Kontron CP6004-RC User Manual

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» User Guide «

CP6004-RA/CP6004-RC

Rugged 6U CompactPCI Processor Board based on

the 3

Generation Intel® Core™ i7 Processor with

the Intel® QM77 Express Chipset

Doc. ID: 1055-1509, Rev. 1.0

August 13, 2013

D R A F T — F O R I N T E R N A L U S E O N L Y

If it’s embedded, it’s Kontron.

Page 2

Preface CP6004-RA/-RC

Revision History

Publication Title:

Doc. ID: 1055-1509

Rev. Brief Description of Changes Date of Issue

1.0 Initial issue 13-Aug-2013

CP6004-RA/CP6004-RC: Rugged 6U CompactPCI Processor Board

based on the 3 QM77 Express Chipset

Generation Intel® Core™ i7 Processor with the Intel®

Imprint

Kontron Europe GmbH may be contacted via the following:

MAILING ADDRESS TELEPHONE AND E-MAIL

Kontron Europe GmbH +49 (0) 800-SALESKONTRON Sudetenstraße 7 sales@kontron.com D - 87600 Kaufbeuren Germany

For further information about other Kontron products, please visit our Internet website: www.kontron.com.

Disclaimer

D R A F T — F O R I N T E R N A L U S E O N L Y

not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective owners and are recognized. Specifications are subject to change without notice.

Page ii ID 1055-1509, Rev. 1.0

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CP6004-RA/-RC Preface

Revision History .........................................................................................................ii

Imprint ........................................................................................................................ii

Disclaimer ..................................................................................................................ii

Table of Contents ......................................................................................................iii

List of Tables .............................................................................................................ix

List of Figures .........................................................................................................xiii

Proprietary Note .......................................................................................................xv

Trademarks ..............................................................................................................xv

Environmental Protection Statement ........................................................................xv

Explanation of Symbols ..........................................................................................xvi

For Your Safety ......................................................................................................xvii

High Voltage Safety Instructions ........................................................................xvii

Special Handling and Unpacking Instructions ...................................................xvii

General Instructions on Usage .............................................................................xviii

Two Year Warranty ..................................................................................................xix

