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KISS 4U KTC5520
User's Guide (Version 1.01)
0-0096-6800
If it’s embedded, it’s Kontron.
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1. Table of Contents KISS 4U KTC5520 – User's Guide (Version 1.01)
1. Table of Contents
1. Table of Contents ..................................................................................................................................... 1
1.1. Table of Figures...................................................................................................................................... 2
2. Introduction ........................................................................................................................................... 4
2.1. Symbols used in this Manual ..................................................................................................................... 5
3. Important Instructions............................................................................................................................. 6
3.1. Warranty Note ....................................................................................................................................... 6
3.2. Exclusion of Accident Liability Obligation.................................................................................................... 6
3.3. Liability Limitation / Exemption from the Warranty Obligation ........................................................................ 6
4. Safety Instructions .................................................................................................................................. 7
4.1. Operation of Laser Source Devices ............................................................................................................. 7
4.2. Electrostatic Discharge (ESD) ................................................................................................................... 8
4.2.1. Grounding Methods.......................................................................................................................... 8
4.3. Instructions for the Lithium Battery........................................................................................................... 8
4.4. FCC Statement ....................................................................................................................................... 9
4.5. Electromagnetic Compatibility (EU) ........................................................................................................... 9
5. Scope of Delivery ....................................................................................................................................10
5.1. Type Label and Product Identification ....................................................................................................... 10
6. Product Description ................................................................................................................................11
6.1. Front Side ............................................................................................................................................14
6.1.1. USB Interfaces ...............................................................................................................................15
6.1.2. Power Button................................................................................................................................. 16
6.1.3. LED Indicators and the SYSID Button ..................................................................................................16
6.1.4. Front Access Panel ..........................................................................................................................18
6.1.5. Cover Fastening Screw on the Front Side .............................................................................................18
6.1.6. Filter Mat and Filter Mat Holder .........................................................................................................18
6.1.7. Fan Slide-in Module ........................................................................................................................18
6.2. Drive Bays............................................................................................................................................19
6.3. Rear Side .............................................................................................................................................20
6.3.1. Interfaces on the Rear Side...............................................................................................................20
6.3.2. Power Supply .................................................................................................................................21
6.3.3. Grounding Stud ..............................................................................................................................21
6.4. Side View .............................................................................................................................................22
7. Assembly, Disassembly............................................................................................................................23
7.1. Attaching the Rubber Feet ......................................................................................................................23
7.2. Cover ..................................................................................................................................................23
7.3. Fan Slide-in Module and Temperature Sensors ............................................................................................24
7.4. Accessing Internal Components ...............................................................................................................25
7.4.1. Installing/Removing the Expansion Cards ...........................................................................................25
7.5. Installation in a 19" Industrial Cabinet .....................................................................................................30
8. Starting Up ............................................................................................................................................31
8.1. Power Cord Connection...........................................................................................................................31
8.2. Operating System and Hardware Component Drivers ....................................................................................32
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1. Table of Contents KISS 4U KTC5520 – User's Guide (Version 1.01)
9. Maintenance and Prevention.................................................................................................................... 33
9.1. Cleaning the Filter Mat........................................................................................................................... 33
9.2. Replacing the System Fans...................................................................................................................... 35
9.3. Replacing the Lithium Battery ................................................................................................................. 37
10. Slide Rails (Option) .............................................................................................................................. 38
11. Technical Data...................................................................................................................................... 39
11.1. Electrical Specifications ....................................................................................................................... 39
11.2. Mechanical Specifications..................................................................................................................... 40
11.3. Environmental Specifications ................................................................................................................ 40
11.4. CE Directives and Standards .................................................................................................................. 41
12. Standard Interfaces – Pin Assignments ................................................................................................... 42
12.1.1. Serial Interface (RS232) ................................................................................................................ 42
12.1.2. VGA Port ..................................................................................................................................... 42
12.1.3. USB Port ..................................................................................................................................... 43
12.1.4. PS/2 Keyboard Connector .............................................................................................................. 43
12.1.5. PS/2 Mouse Connector................................................................................................................... 43
13. Technical Support................................................................................................................................. 44
13.1. Returning Defective Merchandise ........................................................................................................... 44
1.1. Table of Figures
Fig. 1: Laser radiation warning label................................................................................................................ 7
Fig. 2: Rackmount version with closed access panel ...........................................................................................11
Fig. 3: Tower version with closed access panel ..................................................................................................11
Fig. 4: Desktop version with closed access panel ...............................................................................................11
Fig. 5: Rackmount version with opened access panel..........................................................................................11
Fig. 6: Tower version with opened access panel.................................................................................................11
Fig. 7: Desktop version with opened access panel..............................................................................................11
Fig. 8: KISS 4U KTC5520, opened rackmount version..........................................................................................13
Fig. 9: Front side (rackmount version) with closed front access panel....................................................................14
Fig. 10: 19" handle bracket with fastening screws.............................................................................................14
Fig. 11: Front side (rackmount version) with opened access panel........................................................................15
Fig. 12: Power button and USB ports on the front side........................................................................................15
Fig. 13: LED indicators ans SYSID button on the front side ..................................................................................16
Fig. 14: Power and HDD LED on the front side ...................................................................................................16
Fig. 15: LAN2 and LAN1 LED on the front side ...................................................................................................17
Fig. 16: SYSF2 and SYSF1 LED ........................................................................................................................17
Fig. 17: SYSID LED and SYSID button on the front side........................................................................................17
Fig. 18: Rear side of the KISS 4U KTC5520 platform............................................................................................20
Fig. 19: Grounding stud marked with PE symbol ................................................................................................21
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1. Table of Contents KISS 4U KTC5520 – User's Guide (Version 1.01)
Fig. 20: Unmarked grounding stud................................................................................................................. 21
Fig. 21: KISS 4U KTC5520 platform – side view ................................................................................................. 22
Fig. 22: Inside of the cover with fixing brackets................................................................................................ 23
Fig. 23: Side view of the fan slide-in module ....................................................................................................24
Fig. 24: Side with connector of the fan slide-in module...................................................................................... 24
Fig. 25: Loosening the knurled cover fastening screw on the front side ................................................................. 26
Fig. 26: Loosening the knurled screw on the rear side........................................................................................ 26
Fig. 27: Sliding back the cover will pull out the cover centering and fixing brackets from the retaining brackets of the
chassis. .............................................................................................................................................. 27
Fig .28: Removing the cover ......................................................................................................................... 27
Fig. 29:Card hold down bracket for long expansion cards ................................................................................... 27
Fig. 30: Card hold down bracket for long expansion cards................................................................................... 27
Fig. 31: Opened KISS 4U KTC5520 platform - removing the card hold down brackets................................................ 28
Fig. 32: KISS 4U KTC5520, rear side without PE marked grounding stud................................................................. 31
Fig. 33: Detail: Filter mat holder on the front side of the KISS 4U KTC5520 platform ................................................ 33
Fig. 34: Detail: without filter mat at the front side ............................................................................................ 34
Fig. 35: Filter mat holder without filter mat ..................................................................................................... 34
Fig. 36: Filter mat holder with filter mat.......................................................................................................... 34
Fig. 37: Filter mat....................................................................................................................................... 34
Fig. 38: Detail: Fan slide-in module without filter mat holder .............................................................................. 35
Fig. 39: Detail: Fan compartment (without fan slide-in module) .......................................................................... 35
Fig. 40: Attaching the inner part to a KISS 4U KTC5520 platform.......................................................................... 38
Fig. 41: KISS 4U KTC5520 platform with slide rail in pulled-out position................................................................ 38
Fig. 42: KISS 4U KTC5520 platform with slide rail in pushed-in position ................................................................ 38
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2. Introduction KISS 4U KTC5520 – User's Guide (Version 1.01)
2. Introduction
Kontron Embedded Computers would like to point out that the information contained in this manual may be subject to
technical alteration, particularly as a result of the constant upgrading of Kontron Embedded Computers products. The
attached documentation does not entail any guarantee on the part of Kontron Embedded Computers with respect to
technical processes described in the manual or any product characteristics set out in the manual. Kontron Embedded
Computers does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven
that Kontron Embedded Computers is aware of such errors or inaccuracies or that Kontron Embedded Computers is
unaware of these as a result of gross negligence and Kontron Embedded Computers has failed to eliminate these errors or
inaccuracies for this reason. Kontron Embedded Computers expressly informs the user that this manual only contains a
general description of technical processes and instructions which may not be applicable in every individual case. In cases
of doubt, please contact Kontron Embedded Computers.
