» User Guide «
CP6004-RA/CP6004-RC
Rugged 6U CompactPCI Processor Board based on
the 3
rd
Generation Intel® Core™ i7 Processor with
the Intel® QM77 Express Chipset
Doc. ID: 1055-1509, Rev. 1.0
August 13, 2013
D R A F T — F O R I N T E R N A L U S E O N L Y
If it’s embedded, it’s Kontron.
Preface CP6004-RA/-RC
Revision History
Publication Title:
Doc. ID: 1055-1509
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 13-Aug-2013
CP6004-RA/CP6004-RC: Rugged 6U CompactPCI Processor Board
rd
based on the 3
QM77 Express Chipset
Generation Intel® Core™ i7 Processor with the Intel®
Imprint
Kontron Europe GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Europe GmbH +49 (0) 800-SALESKONTRON
Sudetenstraße 7 sales@kontron.com
D - 87600 Kaufbeuren Germany
For further information about other Kontron products, please visit our Internet website:
www.kontron.com.
Disclaimer
Copyright © 2013 Kontron AG. All rights reserve d. All data is for information purposes only and
D R A F T — F O R I N T E R N A L U S E O N L Y
not guaranteed for legal purposes. Information has been carefully checked and is believed to
be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron
logo and all other trademarks or registered trademarks are the property of their respective owners and are recognized. Specifications are subject to change without notice.
Page ii ID 1055-1509, Rev. 1.0
CP6004-RA/-RC Preface
Table of Contents
Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables .............................................................................................................ix
List of Figures .........................................................................................................xiii
Proprietary Note .......................................................................................................xv
Trademarks ..............................................................................................................xv
Environmental Protection Statement ........................................................................xv
Explanation of Symbols ..........................................................................................xvi
For Your Safety ......................................................................................................xvii
High Voltage Safety Instructions ........................................................................xvii
Special Handling and Unpacking Instructions ...................................................xvii
General Instructions on Usage .............................................................................xviii
Two Year Warranty ..................................................................................................xix
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 CP6004-RA Board-Specific Information ..................................................1 - 4
1.3 CP6004-RC Board-Specific Information .................................................1 - 5
1.4 System Expansion Capabilities ...............................................................1 - 6
1.4.1 PMC/XMC Module (CP6004-RA) ...................................................1 - 6
1.4.2 Conductive-Cooled PMC/XMC Module (CP6004-RC) ...................1 - 6
1.4.3 SATA Flash Module ........................................................................1 - 6
1.4.4 Rear I/O Module .............................................................................1 - 6
1.5 Version Comparison ...............................................................................1 - 6
1.6 Board Diagrams ......................................................................................1 - 7
1.6.1 Functional Block Diagram ...............................................................1 - 7
1.6.2 Front Panel .....................................................................................1 - 8
1.6.3 Board Layout ..................................................................................1 - 9
1.7 Technical Specification ..........................................................................1 - 13
1.8 Standards ..............................................................................................1 - 20
D R A F T — F O R I N T E R N A L U S E O N L Y
1.9 Related Publications .............................................................................1 - 22
ID 1055-1509, Rev. 1.0 Page iii
Preface CP6004-RA/-RC
2. Functional Description ............................................................2 - 3
2.1 Memory ....................................................................................................2 - 4
2.2 Intel® QM77 Express Chipset .................................................................2 - 4
2.3 Timer ........................................................................................................2 - 5
2.4 Watchdog Timer ......................................................................................2 - 5
2.5 Battery .....................................................................................................2 - 5
2.6 Reset .......................................................................................................2 - 5
2.7 Flash Memory ..........................................................................................2 - 6