1. Introduction ............................................................................. 1 - 3

1.1 Board Overview .......................................................................................1 - 3

1.2 CP6004-RA Board-Specific Information ..................................................1 - 4

1.3 CP6004-RC Board-Specific Information .................................................1 - 5

1.4 System Expansion Capabilities ...............................................................1 - 6

1.4.1 PMC/XMC Module (CP6004-RA) ...................................................1 - 6

1.4.2 Conductive-Cooled PMC/XMC Module (CP6004-RC) ...................1 - 6

1.4.3 SATA Flash Module ........................................................................1 - 6

1.4.4 Rear I/O Module .............................................................................1 - 6

1.5 Version Comparison ...............................................................................1 - 6

1.6 Board Diagrams ......................................................................................1 - 7

1.6.1 Functional Block Diagram ...............................................................1 - 7

1.6.2 Front Panel .....................................................................................1 - 8

1.6.3 Board Layout ..................................................................................1 - 9

1.7 Technical Specification ..........................................................................1 - 13

1.8 Standards ..............................................................................................1 - 20

D R A F T — F O R I N T E R N A L U S E O N L Y

1.9 Related Publications .............................................................................1 - 22

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Preface CP6004-RA/-RC

2. Functional Description ............................................................2 - 3

2.1 Memory ....................................................................................................2 - 4

2.2 Intel® QM77 Express Chipset .................................................................2 - 4

2.3 Timer ........................................................................................................2 - 5

2.4 Watchdog Timer ......................................................................................2 - 5

2.5 Battery .....................................................................................................2 - 5

2.6 Reset .......................................................................................................2 - 5

2.7 Flash Memory ..........................................................................................2 - 6

2.7.1 SPI Boot Flash for uEFI BIOS .........................................................2 - 6

2.7.2 Serial ATA Flash Module (Optional) ................................................2 - 6

2.8 Trusted Platform Module 1.2 (On Request) .............................................2 - 6

2.9 Board Interfaces ......................................................................................2 - 7

2.9.1 Onboard and Front Panel LEDs ......................................................2 - 7

2.9.1.1 IPMI LEDs and Hot Swap LED ...............................................2 - 7

2.9.1.2 Watchdog LED and Temperature Status LED ........................2 - 8

2.9.1.3 Debug LEDs ...........................................................................2 - 9

2.9.2 DIP Switches SW1, SW2 and SW3 (CP6004-RA) ........................2 - 11

2.9.3 Configuration Resistors (CP6004-RC) ..........................................2 - 11

2.9.4 USB Interfaces ..............................................................................2 - 12

2.9.4.1 USB Connectors J6 and J7 ..................................................2 - 12

2.9.5 Integrated Graphics Controller ......................................................2 - 12

2.9.5.1 Graphics Memory Usage ......................................................2 - 12

2.9.5.2 DisplayPort Interface (CP6004-RA) ......................................2 - 13

2.9.6 COM Ports .....................................................................................2 - 14

2.9.7 Gigabit Ethernet ............................................................................2 - 15

2.9.8 Serial ATA Interface .......................................................................2 - 16

2.9.9 GPI and GPO Signals ...................................................................2 - 16

2.9.10 PMC Interface ...............................................................................2 - 17

2.9.10.1 PMC Connectors J15, J16, J17 and J18 Pinout ...................2 - 19

2.9.11 XMC Interface ...............................................................................2 - 21

D R A F T — F O R I N T E R N A L U S E O N L Y

2.9.12 Debug Interface .............................................................................2 - 22

2.9.13 CompactPCI Interface ...................................................................2 - 22

2.9.13.1 Board Functionality when Installed in System Slot ...............2 - 22

2.9.13.2 Board Functionality when Installed in Peripheral Slot ...........2 - 23

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CP6004-RA/-RC Preface

2.9.13.3 Packet Switching Backplane (PICMG 2.16) .........................2 - 23

2.9.13.4 Hot Swap Support ................................................................2 - 23

2.9.13.5 Power Ramping ....................................................................2 - 23

2.9.13.6 Precharge .............................................................................2 - 23

2.9.13.7 Handle Switch (CP6004-RA) ................................................2 - 23

2.9.13.8 ENUM# Interrupt ..................................................................2 - 23

2.9.13.9 Hot Swap LED (CP6004-RA) ...............................................2 - 23

2.9.14 CompactPCI Bus Connector .........................................................2 - 24

2.9.14.1 CompactPCI Connector Keying ...........................................2 - 24

2.9.14.2 CompactPCI Connectors J1 and J2 Pinout ..........................2 - 25

2.9.14.3 CompactPCI Rear I/O Connectors J3-J5 and Pinout ...........2 - 29

3. Installation ............................................................................... 3 - 3

3.1 Safety Requirements ...............................................................................3 - 3

3.2 CP6004-RA Installation ...........................................................................3 - 4

3.2.1 CP6004-RA Initial Installation Procedures ......................................3 - 4

3.2.2 Standard Removal Procedures .......................................................3 - 5

3.2.3 Hot Swap Procedures .....................................................................3 - 6

3.2.3.1 System Master Hot Swap .......................................................3 - 6

3.2.3.2 Peripheral Hot Swap Procedure .............................................3 - 6

3.2.4 Installation of CP6004-RA Peripheral Devices ...............................3 - 8

3.2.4.1 USB Device Installation ..........................................................3 - 8

3.2.4.2 SATA Flash Module Installation ..............................................3 - 8

3.2.5 PMC/XMC Module Installation ........................................................3 - 9

3.2.5.1 Rear I/O Device Installation ....................................................3 - 9

3.2.6 Battery Replacement ......................................................................3 - 9

3.3 CP6004-RC Installation .........................................................................3 - 10

3.3.1 Initial Installation Procedures ........................................................3 - 10

3.3.2 Standard Removal Procedures ..................................................... 3 - 11

3.3.3 Hot Swap Procedures ...................................................................3 - 12

3.3.3.1 System Master Hot Swap .....................................................3 - 12

3.3.3.2 CP6004-RC Hot Swap Procedure ........................................3 - 12

3.3.4 Installation of CP6004-RC Peripheral Devices .............................3 - 15

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Preface CP6004-RA/-RC

3.3.4.1 USB Device Installation ........................................................3 - 15

3.3.4.2 Rear I/O Device Installation ..................................................3 - 15

3.3.5 CCPMC/Conduction-Cooled XMC Module Installation .................3 - 16

3.4 Software Installation ..............................................................................3 - 16

4. Configuration ...........................................................................4 - 3

4.1 DIP Switches SW1, SW2 and SW3 Configuration (CP6004-RA) ............4 - 3

4.2 Configuration Resistors (CP6004-RC) .....................................................4 - 5

4.3 Jumper Description ..................................................................................4 - 6

4.3.1 COMB Termination Jumper Settings ...............................................4 - 6

4.4 I/O Address Map ......................................................................................4 - 7

4.5 CP6004-RA/-RC-Specific Registers ........................................................4 - 8

4.5.1 Status Register 0 (STAT0) ...............................................................4 - 8

4.5.2 Status Register 1 (STAT1) ...............................................................4 - 9

4.5.3 Control Register 0 (CTRL0) ..........................................................4 - 10

4.5.4 Control Register 1 (CTRL1) ..........................................................4 - 11

4.5.5 Device Protection Register (DPROT) ............................................4 - 12

4.5.6 Reset Status Register (RSTAT) .....................................................4 - 13

4.5.7 Board Interrupt Configuration Register (BICFG) ...........................4 - 14

4.5.8 Status Register 2 (STAT2) .............................................................4 - 15

4.5.9 Board ID High Byte Register (BIDH) .............................................4 - 15

4.5.10 Board and PLD Revision Register (BREV) ...................................4 - 16

4.5.11 Geographic Addressing Register (GEOAD) ..................................4 - 16

4.5.12 Watchdog Timer Control Register (WTIM) ....................................4 - 17

4.5.13 Board ID Low Byte Register (BIDL) ..............................................4 - 19

4.5.14 LED Configuration Register (LCFG) .............................................4 - 20

4.5.15 LED Control Register (LCTRL) .....................................................4 - 21

4.5.16 General Purpose Output Register (GPOUT) .................................4 - 22

4.5.17 General Purpose Input Register (GPIN) .......................................4 - 22

4.5.18 IPMI Keyboard Controller Style Interface ......................................4 - 22

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Preface

5. Power Considerations ............................................................ 5 - 3

5.1 System Power .........................................................................................5 - 3

5.1.1 CP6004-RA/-RC Baseboard ...........................................................5 - 3

5.1.2 Backplane .......................................................................................5 - 3

5.1.3 Power Supply Units ........................................................................5 - 4

5.1.3.1 Start-Up Requirement ............................................................5 - 4

5.1.3.2 Power-Up Sequence ..............................................................5 - 4

5.1.3.3 Tolerance ................................................................................5 - 4

5.1.3.4 Regulation ..............................................................................5 - 5

5.2 Power Consumption of CP6004-RA/-RC ................................................5 - 5

5.2.1 Power Consumption of the CP6004-RA/-RC Accessories .............5 - 8

5.2.2 Power Consumption per Gigabit Ethernet Port ...............................5 - 8

5.3 Maximum Power Consumption of PMC Modules ....................................5 - 8

5.4 Maximum Power Consumption of XMC Modules ....................................5 - 9

6. Thermal Considerations ......................................................... 6 - 3

6.1 Board Internal Thermal Monitoring ..........................................................6 - 3

6.2 Processor Thermal Monitoring ................................................................6 - 3

6.2.1 Digital Thermal Sensor (DTS) .........................................................6 - 3

6.2.2 Adaptive Thermal Monitor ...............................................................6 - 4

6.2.2.1 Frequency/sVID Control ........................................................6 - 4

6.2.2.2 Clock Modulation ....................................................................6 - 4

6.2.3 Catastrophic Cooling Failure Sensor .............................................6 - 5

6.3 Chipset Thermal Monitor Feature ............................................................6 - 5

6.4 External Thermal Regulation for CP6004-RA .........................................6 - 5

6.4.1 Operational Limits for the CP6004-RA ...........................................6 - 7

6.5 Thermal Characteristics for the CP6004-RC ........................................... 6 - 8

6.6 Peripherals ............................................................................................ 6 - 10

A. SATA Flash Module .................................................................A - 3

A.1 Technical Specifications ..........................................................................A - 3

A.2 SATA Flash Module Layout .....................................................................A - 4

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CP6004-RA/-RC Preface

List of Tables

1-1 Version Comparison .................................................................................. 1 - 6

1-2 CP6004-RA/-RC Main Specifications ...................................................... 1 - 13

1-3 Standards for the CP6004-RA ................................................................. 1 - 20

1-4 Standards for the CP6004-RC ................................................................. 1 - 21

1-5 Related Publications ................................................................................ 1 - 22

2-1 Features of the Processors Supported on the CP6004-RA/-RC ............... 2 - 4

2-2 IPMI LEDs and Hot Swap LED Function ................................................... 2 - 7

2-3 Watchdog LED and Temperature Status LED Function ............................ 2 - 8

2-4 Debug LEDs Function ............................................................................... 2 - 9

2-5 POST Code Sequence ............................................................................ 2 - 10

2-6 POST Code Example .............................................................................. 2 - 10

2-7 DIP Switch SW1 Function ....................................................................... 2 - 11

2-8 DIP Switch SW2 Function ....................................................................... 2 - 11

2-9 DIP Switch SW3 Function ....................................................................... 2 - 11

2-10 Configuration Resistors ........................................................................... 2 - 11

2-11 USB Connectors J6 and J7 Pinout .......................................................... 2 - 12

2-12 DisplayPort Connector J9 Pinout ............................................................. 2 - 13

2-13 Serial Connector J8 (COMA) Pinout ........................................................ 2 - 14

2-14 Gigabit Ethernet Port Mapping ................................................................ 2 - 15

2-15 Pinout of GbE Con. J10, J11 and J12 ...................................................... 2 - 16

2-16 PMC PCI/PCI-X Configuration ................................................................ 2 - 17

2-17 PMC Connectors J16 and J18 Pinout ..................................................... 2 - 19

2-18 PMC Connectors J15 and J17 Pinout ..................................................... 2 - 20

2-19 XMC Connector J14 Pinout ..................................................................... 2 - 21

2-20 CompactPCI PCI/PCI-X Configuration .................................................... 2 - 22

2-21 CompactPCI Bus Connector J1 System Slot Pinout ............................... 2 - 25

2-22 CompactPCI Bus Connector J1 Peripheral Slot Pinout ........................... 2 - 26

2-23 64-bit CompactPCI Bus Connector J2 System Slot Pinout ..................... 2 - 27

2-24 64-bit CompactPCI Bus Connector J2 Peripheral Slot Pinout ................. 2 - 28

