Konishi Mokei L25-N4580 User Manual

Page 1
Post-Flight Inspection and Cleaning
Post-flight Inspection ................................................................ 6-1
Fuel Inspection ...................................................................................6-1
Coolant and Oil Inspections ..............................................................6-2
Rotor Blade Inspection ......................................................................6-2
Air Cleaner Inspection .......................................................................6-3
Servo and Linkage Inspection ...........................................................6-3
Self Monitor Inspection ......................................................................6-4
Antenna Inspection ............................................................................6-4
Post-Flight Cleaning and Servicing ......................................... 6-5
Washable Areas ..................................................................................6-6
Non-Washable Areas ..........................................................................6-7
6
Page 2
Post-Flight Inspection and Cleaning
Post-flight Inspection
In preparation for the next flight, inspect the heli­copter and make sure each area is free of prob­lems. In addition, enter the results in the flight inspection log.
WARNING
To prevent injury, make sure the engine is stopped before performing an inspection.
The helicopter is very hot immediately after a flight. To prevent burns, allow the temperature of the helicopter to lower suf­ficiently before performing an inspection.
Inspection Point Inspection Items
Battery Level
Transmitter
1 Fuel
2 Coolant, oil
3 Rotor blades
4 Air cleaner
Operation
Antenna installation
Level
Leakage
Level
Leakage
Dirtiness, damage
Movement
Dirtiness
Flight
Pre Post
Fuel Inspection
Inspect for fuel leakage. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter.
For details, see page 4-19.
Servo, linkage
5
(rudder, throttle)
6 Self monitor
Radio signal distance test
7 Tail rotor drive belt
GPS system
8 Antenna
Operation
Wobble
States of lighting
Radio signal reach
Tension
Abnormal noise
Wear, damage
Refuel
States of lighting
Installation state
Rust
If you discover any fuel leakage, request a repair by your dealer before the next flight.
WARNING
Fuel leakage could lead to a fire.
6-1
Page 3
Coolant and Oil Inspections
Inspect the coolant level and check for any coolant or oil leakage. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter.
For details, see page 4-20.
A slight stain of coolant or oil does not indicate an abnormal condition. However, if there are any drops of coolant or oil leaking, request a repair by your dealer before the next flight.
NOTICE
Coolant leakage will adversely affect the cooling performance of the helicopter and cause it to overheat.
Transmission oil leakage will reduce the internal lubrication of the transmission and damage the gears and bearings.
Post-Flight Inspection and Cleaning
Rotor Blade Inspection
Inspect the rotor blades for damage, dirtiness, and movement. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter.
For details, see page 4-22.
If a rotor blades surface is dirty, use household detergent on a soft cloth, wring out the cloth first, and use it to wipe the rotor blades surface. If a rotor blade is damaged, request a repair by your dealer before the next flight.
NOTICE
If a main or tail rotor blade does not move smoothly or is damaged, it could generate noise or vibration.
6-2
Page 4
Post-Flight Inspection and Cleaning
Air Cleaner Inspection
Inspect the air cleaner element for dirtiness. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter.
Make sure the air cleaner element is free of debris, dust, pollen, etc.
However, if the air cleaner element is dirty, replace air cleaner with new ones before the next flight.
NOTICE
A dirty or clogged air cleaner element will adversely affect the performance of the engine.
Air cleaner
Servo and Linkage Inspection
Inspect the servos and linkages for proper opera­tion. Before performing this inspection, turn the power switch for the transmitter to ON and the main switch for the helicopter to START.
For details, see page 4-23.
If the servos operate abnormally or the linkages wobble, request a repair by your dealer before the next flight.
WARNING
If the servos operate abnormally or the linkages wobble, they could adversely affect the control of the helicopter.
If the throttle operates abnormally, it could adversely affect engine control, which could cause the helicopter to go out of control.
6-3
Page 5
Self Monitor Inspection
Inspect the illumination of the indicator lights on the self monitor for proper operation. Before performing this inspection, turn the power switch for the transmitter to ON and the main switch for the helicopter to START.
For details, see the table on page 3-5.
If the lights illuminate abnormally, request a repair by your dealer before the next flight.
WARNING
Take the appropriate actions in accordance with the indicator lights. By ignoring the lights and continuing to fly, you will lose con­trol of the helicopter and cause a serious accident.
Tail Rotor Drive Belt Inspection
Post-Flight Inspection and Cleaning
Inspect the condition of the tail rotor drive belt and apply lubricant to the belt. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter.
For details, see page 4-25.
If there is a problem with the belt, request a repair by your dealer before the next flight.
WARNING
If there is a problem with the tail rotor drive belt, it could adversely affect the actuation of the tail rotor, which could cause the helicop­ter to go out of control.
Antenna Inspection
Inspect the antenna to make sure it is not loose or rusted at the area where it is mounted to the heli­copter. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter. Peel the dust cover from the base of each antenna pole and make sure the antenna poles are not loose or rusted. If they are loose or rusted, request a repair by your dealer before the next flight.
WARNING
If the antenna is loose or rusted, it will affect the reception of control signals, which could cause the helicopter to go out of control dur­ing flight.
Dust Covers
6-4
Page 6
Post-Flight Inspection and Cleaning
Post-Flight Cleaning and Servicing
Agricultural chemicals, dust, dead bugs, and pollen could adhere to the helicopter after an aerial appli­cation. If they remain stuck to the helicopter, they will cause a chemical reaction, which will lead to rust, insufficient lubrication, sealant deterioration, and discoloring. To prevent these problems, use the methods described below to clean and service the helicopter after a flight, in preparation for the next flight. While cleaning, check all areas of the helicopter for any damage, abnormal wear, loose fasteners, etc.
WARNING
The helicopter is very hot immediately after a flight. Therefore, to prevent burns, clean it only after its temperature has lowered suffi­ciently.
NOTICE
Washing the helicopter with water will cause a sudden change in temperature, which could create problems in electrical parts. Therefore, clean it only after its temperature has lowered sufficiently.
6-5
Page 7
Washable Areas
1 Side covers
They may be washed only after they have been removed from the helicopter. Do not wash them in the installed state because the water could splash on other parts.
2 Tail body
Clean it carefully while making sure to prevent the GPS system and the gyro sensor from direct contact with water.
3 Leaves and runners
4Radiator
Clean it by using caution not to damage the fins.
NOTICE
Do not use a high-temperature, high-pres­sure cleaner to clean areas 1 to 4 above, as it could damage the film and paint on the sur­face. After cleaning the washable areas of the heli­copter with water, ensure to wring out your cloth before you wipe the moisture off the surface.
Post-Flight Inspection and Cleaning
6-6
Page 8
Post-Flight Inspection and Cleaning
Non-Washable Areas
WARNING
The helicopter and the transmitter have a drip-proof construction and not a water-proof construction. Therefore, do not use water directly on areas other than those indicated in the previous section. Failure to observe this precaution could cause the electric parts or the sliding areas to malfunction, which could lead to a serious accident.
1 GPS System and Azimuth sensor
Washing these areas with water will cause them to malfunction as a result of exposure of the internal components to water. Therefore, use a soft, moist cloth that has been wrung out to wipe the dirty areas.
2 Control Panel
Washing these areas with water will cause the hour meter, GPS antenna, switches, and the monitor lights to malfunction as a result of expo­sure of the internal components to water. Therefore, use a soft, moist cloth that has been wrung to wipe the dirty areas.
3 Main and Tail Rotor Blades
Washing these areas with water will cause the rotors to lose their balance and create vibrations as a result of exposure of the internal compo­nents to water. If the rotor surface is dirty, use household deter­gent on a soft cloth, wring the cloth, and use it to wipe the rotor surface.
4 Main and Tail Rotor Head Areas
Washing these areas with water will adversely affect the lubrication of the bearings and slides, which could damage or wear those parts. Therefore, use a soft, moist cloth that has been wrung out to wipe the dirty areas. Apply a small amount of the dealer-specified anti-rust lubricant to the bearings, rod ends, and sliding portions of parts, and then wipe them with a dry cloth.
6-7
Page 9
5 Servos and Electrical Parts
Washing these areas with water will cause them to malfunction as a result of exposure of the internal components to water.
