Kontron KISS 2U V3, KISS 2U V3 PCI763, KISS 2U V3 CFL User Manual

Download

Page 1



USER GUIDE

www.kontron.com // 1

KISS 2U V3

KISS 2U V3 CFL KISS 2U V3 PCI763

Doc. User Guide, Rev. 1.0

Doc. ID: 1064-5120

Page 2

KISS 2U V3 - User Guide, Rev. 1.0

This page has been intentionally left blank

www.kontron.com // 2

Page 3

KISS 2U V3 - User Guide, Rev. 1.0

KISS 2U



V3 - USER GUIDE

Disclaimer

Kontron would like to point out that the information contained in this user guide may be subject to alteration, particularly as a result of the constant upgrading of Kontron products. This document does not entail any guarantee on the part of Kontron with respect to technical processes described in the user guide or any product characteristics set out in the user guide. Kontron assumes no responsibility or liability for the use of the described product(s), conveys no license or title under any patent, copyright or mask work rights to these products and makes no representations or warranties that these products are free from patent, copyright or mask work right infringement unless otherwise specified. Applications that are described in this user guide are for illustration purposes only. Kontron makes no representation or warranty that such application will be suitable for the specified use without further testing or modification. Kontron expressly informs the user that this user guide only contains a general description of processes and instructions that may not be applicable in every individual case. In cases of doubt, contact Kontron.

This user guide is protected by copyright. All rights are reserved by Kontron. No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the express written permission of Kontron. Kontron points out that the information contained in this user guide is constantly being updated in line with the technical alterations and improvements made by Kontron to the products and thus this user guide only reflects the technical status of the products by Kontron at the time of publishing.

Brand and product names are trademarks or registered trademarks of their respective owners.

Kontron S&T AG

Lise-Meitner-Str. 3-5 86156 Augsburg Germany www.kontron.com

www.kontron.com // 3

Page 4

KISS 2U V3 - User Guide, Rev. 1.0

Intended Use

This product, sold by Kontron, is also intended for the use in harsh industrial environments. The product can operate in a temperature range from 0°C to plus 50°C; the storage elements can withstand temperatures from minus 20°C to plus 70°C, and a humidity of 10 to 93 percent does not affect the function of the Product. This makes it particularly suitable for use in industrial automation, process control, high-end image processing and for SCADA/MES applications. This product can be installed in tower, desktop and rackmount environments, as more described in this user manual. You must comply with all product specifications stated in the product documentation and this user manual. If you intend, to incorporated the product into any total systems or applications, please carry out sufficient, compatibility and functions tests prior to any use or resale.

THIS PRODUCT IS NOT DESIGNED, MANUFACTURED OR INTENDED FOR USE OR RESALE FOR THE OPERATION OF APPLICATION IN A HAZARDOUS ENVIRONMENT, OR REQUIRING FAIL-SAFE PERFORMANCE, OR IN WHICH THE FAILURE OF PRODUCTS COULD LEAD DIRECTLY TO DEATH, PERSONAL INJURY, OR SEVERE PHYSICAL OR ENVIRONMENTAL DAMAGE (COLLECTIVELY "HIGH RISK APPLICATIONS").

You understand and agree that your use of Kontron products as a component in High Risk Applications is entirely at your own risk. To minimize the risks associated with your systems and applications, you must provide adequate design and operating safeguards. You are responsible to ensure that your systems (and any Kontron hardware or software products incorporated in your systems) meet all applicable requirements. Unless otherwise stated in the product documentation, the Kontron product is not provided with error-tolerance capabilities and therefore cannot be deemed as being engineered, manufactured or setup to be compliant for implementation or for resale as a component in High Risk Applications. All application and safety related information in this document (including application descriptions, suggested safety measures, suggested Kontron products, and other materials) is provided for reference only

www.kontron.com // 4

Page 5

KISS 2U V3 - User Guide, Rev. 1.0

Revision History

Revision Brief Description of Changes Date of Issue Author/

Editor

1.0 Initial version 2019-Feb-13 CW

Terms and Conditions

Kontron warrants products in accordance with defined regional warranty periods. For more information about warranty compliance and conformity, and the warranty period in your region, visit http://www.kontron.com/termsand-conditions.

Kontron sells products worldwide and declares regional General Terms & Conditions of Sale, and Purchase Order Terms & Conditions. Visit http://www.kontron.com/terms-and-conditions

For contact information, refer to the corporate offices contact information on the last page of this user guide or visit our website CONTACT US.

Customer Support

Find Kontron contacts by visiting: http://www.kontron.com/support.

Customer Service

As a trusted technology innovator and global solutions provider, Kontron extends its embedded market strengths into a services portfolio allowing companies to break the barriers of traditional product lifecycles. Proven product expertise coupled with collaborative and highly-experienced support enables Kontron to provide exceptional peace of mind to build and maintain successful products.

For more details on Kontron’s service offerings such as: enhanced repair services, extended warranty, Kontron training academy, and more visit http://www.kontron.com/support-and-services/services

Customer Comments

If you have any difficulties using this user guide, discover an error, or just want to provide some feedback, contact Kontron support revised user guide on our website.

. Detail any errors you find. We will correct the errors or problems as soon as possible and post the

www.kontron.com // 5

Page 6

Symbols

V) when touching

. Failure to observe the precautions indicated and/or

taken during all handling operations and

The following symbols may be used in this user guide

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

NOTICE indicates a property damage message.

CAUTION indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Electric Shock! This symbol and title warn of hazards due to electrical shocks (> 60

products or parts of products prescribed by the law may endanger your life/health and/or result in damage to your material.

KISS 2U V3 - User Guide, Rev. 1.0

ESD Sensitive Device! This symbol and title inform that the electronic products and their components are sensitive

to static electricity. Care must therefore be inspections of this product in order to ensure product integrity at all times.

HOT Surface! Do NOT touch! Allow to cool before servicing.

Laser! This symbol inform of the risk of exposure to laser beam and light emitting devices (LEDs)

from an electrical device. Eye protection per manufacturer notice shall review before servicing.

This symbol indicates general information about the product and the user guide.

This symbol also indicates detail information about the specific product configuration.

This symbol precedes helpful hints and tips for daily use.

www.kontron.com // 6

Page 7

KISS 2U V3 – User Guide, Rev. 1.0

For Your Safety

Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

High Voltage Safety Instructions

As a precaution and in case of danger, the power connector must be easily accessible. The power connector is the product’s main disconnect device.

Warning All operations on this product must be carried out by sufficiently skilled personnel only.

Electric Shock! Before installing a non-hot-swappable Kontron product into a system always ensure that

your mains power is switched off. This also applies to the installation of piggybacks. Serious electrical shock hazards can exist during all installation, repair, and maintenance operations on this product. Therefore, always unplug the power cable and any other cables that provide external voltages before performing any work on this product.

Earth ground connection to vehicle’s chassis or a central grounding point shall remain connected. The earth ground cable shall be the last cable to be disconnected or the first cable to be connected when performing installation or removal procedures on this product.

Special Handling and Unpacking Instruction

ESD Sensitive Device! Electronic products and their components are sensitive to static electricity. Therefore, care

must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.

Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.

Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.

It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the product is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or conductive circuits on the product.

www.kontron.com // 7

Page 8

KISS 2U V3 - User Guide, Rev. 1.0

Lithium Battery Precautions

If your product is equipped with a lithium battery, take the following precautions when replacing the battery.

Danger of explosion if the battery is replaced incorrectly.

 Replace only with same or equivalent battery type recommended by the manufacturer.  Dispose of used batteries according to the manufacturer’s instructions.

General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the product, that are not explicitly approved by Kontron and described in this user guide or received from Kontron Support as a special handling instruction, will void your warranty.

Install the product only in or connected to systems that fulfill all necessary technical and specific environmental requirements. This also applies to the operational temperature range of the specific product version that must not be exceeded.

In performing all necessary installation and application operations, only follow the instructions supplied within this user guide.

Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the product then re-pack the product in the same manner as the product was delivered.

Special care is necessary when handling or unpacking the product. Refer to any special handling and unpacking instructions within this user guide.

Quality and Environmental Management

Kontron aims to deliver reliable high-end products designed and built for quality, and aims to complying with environmental laws, regulations, and other environmentally oriented requirements. For more information regarding Kontron’s quality and environmental responsibilities, visit http://www.kontron.com/about-kontron/corporateresponsibility/quality-management.

Disposal and Recycling

Kontron’s products are manufactured to satisfy environmental protection requirements where possible. Many of the components used are capable of being recycled. Final disposal of this product after its service life must be accomplished in accordance with applicable country, state, or local laws or regulations.

WEEE Compliance

The Waste Electrical and Electronic Equipment (WEEE) Directive aims to:

 Reduce waste arising from electrical and electronic equipment (EEE)  Make producers of EEE responsible for the environmental impact of their products, especially when the product

become waste

 Encourage separate collection and subsequent treatment, reuse, recovery, recycling and sound environmental

disposal of EEE

 Improve the environmental performance of all those involved during the lifecycle of EEE

Environmental protection is a high priority with Kontron. Kontron follows the WEEE directive.

www.kontron.com // 8

Page 9

KISS 2U V3 - User Guide, Rev. 1.0

Symbols ................................................................................................................................................................................................................. 6

For Your Safety ................................................................................................................................................................................................... 7

High Voltage Safety Instructions .................................................................................................................................................................. 7

Special Handling and Unpacking Instruction ............................................................................................................................................ 7

Lithium Battery Precautions .......................................................................................................................................................................... 8

General Instructions on Usage ..................................................................................................................................................................... 8

Quality and Environmental Management ................................................................................................................................................ 8

Disposal and Recycling .................................................................................................................................................................................... 8

WEEE Compliance.............................................................................................................................................................................................. 8

Table of Contents............................................................................................................................................................................................... 9

List of Tables ...................................................................................................................................................................................................... 11

List of Figures ..................................................................................................................................................................................................... 11

1/ General Safety Instructions for IT Equipment ......................................................................................................................... 13

1.1. Operation of Laser Source Devices ...................................................................................................................................................... 14

1.2. Electrostatic Discharge (ESD) ............................................................................................................................................................... 15

1.2.1. Grounding Methods ............................................................................................................................................................................... 15

1.3. Instructions for the Lithium Battery ................................................................................................................................................... 15

2/ Introduction ......................................................................................................................................................................................... 16

3/ Scope of Delivery ............................................................................................................................................................................... 17

3.1. Accessories and Spare Parts ................................................................................................................................................................. 17

3.2. Shipment, Packaging and Unpacking ................................................................................................................................................. 17

3.3. Type Label ................................................................................................................................................................................................... 17

4/ Product Description .......................................................................................................................................................................... 18

4.1. Front Side ..................................................................................................................................................................................................... 19

4.1.1. USB Ports .................................................................................................................................................................................................. 21

4.1.2. Controls and Indicators ....................................................................................................................................................................... 21

4.1.3. Front Access Panel ............................................................................................................................................................................... 22

4.1.4. Fan Assembly ........................................................................................................................................................................................ 23

4.1.5. Filter Pad and Filter Pad Holder ....................................................................................................................................................... 23

4.1.6. Drive Bays ............................................................................................................................................................................................... 24

4.2. Rear Side .................................................................................................................................................................................................... 25

4.2.1. Interfaces on the Rear Side ............................................................................................................................................................... 27

