Kontron XMC402 User Manual

» User Guide «

XMC402

Dual 10 Gigabit Ethernet

XMC Module

Doc. ID: 1053-5395, Rev. 1.0

December 10, 2012

If it’s embedded, it’s Kontron.

Preface XMC402

Revision History

Publication Title:

Doc. ID: 1053-5395

Rev. Brief Description of Changes Date of Issue

1.0 Initial issue 10-Dec-2012

XMC402: Dual 10 Gigabit Ethernet XMC Module

Imprint

Kontron Europe GmbH may be contacted via the following:

MAILING ADDRESS TELEPHONE AND E-MAIL

Kontron Europe GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 [e-mail]
D - 87600 Kaufbeuren Germany

For further information about other Kontron products, please visit our Internet web site:
www.kontron.com.

Disclaimer

Copyright © 2012 Kontron AG. All rights reserve d. All data is for information purposes only and
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.

Page ii ID 1053-5395, Rev. 1.0

XMC402 Preface

Table of Contents

Revision History .........................................................................................................ii

Imprint ........................................................................................................................ii

Disclaimer ..................................................................................................................ii

Table of Contents ......................................................................................................iii

List of Tables ..............................................................................................................v

List of Figures ..........................................................................................................vii

Proprietary Note .........................................................................................................v

Trademarks ................................................................................................................v

Environmental Protection Statement ..........................................................................v

Explanation of Symbols ............................................................................................vi

For Your Safety ........................................................................................................vii

High Voltage Safety Instructions ..........................................................................vii

Special Handling and Unpacking Instructions .....................................................vii

General Instructions on Usage ...............................................................................viii

Two Year Warranty ....................................................................................................ix

1. Introduction ............................................................................. 1 - 3

1.1 Board Overview .......................................................................................1 - 3

1.2 Board Diagrams ......................................................................................1 - 3

1.2.1 Functional Block Diagram ...............................................................1 - 3

1.2.2 Front Panel .....................................................................................1 - 4

1.2.3 Board Layout ..................................................................................1 - 4

1.3 Technical Specification ............................................................................1 - 5

1.4 Standards ................................................................................................1 - 6

1.5 Related Publications ...............................................................................1 - 7

2. Functional Description ........................................................... 2 - 3

2.1 10 Gigabit Ethernet Controller .................................................................2 - 3

2.2 Memory ...................................................................................................2 - 3

2.2.1 Flash ...............................................................................................2 - 3

2.2.2 FRU EEPROM ................................................................................2 - 3

2.3 Board Interfaces ......................................................................................2 - 3

2.3.1 10 Gigabit Ethernet Connectors .....................................................2 - 3

2.3.2 XMC Interface .................................................................................2 - 5

ID 1053-5395, Rev. 1.0 Page iii

Preface XMC402

3. Installation ................................................................................3 - 3

3.1 Hardware Installation ...............................................................................3 - 3

3.1.1 Safety Requirements .......................................................................3 - 3

3.1.2 Installation Procedures ....................................................................3 - 4

3.1.3 Removal Procedures .......................................................................3 - 6

4. Configuration ...........................................................................4 - 3

5. Power Considerations .............................................................5 - 3

5.1 Carrier Power Supply ...............................................................................5 - 3

5.1.1 Start-Up Requirement .....................................................................5 - 3

5.1.2 Power-Up Sequence .......................................................................5 - 3

5.1.3 Tolerance .........................................................................................5 - 3

5.1.4 Regulation .......................................................................................5 - 4

5.2 Power Consumption ................................................................................5 - 4

List of Tables

1-1 XMC402 Main Specifications ..................................................................... 1 - 5

1-2 Standards ................................................................................................... 1 - 6

1-3 Related Publications .................................................................................. 1 - 7

2-1 Pinout of 10 Gigabit Ethernet Connectors J1 and J2 ................................. 2 - 4

2-2 XMC Connector J3 Pinout .......................................................................... 2 - 5

5-1 Input Voltage Characteristics ..................................................................... 5 - 3

5-2 Power Consumption: XMC402 with Windows® 7 ...................................... 5 - 4

List of Figures

1-1 XMC402 Functional Block Diagram ........................................................ 1 - 3

1-2 XMC402 Front Panel ................................................................................ 1 - 4

1-3 XMC402 Board Layout (Top View) ........................................................... 1 - 4

2-1 10 Gigabit Ethernet Connectors J1 and J2 ............................................. 2 - 4

2-2 XMC Connector J3 ................................................................................... 2 - 5

3-1 XMC402 Installation / Removal Diagrams ................................................ 3 - 5

Page iv ID 1053-53 95, Rev. 1.0

XMC402 Preface

Proprietary Note

This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.

The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.

Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.

Trademarks

This document may include names, company logos and trademarks, which are registered
trademarks and, therefore, proprietary to their respective owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.

Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.