6 Frame
Washing this area with water will cause the YACS control to malfunction as a result of expo­sure of the internal electric components to water. Therefore, use a soft, moist cloth that has been wrung out to wipe the dirty areas.
7 Flight Transmitter
Washing this area with water will cause the transmitter to malfunction as a result of exposure of the internal switches and electric components to water. Therefore, use a soft, moist cloth that has been wrung out to wipe the dirty areas.
Post-Flight Inspection and Cleaning
6-8
Page 10
Post-Flight Inspection and Cleaning
6-9
Page 11
Simple Maintenance
Battery Recharging Procedure ................................................. 7-1
7
Page 12
Simple Maintenance
Battery Recharging Procedure
This helicopter uses a sealed battery. It is not necessary to refill or inspect the battery fluid. If there is any abnormality in the battery, request a repair by your dealer.
WARNING
The battery produces flammable gas (hydro­gen gas). Mishandling it could lead to an explosion resulting in injuries. Make sure to observe the following:
Fire is strictly prohibited. Do not short a circuit, cause a spark, or let any fire such as cigarettes come near. This could cause an explosion.
Do not connect to the battery terminals in the wrong order. Doing so could cause a fire.
Recharge in a well ventilated place.
Keep gasoline, oil, or organic solvent from
getting on the battery, as this could cause the battery case to crack.
Do not drop it or apply any other strong impact.
The battery fluid is diluted sulfuric acid. Contact with the skin, eye, or clothing could lead to a serious injury.
Keep out of reach of children.
First Aid
In the unlikely event that the battery fluid gets on the skin, clothing, etc., immedi­ately rinse with copious amounts of water.
If it enters the eye, immediately rinse it with copious amounts of water, and seek medical attention.
+Terminal (red cap) -Terminal (black cap)
Battery Battery Support Strap
7-1
NOTICE
This is a sealed 12V battery.
This battery has been filled with fluid and
charged. No fluid level inspection or refill­ing is necessary.
For recharging, use the dedicated sealed battery recharger. Contact your dealer for details.
If the battery is to be left unused for a long time, remove the battery from the helicop­ter, and recharge every 3 months.
When replacing the battery, make sure to use a genuine battery.
Page 13
Removing the Battery
1 Make sure to turn OFF the main switch on the
control panel.
2 Disconnect the negative - and positive + termi-
nals of the battery, in that order.
3 Remove the battery support strap and take the
battery out of the helicopter.
Reinstalling the Battery
Reinstall the battery in reverse order of removal.
TIP
Batteries are consumables.
The battery should be replaced every year.
Simple Maintenance
7-2
Page 14
Simple Maintenance
7-3
Page 15
Proper Management
Storage Precautions .................................................................. 8-1
Daily Storage Procedure ....................................................................8-2
Long-Term Storage Procedure ..........................................................8-2
Operating the Helicopter After Long-Term Storage ........................8-3
Other Types of Management .................................................... 8-5
8
Page 16
Proper Management
This unmanned helicopter for industrial applications has been manufactured for the purpose of aerial application of agricultural chemicals, fertilizers, and seeds. Secure a storage location for the helicopter and its auxiliary devices, to prevent theft and illegal use outside of its intended purpose, such as criminal acts. As a measure to prevent illegal use, this product is equipped with the following features:
Areas of use are limited
Specified operation period
Specified total operation time
Storage Precautions
To select a storage site, consider factors such as sources of fire or spark, temperature, humidity, dust, theft, and the presence of any stacked loads in the area. We recommend that you provide a dedicated cabi­net for storing the auxiliary devices. In addition to protecting the helicopter from damage and theft, or the auxiliary devices from loss, these measures will facilitate the monitoring of their main­tenance conditions and ensure efficient preparation for the next flight.
1 Store the helicopter, rotors, and transmitters in
separate, lockable locations so that they will not be stolen or subject to other criminal acts.
2 If the helicopter is stolen, immediately report the
theft to your dealer. Then, contact your local police department.
8-1
Page 17
Daily Storage Procedure
1 Perform “Post-flight Inspection (P6-1) and
record the results in the flight log.
2 Clean the helicopter. (See page 6-5.)
3 Place the helicopter cover (sold separately) and
store it indoors, in an area that is not damp.
4 Clean the flight transmitter and remove its bat-
tery. (See page 4-2.)
Long-Term Storage Procedure
If the helicopter will not be operated for a few months, follow the storage procedure given below in preparation for the subsequent operation.
Proper Management
1 Perform “Post-flight Inspection (P6-1) and
record the results in the flight log.
2 Clean the helicopter. (See page 6-5.)
3 Remove the onboard battery and recharge it with
a dedicated recharger. (See page 7-1.) After recharging, store the battery in a cool and dark location, and recharge it every 3 months.
NOTICE
To disconnect the battery, first disconnect its negative terminal, followed by the positive terminal. Reversing this order could cause the battery to short.
4 Fuel must be drained from the fuel tank and the
carburetor. Request the performance of this operation by your dealer.
5 Place the helicopter cover and store it indoors, in
an area that is not damp.
6 Clean the flight transmitter and remove its bat-
tery. Store the battery in a cool and dark loca­tion.
8-2
Page 18
Proper Management
Operating the Helicopter After Long-Term Storage
TIP
Have a periodic inspection performed on the helicopter if you will be operating it after prolonged storage of 1 year or more.
Contact your dealer for details.
To operate the helicopter after storing it for a few months, perform the following preparations:
1 Install fully charged batteries in the helicopter
and the flight transmitter, after making sure the main switch on the helicopter is turned OFF.
WARNING
Do not interchange the positive and nega­tive poles when connecting the battery ter­minals, as it could cause a fire or malfunction.
To connect the battery, first connect its positive terminal, followed by the negative terminal. Reversing this order could cause the battery to short.
Connect the positive terminal first
2 Prepare fresh fuel and pour it in the fuel tank.
(See page 4-4.)
NOTICE
Never use old leftover fuel. This could cause the engine to stop or oper­ate poorly
8-3
Page 19
3 Perform pre-flight inspections. (See page 4-17.)
4 Start the engine. After prolonged storage, the
engine will be hard to start because it will take a while for the fuel to reach the carburetor.
TIP
If the engine does not start within 5 seconds after you have pressed the starter switch, wait about 10 seconds to allow the battery voltage to recover. Then, press the starter switch again.
Repeat the cycle of operating the starter motor for 5 seconds and waiting 10 seconds, 4 or 5 times. This will allow the fuel to reach the carburetor and the engine to start.
Proper Management
8-4
Page 20
Proper Management
Other Types of Management
This helicopter and some parts fall under the list­controlled items of Japan’s Foreign Exchange and Foreign Trade Act. Use sufficient care to ensure that the list-controlled items are not stolen or lost.
8-5
Page 21
Troubleshooting
Engine ......................................................................................... 9-1
Helicopter ................................................................................... 9-4
YACS ........................................................................................... 9-6
GPS ............................................................................................. 9-7
Flight Transmitter ...................................................................... 9-8
Sprayer ....................................................................................... 9-9
9
Page 22
Troubleshooting
The problems listed here can be handled primarily by the user. Problems or causes that are not listed here are handled by your dealer. If such problems occur, cancel the flight and contact your dealer to have the helicopter inspected and repaired.
Make sure to follow the instructions given in the User Action column, and do not take any actions that are not called for.
If you have any questions, be sure to con­tact your dealer. If an inspection, adjust­ment, or part replacement is performed by a person who does not possess the kno­whow and proficiency to service the heli­copter, it could lead to a serious accident.
WARNING
Engine
Starter motor does not operate
Main Cause User Action Remarks
Main switch on the helicopter is not turned to
1
START.
2 Power switch of the flight transmitter is not ON. Turn ON the power switch of the flight transmitter. See page 5-3.
Throttle stick on the flight transmitter is not in the
3
SLOWEST position. 4 Decompression is not operating. Operate the decompression lever. See page 5-5. 5 Helicopter battery terminals are loose. Firmly tighten the battery terminals. See page 7-1.
6 Onboard battery is faulty.
Turn the main switch on the helicopter to START. See page 5-3.
Move the throttle stick of the flight transmitter to the SLOWEST position.
Recharge the battery with a dedicated recharger, or replace it.
See page 5-5.