2-25 CompactPCI Rear I/O Connector J3 Pinout ............................................ 2 - 29

2-26 CompactPCI Rear I/O Connector J3 Signals ........................................... 2 - 30

2-27 CompactPCI Rear I/O Connector J4 Pinout ............................................ 2 - 31

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Preface CP6004-RA/-RC

2-28 CompactPCI Rear I/O Connector J5 Pinout ............................................. 2 - 32

2-29 CompactPCI Rear I/O Connector J5 Signals ........................................... 2 - 33

4-1 DIP Switch SW1 for CompactPCI Interface Configuration ......................... 4 - 3

4-2 DIP Switch SW2 for PMC Interface Configuration ..................................... 4 - 3

4-3 DIP Switch SW3 for Boot Configuration ..................................................... 4 - 4

4-4 Configuration Resistors’ Settings ............................................................... 4 - 5

4-5 JP2 Jumper Setting for RS-422 TXD Termination (COMB) ....................... 4 - 6

4-6 JP3 Jumper Setting for RS-422 RXD Termination (COMB) ....................... 4 - 6

4-7 I/O Address Map ........................................................................................ 4 - 7

4-8 Status Register 0 (STAT0) .......................................................................... 4 - 8

4-9 Status Register 1 (STAT1) .......................................................................... 4 - 9

4-10 Control Register 0 (CTRL0) ..................................................................... 4 - 10

4-11 Control Register 1 (CTRL1) ..................................................................... 4 - 11

4-12 Device Protection Register (DPROT) ....................................................... 4 - 12

4-13 Reset Status Register (RSTAT) ................................................................ 4 - 13

4-14 Board Interrupt Configuration Register (BICFG) ...................................... 4 - 14

4-15 Status Register 2 (STAT2) ........................................................................ 4 - 15

4-16 Board ID High Byte Register (BIDH) ........................................................ 4 - 15

4-17 Board and PLD Revision Register (BREV) .............................................. 4 - 16

4-18 Geographic Addressing Register (GEOAD) ............................................. 4 - 16

4-19 Watchdog Timer Control Register (WTIM) ............................................... 4 - 18

4-20 Board ID Low Byte Register (BIDL) ......................................................... 4 - 19

4-21 LED Configuration Register (LCFG) ........................................................ 4 - 20

4-22 LED Control Register (LCTRL) ................................................................ 4 - 21

4-23 General Purpose Output Register (GPOUT) ............................................ 4 - 22

4-24 General Purpose Input Register (GPIN) .................................................. 4 - 22

5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3

5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3

5-3 Input Voltage Characteristics ..................................................................... 5 - 4

5-4 uEFI Shell Mode ......................................................................................... 5 - 7

5-5 Win. 7 with Processor and Graphics in Idle State ...................................... 5 - 7

D R A F T — F O R I N T E R N A L U S E O N L Y

5-6 Win. 7 with Reduced Processor Frequency and Basic Graphics Operation 5 - 7 5-7 Win. 7 with Maximum Processor Workload and Basic Graphics Operation 5 - 7

5-8 Win. 7 with Maximum Processor and Graphics Workload ......................... 5 - 7

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CP6004-RA/-RC Preface

5-9 Power Consumption of CP6004-RA/-RC Accessories .............................. 5 - 8

5-10 Power Consumption per Gigabit Ethernet Port ........................................ 5 - 8

5-11 PMC/CCPMC Module Current ................................................................... 5 - 8

5-12 XMC/Conduction-Cooled XMC Module Current ........................................ 5 - 9

6-1 Maximum Reference Point Temperature with Core™ i7-3612QE ............. 6 - 9

6-2 Maximum Reference Point Temperature with Core™ i7-3555LE .............. 6 - 9

A-1 SATA Flash Module Main Specifications ................................................... A - 3

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CP6004-RA/-RC Preface

List of Figures

1-1 CP6004-RA/-RC Functional Block Diagram ............................................ 1 - 7

1-2 CP6004-RA Front Panel .......................................................................... 1 - 8

1-3 CP6004-RA Board Layout – Top View .................................................... 1 - 9

1-4 CP6004-RC Board Layout – Top View .................................................. 1 - 10

1-5 CP6004-RA Board Layout – Bottom View ............................................. 1 - 11

1-6 CP6004-RC Board Layout – Bottom View ............................................. 1 - 12

2-1 USB Connectors J6 and J7 .................................................................... 2 - 12

2-2 DisplayPort Connector J9 ...................................................................... 2 - 13

2-3 Serial Connector J8 (COMA) ................................................................. 2 - 14

2-4 GbE Connectors J10, J11 and J12 ........................................................ 2 - 16

2-5 PMC Connectors J15, J16, J17 and J18 ............................................... 2 - 18

2-6 XMC Connector J14 ............................................................................... 2 - 21

2-7 CompactPCI Connectors J1-J5 ............................................................. 2 - 24

3-1 Connecting a Peripheral Device to the CP6004-RA ................................ 3 - 8

3-2 Connecting a Peripheral Device to the CP6004-RC .............................. 3 - 15

4-1 DIP Switches SW1, SW2 and SW3 (CP6004-RA) ................................... 4 - 3

4-2 Configuration Resistors (CP6004-RC) .................................................... 4 - 5

6-1 CP6004-RA with Quad-Core Intel® Core™ i7-3612QE (SV) 2.1 GHz ... 6 - 7

6-2 CP6004-RA with Dual-Core Intel® Core™ i7-3555LE (LV) 2.5 GHz ....... 6 - 7

6-3 Position of the Reference Point on the CP6004-RC ................................ 6 - 8

A-1 SATA Flash Module Layout (Bottom View) .............................................. A - 4

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CP6004-RA/-RC Preface

Proprietary Note

This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents.

The information contained in this document is, to the best of our knowledge, entirely correct. However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or for any liability arising from the use or application of any circuit, product, or example shown in this document.

Kontron reserves the right to change, modify, or improve this document or the product described herein, as seen fit by Kontron without further notice.

Trademarks

Kontron, the PEP logo and, if occurring in this manual, “CXM” are tr ademarks owned by Kontron, Kaufbeuren (Germany). In addition, this document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where possible. Many of the components used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.

Final disposition of this product after its service life must be accomplished in accordance with applicable country, state, or local laws or regulations.

D R A F T — F O R I N T E R N A L U S E O N L Y

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Preface CP6004-RA/-RC

Explanation of Symbols

Caution, Electric Shock!

This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.

Please refer also to the section “High Voltage Safety Instructions” on the following page.

Warning, ESD Sensitive Device!

This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.

Please read also the section “Special Handling and Unpacking Instructions” on the following page.

Warning!

This symbol and title emphasize points which, if not fully understood and taken into consideration by the reader, may endanger your health and/or result in damage to your material.

Note ...

This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage.

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Preface

For Your Safety

Y our new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

High Voltage Safety Instructions

Warning!

All operations on this device must be carried out by sufficiently skilled personnel only.

Caution, Electric Shock!

Before installing a not hot-swappable Kontron product into a system always ensure that your mains power is switched off. This applies also to the installation of piggybacks.

Serious electrical shock hazards can exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable and any other cables which provide external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!

Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.

Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.

Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.

It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or con ductive circuit s on the board.

ID 1055-1509, Rev. 1.0 Page xvii

D R A F T — F O R I N T E R N A L U S E O N L Y

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Preface CP6004-RA/-RC

General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.

This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. This applies also to the operational temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.

In performing all necessary installation and application operations, please follow only the instructions supplied by the present manual.

Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which it was delivered.

