT DETECTOR: A thermostat is mounted inside the cabinet and attached to a sensor in the warm air return. When the air temperature increases to a set point, a signal is sent to a terminal block. Requires user-installed wiring to a warning device.
EXCESS PRESSURE DETECTOR: Monitors head or condensing pressure within the Air Conditioner. When the pressure reaches an unsafe level a switch sends a signal to the terminal block. Requires user-installed wiring to a warning device.
A Micro-Mini has internal
space available for only one of these options. All others
are mounted externally. B Standard on H models C Standard on P24 D Not available on P24 series
LOW TEMPERATURE CONTROL: Recommended in situations of extremely low ambient temperatures and/or low internal loads. At a pre-set return air temperature, the Thermostat shuts down the unit, except for the evaporator blower, for continuous cabinet air circulation.
SHORT CYCLE PROTECTOR: Protects the compressor from damage due to harmful short cycling after a power interruption. Protector keeps compressor off for 5 to 6 minutes before resumption of operation.
WEATHER PROTECTION KIT: For outdoor installations subject to invasion by rain, snow or windblown dirt, special deflectors shield the condenser air inlet and outlet ports.
E N/A on Micro-Mini F Standard on Super-Mini G N/A on Narrow-Mini H N/A on HS J Available on NP17 K Available on NP59
14
XI. Standard Warranty
15
THIS WARRANTY CONSTITUTES THE ENTIRE WARRANTY WITH RESPECT TO THE PRODUCT AND IS IN LIEU OF ALL OTHERS, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND IN NO EVENT IS KOOLTRONIC RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER.
RETURN AUTHORIZATION (RA) PROCEDURE
KOOLTRONIC products are warranted to be free of defects in workmanship, materials and components. The following warranty periods apply from date of shipment:
Air moving devices/components and hermetic system components: One year
Non-operating parts, except filters: 5 years
The above warranty applies when the equipment is operated under the following conditions:
Ambient temperature not in excess of 125°F (52°C) in normal atmosphere or as stated on product nameplate
Voltage variation no greater than ± 10% from nameplate rating
Frequency variation no greater than ±3Hz from nameplate rating
Maximum cooling load no higher than air conditioner nameplate rating
Waiting five minutes before restarting air conditioner after intentional or accidental shutoff
Compliance to all other installation, maintenance and operating instructions, as supplied
The purchaser assumes the responsibility of grounding the unit and installing it in accordance with local electrical and safety codes, as well as the National Electric Code (NEC) and OSHA
KOOLTRONIC cannot assume responsibility for mis-application of its products or the erroneous selection of an inappropriate product by a non­authorized KOOLTRONIC representative. Our applications engineers will gladly assist in the selection of the proper product, provided all required details of the application are furnished.
All returns require a Return Authorization number whether the return is for warranty or non-warranty repair, rotation of stock, damage or any other reason. Returns without an RA number will be refused.
Customer must call the KOOLTRONIC Customer Service Department, Pennington, New Jersey (609 • 466 • 3400) to obtain an RA number.
The following information is required when an RA is requested:
- Original customer Purchase Order number and date
- Date product was received by customer
- Number of parts to be retur ned
- Product description, model and serial number
- Reason for return
- Action requested
- Contact name, telephone,FAXnumbersande-mailaddress
Pack unit in a suitable container for shipment, preferably the original packaging if available. All Air Conditioners must be returned in an upright position properly secured to a pallet. Improper packaging may void warranty claim. If an Air Conditioner is received laying down or shipped via UPS or similar service the warranty will be void.
Mark box prominently with KOOLTRONIC’s Return Authorization Number.
Enclose all pertinent documents.
Freight charges on all products returned to KOOLTRONIC shall be paid by the customer. Unauthorized collect shipments will be refused.
If a unit is repaired under Warranty, KOOLTRONIC will pay the freight charges both ways. Warranty repaired units will be returned to customer at KOOLTRONIC expense only within the Continental USA.
KOOLTRONIC assumes no liability beyond the repair or replacement of its own product. This Warranty does not cover:
Labor or reimbursement of labor for evaluation, removal, installation, repair, or cost of any warranted part, unless authorized in writing by KOOLTRONIC
Use of equipment for other than its designed purpose or operating conditions
Operation in harsh, oily, corrosive or other abnormal environmental conditions, without the proper filtration, sealing, protective coatings and/or weather protection
Damage to hermetic system resulting from continuous operation with dirty or clogged air filters or improper or negligent maintenance
Use of refrigerant other than designated
Customer modification or abuse
Shipping damage or other accident (Claims for shipping damage are the responsibility of the customer. Timely claims must be filed by the customer with the freight carrier)
Cracked or broken hermetic tubing, brazed joints or other internal damage cause d by sh ip pin g o r m ishandling
Damage caused by shipping units attached to an enclosure
Any and all conditions resulting from noncompliance with the preceding operating conditions
Returned freight must be paid by customer
This standard warranty does not apply to custom products. Consult your KOOLTRONIC representative for limitations
Pennington, NJ Ventura, CA
Tel: (609) 466-3400 Tel: (805) 642-8521
Fax: (609) 466-1114 Fax: (805) 658-2901
Free comprehensive Design Guide / Catalog to assist in
selecting the proper Air Conditioner, Heat Exchanger, Blower or Fan.
Visit us online at:
www.kooltronic.com
E-Mail: sales@kooltronic.com
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Guardian/GuardianX NEMA 4 or 4X
Air Conditioners
For applications requiring washdown, outdoor
or corrosive environments (4X version)
Capacity range: 1,000 to 26,000 BTU/H
NEMA 4 or 4X Rating Maintained (UL50)
Unit height from 15 to 60 inches
Epoxy-coated condenser coils
480 Volt models available
Profile Series Air Conditioners
Mounting versatility; mounts internally or
externally
Capacity range: 2,000 to 9,000 BTU/H
NEMA 12/3R Ratings Maintained (UL50)
Unit height from 17 to 47 inches
Economical choice for a variety of
applications
Epoxy-coated condenser coils
480 Volt models available
Advantage Filter Fans
A cost-effective solution for a variety of
applications
Available in a variety of sizes and airflows
Models available with either NEMA 12 or
NEMA 12/3R Ratings (Advantage Sentry Series)
Fast, convenient mounting
Matching Grille Assemblies available
Advantage Air Conditioners and
Heat Exchangers
Stylish design with rounded edges and no
visible hardware
Capacity range: 2,000 to 6,000 BTU/H
NEMA 12/3R Ratings Maintained (UL50)
LED display of internal cabinet temperature
Weather protection integral to the unit
TrimLine Air Conditioners and
Heat Exchangers
Narrow design for mounting on side of
enclosure
Capacity range: 2,000 to 16,000 BTU/H
Models offer NEMA 12 or 3R Ratings
(UL50)
Unit height from 17 to 59 inches
Exclusive mounting systems offer simple
installation
Low noise level
CFM capacity 215 - 2070
115 or 230 VAC, 50/60 Hz, 24 or
48 VDC
External rotor design
UL Recognized (115 & 230 VAC)
Motorized
Impellers
Basic and
Packaged
Blowers
Available in a wide variety of sizes
and cooling capacities
Units can be mounted in any
required position
Rugged construction
Precision ball-bearing motors
Accessories and options available
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