This manual is protected by copyright. All rights are reserved by Kontron Embedded Computers. Copies of all or part of
this manual or translations into a different language may only be made with the prior written consent of Kontron
Embedded Computers. Kontron Embedded Computers points out that the information contained in this manual is
constantly being updated in line with the technical alterations and improvements made by Kontron Embedded Computers
to the products and thus this manual only reflects the technical status of the products by Kontron Embedded Computers
at the time of printing.
© 2011 by Kontron Embedded Computers
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Embedded Computers GmbH
Oskar-von-Miller-Str. 1
85386 Eching
Germany
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2. Introduction KISS 4U KTC5520 – User's Guide (Version 1.01)
2.1. Symbols used in this Manual
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product if the
corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the corresponding warning
notices are not observed.
This symbol indicates general information about the product and the user manual.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
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3. Important Instructions KISS 4U KTC5520 – User's Guide (Version 1.01)
3. Important Instructions
This manual provides important information required for the proper operation of the KISS 4U KTC5520 platform!
This chapter contains instructions which must be observed when working with the KISS 4U KTC5520 platform.
3.1. Warranty Note
Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing
parts) are excluded from the warranty beyond that provided by law. This applies to batteries, for example.
3.2. Exclusion of Accident Liability Obligation
Kontron Embedded Computers shall be exempted from the statutory accident liability obligation if the user fails to
observe the included document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the
warning signs label on the device.
3.3. Liability Limitation / Exemption from the Warranty Obligation
In the event of damage to the device caused by failure to observe the included document “General Safety Instructions for
IT Equipment”, the hints in this manual or eventually the warning signs label on the device, Kontron Embedded
Computers shall not be required to honor the warranty even during the warranty period and shall be exempted from the
statutory accident liability obligation.
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4. Safety Instructions KISS 4U KTC5520 – User's Guide (Version 1.01)
4. Safety Instructions
Please consider the instructions described in the included “General Safety Instructions for IT Equipment”.
4.1. Operation of Laser Source Devices
Fig. 1: Laser radiation warning label
The optional CD ROM and DVD drives contain light-emitting diodes (classified in accordance with IEC 825-1:1993: LASER
CLASS 1) and therefore must not be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow yourself to be exposed to this
radiation.
The laser system meets the code of Federal Regulations 21 CFR, 1040 for the USA and the Canadian Radiation Emitting
Devices Act, REDR C 1370.
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4. Safety Instructions KISS 4U KTC5520 – User's Guide (Version 1.01)
4.2. Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Proper packaging
and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in static-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.
4.2.1. Grounding Methods
The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to workplace as well as
properly grounded tools and equipment.
2. Use anti-static mats, heel straps, or air ionizes to give added protection.
3. Always handle electrostatic sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
4.3. Instructions for the Lithium Battery
The installed server board is equipped with a Lithium battery. When replacing the lithium battery, please follow the
corresponding instructions in the chapter
Caution
Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent
type recommended by the manufacturer. The lithium battery type must be UL recognized.
9.3 “Replacing the Lithium Battery”.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the
local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for
dispose of batteries).
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4. Safety Instructions KISS 4U KTC5520 – User's Guide (Version 1.01)
4.4. FCC Statement
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
4.5. Electromagnetic Compatibility (EU)
This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive
2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of
expansion cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.
Warning!
This is a class A product. In domestic environment this product may cause radio interference in which case the user may
be required to take adequate measures.
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5. Scope of Delivery KISS 4U KTC5520 – User's Guide (Version 1.01)
5. Scope of Delivery
KISS 4U KTC5520 platform (ordered system configuration)
Two keys for the front access panel lock
Rubber feet (self-adhesive)
AC power cable
General Safety Instruction for IT Equipment
Optional Parts
Slide Rails
5.1. Type Label and Product Identification
The type label (product designation, serial number) and the inspection status label of your KISS 4U KTC5520 platform are
located on the right side of the device.
System Type Product Designation Product Identifikation
KISS 4U V2 KISS 4U KTC5520-y “KTC5520” represents the installed CPU board (KTC5520/EATX)
“y” is replaced by a single letter (A through Z) representing the power supply
installed into the system.
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6. Product Description
The KISS 4U KTC5520 platform expands the Kontron KISS computer line. KISS 4U KTC5520 is a scalable 4U (19") platform,
equipped with a server board, supporting various system configurations (refer to “KISS 4U KTC5520 Systems Configuration Guide” on our website). The flexible customer-specific hardware system configuration and the robust
construction with excellent mechanical stability of the KISS 4U KTC5520 platform offer the superior qualities of a
computer designed for operation in harsh industrial environment.
The KISS 4U KTC5520 platform is designed to be installed in 19" racks. It may be also delivered as tower- and desktop
version.
Versions of the KISS 4U KTC5520 platform:
Fig. 2: Rackmount version with
closed access panel
Fig. 3: Tower version with
closed access panel
Fig. 4: Desktop version with
closed access panel
Fig. 5: Rackmount version with
opened access panel
Fig. 6: Tower version with
opened access panel
Fig. 7: Desktop version with
opened access panel
The system can be equipped with up to four drive bays (depending on the system configuration):
L1 and L2: two 5.25" front accessible drive bays
L3: one 5.25" front accessible Slim drive bay
L4: one 2.5" or 3.5" internal drive bay for HDD.
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
The power button of the KISS 4U KTC5520 platform and a SYSID button are located on the front side behind the front
access panel. On the front side are available a “power LED”, a “hard disk activity LED” and five LEDs for system
monitoring.
Two USB ports are available on the front side of the system.