Special care is necessary when handling or unp acking the product. Please co nsult the special handling and unpacking instruction on the previous page of this manual.

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Preface

Two Year Warranty

Kontron grants the original purchaser of Kontron’s products a TWO YEAR LIMITED HARDWARE

WARRANTY

implied by anyone on behalf of Kontron are valid unless the consumer has the expre ss written consent of Kontron.

Kontron warrants their own products, excluding software, to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the product. It does not cover products which have been modified, altered or repaired by any other party than Kontron or their authorized agents. Furthermore, any product which has been, or is suspected of being damaged as a result of negligence , improper use, incorrect handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or temperature, or which has had its serial number(s), any ot her markings or parts thereof altered, defaced or removed will also be excluded from this warranty.

If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may return the product at the earliest possible convenience to the original place of p urchase, together with a copy of the original document of purchase, a full description of the application the product is used on and a description of the defect. Pack the product in such a way as to ensure safe transportation (see our safety instructions).

as described in the following. However , no other warranties that may be granted or

Kontron provides for repair or replacement of any p art, assembly or su b-assembly at their own discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, refunding or replacement of any part, the ownership of the removed or replaced parts reverts to Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the repaired or replaced items, will be transferred to cover the new or repaired items. Any extensions to the original guarantee are considered gestures of goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or replaced item.

Kontron will not accept liability for any further claims resulting directly or indirectly from any warranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the product was employed, or any loss incurred as a result of the product not functioning at any given time, are excluded. The extent of Kontron liability to the customer shall not exceed the original purchase price of the item for which the claim exists.

Kontron issues no warranty or representation, either explicit or implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or purpose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains tha t of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kon tron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.

Please remember that no Kontron employee, dealer or agent is authorized to make any modification or addition to the above specified terms, either verbally o r in any other form, written or electronically transmitted, without the company’s consent.

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Introduction

Chapter 1

Introduction

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CP6004-RA/-RC Introduction

1. Introduction

1.1 Board Overview

The CP6004-RA (Rugged Air-Cooled) / CP6004-RC (Rugged Conductive-Cooled) is a highly integrated 6U CompactPCI system controller board based on the 3 i7 processor combined with the mobile Intel® QM77 Express Chipset.

The board supports the 3

2.1 GHz and the Intel® Core™ i7-3555LE dual-core processor with 2.5 GHz. All processors are built on 22-nm technology and provided in a BGA package.

The CP6004-RA/-RC includes up to 16 GB dual-channel DDR3 soldered memory with Error Checking and Correction (ECC) running at 1600 MHz. Furthermore, up to 64 GB NAND flash memory (SSD) via a SATA Flash module can be integrated into the CP6004-RA/-RC.

The CP6004-RA has a front panel and comes with various interfaces such as up to five Gigabit Ethernet ports (three on front I/O and up to four on rear I/O in compliance with PICMG 2.16), four high-resolution graphics interfaces (DisplayPort, VGA, 2 x HDMI/DVI), two COM ports (RS-232 on front and rear I/O, RS-422/RS-232 on rear I/O), and five SATA interfaces with RAID 0/1/5/10 functionality , one for th e SAT A Flash module and four for rear I/O. In addition, six USB 2.0 ports, two on front I/O and four on rear I/O as well as four general purpose inputs (GPI) and four general purpose outputs (GPO) are available on the board. The CP6004-RA provides support for one standard PMC/XMC module either via one 64-bit/ 66 MHz PCI or 64-bit / 133 MHz PCI-X PMC interface or via one XMC interface utilizing a x8 lane PCI Express 2.0 interconnectio n.

The CP6004-RC has no front panel and provides various interfaces such as four Gigabit Ethernet ports on rear I/O in compliance with PICMG 2.16, three high-resolution graphics interfaces (VGA, 2 x HDMI/DVI), two COM ports (RS-232 and RS-422/RS-232 on rear I/O), and five SA TA interfaces with RAID 0/1/5/10 functionality, one for the SAT A Flash module and four for rear I/O. In addition, four USB 2.0 ports on rear I/O as well as four general purpose inputs (GPI) and four general purpose outputs (GPO) are available on the board. The CP6004-RC provides support for one conduction-cooled PMC (CCPMC)/one conduction-cooled XMC either via one 64-bit/66 MHz PCI or 64-bit/133 MHz PCI-X PMC interface or via one XMC interface utilizing a x8 lane PCI Express 2.0 interconnection.

generation, Intel® Core™ i7-3612QE quad-core processor with

generation Intel® Core™

The CP6004-RA/-RC supports a configurable 64-bit/66 MHz PCI or PCI-X hot swap CompactPCI interface. When installed in the system slot, the interface is enabled, and when installed in a peripheral slot, the CP6004-RA/-RC is isolated from the CompactPCI bus. Safety and security features via a Trusted Plat form Module (TPM) 1.2 are pr ovided on reque st. Intelligent Platform Management Interface (IPMI) is supported as well.

The CP6004-RA/-RC has an extended operating temperature range and is ruggedized for high shock and vibration environments. The CP6004-RA provides a heat sink optimized for air cooling. The CP6004-RC provides a heat spreader extending across the whole board to enable the heat to be conducted from the board to the chassis. On the CP6004-RC two wedge locks are available for mounting the board in the chassis.

Designed for stability , the board fits into applications situated in industrial environments, including I/O intensive applications where only one slot is available for the CPU, making it a perfect core technology for long-life applications. Components with high temperature tolerance have been selected from embedded technology programs, and th erefore of fer long-term availability. The board is offered with various Board Support Packages including Windows, VxWorks and Linux operating systems. For further information concerning the operating systems available for the CP6004-RA/-RC, please contact Kontron.

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Introduction CP6004-RA/-RC

1.2 CP6004-RA Board-Specific Information

The CP6004-RA is a rugged air-cooled CompactPCI single-board computer with front I/ O. It is based on the 3 highly integrated platforms with solid mechanical interfacing for a wide range of industrial environment applications.

• Support for the following 3 Intel® Core™ i7-3612QE (SV) quad-core processor, 2.1 GHz, 6 MB L3 cache

•

• Intel® Core™ i7-3555LE (LV)

• Intel® QM77 Express Chipset

• Up to 16 GB, dual-channel, soldered DDR3 SDRAM memory with ECC running at 1600 MHz

• Integrated 3D high-performance graphics controller with up to four high-resolution graphics

interfaces (VGA / DP / 2 x HDMI/DVI)

• 64-bit/66 MHz PCI or PCI-X CompactPCI interface (PICMG 2.0)

• One PMC slot with PCI functionality and rear I/O support; 64-bit/66 MHz PCI interface or

64-bit/133 MHz PCI-X interface

• One XMC slot utilizing a x8 lane PCI Express 2.0 interconnection

• Five Gigabit Ethernet interfaces:

• Two Gigabit Ethernet interfaces switchable between front I/O and rear I/O

• Two Gigabit Ethernet interfaces on rear I/O (PICMG 2.16)

• One Gigabit Ethernet interface on front I/O

• Two Gigabit Ethernet (GbE) controllers:

•

One Intel® 82579LM Gigabit Ethernet controller connected to one GbE port on the front panel

• One Intel® 82580EB Quad Gigabit Ethernet controller connected to two GbE ports on the front panel and two GbE ports on the rear I/O

• Five Serial ATA interfaces with SATA RAID 0/1/5/10 support:

• One onboard SATA 6 Gb/s interface for the Serial ATA Flash module

• Four SATA 3 Gb/s interfaces on the rear I/O

• Six USB ports:

• Two USB 2.0 ports on the front panel

• Four USB 2.0 ports on the rear I/O

• Two COM ports:

• One RS-232 COM port either on the front panel or on the rear I/O (COMA)

• One RS-422/RS-232 COM port on the rear I/O (COMB)

• TCG 1.2 compliant Trusted Platform Module (TPM), on request

• Two SPI boot flashes:

• One standard SPI boot flash

• One recovery SPI boot flash

• Four general purpose inputs (GPI) and four general purpose outputs (GPO) on rear I/O

• Watchdog timer

• Battery-backed real-time clock

• Three onboard DIP switches for board configuration

• Supports PICMG Packet Switching Backplane Specification 2.16

• IPMI support

D R A F T — F O R I N T E R N A L U S E O N L Y

• 4HP, 6U CompactPCI

• Passive heat sink solution for forced airflow cooling

• Rear I/O on J3, J4 and J5

• Hot swap capability: as system controller or as peripheral device

• AMI Aptio®, a uEFI-compliant platform firmware

generation Intel® Core™ i7 processor and specifically designed for use in

generation processors:

dual-core processor

, 2.5 GHz, 4 MB L3 cache

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CP6004-RA/-RC Introduction

1.3 CP6004-RC Board-Specific Information

The CP6004-RC is a rugged conductive-cooled CompactPCI single-board computer without front I/O. It is based on the 3 for use in highly integrated platforms with solid mechanical interfacing for a wide range of industrial environment applications.

• Support for the following 3

Intel® Core™ i7-3612QE (SV) quad-core processor, 2.1 GHz, 6 MB L3 cache

•

• Intel® Core™ i7-3555LE (LV)

• Intel® QM77 Express Chipset

• Up to 16 GB, dual-channel, soldered DDR3 SDRAM memory with ECC running at 1600 MHz

• Integrated 3D high-performance graphics controller with up to three high-resolution graph-

ics interfaces (VGA / 2 x HDMI/DVI)

• 64-bit/66 MHz PCI or PCI-X CompactPCI interface (PICMG 2.0)

• One conductive-cooled PMC slot with PCI functionality and rear I/O support; 64-bit / 66

MHz PCI interface or 64-bit/133 MHz PCI-X interface

• One conductive-cooled XMC slot utilizing a x8 lane PCI Express 2.0 interconnection

• Four Gigabit Ethernet interfaces:

• Two Gigabit Ethernet interfaces on rear I/O with disable option in uEFI BIOS

• Two Gigabit Ethernet interfaces on rear I/O (PICMG 2.16)

• One Gigabit Ethernet controller:

• One Intel® 82580EB Quad Gigabit Ethernet controller connected to the Gigabit Ethernet ports on the rear I/O

• Five Serial ATA interfaces with SATA RAID 0/1/5/10 support:

• One onboard SATA 6 Gb/s interface for the Serial ATA Flash module

• Four SATA 3 Gb/s interfaces on the rear I/O

• Four USB ports on the rear I/O

• Two COM ports:

• One RS-232 COM port on the rear I/O (COMA)

• One RS-422/RS-232 COM port on the rear I/O (COMB)

• TCG 1.2 compliant Trusted Platform Module (TPM), on request

• Two SPI boot flashes:

• One standard SPI boot flash

• One recovery SPI boot flash

• Four general purpose inputs (GPI) and four general purpose outputs (GPO) on rear I/O

• Watchdog timer

• Supports PICMG Packet Switching Backplane Specification 2.16

• IPMI support

• 4HP, 6U CompactPCI

• Passive heat sind solution for conductive-cooling

• Rear I/O on J3, J4 and J5

• AMI Aptio®, a uEFI-compliant platform firmware

generation Intel® Core™ i7 processor and specifically designed

generation processors:

dual-core processor

, 2.5 GHz, 4 MB L3 cache

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Introduction CP6004-RA/-RC

1.4 System Expansion Capabilities

1.4.1 PMC/XMC Module (CP6004-RA)

The CP6004-RA has a 3.3V, rear I/O capable PMC mezzanine i nterface configura ble for either 64-bit /66 MHz PCI or 64-bit/133 MHz PCI-X operation with support for PMC modules. For information on the PMC interface, refer to chapter 2.9.10, "PMC Interface".

The CP6004-RA has one XMC mezzanine interface for support of x1, x4 and x8 PCI Express

2.0 XMC modules. For information on the XMC interface, refer to chapter 2.9.11, "XMC Interface".

1.4.2 Conductive-Cooled PMC/XMC Module (CP6004-RC)

The CP6004-RC has a 3.3V, rear I/O capable PMC mezzanine interface configurable for either 64-bit/66 MHz PCI or 64-bit/133 MHz PCI-X operation with support for conductivecooled PMC (CCPMC) modules. For information on the PM C interface , refer to ch apter 2.9. 10, "PMC Interface".

The CP6004-RC has one XMC mezzanine interface for support of x1, x4 and x8 PCI Express

2.0 conductive-cooled XMC modules. For information on the XMC interface, refer to chapter

2.9.11, "XMC Interface".

1.4.3 SATA Flash Module

The CP6004-RA/-RC provides support for up to 64 GB NAND flash memory in combination with an optional SATA Flash module, which is connected to the CP6004-RA/-RC via an onboard SATA extension connector. For further information concerning the SATA Flash module, please refer to Appendix A.

1.4.4 Rear I/O Module

The CP6004-RA/-RC provides support for one rear I/O module via the CompactPCI rear I/O connectors. For further information about the compatibility of rear I/O modules with the CP6004-RA/-RC, please refer to the CP6004-RA/-RC datasheet.

1.5 Version Comparison

Table 1-1: Version Comparison

FEATURE CP6004-RA CP6004-RC

Heat sink Air-cooled heat sink Conductive-cooled heat sink PMC/XMC Standard PMC/XMC Conductive-cooled PMC/XMC Front Ethernet port Up to 3 GbE ports -Rear Ethernet port Up to four GbE ports Up to four GbE ports Front DisplayPort 1 --

D R A F T — F O R I N T E R N A L U S E O N L Y

Front COM port (RS-232) 1 -Front LEDs 4 -Cooling Convection Conduction

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CP6004-RA/-RC Introduction

Front Panel

(CP6004-RA)

cPCI

USB

Debug

DMI 2.0

USB

SATA

SIO

Temp.

Sense

GbE

PCI 64/66 MHz

3.3V / 5V VIO

TH/

IPMB

COMA

RJ45

Hot

Swap

SATA

Flash Module

VGA CRT

1000BT

RJ-45

PCI / PCIX

64/133 MHz

GbE

Mag.

DDR3 w/ ECC

soldered

memory

Channel A

gen.

Intel®

Core™ i7

DDR3 DDR3

Intel®

QM77

USB

DMI

SMB

SPI

PCIe

FDI

XDP

FDI

PCI

64/66MHz

HDMI/DVI

ETH

2xDP

SATA

HDA

Mag.

DDR3 w/ ECC

soldered

memory

Channel B

PCIe

PCI

Mag.

1000BT

RJ-45

Mag.

Rear I/O J4

VGA

RST

IPMI

1000BT

RJ-45

Mag.

to Rear I/O

PCIe

COMB COMA

GbE

PHY

Quad GbE

Controller

to Front I/O

to VGA

Switch

FPGA

Board

Control

IPMI

Controller

EEP

Flash

FRU

from Quad GbE

Controller

PCIe

uEFI

BIOS

Flash

TPM

LPC

LEDs

Front I/O

RS-422/

RS-232

PCIe

DMI

FDI

PCIe

(on request)

Bat.