4.2.2. Additional Serial Ports........................................................................................................................................................................ 28

4.2.3. Power Supply Unit ............................................................................................................................................................................... 28

4.2.4. Potential Equalization Stud .............................................................................................................................................................. 28

4.3. Sides (Left and Right) ............................................................................................................................................................................. 29

4.4. Cover ........................................................................................................................................................................................................... 30

4.5. System Configuration ............................................................................................................................................................................. 31

4.5.1. System Configuration with Mainboard and Low Profile Expansion Cards ........................................................................ 31

4.5.2. System Configuration with Mainboard and Riser Card Expansion Cards ......................................................................... 32

4.5.3. System Configuration with SBC ...................................................................................................................................................... 33

5/ System Extension ............................................................................................................................................................................. 34

5.1. Mass Storage Options............................................................................................................................................................................. 34

5.2. Expansion Cards ...................................................................................................................................................................................... 34

6/ Thermal Considerations ................................................................................................................................................................. 36

6.1. Active Cooling ............................................................................................................................................................................................ 36

www.kontron.com // 9

Page 10

KISS 2U V3 - User Guide, Rev. 1.0

6.2. Minimum System Clearance ................................................................................................................................................................ 36

6.3. Third Party Components ....................................................................................................................................................................... 36

7/ Assembly .............................................................................................................................................................................................. 37

7.1. Opening and Closing the Cover ............................................................................................................................................................ 37

7.2. Accessing Internal Components ......................................................................................................................................................... 39

7.2.1. Installing and Removing Riser Card and SBC Expansion Cards ............................................................................................. 39

7.2.2. Installing and Removing Low Profile Expansion Cards ........................................................................................................... 40

8/ Installation ........................................................................................................................................................................................... 41

8.1. Installing the Rubber Feet ...................................................................................................................................................................... 41

8.2. Removing the Handle Brackets .......................................................................................................................................................... 42

8.3. Removing the Front Access Panel and Front Access Panel Side-Plates .............................................................................. 42

8.4. Installing as a Desktop .......................................................................................................................................................................... 43

8.5. Installing in a 19" Industrial Rack........................................................................................................................................................ 43

8.6. Installing Slide Rails (Option) .............................................................................................................................................................. 44

9/ Starting Up........................................................................................................................................................................................... 47

9.1. Connecting the Power Connection ..................................................................................................................................................... 47

9.2. Operating System and Hardware Component Drivers ............................................................................................................... 48

10/ Maintenance and Prevention ........................................................................................................................................................ 49

10.1. Cleaning the Filter Pad .......................................................................................................................................................................... 49

10.2. Replacing the Fan Assembly ............................................................................................................................................................... 51

10.3. Replacing the Lithium Battery ........................................................................................................................................................... 52

11/ Technical Data ................................................................................................................................................................................... 53

11.1. Block Diagrams ........................................................................................................................................................................................ 53

11.1.1. Block Diagram KISS 2U V3 CFL ......................................................................................................................................................... 53

11.1.2. Block KISS 2U V3 PCI763 .................................................................................................................................................................... 54

11.2. Technical Specification ......................................................................................................................................................................... 55

11.3. Mechanical Specification ..................................................................................................................................................................... 56

11.4. Environmental Specification .............................................................................................................................................................. 56

11.5. Directives and Standards ...................................................................................................................................................................... 57

12/ Standard Interfaces- Pin Assignments ..................................................................................................................................... 58

12.1. Keyboard Connector Pin Assignment .............................................................................................................................................. 58

12.2. PS/2 Mouse Connector Pin Assignment ........................................................................................................................................ 58

12.3. USB 2.0 Pin Assignment ....................................................................................................................................................................... 58

12.4. Display Port Pin Assignment ............................................................................................................................................................. 59

12.5. COM 1 Pin Assignment .......................................................................................................................................................................... 59

12.6. DVI_D Connector Pin Assignment .................................................................................................................................................... 59

12.7. DVI-I Connector Pin Assignment ....................................................................................................................................................... 60

12.8. LAN Connector Pin Assignment ........................................................................................................................................................ 60

12.9. USB 3.0 and USB 3.1 (Gen1/Gen2) Type A Pin Assignment ...................................................................................................... 60

12.10. Audio Jack Pin Assignment ................................................................................................................................................................ 61

13/ Technical Support ............................................................................................................................................................................. 62

13.1. Returning Defective Merchandise .................................................................................................................................................... 62

14/ Storage and Transportation ......................................................................................................................................................... 64

14.1. Storage ....................................................................................................................................................................................................... 64

14.2. Transportation ....................................................................................................................................................................................... 64

15/ Warranty .............................................................................................................................................................................................. 65

15.1. Limitation/Exemption from Warranty Obligation ....................................................................................................................... 65

Appendix A: List of Acronyms ..................................................................................................................................................................... 66

About Kontron .................................................................................................................................................................................................. 67

www.kontron.com // 10

Page 11

KISS 2U V3 - User Guide, Rev. 1.0

List of Tables

Table 1: Scope of delivery .............................................................................................................................................................................. 17

Table 2: Accessories and spares parts...................................................................................................................................................... 17

Table 3: Power LED and HDD LED activity ............................................................................................................................................... 22

Table 4: Drive bays .......................................................................................................................................................................................... 24

Table 5: Mass storage devices .................................................................................................................................................................... 34

Table 6: Expansion slots ............................................................................................................................................................................... 34

Table 7: List of Acronyms .............................................................................................................................................................................. 66

List of Figures

Figure 1: Laser radiation warning label ..................................................................................................................................................... 14

Figure 2: Type label example ........................................................................................................................................................................ 17

Figure 3: Rackmount variant (closed front access panel) .................................................................................................................. 18

Figure 4: Desktop variant (closed front access panel) ........................................................................................................................ 18

Figure 5: Rackmount variant (opened front access panel) ................................................................................................................ 18

Figure 6: Desktop variant (opened front access panel) ...................................................................................................................... 18

Figure 7: Front side with front access panel closed ............................................................................................................................. 19

Figure 8: Handle bracket with fastening screws ................................................................................................................................... 19

Figure 9: Front side with front access panel open ............................................................................................................................... 20

Figure 10: Power button and USB 2.0 ports ............................................................................................................................................. 21

Figure 11: LED indicators ................................................................................................................................................................................ 22

Figure 12: Fan assembly ................................................................................................................................................................................ 23

Figure 13: Rear side with micro-ATX mainboard with riser card ..................................................................................................... 25

Figure 14: Rear side with micro-ATX mainboard with low profile cards ...................................................................................... 26

Figure 15: Rear side with SBC ....................................................................................................................................................................... 26

Figure 16: External mainboard interface panel KISS 2U V3 CFL ....................................................................................................... 27

Figure 17: External mainboard interface panel KISS 2U V3 PCI763 ................................................................................................. 27

Figure 18: PSU 400W AC ................................................................................................................................................................................ 28

Figure 19: Left side .......................................................................................................................................................................................... 29

Figure 20: Right side ....................................................................................................................................................................................... 29

Figure 21: Cover underside ........................................................................................................................................................................... 30

Figure 22: Example of KISS 2U V3 configuration with mainboard and low profile expansion cards ................................... 31

Figure 23: Example of KISS 2U V3 configuration with mainboard and riser expansion cards .............................................. 32

Figure 24: Example of KISS 2U V3 configuration with SBC ................................................................................................................ 33

Figure 25: PCIe/PCI expansion slots type and location – PICMG 1.3 backplane SBC variant .................................................. 35

Figure 26: Loosening knurled screw on the front side ....................................................................................................................... 37

Figure 27: Loosening knurled screws on the rear side ....................................................................................................................... 37

Figure 28: Pull and release the cover ....................................................................................................................................................... 37

Figure 29: Removing the cover ................................................................................................................................................................... 38

Figure 30: Pulled-out card cage for SBC and mainboard with riser card ..................................................................................... 39

Figure 31: Front access panel side-plate and handle bracket .......................................................................................................... 42

Figure 32: Slide rail inner part fastened to chassis .............................................................................................................................. 45

Figure 33: Slide rail in pulled-out position .............................................................................................................................................. 45

Figure 34: Slide rail in pushed-in position ............................................................................................................................................... 45

Figure 35: Assembling the slide rails in an industrial rack cabinet ................................................................................................. 46

Figure 36: Input power socket ..................................................................................................................................................................... 47

Figure 37: Front side with filter pad holder ............................................................................................................................................ 49

Figure 38: Front side without filter pad ................................................................................................................................................... 50

Figure 39: Filter pad holder (without filter pad) ................................................................................................................................... 50

Figure 40: Filter pad holder (with filter pad).......................................................................................................................................... 50

Figure 41: Filter pad ........................................................................................................................................................................................ 50

Figure 42: Removing the fan assembly..................................................................................................................................................... 51

www.kontron.com // 11

Page 12

KISS 2U V3 - User Guide, Rev. 1.0

Figure 43: Fan compartment (without fan assembly) ........................................................................................................................ 52

Figure 44: Block diagram KISS 2U V3 CFL ................................................................................................................................................ 53

Figure 45: Block diagram KISS 2U V3 PCI763 .......................................................................................................................................... 54

www.kontron.com // 12

Page 13

KISS 2U V3 - User Guide, Rev. 1.0

1/ General Safety Instructions for IT Equipment

Read and observe the instructions within this chapter that have been compiled for user’s

The product has been built and tested according to the basic safety requirements for low voltage (LVD) applications and has left the manufacturer in a safety-related, flawless condition. To maintain this condition and to ensure safe operation, the operator must observe the correct operating conditions for the product and following general safety instructions:

 The product must be used as specified in the instructions for safety for the product and operator, as described

within this user guide. The user guide contains guidelines for setting up, assembly, installation, maintenance, transport and storage.

 The on-site electrical installation must meet the requirements of the country's specific local regulations.  If supplied with a power cable, only use the supplied power cable.  Do not use an extension cable to connect the product.  To guarantee sufficient airflow to cool the product, ensure that:

 Ventilation openings are not covered or blocked.  Clean the filter pad regularly (as often as necessary, depending on the environment).  Do not place the product close to heat sources or damp places.  The product is well ventilated.

 Only connect devices or parts that fulfill the requirements of SELV circuits (Safety Extra Low Voltage) as

stipulated by IEC 60950-1 to the available interfaces.

 Before opening the product, make sure that the product is disconnected from the mains.  Switching off the product by the power button does not disconnect the product from the mains. Complete

disconnection is only possible if the power cable is removed from the wall plug or from the product. Ensure that there is free and easy access to enable disconnection.

 The product may only be opened for the insertion or removal of expansion cards (depending on the configuration

of the system). This may only be carried out by qualified operators.

 If extensions are being carried out, observe the following:

 All effective legal regulations and technical data are adhered to  Power consumption of any add-on card does not exceed the specified limitations

 Current consumption of the system does not exceed the value stated on the product label

 Only use original accessories and spare parts approved by Kontron.  Note: safe operation is no longer possible when any of the following applies:

 Product has visible damage

 Product is no longer functioning

In these cases, the product must be switched off and disconnected from the mains. Additionally, ensured that the product can no longer be operated.

safety and to ensure accordance with regulations. If the following General Safety Instructions for IT Equipment are not observed, it could lead to injuries to the operator and/or damage to the product. Kontron is exempt from accident liability, also during the warranty period if the instruction within this user guide are not observed.

www.kontron.com // 13

Page 14

KISS 2U V3 - User Guide, Rev. 1.0

Additional safety instructions for DC power supply circuits

 To guarantee safe operation of products with DC power supply voltages larger than 60 volts DC or a power

consumption larger than 120 VA, observe that:

 Product is set up, installed and operated in a room or enclosure marked with “RESTRICTED ACCESS” if there

are no safety messages such as safety signs and labels on the product.

