Konica Minolta 752 User Manual

DRYPRO model 752
OPERATION MANUAL
LASER IMAGER
KONICA CORPORATION
No. 26-2, Nishishinjuku 1-chome, Shinjuku-ku, Tokyo 163-0512, Japan
CODE NO. 0463 (UL), 0467
(CE)
Blank page

DRY LASER IMAGER DRYPRO MODEL 752

Table of Contents

Introduction................................................................................ ii
Descriptions of Symbol Mark.....................................................iii
Descriptions on Warning Label................................................. iv
Warning Label............................................................................ v
Warning Label Location............................................................ vi
Safety Caution ..........................................................................vii
Precaution..................................................................................x
1. Name of Each Component..................................................1
1-1. Main Body.....................................................................1
1-2. Sorter LiS-752 (option) ................................................3
2. Structure .............................................................................4
3. How To Operate...................................................................5
3-1. Control Panel ...............................................................5
3-2. Start-up Operation........................................................6
3-3. Shut-down Operation....................................................8
3-4. Film Loading...............................................................11
4. Maintenance Mode............................................................ 16
4-1. Function of Maintenance Mode ..................................16
4-2. Switching Maintenance Mode.....................................17
4-3. How To Operate Maintenance Mode ..........................18
5. Troubleshooting.................................................................47
5-1. Error Display and Remedy..........................................47
5-2. Resetting Errors.......................................................... 49
5-3. Removing Jam............................................................ 52
5-4. When Film Fails to be Loaded....................................61
6. Service and Maintenance.................................................. 65
6-1. Periodical Maintenance and Inspection......................65
6-2. Replacing FILTER.......................................................66
6-3. Service and Maintenance Schedule...........................67
7. Specifications....................................................................69
Appendix..................................................................................71
HANDLING AND STORAGE OF DRY FILM............................72
This device uses laser. Direct exposure of the laser on the skin or in the eyes may lead to serious injuries. And, high voltage may be applied on some sections in the device. Be careful not to suffer an electrical shock upon handling the device.
Be sure to observe the following in order to prevent any danger.
1. NEVER remove the external and internal covers with a screwdriver, and others.
2. NEVER perform any operations, adjustments, or actions other than the specified in this Operation Manual; otherwise, you may be exposed to dangerous radiation.
3. If any problem occurs in this device, contact a service person. NEVER use the troubled device as it is dangerous.
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 i

Introduction

Thank you for purchasing Dry Laser Imager DRYPRO model 752. The Dry Laser Imager DRYPRO model 752 makes all processing dried and improv es the en vironment and the operability while maintaining high performance and high-quality images.
High-quality Image
µ
1) Realizing super-sharpened images with the pixel size of 40
2) Newly developing lm that is most suitable for the imager and CR
3) Supporting 12-bit image input
4) Rendering high-quality images with advanced image interpolation processing technology
5) Installing the auto density control function for stabled image output
Operation environment
1) Shortening waiting time for output by high-speed processing capability (120 sheets / hour)
2) Simultaneously loading different sizes and types with the two trays
m (min.)
Imaging environment
Direct connection to diagnostic devices with DICOM communications function securing expandability on the open network.
- Sorter LiS-752 is optional device.
ii DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6

Descriptions of Symbol Mark

The meaning of following symbol marks described in this equipment and this manual is as the following table.

Symbol mark Descriptions of symbol mark

Attention Consult accompanying document.
Protective earth (ground)
OFF (power: disconnection from the mains)
ON (power: connection to the mains)
ON (only for a part of equipment)
Alternating current
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 iii

Descriptions on Warning Label

"
Descriptions on warning (caution label)
#
Caution labels imply the degree of the risk that may arise from incorrect use of this product.
#
There are three degrees of caution labels, and each is used depending on the level of risk and damage caused by incorrect use and mishandling.
DANGER:
WARNING:
CAUTION:

Bodily injury

(and damage to
property)
If failed to avoid the risk, this implies the imminent danger level that may lead to serious injury including a loss of life.
If failed to avoid the risk, this implies the danger level that may lead to serious injury including a loss of life.
If failed to avoid the risk, this implies the danger level that may lead to moderate damage or light injury. Also it is used when a physical damage alone is expected.

Risk of Damage

High Low

Loss of life or serious
injury

(Damage is serious)

Moderate damage or
light injury

(Damage is light)

DANGER WARNING

WARNING or

CAUTION

CAUTION

Damage to property only CAUTION

[NOTE] : If the contents of this page are not legible, order a new manual.
iv DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6

Warning Label

(1)
(2)
(3)

[NOTE] : If the contents of this page are not legible, order a new manual.

DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 v

Warning Label Location

1) Front
(1)
2) Rear
(2)
(3)

[NOTE] : If the contents of this page are not legible, order a new manual.

vi DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6

Safety Caution

Before operating this device, be sure to read Safety Caution. Be sure to observe the safety cautions described here as they are very important for safety.
"
Cautions on installation
Never attempt to modify the device.
If you modify the device, this may cause a breakdown, electric shock, or re.
For installation, contact a sales office where you purchased this device or a service person.
If you install the device and there are any problems in installation, this may cause an elec­tric shock or a re.
Be sure to ground the device well.
Never connect the grounding cable to the gas pipe, water supply pipe, lighting rod, or the grounding cable for telephone.
As for the electrical work (including grounding and communications cable work) follow the local regulations on the technical standards.
If the work is not done properly, this may cause an electric shock or breakdown.
Use the power supply with sufficient capacities according to the specifica­tions.
If you use any power supply other than the specications, or the power supply with insuffi- cient capacities, this may result in heating the electrical components or cause a re.
"
Cautions on transporting, storing temporally, and servicing
If an abnormal sound, stench, or smoking occurs in this device, immedi­ately turn the power OFF, then unplug the power cable. Contact a sales office where you purchased this device or a service person.
If you continue using the troubled device, this may cause a breakdown, electric shock or re.
If any error other than the specified in this Operation Manual occurs, con­tact a service person.
If you repair it by yourself, and there are any problems on it, this may cause an electric shock or re.
When transporting, temporally storing, or re-installing this device, contact a sales office where you purchased this device or a service person.
If you transporting or re-installing it by yourself, and there are any problems on it, this may cause an electric shock or re.
[NOTE] : If the contents of this page are not legible, order a new manual.
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 vii
Safety Caution
"
Cautions on use
Never open or close any covers other than the specified in this Operation Manual.
High voltage may be applied on some sections in the device. If you touch them acciden­tally, you may suffer burns or an electric shock.
When replacing FILTER or removing film jams in the discharge section, follow the procedure in this Operation Manual;
otherwise, a re may be caused.
When touching the LCD (glass) on the control panel, do not give a strong mechanical impact; otherwise it may be damaged. If the LCD is damaged, immediately contact a service person.
This cause a breakdown or injuries.
Plug the power cable completely.
If dust is accumulated on the power plug, or the power cable is not plugged properly, this may cause an electric shock or a re.
Be sure to use the power cable supplied with this device. Do not use an extension cord or do not connect another device to the same wall outlet;
otherwise, a re or heating may be caused.
Be careful not to trip over the power cable to damage it.
If you continue using the damaged power cable, this may cause an electric shock or re.
Do not block the air intake or the air outlet of this device;
otherwise, a breakdown may be caused.
Do not start up or shut off the device by plugging or unplugging the power cable;
otherwise, an electric shock or breakdown may be caused.
If it is likely that lightning may occur, stop operating the device, and unplug the power cable.
A breakdown may occur depending on the degree of lightning.
Do not use this device for any purpose other than printing image data;
otherwise, a breakdown may be caused.
Do not operate the switches with wet hands;
otherwise, you may suffer an electric shock.
[NOTE] : If the contents of this page are not legible, order a new manual.
viii DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6
Safety Caution
When unplugging the power cable, do not pull it;
otherwise, the inner cable may be broken, and this may cause heating or a re.
Do not let this device exposed to water by cleaning the device with a wet cloth or placing the vase containing water on the device, etc;
otherwise, you may suffer an electric shock due to a leakage of currents.
Before you clean the device, be sure to stop operating it, and unplug the power cable or turn the breaker OFF;
otherwise, you may suffer injury or the device may be broken do wn as the f an rotates at the high speed in the device.
If the device is not going to be used for an extended period of time, unplug the power cable for safety purpose;
otherwise, dust may be accumulated, resulting in heating or a re.
As for any servicing other than "Servicing by User" described in this Oper­ation Manual, contact a service person as they require an expert technol­ogy.
If you perform any service other than "Servicing by User" by yourself, and there are any problems on it, this may cause an electric shock or re.
If the smell is unpleasant, install a ventilating fan in a room where this device is installed.
(Please determine the size and capacity of the fan according to the structure of a room.)
Although a chemical substance is discharged during operation, the amount of emissions is within acceptable limits.
[NOTE] : If the contents of this page are not legible, order a new manual.
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 ix