2.7.1 SPI Boot Flash for uEFI BIOS .........................................................2 - 6
2.7.2 Serial ATA Flash Module (Optional) ................................................2 - 6
2.8 Trusted Platform Module 1.2 (On Request) .............................................2 - 6
2.9 Board Interfaces ......................................................................................2 - 7
2.9.1 Onboard and Front Panel LEDs ......................................................2 - 7
2.9.1.1 IPMI LEDs and Hot Swap LED ...............................................2 - 7
2.9.1.2 Watchdog LED and Temperature Status LED ........................2 - 8
2.9.1.3 Debug LEDs ...........................................................................2 - 9
2.9.2 DIP Switches SW1, SW2 and SW3 (CP6004-RA) ........................2 - 11
2.9.3 Configuration Resistors (CP6004-RC) ..........................................2 - 11
2.9.4 USB Interfaces ..............................................................................2 - 12
2.9.4.1 USB Connectors J6 and J7 ..................................................2 - 12
2.9.5 Integrated Graphics Controller ......................................................2 - 12
2.9.5.1 Graphics Memory Usage ......................................................2 - 12
2.9.5.2 DisplayPort Interface (CP6004-RA) ......................................2 - 13
2.9.6 COM Ports .....................................................................................2 - 14
2.9.7 Gigabit Ethernet ............................................................................2 - 15
2.9.8 Serial ATA Interface .......................................................................2 - 16
2.9.9 GPI and GPO Signals ...................................................................2 - 16
2.9.10 PMC Interface ...............................................................................2 - 17
2.9.10.1 PMC Connectors J15, J16, J17 and J18 Pinout ...................2 - 19
2.9.11 XMC Interface ...............................................................................2 - 21
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2.9.12 Debug Interface .............................................................................2 - 22
2.9.13 CompactPCI Interface ...................................................................2 - 22
2.9.13.1 Board Functionality when Installed in System Slot ...............2 - 22
2.9.13.2 Board Functionality when Installed in Peripheral Slot ...........2 - 23
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CP6004-RA/-RC Preface
2.9.13.3 Packet Switching Backplane (PICMG 2.16) .........................2 - 23
2.9.13.4 Hot Swap Support ................................................................2 - 23
2.9.13.5 Power Ramping ....................................................................2 - 23
2.9.13.6 Precharge .............................................................................2 - 23
2.9.13.7 Handle Switch (CP6004-RA) ................................................2 - 23
2.9.13.8 ENUM# Interrupt ..................................................................2 - 23
2.9.13.9 Hot Swap LED (CP6004-RA) ...............................................2 - 23
2.9.14 CompactPCI Bus Connector .........................................................2 - 24
2.9.14.1 CompactPCI Connector Keying ...........................................2 - 24
2.9.14.2 CompactPCI Connectors J1 and J2 Pinout ..........................2 - 25
2.9.14.3 CompactPCI Rear I/O Connectors J3-J5 and Pinout ...........2 - 29
3. Installation ............................................................................... 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 CP6004-RA Installation ...........................................................................3 - 4
3.2.1 CP6004-RA Initial Installation Procedures ......................................3 - 4
3.2.2 Standard Removal Procedures .......................................................3 - 5
3.2.3 Hot Swap Procedures .....................................................................3 - 6
3.2.3.1 System Master Hot Swap .......................................................3 - 6
3.2.3.2 Peripheral Hot Swap Procedure .............................................3 - 6
3.2.4 Installation of CP6004-RA Peripheral Devices ...............................3 - 8
3.2.4.1 USB Device Installation ..........................................................3 - 8
3.2.4.2 SATA Flash Module Installation ..............................................3 - 8
3.2.5 PMC/XMC Module Installation ........................................................3 - 9
3.2.5.1 Rear I/O Device Installation ....................................................3 - 9
3.2.6 Battery Replacement ......................................................................3 - 9
3.3 CP6004-RC Installation .........................................................................3 - 10
3.3.1 Initial Installation Procedures ........................................................3 - 10
3.3.2 Standard Removal Procedures ..................................................... 3 - 11
3.3.3 Hot Swap Procedures ...................................................................3 - 12