Three system fans are installed at the front side of the unit. These are attached to the system by means of a fan slide-in
module. The fan slide-in module simplifies the installation and removal of these components, even during operation.
The washable filter mat, which protects your system against dust and dirt, is located on the front side of the system. This
filter mat may be replaced during operation.
The type label is attached to the right side of the device.
in vertical position (tower version).
If you operate the KISS 4U KTC5520 platform in vertical position, please observe that the system fans
(slide-in module) must be to the lower front and the drives to the upper front of the system.
When powering on the KISS 4U KTC5520 system, make sure that the air intake and exhaust openings are
not obstructed by objects.
The KISS 4U KTC5520 platform may only be operated in horizontal position (rack and desktop version) or
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
12
11
91013
14
15
16
17
18
8
7
6
5
1
2
Fig. 8: KISS 4U KTC5520, opened rackmount version
1 19" rack mountable bracket with handle (not
available for tower and desktop version)
2 Front access panel
3 Panel lock
4 Cover retaining plate on the front side
5 L1, L2 and L3: drives bays (stacked one above the
other into a drive cage)
6 Card hold down bracket (for long expansion
cards)
7 Card hold down bracket (for short expansion
cards)
8 Retaining bracket for the card hold down bracket
1
3 4
9 AC power supply unit
10 Grounding stud
11 External interfaces of the motherboard
12 Exhaust openings on the rear side
13 Slots for expansion cards
14 Server board (Motherboard KTC5520/EATX)
15 Fastening screws for the card hold down bracket (internal
accessible)
16 Card guides (for full-length cards)
17 Drive bracket for an internal 2.5" or 3.5" drive bay (L4)
18 Fan compartment
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6.1. Front Side
Depending on the ordered system configuration, the KISS 4U KTC5520 platform will be delivered as rackmount or tower
version.
6
5
1
2
Fig. 9: Front side (rackmount version) with closed front access panel
1 19" handle bracket
2 Holes for mounting in 19" racks
3 Air grille on the front access panel
You can convert your rackmount system to a desktop unit by removing the two handle brackets (one handle bracket on
each side).
4 Kontron Logo
5 Securing lock mechanism
6 Light diffusers for the LED indicators
4 3
1
2
Fig. 10: 19" handle bracket with fastening screws
2
4
1
1 19" handle bracket
2 Chassis and cover of the KISS 4U KTC5520 platform
3 Holes for mounting in 19" racks
4 Fastening screws of the 19" bracket
3
The desktop and tower version are delivered with rubber feet.
To attach the rubber feet, please follow the instructions in
chapter 7.1 “Attaching the Rubber Feet”.
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
The power button, 7x LED indicators with one SYSID-button, 2x USB interfaces, 1x filter mat holder and the installed
drives are located at the front side of the KISS 4U KTC5520 platform behind the access panel.
14
13
12
1011
9
8 8
9
Fig. 11: Front side (rackmount version) with opened access panel
43 1 2
5
6 7
Legend for
1 Access panel holder
2 Access panel
3 Filter mat and filter mat holder with knurled screws
4 Securing lock mechanism (two keys are provided)
5 L3: front accessible 5.25" slim drive bay (shown with a
slim drive installed)
6 L2: front accessible 5.25" drive bay (shown with
covering plate)
Fig. 11:
7 L1: front accessible 5.25" drive bay (shown with a disk
subsystem with a removable HDD drive installed)
8 Buffer for the access panel
9 Fan slide-in module with knurled screws
10 Slot for the locking mechanism
11 Cover fastening screw on the front side
12 Indicators (LED row) and SYSID button
13 2x USB 2.0
14 Power button
6.1.1. USB Interfaces
The KISS 4U KTC5520 platform is equipped with two USB interfaces on the front side (see
Fig. 11, pos. 13 and
Fig. 12, pos. 2). You can connect different USB devices to these two USB 2.0 interface connectors.
1 Power button
2
2 USB (2.0) ports
1
Fig. 12: Power button and USB ports on the front side
When USB devices are connected to the USB ports on the front of the device, the front access cover
cannot be closed and locked.
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6.1.2. Power Button
The power button (see
Fig. 11, pos. 14 and Fig. 12, pos. 1) is located on the front side of the system, behind the front
access panel. Press this button to turn the system on or off. Please observe the setting options for the power button in the
BIOS-Setup.
Even when the system is turned off via the power button there is still a standby-voltage of 5 VSb on the
server board.
The unit is only completely disconnected from the mains, when the ON/OFF switch of the AC power
supply unit is set to OFF or when the power cord is disconnected either from the mains or the unit.
Therefore, the power cord and its connectors must always remain easily accessible.
6.1.3. LED Indicators and the SYSID Button
Fig. 13: LED indicators ans SYSID button on the front side
6.1.3.1.
Power- and HDD-LED
The Power LED marked “PWR” and the hard disk LED marked “HDD” of the KISS 4U KTC5520 platform are located on the
front side, behind the front access door.
2 1
1 Power LED
2 HDD activity LED
Fig. 14: Power and HDD LED on the front side
Power LED
(green)
This LED (
switch of the PSU and the power button.
Prerequisite:
Fig. 13 and Fig. 14, pos. 1) lights up green when the system is turned on via the power
The system has to be connected to an appropriate AC main power supply.
Please observe the option in BIOS Setup / Advanced / Chipset Configuration / South Bridge
Configuration / Restore on AC Power Loss with the option settings: Power Off / Power On/ /Last State.
The KISS 4U KTC5520 platform is delivered with the default setting “Power Off”.
HDD LED
This LED (
Fig. 13 and Fig. 14, pos. 2) lights up during hard disk activity.
(yellow)
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6.1.3.2. Gigabit-Ethernet (GbE LAN) LEDs
These two LEDs on the front side (see
Fig. 13 and Fig. 15) and marked “LAN1” and “LAN2”, lights up/flashing, when
Ethernet Link/Activity is established/detected.
Fig. 15: LAN2 and LAN1 LED on the front side
6.1.3.3. LEDs for Displaying of System Status and System Failures (if occur)
These two LEDs at the front side (see
Fig. 13 and Fig. 16) and marked “SYSF1” and “SYSF2”, indicate the system status and
signalize if a system failure occurs (refer to the table below).
Fig. 16: SYSF2 and SYSF1 LED
Behavior of the LEDs during:
Normal operation (S0),
LED
Suspend to RAM (S3; standby mode),
Soft Off (S5)
if system is OK If non critical failure occurs If critical failure occurs
SYSF1 (green)
SYSF2 (red)
ON (continuous green) OFF OFF
OFF ON (blinking red) ON (continuous red)
6.1.3.4. System ID LED and Button
This SYSID button (see
Fig. 13, and Fig. 17, pos. 1) allows you to power on the SYSID LED (Fig. 17, pos. 2), in order to
mark the system for an intended maintenance/retrofitting. The SYSID LED may be powered off via this SYSID button.