Precaution

"
Disposal Precaution
When disposing the following used parts, accept the regulations of each local government.
1)The DRYPRO 752 itself.
2)The packaging materials for DRYPRO 752.
3)The photosensitive materials used on the DRYPRO 752.
4)The lead and lithium batteries inside the DRYPRO 752, which can be hazardous and must be disposed properly.
"
Precaution on Installation Location
Be sure to observe the following conditions for the installation location of this device.
By installing this device in the Radiology Department, you could make the work flow smooth.
1)Install the device in a location where it is not exposed to water.
2)Install the device in a location where it is not exceed the temperatures or atmospheric pressure described in the specifications.
3)Install the device in a location where it is not exposed to direct sunlight.
4)Install the device in a flat place.
5)Install the device where there is no likelihood of being given by vibration or impact.
6)Install the device in a location where there is no likelihood of being adversely affected by chemical agents, or air containing gas, dust, salt or sulfur, etc.
[NOTE] : If the contents of this page are not legible, order a new manual.
x DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6
Control panel
Upper tray
Start switch
Lower tray
Front cover
Lower cover
Breaker
Filter unit cover
Air intake
Air intake

1. Name of Each Component

1-1.Main Body

"
Front Vie w
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 1
1-1.Main Body
"
Rear View
Air outlet
Air outlet
Air outlet
Power connector
Power cable
Air intake
Air outlet
Ethernet port (RJ45)
2 DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6

1-2.Sorter LiS-752 (option)

Sorter left cover
Front cover
Inlet guide
Bins
1-2.Sorter LiS-752 (option)
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 3

2. Structure

(7)
(8)
(10)
(1)
(2)
(11)
(3)
- Sorter LiS-752 is optional device.
(1) Supply section
Picks up each sheet of lm from the tray unit, and sends to the descent transport section.
(2) Descent transport section
Sends the picked-up lm in the supply section to the position control section.
(3) Position control section
Aligns the lm sent from the descent transport unit hor­izontally, and sends it to the exposure section.
(4) Exposure section (a: Subscan unit, b: Optical
unit)
Performs a laser scanning in synchronization with the lm transport and prints an image on the lm.
(5) Elevator transport section
Sends the lm to the HPRO (Heat Processing) section after the exposure.
(6)
(5)
(4)
(9)
(6) HPRO (Heat Processing) section
Processes the exposed lm by heating.
(7) Cooling/Discharge section
Cools the heat-processed lm and discharges it.
(8) Air-cooling section
Remove the odor generated by heat-processing with a lter.
(9) Electrical control section
Consists of the power supply unit for supplying the power to the device and the control unit for controlling the entire device, communicating with the diagnostic devices, and processing / controlling images. By installing an optional battery for UPS (uninterruptible power supply), the system in the control unit can be backed up even though power failure occurs due to electrical accidents.
(10)Control panel
Operates and makes settings of the device.
(11)Sorter (option)
Discharges the lm discharged from the main body into the specied bin.
4 DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6
Ver.0.12 2002.7
(2)
(11)
(8)
(4) (9)
(7) (5)
(1)
(3)
(12)
(10) (13)
(6)

3. How To Operate

The operation, control and settings of this device can be made by using the control panel located on the main unit. The following shows the operating procedures.

3-1.Control Panel

"
Description on screen

(1) ON LINE/OFF LINE Indication

Displays the ON LINE/OFF LINE status of the device.

(2) Message Column

Displays the status of the device.

READY. . . . . . . . . . Ready for print
PRINTING . . . . . . . In print process
WARMINGUP . . . . During warming-up
MAINTENANCE . . Maintenance mode

(3) Information of Loaded Film

Displays lm type, size, number of remaining lms in the upper and lower trays respectively.

Size Film type No. of remaining lms 14 x 17 B (SD-P) 0-125 14 x 14 C (SD-PC) 11 x 14 DRB (DR-P)

(4) PRINT QUEUE

Displays the number of lms waiting to be printed.

(5) OPERATION OFF Key

(6) ON/OFF LINE Key

(7) MAINTENANCE Key

Turns the power OFF and stops the operation.

Switches connected/disconnected (ON LINE/OFF LINE) to/from the diagnostic device for communica­tions.
Switches to the maintenance mode to change the set­tings and perform the inspection. This key appears only when the device is in the OFF LINE status. (Refer to
page 16 for details.)

