Koolance RP-980SL User Manual
www.koolance.com
®
Superior Liquid Cooling Systems
ISO
9001
Printed in Korea
PC4-1000 & RP-1000 Based Systems
PC4-1000 & RP-1000 Based Systems
User’s Manual
User’s Manual
English v1.02
Protected by U.S. Patents 6,664,627; 6,313,990; 6,234,240; 5,731,954
Other Technology Pending U.S. & World-Wide Patents
This User Manual is updated regularly. Please be sure to check our support page for a newer
version of this guide: www.koolance.com/support
GENERAL PRECAUTION
Please read this manual carefully before beginning the installation of your Koolance system.
This manual assumes the user has basic experience in building and confi guring computer
systems. Information referring to traditional hardware assembly is intentionally brief.
ABOUT SIGNS
Throughout this document, critical information is highlighted in gray-colored boxes. The
following symbols are intended to prevent you from any situation which may cause
personal injury and/or damage to equipment:
WARNING: Indicates a potentially hazardous situation which, if not avoided,
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could result in personal injury or be life-threatening.
CAUTION: Indicates a potentially hazardous situation which, if not avoided,
may result in damage to equipment.
PROHIBITED: Indicates a prohibited action.
PROHIBITED USE
This product is designed, developed and manufactured as contemplated for general use,
including without limitation: general offi ce use, personal use and household use, but is not
designed, developed and manufactured as contemplated for use accompanying fatal risks or
dangers that, unless extremely high safety is secured, could lead directly to death, personal
injury, severe physical damage or other loss, including without limitation: nuclear power core
control, airplane control, air traffi c control, mass transport operation control, life support,
or weapon launching control. If these products are used in such hazardous environments,
Koolance Incorporated does not warrant them.
TRADEMARKS
The Koolance name and logo, and the Exos name and logo are trademarks or registered trademarks
of Koolance, Inc. Other company and product names used in this publication are for identifi cation
purposes only and may be trademarks or registered trademarks of their respective companies.
COPYRIGHT
All rights reserved. Copyright (C) Koolance, Incorporated 2004
User Manual
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WARNING: The Koolance liquid & coolant pack contain chemicals
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which may be harmful or fatal if swallowed. KEEP THIS AND ALL
DANGEROUS CHEMICALS OUT OF THE REACH OF CHILDREN. If
ingestion has occurred, seek medical attention immediately. Give two
glasses of water. Do not induce vomiting. In the case of eye contact,
fl ush eyes immediately with water for 15 minutes. Remove contact
lenses. Call a physician if irritation persists. Some individuals may
have an allergic skin reaction with the solution, although generally mild.
Avoid contact as much as possible, and wash exposed area with soap
and water for at least 15 minutes. If irritation persists, or if contact has
been prolonged, get medical help. For further information, please visit
our website at: www.koolance.com
CAUTION: Koolance Incorporated can not be held responsible for any
damage to your system due to misconfi guration or incorrect installation.
If there is any point of installation that you do not understand, please
contact our Technical Support Staff at: tech@koolance.com, or visit
our website at: www.koolance.com/support
CAUTION: Liquid cooling systems are not yet universally supported by
hardware manufacturers. In some situations, adding liquid coolers and
other components to computer hardware might void the manufacturer’s
original warranty. Installation of the device is ultimately done at the user’s
own risk. If you have any specifi c questions on warranty coverage,
please contact your component or computer manufacturer.
