Konica Minolta 4032 schematic

Locating P/J Connectors

Section 11 - Locating P/J Connectors Contents

P/J Location Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2

P/J Location Map 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-7

P/J Location Map 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-8

P/J Location Map 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-9

P/J Location Map 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-10

P/J Location Map 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-11

P/J Location Map 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12

P/J Location Map 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-13

P/J Location Map 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-14

P/J Location Map 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-15

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 11-1 Release Version 11-97

Locating P/J Connectors

Use the table and maps in this section to locate specific P/J connectors within the printer.

To find the location of a P/J:

1. Locate the P/J connector number in the first column of the table.

2. Locate the corresponding map and location number, such as M2-5, in the second column.

3. Go to the map (M2) number and locate item number (5).

P/J Location Table

P/J

12 13 19 20

23 100 101 102 103 104 105

Map &

Number

M2-7 M9-3

M5-4 Fuser Heat Rods & STS J23 AC Drive PWB & J600 M1-5 Finisher AC voltage connector CE11 & CE12 (110VAC line)

M9-11 Output - Noise Filter PWB F51/F53

M9-7 AC Drive PWB AC Hot and AC N M9-9 AC Drive PWB P/J12 Fuser Heat Rods & STS M3-5 Registration Sensor P/J459 MCU PWB M3-7 Take Away Roll 1 Sensor P/J403 MCU PWB M3-6 Tray 1 No Paper Sensor P/J459 MCU PWB M3-4 Tray 1 Level Sensor P/J459 MCU PWB M5-5 Fuser Exit Sensor P/J462 MCU PWB

M4-29 Tray 1 Paper Size Sensor P/J461 MCU PWB

LVPS (110VAC) Main Switch F52/F53

Connected to... Other end connected to...

106 107 108 109 127 133 140 141

11-2 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

M1-1 SOS Sensor P/J456 MCU PWB M3-1 MSI Size Sensor P/J403 MCU PWB

M3-8 MSI No Paper Sensor P/J403 MCU PWB M5-12 Face Up Exit Sensor P/J462 MCU PWB M4-11 MCU PWB Toner Sensor

M5-2 Full Stack Sensor P/J462 MCU PWB

M6-5 Tray 2 No Paper Sensor P/J408 MCU PWB

M6-4 Tray 2 Level Sensor P/J408 MCU PWB

Release Version 11-97

Locating P/J Connectors

P/J Location T able contin ued

P/J

142 143 144 200 201 202 203 204 205 207 208 209

Map &

Number

M6-1 Tray 2 Siz e Sensor P/J408 MCU PWB M6-6 Take Away Roll Sensor P/J408 MCU PWB

M6-7 Tray 2 Left Cover Interlock Switch P/J607 and P/J408 MCU PWB M4-13 Registration Clutch P/J462 MCU PWB M4-18 Take Away Clutch P/J462 MCU PWB M4-17 Feed Clutch 1 P/J462 MCU PWB M4-19 Lift Up Motor 1 P/J403 MCU PWB

M5-3 Fuser Fan P/J460 MCU PWB M4-10 Main Motor P/J460 MCU PWB

M1-6 Scanner Motor Assembly P/J456 MCU PWB

M3-2 MSI Feed Clutch P/J403 MCU PWB M5-10 Offset Motor P/J462 MCU PWB

Connected to... Other end connected to...

210 218 219 232 233 234

235 240 241 400 401

402

M5-1 Exit Gate Solenoid P/J462 MCU PWB

M5-6 Inverter CW Clutch P/J462 MCU PWB

M5-7 Inverter CCW Clutch P/J462 MCU PWB M4-32 Interlock Switch 2 P/J458 MCU PWB M4-31 Interlock Switch 1 P/J458 MCU PWB