2
1 SYSID button
2 SYSID LED
1
Fig. 17: SYSID LED and SYSID button on the front side
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6.1.4. Front Access Panel
The securing lock mechanism (
Fig. 9, pos. 5) located at the access panel allows you, if required, to protect your system
from unauthorized use. When the access panel is locked, the cover of the KISS 4U KTC5520 system can not be removed,
and the drives, the filter mat holder, the power and SYSID button are not accessible.
The key should be kept somewhere where it is not accessible to unauthorized persons.
If USB devices are connected to the USB ports on the front of the device, the front access panel cannot
be closed and locked.
Via the light diffusers (
Fig. 9, pos. 6) it is possible to observe the LED indicators states, even if the access panel is
closed/locked.
6.1.5. Cover Fastening Screw on the Front Side
The cover fastening screw (
Fig. 11, pos. 11) secures the cover to the chassis on the front side.
Unscrew the following knurled screws in order to remove the cover of the KISS 4U KTC5520 platform:
The cover fastening screw (
The knurled screws (
Fig. 11 pos. 11 and Fig. 25) on the front side
Fig. 18, pos. 8 and Fig. 26) on the rear side
To close the cabinet of the KISS 4U KTC5520 platform properly, the cover has to be attached and the
above mentioned screws have to be fastened.
6.1.6. Filter Mat and Filter Mat Holder
The filter mat and the filter mat holder (
Fig. 9, pos. 3). The filter mat holder is mounted onto the fan slide-in module (Fig. 11, pos. 9) via the two knurled screws
(
Fig. 35, pos. 5) and the two locking tabs (Fig. 35, pos. 6). The filter mat (Fig. 37) is inserted into the filter mat holder
(
Fig. 36). This filter mat protects your system against dust and dirt (see chapter 9.1 “Cleaning the Filter Mat”).
(see
Fig. 11, pos. 3) are located behind the air grilles of the front access panel
6.1.7. Fan Slide-in Module
The three system fans are integrated in a user-friendly, replaceable fan slide-in module (hot-swap) (see chapter
Slide-in Module and Temperature Sensor
(see chapter
9.2 “Replacing the System Fans”).
s”). The fan slide-in module (Fig. 11, pos. 9) can be replaced during operation
7.3 “Fan
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6.2. Drive Bays
Depending on the ordered system configuration, the system can be equipped with up to three drives (refer to Fig. 11, pos.
5, 6 and 7) at the front side and one internal drive (refer to
Drive Bay Description
Fig. 8, pos. 17):
L1
L2
L3
L4
Externally accessible 5.25" drive bay [shown with a disk subsystem (with 1x removable HDD)]
Externally accessible 5.25" drive bay (shown with covering plate)
Externally accessible 5.25" slim-line drive bay (shown with a slim-line DVD drive)
One internal drive holder for a 2.5" or a 3.5" SATA HDD
For KISS 4U KTC5520 system configurations with a disk subsystem with three HDDs, the drive bays L1 and
L2 are occupied by this subsystem with removable HDDs.
For customer-specific versions and system configurations, please refer to the corresponding
“KISS 4U KTC5520 Systems - Configuration Guide” for KISS 4U KTC5520 on our website
www.kontron.com.
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6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6.3. Rear Side
Depending on the KISS 4U KTC5520 platform configuration ordered, the rear panel will have the external interfaces of the
integrated server board, any additional interfaces, the power supply unit and the air exhaust openings.
1 82 7
9 10
3 4
Fig. 18: Rear side of the KISS 4U KTC5520 platform
1 AC power supply unit (PSU)
2 Power supply fan
3 AC input connector
4 “On/Off” switch of the power supply unit
5 Interfaces of the server board (depending on the
system configuration)
6 Free expansion card slots (depending on the
system configuration ordered)
7 Air exhaust openings
6.3.1. Interfaces on the Rear Side
The positioning and number of the KISS 4U KTC5520 platform interfaces on the rear side may vary
depending on the system configuration.
Information and technical data can be found in the manual of the installed KTC5520/EATX Server-Board.
You can download the board manual for your system from our web site at
the product name.
511 6
8 Rear side of the cover with captive knurled screws
9 Grounding stud (without PE sign)
[the ground stud is marked with PE (Protective Earth) symbol
if the KISS 4U KTC 5520 platform is equipped with a redundant
power supply]
10 Externally accessible screw (countersunk screw M3x6) for the
fastening of the card retaining bracket
11 Cut-outs for optional (customer-specific) interfaces routed to
the rear panel (9-pin D-SUB type)
www.kontron.com by selecting
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Page 23
6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6.3.1.1. Interfaces routed to the Rear Panel
On-board interfaces can be routed to the rear panel.
A detailed description of the interfaces can be found in the manual of the installed server board
(KTC5520/EATX).
You can download the relevant manual for your system from our web site at
www.kontron.com by
selecting the product. See also “KISS 4U KTC5520 Systems - Configuration Guide” on our website.
6.3.2. Power Supply
The power supply is located on the rear side of the KISS 4U KTC5520 platform.
On request, the KISS 4U KTC5520 platform can optionally be equipped with an AC wide rage PSU or a redundant AC wide
rage PSU. The integrated power supply version also depends on the ordered system version and system configuration. The
respective power supply version and the corresponding nominal voltage range can be found on the type label on the right
side of the system.
Please observe the step1 of the subsection
Connection
” and the labels (“WARNING” and “CAUTION”) attached to the device.
6.3.3 “Grounding Stud”, the section 8.1 “Power Cord
6.3.3. Grounding Stud
The grounding stud is located on the rear side of the KISS 4U KTC5520 platform (see
The KISS 4U KTC5520 systems with grounding studs marked with a PE symbol have to be grounded by
establishing a large-area contact between the grounding stud and an appropriate grounding connection
point before connecting to the main power supply (refer to step1 of the section
Connection
” and the labels (“WARNING” and “CAUTION”) attached to the device.
Fig. 19: Grounding stud marked with PE symbol Fig. 20: Unmarked grounding stud
Fig. 18, pos. 9).
8.1 “Power Cord
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Page 24
6. Product Description KISS 4U KTC5520 – User's Guide (Version 1.01)
6.4. Side View
Five M4 metric tapped holes are available at the left and right side of the unit (Fig. 21, pos. 2). These can be used in order
to attach slide rails [not included; see chapter
installation into a 19” industrial cabinet.
10 “Slide Rails (Option)”] to the KISS 4U KTC5520 platform for system
1 Right side view of a KISS 4U KTC5520 platform
2 5x M4 tapped holes (on both sides)
3 Cover with captive knurled screws (for
mounting the cover)
4 Internal bolt for the card hold-down bracket
for long expansion cards (full-length)
3 1 4 25 76
Fig. 21: KISS 4U KTC5520 platform – side view
5 Externally accessible screw (countersunk screw
M3x6) for fastening the card hold-down bracket for
long expansion cards (full-length)
6 Internal bolt for the card hold-down bracket for
short expansion cards (half-length)
7 Externally accessible screw (countersunk screw
M3x6) for fastening the card hold-down bracket for
short expansion cards (half-length)
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Page 25
7. Assembly, Disassembly KISS 4U KTC5520 – User's Guide (Version 1.01)
7. Assembly, Disassembly
7.1. Attaching the Rubber Feet
If the system is used as desktop/tower device, the rubber feet (included) can be attached to the system.