(8) FILM SET / TRAY OPEN / CALIBRATION Key

The FILM SET key opens the tray when the lm tray becomes empty. (Refer to page 11 for details.) The TRAY OPEN key opens the tray when a lm jam occurs in the tray. (For removing lm jams, refer to page 52.)
The CALIBRATION key is displayed to prompt you to perform density correction when [MESS] is selected in the WEEKLY CALIBRATION settings. (Refer to page 24 for calibration.)

(9) ERROR RESET Key

Resets the device when an error occurs. This key appears only when an error occurs. (Refer to page 49 for error reset.)

(10)COVER OPEN Key

Opens the front cover when lm jams occur. This key appears only when lm jams occur. (For removing lm jams, refer to
page 52.)

(11)FILTER EXCHANGE Key

This key appears when the FILTER has to be replaced. The pro­cedure for replacing the FILTER appears. (For replacing the FILTER, refer to page 66.)

(12)SORTER COVER Key

Displayed when a lm jam occurs in the sorter (option). Dis­plays the procedure for removing lm jams. (For removing film jams, refer to page 52.)

(13)PREVENTIVE MNT Key

Displayed when the periodical maintenance inspection period comes. (Refer to page 67 for periodical maintenance inspec­tion.)
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 5

3-2.Start-up Operation

3-2.Start-up Operation
Follow the procedure below to turn on the power of the equipment. (1) Turn ON the power of the breaker located at the
lower-right of the device.
Breaker
(2) Press the start switch below the control panel.
CAUTION
Pressing the start switch again turns OFF the power. In this case, press the start switch again.
(3) The startup screen will appear.
Start switch
(4) The WARMING UP screen will appear in approx. 2
minutes.
NOTE
• Although printing cannot be made during warming up, the data from the diagnostic devices can be received. The received data will be printed out after the device goes into the READY status.
• Settings on the maintenance can be made during warming up.
• It takes approx. 25 minutes for the device to go to the READY status. Note that it depends on temperature around the device.
6 DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6
(5) When READY appears on the message column,
printing can be made.
NOTE
Use the START TIMER function to set the device to READY on the specified time without pressing the start switch. (Refer to page 18 for details on how to set the START TIMER function.)
" Power saving mode
The DRYPRO has the power saving mode that saves power consumption automatically after no data is printed or no printing data is received for a specified time.
When the DRYPRO goes into the power saving mode, the screen on the right appears on the control panel, and the backlight fades out. The power saving mode is not enabled during OFF LINE mode.
The DRYPRO exits from the power saving mode and starts warming up by performing the following opera­tions.
Touch [WAKE UP] on the control panel.
When the DRYPRO receives printing data from a
diagnostic device, it exits from the power saving mode automatically, and starts printing when it goes into the READY status.
3-2.Start-up Operation
NOTE
• The time period ov er which the DRYPRO goes into the READY status depends on the power saving mode levels.
•You can set Use/Disuse or the level of the power saving mode on the MAINTENANCE MENU screen. (Refer to page 45.)
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 7

3-3.Shut-down Operation

3-3.Shut-down Operation
Following the procedure below to shut down the device. (1) Touch [OPERATION OFF] on the control panel.
CAUTION
Be sure to check that PRINT QUEUE shows "000" before performing the shut-down operation. If you shut down the device when PRINT Q UEUE shows any number other than "000", the remain­ing data that has not printed yet will be printed out next time the device starts up.
(2) The confirm screen of OPERATION OFF appears.
Different conrm screens appear when the START TIMER is set to ON and when not set.
When START TIMER is not set to ON;
If START TIMER is not set to ON, when you touch [OPERA­TION OFF] on the normal screen, the conrm screen on the right appears.
(1) Touch [OK] to perform OPERATION OFF, then the
message shown on the lower-right appears.
Touching [CANCEL] will go back to the normal screen.
(2) The device will be shut down in approx. 2 hours,
and the display on the control panel will go off.
The FILTER fan functions for approx. 2 hours until the HPRO (heat processing) section is cooled down. During that time, the backlight of the control panel fades out.
IMPORTANT
When you need to print out some data during shut-down operation, touch [CANCEL] to go back to the normal screen.
8 DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6
When START TIMER is set to ON;
Operation OFF message
(Start Timer ON)
Standby mode message
Restart confirm message
If START TIMER is set to ON, when you touch [OPERATION OFF] on the normal screen, the time at which the DRYPRO goes into the READY status for the next time appears on the conrm screen on the right.
(1) Touch [OK] to perform OPERATION OFF proce-
dure.
Touching [CANCEL] will go back to the normal screen. When START TIMER is set to ON, the de vice will not turn of f, and go into the standby mode. In the standby mode, the backlight of the control panel fades out with the time to go to READY for next time displayed. [CANCEL] will appear after a lapse of certain time after the device goes into the standby mode.
3-3.Shut-down Operation
IMPORTANT
•Touch [CANCEL] on the screen on which the standby mode message appears if you wish to make printing in the standby mode. The con­firm message on the lower-right appears, touch [OK] to restart the device.
• [CANCEL] will appear after a lapse of certain time (approx. 2 minutes) after the device goes into the standby mode.
•When you use the START TIMER function, leave the breaker of the device ON after OPERATION OFF procedure is made. (Refer to page 18 for details on how to set the START TIMER function.)
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 9
Ver.0.12 2002.7
3-3.Shut-down Operation
CAUTION
•When the power turns OFF even though you set the START TIMER to ON, there is a possi­bility that a power failure may occur during the standby mode. Press the start switch to re-start the equip­ment.
• If a power failure occurs during the standby mode, the message for showing the occur­rence of a power failure appears on the Start­up screen.
Power failure message
10 DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6