See page 7-1.
The starter motor does not operate, and all 3 flight indicator lights, “”, “”, and “” illuminate simultaneously.
Main Cause User Action Remarks
1 Request your dealer for repair.
Engine does not start
Main Cause User Action Remarks 1 There is no fuel. Pour fresh fuel in the tank. See page 4-4. 2 Poor quality fuel (old fuel) Request your dealer for repair. 3 Carburetor starter does not operate. Operate the starter lever. See page 5-5.
4 Spark plugs are faulty.
5 Spark plug caps are improperly installed. Install the spark plug caps properly.
6 Starter motor spins slowly.
Immediately stop the flight and request a repair by your dealer.
Recharge the onboard battery with a dedicated recharger.
See page 7-1.
9-1
Page 23
Troubleshooting
Engine speed does not increase
Main Cause User Action Remarks
Main switch on the helicopter is not turned to
1
FLIGHT. 2 Starter lever has not been returned. Return the starter lever. See page 5-6. 3 Decompression lever has not been returned. Return the decompression lever. See page 5-6.
4 Air cleaner element is dirty or clogged.
5 Spark plugs are faulty.
Turn the main switch on the helicopter to FLIGHT. See page 5-7.
Immediately stop the flight and replace air cleaner with new ones.
Immediately stop the flight and request a repair by your dealer.
Engine has no power
Main Cause User Action Remarks
1 Engine overheats.
2 Spark plugs are faulty.
3 Air cleaner element is dirty or clogged.
Immediately stop the flight, and check the con­tents in the next section Engine overheats”.
Immediately stop the flight and request a repair by your dealer.
Immediately stop the flight and replace air cleaner with new ones.
Engine overheats
Main Cause User Action Remarks
Replenish coolant.
1 Coolant is leaking or insufficient.
2 Specified coolant is not used.
3 Radiator is dirty or its fins are clogged. Clean the radiator. See page 6-6.
4 Radiator fan motor is not operating.
5 Engine load is excessive. Reduce the payload. See page 4-10.
If coolant is leaking, request a repair by your dealer.
Use the dealer-specified coolant and tap water with the proper mixing ratio.
If the motor does not operate when the main switch on the helicopter is turned to FLIGHT, request a repair by your dealer.
See page 4-20.
See page 4-20.
Coolant gushed out of recovery tank
Main Cause User Action Remarks
1 Engine overheats.
Immediately stop the flight, and check the con­tents in the previous section Engine overheats”.
9-2
Page 24
Troubleshooting
Helicopter emits a burning smell
Main Cause User Action Remarks
1 Engine overheats.
2 Oil is leaking.
3 Wires are burned.
Immediately stop the flight, and check the con­tents in Engine overheats on page 9-2.
Immediately stop the flight and request a repair by your dealer.
Immediately stop the flight and request a repair by your dealer.
Engine idle is unstable
Main Cause User Action Remarks
1 Spark plugs are faulty.
2 Spark plug caps are improperly installed. Install the spark plug caps properly. 3 Starter lever has not been returned. Return the starter lever. See page 5-6.
4 Idle speed is too low.
Immediately stop the flight and request a repair by your dealer.
Slightly raise the throttle trim lever on the flight transmitter.
Engine idle is too high
Main Cause User Action Remarks
1 Throttle trim lever is improperly adjusted. Lower the throttle trim lever.
Carburetor throttle valve is not in contact with stop 2
screw.
Check the operation of the carburetor. If it does not close fully, request a repair by your dealer.
See page 4-23.
Engine speed does not decrease after landing
Main Cause User Action Remarks
Sensor operates abnormally due to a large shock 1
sustained during landing.
Land the helicopter more gently. Turn OFF the YACS control switch.
See page 5-11.
Exhaust emits excessive smoke
Main Cause User Action Remarks 1 Gasoline and oil mixing ratio is improper. Replace the fuel. See page 4-4. 2 Specified oil is not used. Use the Yamaha-specified oil. See page 4-4.
Engine makes noise
9-3
Main Cause User Action Remarks
Engine is damaged internally or lubricated insuffi-
1
ciently.
Immediately stop the flight and request a repair by your dealer.
Page 25
Helicopter
Helicopter vibrates
Main Cause User Action Remarks
1 Main rotor blades are positioned improperly.
Main rotor or tail rotor retaining bolts are tightened
2
improperly.
3 Main rotor or tail rotor is damaged.
Cushion tape has peeled from the main rotor or
4
tail rotor.
5 Tracking of the main rotor or tail rotor is faulty.
6 Main rotor or tail rotor is imbalanced.
7 Chemical tank is improperly installed. Securely install the chemical tank.
Install the rotor blades by matching their color marks.
Follow the specified tightening procedure to tighten the bolts.
Immediately stop the flight and request a repair by your dealer.
Immediately stop the flight and request a repair by your dealer.
Immediately stop the flight and request a repair by your dealer.
Immediately stop the flight and request a repair by your dealer.
Troubleshooting
See page 4-15.
See page 4-15.
See page 4-22.
See page 4-22.
See the opera­tion manual for the sprayer.
Helicopter cannot take off
Main Cause User Action Remarks
Immediately stop the flight, and check the con-
1 Engine speed does not increase.
2 Engine lacks power.
3 Payload is excessive. Reduce the payload. See page 4-10.
tents in Engine speed does not increase on page 9-2.
Immediately stop the flight, and check the con­tents in Engine has no power on page 9-2.
Helicopter makes noise during takeoff
Main Cause User Action Remarks
1 Tail belt is loose.
2 Bolts of parts are loose. Check all parts for loose bolts.
Immediately stop the flight and request a repair by your dealer.
See page 4-25.
Helicopter descends after takeoff
Main Cause User Action Remarks
1 Engine lacks power.
2 Payload is excessive. Reduce the payload. See page 4-10.
3 Throttle stick is operated improperly.
Immediately stop the flight, and check the con­tents in Engine has no power on page 9-2.
Operate the throttle stick by making sure the amount of its movement does not decrease dras­tically.
9-4
Page 26
Troubleshooting
Helicopter moves considerably in rudder direction after takeoff
Main Cause User Action Remarks
1 Rudder was operated excessively before takeoff.
Do not operate the rudder excessively when tak­ing off with the YACS control ON.
See page 5-8.
Helicopter drifts in one direction
Main Cause User Action Remarks 1 Trim is adjusted improperly. Adjust the trims on the flight transmitter. See page 5-9.
Helicopter descends when flare (brake) is applied
Main Cause User Action Remarks
Rotor lift decreased due to an abrupt flare opera-
1
tion.
2 Payload is excessive. Reduce the payload. See page 4-10.
Do not operate the flare abruptly. See page 5-8.
Helicopter moves considerably in rudder direction when flare (brake) is applied
Main Cause User Action Remarks
Helicopter lost its balance due to an abrupt flare
1
operation.
Do not operate the flare abruptly. See page 5-8.
9-5
Page 27
YAC S
YACS warning light illuminates or flashes
Main Cause User Action Remarks
Identifiable through the illumination or flashing
1
pattern.
Self monitor light other than “” illuminates
Main Cause User Action Remarks
1 Identifiable through the illumination location.
YACS control configuration takes time
Immediately stop the flight and take appropriate actions accordance to the information on page 3-7.See page 3-7.
Immediately stop the flight and take appropriate actions accordance to the information on page 3-5.See page 3-5.
Troubleshooting
Main Cause User Action Remarks
Allow the YACS control to configure itself on a flat
1 Helicopter is not still.
surface. (Configuration will not complete if the helicopter is tilted or moving.)
“” indicator light remains ON even after refueling
Main Cause User Action Remarks
Keep the refueling tank in a shade because the
1 Fuel temperature is too high.
fuel in it will reach a high temperature if the tank is left under a scorching sun.
See page 5-4.
9-6
Page 28
Troubleshooting
GPS
GPS control configuration takes time (outer lights flashing)
Main Cause User Action Remarks
Wait until reception is restored or move to another location and redo the configuration.
1 GPS radio signal reception is poor.
If the symptom does not improve after waiting or changing the location, request an inspection of the system by your dealer.
GPS indicator outer lights do not flash (with engine stopped)
Main Cause User Action Remarks 1 Power switch of the flight transmitter is not ON. Turn ON the power switch of the flight transmitter.
