Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained in
this service manual is complete or accurate. It is understood that the user of this manual must assume all risks
or personal injury and/or damage to the equipment while
servicing the equipment for which this service manual
is intended.
Safety considerations usually are directed toward
machine design and the possibility of human error. In
addition, the environment in which a machine is operated must not be overlooked as a potential safety
hazard.
Most electrical equipment is safe when installed in a
normal environment. However, if the environment is
different from what most people consider to be normal, it is conceivable that the combination of the
machine and the room air could present a hazardous
combination. This is because heat (such as from
fusing units) and electrical arcs (which can occur
inside switches) have the ability to ignite flammable
substances, including air.
When installing a machine, check to see if there
is anything nearby which suggests that a potential hazard might exist. For example, a laboratory
might use organic compounds which, when they
evaporate, make the room air volatile. Potentially dangerous conditions might be seen or smelled. The
presence of substances such as cleaners, paint thinners, gasoline, alcohol, solvents, explosives, or similar items should be cause for concern.
If conditions such as these exist, take appropriate
action, such as one of the following suggestions.
know what effect may be caused by altering any
aspect of the machine’s design. Such changes have
the potential of degrading product performance and
reducing safety margins.
For these reasons, installation of any modification not
specifically authorized by Konica Business Machines
U.S.A., Inc., is strictly prohibited.
The following list of prohibited actions is not all-inclusive, but demonstrates the intent of this policy.
•Using an extension cord or any unauthorized
power cord adapter.
•Installing any fuse whose rating and physical size
differs from that originally installed.
•Using wire, paper clips, solder, etc., to replace or
eliminate any fuse (including temperature fuses).
•Removing (except for replacement) any air filter.
•Defeating the operation of relays by any means
(such as wedging paper between contacts).
•Causing the machine to operate in a fashion other
than as it was designed.
•Making any change which might have a chance
of defeating built-in safety features.
•Using any unspecified replacement parts.
•Determine that the environment is controlled
(such as through the use of an exhaust hood) so
that an offending substance or its fumes cannot
reach the machine.
•Remove the offending substance.
•Install the machine in a different location.
The specific remedy will vary from site to site, but the
principles remain the same. To avoid the risk of injury
or damage, be alert for changes in the environment
when performing subsequent service on any machine, and take appropriate action.
Unauthorized Modifications
Konica equipment has gained a reputation for being
reliable products. This has been attained by a combination of outstanding design and a knowledgeable
service force.
The design of the equipment is extremely important.
It is the design process that determines tolerances
and safety margins for mechanical, electrical, and
electronic aspects. It is not reasonable to expect
individuals not involved in product engineering to
General Safety Guidelines
This equipment has been examined in accordance
with the laws pertaining to various product safety
regulations prior to leaving the manufacturing facility
to protect the operators and service personnel from
injury. However, as with any operating device, components will break down through the wear-and-tear of
everyday use, as will additional safety discrepancies
be discovered. For this reason, it is important that the
technician periodically performs safety checks on the
equipment to maintain optimum reliability and safety.
The following checks, not all-inclusive, should be
made during each service call:
CAUTION: Avoid injury. Ensure that the equipment is
disconnected from its power source before continuing.
•Look for sharp edges, burrs, and damage on all
external covers and copier frame.
•Inspect all cover hinges for wear (loose or bro-
ken).
•Inspect cables for wear, frays, or pinched areas.
vii
SAFETY PRECAUTIONS
•Ensure that the power cord insulation is not dam-
aged (no exposed electrical conductors).
•Ensure that the power cord is properly mounted
to the frame by cord clamps.
•Check the continuity from the round lug (GND) of
the power cord to the frame of the copier -- ensure
continuity. An improperly grounded machine can
cause an electrically-charged machine frame.
Safeguards During Service Calls
Confirm that all screws, parts, and wiring which are
removed during maintenance are installed in their
original positions.
•When disconnecting connectors, do not pull the
wiring, particularly on AC line wiring and high
voltage parts.
•Do not route the power cord where it is likely to
be stepped on or crushed.
•Carefully remove all toner and dirt adhering to any
electrical units or electrodes.