RTC

GPIO

3.3V

VGA/

CRT

VGA USB

GbE

Switch

GbE

Switch

Mag.Mag.

to Front I/O

PCIe

PCI

PMC/XMC

PCI / PCIX or

XMC PCIe x8

DP to

HDMI /

DVI

PCIe x8

PCIe

GbEGbE

J3 J3PICMG 2.16 J3

RS-232

1.6 Board Diagrams

The following diagrams provide additional information concerning board functionality and component layout.

1.6.1 Functional Block Diagram

Figure 1-1: CP6004-RA/-RC Functional Block Diagram

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Introduction CP6004-RA/-RC

1.6.2 Front Panel

Figure 1-2: CP6004-RA Front Panel

Legend:

IPMI LEDs

I0/I1 (red/green): Indicate the software status of the

IPMI controller

Status LEDs

WD (green): Watchdog Status

TH (red/green): Temperature Status

HS (blue): Hot Swap Control

Integral Ethernet LEDs

ACT (green): Ethernet Link/Activity

SPEED (green/orange/off): Ethernet Speed

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Introduction

J14

A19

F19

11 12

J13

HS LED

Magnetics

J16

J17

J18

PMC/XMC

3rd gen.

Intel®

Core™ i7

Intel® QM77

J15

63 64

Magnetics

GbE A

J10

GbE B

J11

GbE C

J12

USB

Battery

DDR3 Memory

SATA Flash Module

J19

SW3

J20

IPMI/WD/ TH LEDs

1234

COM

1.6.3 Board Layout

Figure 1-3: CP6004-RA Board Layout – Top View

D R A F T — F O R I N T E R N A L U S E O N L Y

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Introduction CP6004-RA/-RC

J14

A19

F19

11 12

J13

Magnetics

J16

J17

J18

PMC/XMC

3rd gen.

Intel®

Core™ i7

Intel® QM77

J15

63 64

Magnetics

DDR3 Memory

SATA Flash Module

J19

J20

Figure 1-4: CP6004-RC Board Layout – Top View

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Introduction

J24

Temperature Sensor

JP1

JP2

JP3

DLED 0

DLED 1

DLED 2

DLED 3

Figure 1-5: CP6004-RA Board Layout – Bottom View

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Introduction CP6004-RA/-RC

J24

Temperature Sensor

JP1

JP2

JP3

DLED 0

DLED 1

DLED 2

DLED 3

IPMI LED I1

IPMI LED I0

R778 R756

R771 R759

Figure 1-6: CP6004-RC Board Layout – Bottom View

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Introduction

1.7 Technical Specification

Table 1-2: CP6004-RA/-RC Main Specifications

FEATURES SPECIFICATIONS

CPU

Memory Main Memory:

Processor and Memory

The CP6004-RA/-RC supports the following 3

Further processor features:

Please contact Kontron for further information concerning the suitability of other Intel processors for use with the CP6004-RA/-RC.

Cache Structure:

Flash Memory:

Serial EEPROM with 64 kbit

generation microprocessors:

• Intel® Core™ i7-3612QE (SV) quad-core processor, 2.1 GHz, 6 MB L3 cache

• Intel® Core™ i7-3555LE (LV) dual-core processor, 2.5 GHz, 4 MB L3 cache

• Up to four execution cores

• Intel® Hyper-Threading Technology (Intel® HT Technology)

• Intel® 64 Architecture

• Intel® Advanced Vector Extensions (AVX) floating point

• Intel® Turbo Boost Technology 2.0

• Intel® Intelligent Power Sharing (IPS)

• System memory interface with optimized support for dual-channel

DDR3 SDRAM memory at 1600 MHz with ECC

• Integrated 2D and 3D Graphics Engines

• DMI 2.0 with 5 GT/s and FDI interfaces to the Intel® QM77 Chipset

• One x8 and two x4 PCI Express 2.0 ports operating at 5 GT/s

• Up to 16 GB, dual-channel, soldered DDR3 SDRAM memory with ECC

running at 1600 MHz

• 64 kB L1 cache for each core

• 32 kB instruction cache

• 32 kB data cache

• 256 kB L2 shared instruction/data cache for each core

• Up to 6 MB L3 shared instruction/data cache

• Two SPI flashes (2 x 8 MB) for uEFI BIOS and controlled by the IPMI

controller

• Up to 64 GB NAND flash via an onboard Serial ATA Flash module (SSD)

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Introduction CP6004-RA/-RC

Table 1-2: CP6004-RA/-RC Main Specifications (Continued)

FEATURES SPECIFICATIONS

Intel® QM77 Mobile Intel® QM77 Express Chipset:

• Two x4 or eight x1 PCI Express 2.0 ports operating at 5 GT/s (only one

x4 PCI Express port is used on the CP6004-RA/-RC)

• SATA host controller with five ports and RAID 0/1/5/10 support

• One SATA 6 Gb/s ports accessible via an onboard connector

• Four SATA 3 Gb/s ports accessible via rear I/O

• USB 2.0 host interface with up to 14 USB ports available (only six ports

are used on the CP6004-RA/-RC)

• USB 3.0 host interface with up to 4 USB ports available (not used on the

CP6004-RA/-RC)

• Integrated Ethernet controller

Chipset

• SPI flash interface support

• Low Pin Count (LPC) interface

• Power management logic support

• Enhanced DMA controller, interrupt controller, and timer functions

• System Management Bus (SMBus) compatible with most I²C™ devices

• DMI 2.0 with 5 GT/s and FDI interfaces to the processor

• High Definition Audio (HDA) interface

• Analog display port

• Three digital display ports

• Integrated RTC

Graphics controller High-performance 3D graphics controller integrated in the processor:

• Support for two independent displays

• Supports analog displays (CRT) up to a resolution of 2048 x 1536

pixels with 32-bit color @ 75 Hz

• Supports digital displays (HDMI/DVI) up to a resolution of 1920 x

Controller

Integrated

1200 pixels @ 60 Hz

• Supports digital display (DP) up to a resolution of 2560 x 1600 pixels

@ 60 Hz

• Dynamic Video Memory Technology (DVMT)

CompactPCI

Compliant with the CompactPCI Specification PICMG

2.0 R 3.0:

• System controller operation

• 64-bit / 66 MHz PCI or PCI-X master interface with dedicated PCIe-to-

PCI-X bridge

• 3.3V or 5V signaling levels (universal signaling support)

Compliant with the Packet Switching Specification PICMG 2.16. The CP6004-RA/-RC supports System Master hot swap functionality and

application-dependent hot swap functionality when used in a peripheral slot.

Interfaces

D R A F T — F O R I N T E R N A L U S E O N L Y

When used as a System Master, the CP6004-RA/-RC supports individual clocks for each slot and the ENUM signal handling is in compliance with the PICMG 2.1 Hot Swap Specification.

When installed in a peripheral slot, the CP6004-RA/-RC is isolated from the CompactPCI bus. It receives power from the backplane and supports rear I/O and, if the system supports it, packet switching (in this case up to two channels of Gigabit Ethernet).

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CP6004-RA/-RC Introduction

Table 1-2: CP6004-RA/-RC Main Specifications (Continued)

FEATURES SPECIFICATIONS

Rear I/O The following interfaces are routed to the rear I/O connectors J3 and J5.