To attach the rubber feet to the chassis, please perform the following steps:
1. Turn your system off and disconnect it from the main power supply.
2. Make sure that all cards are secured into unit and that the system cover is installed and secured.
3. Turn the system upside down for desktop version and lie it down sideways for the tower version.
4. Remove the protective film from the self adhesive rubber feet.
5. Attach the self adhesive rubber feet to the corresponding side of the chassis.
If you operate the KISS 4U KTC5520 platform in vertical position, please observe that the system fans
(slide-in module) must be to the lower front and the drives to the upper front of the system.
7.2. Cover
The cover will be fixed to the chassis using two fixing brackets at the front side of the cover (Fig. 22, pos.3 and pos. 4),
two fixing brackets with captive knurled screws at the rear side of the cover (
Fig. 11, pos. 11) at the front side of the KISS 4U KTC5520 platform.
(
When inserting the cover, make sure that the fixing brackets (
corresponding retaining bracket of the chassis (
fastening screw (
Fig. 11, pos. 11) secure the cover on the front side.
5
Fig. 8, pos. 4). The centering bracket (Fig. 22, pos. 3) and the front cover
Fig. 22, pos. 3 and pos. 4) are inserted properly into the
6
Fig. 22, pos.6) and the cover fastening screw
1
2 4
Fig. 22: Inside of the cover with fixing brackets
1 Inside of the cover
2 Front part of the cover
3 Angled centering bracket with tapped hole
(on the front side)
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3
4 Fixing bracket (on the front side)
5 Rear part of the cover
6 Fixing brackets with knurled screws
Page 26
7. Assembly, Disassembly KISS 4U KTC5520 – User's Guide (Version 1.01)
7.3. Fan Slide-in Module and Temperature Sensors
The three system fans (Fig. 24, pos. 3) are integrated in a user-friendly, replaceable fan slide-in module (hot-swap)
Fig. 11, pos. 9 and Fig. 38, pos. 1). The fan slide-in module is mounted in a fan compartment on the front side of the
(
system (
The system fans are temperature controlled via the temperature sensors installed in the KISS 4U KTC5520 platform. Thus,
a reliable air circulation for optimal active cooling of the platform is guaranteed.
The temperature conditions of the system (depending on the environmental temperature and the system load) are
detected by three temperature sensors. Two temperature sensors are located in the rear part (near the ventilation
openings) and the second sensor is placed sideways in the mid part of the KISS 4U KTC5520 platform.
Fig. 39, pos. 5).
1
2
5
Fig. 23: Side view of the fan
slide-in module
Legend for
Fig. 23 and Fig. 25:
1 Fan slide-in module with two knurled screws
1
6
4
Fig. 24: Side with connector of the fan slide-in module
4 Bracket of the fan slide-in module
2
3
1
2 Connector for fan control
3 3x fans (temperature controlled
independently from each other)
The operation of the KISS 4U KTC5520 platform is permitted only with a functional fan slide-in module!
Defective components may only be replaced by Kontron original spare parts:
“fan slide-in module”, part number: 1036-5056
24 www.kontron.com
Important Instructions!
The fan slide-in module can be replaced during operation. This should only be carried out by qualified
personnel aware of the associated dangers (see chapter
5 Case of the fan slide-in module
6 Mounted filter mat holder with knurled
screws
9.2 “Replacing the System Fans”).
Page 27
7. Assembly, Disassembly KISS 4U KTC5520 – User's Guide (Version 1.01)
7.4. Accessing Internal Components
This section contains important information that you must read before accessing the internal components. You must
follow these procedures properly when handling any boards or replacing the fan slide-in module.
7.4.1. Installing/Removing the Expansion Cards
Please consider following instruction when you install (or remove) expansion cards.
When you install (or remove) expansion cards please consider the corresponding safety instruction of
the included “General Safety Instruction for IT Equipment”.
Activities such as working inside the system or handling the expansion cards have to be carried-out by
the service person for this area or a suitably instructed user.
Please follow the safety instructions for components that are sensitive to electrostatic discharge (ESD).
Failure to observe this warning notice can result in damage to the device.
Please consult the documentation provided by the manufacturer of the expansion card for instructions
before attempting to install/remove an expansion card into/from your system.
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Page 28
7. Assembly, Disassembly KISS 4U KTC5520 – User's Guide (Version 1.01)
To install or remove an expansion card, perform the following steps:
1. Turn your system off and disconnect it from the AC main power supply.
the cover fastening screw (
the knurled screws (
Fig. 11, pos. 11 and Fig. 25) on the front side
Fig. 18, pos. 8 and Fig. 26)on the rear side
2. Loosen the knurled screws (the cover fastening screw on the front side and the two knurled screws on the rear side)
In order to remove the cover, unscrew the following knurled screws:
which secure the cover (see
Fig. 25 and Fig. 26) to the chassis.
Fig. 25: Loosening the knurled cover fastening screw on the front side
Fig. 26: Loosening the knurled screw on the rear side
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Page 29
7. Assembly, Disassembly KISS 4U KTC5520 – User's Guide (Version 1.01)
3. Pull the cover out a little bit (
from the retaining brackets of the chassis (see
Fig. 27) to release the cover centering and fixing brackets (Fig. 22, pos.3 and pos. 4)
Fig. 8, pos. 4).
Fig. 27: Sliding back the cover will pull out the cover centering and fixing brackets from the retaining brackets of the chassis.
4. Lift the cover up (on the rear edge) and remove it (Fig .28).
Fig .28: Removing the cover
Two card hold-down brackets and a retaining bracket (Fig. 8, pos. 6, pos. 7 and pos. 8) secure the expansion cards into
the corresponding expansion slots.
3
4
3
1
2
1
2
Fig. 29:Card hold down bracket for long expansion cards Fig. 30: Card hold down bracket for long expansion cards
1 Threaded holes for the externally accessible
fastening screws (
2 Holes for the internal bolts (
Fig. 21, pos. 5 and pos. 7)
Fig. 21, pos. 4 and
3 Notches for the fastening screws that secure the card
hold down brackets to the internal brackets
4 Threaded hole for attaching the retaining bracket
pos. 6)
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Page 30
7. Assembly, Disassembly KISS 4U KTC5520 – User's Guide (Version 1.01)
In order to install short expansion cards (half-length), only the card hold down bracket for short
expansion cards (see
Fig. 8, pos. 7) has to be removed (step 1 to 4).
11
8
6
5
10
1
4
3
7
9
2
Fig. 31: Opened KISS 4U KTC5520 platform - removing the card hold down brackets
5. Loosen the internal and then the externally accessible fastening screw that secure the card hold down bracket for
short expansion cards (see
Fig. 8, pos. 7), (Fig. 31, step 1 and 2). Pull the card hold down bracket to the left (Fig. 31,
step 3) to detach it from the sideways mounted bolts. Lift the card hold down bracket out (step 4). Put the card hold
down bracket and the screws aside for later use.