•After part replacement or repair work, route the
wiring in such a way that it does not contact any
burrs or sharp edges.
•Do not make any adjustments outside of the
specified range.
Applying Isopropyl Alcohol
Care should be exercised when using isopropyl alcohol, due to its flammability. When using alcohol to
clean parts, observe the following precautions:
•Remove power from the equipment.
•Use alcohol in small quantities to avoid spillage
or puddling. Any spillage should be cleaned up
with rags and disposed of properly.
•Be sure that there is adequate ventilation.
•Allow a surface which has been in contact with
alcohol to dry for a few minutes to ensure that the
alcohol has evaporated completely before applying power or installing covers.
Summary
It is the responsibility of every technician to use professional skills when servicing Konica products. There
are no short cuts to high-quality service. Each piece
of equipment must be thoroughly inspected with respect to safety considerations as part of every routine
service call. The operability of the copier, and more
importantly, the safety of those who operate or service
the equipment, are directly dependent upon the conscientious effort of each and every technician.
Remember...when performing service calls, use good
judgment (have a watchful eye) to identify safety
hazards or potential safety hazards that may be present, and correct these problem areas as they are
identified -- the safety of those who operate the equipment as well as those who service the copier depend
on it!
viii
1.Specifications
ItemSpecifications
General
Protocol (Compatibility)Group3
Multi accessYes
Applicable linePSTN, PABX
Maximu m da t a rat e (bp s)33.6k bp s, Auto m atic fall back
Coding schemeMH/MR/MMR/JBIG
Dual lineNo
Intern et faxOption
Error correction mode (ECM)Yes (FAX NIC required)
Standar d memory4 MB
Option al memory8 MB
Transmission
Max. Docu ment (Origi nal) sizeA3
Transmission speed
Broadcasting
3.0 sec.
ITU-T No.1, 33.6k with JBIG (A4-L)
143 Loca tio n per sessio n
FunctionLocation
One to uc h key27
Speed dial100
On the fly (Ten ke y)16
Total 143
Memory TXYes
Quick me m o r y TXYes
ADF TXYes
Manual TXYes
Timer TXYes
Polling TXYes - 30 files
Book TXYes
Confidential mailbox TXYes
Sub-address [SUB] capabilityYes
Password [PWD] capabilityYes
Relay initiateYes
Relay broadcastYes
Batch TXYes
F code functionYes
1
ItemSpecifications
Standa r d: 20 3 × 98 dpi / 8 × 3.85 dpm
TX resolution
Receiving
Max. recording paper sizeA3
Confidential mailbox RXYes
Selective polling re ceptionYes
Memory RXYes
Memory RX modeYes
RX reductionYes
RX modeAuto/Manual
Printing mode
FooterYes
RX resolution
Dialing
One-to uc h27 key
Auto D i al
Auto redialYes
Last redialYes
Chain dialYes
Combination dialYes
Phone BookYes
On-ho ok dialYes
Scanning
Scanner typeCCD
Size of documentA5 - A3
Max. effective scan width
Maximum numbe r o f st acked orig inals50 page s
Contra st contr olNormal/ Dark/Li gh t
Gray scale256 levels
Recording
Printer typeLaser
Speed dial100
Program mi ng dial4 key (No.24 - No. 27 )
Group dia l27
TX confirmation reportYes
TX error reportYes
RX result reportYes
Activity reportYes
Memory data listYes
Memory image listYes
Key setting listYes
Broadcast result reportYes
Relay broadcast reportYes
Machine status listYes
Consum a ble or d er reportYes
PCL configuration page (for printer option) Yes
PCL font list (for printer option)Yes
Backup RAM lost reportYes
Other Features
SpeakerYes
Daylight saving timeYes
Ext.phone connectorYes
RTC backup2.5 years
Multi-c opy99 pa ge s
No tonerYes
Substitute receiving
PC Function
RS232 Por t func ti on
No paperYes
Paper jamYes
15 pp m ( 71 15F)
18 ppm (7118F)