 Do not touch either directly or indirectly, cables or parts without insulation in electrical circuits with

dangerous voltage or power.

 Reliable protective earth connection is provided

 Suitable, easily-accessible disconnecting device is used in the application (e.g. overcurrent protective device)

if the product cannot be disconnected

 A disconnect device, if provided in or as part of the equipment, must disconnect both poles simultaneously

 Interconnecting power circuits of different devices cause no electrical hazards  A sufficient dimensioning of the power cable wires must be selected – according to the maximum electrical

specifications on the product label – as stipulated by EN60950-1 or VDE0100 or EN60204 or UL508 or EN62368-1

regulations.

 The devices do not generally fulfill the requirements for "centralized DC power systems“ (UL 60950-1, Annex

NAB; D2) and therefore may not be connected to such devices!

1.1. Operation of Laser Source Devices

Figure 1: Laser radiation warning label

The optional DVD drive contains light-emitting diodes (LEDs) (classified in accordance with IEC 60825-1:2007: LASER CLASS 1) and therefore must not be opened. If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow exposure to invisible laser radiation.

The laser system meets the Code of Federal Regulations (CFR), Title 21, 1040 -Performance standards for lightemitting products.

Laser! Risk of exposure to invisible laser radiation when opening DVD drive

 Do not open DVD drive due to invisible laser radiation  Check manufacture instructions eye protection maybe required

www.kontron.com // 14

Page 15

KISS 2U V3 - User Guide, Rev. 1.0

1.2. Electrostatic Discharge (ESD)

A sudden discharge of electrostatic electricity can destroy static-sensitive devices.

Proper packaging and grounding techniques are necessary precautions to prevent damage. Always observe the following precautions:

Transport ESD-sensitive products in ESD-safe containers such as boxes or bags.

Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace. Always be properly grounded when touching sensitive products, components, or assembly. Store electrostatic-sensitive products in protective packaging or on antistatic mats.

1.2.1. Grounding Methods

To avoid electrostatic damage, observe the following grounding guidelines:

Cover workstations with approved antistatic material. Always wear a wrist strap connected to the workplace.

Always use properly grounded tools and equipment.

Use antistatic mats, heel straps, or air ionizers for more protection. Always handle electrostatically sensitive components by their edge or by their casing. Avoid contact with pins, leads, or circuitry. Switch off power and input signals before inserting and removing connectors or connecting test equipment. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and Styrofoam. Use only field service tools that are conductive, such as cutters, screwdrivers, and vacuum cleaners. Always place drives and any boards PCB-assembly-side down on the foam.

1.3. Instructions for the Lithium Battery

When replacing the mainboard’s lithium battery observe the instructions described in Chapter 10.3: Replacing the Lithium Battery.

Danger of explosion when replaced with wrong type of battery

Replace only with the same or equivalent type recommended by the manufacturer. The lithium battery type must be UL recognized.

Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g. collecting points for dispose of batteries).

www.kontron.com // 15

Page 16

KISS 2U V3 - User Guide, Rev. 1.0

2/ Introduction

This user guide focuses on describing the special features of the KISS 2U V3 made by Kontron. New users are recommended to study the instructions within this user guide before switching on the power.

The KISS 2U V3 is a scalable 2U rackmount system equipped with either a micro-ATX mainboard or backplane

th/8th

PICMG 1.3 full-size Single Board Computer (SBC), using Intel’s® 7

generation processors and supporting multiple

expansion capabilities and external interfaces.

The KISS 2U V3 is designed for high performance, reliability and use in in harsh Industrial environments offering total flexibility with installation options in a 19” industrial rack or on a desktop.

General KISS 2U V3 CFL features are:

 micro-ATX mainboard  Supporting Intel® Core ™ i3, i5 and i7 series and Intel® Xeon E-21XX series  Intel® C246 Express chipset  Up to 64 GB memory with 4x DDR4-2666 UDIMM/ECC support with Xeon E  Expansion slots:

 4x PCIe slots (low profile) or

 3 PCIe slots (full height, full length)

 Mass storage capabilities with M.2 socket ,HDD, SSD and DVD devices  External Interfaces: 4x USB 2.0, 4x USB 3.1, 2x DP 1.2 , DVI-D, Serial port, 2x 1 Gb Ethernet, audio, keyboard and

mouse

 Active cooling

General KISS 2U V3 PCI763 features are:

 PICMG 1.3 Full-size CPU card  Supporting Intel® Core™ i3, i5 , i7 processor series  Intel® Q170 chipset  Up to 32 GB memory with DDR4-2133 UDIMM  Expansion slots:

 1x PCIe x16 (16 lanes) (full height, half length)

 1x PCIe x4 (4 lanes) (full height, half length)

 3x PCI 32-bit (full height, full length)

 Mass storage capabilities with HDD, SSD and DVD devices  External Interfaces: 2x USB 3.0, 2x 1 Gb Ethernet and DVI-I  Active cooling

www.kontron.com // 16

Page 17

KISS 2U V3 - User Guide, Rev. 1.0

3/ Scope of Delivery

Check that the delivery is complete, and contains the items listed in Table 1: Scope of delivery. If damaged or missing items are discovered, contact the dealer.

Table 1: Scope of delivery

Part Qty. Part Description

KISS 2U V3 1 System configuration as ordered

Access key 2 Opens front access panel lock

Rubber feet 4 Self adhesive

AC power cable 1 With Europe rating, other cable ratings are optional

Safety instructions 1 Safety Instructions for IT equipment

3.1. Accessories and Spare Parts

Table 2: Accessories and spares parts

Accessories

Spare parts 1050-8374 Filter pad

Part Number Part Description

1016-5807 Slide rails

1051-7200 Mounting kit for slides rails

1050-8442 Fan assembly

3.2. Shipment, Packaging and Unpacking

The KISS 2U V3 is delivered with all standard parts in a product specific cardboard packaging with suitable shock absorbers inside. Each item is packaged separately.

3.3. Type Label

Figure 2: Type label example

www.kontron.com // 17

Page 18

KISS 2U V3 - User Guide, Rev. 1.0

4/ Product Description

The KISS 2U V3 expands the Kontron KISS computer line. The KISS 2U V3 is a scalable 2U rackmount system equipped with either a micro-ATX mainboard or backplane PICMG 1.3 full-size SBC. The flexible customer-specific hardware system configuration and the robust construction with excellent mechanical stability offers the superior qualities of a computer designed for operation in harsh industrial environments. The KISS 2U V3’s design enables installation in 19" industrial racks or as a desktop.

Figure 3: Rackmount variant (closed front access panel) Figure 4: Desktop variant (closed front access panel)

Figure 5: Rackmount variant (opened front access panel) Figure 6: Desktop variant (opened front access panel)

The KISS 2U V3 is designed for horizontal operation. Vertical operation is possible.

The system can be equipped with up to three drive bays, where drive D1 and D2 are front accessible and drive bay D3 is internal.

The power button is located on the front side behind the front access panel. The LED indicators are located on the front side and consist of a power LED and hard disk activity LED.

The KISS 2U V3 is delivered with a 400 W Power Supply Unit (PSU) with an input voltage range of 100 VAC to 240 VAC.

Two system fans are installed at the front side of the system. The two system fans are attached to the system by means of a slide-in fan assembly. The fan assembly simplifies the installation and removal of the two system fans and enables replacement even during operation.

A washable filter pad attaches to the fan assembly to protect the system against dust and dirt. The filter pad can be replaced during operation.

Depending on the integrated CPU board (micro-ATX mainboard or PICMG 1.3 SBC) the system can be expanded with different expansion cards.

When powering on the KISS 2U V3 make sure that the ventilation holes (air intake and air exhaust), are not obstructed by objects.

www.kontron.com // 18

Page 19

KISS 2U V3 - User Guide, Rev. 1.0

5 4 3 1 5

2 4 1

7 5 3

4.1. Front Side

The front side consists of two handle brackets for installation in a 19” Industrial rack and a front access panel with two front access panel side-plates attached via the handle brackets.

Figure 7: Front side with front access panel closed

7 7

1. Handle brackets

2. LED indicators

3. Front access panel with air intake

ventilation holes

4. Key lock for the front access panel

5. Front access panel side-plates

6. Kontron logo

7. Mounting holes for 19” racks

For use as a desktop system, remove both handle brackets (right side and left side), see Chapter 8.2: Removing the Handle Brackets and attach the rubber feet (included in the delivery), see Chapter 8.1: Installing the Rubber Feet. Depending on the security requirements, the lockable front access panel and two front access panel side-plates can be removed or left in-place.

Figure 8: Handle bracket with fastening screws

1. Chassis and Cover

2. Handle bracket

3. Mounting holes for 19" racks

4. Handle

5. Screws to fasten handle bracket to chassis

www.kontron.com // 19

Page 20

KISS 2U V3 - User Guide, Rev. 1.0

1. Bump stop for the front access panel

9. 2x USB (2.0) ports

2 3 2 4 5 6 7 8 1

The power button, LED indicators, two USB 2.0 ports, filter pad holder and the integrated drives are located on the front side of the system behind the front access panel.

Figure 9: Front side with front access panel open

2. Fan assembly with two knurled screws

3. Filter pad holder with filter pad and knurled

screw

4. Slot for the locking mechanism

5. Indicators (Power LED and HDD LED)

6. Cover knurled fastening screw on the front side

7. Power button

8. 3 x Drive bays

: 3,5" drive bay for 2.5" drives ( on top)

: slim-line drive bay for slim DVD (shown with

slim-line DVD)

: 3,5" internal drive bay for 3.5" or 2.5" drives

10. Locking mechanism on front access panel

11. Front access panel with air intake ventilation

holes

12. Holder arm for the front access panel

13. Central hinge for the front access panel

www.kontron.com // 20

Page 21

KISS 2U V3 - User Guide, Rev. 1.0

1. Power button

4.1.1. USB Ports

The two USB 2.0 ports are located on the front side of the system (Figure 9, pos.9 and Figure 10, pos. 2), behind the front access panel.

Figure 10: Power button and USB 2.0 ports

If USB devices are connected to the USB ports on the front of the KISS 2U V3, the front access panel door cannot be closed and locked

2. USB 2.0 ports

4.1.2. Controls and Indicators

4.1.2.1. Power Button

The power button (Figure 9, pos. 7 and Figure 10, pos. 1) is located on the front side of the system, behind the front access panel. Press the power button to switch on or switch off the system.

Pressing the power button for longer than four seconds initiates a forced system shutdown before the power to the system is switched off.

The power button does not disconnect from the mains power supply. When switched off using the power button, there is still a standby voltage of 5 VSB on the mainboard.

Power cable and power connectors must always remain easily accessible. The KISS 2U V3 is only completely disconnected from the mains power supply when the

power cable is disconnected, from the mains power socket or the KISS 2U V3’s input power connector (Figure 13, Figure 14, Figure 15 pos. 1).