6. Loosen the internal and then the externally accessible fastening screw that secure the retaining bracket (see
pos. 8), (
Fig. 31, step 5 and 6). Lift the retaining bracket out (Fig. 31, step 7). Put the retaining bracket and the
Fig. 8,
screws aside for later use.
7. Loosen the internal and then the externally accessible fastening screws that secure the card hold down bracket for
long expansion cards (see
step 10), to detach it from the sideways mounted bolts. Lift the card hold down bracket out (
Fig. 8, pos. 6), (Fig. 31, step 8 and 9). Pull the card hold down bracket to the left (Fig. 31,
Fig. 31, step 11). Put the
card hold down bracket for long expansion cards and the screws aside for later use.
8. Install/remove the expansion card into/out of the expansion slot of the backplane/motherboard and fasten the slot
bracket or the expansion card bracket to the rear slot of the device.
9. Reinstall the card hold down bracket/s and, if applicable the retaining bracket and secure it/them with the screws
retained in step 5, 6 or 7).
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Page 31
7. Assembly, Disassembly KISS 4U KTC5520 – User's Guide (Version 1.01)
10. If required, mount the PCB holder to the corresponding positioning holes of the card hold down bracket using the
provided screws. Fix the upper edge of the expansion card (especially with long expansion cards) into the notch of the
PCB holder (height adjustable). Thus the expansion card is firmly kept in place during high mechanical load (shock
and vibrations).
11. In order to re-assemble the card hold down brackets, follow the steps in reversed order. Tighten the corresponding
screws half way at first. Then, tighten firmly the externally accessible screws and the retaining bracket. Only then
tighten firmly the screws at the notches that secure the card hold down brackets.
12. Close the KISS 4U KTC5520 platform and secure the cover with the captive knurled screws.
knurled screws are tightened:
the cover fastening screw (
the knurled screws (
Fig. 18, pos. 8 and Fig. 26)on the rear side
Fig. 11, pos. 11 and Fig. 25) on the front side
The chassis of the KISS 4U KTC5520 platform with attached cover is properly closed only, if the following
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Page 32
7. Assembly, Disassembly KISS 4U KTC5520 – User's Guide (Version 1.01)
7.5. Installation in a 19" Industrial Cabinet
In order to setting-up, installing / removing the KISS 4U KTC5520 platform into/from a 19" industrial
cabinet, please observe the instructions described in this manual.
Please consider the included “General Safety Instructions for IT Equipment”.
The system has to be mounted and installed only by the service person for this area familiar with the
associated dangers.
Ensure there is sufficient air circulation around the device when installing the KISS 4U KTC5520 platform.
The openings for air intake and exhaust on the device must not be obstructed by objects.
Leave at least 5 cm (1.969 ") of free space in front and behind the KISS 4U KTC5520 platform to prevent
the device from possibly overheating.
The KISS 4U KTC5520 platform should be installed into a 19" industrial cabinet with slide rails.
The 19" industrial cabinet must stand firmly in place. You can improve its stability by placing the
components into it from the bottom up. Heavy components should be placed down below.
If further stabilization is necessary, then bolt the 19" industrial cabinet to the floor or anchor it on the
wall.
The voltage feeds must not be overloaded.
Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated
on the type label.
The type label is located on right side of the unit.
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Page 33
8. Starting Up KISS 4U KTC5520 – User's Guide (Version 1.01)
8. Starting Up
The rated voltage of the mains power supply must agree with the voltage value on the type label.
8.1. Power Cord Connection
The AC input connector is located at the rear side of the KISS 4U KTC5520 system.
Grounding Stud
AC input connector
Fig. 32: KISS 4U KTC5520, rear side without PE marked grounding stud
To connect the KISS 4U KTC5520 platform to an AC power supply, perform the following steps:
1. The KISS 4U KTC5520 systems with grounding studs marked with a PE symbol have to be grounded by establishing a
large-area contact between the grounding stud (at the rear side) and an appropriate grounding connection point (see
chapter
attached to the device.
6.3.3 “Grounding Stud”, Fig. 19 and Fig. 20). Please observe also the labels (“WARNING” and “CAUTION”)
2. Connect the AC power cord to the AC input connector.
3. Connect the other end of the AC power cord to a corresponding mains outlet.
Make sure that the mains power supply (power outlet) is properly grounded and that the power cord is
in perfect condition without any visible damage. An ungrounded power supply is not permissible.
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Page 34
8. Starting Up KISS 4U KTC5520 – User's Guide (Version 1.01)
8.2. Operating System and Hardware Component Drivers
The KISS 4U KTC5520 system can optionally be supplied with or without a pre-installed operating system.
If you have ordered your system with a pre-installed operating system, all drivers are installed, corresponding to the
ordered computer configuration (optional hardware components). Your computer is fully operational, when you switch it
on for the first time.
If you have ordered KISS 4U KTC5520 without a pre-installed operating system, you will need to install the operating
system and the appropriate drivers for the system configuration you have ordered (optional hardware components)
yourself.
You can download the relevant drivers for the installed hardware from our web site at
by selecting the product.
Consider the manufacturer’s specifications for the operating system and the integrated hardware
components.
www.kontron.com
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Page 35
9. Maintenance and Prevention KISS 4U KTC5520 – User's Guide (Version 1.01)
9. Maintenance and Prevention
Equipment from Kontron Embedded Computers requires only minimum servicing and maintenance for problem-free
operation.
For light soiling, clean the KISS 4U KTC5520 with a dry cloth.
Stubborn dirt should be removed using a mild detergent and a soft cloth.
Clean the filter mat regularly (see chapter
9.1 “Cleaning the Filter Mat”).
9.1. Cleaning the Filter Mat
The filter mat is inserted in the filter mat holder at the front side of the fan slide-in module (Fig. 33, pos. 4). The soiling of
the filter mat is caused by the pollution of the operating environment. A heavily soiled filter mat can cause excessive
heating of the device. For this reason we recommend to clean the filter mat as often as necessary. The filter mat can be
changed during operation of the system.
3 2 1 4 5 3
1 Front side of the KISS 4U
KTC5520 platform
2 Filter mat
3 Filter mat holder with knurled
screws
4 Fan slide-in module
5 Front access door
Fig. 33: Detail: Filter mat holder on the front side of the KISS 4U KTC5520 platform
To replace the filter mat, proceed as follows:
1. Open the front access panel (
2. Loosen the knurled screws (
pos. 4).
3. Pull the filter mat holder out of the positioning holes (
it off.
4. Remove the soiled filter mat (
5. Clean the filter mat as follows:
Rinse in water (up to approx. 40°C; possibly with the addition of a standard mild detergent).
It is also possible to beat the filter pad, to vacuum it or blow it with compressed air.
For dirt that contains grease/oil, the filter pad should be rinsed with warm water with the addition of a degreaser.
Filter pads should not be cleaned with powerful water jets or wrung out.
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Fig. 33, pos. 5).
Fig. 33, pos. 3) that secures the filter mat holder to the fan slide-in module (Fig. 35,
Fig. 34, pos. 3) into the marked direction (see Fig. 33) and lift
Fig. 33, pos. 2 and Fig. 37).