LSD initial set
Class 1 function
TWAIN scanner function
3
2.Panel Descr ipt ion
Except Europe Area
11
1291314
10
8
7
22
43
42
2116
37
403923
41
5315171920
18
4
16
2
27
293235
2524
2628303133343836
4
Europe Area
11
1291314
10
8
7
22
43
42
2116
37
403923
41
18
315171920
4
165
2
27
293235
2524
2628303133343836
5
Key Function
No.KeyFunction
1 Start Key
2Stop Key
3Auto Reset Key
4 KEYPAD
5 Tone KeySend tone signal.
6 Extern al KeyExternal / Intern al function.
7 Interrupt KeySets the copier into, or lets it leave the Interrupt mode.
POWER SAVE
8
Key
9ID Key
10 Co py KeyChan g e pa ne l di splay to Copy mode.
Start s a fax transmis sion .
Starts copying.
Stops the fax transmission or reception.
Stops the multi-page copy operation.
Return to the initial setting
Initial:Copy mode
Number of Copies1
Zoom ratio:Full size
Copy Func tion:Ini t ia l se tt i ng by us er
Density :Initia l setting by us er
Copy mod e:Initia l se tt i ng by us er
Paper source:I ni ti a l se t ti ng by us er
Initial:Fax m ode
Date, Time, Memory volume, Mes-
Standby:
Under communication
RX in Memory:
RX in Mailbox:
Machine Error :Error message
Substitute RX in Memory: D isplay of memory RX
Number of RX pages:Content of error
Timer TX in MemoryDisplay of standby and T
Polling TX in MemoryDisplay of standby and P
Input fax number.
Input num er a l i n registration of name.
Input speed dial number.
Specify fax function o r initial set item.
Sets the copier into the Energy Saver mode.
If default of Personal id e nti fic a tio n is ON , it chang e s from t he
present section and is made a section number input screen.
sage prompting of the document
loading.
Communication status, Remote Station’s ID, Memory vol um e, Me ss a ge
prompting of the document loading.
Number of RX pages, Memory volume, Message prompting of the document lo ading.
Display of Mailbox RX, Memory volume, Message prompting of the document lo ading.
6
No.KeyFunction
11 Fax KeyChange panel display to Fax mode.
12 Scan KeyChange panel display to Scan mode.
13 YES / ENTER KeyValidate the item and number or character entered.
14 No/Clear Key
15
16
LENS Key, Up and
Down Keys
17
18 APS / APM KeyPress to select either Auto Paper or Auto Size.
PAPER SIZE Key
19
(SIZE Key)
20
DENSITY Key, left
21
and right Keys
22
23 One-touch Dial Keys
24 Ma il Key
25 Spe ed Dial KeyCall Speed dial.
26 FAX SET KeyCall Fax communication function.
TEL BOOK Key
27
(PHONE BOOK Key)
28 Redeal/Pause Key
Clear number or character entered.
Back to the previous display.
Used to select a preset enlargement or reduction ratio.
With each press, a zoom ratio between ×0.50 and ×2.00 in
0.01 increments is selected.
Used to specify the selection above or below in setting
scree ns and m e nus.
Press to select the paper size.
Used to specify the scanning density of copies.
Used to spec if y the s el ec ti on at th e left or r ig ht in setting
screens.
1. One-touch di al 01 - 27
2. Gro up dial 01 - 27
3. Program dial 24 - 27
4. Input @ in registration of name.
5. Input “.” (dot signal) in registration of name.
6. Input “_” in registration of name.
7. Input “+” in registration of dial number.
8. Input “-” (minus signal) in registra t io n of dial number.
9. Input symbols in registration of name.
10. Input Europe an font in r e gistrati on of name.
11.When e nt e ring a n u mbe r or c ha rac t er, delete the char ac ter
or the plac e w ith cursor.
12. When entering a number or character, insert a space in
the place with cursor.
Change the function of One-touch key to either selection of
the registered destina tion or inpu t of cha r ac ter.
Retrieval and call R e gistered dial.
Call the last di aling numbe r.
When entering the dial numb er, ins ert a pause functio n in th e
place wit h cur sor.