ID 1053-5395, Rev. 1.0 Page v

Preface XMC402

Explanation of Symbols

Caution, Electric Shock!

This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the pre­cautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.

Please refer also to the section “High Voltage Safety Instructions” on
the following page.

Warning, ESD Sensitive Device!

This symbol and title inform that electronic boards and their compo­nents are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.

Please read also the section “Special Handling and Unpacking
Instructions” on the following page.

Warning!

This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.

Note ...

This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.

Page vi ID 1053-5395, Rev. 1.0

XMC402 Preface

For Your Safety

Y our new Kontron product was developed and tested carefully to provide all features necessary
to ensure its compliance with electrical safety requirements. It was also designed for a long
fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.

High Voltage Safety Instructions

Warning!

All operations on this device must be carried out by sufficiently skilled
personnel only.

Caution, Electric Shock!

Before installing a not hot-swappable Kontron product into a system
always ensure that your mains power is switched off. This applies
also to the installation of piggybacks.

Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!

Electronic boards and their components are sensitive to static elec­tricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.

Do not handle this product out of its protective enclosure while it is not used for operational
purposes unless it is otherwise protected.

Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.

It is particularly important to observe standard anti-static precautions when changing piggy­backs, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plas­tics or sponges. They can cause short circuits and damage the batteries or con ductive circuit s
on the board.

ID 1053-5395, Rev. 1.0 Page vii

Preface XMC402

General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special
handling instruction, will void your warranty.

This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are
present, their temperature restrictions must be taken into account.

In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.

Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in
which it was delivered.

Special care is necessary when handling or unp acking the product. Please co nsult the special
handling and unpacking instruction on the previous page of this manual.

Page viii ID 1053-5395, Rev. 1.0

XMC402 Preface

Two Year Warranty

Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE

WARRANTY

implied by anyone on behalf of Kontron are valid unless the consumer has the expre ss written
consent of Kontron.

Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is sus­pected of being damaged as a result of negligence , improper use, incorrect handling, servicing
or maintenance, or which has been damaged as a result of excessive current/voltage or tem­perature, or which has had its serial number(s), any ot her markings or parts thereof altered, de­faced or removed will also be excluded from this warranty.

If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of p urchase, togeth­er with a copy of the original document of purchase, a full description of the application the
product is used on and a description of the defect. Pack the product in such a way as to ensure
safe transportation (see our safety instructions).

as described in the following. However , no other warranties that may be granted or

Kontron provides for repair or replacement of any p art, assembly or su b-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, re­funding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any exten­sions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.

Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.

Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains tha t of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kon tron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.

Please remember that no Kontron employee, dealer or agent is authorized to make any
modification or addition to the above specified terms, either verbally o r in any other form, written
or electronically transmitted, without the company’s consent.

ID 1053-5395, Rev. 1.0 Page ix

Preface XMC402

This page has been intentionally left blank.

Page x ID 1053-5395, Rev. 1.0

XMC402 Introduction

Chapter 1

1

Introduction

ID 1053-5395, Rev. 1.0 Page 1 - 1

Introduction XMC402

This page has been intentionally left blank.

Page 1 - 2 ID 1053-5395, Rev. 1.0

XMC402 Introduction

Front Panel XMC Connector

Onboard Power Supplies:

DC/DC, etc.

12 V / 5 V

3.3 V

I²C

FRU

EEPROM

x8 PCIe 5 GT/s

RJ-45 + Mag.

RJ-45 + Mag.

Integral Ethernet LEDs

x8 PCIe

Power

I²C

Flash

Intel® X540

Dual 10 Gigabit

Ethernet C ontroller

10GBASE-T

10GBASE-T PCIe

Integral Ethernet LEDs

10 GbE

10 GbE

1. Introduction

1.1 Board Overview

The XMC402 Dual 10 Gigabit Ethernet module is an XMC mezzanine card designed for use
with compliant carrier boards or CPU boards which support XMC modules with PCI Express

2.1 interconnection. The XMC402 incorporates a very flexible design which allows simple and
easy integration of 10 Gigabit Ethernet functionality to any compliant system.

The XMC402 provides wire-speed, dual-port 10 Gigabit Ethernet throughput and is equipped
with one dual-channel 10 Gigabit Ethernet controller (Intel® X540) and two 10 Gigabit Ethernet
RJ-45 connectors with integrated magnetics and status LEDs.

Carrier interfacing is provided by one XMC connector supporting PCI Express 2.1 (5 GT/s) with
x8 lanes.

1.2 Board Diagrams

The following diagrams provide additional information concerning board functionality and com­ponent layout.