If the end environment restricts access to the power cable, disconnection must be guaranteed using a separate cut-off fixture.

Performing a forced shutdown can lead to loss of data or other undesirable effects!

www.kontron.com // 21

Page 22

KISS 2U V3 - User Guide, Rev. 1.0

4.1.2.2. Power LED and HDD Activity LED

The LED indicators (Figure 9, pos. 5 and Figure 11) are located on the front side of the system, behind the front access panel.

Figure 11: LED indicators

Power LED

Table 3: Power LED and HDD LED activity

LED Description

Power LED (green)

HDD LED (orange)

LED illuminates (green) when the system is switched on by pressing the power button. Prerequisite: The system must be connected to an appropriate AC/DC power source.

LED lights up during hard disk activity

2 HDD activity LED

4.1.3. Front Access Panel

The securing lock mechanism (Figure 7, pos. 4) located on the front access panel protects against unauthorized use. When locked the front access panel cannot be opened, and the drives, filter pad holder and power button are not accessible.

The KISS 2U V3 can be operated without the front access panel, see Chapter 8.3: Removing the Front Access Panel and Front Access Panel Side-Plates.

The front access panel key must be kept safely and not be accessible to unauthorized persons.

If USB devices are connected to the USB ports on the front side of the KISS 2U V3, the front

www.kontron.com // 22

access panel cannot be closed or locked.

Page 23

KISS 2U V3 - User Guide, Rev. 1.0

2 3 4 5 5 1 3

4.1.4. Fan Assembly

The two system fans (Figure 12, pos. 3) are integrated in a user-friendly, replaceable slide-in fan assembly (hotswap) mounted in a fan compartment on the front side of the system. The two system fans are temperature controlled via temperature sensors, to provide an adequate airflow for optimal active cooling. For information on how to replace the fan assembly, see Chapter 10.2: Replacing the Fan Assembly.

Figure 12: Fan assembly

Two knurled screws

2. Connector for fan control

3. 2x fans (temperature controlled

independently from each other)

Operation of the system is permitted only with a functional fan assembly! Only replace a defective fan assemble with Kontron’s original fan assembly, see Chapter 10.2: Replacing the Fan Assembly.

Fan assembly replaceable during operation Replace fan only by qualified specialist or suitably instructed persons aware of the

associated dangers. Keep hands and fingers away from rotating fan parts. Before removing the fan assembly, wait until the fans have totally stopped.

4.1.5. Filter Pad and Filter Pad Holder

The filter pad can be changed during operation.

Bolt with tapped hole screws

5. 2x Positioning hole for filter pad holder

positioning latch

The filter pad and the filter pad holder (Figure 9, pos. 3) are located behind the front access panel (Figure 7, pos. 3). The filter pad protects the system from dust and dirt and will over time become soiled by pollution. If heavily soiled, the filter pad can cause excessive heating of the system. Kontron recommends cleaning the filter pad as often as necessary, see Chapter 10.1: Cleaning the Filter Pad.

www.kontron.com // 23

Page 24

KISS 2U V3 - User Guide, Rev. 1.0

The filter pad inserts into the filter pad holder. The filter pad holder fastens onto the fan assembly’s front side by inserting the filter pad holder’s positioning latches into the fan assembly’s positioning holes (Figure 12, pos. 5) and then fastening the filter pad holder’s knurled screw (Figure 9, pos. 3).

4.1.6. Drive Bays

The system can be equipped with up to three drive bays D1, D2 and D3 (Figure 9, pos. 8)

Drive bays D1, D2 and D3 are supported by RAID.

Table 4: Drive bays

Drive Bay Location Description

D1 Front access one 3.5" drive bay for 2.5” drives

D2 one slim drive bay for slim DVD drives

D3 Internal one 3.5" drive bay for 3.5” or 2.5” drives

Additional internal drives are available (M.2 slot for memory modules). For more information regarding possible additional drives, see Chapter 5/System Extension.

www.kontron.com // 24

Page 25

KISS 2U V3 - User Guide, Rev. 1.0

9 2 3 9 5

4.2. Rear Side

The rear panel includes the external interfaces of the integrated mainboard (micro-ATX or PICMG 1.3 SBC), any expansion cards interfaces/ports, power supply unit (PSU) socket, and air exhaust ventilation holes.

The positioning and number of interfaces varies depending on the system configuration.

Figure 13: Rear side with micro-ATX mainboard with riser card

input power socket

2. PSU ventilation holes (air exhaust)

3. Card cage (for the mainboard and expansion

cards) with fixing screws

4. External interfaces of mainboard, see Chapter

4.2.1: Interfaces on the Rear Side

5. Rear side of the cover with knurled screws

Slot brackets for expansion cards

7. Cut-outs for optional interfaces routed to

the rear (9-pin D-SUB type)

8. Additional serial port (RS232)

9. Ventilation holes (air exhaust)

10. Potential equalization stud

www.kontron.com // 25

Page 26

Figure 14: Rear side with micro-ATX mainboard with low profile cards

1. Input power socket

6. Slot brackets for expansion cards

6 9 5

9 7 3 8 3

4 2 1

KISS 2U V3 - User Guide, Rev. 1.0

2. PSU ventilation holes (air exhaust)

3. Card cage (for mainboard board and expansion cards)

with fixing screws

4. External interfaces of the mainboard, see Chapter

4.2.1: Interfaces on the Rear Side

5. Rear side of the cover with knurled screws

Figure 15: Rear side with SBC

7. Cut-outs for optional interfaces routed to the

rear (9-pin D-SUB type)

8. Additional serial ports (RS232)

9. Ventilation holes (air exhaust)

10. Potential equalization stud

1. Input power socket

2. PSU ventilation holes (air exhaust)

3. Card cage (for SBC and riser expansion

cards) with fixing screws

4. SBC card interface

5. Rear side of the cover with knurled

screws

www.kontron.com // 26

6. Free slots for expansion cards

7. External Expansion card ( shown here with two

LAN Ports)

8. Additional serial port (RS232)

9. Ventilation holes (air exhaust)

10. Potential equalization stud

Page 27

KISS 2U V3 - User Guide, Rev. 1.0

1 3 4 5 7

2 1

4.2.1. Interfaces on the Rear Side

Depending on the installed mainboard (micro-ATX or PICMG 1.3), the following external interfaces are available for peripherals.

4.2.1.1. External Interfaces KISS 2U V3 CFL

Figure 16: External mainboard interface panel KISS 2U V3 CFL

1 Mouse

2 Keyboard 3 4x USB 2.0 4 2x DP V1.2 5 Serial port (COM) 6 DVI-D

7 LAN2

8 2x USB 3.1 (Gen 2) Type A 9 LAN1 (iAMT) 10 2x USB 3.1 (Gen 1) Type A 11 Audio jack (blue = line-in, Green = line-out,

pink = microphone-in)

4.2.1.2. External Interfaces KISS 2U V3 PCI763

Figure 17: External mainboard interface panel KISS 2U V3 PCI763

1. 2x LAN

2. DVI-I

3. 2x USB 3.0

www.kontron.com // 27

Page 28

KISS 2U V3 - User Guide, Rev. 1.0

4.2.2. Additional Serial Ports

Depending on the installed mainboard (micro-ATX or PICMG 1.3), the mainboard’s on-board interfaces such as serial ports can be routed to the rear panel (see Figure 13, Figure 14, pos. 8. and pos. 7, and Figure 15, pos. 8).

For information and technical data, refer to the installed mainboard’s user guide.

4.2.3. Power Supply Unit

The Power Supply Unit (PSU) is located on the rear side of the system. The PSU supports 400 W with a nominal voltage range 100 V to 240 V. The PSU supplies the required internal 12V, 5V and 3.3V voltages using standard certified cabling.

Figure 18: PSU 400W AC

Power cable and power connectors must always remain easily accessible. The KISS 2U V3 is only completely disconnected from the mains power supply when the

power cable is disconnected, either from the mains power socket, or the system’s input power connector (Figure 13, Figure 14, Figure 15, pos. 1).

If the end environment restricts access to the power cable, disconnection must be guaranteed using a separate cut-off fixture.

The power button (Figure 9, pos. 7) does not disconnect from the mains power supply. When using the power button to switch off there is still a standby voltage of 5 VSB on the mainboard.

Do not disconnect the power from the system while the system is powered up! Performing a forced shut down can lead to loss of data or other undesirable effects!

4.2.4. Potential Equalization Stud

The potential equalization stud is located on the rear side of the system (Figure 13 and Figure 14, Figure 15, pos. 10). The potential equalization stud is not a ground connection. When connected the potential equalization stud ensures that all connected systems share a common potential.

The potential equalization stud is not a ground connection. The potential equalization stud

www.kontron.com // 28

ensures that all connected systems share a common potential.

Page 29

KISS 2U V3 - User Guide, Rev. 1.0

1. 6x M4 tapped holes (on both sides)

3. Tapped holes for the internal card holder

1 1 2

4 4 3

4.3. Sides (Left and Right)

On the left and right sides of the KISS 2U V3 are six M4 tapped screw holes (Figure 19, Figure 20, pos. 1).used for installation in a 19" industrial rack with slide rails.

Figure 19: Left side

Figure 20: Right side

2. 2x two M3 tapped holes used to mount the

internal card holder

screws

4. Handle bracket screws

5. Type label

www.kontron.com // 29

Page 30

KISS 2U V3 - User Guide, Rev. 1.0

4.4. Cover

Energy hazards-240 VA present inside the chassis! Before removing the KISS 2U V3’s cover, ensure that the system is switched off and

disconnected from the mains power supply. Activities such as work inside the system, system expansion with expansion cards, or

maintenance must be performed by qualified personnel aware of the associated dangers!

The KISS 2U V3’s chassis is only properly closed if the cover is attached and all knurled screws are securely fastened:

 Cover fastening screw (Figure 9, pos. 6) on the front side  Knurled screws (Figure 13, Figure 14, Figure 15, pos. 5) on the rear side

The cover fixes to the main chassis using fixing brackets on the front side and rear side of the cover and fastens using two knurled screws on the rear side and one knurled screw on the front panel that attaches to the centering bracket on the front side of the cover. For more information on opening and closing the cover, see Chapter 7.1: Opening and Closing the Cover.