Page 36
9. Maintenance and Prevention KISS 4U KTC5520 – User's Guide (Version 1.01)
6. After cleaning and drying the filter pad, place it in the filter mad holder (see
Fig. 36).
7. Reattach the filter mat holder to the front side of the fan slide-in module by inserting the locking tabs
Fig. 35, pos. 6) into the positioning holes (Fig. 34, pos. 3).
(
8. Secure the filter mat holder by tightening the knurled screws (
Fig. 34, pos. 1) of the fan slide-in module.
(
Fig. 35, pos. 5) to the bolts with tapped holes
Defective components may only be replaced by Kontron original spare parts.
Air filter mat: part number: 1036-5058.
1
5 4
5
2
3
Fig. 34: Detail: without filter mat at the front side Fig. 35: Filter mat holder without filter mat
Fig. 36: Filter mat holder with filter mat Fig. 37: Filter mat
Legend for
Fig. 34 and Fig. 35:
1 Fan slide-in module with bolts (with tapped hole)
2 Air intake openings at the front side of the fan slide-
in module
3 Positioning holes for the filter mat holder
6
4 Filter mat holder
5 Knurled screw of the filter mat holder
6 Locking tabs of the filter mat holder
34 www.kontron.com
Page 37
9. Maintenance and Prevention KISS 4U KTC5520 – User's Guide (Version 1.01)
9.2. Replacing the System Fans
The operation of the KISS 4U KTC5520 system is permitted only with a functional fan slide-in module!
Defective components may only be replaced by Kontron original spare parts:
Part number of the fan slide-in module: 1036-5056.
The fan slide-in module can be replaced during operation. This should only be carried out by a qualified
specialist or a suitably instructed user, who is aware of the associated dangers.
Keep your hands and fingers away from rotating parts of the fans. Before taking out the fan slide-in
module, wait until the fans have totally stopped.
To replace fan slide-in module, proceed as follows:
1. Remove the filter mat holder as described in chapter
9.1 “Cleaning the Filter Mat” (step 1 to 3) and put it aside for
later reassembly.
2. Loosen the two knurled screws of the fan slide-in module (
Fig. 38, pos. 1)
3. Pull the fan slide-in module out of the cabinet using the knurled screws to disconnect it from the internal fan control
socket (
4. Lift the fan slide-in module as shown (
Fig. 39, pos. 4).
2
1
2
Fig. 38, pos. 2) out of the fan compartment (see Fig. 39).
1
2
1
3
2
5
4
Fig. 38: Detail: Fan slide-in module without filter mat holder Fig. 39: Detail: Fan compartment (without fan slide-in module)
Legend for
1 Fan slide-in module with two knurled screws
2 Fixing plate for the fan slide-in module (chassis)
Fig. 38 and Fig. 39:
3 Front access panel
4 Socket for fan power and control
5 Fan compartment
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Page 38
9. Maintenance and Prevention KISS 4U KTC5520 – User's Guide (Version 1.01)
5. Replace the fan slide-in module with a new functional module.
6. Install the filter mat holder (put aside in step 1) with the filter mat to the front side of the fan slide-in module, as
described in chapter
9.1 “Cleaning the Filter Mat” (step 7 and step 8; see also Fig. 23).
7. Insert the bracket (
Fig. 38 and Fig. 39, pos. 2).
(
8. After the bracket (
Fig. 23 and Fig. 24, pos. 4) into the fan compartment (Fig. 39, pos. 5) behind the fixing plate
Fig. 23 and Fig. 24, pos. 4) is properly inserted into the fan compartment, push the upper part of
the fan slide-in module into the fan compartment until the fan control connector (
inserted into the socket (
Fig. 39, pos. 4).
9. Secure the fan slide-in module by fastening the knurled screws.
If step 6 was skipped, the installation of the filter mat holder (with filter mat) has to be performed as
the final step:
Install the filter mat holder (put aside in step 1) with the filter mat to the front side of the fan slide-
in module, as described in chapter
9.1 “Cleaning the Filter Mat” (step 7 and step 8).
Fig. 23 and Fig. 24, pos. 2) is firmly
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Page 39
9. Maintenance and Prevention KISS 4U KTC5520 – User's Guide (Version 1.01)
9.3. Replacing the Lithium Battery
The integrated motherboard of your system is equipped with a lithium battery. To replace the battery, please proceed as
follows:
1. Open the unit as described in chapter
2. If you have added expansion cards to your system, first remove the expansion cards plus all the corresponding
connecting cables, to gain access to the lithium battery, following the instructions in chapter
Installing/Removing the Expansion Cards” (step 5-7).
“
3. Remove the lithium battery from the holder using a non-conductive tool (made out of plastic).
4. Place a new lithium battery into the battery holder.
5. Pay attention to the polarity of the battery.
6. The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Embedded
Computers (CR2032, 3V).
7. Reinstall the expansion cards removed and reconnect the corresponding cable connections to the expansion cards.
Please observe the instructions in chapter
8. Close the device, as described in chapter
Caution
Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent
type recommended by the manufacturer. The Lithium battery type must be UL recognized.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the
local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for
disposal of batteries).
7.4.1 “Installing/Removing the Expansion Cards” (step 1-4).
7.4.1
7.4.1 “Installing/Removing the Expansion Cards” (step 8-11).
7.4.1 “Installing/Removing the Expansion Cards” (step 12).
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Page 40
10. Slide Rails (Option) KISS 4U KTC5520 – User's Guide (Version 1.01)
10. Slide Rails (Option)
Kontron offers slide rails for installing the KISS 4U KTC5520 platform into a 19" industrial cabinet. These can be ordered
separately.
2
3
4
Fig. 40: Attaching the inner part to a KISS 4U KTC5520 platform
1
5 1
Fig. 41: KISS 4U KTC5520 platform with slide rail in pulled-out position
Fig. 42: KISS 4U KTC5520 platform with slide rail in pushed-in position
Legend for: Fig. 40, Fig. 41 and Fig. 42:
1 Side view of the KISS 4U KTC5520
2 5x M4x6 rounded head screws
(per each side of the unit)
3 Inner part of the slide rail
16
4 Locking/unlocking lever
5 Slide rail in pulled-out position
6 Slide rail in pushed-in position
KISS 4U KTC5520 platform.
38 www.kontron.com
Please note that only the specified (M4x6) screws should be used to attach telescope rails to the
Page 41
11. Technical Data KISS 4U KTC5520 – User's Guide (Version 1.01)
11. Technical Data
KISS 4U KTC5520-y
Installed Board
Interfaces
Operating elements
LED Indicators
Drive Bays
* See “KISS 4U-KTC5520 Systems - Configuration Guide”
At the front side:
2x USB (2.0)
At the rear side:
I/O intefaces of the server board; * See manual for KTC5520/EATX sever board
At the front side:
1x Power button
1x SYSID button
At the front side:
1x Power LED
1x HDD LED
1x LAN1 LED
1x LAN2 LED
1x SYSID LED
1X SYSF1 LED
1x SYSF2 LED
Up to four drive bays
* Optional equipment, depending on the system configuration ordered
(see also “KISS 4U KTC5520 - Configuration Guide”)
Free expansion Slots
Lithium Battery
Power Supply
KISS 4U KTC5520 = System type
The “KTC5520”-group represents the built-in server board.
