6-1Temperature Sensor Placement (CP6001-R3 Top View) ......................... 6 - 3
6-2Position of the Reference Point on the CP6001-R3 ................................. 6 - 6
ID 1027-2047, Rev. 1.0Page ix
Page 10
PrefaceCP6001-R3
This page has been intentionally left blank.
Page xID 1027-2047, Rev. 1.0
Page 11
CP6001-R3Preface
Proprietary Note
This document contains information proprietary to Kontron. It may not be copied or transmitted
by any means, disclosed to others, or stored in any retrieval system or media without the prior
written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.
Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.
Trademarks
Kontron, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kontron, Kaufbeuren (Germany). In addition, this document may include names, company logos
and trademarks, which are registered trademarks and, therefore, proprietary to their respective
owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.
ID 1027-2047, Rev. 1.0Page xi
Page 12
PrefaceCP6001-R3
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.
Page xiiID 1027-2047, Rev. 1.0
Page 13
CP6001-R3Preface
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features necessary
to ensure its compliance with electrical safety requirements. It was also designed for a long
fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system
always ensure that your mains power is switched off. This applies
also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.
Do not handle this product out of its protective enclosure while it is not used for operational
purposes unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or conductive circuits
on the board.
ID 1027-2047, Rev. 1.0Page xiii
Page 14
PrefaceCP6001-R3
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special
handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are
present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the
instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in
which it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special
handling and unpacking instruction on the previous page of this manual.
Page xivID 1027-2047, Rev. 1.0
Page 15
CP6001-R3Preface
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a TWO YEARLIMITEDHARDWARE
WARRANTY
implied by anyone on behalf of Kontron are valid unless the consumer has the express written
consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty
is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party
than Kontron or their authorized agents. Furthermore, any product which has been, or is suspected of being damaged as a result of negligence, improper use, incorrect handling, servicing
or maintenance, or which has been damaged as a result of excessive current/voltage or temperature, or which has had its serial number(s), any other markings or parts thereof altered, defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of purchase, together with a copy of the original document of purchase, a full description of the application the
product is used on and a description of the defect. Pack the product in such a way as to ensure
safe transportation (see our safety instructions).
as described in the following. However, no other warranties that may be granted or
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, refunding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the
repaired or replaced items, will be transferred to cover the new or repaired items. Any extensions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any loss
incurred as a result of the product not functioning at any given time, are excluded. The extent
of Kontron liability to the customer shall not exceed the original purchase price of the item for
which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their
suitability for any given task remains that of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kontron were advised of the possibility of such claims prior
to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any
modification or addition to the above specified terms, either verbally or in any other form, written
or electronically transmitted, without the company’s consent.
ID 1027-2047, Rev. 1.0Page xv
Page 16
PrefaceCP6001-R3
This page has been intentionally left blank.
Page xviID 1027-2047, Rev. 1.0
Page 17
CP6001-R3Introduction
Chapter1
1
Introduction
ID 1027-2047, Rev. 1.0Page 1 - 1
Page 18
IntroductionCP6001-R3
This page has been intentionally left blank.
Page 1 - 2ID 1027-2047, Rev. 1.0
Page 19
CP6001-R3Introduction
1.Introduction
1.1Board Overview
The CP6001-R3 is a highly integrated, ruggedized, conduction cooled, 6U CompactPCI CPU
board based on the Intel® Core™ Duo and the Intel® Core™2 Duo microprocessors combined
with the high-performance Mobile Intel® 945GM Express Chipset.
The board is capable of supporting the Intel® Core™ Duo and the Intel® Core™2 Duo
processor versions in 65 nm technology with 64 kB L1 and up to 4 MB L2 cache in a 479
µFCBGA package with frequencies of 1.2 GHz and 1.5 GHz providing 533/667 MHz front side
bus speed. The CP6001-R3 utilizes the Mobile Intel® 945GM Express Chipset as Graphics
Memory Controller Hub and the ICH7R as I/O Controller Hub.