2 GPS system failure
Request your dealer for repair. (The helicopter can continue to fly under YACS control only.)
See page 3-9. See page 3-10.
Not all indicators illuminate even when GPS control switch is turned ON
Main Cause User Action Remarks
Wait until reception is restored or move to another
GPS radio signal reception is poor (outer lights do
1
not illuminate).
2 Transmitter’s GPS control switch is faulty.
location and redo the configuration. If the symptom does not improve after waiting or changing the location, request an inspection of the system by your dealer.
Request your dealer for repair. (The helicopter can continue to fly under YACS control only.)
See page 3-9. See page 3-10.
9-7
Page 29
Troubleshooting
Flight Transmitter
Output light does not illuminate
Main Cause User Action Remarks
1 Transmitter has an internal failure.
Battery monitor light illuminates
Main Cause User Action Remarks 1Battery’s state of charge is low. Replace with a fully charged battery. See page 3-11.
Battery use duration is too short
Main Cause User Action Remarks 1 Battery failure Replace the battery. See page 3-11.
2Battery’s memory effect
Immediately stop the flight and request a repair by your dealer.
Use a battery discharger to eliminate the memory effect. (Contact your dealer on how to eliminate the memory effect.)
See page 4-18.
Battery monitor light illuminates suddenly
Main Cause User Action Remarks
If the light illuminates when the battery lead wire
1 Battery lead wire is damaged.
is shaken by hand, the battery lead wire is dam­aged. Immediately stop the flight and request a repair by your dealer.
Dropped transmitter on ground
Main Cause User Action Remarks
1 Transmitter may be damaged internally.
Immediately stop the flight and request an inspec­tion of the transmitter by your dealer.
Dropped transmitter into water
Main Cause User Action Remarks
1 Transmitter may be damaged internally.
Immediately stop the flight and request an inspec­tion of the transmitter by your dealer.
Buzzer sounds a 3-3-7 pattern
See page 4-2.
Main Cause User Action Remarks
1 Transmitter has an internal failure.
Immediately stop the flight and request an inspec­tion of the transmitter by your dealer.
See page 3-11.
9-8
Page 30
Troubleshooting
Sprayer
Chemical remains in right chemical tank
Main Cause User Action Remarks
This normal condition occurs because the heli-
1 Helicopter is tilting.
Sprayer does not operate
Main Cause User Action Remarks
1 Sprayer selector switch was operated improperly.
Other problems with liquid sprayer
copter tilts 5 degrees to the right during the flight. (Ultimately, the sprayer will discharge all the chemical in the tank.)
Select the switch position in accordance with the type of sprayer that is being used.
See page 5-3.
See the operation manual for the liquid sprayer.
9-9
Page 31
Specifications
Specifications Data .................................................................. 10-1
Data List ............................................................................................10-1
Dimensions .......................................................................................10-2
10
Page 32
Specifications
Specifications Data
Data List
Product Name RMAX TypeII G UNIT,
Manufacturer Model L25
Performance Chemical Load Capacity* 16 kg
Practical Range (visual range) 150 m
Engine Type 2-cycle, horizontally opposed 2-cylinder
Cylinder Displacement 246 cc
Maximum Output 15.4 kW
System Water-Cooled
Electrical
Helicopter Dimensions
Cooling
Starting System Electric Starter
Fuel
Control System
Radiowave Frequencies for Flying
Battery
Spark Plug
Main Rotor Diameter 3130 mm
Tail Rotor Diameter 535 mm
Overall Length / Overall Length with Rotor
Overall Width 720 mm
Overall Height 1080 mm
Specified Coolant Mixture of dealer-specified coolant and water
Mixing ratio Dealer-specified ratio
Type Regular gasoline mixed with 2-cycle engine oil
Mixing ratio 50 parts gasoline to 1 part oil
Specified Oil Dealer-specified oil
Tank Capacity 6 liters
Name YACS-G
Warning Device Self Monitor, YACS Warning Light, GPS Indicator Light
Warnin gs
Onboard 12 V, 6.0 Ah, VRLA, leaded battery
Transmitter 9.6 V, 1.0 Ah, Ni-MH battery
Low Fuel Level, Excess Load, Radio Signal Interference, Low Voltage, GPS
Control Condition, Velocity Display, etc.
72.690, 72.730, 72.810, 72.850, 72.910, 72.950 MHz
Unmanned helicopter spark plug (Yamaha P/N 94702-00271)
(NGK P/N BR7HS-10)
2750 mm/3630 mm
* The performance may vary with atmospheric temperature, humidity, and altitude.
10-1
Page 33
Dimensions
Specifications
Unit: mm
10-2
Page 34
Specifications
10-3
Page 35
Inspection
Inspection Types and Descriptions ....................................... 11-1
Pre-Flight Inspection ........................................................................11-1
Post-flight Inspection .......................................................................11-2
30-Hour Inspection ...........................................................................11-2
Periodic Inspection ..........................................................................11-2
General Inspection ...........................................................................11-2
11
Page 36
Inspection
Inspection Types and Descriptions
The prescribed types of inspections are described below.
Pre-flight and post-flight inspections are to be performed by the operator.
For the 30-hour inspection, periodic inspection, and general inspection, contact your dealer (authorized service facility for Yamaha unmanned helicopters for industrial applications).
WARNING
Have your dealer perform the 30-hour inspec­tion, periodic inspection, general inspection, and repairs. The performance of these inspections by a person who is not a certified unmanned helicopter service technician could cause the helicopter to malfunction or result in an accident.
TIP
Do not fly or perform an aerial application without having a periodic inspection per­formed every 100 hours of operation.
What are Yamaha-authorized service facilities for unmanned helicopters for industrial applications? It is a service facility staffed by certified service technicians for Yamaha industrial unmanned heli­copters and equipped with the prescribed service equipment.
Pre-Flight Inspection
Ensures that the helicopter and the auxiliary equip­ment are free of problems before a flight. See page 4-17 for details on the inspection.
11-1
Page 37
Post-flight Inspection
Ensures that the helicopter and the auxiliary equip­ment are free of problems after a flight. See page 6-1 for details on the inspection. If a problem is detected, cancel the flight and promptly contact your dealer. Record the results of the inspection on the flight log.
30-Hour Inspection
An inspection service performed after the delivery of a new helicopter, when the hour meter indicates a total of 30 hours of operation.
Inspection
Periodic Inspection
An inspection service performed at a Yamaha­specified dealer once for every 100 hours of opera­tion indicated by the hour meter. The service includes testing for durability and performance of the helicopter and sprayer.
General Inspection
An inspection service to ensure the safety of the helicopter when the hour meter shows a total of 500 or more hours of operation.