“y” is replaced by a single letter (A through Z) representing the power supply installed in the system.
The corresponding “KISS 4U KTC5520 Systems - Configuration Guide” and the manual of the installed CPU
board can be downloaded from our web site at
Up to six slots
* Optional equipment, depending on the system configuration ordered
(see also “KISS 4U KTC5520 - Configuration Guide”)
* See manual for KTC5520/EATX sever board
See type label
www.kontron.com by selecting the product name.
11.1. Electrical Specifications
The corresponding electrical specifications of your KISS 4U KTC5520 platform can be found on the type label.
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11. Technical Data KISS 4U KTC5520 – User's Guide (Version 1.01)
11.2. Mechanical Specifications
Dimensions KISS 4U KTC5520
Height
Width
Depth
Weight (without Packaging)
Chassis
4U (177 mm) (6.968 ”)
Front: 19” (482 mm); Chassis: 430 mm (16.9")
Chassis: 472.5 mm (18.6“)
Approx. 18 kg (39.6 lbs.)
Chassis, black (RAL 7021)
Front access panel, blue (RAL 5017)
11.3. Environmental Specifications
Operating Temperature /
Relative Humidity
Storage / Transport
Temperature
Max. Operation Altitude
Max. Storage / Transport
Altitude
0 … +50 °C @10-90 % not condensing [at +55 °C (131 °F) at 10% POH per month]
(32 .. 122 °F @10-90 % not condensing [+55 °C (131 °F) at 10% POH per month]
-20 … +70 °C
(-4 … 158 °F)
3,048 m (10,000 ft)
10,000 m (32,810 ft)
Operating Shock
Storage / Transit Shock
Operating Vibration
Storage / Transit Vibration
Acoustic Noise
15 G, 11 ms, half sine
30 G., 11 ms, half sine
10 – 500 Hz, 1.0 G
10 – 500 Hz, 2.0 G
< 40 dB(A) (at 1 m in front of the system)
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11. Technical Data KISS 4U KTC5520 – User's Guide (Version 1.01)
11.4. CE Directives and Standards
CE Directive
Elektrical Safety
Electromagnetic
Compatibility (EMC)
CE Marking
Elektrical Safety Harmonized Standards
EUROPE
U.S.A. / CANADA
EMC Harmonized Standards
EU
U.S.A.
General Product Safety Directive (GPSD) 2001/95/EC
Low Voltage Directive (LVD) 2006/95/EC
EMC Directive 2004/108/EC
CE Directive 93/68/EEC
Information technology equipment - Safety - Part 1: General requirements
EN 60950-1: 2006
to meet UL60950-1:2007 / CSA C22.2- No. 60950-1-7:2007
Generic emission standard for industrial environments (Emission):
EN 61000-6-4:2006
Generic standards - Immunity for industrial environments (Immunity):
EN 61000-6-2:2005
FCC 47 CFR Part 15, Class A
CANADA
ICES-003, Class A
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12. Standard Interfaces – Pin Assignments KISS 4U KTC5520 – User's Guide (Version 1.01)
12. Standard Interfaces – Pin Assignments
Low-active signals are indicated by a minus sign.
12.1.1. Serial Interface (RS232)
Pin Signal Name 9-pin D-SUB Connector (male)
1 DCD (Data Carrier Detect)
2 RXD (Receive Data)
3 TXD (Transmit Data)
4 DTR (Data Terminal Ready)
5 GND (Signal Ground)
6 DSR (Data Set Ready)
7 RTS (Request to Send)
8 CTS (Clear to Send)
9 RI (Ring Indicator)
12.1.2. VGA Port
Pin Signal Name 15-pin D-SUB Connector (female)
1 Analog red output
2 Analog green output
3 Analog blue output
4 N.C.
5-8 GND
9 +5 V (DDC)
10 GND
11 N.C.
12 SDA (DDC)
13 TTL HSync
14 TTL VSync
15 SCL (DDC)
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12. Standard Interfaces – Pin Assignments KISS 4U KTC5520 – User's Guide (Version 1.01)
12.1.3. USB Port
Pin Signal Name 4-pin USB Connector
Type A Version 2.0
1 VCC
2 Data-
3 Data+
4 GND
12.1.4. PS/2 Keyboard Connector
Pin Signal Name 6-pin Mini-DIN Connector
1 Keyboard Data
2 N.C.
3 GND
4 +5 V
5 Keyboard Clock
6 V.C.
12.1.5. PS/2 Mouse Connector
Pin Signal Name 6-pin Mini-DIN Connector
1 Mouse Data
2 N.C.
3 GND
4 +5 V
5 Mouse Clock
6 N.C.
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13. Technical Support KISS 4U KTC5520 – User's Guide (Version 1.01)
13. Technical Support
For technical support, please contact our Technical Support department:
Tel: +49 (0)8165/77 112
Fax: +49 (0)8165/77 110
e-Mail:
Make sure you have the following information on hand when you call:
• the unit part number (MN),
• the serial number (SN) of the unit; the serial number can be found on the type label, placed on the right side of the
system.
Be ready to explain the nature of your problem to the service technician.
If you have questions about Kontron Embedded Computers or our products and services, you may reach us at the
aforementioned numbers, or at:
Kontron Embedded Computers GmbH
Oskar-von-Miller-Str. 1
support@kontron.com
www.kontron.com or by writing to:
85386 Eching
Germany
13.1. Returning Defective Merchandise
Please follow these steps before you return any merchandise to Kontron Embedded Computers:
1. Download the form for returning a device with an RMA No. [RMA (Return of Material Authorization)] from our website
www.kontron.com / Support /RMA Information; contact our Customer Service department to obtain an RMA No.:
Fax: (+49) 8165-77 412
e-Mail:
2. Ensure that you have received an RMA number from Kontron Customer Services before returning any device. Write this
number clearly on the outside of the package.
3. Describe the fault that has occurred.
4. Please provide the name and telephone number of a person we can contact to obtain more information, where
necessary. Where possible, please enclose all the necessary customs documents and invoices.
5. When returning a device:
• Pack it securely in its original box.
• Enclose a copy of the RMA form with the consignment.
Corporate Offices
Europe, Middle East & Africa
Oskar-von-Miller-Str. 1
85386 Eching/Munich
Germany
Tel.: +49 (0)8165/ 77 777
Fax: +49 (0)8165/ 77 219
info@kontron.com
service@kontron.com
North America
14118 Stowe Drive
Poway, CA 92064-7147
USA
Tel.: +1 888 294 4558
Fax: +1 858 677 0898
info@us.kontron.com
Asia Pacific
17 Building,Block #1,ABP.
188 Southern West 4th Ring
Beijing 100070, P.R.China
Tel.: + 86 10 63751188
Fax: + 86 10 83682438
info@kontron.cn
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