The board includes up to 4 GB of soldered, dual-channel Double Data Rate 2 (DDR2) memory.
The DDR2 memory operates at 533/667 MHz, depending on the CPU. A soldered CompactFlash solution is implemented via an IDE Flash controller combined with a NAND Flash memory.
The CP6001-R3 offers a complete set of data, communication and multimedia interfaces, such
as one onboard Parallel ATA interface connected to the soldered CompactFlash. Rear I/O interfacing includes: two Gigabit Ethernet ports (Intel® 82573L) in accordance with the PICMG
CompactPCI Packet Switching Backplane Specification 2.16, four Serial ATA interfaces, a
high-resolution VGA interface (CRT), a DVI interface and an HDMI interface via dedicated
SDVO transmitters, a single CCPMC interface with 32-bit/66 MHz with rear I/O interfacing only.
In addition, four USB 2.0 ports are available and two COM ports, one RS-232 port and one RS422 port all on rear I/O.
The CP6001-R3 provides safety and security via a Trusted Platform Module (TPM) 1.2, two redundant firmware hubs (FWH) and Intelligent Platform Management Interface (IPMI) support.
Designed to withstand even the toughest environmental conditions, the conduction cooled
CP6001-R3 comes in the rugged level R3 and is available with extended temperature capabilities and also provides support for a CCPMC. It includes a heat spreader extending across the
whole board which enables the heat to be conducted from the board to the chassis, and two
wedge locks for mounting the board in the chassis.
Designed for stability and packaged in a rugged format, the board fits into all applications
situated in industrial environments, including I/O intensive applications where only one slot is
available for the CPU, making it a perfect core technology for long-life applications.
Components with high temperature tolerance have been selected from embedded technology
programs, and therefore offer long-term availability.
The board is offered with Microsoft® Windows® XP, Windows® XP Embedded, Linux, and
VxWorks operating systems. Please contact Kontron for further information concerning the
operation of the CP6001-R3 with other operating systems.
ID 1027-2047, Rev. 1.0Page 1 - 3
Page 20
IntroductionCP6001-R3
1.2Board-Specific Information
The CP6001-R3 is a CompactPCI single-board computer based on the Intel® Core™ Duo and
the Intel® Core™2 Duo processors and specifically designed for use in highly integrated
platforms with solid mechanical interfacing (VITA 30.1) for a wide range of industrial
environment applications.
Some of the CP6001-R3's outstanding features are:
• Designed to support for the following processors:
• Rear I/O on J3 and J5; CCPMC (when installed) on J4
• IPMI compliant Baseboard Management Controller
Page 1 - 4ID 1027-2047, Rev. 1.0
Page 21
CP6001-R3Introduction
PCIe
to
PCI
SATA
IPMI
CPU
Intel®
Core™(2)
Duo
VGA
PS/2
1st
BIOS
Flash
SDVO to DVI
SDVO to DVI/HDMI
PCIe
to
PCI
2nd
BIOS
Flash
GMCH
Intel
®
82945GM
HDA
ICH7R
Intel
®
82801
BOARD
CONTROL
Super
IO
TPM
Module
TMP
SEN
I²C
I²C
I²C
SPI
I²CCOM
LPC
ChA
ChB
RS232
IDE
CPU
TEMP
Sensors
I²C
RS422
COM1
COM2
rear IO
IPMB
display 1
display 2
GbE
2 x GbE
USB
4 x USB
audio
rear IO
rear IO
rear IO
4x SATAx1 PCIe
667/533 MHz
x4 DMI
IPMI
Flash
IPMI
EEP
DDR2
DDR2
4 x rear IO
32b/66MHz
rear IO
rear IO
SMB
PCI
CCPMC
DVI
DVI/HDMI
EEPROM
CMOS
CPCI Connectors
x1
sold.
CF
COM 1/2
1.3System Expansion Capabilities
1.3.1CCPMC Module
The CP6001-R3 has one PCI/PCI-X, 32-bit/66 MHz, rear I/O capable, conduction cooled PMC
(CCPMC) mezzanine interface. This interface supports a wide range of available CCPMC modules with PCI interfacing and provides an easy and flexible way to configure the CP6001-R3
for various application requirements.