11-2
Page 38
Inspection
11-3
Page 39
Index
A
Air cleaner ......................................................... 2-3
Inspection ................................................... 6-3
Antenna ............................................................. 2-1
Inspection ................................................... 6-4
Azimuth Sensor ................................................. 2-1
B
Basic requirements ........................................... 1-2
Battery ............................................................... 2-3
Recharge .................................................... 7-1
Boom .......................................................... 4-1, 4-6
C
Carburetor ......................................................... 2-3
Check point indicator .................................. 2-2, 3-5
Chemical requirements ................................... 1-11
Chemical tank ............................................ 4-1, 4-6
Control panel ..................................................... 2-2
Coolant
Inspection ................................................. 4-20
Cushion tape ................................................... 4-22
D
Data list ........................................................... 10-1
Decompression lever ................................. 2-1, 5-5
E
Engine
Start ............................................................ 5-3
Stopping ................................................... 5-11
F
Failsafe actions ............................................... 3-12
Filter net ............................................................ 4-5
Flight indicator ............................................ 2-2, 3-5
Flight mode
Selecting ................................................... 4-13
Selector switch .................................. 2-2, 4-13
Flight requirements ........................................... 1-7
Flight transmitter ............................................... 2-4
Antenna .................................................... 4-18
Basic stick operation and helicopter
movement ............................................. 3-1
Recharging and replacing battery ............... 4-1
Basic trim lever operation and helicopter
movement ............................................. 3-2
Fuel
Inspection ................................................. 4-19
Preparing and refueling .............................. 4-4
Fuel filter ......................................................... 4-19
Fuel line ........................................................... 4-19
Fuel tank ........................................................... 2-3
Fuel tank cap .............................................. 2-1, 4-5
G
GPS
Antenna ...................................................... 2-1
Control switch ............................................. 3-3
Indicator light .......................................2-2, 3-9
Inspection ................................................. 4-26
Safety features and actions during
poor signal reception ........................... 3-15
Unit ............................................................. 2-1
Grip handle ........................................................ 4-7
H
Helicopter requirements .................................... 1-5
Hour meter ............................................... 2-2, 4-14
I
Inspection
30-hour inspection .................................... 11-2
General inspection .................................... 11-2
Periodic inspection .................................... 11-2
Post-flight Inspection ......................... 6-1, 11-2
Pre-flight .......................................... 4-17, 11-1
Intermediate transmission ............................... 4-21
L
Landing ........................................................... 5-11
Leaf ................................................................... 2-1
Linkage
Inspection ................................................. 4-23
M
Main rotor blade ................................................ 2-1
Inspection ................................................. 4-22
Main rotor blades
Installing and removing ............................. 4-15
Main switch ................................................ 2-2, 5-3
Malfunction area indicator .......................... 2-2, 3-6
Muffler ............................................................... 2-1
O
Oil
Inspection ................................................. 4-20
Operator requirements ...................................... 1-3
P
Payload inspection .......................................... 4-10
Plug cap ............................................................ 2-3
Post-Flight Cleaning and Servicing ................... 6-5
Product safety label locations ........................... 1-1
Page 40
R
Radiator ............................................................. 2-1
Radiator cap ............................................. 2-3, 4-21
Radio signal
Distance test ............................................. 4-25
Radio signal monitor ................................... 4-9
Radio signal interference inspection ................. 4-9
Recovery tank .......................................... 2-3, 4-20
Rubber hooks ........................................... 2-1, 4-16
Runner ....................................................... 2-1, 4-7
S
Self monitor ....................................... 2-2, 3-5, 4-24
Shutter pump cleaning switch ........................... 2-2
Side cover ......................................................... 2-1
Installing and removing ............................. 4-16
Slide servo ........................................................ 2-3
Inspection ................................................. 4-23
Slide servo thermo sensor ................................ 3-6
Spinner constant rotation switch ....................... 2-2
Spray
Spray switch ............................................... 3-4
Sprayer
Selector switch .................................... 2-2, 4-3
Spraying
Selecting and setting sprayer ..................... 4-3
Stabilizer blade .................................................. 2-1
Starter lever ................................................ 2-1, 5-5
Starter switch ............................................. 2-2, 5-6
Stone guard ............................................... 2-1, 4-6
Storage ............................................................. 8-1
T
Tail body ............................................................ 2-1
Tail cover ........................................................... 2-1
Tail rotor blade .................................................. 2-1
Inspection ................................................. 4-22
Tail rotor drive belt .......................................... 4-25
Takeoff .............................................................. 5-8
Transmission case .......................................... 4-21
Transmitter
Battery monitor light ......................... 3-11, 4-18
Inspection ................................................. 4-18
Transporting procedure ..................................... 4-6
Trim lever
Aileron ................................................. 2-4, 5-9
Elevator ............................................... 2-4, 5-9
Rudder ................................................. 2-4, 5-9
Throttle ................................................ 2-4, 5-5
Y
YACS
Control switch ............................................. 3-3
Warning light ........................................ 2-2, 3-7
Page 41
Please read this manual before using the product.
UNMANNED HELICOPTER FOR INDUSTRIAL APPLICATIONS
UNMANNED HELICOPTER FOR INDUSTRIAL APPLICATIONS
UNIT,
LIQUID SPRAYER
LIQUID SPRAYER
OPERATION MANUAL
OPERATION MANUAL
Page 42
Foreword
Thank you for using the liquid sprayer for the RMAX TypeII G Unit, unmanned helicopter for
industrial applications.
This operation manual describes the proper operating procedures as well as inspection and
servicing methods for the liquid sprayer for the RMAX TypeII G Unit, helicopter. Before using
this product, please be sure to read this operation manual, along with the separate opera-
tion manual for the RMAX TypeII G Unit, helicopter, and thoroughly understand the informa-
tion contained therein.
In this manual, the warning notes, which are necessary for safe and proper operation of this
product, are categorized and shown as follows. Please make sure to observe these instruc-
tions, as they all contain important information.
DANGER
This indicates that improper operation will cause imminent danger, which could lead to serious injury or death.
WARNING
This indicates that improper operation could lead to minor and serious injuries or death.
NOTICE
Indicates that improper operation could cause property damage.
TIP
Indicates proper operating procedure and tips on inspection and maintenance.
Indicates a prohibited action. The specific prohibited action is illus­trated near the symbol.
After you have read this operation manual, keep it within easy access near the product.
If you have lost this operation manual, contact your dealer to request another copy.
Contact your dealer if you have any questions or comments regarding the contents of
this operation manual.
Some diagrams and contents in this manual may differ from the actual device, due to
specification changes, etc.
Page 43
Table of Contents
Safety Precautions
Product Safety Label Locations ............................................................... 1-1
Requirement ............................................................................................... 1-2
Spraying Precautions ................................................................................1-5
Usage Precautions..................................................................................... 1-9
Part Names
Part Names ................................................................................................. 2-1
Mounting and Removing the Sprayer
Mounting and Removing the Sprayer ...................................................... 3-1
Spraying Method
Relevant Switches ..................................................................................... 4-1
Using the Sprayer ...................................................................................... 4-3
Spray Specifications Settings .................................................................. 4-7
1
2
3
4
Cleaning and Inspections
Cleaning the Sprayer ................................................................................. 5-1
Inspecting and Cleaning Various Parts ................................................... 5-3
Troubleshooting
Troubleshooting......................................................................................... 6-1
Specifications
Specifications Data.................................................................................... 7-1
Product Inspection
About Inspections...................................................................................... 8-2
5
6
7
8
Page 44
Safety Precautions
Product Safety Label Locations
Before using the device, please read and understand the affixed product safety labels thoroughly.
NOTICE
1-1
Page 45
Safety Precautions
Requirement
Basic requirements
WARNING
To ensure safe use, please make sure to read the operation manual thoroughly before use.
WARNING
This liquid sprayer for the unmanned heli­copter for industrial applications has been manufactured for the purpose of aerial appli­cation of agricultural chemicals, fertilizers, and seeds. Do not use it for other applica­tions. It could also cause unexpected acci­dents.
1
2
3
4
WARNING
Do not modify the helicopter or the auxiliary devices. Do not use parts other than genuine parts. Any modification of the helicopter or use of non-genuine parts may cause unex­pected accidents.
5
6
7
8
1-2
Page 46
Safety Precautions
Operator requirements
WARNING
Flying this helicopter requires a high level of skill. The helicopter should be operated only by a person who possesses an appropriate license.
WARNING
Make sure to wear a helmet during flight. To perform an aerial application, make sure to wear clothing that is appropriate for the oper­ation. Performing a flight and an aerial appli­cation in clothing that is not appropriate for the task could cause loss of visibility, maneu­vering error, or cause your foot to slip, result­ing in unexpected accidents. Furthermore, it could harm your health through exposure to agricultural chemicals.
Certificate of
Authorization
Observe the following clothing requirements:
Wear a helmet.
Wear goggles and a particle mask.
Wear long-sleeved clothing with secure buttons
and fasteners.
Wear slip-proof shoes that are easy to walk with.
Do not wear objects that could obstruct vision
when there is wind, or adversely affect operation (especially towels and gloves).
WARNING
A minimum of 3 people is required for an aerial application: a navigator who has been briefed on the aerial application procedure, an assistant who readies, mixes, and sup­plies agricultural chemicals, and an operator. Beware that an understaffed operation could lead to an accident.
1-3
Page 47
WARNING
The operation of an unmanned helicopter involves considerable mental fatigue. The operator should not fly the helicopter contin­uously for more than one hour, but should take a rest every hour. Prolonged continuous flight operation could cause the operator to lose concentration and could lead to an acci­dent.