Figure 21: Cover underside

1. Insulation foil (Makrolon)

2. Cover front side

3. Angled centering fixing bracket with tapped

hole (on the front side)

4. Fixing bracket (on the front side)

5. Fixing bracket (on the rear side)

6. Two knurled screws

7. Centering slots

www.kontron.com // 30

Page 31

KISS 2U V3 - User Guide, Rev. 1.0

D1, D2

3 4 4

5 7 8

9 10

4.5. System Configuration

4.5.1. System Configuration with Mainboard and Low Profile Expansion Cards

Figure 22: Example of KISS 2U V3 configuration with mainboard and low profile expansion cards

1. Cover retaining plate on the front side

3. Power Supply Unit (PSU)

4. Centering latches for the cover at the rear side

5. Cover retaining plates on the rear side

6. Interface connectors (available externally)

www.kontron.com // 31

and D3: drives bays (stacked one above

the other into a drive cage)

7. Fastening screws for the slot brackets or

expansion card slot brackets

8. Mainboard

9. Fans (of the fan assembly)

10. Fan assembly (hot-swap)

Page 32

KISS 2U V3 - User Guide, Rev. 1.0

D1, D2 and D3

3 5 14

13 9 4 6 7

4.5.2. System Configuration with Mainboard and Riser Card Expansion Cards

Figure 23: Example of KISS 2U V3 configuration with mainboard and riser expansion cards

1. Cover retaining plate on the front side

: drives bays (stacked one above

the other into a drive cage)

3. Power Supply Unit (PSU)

4. Fastening screws for riser card retaining

bracket

5. Cover retaining plates on the rear side

6. Interface connectors (available externally)

7. Retaining bracket for riser cards (not provided

for system configuration with low profile cards)

8. Centering latches for the cover at the rear side

9. Fastening screws for slot brackets or expansion

card slot brackets

10. Riser card with expansion slots

11. Mainboard

12. Fastening screws for the card cage (expansion

cards)

13. Fans (of the fan assembly)

14. Fan assembly (hot-swap)

www.kontron.com // 32

Page 33

4.5.3. System Configuration with SBC

D1, D2

1 3 4 5 7

10 12

Figure 24: Example of KISS 2U V3 configuration with SBC

KISS 2U V3 - User Guide, Rev. 1.0

1. Cover retaining plate on the front side

and D3: drives bays (stacked one above

the other into a drive cage)

3. Retaining bracket for the butterfly-backplane

4. Power Supply Unit (PSU)

5. Card holder (to stabilize expansion cards

(especially long))

6. Butterfly-backplane for SBC (Expansion card

can be inserted on both sides of the vertically installed backplane.)

7. Centering latches for the cover at the rear side

8. Cover retaining plates on the rear side

9. Fastening screws for slot brackets or expansion

card slot brackets

10. Expansion cards slots on the butterfly backplane

11. SBC

12. Fastening screws for the card cage (expansion

cards)

13. Fans (of the fan assembly)

14. Fan assembly (hot-swap)

www.kontron.com // 33

Page 34

KISS 2U V3 - User Guide, Rev. 1.0

5/ System Extension

Due to the limited lifespan of expansion devices, Kontron recommends checking the condition of any installed expansion devices regularly and to pay attention to the

5.1. Mass Storage Options

An additional internal drive is configurable in systems where the mainboard includes an on-board M.2 slot for a M.2 2280 memory module. RAID support is not available for an on-board M.2 memory module.

Table 5: Mass storage devices

Mass Storage Device Description

On-board M.2 slot

[1]

Option for the KISS 2U V3 CFL variants.

manufacturer’s lifespan specifications.

Opening the system to install or remove expansion cards must only be performed by qualified personnel aware of the associated dangers.

M2.2280 (key M) PCIe drive

[1]

RAID support is not available for the on-board M.2 memory module.

5.2. Expansion Cards

The following slots are available for expansion on the rear side of the chassis.

Table 6: Expansion slots

Installed Mainboard Expansion Card Type Description

micro-ATX (CFL)

PICMG 1.3 backplane (full-size) SBC

Riser card Up to 3x PCIe, (full height, full length)

Low Profile card Up to 4x PCIe (low profile)

1x PCIe 2.0 x16 (16 lanes) (full height, half length) 1x PCIe 2.0 x4 (4 lanes) (full height, half length) 3x PCI 32-bit (full height, full length)

www.kontron.com // 34

Page 35

Figure 25: PCIe/PCI expansion slots type and location – PICMG 1.3 backplane SBC variant

1. 1x PICMG 1.3 (full size) SBC slot. This slot is

3. 1x PCIe 2.0 x16 (full height, half length)

2 4 3

KISS 2U V3 - User Guide, Rev. 1.0

not available for expansion cards.

2. 1x PCIe 2.0 x4 (full height, half length)

For information regarding the PCIe/PCI slot functionality and location on the mainboard, refer to the mainboard manufacturer’s “Product Information”. To determine which mainboard is implemented, see Chapter 11.2: Technical Specification mainboard information.

When adding expansion cards consider the maximum power consumption allowed by the KISS 2U V3’s PSU.

4. 3x PCI 32-bit (full height, full length)

, for more detailed

www.kontron.com // 35

Page 36

KISS 2U V3 - User Guide, Rev. 1.0

6/ Thermal Considerations

6.1. Active Cooling

The KISS 2U V3 is forced air-cooled using two internal system fans that force air to flow from the front to the back of the chassis. The processor and expansion cards have integrated cooling solutions or are equipped with corresponding cooling devices.

If a filter pad is used, clean the filter pad regularly to ensure that sufficient airflow is provided, see Chapter 10.1: Cleaning the Filter Pad.

6.2. Minimum System Clearance

To guarantee that sufficient air flows from the front to the back of the chassis, ensure that the ventilation holes are not covered, blocked or obstructed by surrounding parts.

Before installing the KISS 2U V3 take into account, any thermal considerations mentioned in Chapter 8/: Installation such as airflow obstructions and the correct mount orientation.

Ensure Sufficient Airflow. Ensure that the 19” rack cabinet is well ventilated and does not prevent the KISS 2U V3 from

taking in air at the front and exhausting air at the rear.

Do not place the KISS 2U V3 close to heat sources or damp places.

There are no ventilation restrictions above and below the KISS 2U V3, enabling installation directly on top of or below another system.

6.3. Third Party Components

For KISS 2U V3 systems extended and configured with third party components such as PCIe expansion cards, M.2 module, DIMMs and drives (HDD, SSD, DVD), there is an internal temperature rise. Thus, the air temperature inside the system is higher than the ambient air temperature around the system.

www.kontron.com // 36

Page 37

KISS 2U V3 - User Guide, Rev. 1.0

7/ Assembly

No special tools are required to assemble the KISS 2U V3.

7.1. Opening and Closing the Cover

To access internal components open the cover.

Energy hazards-240 VA present inside the chassis! Before removing the KISS 2U V3’s cover, ensure that: the system is switched off and

disconnected from the mains power supply. Activities such as work inside the system, system extension with expansion cards, or

maintenance must be performed by qualified personnel aware of the associated dangers!

To open the cover, proceed as follows:

1. Switch off and disconnect the system from the mains power supply.

2. Loosen the cover’s knurled screws on the front side (Figure 26) and the two knurled screws on the rear side

(Figure 27) that secure the cover.

Figure 26: Loosening knurled screw on the front side

Figure 27: Loosening knurled screws on the rear side

3. Pulling the cover out slightly as shown in Figure 28 releases the cover’s centering and fixing brackets (Figure 21

pos.3 & 4) from the retaining bracket on the front side of the chassis (Figure 22, Figure 23, Figure 24, pos. 1).

Figure 28: Pull and release the cover

www.kontron.com // 37

Page 38

4. Lift the cover up (on the rear edge) and remove the cover as shown in Figure 29.

Figure 29: Removing the cover

5. To close and secure the cover, proceed in the reverse order (steps 4 to 2).

The KISS 2U V3’s chassis is only properly closed if the cover is attached and all knurled screws are securely fastened:

 Cover fastening screw (Figure 9, pos. 6) on the front side  Knurled screws (Figure 13, Figure 14, Figure 15, pos. 5) on the rear side

KISS 2U V3 - User Guide, Rev. 1.0

www.kontron.com // 38

Page 39

KISS 2U V3 - User Guide, Rev. 1.0

cage screws

7.2. Accessing Internal Components

This chapter contains important information on working safely with internal components. Follow these instructions when handling internal components such as expansion cards

Energy hazards-240 VA present inside the chassis! Before removing the KISS 2U V3’s cover, ensure that: the system is switched off and

disconnected from the mains power supply. Activities such as work inside the system, system expansion with expansion cards, or

maintenance must be performed by qualified personnel aware of the associated dangers!

ESD Sensitive Device! Follow the safety instructions for components that are sensitive to electrostatic discharge

(ESD). Failure to observe this warning notice can result in damage to the components.

Consult the documentation provided by the expansion card’s manufacturer for instructions before installing/removing an expansion card.

Read and observe the corresponding safety instruction included in Chapter 1/: General Safety Instructions for IT Equipment.

7.2.1. Installing and Removing Riser Card and SBC Expansion Cards

The mainboard with riser card and SBC board variants are mounted on a card cage. To access the slot bracket or expansion card screws, the card cage must be pulled-out slightly from the chassis.

To install or remove a riser card expansion cards or SBC expansion cards, proceeding as follows:

1. Switch off and disconnect the system from the mains power supply.

2. Open the cover as described in Chapter 7.1: Opening and Closing the Cover.

3. For systems with SBC, unscrew the three internal card cage screws (Figure 24, pos. 12) and the four external

card cage screws on the rear side (Figure 30). Retain the screws for later use.

4. For systems with mainboard and riser card, unscrew the three internal card cage screws (Figure 23, pos. 12)

and the four external card cage screws on the rear side (Figure 30). Retain the screws for later use.

5. Lift the card cage upwards, and slide out slightly, to gain access to the slot bracket or expansion card screws.

Figure 30: Pulled-out card cage for SBC and mainboard with riser card

4x external card

6. Install/remove the expansion card (/s) in/from the respective expansion slot (/s) and fasten the expansion

card(/s) or the slot bracket(/s) to the card cage (Figure 23, Figure 24, pos. 9).

www.kontron.com // 39

Page 40

KISS 2U V3 - User Guide, Rev. 1.0

7. Slide the card cage back into the original position and proceed in the reserve order to Steps 3 or Step 4 to

secure the card cage

8. Close the system and secure the cover with the knurled screws as described in the Chapter 7.1: Opening and

Closing the Cover (step 5).

7.2.2. Installing and Removing Low Profile Expansion Cards

To install or remove low profile expansion cards, proceed as follows:

1. Switch off and disconnect the system from the mains power supply.

2. Open the system as described in the Chapter 7.1: Opening and Closing the Cover.

3. Install a low profile expansion card by:

a. Removing the slot bracket’s fasten screw and retaining the slot bracket with screw for later use. b. Inserting the low profile expansion card (/s) into the respective expansion card slot (/s). c. Secure the low profile expansion card (/s) with fastening screw (Figure 22: pos. 7).

4. Remove a low profile expansion card by:

a. Unscrewing the expansion card’s screw (Figure 22, pos. 7). b. Removing the low profile expansion card (/s) from the respective mainboard expansion card slot.

(Store the expansion card with screw for possible future use).

c. Inserting a slot bracket into the empty expansion card slot on the rear side of the chassis. d. Securing the slot bracket by fastening the slot bracket screw (Figure 22, pos. 7)

5. Close the system and secure the cover with the knurled screws as described in the Chapter 7.1: Opening and

Closing the Cover (step 5).

www.kontron.com // 40

Page 41

KISS 2U V3 - User Guide, Rev. 1.0

8/ Installation

Before installing or removing the KISS 2U V3 in a 19” industrial rack or desktop environment, read the general installation instructions in this chapter.

Read and observe the information in Chapter 1/

The system must be mounted and installed only by qualified personnel aware of the associated dangers.

Ensure Sufficient Airflow Ensure the KISS 2U V3 is well ventilated and that nothing obstructs the KISS 2U V3 from

taking in air at the front and exhausting air at the rear. There are no restrictions above and below the KISS 2U V3, enabling KISS 2U V3 systems to be

installed directly on top of another system.

Do not place the KISS 2U V3 close to heat sources or damp places.

:General Safety Instruction for IT Equipment.

The KISS 2U V3 may be operated horizontally only.

If access is restricted, install expansion cards before installing the KISS 2U V3.