For further information concerning the CCPMC interface, refer to Chapter 2.3.3, CCPMC Interface.
1.4Board Diagrams
The following diagrams provide additional information concerning board functionality and
component layout.
1.4.1Functional Block Diagram
Figure 1-1:CP6001-R3 Functional Block Diagram
ID 1027-2047, Rev. 1.0Page 1 - 5
Page 22
IntroductionCP6001-R3
CPU
J5
J4
J3
J2
J1
GbE
GbE
BMC
Bridge
DVI
HDMI
TPM
Bridge
MAGN.
DC/DC
Coil
DC/DC
Coil
Soldered
DDR2 Memory
(945GM)
GMCH
MAGN.
(ICH7R)
ICH
CCPMC SITE
Ch. BCh. A
1
2
63
64
1
2
63
64
1
2
6364
J8
J7J9
J6
2
1
11
12
Wedge Lock
Wedge Lock
Ejector Handle
Ejector Handle
1
4
4
1
2
1.4.2Board Layout
Figure 1-2:CP6001-R3 Board Layout (Front View)
CCPMC SITE
ICH
(ICH7R)
BMC
DDR2 Memory
Soldered
DVI
Bridge
J7J9
6364
J8
63
12
63
2
6
6
Page 1 - 6ID 1027-2047, Rev. 1.0
Page 23
CP6001-R3Introduction
BIOS
Soldered DDR2 Memory
Channel AChannel B
Channel AChannel B
Super
IO
BIOS
JP7
JP6
JP4
Figure 1-3:CP6001-R3 Board Layout (Reverse View)
ID 1027-2047, Rev. 1.0Page 1 - 7
Page 24
IntroductionCP6001-R3
1.5Technical Specification
Table 1-1:CP6001-R3 Main Specifications
CP6001-R3SPECIFICATIONS
CPU
MemoryMain memory:
Processor and Memory
Intel® 945GM
Express GMCH
The CP6001-R3 supports the following microprocessors:
All microprocessors are provided in a 479 µFCBGA packaging.
Cache structure:
Flash memory:
Memory extension:
Serial EEPROM:
Mobile Intel® 945GM Express Graphics Memory Controller Hub:
• Enhanced DMA controller, interrupt controller, and timer functions
Chipset
• Integrated IDE controller Ultra ATA/100/66/33 and PIO mode
•
USB 2.0 host interface with up to four USB ports
• SATA Host Controller with four ports, 3 Gbit/s transfer rate
•
Four of the six x1 PCI Express ports are used on the CP6001-R3:
• Two x1 PCI Express ports are used for Gigabit Ethernet
• Two x1 PCI Express ports are used for the PCI bridges
•
System Management Bus (SMBus) compatible with most I²C™ devices
• Low Pin Count (LPC) interface
• Firmware Hub (FWH) interface support
Page 1 - 8ID 1027-2047, Rev. 1.0
Page 25
CP6001-R3Introduction
Table 1-1:CP6001-R3 Main Specifications (Continued)
CP6001-R3SPECIFICATIONS
CompactPCICompliant with CompactPCI Specification PICMG 2.0 R3.0:
• System master operation
• 32-bit / 66 MHz PCI/PCI-X master interface
• 3.3V or 5V signaling levels (universal signaling support)
Compliant with Packet Switching Specification PICMG 2.16 R1.0
When the CP6001-R3 is operated in a peripheral slot, the CompactPCI bus is
electrically isolated (passive mode).
Rear I/OThe following interfaces are routed to the rear I/O connector J3, J4 and J5:
• COM1 and COM2 (RS-232 and RS-422 signaling); no buffer on the rear
I/O module is necessary
• 4 x USB 2.0
• CRT VGA, DVI, HDMI
• PS/2 (Mouse / Keyboard)
• 2 x Gigabit Ethernet (compliant with PICMG 2.16, R 1.0)
• 4 x SATA
• CCPMC rear I/O
• HDA digital output (requires external codec)
• Fan control
• Speaker
Hot Swap Compatible
Interfaces
VGABuilt-in Intel 3D Graphics accelerator for enhanced graphics performance.