7
No.KeyFunction
29 Book TX KeyCall book TX function.
30 ON- H O O K KeyPress t o ans we r the call. Press again to hang up .
31 Resolution KeySelect the resolution and the image mode for transm ission.
32 Initial Set Key
33 Confirm Key
34 Or iginal Key
35 IMAGE SHIFT KeyPress to select the File Margin mode.
36 COMBINATION KeyPress to select the Copy mode.
37 X/Y Zoom Key
38 REVERSE IMAGE Key
39 OUTPUT KeyPress to select the finishing function.
ERASE Key
40
(MARGIN ERASE Key)
41 Job Reca ll Key
42 JOB STORE Key
43 PRINT Key / indicator
Set mac hi ne s ta tus, initia l set tin g for copy, Fax ope rations
and regis ter dials.
Display communication result.
Display machine counter.
Print repor t.
Select the Book Document ( page-by-p age)/Bo ok docum ent
(Spread).
Press t o make a copy with different zoo m ratios set for X
(horizontal) and Y (vertical) directions.
Press to copy an original with the o riginal ton al arrange ments r eversed.
Press to select the erase position.
Press to recall eit her one of the two jobs previously store d in
memory.
Press to select the Job Input mode. Two different jobs can
be programmed.
Lit while data received from personal computer is being
printed.
Blinks while data is being transferred.
For details, refer to the Printer Controller User Manual.
8
3. FAX CPU BLOCK DIAGRAM
FAX NIC
BOARD
JP5
OPTION
8MB
DRAM
Board
JP4
CN1
CN2
U1U17U40
NS32FX
164AV
25
U8/9
SRAM
32KX8
-70
2 Pices
U12/13/52
1. Memory TX Data Flow
CCD
PWB-C SDRAM
4MX16
JBIG FILE
FILE BUFFER
RTC
DRAM
1MX16b
3 Pices
RJ45
ASIC
NS32FX200
-25
U14
TEL
LINE
A/D BUS
DRAM
CONTROL
ASIC
NCU BOARD
CODEC
PM-22C
-33
FLASH
512KX16
-90
U4/61
U12/ U13/ U52
FAX CP U
EDO DRAM
FILE
MEMORY
MODEM
FM336
U27
U23
S-ASIC
EPROM
64KX8
-70
2 Pices
U5/6
CN1
Serial
CN6
CN5
COPIER
BOARD
JP2JP14
BATTERY
CN3
CN7
SPEAKER
4507M503AC
U40
FAX PM-22C
ENCODE TTI
DECODE JBIG
ENCODE MH
MR...
U12/ U13/ U52
FAX CPU
DRAM
ENCODE
TEMP
BUFFER
FAX CPU
DRAM
DECODE
TEMP
BUFFER
U12/ U13/ U52
DRAM
FRAME
BUFFER
U12/ U13/ U52
9
MODEM
FM336
U23
NCU
4507M504AC
2. Hook TX Data Flow
PWB-C SDRAM
CCD
4MX16
IMAGE DATA
PO BUFFER
U12/ U13/ U52U12/ U13/ U52
FAX CPU
EDO DRAM
TEMP
BUFFER
DRAM
FRAME
BUFFER
3. TWAIN and C LASS1 Data F low
PWB-C SDRAM
4MX16
CCD
FAX PM- 22C
ENCODE
MH CODE
IMAGE DATA
PO BUFFER
U40U12/ U13/ U52U27
FAX CPU
EDO DRAM
TEMP
BUFFER
U12/ U13/ U52
FAX CP U
SCAN
BUFFER
U23
MODEM
FM336
U12/ U13/ U52
FAX CP U
SCAN
BUFFER
S-ASIC
FAX PM-22
ENCODE TTI
ENCODE IMAGE
DATA MH MR...