3-4.Film Loading

When the tray becomes empty, "FILM EMPTY" appears and [FILM SET] is displayed on the right of the loading film information of the empty tray.
The screen on the right shows that the upper tray becomes empty.
The lm size for this device can be selected from
14"x17", 14"x11", and 14"x14". The lm size for each tray is set by a service person at installation.
It is possible to receive print data from the diagnostic
device while the lm is loaded.
Follow the procedure below to load the film. (1) Touch the displayed [FILM SET].

The message showing the tray being opened appears.

3-4.Film Loading
Then, the empty tray pops out slightly, and the screen showing the procedure for loading the lm (next page) is displayed.
CAUTION
If a film is in print process, the cover will not open until the printing completes. It will take max. 95 seconds.
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 11
Message for tray being opened
3-4.Film Loading
(2) Slowly pull out the opened tray as far as it goes.
CAUTION
Film loading screen
Do not place anything on the opened tray.
(3) Hold the handle (green par t) of the tray and open
the light shield cover fully.
CAUTION
The light shield cover of the tray cannot be opened unless the tray is pulled out completely.
(4) Remove the resin tray and the empty film package
that remain in the tray.
CAUTION
Light shield cover
Resin tray
When disposing of the resin tray and the empty film package, they should be treated as industrial wastes. Dispose of them following the regula­tions of your institution.
12 DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6
Ver.0.12 2002.7
(5) Load the package of new film so that the barcode
Empty package
Seals
Barcode
Retaining plate
Taking-up shaft
comes at the front-left position, and peel off the seals at the edges of the package.
3-4.Film Loading
(6) Insert the back of the package between the retain-
(7) Close the light shield cover completely so that the
ing plate and the taking-up shaft firmly.
front of the package lies off the cassette.
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 13
3-4.Film Loading
(8) Cut off the front of the package that lies off the cas-
sette with the supplied cutter.
CAUTION
Put the cutter after use into the pocket on the right-front of the tray for storage.
(9) Push the tray to the back until it is locked.
When the tray goes into the back completely, the message appears. Then, the message of NOW READING FILM D ATA (barcode) of the lm package appears. After reading the barcode is complete, the lm of the calibra­tion pattern for the auto density correction is discharged.
Cut off.
Pocket
CAUTION
If some films are queued, the automatic calibra­tion is performed, but if no film is queued, the automatic calibration is not performed.
Film data reading message
14 DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6
(10)The normal screen re-appears after the auto den-
sity correction, and print operation can be made. As the data of the film that has been loaded newly is displayed, verify the film size, type, and the number of films.
NOTE
If the other tray is also empty, when you load the film in one tray and close it, the other tray pops out automatically. Load the film by referring to Steps (2) or later.
CAUTION
• If you fail to cut off the film package, the bar­code cannot be read and "FILM SET" is dis­played again. Open the tray again, and cut off the edge of the package.
3-4.Film Loading
• If the first film cannot be picked up properly because the package cannot be taken up cor­rectly or other reasons, the error message appears. In this case, remedy by following "5-
4. When Film Fails to be Loaded". (Refer to
page 61.)
DRYPRO MODEL 752 Operation Manual Ver.0.11 2002.6 15
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