1.2.1 Functional Block Diagram

Figure 1-1: XMC402 Functional Block Diagram

ID 1053-5395, Rev. 1.0 Page 1 - 3

Introduction XMC402

XMC402

CH B

CH A

LEGEND:

Integral Ethernet LEDs

ACT/LNK (green): Ethernet Link/Activity
SPEED (green/amber/off): Ethernet Speed

J2

Ch A

J1

Ch B

Dual 10 GbE

Controller

Intel

®

X540

XMC

A1 F1

A19 F19

J3

10 GbE

RJ-45

with

magnetics

10 GbE

RJ-45

with

magnetics

1.2.2 Front Panel

Figure 1-2: XMC402 Front Panel

1.2.3 Board Layout

Figure 1-3: XMC402 Board Layout (Top View)

Page 1 - 4 ID 1053-5395, Rev. 1.0

XMC402 Introduction

1.3 Technical Specification

Table 1-1: XMC402 Main Specifications

XMC402 SPECIFICATIONS

Intel® X540 Intel® X540 10 Gigabit Ethernet controller with PCI Express 2.1 interface

and two 10 Gigabit Ethernet ports

Controller

Flash 16 Mbit of flash memory for configuration and additional data storage
FRU EEPROM 2 kbit EEPROM for IPMI serial EEPROM FRU data storage

Memory

10 Gigabit Ethernet Two front panel RJ-45 connectors with integrated magnetics and status

LEDs

XMC One onboard XMC connector supporting PCI Express 2.1 (5 GT/s) with x8

Connectors

lanes for connection to a carrier board

Ethernet Status LEDs Integral Ethernet LEDs:

• ACT/LNK (green): Ethernet Activity/Link

LEDs

Operating Systems There are various operating systems available for the XMC402.

Software

Mechanical XMC-compliant form factor
Power Consumption See Chapter 5 for details.
Temperature Range Operational: 0°C to +60°C

Recommended Airflow Volumetric Flow Rate: > 20 cfm

General

Climatic Humidity 93% RH at 40°C, non-condensing (acc. to IEC 60068-2-78)
Dimensions 74 mm x 149 mm single-height XMC card
Board Weight 116 grams

• SPEED (green/amber/off): Ethernet Speed

For information relating to the supported operating systems, please refer to
the Kontron web site or contact Kontron.

Storage: -40°C to +85°C

Sufficient airflow must be provided to ensure optimal operation and long­term reliability of the XMC402. For further information, refer to the carrier’s
user guide.

ID 1053-5395, Rev. 1.0 Page 1 - 5

Introduction XMC402

1.4 Standards

This product complies with the requirements of the following standards:

Table 1-2: Standards

TYPE ASPECT STANDARD REMARKS

CE Emission EN55022

EN61000-6-3

Immission EN55024

EN61000-6-2

Electrical Safety EN60950-1

Mechanical Mechanical Dimensions IEEE 1101.10
Environmental Vibration

(Sinusoidal)

Permanent Shock IEC60068-2-29 Test parameters:

Single Shock IEC60068-2-27 Test parameters:

Climatic Humidity IEC60068-2-78 see note below
WEEE Directive 2002/96/EC Waste electrical and electronic equipment
RoHS Directive 2002/95/EC Restriction of the use of certain hazardous

IEC60068-2-6 Test parameters:

• 10-300 (Hz) frequency range

• 2 (g) acceleration

• 1 (oct/min) sweep rate

• 10 cycles/axis

•3 axis

• 15 (g) acceleration

• 11 (ms) pulse duration

• 500 bumps per direction

• 6 directions

• 1 (s) recovery time

• 30 (g) acceleration

• 9 (ms) pulse duration

• 3 shocks per direction

• 6 directions

• 5 (s) recovery time

substances in electrical and electronic
equipment

Note ...

Kontron performs comprehensive environmental testing of its products in accor­dance with applicable standards.

Customers desiring to perform further environmental testing of Kontron prod­ucts must contact Kontron for assistance prior to performing any such testing.
This is necessary, as it is possible that environmental testing can be destructive
when not performed in accordance with the applicable specifications.

In particular, for example, boards without conformal coating must not be
exposed to a change of temperature exceeding 1K/minute, averaged over a
period of not more than five minutes. Otherwise, condensation may cause irre­versible damage, especially when the board is powered up again.

Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.

Page 1 - 6 ID 1053-5395, Rev. 1.0

XMC402 Introduction

1.5 Related Publications

The following publications contain information relating to this product.

Table 1-3: Related Publications

PRODUCT PUBLICATION

XMC IEEE 1386-2001, IEEE Standard for a Common Mezzanine Card (CMC) Family

ANSI/VITA 42.0-200x XMC Switched Mezzanine Card Auxiliary Standard
ANSI/VITA 42.3-2006 XMC PCI Express Protocol Layer Standard
ANSI/VITA 42.6 10 Gigabit Ethernet Subspecification

10GBase-T IEEE 802.3an-2006
100Base-TX/1000Base-T IEEE 802.3
All Kontron products Product Safety and Implementation Guide, ID 1021-9142

ID 1053-5395, Rev. 1.0 Page 1 - 7

Introduction XMC402

This page has been intentionally left blank.

Page 1 - 8 ID 1053-5395, Rev. 1.0