NCU
PC
U40
4507M505AC
4507M506AC
4. RX (NON ECM, MH or MR) an d Print out Data Flow
U12/ U13/ U52
SOFTWARE
DECODE
IMAGE
DATA
U12/ U13/ U52
FAX CP U
EDO DRAM
PRINT
TEMP
BUFFER
ENGINE
NCU
U12/ U13/ U52
EDO
FILE
MEMORY
IMAGE
ASIC
U23
MODEM
FM336
U40
PM-22
DECODE
IMAGE
DA TA
C-ASIC
U12/ U13/ U52
DRAM
FRAME
BUFFER
10
U12/ U13/ U52
DECODE
TEMP
BUFFER
U17
FX200
PWB-C
SDRAM
FAX PAGE
BUFFER
U40
PM-22
DECODE
IMAGE
DATA
4507M508AC
4.ASSEMBLY / DIASSEMBLY
e
4-1.Fax Controller Board Assembly and Disassembly
(1)With Printer Controller Board
1. Turn off the power switch and remove th
power cord, then rais e the Auto m atic
Document Feeder.
4507D501AA
2. Re move the 6 screw s to r em ove the
Rear Cover and remove the Automatic
Document Feeder.
4507D502AA
4507D503AA
3. Re move the 5 screws to rem ove the Left
Cover.
11
4507D504AA
4507D505AA
4. Re move the screw for th e gr ound wire of
the NCU Controller Board.
5. Remove the 16 screws to remove the
Fax Shield C over As sembly.
NOTE
• Remove the Speaker Connector before
removing the Fax Shield Cover Assembly.
4507D506AA
6. Re move the 8 screw s to r em ove the
Shield C over Assembly.
12
4507D507AA
4507D508AA
7. Re move the 4 screw s for the Printer
Contro ller Board an d the Fax Contr olle
Board.
8. Remove the Battery C o nnector.
9. Re move the 6 screw s to r em ove the I/F
Bracket Assembly.
4507D509AA
10. Remove the 2 sc r ew s an d the 2 PW B
Supports to re move the NCU Controller
Board.
13
Shoulder Screws
e
4507D507AA
(2)Without Printer Controller Board
11. Remove th e 2 screws, the 2 shoulder
screws to remove the Fax Controller
Board.
1. Turn off the power switch and remove th
power cord, then rais e the Auto m atic
Document Feeder.
4507D501AA
4507D502AA
2. Re move the 6 screw s to r em ove the
Rear Cover.
14
4507D503AA
4507D504AA
3. Re move the 5 screws to rem ove the Left
Cover.
4. Re move the screw for th e gr ound wire of
the NCU Controller Board.
4507D505AA
5. Remove the 16 screws to remove the
Fax Shield C over As sembly.
NOTE
• Remove the Speaker Connector before
removing the Fax Shield Cover Assembly.
15
4507D506AA
4507D511AA
6. Re move the 8 screw s to r em ove the
Shield C over Assembly.
7. Re move the 2 screw s for the Fax C o n troller Board.
8. Remove the Battery C o nnector
4507D512AA
9. Re move the 6 screw s to r em ove I/ F
Bracket Assembly.
16
Shoulder Screws
10. Remove the 2 sc r ew s an d 2 PW B Supports to remove the NCU Controller
Board.
4507D513AA
11. Remove th e 2 screws, the 2 shoulder
screws to remove the Fax Controller
Board.
4507D514AA
17
4-2.NCU Controller Board Assembly / Disassembly
e
1. Turn off the power switch and remove th
power cord, then rais e the Auto m atic
Document Feeder.
4507D501AA
2. Re move the 6 screw s to r em ove the
Rear Cover.
4507D502AA
4507D503AA
3. Re move the 5 screws to rem ove the Left
Cover.
18
4507D504AA
4507D505AA
4. Re move the screw for th e gr ound wire of
the NCU Controller Board.
5. Remove the 16 screws to remove the
Fax Shield C over As sembly.
NOTE
• Remove the Speaker Connector before
removing the Fax Shield Cover Assembly.
4507D515AA
6. Re move the 2 screw s an d the 2 P WB
Supports to re move the NCU Controller
Board from the Fax Controller Board.
19
4-3.PWB-C Board Assembly / Disassembly
e
(1)With Fax Controller Board
1. Turn off the power switch and remove th
power cord, then rais e the Auto m atic
Document Feeder.
4507D501AA
2. Re move the 6 screw s to r em ove the
Rear Cover.
4507D502AA
4507D503AA
3. Re move the 5 screws to rem ove the Left
Cover.
20
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