3.3.3.1 System Master Hot Swap .....................................................3 - 12
3.3.3.2 CP6004-RC Hot Swap Procedure ........................................3 - 12
3.3.4 Installation of CP6004-RC Peripheral Devices .............................3 - 15
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Preface CP6004-RA/-RC
3.3.4.1 USB Device Installation ........................................................3 - 15
3.3.4.2 Rear I/O Device Installation ..................................................3 - 15
3.3.5 CCPMC/Conduction-Cooled XMC Module Installation .................3 - 16
3.4 Software Installation ..............................................................................3 - 16
4. Configuration ...........................................................................4 - 3
4.1 DIP Switches SW1, SW2 and SW3 Configuration (CP6004-RA) ............4 - 3
4.2 Configuration Resistors (CP6004-RC) .....................................................4 - 5
4.3 Jumper Description ..................................................................................4 - 6
4.3.1 COMB Termination Jumper Settings ...............................................4 - 6
4.4 I/O Address Map ......................................................................................4 - 7
4.5 CP6004-RA/-RC-Specific Registers ........................................................4 - 8
4.5.1 Status Register 0 (STAT0) ...............................................................4 - 8
4.5.2 Status Register 1 (STAT1) ...............................................................4 - 9
4.5.3 Control Register 0 (CTRL0) ..........................................................4 - 10
4.5.4 Control Register 1 (CTRL1) ..........................................................4 - 11
4.5.5 Device Protection Register (DPROT) ............................................4 - 12
4.5.6 Reset Status Register (RSTAT) .....................................................4 - 13
4.5.7 Board Interrupt Configuration Register (BICFG) ...........................4 - 14
4.5.8 Status Register 2 (STAT2) .............................................................4 - 15
4.5.9 Board ID High Byte Register (BIDH) .............................................4 - 15
4.5.10 Board and PLD Revision Register (BREV) ...................................4 - 16
4.5.11 Geographic Addressing Register (GEOAD) ..................................4 - 16
4.5.12 Watchdog Timer Control Register (WTIM) ....................................4 - 17
4.5.13 Board ID Low Byte Register (BIDL) ..............................................4 - 19
4.5.14 LED Configuration Register (LCFG) .............................................4 - 20
4.5.15 LED Control Register (LCTRL) .....................................................4 - 21
4.5.16 General Purpose Output Register (GPOUT) .................................4 - 22
4.5.17 General Purpose Input Register (GPIN) .......................................4 - 22
4.5.18 IPMI Keyboard Controller Style Interface ......................................4 - 22
D R A F T — F O R I N T E R N A L U S E O N L Y
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CP6004-RA/-RC Preface
5. Power Considerations ............................................................ 5 - 3
5.1 System Power .........................................................................................5 - 3
5.1.1 CP6004-RA/-RC Baseboard ...........................................................5 - 3
5.1.2 Backplane .......................................................................................5 - 3
5.1.3 Power Supply Units ........................................................................5 - 4
5.1.3.1 Start-Up Requirement ............................................................5 - 4
5.1.3.2 Power-Up Sequence ..............................................................5 - 4
5.1.3.3 Tolerance ................................................................................5 - 4
5.1.3.4 Regulation ..............................................................................5 - 5
5.2 Power Consumption of CP6004-RA/-RC ................................................5 - 5
5.2.1 Power Consumption of the CP6004-RA/-RC Accessories .............5 - 8
5.2.2 Power Consumption per Gigabit Ethernet Port ...............................5 - 8
5.3 Maximum Power Consumption of PMC Modules ....................................5 - 8
5.4 Maximum Power Consumption of XMC Modules ....................................5 - 9
6. Thermal Considerations ......................................................... 6 - 3
6.1 Board Internal Thermal Monitoring ..........................................................6 - 3
6.2 Processor Thermal Monitoring ................................................................6 - 3
6.2.1 Digital Thermal Sensor (DTS) .........................................................6 - 3
6.2.2 Adaptive Thermal Monitor ...............................................................6 - 4
6.2.2.1 Frequency/sVID Control ........................................................6 - 4
6.2.2.2 Clock Modulation ....................................................................6 - 4
6.2.3 Catastrophic Cooling Failure Sensor .............................................6 - 5