KOOLANCE CONTACT INFORMATION
Koolance Inc. (USA)
Address: 2840 West Valley Highway North, Auburn, WA 98001 (USA)
Telephone: +01 253-893-7551
Sales Email: sales@koolance.com
Tech Email: tech@koolance.com
Web: www.koolance.com
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Table of Contents
Introduction 1
Component Diagram ....................................................................................... 4
LED Display Panel .......................................................................................... 5
Connecting PC4-1000 Systems 7
Reservoir & Pump Connections ...................................................................... 8
Power Connection ........................................................................................... 8
ATX Power Switch........................................................................................... 9
Cooler & Tubing Confi guration ...................................................................... 10
Connecting Hoses ......................................................................................... 12
Disconnecting Hoses .................................................................................... 13
Tubing the Radiator & Reservoir ................................................................... 14
Hose Lengths ................................................................................................ 16
Filling & Maintenance 18
Testing & Filling ............................................................................................. 19
Adding Coolers & Maintenance .................................................................... 21
Troubleshooting ............................................................................................ 22
Limited Warranty ........................................................................................... 25
User Manual
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Required Tools
During installation, you may need the following tools:
fl at-head screw driver
phillips-head screw driver
pliers
long-nose pliers
scissors
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Chapter1
Introduction
User Manual
1
Congratulations on your purchase of a Koolance system!
As the most sophisticated product of its kind, Koolance offers many unique
features found nowhere else in the realm of computer cooling. In addition, you
can expect to enjoy all of the advantages that water-cooling technology brings
with it.
Advantages of Water Cooling
Water transfers 30 times faster, and holds over 4 times more heat than air.
With this thermal conductivity and specifi c heat capacity, it’s easy to see why
liquid cooling is getting a lot of attention from hardware manufacturers.
Heat-producing devices in a typical computer are cooled by air. Generally, this
involves mounting a heat sink and fan to each component. For example, heat
generated from your CPU (or other heat source) is transferred into a metal heat
sink, where a fan blows air across its wide surface area.
While altering a heat sink’s size and makeup can improve the effectiveness,
it is still limited because air absorbs and transfers heat very slowly. To help
compensate for this, the fan is often run at a higher speed. Many people
have therefore come to equate high performance with high noise. As systems
continued to be upgraded, the required heat sinks simply got larger and louder.
Liquid cooling greatly reduces the noise issue. A larger amount of heat is
withdrawn from the components more quickly, and less airfl ow is required to cool
them.
The heat exchanger is also located remotely from heat-producing devices,
so airfl ow can be controlled. This considerably reduces dust accumulation on
sensitive hardware and can result in a cleaner overall system.
Advantages of Koolance Systems
Koolance was the fi rst company to offer fully-integrated, consumer-level PC liquid
cooling systems to the world-wide market. Our products are designed and built
to look and operate professionally. You will not need power tools or a tape
measure to install your Koolance system, and it should even be less diffi cult than
assembling your own computer.
Koolance offers liquid coolers for every major hardware device. Providing
enormous fl exibility, you can customize your system to fi t your specifi c needs—
cool dual processors in a server, multiple hard drives in a RAID confi guration, or
add dual video cooling to a gaming rig.
2
Introduction
Every Koolance system includes built-in hardware safety features. Our
proprietary power control board constantly monitors liquid temperature, sounding
an alarm if it should get too high, and even turning-off your computer if you are
not there to do so.
But Koolance’s innovations extend beyond just cooling features. Our safe,
patent-pending CPU Retention Clip places even pressure across the CPU,
protecting the chip and simplifying installation. There’s even a ratcheting tension
screw for precise contact pressure.
Finally, Koolance systems allow coolers to be easily exchanged and upgraded
to address future hardware compatibility.
User Manual
3
Component Diagram
Heat Exchanger and Fan Unit
Radiator Cooling Fans
Underneath: Radiator
(Primary Heat Exchanger)
Pump and Reservoir Unit
Pump
LED Display
Nozzle Sockets
Power Circuit
Board
Reservoir
Radiator - The primary heat exchanger is located beneath the fan cooling module.
This is the main cooling element, and provides high thermal dissipation in a
relatively small area. Inside, an aluminum mesh (louver fi n) is webbed between
horizontal liquid paths.
Reservoir & Pump - The coolant tank is transparent for easy liquid-level monitoring
through the front window. It is fi lled through a small metal plug on the top side.
Power Circuit Board - Behind the reservoir, the Power Circuit is responsible for
a number of tasks, including: powering the pump, LED display, heat exchanger
fans, and operating the audio alarm and shutdown modes.
4
Introduction
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