8.1. Installing the Rubber Feet

For use on a desktop, to avoid scratching the surface, attach the supplied four rubber feet:

1. Switch off the system and disconnect it from the mains power supply. Disconnect all peripherals.

2. Ensure that all components are securely installed and that the system cover is closed and secured.

3. Turn the chassis upside down (Orientation: bottom side facing upwards).

4. Remove the protective film from the self-adhesive rubber feet.

5. Attach the self-adhesive rubber feet to the bottom side of the chassis.

6. Turn the chassis the right way around (Orientation: cover facing upwards).

Do not disconnect the power from the system while the system is powered up! Performing a forced shutdown can lead to loss of data or other undesirable effects!

www.kontron.com // 41

Page 42

KISS 2U V3 - User Guide, Rev. 1.0

8.2. Removing the Handle Brackets

The two handles brackets are removable. To remove the handles brackets, proceed as follows:

1. Loosen and remove the two screw (Figure 8, pos. 5) that fasten the handle brackets and the front access panel

side-plates to the chassis (left side and right side)

2. Reattach the front access panel side-plate using the original two screws (left side, right side).

3. Store the two handle brackets for possible further use.

4. To reinstall the handle brackets proceed in the reverse order (step 1 to 2).

The KISS 2U V3 is delivered with the handle brackets already assembled.

8.3. Removing the Front Access Panel and Front Access Panel Side-Plates

The front access panel and the two front access panel side-plates are removable.

Figure 31: Front access panel side-plate and handle bracket

1. Bracket handle

2. Front access panel side-plate

To remove the front access panel and front access panel side-plates, proceed as follows:

1. Loosen the two screws (Figure 8, pos. 5) that hold the handle bracket and front access panel side-plates to the

chassis (left side or right side).

2. When loosened enough release the front access panels hinges from the front access panel side-plate’s hole.

Initially release one side of the front access panel and the other side will loosen and can be removed.

3. Move the front access panel slightly to the left to release the front access panel from the central hinge and

then carefully guide the front access panel’s holder arm out of the holding slot.

4. Store the front access panel for future use.

5. Remove the front panel side-plates (left side and right side) by removing the screws previously loosened in

step 1

6. If required re- attach the handle brackets (left side and right side), using the screws removed in step 5.

www.kontron.com // 42

Page 43

KISS 2U V3 - User Guide, Rev. 1.0

8.4. Installing as a Desktop

Before installing the KISS 2U V3 in a desktop environment, install the rubber feet as described in Chapter 8.1: Installing the Rubber Feet, to avoid scratching the installation surface.

Additionally, observe the general instructions at the start of this chapter and any additional safety warnings below.

The voltage feeds must not be overloaded. Adjust the cabling and the external overcharge protection to correspond with the electrical

data indicated on the type label located on right side of the chassis.

Ensure sufficient air circulation. Make sure the product is well ventilated and that nothing obstructs the KISS 2U V3 from

taking in air at the front and exhausting air at the rear. Above and below the KISS 2U V3 there are no restrictions, enabling KISS 2U V3 systems to be

installed directly on top of another system.

To install in a desktop environment, proceed as follows:

1. Add the rubber feet as described in Chapter 8.1: Installing the Rubber Feet.

2. If required, remove the handle brackets as described in Chapter 8.2:Removing the Handle Brackets

3. If required remove the front access panel and two front access panel side-plates as described in Chapter 8.3:

Removing the Front Access Panel and Front Access Panel Side-Plates.

8.5. Installing in a 19" Industrial Rack

Before installing the KISS 2U V3 in a 19" industrial rack, observe the instructions described in this chapter and any additional safety warnings. To assemble for a 19” industrial rack using slide rails, see Chapter 8.6: Installing Slide Rails (Option).

To support the KISS 2U V3’s weight, two separate fixation methods must be used:

 Front handle brackets (left side and right side)  Slide rails or L brackets or a 19” rack rear side fixation

Ensure Sufficient Airflow Ensure that the 19” Industrial rack cabinet is well ventilated and does not prevent the

KISS 2U V3 from taking in air at the front and exhausting air at the rear.

There are no ventilation restrictions above and below the KISS 2U V3, enabling installation directly on top of or below another system.

The 19" industrial rack cabinet must be stable. To improve stability:

 Install systems from the bottom up  Place heavy systems lower down  Bolt the cabinet to the floor or anchor the cabinet to the wall

www.kontron.com // 43

Page 44

KISS 2U V3 - User Guide, Rev. 1.0

Verify that the KISS 2U V3 is securely mounted When using slide rails, the KISS 2U V3 must be securely mounted on the slide rails and both front handle brackets must be fastened (left side, right side)to the 19” Industrial rack cabinet.

Installing the KISS 2U V3 alone can result in product damage or personal injury.

Due to possible access restrictions, before installing systems in a 19” industrial rack cabinet:

 Install all expansion card  Connect peripherals to the corresponding system ports

To install in a 19” industrial rack, proceed as follows:

1. Install the slide rails to the KISS 2U V3 as described in Chapter 8.6: Installing Slide Rails (Option).

2. Install the corresponding slide kits to the 19” industrial rack cabinet, see Figure 35: Assembling the slide rails in

an industrial rack cabinet.

3. Push the KISS 2U V3 with slide rail assembly as far as possible into the corresponding installed rack slide rail.

4. Use the handle bracket mounting holes (Figure 8, pos. 3) to firmly attach the KISS 2U V3’s handle brackets to

the sides of the 19” industrial rack.

5. Verify that the KISS 2U V3 is securely mounted.

8.6. Installing Slide Rails (Option)

Kontron offers compatible 19” Slide Rails and Rack Slide Rails Kit for the KISS 2U V3. For more information, see Table 2: Accessories and spares parts.

To support the KISS 2U V3‘s weight, two separate fixation methods must be used:

 Front handle brackets (left side, right side)  Slide rails or L brackets or a 19” Industrial rack rear side fixation

Use only the specified screw to attach telescope slide rails to the KISS 2U V3.

Verify that the KISS 2U V3 is securely mounted When using slide rails, the KISS 2U V3 must be securely mounted on the slide rails and both front handle brackets must be fastened to the Industrial rack cabinet. (left side, right side).

To install slide rails, proceed as follows:

1. Extend the slide rail to the pulled-out position (Figure 33) to expose the inner part of the slide rail with screw

holes (Figure 32, pos. 2)

2. Using the supplied screws firmly attach the side rail to the left side and right side (Figure 32, pos 2).

3. Push the slide rail into the pushed-in position (Figure 34).

www.kontron.com // 44

Page 45

KISS 2U V3 - User Guide, Rev. 1.0

4. Install the corresponding rack slide rail kits to the 19” industrial rack cabinet, see Figure 35: Assembling the slide

rails in an industrial rack cabinet.

Figure 32: Slide rail inner part fastened to chassis

Figure 33: Slide rail in pulled-out position

Figure 34: Slide rail in pushed-in position

1. Side view of the KISS 2U V3

2. 6x M4 rounded head screws(per

each side)

4. Locking/unlocking lever

5. Slide rail in pulled-out position

6. Slide rail in pushed-in position

3. Inner part of the slide rail

www.kontron.com // 45

Page 46

Figure 35: Assembling the slide rails in an industrial rack cabinet

KISS 2U V3 - User Guide, Rev. 1.0

1. Short front bracket

2. Long rear bracket

3. Telescopic slide rail attached to

Industrial rack cabinet

Short brackets are usually used at the front of the chassis and long brackets at the rear.

www.kontron.com // 46

Page 47

KISS 2U V3 - User Guide, Rev. 1.0

9/ Starting Up

Before staring up observe the instructions in Chapter 1: General Safety Instruction for IT Equipment.

Recommended intended used is closed and locked Only when the cover is properly installed, secured with the knurled screws on the rear and

front, and the front access panel is locked, is it ensured that the operator doesn’t have access to the internal parts, loaded with hazardous energy.

9.1. Connecting the Power Connection

Power cable and power connectors must always remain easily accessible. The KISS 2U V3 is only completely disconnected from the mains power supply when the

power cable is disconnected, either from the mains power socket, or the system’s input power socket (Figure 13, Figure 14, Figure 15, pos. 1).

If the end environment restrict access to power cable, disconnection must be guaranteed using a separate cut-off fixture.

Figure 36: Input power socket

Input power socket

The input power socket is located on the rear side. To connect the power and start up, proceed as follows:

1. Connect the ends of the supplied AC power cable to the corresponding sockets:

Ensure that the mains power supply socket (power outlet) is properly grounded and the power cable is in perfect condition with no visible damage.

The rated mains voltage range must agree with the voltage specified on the type label.

Do not disconnect the power from the system while the system is powered up! Performing a forced shut down can lead to loss of data or other undesirable effects!

a. Input power socket (Figure 36) b. Mains power supply socket, using the electrical plug for the region.

2. Unlock the front access panel (Figure 7, pos. 3) and press the power button (Figure 9, pos. 7).

3. Close and lock the front access panel (Figure 7, pos. 4).

4. The power LED illuminates green (Figure 11, pos. 1).

www.kontron.com // 47

Page 48

KISS 2U V3 - User Guide, Rev. 1.0

hardware components.

9.2. Operating System and Hardware Component Drivers

The KISS 2U V3 is fully operational when switched on for the first time with pre-installed Operating System (OS) Windows 10 IoT x64 or Linux Ubuntu 64-bit and with all required drivers. Drivers are available from Kontron’s EMD customer section.

If ordered without pre-installed OS, before starting the KISS 2U V3 install the operating system and the appropriate drivers for the system configuration. Consider the manufacturer’s specifications for the OS and the integrated hardware components.

Download the relevant drivers for the installed hardware from our web site at

www.kontron.com by selecting the product or visit Kontron’s EMD customer section.

Pay attention to the manufacturer specifications of the operating system and the integrated

www.kontron.com // 48

Page 49

KISS 2U V3 - User Guide, Rev. 1.0

10/ Maintenance and Prevention

Kontron systems only require minimal maintenance and care to maintain correct operation.

 Wipe the system with a soft dry cloth if required  Remove persistent dirt using a soft, slightly damp cloth (only use a mild detergent)  Clean the air filter pad regularly (as often as necessary, depending on the environment)

10.1. Cleaning the Filter Pad

The filter pad inserts into the filter pad holder at the front side of the fan assembly. The filter pad is soiled by pollution within the operating environment. If heavily soiled the filter pad can cause excessive heating of the system Kontron recommends cleaning the filter pad as often as necessary. It is possible to change the filter pad during the operation of the system.

Figure 37: Front side with filter pad holder

1. Front side

2. Filter pad

3. Filter pad holder with knurled screw

To replace the filter pad, proceed as follows:

1. Open the front access panel, (Figure 37 pos. 4).

2. Loosen the knurled screw (Figure 37, pos. 3) that secures the filter pad holder to the fan assembly in the

direction shown.

3. Release the filter pad holder’s positioning latches from the positioning holes on the fan assemble (Figure 38,

pos. 3) by moving upwards and lifting out the filter pad holder.

4. Front access panel

5. Fan assembly

6. Fan assembly’s two knurled screws

4. Remove the dirty filter pad (Figure 41), from the filter pad holder.

5. Clean the filter pad as follows:

a. Rinse the filter pad in water (up to approx. 40°C/104°F; with a mild commercial detergent). b. It is also possible to beat the filter pad, suction clean the filter pad, or blast the filter pad with

warm compressed air.

c. If the filter pad is soiled with grease and dust, rinse the filter pad in warm water with a degreaser. d. Do not clean the filter pad with a piercing jet of water.