6.3 Chipset Thermal Monitor Feature ............................................................6 - 5
6.4 External Thermal Regulation for CP6004-RA .........................................6 - 5
6.4.1 Operational Limits for the CP6004-RA ...........................................6 - 7
6.5 Thermal Characteristics for the CP6004-RC ........................................... 6 - 8
6.6 Peripherals ............................................................................................ 6 - 10
A. SATA Flash Module .................................................................A - 3
A.1 Technical Specifications ..........................................................................A - 3
A.2 SATA Flash Module Layout .....................................................................A - 4
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Preface CP6004-RA/-RC
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Page viii ID 1055-1509, Rev. 1.0
CP6004-RA/-RC Preface
List of Tables
1-1 Version Comparison .................................................................................. 1 - 6
1-2 CP6004-RA/-RC Main Specifications ...................................................... 1 - 13
1-3 Standards for the CP6004-RA ................................................................. 1 - 20
1-4 Standards for the CP6004-RC ................................................................. 1 - 21
1-5 Related Publications ................................................................................ 1 - 22
2-1 Features of the Processors Supported on the CP6004-RA/-RC ............... 2 - 4
2-2 IPMI LEDs and Hot Swap LED Function ................................................... 2 - 7
2-3 Watchdog LED and Temperature Status LED Function ............................ 2 - 8
2-4 Debug LEDs Function ............................................................................... 2 - 9
2-5 POST Code Sequence ............................................................................ 2 - 10
2-6 POST Code Example .............................................................................. 2 - 10
2-7 DIP Switch SW1 Function ....................................................................... 2 - 11
2-8 DIP Switch SW2 Function ....................................................................... 2 - 11
2-9 DIP Switch SW3 Function ....................................................................... 2 - 11
2-10 Configuration Resistors ........................................................................... 2 - 11
2-11 USB Connectors J6 and J7 Pinout .......................................................... 2 - 12
2-12 DisplayPort Connector J9 Pinout ............................................................. 2 - 13
2-13 Serial Connector J8 (COMA) Pinout ........................................................ 2 - 14
2-14 Gigabit Ethernet Port Mapping ................................................................ 2 - 15
2-15 Pinout of GbE Con. J10, J11 and J12 ...................................................... 2 - 16
2-16 PMC PCI/PCI-X Configuration ................................................................ 2 - 17
2-17 PMC Connectors J16 and J18 Pinout ..................................................... 2 - 19
2-18 PMC Connectors J15 and J17 Pinout ..................................................... 2 - 20
2-19 XMC Connector J14 Pinout ..................................................................... 2 - 21
2-20 CompactPCI PCI/PCI-X Configuration .................................................... 2 - 22
2-21 CompactPCI Bus Connector J1 System Slot Pinout ............................... 2 - 25
2-22 CompactPCI Bus Connector J1 Peripheral Slot Pinout ........................... 2 - 26
2-23 64-bit CompactPCI Bus Connector J2 System Slot Pinout ..................... 2 - 27
2-24 64-bit CompactPCI Bus Connector J2 Peripheral Slot Pinout ................. 2 - 28
2-25 CompactPCI Rear I/O Connector J3 Pinout ............................................ 2 - 29
2-26 CompactPCI Rear I/O Connector J3 Signals ........................................... 2 - 30
2-27 CompactPCI Rear I/O Connector J4 Pinout ............................................ 2 - 31
ID 1055-1509, Rev. 1.0 Page ix
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Preface CP6004-RA/-RC
2-28 CompactPCI Rear I/O Connector J5 Pinout ............................................. 2 - 32
2-29 CompactPCI Rear I/O Connector J5 Signals ........................................... 2 - 33
4-1 DIP Switch SW1 for CompactPCI Interface Configuration ......................... 4 - 3
4-2 DIP Switch SW2 for PMC Interface Configuration ..................................... 4 - 3
4-3 DIP Switch SW3 for Boot Configuration ..................................................... 4 - 4
4-4 Configuration Resistors’ Settings ............................................................... 4 - 5
4-5 JP2 Jumper Setting for RS-422 TXD Termination (COMB) ....................... 4 - 6
4-6 JP3 Jumper Setting for RS-422 RXD Termination (COMB) ....................... 4 - 6
4-7 I/O Address Map ........................................................................................ 4 - 7
4-8 Status Register 0 (STAT0) .......................................................................... 4 - 8