The CP6001-R3 supports System Master hot swap functionality and application dependent hot swap functionality when used in a peripheral slot.
When used as a System Master the CP6001-R3 supports individual clocks for
each slot and ENUM signal handling is in compliance with the PICMG 2.1 Hot
Swap Specification.
• Supports resolutions of up to 2048 x 1536 at a 75 Hz refresh rate
• Hardware motion compensation for software MPEG2 decoding
• Dynamic Video Memory Technology (DVMT3.0)
Gigabit Ethernet Two 10 Base-T/100 Base-TX/1000 Base-T Gigabit Ethernet interfaces
based on two Intel® 82573L Ethernet PCI Express bus controllers.
USBFour USB 2.0 ports supporting UHCI and EHCI on the rear I/O interface
SerialTwo 16C550-compatible UARTs on the rear I/O interface, one for RS-232 and
one for RS-422 signaling.
ID 1027-2047, Rev. 1.0Page 1 - 9
Page 26
IntroductionCP6001-R3
Table 1-1:CP6001-R3 Main Specifications (Continued)
CP6001-R3SPECIFICATIONS
CCPMCCMC/ PMC P1386 / Draft 2.4a and CCPMC VITA 20-2001 (R2005) compliant
mezzanine interface:
• CCPMC module support
• Jn1, Jn2 and Jn4 PCI mezzanine connectors for standard CCPMC
modules
• 32-bit / 66 MHz PCI/PCI-X interface
• Rear I/O supported through the CompactPCI connector J4
• Supported voltages: 3.3 V, 5 V, +12 V, and -12 V
• Supports 3.3 V signaling voltage (VI/O)
Keyboard and MouseKeyboard and mouse are supported on rear I/O
Interfaces
Mass StorageEIDE ATA:
• USB Support
• PS/2 (keyboard and mouse)
• One onboard ATA interface for the soldered CompactFlash
• Soldered CompactFlash (true IDE mode, UDMA and Multiword DMA
support)
SATA: Integrated Serial ATA Host Controllers
• Provide independent DMA operation on 4 channels to rear I/O
• Data transfer rates up to 300 MB/s
Onboard Connectors• CCPMC connectors J7 to J9 (Jn1, Jn2 and Jn4)
• CompactPCI Connectors J1 to J5
Sockets
WatchdogSoftware configurable Watchdog generates IRQ or hardware reset.
Thermal-Related
Functions
• J6 - factory use only
Thermal monitor and control:
• Onboard temperature sensors:
• Temp1 sensor
• Temp2 sensor
• Temperature sensor integrated in the Super I/O
• Processor thermal monitoring and regulation:
• Intel® Thermal Monitor (TM1 and TM2)
• Intel® SpeedStep®
• Catastrophic cooling failure sensor
• Two Digital Thermal Sensors (one per core)
• Thermal Diode Sensor
• Conduction cooling
HW Monitoring
System MonitorSuperIO integrated hardware monitor (SCH3112) for supervision of:
• Two fan speed inputs
• Board temperature
IPMIBaseboard Management Controller (BMC) that supports two keyboard
controller-style interfaces (KCS) compliant with:
• IPMI specification v1.5
• PICMG 2.9 specification
IPMI supports two IPMB busses via the J1 and J2 connectors.
Page 1 - 10ID 1027-2047, Rev. 1.0
Page 27
CP6001-R3Introduction
Note ...
When additional components are installed, refer to
their operational specifications as this will influence the
operational and storage temperature of the CP6001R3.