6. Do not wring out the filter pad, allow the filter pad to air dry.

7. After cleaning and drying the filter pad, place the filter pad in the filter pad holder (Figure 40).

www.kontron.com // 49

Page 50

KISS 2U V3 - User Guide, Rev. 1.0

67 354

8. Reattach the filter pad holder to the front side of the fan assembly by inserting the filter pads holder’s

positioning latches (Figure 39, pos. 7) into the fan assembly’s positioning holes (Figure 38, pos. 3).

9. Fasten the filter pad holder by tightening the knurled screw (Figure 39, pos. 6) to the bolt with tapped hole

(Figure 38, pos. 1) on the fan assembly.

Defective components may only be replaced by Kontron original spare parts. For a list of spare parts, see Table 2: Accessories and spares parts.

Figure 38: Front side without filter pad

Figure 39: Filter pad holder (without filter pad)

Figure 40: Filter pad holder (with filter pad)

Legend for Figure 38, Figure 39, Figure 40 and Figure 41

1. Fan assembly bolt with tapped hole

2. Ventilation holes (air intake) on the front

side of the fan assembly

3. Positioning holes for the filter pad holder

Figure 41: Filter pad

4. Knurled screw to fix fan assemble in the

chassis

5. Filter pad holder

6. Knurled screw of the filter pad holder

7. Positioning latch of the filter pad holder

www.kontron.com // 50

Page 51

KISS 2U V3 - User Guide, Rev. 1.0

1. Fan assembly

3. Front access panel

3 1 2

10.2. Replacing the Fan Assembly

Before replacing the fan assembly, read the following instructions:

The operation of the KISS 2U V3 is permitted only with a functional fan assembly! Only replace a defective fan assemble with Kontron’s original fan assembly.

Fan assembly replaceable during operation. Replace fan only by qualified specialist or a suitably instructed persons aware of the

associated dangers. Before removing the fan assembly, wait until the fans have totally stopped. Keep hands and fingers away from rotating fan parts.

The filter pad holder can be fasten to the front side of the fan assembly either before or

To replace the fan assembly, proceed as follows:

1. Remove the filter pad holder and filter pad as described in the Chapter 10.1: Cleaning the Filter Pad (steps 1 to 3)

and retain the filter pad holder with filter pad for later use.

after the fan assembly is installed in the chassis.

2. Loosen the two knurled screws on the fan assembly in the direction shown (Figure 42, pos. 2)

3. Pull out the fan assembly to disconnect the fan assembly from the internal fan power and control socket

(Figure 43, pos. 1).

4. Lift the fan assembly upwards as shown (Figure 42) to remove from the fan compartment (Figure 43, pos. 2).

Figure 42: Removing the fan assembly

www.kontron.com // 51

2. Two knurled screws

Page 52

KISS 2U V3 - User Guide, Rev. 1.0

Figure 43: Fan compartment (without fan assembly)

1. Fan power and control socket 2. Fan compartment

5. To replace with a new functional fan assembly, align the fan assembly with the fan compartment.

6. Push the fan assembly carefully into the fan compartment until the fan assembly’s control connector

(Figure 12, pos. 2) is firmly inserted into the internal fan power supply and control socket (Figure 43, pos. 1).

7. Secure the fan assembly by fasten the two knurled screws on the fan assembly (Figure 42, pos. 2)

8. Insert the filter pad into the retained filter pad holder (put aside in step 1). Then attach the filter pad holder to

the front side of the fan assembly as described in the Chapter 10.1: Cleaning the Filter Pad (steps 7 to 9).

10.3. Replacing the Lithium Battery

Danger of explosion when replaced with wrong battery type Replace only with the same or equivalent type recommended by the manufacturer.

The lithium battery type must be UL recognized.

Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g.

To replace the lithium battery on the mainboard (micro-ATX or PICMG 1.3), proceed as follows:

1. Switch off and disconnect the system from the mains power supply.

2. Open the cover, as described in the Chapter 7.1: Opening and Closing the Cover (steps 1 to 4).

3. If the system includes expansion cards, first remove the expansion cards and all corresponding connecting

cables, to gain access to the lithium battery, see Chapter 7.2: Accessing Internal Components.

4. Remove the lithium battery from the holder by pulling the ejector spring outwards.

collecting points for dispose of batteries)

5. Place a new lithium battery in the battery holder.

6. Pay attention to the polarity of the battery.

7. Replace the lithium battery only with the same type of battery or with a type of battery recommended by

Kontron.

8. Reinstall the removed expansion cards and reattach the connecting cables.

9. Close the cover, as described in the Chapter 7.1: Opening and Closing the Cover (step 5).

www.kontron.com // 52

Page 53

11/ Technical Data

The main technical specifications of the KISS 2U V3 are listed within this chapter.

11.1. Block Diagrams

11.1.1. Block Diagram KISS 2U V3 CFL

Figure 44: Block diagram KISS 2U V3 CFL

KISS 2U V3 - User Guide, Rev. 1.0

www.kontron.com // 53

Page 54

11.1.2. Block KISS 2U V3 PCI763

1x PCIe 2.0 x4

1x PCIe 2.0 x16

3x PCI 32-bit

Figure 45: Block diagram KISS 2U V3 PCI763

KISS 2U V3 - User Guide, Rev. 1.0

www.kontron.com // 54

Page 55

11.2. Technical Specification

1x M.2 2280 (PCIe 4 lanes )

KISS 2U V3 - User Guide, Rev. 1.0

KISS 2U V3 CFL KISS 2U V3 PCI763

Board

Mainboard D3641-S1 (micro-ATX) SHB140 (PICMG 1.3 Full-size CPU card)

Processor Type

Intel® Core™ i7, i5, i3 series Intel® Xeon® E-21XX series

Intel® Core™ i7, i5, i3 series

Chipset Intel® C246 Express Intel® Q170

Memory 4x DDR4 2666 UDIMM

(ECC support only with Xeon E)

2x DDR4 2133 non-ECC

Max. 32 GB (With: 2x 4 GB, 2x 8GB, 2x 16 GB) Max. 64 GB (with: 2x 4 GB, 2x 8 GB, 2x 16 GB, 4 x 16 GB)

Front I/O

USB 2x USB 2.0 2x USB 2.0

Drive Bays

Front Accessible

1x 3.5”drive bay

1x slim drive bay

Internal 1x 3.5“drive bay

for 2.5” drives 1x 3.5”drive bay for 2.5” drives

for slim DVD drives 1x slim drive bay for slim DVD drives

for 3.5” or 2.5” drives 1x 3.5“drive bay for 3.5” or 2.5” drives

Mass Storage Options

Mass Storage Device

Rear I/O

USB 4x USB 2.0

2x USB 3.0 2x USB 3.1 Gen1 2x USB 3.1 Gen2

LAN 2x 1 GbE (1x i219LM & 1x i210AT)

 10/100/1000 Mb/s  ATM 12.0 /vPro support  Teaming support

Display 1x DVI-D (1920 x 1200 @60 Hz)

2x DP v1.2 (4096x2304 @60Hz)

2x 1 GbE (1x i219LM 6 1x i211AT)

1x i219LM:

 10/100/1000 Mb/s  iATM 9.0

1x i211AT:

 10/100/1000 Mb/s

1x DVI-I

PS/2 Keyboard, Mouse

Audio 1x Line in,

(Available via an internal header) 1x Line out 1x Microphone

Serial Port 1x RS232 1x RS232/422/485

(Two optional additional serial ports cutouts on the rear side of the chassis)

Expansion Cards

Type Low profile cards Riser cards 1x PCIe 2.0 x16 (full height, half length)

Slots 4x PCIe slots

(Low profile)

3x PCIe slots (full height, full length)

1x PCIe 2.0 x4 (full height, half length)

3x PCI 32-bit (full height, full length)

Fan

System Fan

2x fans included in removable fan assembly 2x fans included in removable fan assembly

(external)

www.kontron.com // 55

Page 56

KISS 2U V3 - User Guide, Rev. 1.0

Internal Fans 1xPSU (integrated in PSU)

KISS 2U V3 CFL KISS 2U V3 PCI763

1xPSU (integrated in PSU) 1xCPU (heatsink with fan)

1xCPU (heatsink with fan)

Software

Operating System (OS)

MS Windows 10 IoT x64 Linux Ubuntu 1804 LTSB Desktop 64-bit

MS Windows 10 IoT x64

BIOS AMI UEFI BIOS 5.x AMI UEFI BIOS 5.x

Power

PSU Type Industrial AC/DC 1HE/FLEX PSU

Output Power 400 W

Input Voltage Range

100 VAC to 240 VAC

[1]

Input Current 6 A to 3 A

[1]

The electrical specification is available on the type label. For more information, see Chapter 3.3: Type Label.

11.3. Mechanical Specification

Dimension KISS 2U V3

(with front panel & handles)

KISS 2U V3 (without front panel & handles)

Height 88 mm (3.46“) 88 mm (3.46“)

Width 482 mm (19“) 430 mm ( 16.93“)

Depth 490 mm (19.29") 472 mm (18.58")

Weight 8 kg (approx.)

Chassis Chassis: RAL 7021

Front panel: RAL 9022 – standard Front panel: RAL 5017 - option

For a more detailed mechanical specification, visit Kontron’s KISS 2U V3 Product Webpage and within the “Downloads” section, select “Mechanical Drawings”.

11.4. Environmental Specification

Temperature Description

Operating Temperature 0 °C to +50 °C

+50°F to +122 °F

Storage / Transit Temperature

Relative Humidity (Operating/Storage/Transit)

-20°C to +70°C

-4°F to +158°F

10-93 % @ 40° C, non condensing

Environment Description

Max. Operation Altitude 5,000 m (16,400 ft)

Max. Storage / Transport Altitude 10,000 m (32,810 ft)

www.kontron.com // 56

Page 57

KISS 2U V3 - User Guide, Rev. 1.0

Environment Description

Operating Shock 15 g, 11 ms, duration

Storage / Transit Shock 30 g., 11 ms, duration

Operating Vibration 10 – 150 Hz, 1.0 g, 3 axis

Storage / Transit Vibration 10 – 150 Hz, 2.0 g, 3 axis

Acoustic Noise <= 35dBa

MTBF 50,000h @ 30°C (min. configuration)

11.5. Directives and Standards

The KISS 2U V3 complies with the following:

CE Directive

Electrical Safety General Product Safety Directive 2001/95/EC

Low Voltage Directive 2014/35/EU

Electromagnetic Compatibility (EMC) Directive 2014/30/EU

Restriction of Hazardoud Substance Directive (RoHS II)

Waste Electrical and Electronic Equipment Directive (WEEE)