• COMA (RS-232 signaling) and COMB (RS-422/RS-232 signaling); no

buffer on the rear I/O module is necessary

• 4 x USB 2.0

• 1 x CRT VGA, 2 x HDMI/DVI

• 1 x HDA

• 2 x Gigabit Ethernet (compliant with PICMG 2.16, R 1.0)

• 2 x Gigabit Ethernet

• 4 x SATA 3 Gb/s

• 4 x GPIs and 4 x GPOs (LVTTL signaling)

The rear I/O connector J4 provides rear I/O interconnection to the PMC/XMC interface.

Gigabit Ethernet

Up to five 10 Base-T/100 Base-TX/1000 Base-T Gigabit Ethernet interfaces based on one Intel® 82579LM Gigabit Ethernet controller and one Intel® 82580EB Quad Gigabit Ethernet controller:

• Three RJ-45 connectors on the front panel (CP6004-RA)

• Two ports switchable between front I/O and to rear I/O (CP6004-RA)

• Two Gigabit Ethernet interfaces on rear I/O with disable option in

uEFI BIOS (CP6004-RC)

• Two ports on the rear I/O (PICMG 2.16)

• Automatic mode recognition (Auto-Negotiation)

• Automatic cabling configuration recognition (Auto-MDI/X)

USB

Up to six USB ports supporting UHCI (USB 1.1) and EHCI (USB 2.0):

• Two type A USB 2.0 connectors on the front panel (CP6004-RA)

• Four USB 2.0 ports on the rear I/O interface

Interfaces

Serial The CP6004-RA provides two 16C550-compatible UARTs :

• One RS-232 port either on the front panel or on the rear I/O, COMA

• One RS-422/RS-232 port on the rear I/O, COMB

The CP6004-RC provides two 16C550-compatible UARTs :

• One RS-232 port on the rear I/O, COMA

• One RS-422/RS-232 port on the rear I/O, COMB

PMC PMC interface:

• Four onboard mezzanine connectors, (Jn1-Jn4), for connecting a PMC

module

• Up to 64-bit/66 MHz PCI or up to 64-bit/133 MHz PCI-X interface with

dedicated PCIe-to-PCI-X bridge

• Only 3.3V PCI signaling voltage

• Rear I/O supported through the CompactPCI connector J4

• Supported voltages: 3.3 V, 5 V, +12 V, and -12 V

• Support for PMC modules (CP6004-RA)

• Support for CCPMC modules (CP6004-RC)

XMC XMC interface:

• One onboard XMC connector (P15)

• Up to x8 lanes PCI Express 2.0 ports operating at 5 GT/s

• Rear I/O supported through the PMC connector (Jn4) to the

CompactPCI connector J4

• Support for XMC modules (CP6004-RA)

• Support for conductive-cooled XMC modules (CP6004-RC)

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Introduction CP6004-RA/-RC

Table 1-2: CP6004-RA/-RC Main Specifications (Continued)

FEATURES SPECIFICATIONS

Serial ATA One Serial ATA 6 Gb/s interfaces for:

• One onboard SATA 6 Gb/s interface for the Serial A TA Flash module (up

to 64 GB flash memory)

Interfaces

Four SATA 3 Gb/s ports accessible via rear I/O

Front Panel Connectors (CP6004-RA)

• DP: one 20-pin DisplayPort connector, J9

• USB: two 4-pin, type A connectors, J6 and J7

• Ethernet: three 8-pin, RJ-45 connectors, J10, J11 and J12

• Serial port: one 8-pin, RJ-45 connector, J8 (COMA)

• PMC/XMC front panel bezel cutout

Onboard Connectors

Sockets

• PMC connectors J15 - J18 (Jn1 - Jn4)

• XMC connector, J14

• One 34-pin, SATA extension connector, J19

• JTAG connector, J20

• Debug connector, J22

• XDP-SFF (debug) connector, J24

• CompactPCI Connectors J1 - J5

DIP Switches (CP6004-RA)

Reset Switch (CP6004-RA)

Switches

Hot Swap Switch (CP6004-RA)

System LEDs System Status LEDs on the CP6004-RA:

Three onboard DIP switches, SW1, SW2, and SW3, for board configuration

One front panel hardware reset switch

One switch for hot swap purposes integrated in the front panel handle in accordance with PICMG 2.1 Rev. 2.0.

• I0/I1 (red/green): Indicate the software status of the IPMI controller

• WD (green): Watchdog Status

• TH (red/green): Temperature Status

• HS (blue): Hot Swap Control

System Status LEDs on the CP6004-RC:

• I0/I1 (red/green): Indicate the software status of the IPMI controller

LEDs

Debug LEDs (CP6004-RA/-RC):

(located on the rear side of the board)

• DLED0-3 (red/green): Onboard LEDs for debugging purposes

(located on the rear side of the board)

Ethernet LEDs (CP6004-RA)

Gigabit Ethernet Status:

• ACT (green): Ethernet Link/Activity

• SPEED (green/orange/off): Ethernet Speed

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Introduction

Table 1-2: CP6004-RA/-RC Main Specifications (Continued)

FEATURES SPECIFICATIONS

Watchdog Timer • Software-configurable, two-stage Watchdog with programmable timeout

ranging from 125 ms to 4096 s in 16 steps

• Serves for generating IRQ or hardware reset

System Timer

Timer

IPMI Controller • NXP® ARM7 microcontroller with redundant 512 kB firmware flash and

• The Intel® QM77 Chipset contains three 8254-style counters which

have fixed uses

• In addition to the three 8254-style counters, the Intel® QM77 Chipset in-

cludes eight individual high-precision event timers that may be used by the operating system. They are implemented as a single counter each with its own comparator and value register.

automatic roll-back strategy

• The IPMI controller carries out IPMI commands such as monitoring sev-

IPMI

eral onboard temperature conditions, board voltages and the power supply status, and managing hot swap operations.

• The IPMI controller is accessible via two IPMBs (through the J1 and J2

connectors) and one host Keyboard Controller Style (KCS) interface.

Thermal Management CPU and board overtemperature protection is provided by:

• Temperature sensors integrated in the 3

processor:

generation Intel® Core™ i7

• One temperature sensor for monitoring each processor core

• One temperature sensor for monitoring the graphics core

Thermal

• One temperature sensor for monitoring the package die temperature

• One temperature sensor integrated in the Intel® QM77 Chipset for mon-

itoring the chipset

• One onboard temperature sensor for monitoring the board temperature

• Specially designed heat sink

TPM Trusted Platform Module (TPM) 1.2 for enhanced hardware- and software-

based data and system security (on request)

Security

D R A F T — F O R I N T E R N A L U S E O N L Y

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Introduction CP6004-RA/-RC

Table 1-2: CP6004-RA/-RC Main Specifications (Continued)

FEATURES SPECIFICATIONS

uEFI BIOS AMI Aptio®, AMI’s next-generation BIOS firmware based on the uEFI Specifi-

cation and the Intel Platform Innovation Framework for EFI.

• LAN boot capability for diskless systems (standard PXE)

• Automatic fail-safe recovery in case of a damaged image

• Non-volatile storage of setting in the SPI flash (battery only required for

the RTC)

• Compatibility Support Module (CSM) providing legacy BIOS compatibil-

ity based on AMIBIOS8

• Command shell for diagnostics and configuration

• uEFI Shell commands executable from mass storage device in a Pre-

OS environment (open interface)

• IPMI support in the command shell

Software IPMI IPMI firmware providing the following features:

Software

Operating Systems

• The IPMI controller is accessible via up to two IPMBs, IOL and one KCS

interface with interrupt support

• The IPMI firmware can be updated in field through all supported inter-

faces using the function “fwum...” of the open-source tool “ipmitool”. For further information on the ipmitool refer to the sourceforge.net website.