Table 1-1:CP6001-R3 Main Specifications (Continued)
CP6001-R3SPECIFICATIONS
Software BIOS
AMI BIOS with 1 MB Flash memory with the following features:
• User BIOS defaults (Setup Default Override - SDO)
• ACPI support
• FWH write protection (BIOS Flash)
• Manufacturing data:
• Serial number
• Material number
• Chipset revision
• CPU microcode
• QuickBoot
• QuietBoot
• LAN boot capability for diskless systems (standard PXE)
• Boot from USB floppy disk drive
Software
• USB keyboard emulation during BIOS boot
• Plug and Play capability
• BIOS parameters are saved in the EEPROM
• Hardware Health Monitoring
Operating SystemsOperating systems supported:
• Microsoft® Windows® XP
• Microsoft® Windows® XP Embedded
• Linux
• VxWorks
Please contact Kontron for further information concerning the operation of the
CP6001-R3 with other operating systems.
Mechanical6U, 4HP, CompactPCI compliant form factor
Power ConsumptionSee Chapter 5 for details
Temperature RangesOperational: -40°C to +85°CE2 1.2 MHz version (TPM: -25°C to +70°C)
-40°C to +70°CE1x 1.5 MHz version (TPM: -25°C to +70°C)
Storage: -55°C to +85°CWithout any additional components
General
Climatic Humidity93% RH at 40°C, non-condensing (acc. to IEC 60068-2-78)
Dimensions233.35 mm x 160 mm
Board Weight 750 g (4HP with heat spreader and wedge locks and without a mezzanine board)
ID 1027-2047, Rev. 1.0Page 1 - 11
Page 28
IntroductionCP6001-R3
1.6Kontron Software Support
Kontron is one of the few CompactPCI and VME manufacturers providing inhouse support for
most of the industry-proven real-time operating systems that are currently available. Due to its
close relationship with the software manufacturers, Kontron is able to produce and support
BSPs and drivers for the latest operating system revisions thereby taking advantage of the
changes in technology.
1.7Standards
The CP6001-R3 complies with the requirements of the following standards:
Table 1-2:Standards for the R3 Version
TYPEASPECTSTANDARDREMARKS
CEEmissionEN55022
EN61000-6-3
ImmissionEN55024
EN61000-6-2
Electrical SafetyEN60950-1--
MechanicalMechanical DimensionsVITA 30.1--
EnvironmentalClimatic HumidityIEC60068-2-78--
WEEEDirective 2002/96/ECWaste electrical and electronic equipment
RoHSDirective 2002/95/ECRestriction of the use of certain hazardous
Random Vibration
(Broadband)
Single ShockVITA 47
VITA 47
(Class V3)
(Class V3)
--
--
substances in electrical and electronic
equipment
R3 version test parameters:
• 5-100 (Hz) frequency range: +3dB slope
• 100-1000 (Hz) freq. range: 0.1 (g²/Hz)
• 1000-2000 (Hz) freq. range: -6dB slope
• 60 (min) test duration/axis
• 3 axes
R3 version test parameters:
• 40 (g) acceleration
• 11 (ms) pulse duration
• 3 shocks per direction
• 6 directions
• 5 (s) recovery time
TemperatureVITA 47, CC3
VITA 47, CC4
Page 1 - 12ID 1027-2047, Rev. 1.0
1.5 MHz version: -40°C to +70°C
1.2 MHz version: -40°C to +85°C
Page 29
CP6001-R3Introduction
1.8Related Publications
The following publications contain information relating to this product.
Table 1-3:Related Publications
PRODUCTPUBLICATION
CompactPCI Systems and
Boards
CompactFlash CardsCF+ and CompactFlash Specification Revision 2.1
PMC ModulesDraft Standard for a Common Mezzanine Card Family: CMC, P1386/Draft 2.4a,
CCPMC ModulesVITA 20-2001 (R2005)
All Kontron productsProduct Safety and Implementation Guide, ID 1021-9142
CompactPCI Specification 2.0, Rev. 3.0
CompactPCI Packet Switching Backplane Specification PICMG 2.16 Rev. 1.0
CompactPCI System Management Specification PICMG 2.9 Rev. 1.0
CompactPCI Hot Swap Specification PICMG 2.1 Rev. 2.0 (LEDs and hot swap
handle switch are not supported)