2011/65/EU

2012/19/EU

Electrical Safety

EUROPE EN 62368-1 : Audio/video, information and communication technology equipment – Safety

requirements

CB Scheme CB report created for IEC 62368-1

EMC

Europe EN 55024 : Information technology equipment - Immunity characteristics

EN 55032 : Electromagnetic compatibility of multimedia equipment - Emission requirements EN6100-6-2 : Immunity for industrial environments EN6100-6-3 : Emission standard for residential, commercial and light-industrial environments

www.kontron.com // 57

Page 58

12/ Standard Interfaces- Pin Assignments

12.1. Keyboard Connector Pin Assignment

Pin Signal Name Keyboard Connector

1 Data

2 NC

3 GND

5 Clock

[1]

fuse protected

[2]

low asserted pulse

12.2. PS/2 Mouse Connector Pin Assignment

Pin Signal Name PS/2 Connector

1 Data

2 NC

3 GND

5 Clock

[1]

fuse protected

[2]

low asserted pulse

[1]

+5V

Keyboard_On

[1]

+5V

Keyboard_On

[2]

KISS 2U V3 - User Guide, Rev. 1.0

12.3. USB 2.0 Pin Assignment

Pin Signal Name USB 2.0 Type A Connector

2 Data-

3 Data+

4 GND

[1]

fuse protected

www.kontron.com // 58

+5V

[1]

Page 59

KISS 2U V3 - User Guide, Rev. 1.0

12.4. Display Port Pin Assignment

Pin Signal Name Pin Signal Name DP (V1.2) Connector

1 TX0+ 11 GND

2 GND 12 TX3-

3 TX0- 13 DVI dongle detect/ GND

4 TX1+ 14 GND / CEC for HDMI

5 GND 15 AUX+

6 TX1- 16 GND

7 TX2+ 17 AUX-

8 GND 18 Hotplug detect

9 TX2- 19 GND

[1]

(fuse protected)

TX3+ 20

+3.3 V

[1]

12.5. COM 1 Pin Assignment

Pin RS232 RS422 RS 485

Half Duplex

1 DCD Tx- Data- Tx-

2 RxD Tx+ Data+ Tx+

3 TxD Rx+ Rx+

4 DTR Rx- Rx-

5 GND GND GND GND

6 DSR

7 RTS

8 CTS

9 RI

RS 485 Full Duplex

COM Connector

12.6. DVI_D Connector Pin Assignment

The DVI-D Dual-link connector supports single-link only.

Pin Signal Name Pin Signal Name Pin Signal Name DVI-D Connector

1 Data2- 9 Data1- 17 Data0-

2 Data2+ 10 Data1+ 18 Data0+

3 GND 11 GND 19 GND

4 NC 12 NC 20 NC

5 NC 13 NC 21 NC

6 DDC Clock 14

7 DDC Data 15 GND 23 Clk +

8 NC 16 Hot Plug Detect 24 Clk - C5 GND

[1]

fuse protected

+5 V

[1]

22 GND

1 8

17 24 C5

www.kontron.com // 59

Page 60

KISS 2U V3 - User Guide, Rev. 1.0

Link/Activity Speed

12.7. DVI-I Connector Pin Assignment

Pin Signal Name Pin Signal Name Pin Signal Name DVI-D Connector

1 Data2-

2 Data2+

3 GND

4 NC 12 NC 20 NC C1 Analog red

5 NC 13 NC 21 NC C2 Analog green

6 DDC Clock 14 +5 V 22 GND C3 Anlog blue

7 DDC Data 15 GND 23 Clk + C4 Analog horzontal sync.

8 NC 16 Hot Plug Detect 24 Clk - C5 GND

9 Data1- 17 Data0-

1 8 C1 C2

10 Data1+ 18 Data0+

11 GND 19 GND

17 24 C3..C5 C4

12.8. LAN Connector Pin Assignment

Pin Signal Name (10/100/1000) Pin Signal Name (10/100) RJ45 (female) Connector

1 MX1+ 1 TX+

2 MX1- 2 TX-

3 MX2+ 3 RX+

4 MX3+ 4 NC

5 MX3- 5 NC

6 MX2- 6 RX-

7 MX4+ 7 NC

8 MX4- 8 NC

12.9. USB 3.0 and USB 3.1 (Gen1/Gen2) Type A Pin Assignment

Pin Signal Name

2 USB2_D- 6 USB3_RX+

3 USB2_D+ 7 GND

4 GND 8 USB3_TX-

9 USB3_TX+

[1]

fuse protected

[2]

USB 3.0/ 3.1 connectors provide separate signal lines for USB 3.0/3.1 and USB 2.0.

www.kontron.com // 60

+5V

[1]

Pin Signal Name

5 USB3_RX-

USB 3.0/3.1 Type A Connector

[2]

Page 61

12.10. Audio Jack Pin Assignment

Jack Signal Audio Barrel Jack

A Line-in

B Line-out

C Microphone-in

KISS 2U V3 - User Guide, Rev. 1.0

www.kontron.com // 61

Page 62

KISS 2U V3 - User Guide, Rev. 1.0

13/ Technical Support

In order to request technical support, send an email with the information below to support@kontron.com

 Product name  Product model number  Serial number of the unit  Brief problem description  Complete company address

Customers with service portal access may maintain their tickets directly in the service portal.

The serial number can be found on the type label, placed on the bottom side of the chassis.

13.1. Returning Defective Merchandise

All equipment returned to Kontron must have a Return of Material Authorization (RMA) number assigned exclusively by Kontron. Kontron cannot be held responsible for any loss or damage caused to the equipment received without an RMA number. The buyer accepts responsibility for all freight charges for the return of goods to Kontron's designated facility. Kontron will pay the return freight charges back to the buyer's location in the event that the equipment is repaired or replaced within the stipulated warranty period.

Follow these steps before returning any product to Kontron.

1. Visit the RMA Information website:

Kontron’s RMA Information website can be found at: http://www.kontron.com/support-and-services/support/rma-information

2. Download the RMA Request sheet for Kontron Europe GmbH, Augsburg and fill out the form. Take care to

include a short detailed description of the observed problem or failure and to include the product identification (product name, material number and serial-number). If more than one product is sent in a delivery. Fill out the above information in the RMA Request form for each product.

3. Send the completed RMA-sheet to the given fax or email address at Kontron Europe GmbH. Kontron Europe

GmbH will provide an RMA-Number within one business day.

4. The goods for repair shall be packed properly for shipping, considering shock and ESD protection.

Goods returned to Kontron Europe GmbH in non-proper packaging are considered as customer caused faults and cannot be accepted as warranty repairs.

5. Add the RMA-sheet to the relevant delivery address and include the RMA-No with the shipping paperwork.

www.kontron.com // 62

Page 63

KISS 2U V3 - User Guide, Rev. 1.0

Sent the product to the following delivery address:

Kontron Europe GmbH RMA Support Lise-Meitner-Str. 3-5 86156 Augsburg Germany

Phone: +49 (0) 821 4086-0 Fax: +49 (0) 821 4086 111 Email: service@kontron.com

6. After Kontron Europe GmbH receives the product, a confirmation of the order is sent via email to the address

named on the RMA sheet.

www.kontron.com // 63

Page 64

KISS 2U V3 - User Guide, Rev. 1.0

14/ Storage and Transportation

14.1. Storage

If the product is not in use for an extended period time, disconnect the power plug from the mains power source .If it is necessary to store the product then re-pack the product as originally delivered to avoid damage. The storage facility must meet the products environmental storage requirements as stated within this user guide. Kontron recommends keeping the original packaging material for future storage or warranty shipments.

14.2. Transportation

To ship the product use the original packaging, designed to withstand impact and adequately protect the product. When packing or unpacking products always take shock and ESD protection into consideration and use an EOS/ESD safe working area.

www.kontron.com // 64

Page 65

KISS 2U V3 - User Guide, Rev. 1.0

15/ Warranty

Kontron defines product warranty in accordance with regional warranty definitions. Claims are at Kontron’s discretion and limited to the defect being of a material nature. To find out more about the warranty conditions and the defined warranty period for your region, following the steps below:

1. Visit Kontron’s Term and Conditions webpage.

http://www.kontron.com/terms-and-conditions

2. Click on your region’s General Terms and Conditions of Sale.

15.1. Limitation/Exemption from Warranty Obligation

In general, Kontron shall not be required to honor the warranty, even during the warranty period, and shall be exempted from the statutory accident liability obligations in the event of damage caused to the product due to failure to observe the following:

 General safety instructions for IT equipment within this user guide  Warning labels on the product and warning symbols within this user guide  Information and hints within this user guide

Additionally, alterations or modifications to the product that are not explicitly approved by Kontron, described in this user guide, or received from Kontron Support as a special handling instruction will void your warranty.

Due to their limited service life, parts that by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law.

www.kontron.com // 65

Page 66

Appendix A: List of Acronyms

Table 7: List of Acronyms

KISS 2U V3 - User Guide, Rev. 1.0

ATX Advanced Technology eXtended

API Application Program Interface

BIOS Basic Input Output System

CLI Command-Line Interface

COM Communication port

CPU Central Processing Unit

DC Direct Current

DDR Double Data Rate

DIMM Dual Inline Memory Module

DP Display port

DVD Digital Video Device

DVI Digital Video Interface

ECC Error Checking and Correction

EMC Electromagnetic Compatibility

ESD ElectroStatic Dischange

GbE Giga bit Ethernet

GPSD General Product Safety Directive

GPU Graphics Processing Unit

HD/HDD Hard Disk /Drive

HPM PICMG Hardware Platform Management

specification family

iAMT Intel® Active Management Technology

IOL IPMI-Over-LAN

IOT Internet of Things

IPMI Intelligent Platform Management

Interface

KCS Keyboard Controller Style

KBD Keyboard

KVM Keyboard Video Mouse

LAN Local Area Network

LED Light-Emitting Diode

LVD Low Voltage Directive

MEI Management Engine Interface

MICRO- Micro Advanced Technology eXtended

ATX

NCSI Network Communications Services

Interface

OS Operating System

PCB Plastic Circuit Board

PCI Peripheral Component Interconnect

PCIe PCI-Express

PECI Platform Environment Control Interface

PICMG® PCI Industrial Computer Manufacturers

Group

PSU Power Supply Unit

RAM Random Access memory

RDIMM Registered DIMM

REACH Registration, Evaluation, Authorization

and restriction of Chemicals

RMA Return of Material Authorization

RTC Real Time Clock

SBC Single Board Computer

SEL System Event Log

ShMC Shelf Management Controller

SMBus System Management Bus

SMWI System Monitor Web Interface

SOL Serial Over LAN

SRAM Synchronous Dynamic Random Access

Memory

SSD Solid State Drive

SSH Secure Shell

TPM Trusted Platform Module

UDIMM Unregisterd DIMM

UEFI Unified Extensible Firmware Interface

USB Universal Serial Bus

WEEE Waste Electrical and Electronic

Equipment

www.kontron.com // 66

Page 67

KISS 2U V3 – User Guide, Rev. 1.0

www.kontron.com

Global Headquarters

Kontron

Lise-Meitner-Str. 3-5 86156 Germany Tel.: + Fax: + info@kontron.com

About Kontron

Kontron is a global leader in embedded computing technology (ECT). As a part of technology group S&T, Kontron offers a combined portfolio of secure hardware, middleware and services for Internet of Things (IoT) and Industry 4.0 applications. With its standard products and tailor-made solutions based on highly reliable state-of-the-art embedded technologies, Kontron provides secure and innovative applications for a variety of industries. As a result, customers benefit from accelerated time-to-market, reduced total cost of ownership, product longevity and the best fully integrated applications overall.

For more information, visit:

S&T AG

Augsburg

49 821 4086-0

49 821 4086-111



www.kontron.com // 67