4-9 Status Register 1 (STAT1) .......................................................................... 4 - 9
4-10 Control Register 0 (CTRL0) ..................................................................... 4 - 10
4-11 Control Register 1 (CTRL1) ..................................................................... 4 - 11
4-12 Device Protection Register (DPROT) ....................................................... 4 - 12
4-13 Reset Status Register (RSTAT) ................................................................ 4 - 13
4-14 Board Interrupt Configuration Register (BICFG) ...................................... 4 - 14
4-15 Status Register 2 (STAT2) ........................................................................ 4 - 15
4-16 Board ID High Byte Register (BIDH) ........................................................ 4 - 15
4-17 Board and PLD Revision Register (BREV) .............................................. 4 - 16
4-18 Geographic Addressing Register (GEOAD) ............................................. 4 - 16
4-19 Watchdog Timer Control Register (WTIM) ............................................... 4 - 18
4-20 Board ID Low Byte Register (BIDL) ......................................................... 4 - 19
4-21 LED Configuration Register (LCFG) ........................................................ 4 - 20
4-22 LED Control Register (LCTRL) ................................................................ 4 - 21
4-23 General Purpose Output Register (GPOUT) ............................................ 4 - 22
4-24 General Purpose Input Register (GPIN) .................................................. 4 - 22
5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3
5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3
5-3 Input Voltage Characteristics ..................................................................... 5 - 4
5-4 uEFI Shell Mode ......................................................................................... 5 - 7
5-5 Win. 7 with Processor and Graphics in Idle State ...................................... 5 - 7
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5-6 Win. 7 with Reduced Processor Frequency and Basic Graphics Operation 5 - 7 5-7 Win. 7 with Maximum Processor Workload and Basic Graphics Operation 5 - 7
5-8 Win. 7 with Maximum Processor and Graphics Workload ......................... 5 - 7
Page x ID 1055-1509, Rev. 1.0
CP6004-RA/-RC Preface
5-9 Power Consumption of CP6004-RA/-RC Accessories .............................. 5 - 8
5-10 Power Consumption per Gigabit Ethernet Port ........................................ 5 - 8
5-11 PMC/CCPMC Module Current ................................................................... 5 - 8
5-12 XMC/Conduction-Cooled XMC Module Current ........................................ 5 - 9
6-1 Maximum Reference Point Temperature with Core™ i7-3612QE ............. 6 - 9
6-2 Maximum Reference Point Temperature with Core™ i7-3555LE .............. 6 - 9
A-1 SATA Flash Module Main Specifications ................................................... A - 3
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Page xii ID 1055-1509, Rev. 1.0
CP6004-RA/-RC Preface
List of Figures
1-1 CP6004-RA/-RC Functional Block Diagram ............................................ 1 - 7
1-2 CP6004-RA Front Panel .......................................................................... 1 - 8
1-3 CP6004-RA Board Layout – Top View .................................................... 1 - 9
1-4 CP6004-RC Board Layout – Top View .................................................. 1 - 10
1-5 CP6004-RA Board Layout – Bottom View ............................................. 1 - 11
1-6 CP6004-RC Board Layout – Bottom View ............................................. 1 - 12
2-1 USB Connectors J6 and J7 .................................................................... 2 - 12
2-2 DisplayPort Connector J9 ...................................................................... 2 - 13
2-3 Serial Connector J8 (COMA) ................................................................. 2 - 14
2-4 GbE Connectors J10, J11 and J12 ........................................................ 2 - 16
2-5 PMC Connectors J15, J16, J17 and J18 ............................................... 2 - 18
2-6 XMC Connector J14 ............................................................................... 2 - 21
2-7 CompactPCI Connectors J1-J5 ............................................................. 2 - 24
3-1 Connecting a Peripheral Device to the CP6004-RA ................................ 3 - 8
3-2 Connecting a Peripheral Device to the CP6004-RC .............................. 3 - 15
4-1 DIP Switches SW1, SW2 and SW3 (CP6004-RA) ................................... 4 - 3
4-2 Configuration Resistors (CP6004-RC) .................................................... 4 - 5
6-1 CP6004-RA with Quad-Core Intel® Core™ i7-3612QE (SV) 2.1 GHz ... 6 - 7
6-2 CP6004-RA with Dual-Core Intel® Core™ i7-3555LE (LV) 2.5 GHz ....... 6 - 7
6-3 Position of the Reference Point on the CP6004-RC ................................ 6 - 8
A-1 SATA Flash Module Layout (Bottom View) .............................................. A - 4
ID 1055-1509, Rev. 1.0 Page xiii
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