WARNING
Do not fly the helicopter after drinking alco­hol or taking a cold medicine, or if you are in poor physical condition. Flying the helicopter in poor physical condition could cause loss of concentration, and could lead to an acci­dent.
Safety Precautions
1-4
Page 48
Safety Precautions
Spraying Precautions
When operating an unmanned helicopter for the purpose of spraying agricultural chemicals, ensure safe oper­ation, as well as the safety of humans, animals, agricultural products, and the environment during aerial appli­cation.
General Flight Pattern for Aerial Application
Example: Disease and pest control of a rice paddy
• Flight altitude: 3 to 4 m
• Flying speed: 10 to 20 km/h
• Flying interval: 5 or 7.5 m
• Wind velocity: 3 m/s maximum
Just passed 10 meters,
and 5 meters
Flying height between 3 and 4 meters
Wind
DANGER
When performing tasks such as refueling, never approach (or allow others to approach) within 20 m of the helicopter until the main rotor has come to a complete stop and the engine has stopped. Entering within 20 m of the helicopter could cause a serious acci­dent.
Flying speed between 10 and 20 km/h
Flying interval 5 or 7.5 meters
Affirmative!
1-5
Page 49
Using Registered Agricultural Chemicals
Use nationally registered agricultural chemicals, and use them properly by reading the usage instructions and precautions included in the manual for each respective chemical.
WARNING
Do not use agricultural chemicals other than those registered. Failure to do so could expose animals, plants, or people to agricul­tural chemicals for which the operator will be held socially responsible.
WARNING
Control and handle agricultural chemicals strictly in accordance with their manuals. Negligent control and improper handling of agricultural chemicals could lead to chemical pollution or health hazards.
Safety Precautions
1-6
Page 50
Safety Precautions
Spray Chemical
Since the agricultural chemical is diluted at a low dilution rate, make sure to observe the following: (1) Agricultural Chemical
Use nationally registered agricultural chemicals.
In low-volume liquid spraying, the characteristics
of the agricultural chemical can easily change when mixed with other agricultural chemicals, and may produce solids or turn to a gum-like state. When mixing, use agricultural chemicals that have been checked in advance for physio­chemical change, compatibility with the sprayer, mixture toxicity, etc.
Spreading agents (surface active agents) cannot
be added.
Label
(2) Dilution Water For dilution water, make sure to use tap water. Do not use agricultural water, as this could lead to debris clogging or characteristic change in the agri­cultural chemical.
(3) Dilution Rate For example, to make 8 of spray solution of an agricultural chemical diluted to 8x, dilute 1 of agricultural chemical with 7 of tap water (dilution water). This will make 8 of spray solution.
Agricultural chemical: 8 × 1/8 = 1 Tap water: 8 - 1 (agricultural
chemical) = 7 Since flowable and water-dispersible chemicals can easily precipitate, combine and mix them well just before aerial application flight.
Tap Water
Agricultural Water
Chemical
Tap Water
Spray Solution
1-7
Page 51
Safety Precautions
Pouring the Spray Solution
Check the inside of the chemical tank (into which
the solution will be poured), the check valve, the strainer section, and the filter for any debris or sediments. If you find any debris or sediments, make sure to remove them before pouring the solution.
Keep the chemical tank load to 8 or less per
side (16 combined for left and right tanks).
TIP
For higher altitudes and temperatures, decrease the load.
For information on load capacity, see the operation manual for the helicopter.
Check Valve
Filter in the Chemical Tank
Strainer
Chemical Tank
1-8
Page 52
Safety Precautions
Usage Precautions
Stop the engine when replenishing the chemical.
When replenishing the chemical, make sure to stop the engine. If this task takes longer than one minute, turn OFF the main switch on the helicopter.
DANGER
Never approach (or allow others to approach) within 20 m of the helicopter until the main rotor has come to a complete stop and the engine has stopped. Entering within 20 m of the helicopter could cause a serious accident.
Securely mount the chemical tanks.
Prior to the flight, check that both chemical tanks are securely mounted.
NOTICE
If the chemical tanks are not securely mounted, they could come off during flight.
Do not apply excessive force on the boom.
When performing tasks such as replenishing the chemical, use caution not to trip on the boom.
NOTICE
If an excessive force is applied against the folding direction of the boom, it could become damaged.
1-9
Page 53
Part Names
Part N ames
1
Chemical Tank
Right and Left Nozzles
Bracket
Chemical Tank Joint
Boom
Center Nozzle
Boom
Joint
Bracket
Handle
Tank Cap
2
3
Chemical Tank
4
Bracket
Chemical Tank Joint
Boom
Three-way Cock
Nozzle Switching Motor
5
Right and Left Nozzles
6
7
8
Filter Cap
2-1
Page 54
Mounting and Removing the Sprayer
Mounting and Removing the Sprayer
1 Position the sprayer under the frame.
TIP
Extend the sprayer boom, and slide horizon­tally from between the leaves.
2 Of the three connectors running from the frame,
connect the 2-pole connectors to the sprayer pumps power connectors, and the 3-pole con­nector to the power connector of the nozzle switching motor.
TIP
If necessary, apply the dealer-specified grease onto the O-rings of the joints on the bottom of the chemical tanks.
Sprayer
Leaf
Leaf
3-pole connector
3 Insert the dampers of the sprayer (2 locations)
into the mounting holes (2 locations) on the frame.
2-pole connector
Mounting Holes
Dampers
3-1
Page 55
Mounting and Removing the Sprayer
4 Lift the rear of the sprayer, and fasten by insert-
ing bolts and washers through the right and left bracket holes on the frame.
Tightening Torque
Use a 4 mm hex wrench.
5 Securely mount the left and right chemical tanks
by fitting the sprayer’s brackets into the mounting stays on the chemical tanks.
If the chemical tanks are not mounted prop­erly, it could cause the helicopter to shake, the chemical to leak, or the chemical tank to fall off the helicopter.
3 to 4.5 N·m (0.3 to 0.45 kg·m)
TIP
NOTICE
Bolts/Washers
Bracket Holes
Chemical Tank
1
2
3
4
TIP
If necessary, apply dedicated grease (Yamaha Grease B) onto the O-rings on the bottom of the chemical tanks.
(set in securely)
Guide
Mounting Stay
Bracket
Valve Seal (set in securely)
5
6
7
6 To remove the sprayer, follow the mounting pro-
cedure in reverse order.
O-Rings
Joint
8
3-2
Page 56
Spraying Method
o
Relevant Switches
Helicopter Control Panel
Shutter Pump Cleaning Switch Spinner Constant Rotation Switch
Used for cleaning the pump. See Cleaning the Sprayer” on page 5-1.
4-1
Sprayer Selector Switch
To use the speed-dependent
function, switch to “”.
When not using the speed­dependent function, switch t
“”.
Page 57
Flight Transmitter
Spraying Method
1
Spray Volume Adjuster (for Liquid)
This adjusts the amount of liq­uid discharged. See Spray Specifications Settings on page 4-7.
Power Swi tch
This is the power switch for the transmitter.
Spray Switch
This is an ON/OFF switch for the spray pump. See Using the Sprayer on page 4-3.
Spray Volume Switch
This switches between the left/ right nozzles and the center nozzle. See Using the Sprayer on page 4-5.
2
3
4
5
6
7
8
4-2
Page 58
Spraying Method
Using the Sprayer
Spraying with Flight Transmitter
1 Switch the sprayer selector switch on the flight con-
trol panel to “”. To use the speed-dependent function, switch to “”.
2 Set the spray volume adjuster and the spray noz-
zle settings according to Spray Specifications Settings on page 4-7.
Sprayer Selector Switch
3 Tur n ON ( “in position) the spray switch (the ON/
OFF switch) on the flight transmitter to actuate the spray pump. Press again (“out” position) to stop.
4 Check the spraying condition. Check if the spray-
ing condition from each nozzle is good.
NOTICE
Do not keep the pump running for more than 10 seconds with nothing spraying out from the nozzle, or on an empty tank. The pump could burn out.
Spray Switch
ON (to operate) OFF (to stop)
Push
Illustration of Spraying Conditions
Release
4-3
Good Poor Poor
Page 59
How to Release Air Pockets
When the chemical tanks are plugged/unplugged, or when the chemical is sprayed until the chemical tanks are empty, air pockets will get entrained inside the sprayer piping, causing the spraying con­dition to deteriorate. With the chemical tanks set in place, if the air pock­ets are not completely released by discharging from the nozzles, turn OFF the sprayer switch, and release the air pockets as follows:
1 Facing the rear of the helicopter, turn the three-
way cock handle on the rear of the sprayer so that it points to your left.