• Two IPMI controller flash banks with automatic roll-back capability in

case of an upgrade firmware failure

• Board supervision and control extensions such as board reset, power

and SPI flash control, etc.

The board is offered with various Board Support Packages including Windows, VxWorks and Linux operating systems. For further information concerning the operating systems available for the CP6004-RA/-RC, please contact Kontron.

D R A F T — F O R I N T E R N A L U S E O N L Y

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CP6004-RA/-RC Introduction

Note ...

When a battery is installed, refer to the operational specifications of the battery as this determines the storage temperature of the CP6004-RA (See "Battery" below).

Note ...

When additional components are installed, refer to their operational specifications as this will influence the operational and storage temperature of the CP6004-RA/-RC.

Table 1-2: CP6004-RA/-RC Main Specifications (Continued)

FEATURES SPECIFICATIONS

Mechanical 6U, 4HP, CompactPCI-compliant form factor Power Consumption See Chapter 5 for details. Temperature Ranges Operational temperature of CP6004-RA without TPM (with forced airflow):

• CP6004-RA with Core™ i7-3612QE (SV): -40° C t o + 7 0 ° C

• CP6004-RA with Core™ i7-3555LE (LV): -4 0 ° C t o + 7 0 ° C

Operational temperature of CP6004-RC without TPM:

• Card edge temperature of CP6004-RC with Core™ i7-3612QE (SV) at the

maximum frequency of 2.1 GHz: -40°C to + 75°C

• Card edge temperature of CP6004-RC with Core™ i7-3612QE (SV) at a

reduced frequency of 1.5 GHz: -40°C to + 85°C

• Card edge temperature of CP6004-RC with Core™ i7-3555LE (LV) at the

maximum frequency of 2.5 GHz: -40°C to + 70°C

• Card edge temperature of CP6004-RC with Core ™ i7-3555LE (L V) at a re-

duced frequency of 1.8 GHz: -40°C to + 80°C Operational temperature of TPM: -25°C to +70°C Storage temperature of CP6004-RA without hard disk and without battery:

-40°C to +85°C Storage temperature of CP6004-RC without hard disk and without battery:

-55°C to +105°C

General

Battery (CP6004-RA) 3.0V lithium battery for RTC with battery socket.

Battery type: UL-approved CR2025 Temperature ranges: Operational: -20°C to +70°C typical (refer to the battery manufacturer ’s

specifications for exact range)

Storage: -55°C to +70°C typical (no discharge) Dimensions 233.35 mm x 160 mm Board Weight CP6004-RA: 725 g (with heat sink but without mezzanine cards)

CP6004-RC: 828 g (with heat sink but without mezzanine cards)

D R A F T — F O R I N T E R N A L U S E O N L Y

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Page 40

Introduction CP6004-RA/-RC

1.8 Standards

The CP6004-RA/-RC complies with the requirements of the following standards:

Table 1-3: Standards for the CP6004-RA

TYPE ASPECT STANDARD REMARKS

CE Emission EN55022

EN61000-6-3

Immission EN55024

EN61000-6-2

Electrical Safety EN60950-1 -Mechanical Mechanical Dimensions IEEE1101.10 -Environmental Climatic Humidity IEC60068-2-78 93% RH at 40°C, non-condensing

WEEE Directive

2002/96/EC

RoHS 2 Directive

2011/65/EU

Random Vibration

(Broadband)

ANSI/VITA 47 (Class V2)

See note below.

Waste electrical and electronic equipment

Restriction of the use of certain hazardous substances in electrical and electronic equipment

Test parameters:

• 5-100 (Hz) frequency range: +3dB slope

• 100-1000 (Hz) freq. range: 0.04 (g²/Hz)

• 1000-2000 (Hz) freq. range: -6dB slope

• 7.619 g (rms)

• 60 (min) test duration/axis

• 3 axes

Single Shock ANSI/VITA 47

(Class OS1)

Test parameters:

• 20 (g) acceleration

• 11 (ms) shock duration half sine

• 3 shocks per direction

• 6 directions

• 5 (s) recovery time

Note ...

Kontron performs comprehensive environmental testing of its products in accordance with applicable standards.

Customers desiring to perform further environmental testing of Kontron products must contact Kontron for assistance prior to performing any such testing. This is necessary, as it is possible that environmental testing can be destructive when not performed in accordance with the applicable specifications.

D R A F T — F O R I N T E R N A L U S E O N L Y

In particular, for example, boards without conformal coating must not be exposed to a change of temperature exceeding 1K/minute, averaged over a period of not more than five minutes. Otherwise, condensation may cause irreversible damage, especially when the board is powered up again.

Kontron does not accept any responsibility for damage to products resulting from destructive environmental testing.

Page 1 - 20 ID 1055-1509, Rev. 1.0

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CP6004-RA/-RC Introduction

Table 1-4: Standards for the CP6004-RC

TYPE ASPECT STANDARD REMARKS

CE Emission EN55022

EN61000-6-3

Immission EN55024

EN61000-6-2

Electrical Safety EN60950-1 -Mechanical Mechanical Dimensions ANSI/VITA 30.1 -Environmental Climatic Humidity ANSI/VITA 47

WEEE Directive 2002/96/EC Waste electrical and electronic equipment

RoHS 2 D irective

2011/65/EU

Random Vibration

(Broadband)

Single Shock ANSI/VITA 47

ANSI/VITA 47 (Class V3)

(Class OS2)

95% RH at +30°C to +60°C, condensing

Restriction of the use of certain hazardous substances in electrical and electronic equipment

Test parameters:

• 5-100 (Hz) frequency range: +3dB slope

• 100-1000 (Hz) freq. range: 0.1 (g²/Hz)

• 1000-2000 (Hz) freq. range: -6dB slope

• 12.05 g (rms)

• 60 (min) test duration/axis

• 3 axes Test parameters:

• 40 (g) acceleration

• 11 (ms) shock duration half sine

• 3 shocks per direction

• 6 directions

• 5 (s) recovery time

ID 1055-1509, Rev. 1.0 Page 1 - 21

D R A F T — F O R I N T E R N A L U S E O N L Y

Page 42

Introduction CP6004-RA/-RC

1.9 Related Publications

The following publications contain information relating to this product.

Table 1-5: Related Publications

PRODUCT PUBLICATION

CompactPCI Systems and Boards

PMC Module IEEE 1386-2001, IEEE Standard for a Common Mezzanine Card (CMC) Family

XMC Module ANSI/VITA 42.0-200x XMC Switched Mezzanine Card Auxiliary Standard

Platform Firmware Unified Extensible Firmware Interface (uEFI) Specification, Version 2.1 All Kontron products Product Safety and Implementation Guide, ID 1021-9142 Kontron CP6004-RA/-RC uEFI BIOS User Guide

CompactPCI Specification PICMG 2.0, Rev. 3.0 CompactPCI Packet Switching Backplane Specification PICMG 2.16 Rev. 1.0 CompactPCI System Management Specification PICMG 2.9 Rev. 1.0 CompactPCI Hot Swap Specification PICMG 2.1 Rev. 2.0

IPMI - Intelligent Platform Management Interface Specification v2.0 Kontron CompactPCI Backplane Manual, ID 24229

IEEE 1386.1-2001, IEEE Standard Physical and Environmental Layers for PCI Mezzanine Cards (PMC)

ANSI/VITA 42.3-2006 XMC PCI Express Protocol Layer Standard

CP6004-RA/-RC IPMI Firmware User Guide

D R A F T — F O R I N T E R N A L U S E O N L Y

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