2 Turn ON the sprayer switch, and run the spray
pump for 5 to 7 seconds.
3 Point down the three-way cock to the spraying
position, and verify that the discharge condition from the nozzle is good.
Spraying Method
Three-way Cock Handle
Air Releasing Position (pointing left)
DANGER
When releasing air pockets, do not perform the task (or allow others to approach the heli­copter) until the main rotor has stopped rotating completely and the engine has stopped.
TIP
If you are using the speed-dependent func­tion and need to release air after receiving the GPS signal, set the sprayer selector
switch to “”. After releasing air pockets,
return the sprayer selector switch to “”.
Spraying Position (pointing down)
4-4
Page 60
Spraying Method
Switching Between Nozzles
Set the spray volume switch on the flight transmitter to “1” (out position) to discharge from the right and left nozzles. Set it to “1/2” (“in” position) to dis- charge from the center nozzle. To switch between nozzles, turn OFF the spray switch, and perform the task after the spray pump has stopped.
Nozzle
1
ON
(to operate)
Release
Sprays from left and right nozzles
Spray Switch
ON (to operate) OFF (to stop)
Push
Release
Push
1/2
Push
Sprays from cen­ter nozzle
1
OFF
Release
(to stop)
Release
1/2
Push
Stops spray pump
TIP
If you switch between nozzles with the spray volume switch while the spray switch is in the ON state, the spray pump will stop for approximately one second, during which the nozzle switching motor runs.
Spray Volume Switch
“1/2” (Center nozzle)
Push
1” (Left and right nozzles)
Release
4-5
Page 61
Spraying Method
Using the Speed-Dependent Function
TIP
The speed-dependent function can be used only when all of the following three conditions are met:
• Low-volume liquid spraying at 7.5m spray width, 8L/ha
• Left and right nozzles are selected
• The GPS signal reception is good (i.e. the outer GPS indicator lights are ON)
The state of the flight mode selector switch on the helicopter and the GPS control switch on the flight transmitter are irrelevant.
When the center nozzle is used, the speed-dependent function does not work, and discharging is done in proportion to a constant volume set by the spray volume adjuster on the flight transmit­ter.
1 Switch the sprayer selector switch on the flight
control panel to “ ”.
2 Set the spray volume adjuster and the spray noz-
zle settings according to “Spray Specifications Settings” on page 4-7.
TIP
If the flight velocity exceeds 20km/h, only the outer lights of the YACS warning lights illumi­nate. If this happens, drop the flight velocity to 20km/h or less.
Sprayer Selector Switch
YACS Warning Light
GPS Indicator Light
Only the outer lights of the YACS warning lights illuminate
If the GPS signal reception is poor (the outer GPS indicator lights are ON), the speed-dependent function does not work, and the chemical is discharged at a constant rate set by the spray volume adjuster on the flight transmitter. During a GPS-controlled flight, if the GPS signal reception worsens (GPS indicator lights cycles a pattern “outer lights ON > inner lights ON > OFF”), the speed-dependent function does not work, and the chemical is discharged at a constant rate set by the spray volume adjuster on the flight transmitter. In this case, immediately turn OFF the GPS control switch according to the operation manual for the helicop­ter.
4-6
Page 62
Spraying Method
Spray Specifications Settings
Set the spray volume adjuster and spray nozzles according to the chemical to be used.
Spray Specifications
Low-Volume Liquid Spraying
Spray
Volu me
(L/ha)
Right and Left Nozzles
Center Nozzle 8 3.75 Yellow 1 (has groove) Level 24 Standard
8 7.5 Yellow 2 Level 24 Standard
Spray Width
(m)
Nozzle
Color
Spray Volume Adjuster
Number of
Nozzles
Volu me
Position
Remarks
(b)
0
40
24
32
(a)
TIP
The adjuster covers a range of volumes, allowing you adjust the spray volume according to the chemical used.
When you turn all the way towards the (b) direction, and start turning back towards the (a) direc­tion, the first notch you reach is Level 1.
Turning in the (a) direction increases the spray volume, and turning in the (b) direction decreases the spray volume.
Levels between 32 to 40 use maximum current, therefore, do not use continuously.
After adjusting the volume, make sure to put the rubber cover back on.
The spray specifications settings above are only to be used as a guideline. Before the actual
spraying task, make sure to check the spray volume for the chemical you are using.
4-7
Page 63
Cleaning and Inspections
WARNING
Control and handle the agricultural chemicals strictly in accordance with their manuals. Negligent control and improper handling of agricultural chemicals could lead to chemical pollution or health hazards.
NOTICE
Clean the sprayer after every spraying work, as the spraying performance could deteriorate due chemicals solidifying onto the sprayer.
Use a drain pipe to collect the leftover chemical and cleaning solutions from cleaning into a con­tainer, and dispose it according to the operation manual for the chemical.
During winter seasons, the pump or the filter cap may become damaged by frozen liquids. There­fore, for long-term storage during winter seasons, drain the leftover chemical and remove the fil­ter cap.
1
2
Cleaning the Sprayer
Cleaning the Spray Pump
1 Turn the sprayer selector switch to “ ”.
2 Mount the chemical tank filled with tap water,
and turn the main switch of the helicopter to
“START”. Press the “ ” switch on the con-
trol panel to clean the inside of the sprayer pip­ing.
3 To switch between the right/left nozzles and the
center nozzle, press the “ ” switch to tem-
porarily stop the pump, then use the “
switch.
4 Drain the chemical inside the spray piping
through the drain pipe, by pointing the three-way cock handle to the right, thereby actuating the spray pump.
5 After draining out the chemical, point the three-
way cock handle to the spraying position (down).
Sprayer Selector Switch
3
4
5
6
6 Remove the filter and nozzles, and wash them
with tap water. (See pages 5-3 and 5-4.)
7 If you want to wash the sprayer thoroughly,
remove the sprayer and wash with tap water. When doing this, use caution to keep the 2-pole and 3-pole connecters from getting wet. (See page 3-1.)
7
8
Spinner Constant Rotation Switch
Shutter Pump Cleaning Switch
5-1
Page 64
Cleaning and Inspections
Press once Press again
Switches to right and left nozzles or center nozzle
Operates pump Stops pump
Switches to right and left nozzles or center nozzle
TIP
Operating the pump for more than one minute could drain the battery.
During cleaning, do not use the flight transmitter to switch between right/left nozzles and center nozzle.
Three-way Cock Handle
Drain Pipe
Chemical Draining Position (pointing right)
Spraying Position (pointing down)
5-2
Page 65
Inspecting and Cleaning Various Parts
Filter Inspection and Cleaning
1 Turn OFF the main switch of the helicopter.
2 Remove the left and right chemical tanks.
3 Remove the filter cap, and visually inspect if the
filter inside is clogged. If clogged, wash it with tap water.
NOTICE
If a tear exists in the filter, replace it, as it could cause the spray pump or the nozzles to become clogged.
When putting on the filter cap, securely fasten the O-ring to prevent air entrain­ment and liquid leakage.
Cleaning and Inspections
Filter
O-Ring
Filter Cap
5-3
Page 66
Cleaning and Inspections
Nozzle Inspection and Cleaning
1 Loosen the nozzle caps and end caps for the
left, right and center nozzles. Remove seat 2, strainer 2, seat 1, and nozzle, and check them for damage and wear. If clogged, wash it with tap water.
2 Reattach the nozzles so that the nozzle spraying
hole and the boom are parallel.
Right and Left Nozzles
Center Noz­zle
Nozzle
Number
XR TEEJET 11002 VS
XR TEEJET 8002 VS
Nozzle
End Cap
Cap Color
Yellow Black
Red Blue
Color
TIP
When reattaching the nozzles, do not con­fuse the left/right nozzles and the center nozzle.
Only the center nozzle has a groove along its outer perimeter.
Nozzle Cap
Right and Left Nozzles
Red Nozzle Cap
Nozzle
Parallel
End Cap
Seat 2
Strainer 2
Seat 1
Nozzle
Black End Cap
Center Nozzle
Parallel
Nozzle
Boom
Red Nozzle Cap
Blue End Cap
Boom
5-4
Only the center nozzle has a groove along its outer perimeter
Page 67
Chemical Tank Inspection and Cleaning
Cleaning and Inspections
1 Inspect the check valve on the chemical tank cap
to check if it is clogged.
2 Remove the strainer and visually check if it is
clogged. If clogged, wash it with tap water.
Check Valve
Filter in the Chemical Tank
Strainer
Chemical Tank
3 Remove the filter by turning it counterclockwise,
and visually check if it is clogged. If clogged, wash it with tap water.
NOTICE
If a tear exists in the strainer or filter, replace it, as it could cause the spray pump or the nozzles to become clogged.
When using a chemical that precipitates quickly, frequently remove and clean the strainer and filter.
When removing the filter, do not pull it by the mesh part, as this could damage the filter.
Chemical Tank Joint Inspection and Cleaning
Visually check if the valve seal part of the chemical tank joint is clogged. If clogged, wash it with tap water.
Chemical Tank Joint
5-5
Page 68
Troubleshooting
The problems listed here can be handled primarily by the user. Problems or causes that are not listed here are handled by your dealer. If such problems occur, cancel the flight and contact your dealer to have the helicopter inspected and repaired.
The spray pump does not operate
Main Cause User Action Remarks
Poor connection with the power connector of
1
the spray pump.
2 The nozzles are being switched.
3 The onboard battery is faulty.
4 Deterioration in the spray pump performance.
5 A break in the wiring.
6 A blown fuse.
Securely connect the power connector of the spray pump.
If the nozzles are switched while the spray pump is running, the nozzle switching motor runs for approximately one second, during which the spray pump automatically stops. The spray pump will resume automatically.
Recharge the battery with a dedicated recharger, or replace it.
Quickly cancel the flight, and request a repair by your dealer.
Quickly cancel the flight, and request a repair by your dealer.
Quickly cancel the flight, and request a repair by your dealer.
WARNING
Make sure to follow the instructions given in the User Action column, and do not take any actions that are not documented.
If you have any questions, be sure to con­tact your dealer. If an inspection, adjust­ment, or part replacement is performed by a person who does not possess the kno­whow and proficiency to service the heli­copter, it could lead to a serious accident.
See page 3-1.
See page 4-5.
See the opera­tion manual for the helicopter
The spray pump operates, but nothing is discharged
Main Cause User Action Remarks
1 Air pockets have not been sufficiently released.
2 Clogged chemical tank joint. Clean the chemical tank joint. See page 5-5. 3 Clogged filter. Clean the filter. See page 5-3. 4 Clogged nozzle. Clean the nozzle. See page 5-4. 5 Wrong nozzle attached. Attach the correct parts. See page 5-4. 6 Clogged check valve on the chemical tank cap. Clean the check valve. See page 5-5.
7 Deterioration in the spray pump performance.
Release air pockets by opening the three-way cock.
Quickly cancel the flight, and request a repair by your dealer.
See page 4-4.
6-1
Page 69
Troubleshooting
The discharge volume is low / The spraying angle is narrow / The chemical is not getting atomized / The chemical drips in large droplets
Main Cause User Action Remarks
Choose a different agricultural chemical.
1 Incompatible agricultural chemical.
2 Poorly adjusted spray volume.
3 Clogged nozzle. Clean the nozzle. See page 5-4.
4 Entrained air pockets in the spray pump.
5 Clogged spray pump
6 Poorly sealed seat 2. Clean seat 2. See page 5-4.
If it is a mixture of two agricultural chemicals, revise the chemicals that are mixed.
Readjust the spray volume on the flight trans­mitter.
Release air pockets by opening the three-way cock.
Clean the spray pump. If the problem persists, request a repair by your dealer.
See page 4-7.
See page 4-4.
See page 5-1.
The chemical is leaking.
Main Cause User Action Remarks 1 Poorly sealed seat 2. Clean seat 2. See page 5-4. 2 Loose clamp on a piping joint. Tighten the clamp more tightly.
3 Hardened or deformed hose.
4 Poor sealing in the spray pump.
Quickly cancel the flight, and request a repair by your dealer.
Quickly cancel the flight, and request a repair by your dealer.
1
2
3
4
Nozzles do not switch.
Main Cause User Action Remarks
Bad connection with the power connector of the
1
nozzle switching motor.
2 Malfunction in the nozzle switching motor.
Securely connect the power connector of the nozzle switching motor.
Quickly cancel the flight, and request a repair by your dealer.
The speed-dependent function is non-functional.
Main Cause User Action Remarks
1
The sprayer selector switch is not set to “”.Select “”.
2 The GPS radio signal reception is poor.
3 The nozzle switch is set to center nozzle.
Wait until the reception recovers, or spray with­out the speed-dependent function.
The speed-dependent function cannot be used with center nozzle. Switch to right and left noz­zles.
See page 3-1.
See page 4-6.
See the opera­tion manual of the helicopter. See page 4-6.
See page 4-6.
5
6
7
8
6-2
Page 70
Specifications
Specifications Data
Item Data
Device Name Liquid sprayer
Spraying Method Category Low-volume liquid spraying
Spray Volume 8L/ha
Spray Specifications
Discharge Performance
Nozzle
Pump
Maximum Chemical Tank Load Capacity
Device Weight 7.4 kg
Flight Velocity 13 to 20 km/h 15 km/h 10 to 20 km/h
Flight Altitude 3 to 4 m
Flight Width 7.5 m 3.75 m 7.5 m
Speed­Dependent Discharge Method
Discharge Method
Discharge Pressure
Maximum Discharge Volu me
Nozzle Method
Standard Number of Nozzles
Pumping Method
Driving Method
Power Rating DC12V (supplied by helicopter)
(at 13 to 20 km/h)
Ye s N o N o
Nozzle method
(left/right)
0.17 to 0.44 Mpa
2.0 L/min 0.75 L/min 2.0 L/min
XR11002 XR8002 XR11002
212
Double-acting piston method
Nozzle method
(center)
0.25 Mpa
(at 15 km/h)
Flat type
Motor-driven
16 L (8 L per tank)
Nozzle method
(left/right)
0.44 Mpa
(at 20 km/h)
7-1
Page 71
Product Inspection
About Inspections
The prescribed types of inspections are described below.
The pre-flight inspection is to be performed by the operator.
For periodic inspections and replacement of parts, contact your dealer or an authorized service facility for
Yamaha unmanned helicopters for industrial applications.
Pre-Flight Inspection
Before a flight, make sure to inspect the following:
Failure to perform pre-flight and regular inspection could lead to problems. There­fore, make sure to perform these inspections.
Part Names Description
Battery (9.6V for transmitter) Check fully charged
Filter Check for debris and tear
Chemical Tank Check for leaking valve
Joint Check for leaking valve
Cock Release air pockets
Complete Nozzles Check discharge condition
NOTICE
1
2
3
4
Periodic Inspection
Section Description
Joints Disassemble, inspect, adjust, clean, replace
Chemical Tank Inspect and replace
Nozzle Clean
Pump Clean and replace
Hoses Inspect and replace
Filter Clean and replace
Other Inspect, correct, tighten
* The inspection items and descriptions may change for various reasons.
5
6
7
8
8-1
Page 72
Product Inspection
Replacement Parts
The following parts are consumables. If a deterioration in performance is seen due to wear, damage, deterio­ration of a part, replace these parts. The replacement parts may change due to various reasons.
Part Names Description of Problems
Seat 1, Seat 2 (Nozzle parts) Leakage, dripping
O-ring (joint) Leakage
Seal valve (joint) Leakage
Valves Leakage
Pump unit assembly Leakage, poor discharge
* The frequency of replacement varies with chemicals used.
8-2
Page 73
Customer Support
To pose any questions regarding the product you are using, to
make a comment regarding service, or to file a complaint, please
contact your dealer.
RMAX
OPERATION MANUAL
©2011 by Yamaha Motor Co., Ltd.
1st edition, Dec. 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan.
Page 74
PRINTED ON RECYCLED PAPER
11.12 – 0.3
× 1 CR
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