M4-6 CRU Switch 1 and CRU Switch 2 P/J407 Laser Diode Driver

P/J456 MCU PWB

M9-6 LVPS Fan P/J401 MCU PWB

M6-9 Tray 2 Feed Clutch P/J408 MCU PWB M6-10 Tray 2 Lift Up Motor P/J408 MCU PWB

M4-3 MCU PWB P/J501 & P502 LVPS M4-16 MCU PWB P/J477 AC Drive

P/J235 Fuser Fan

M4-27 MCU PWB P/J422 - ESS Mother PWB

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 11-3 Release Version 11-97

Locating P/J Connectors

P/J Location Table continued

P/J

403

404 405 406 407 408

410

Map &

Number

M4-22 MCU PWB P/J107 MSI Size Sensor

M4-25 MCU PWB P/J611 Duplex Module M4-23 MCU PWB P/J612 Mailbox or P612 Finisher M4-24 MCU PWB P/J480/P/J481 HCF Cabinet PWB

M1-2 Laser Diode Driver P/J456 MCU PWB

M4-26 MCU PWB P/J140 No Paper Sensor 2

M4-28 MCU PWB Type D0 Console

Connected to... Other end connected to...

P/J108 MSI No Paper Sensor P/J208 MSI Feed Clutch

P/J141 Level 2 Sensor P/J142 Size 2 Paper Sensor P/J143 Take Away Roll 2 Sensor P/J144 Left Cover 2 Interlock Switch P/J240 Tray 2 Feed Clutch P/J241 Tray 2 Lift Up Motor

416 417

420 421 422 423 430 454 456

457 458

M7-6 ESS Mother PWB P/J430 Laser Diode Driver M2-4

M7-4 M7-5 ESS Mother PWB P/J501/502 LV PS PWB

M7-3 ESS Mother PWB P/J417 Control Panel PWB M7-2 ESS Mother PWB P/J402 MCU PWB M7-7 QMS Video Controller ESS Mother PWB M1-3 Laser Diode Driver ESS Mother PWB M4-7 MCU PWB P/J606 CRU - CRU Memory M4-2 MCU PWB P/J106 SOS Sen so r

M4-5 MCU PWB P/J500 HVPS M4-4 MCU PWB P/J233 Interlocks SW1 and SW2

Control Panel P/J421 ESS Mother PWB

P/J207 ROS Motor P/J234 CRU Interlock P/J407 Laser Diode Driver

11-4 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

Locating P/J Connectors

P/J Location Table continued

P/J

459

460

461 462

477 478

Map &

Number

M4-21 MCU PWB P/J100 Registration Sensor

M4-9 MCU PWB P/J204 Fuser Fan

M4-20 MCU PWB P/J105 Size Sensor 1 M4-12 MCU PWB P/J202 Feed Clutch 1

M9-10 AC Drive PWB P/J401 MCU PWB

M9-8 AC Drive PWB Test output connector

Connected to... Other end connected to...

P/J102 No Paper 1 Sensor P/J103 Level 1 Sensor

P/J205 Main Motor

P/J201 Take Away Roll 1 Clutch P/J200 Registration Clutch P/J104 Fuser Exit Sensor P/J601 Face Up Exit Sensor P/J601 Full Stack Sensor P/J601 Exit Gate Solenoid P/J218 Inverter CW Clutch P/J219 Inverter CCW Clutch

499 500 501

502

600 601

602

603 604

606

M1-4 Test output connector P/J478 AC Drive PWB

M4-1 HVPS P/J457 MCU PWB

M2-2

M9-4 M2-17

M9-5

M5-9 Fuser STS P/J462 MCU PWB

M5-8 P109 Face Up Exit Sensor

M5-11 P218 Inverter CW Clutch

M3-9 P/J604 MSI P/J403 MCU PWB

M3-3 P107 MSI Size Sen so r

M4-8 CRU - CRU Memory P/J454 MCU PWB

LVPS P/J420 ESS Mother PWB

P/J400 MCU PWB

LVPS P/J420 ESS Mother PWB

P/J400 MCU PWB

P/J462 MCU PWB P133 Full Stack Sensor P210 Exit Gate Solenoid

P/J642 MCU PWB P219 Inverter CCW Clutch

P/J403 MCU PWB J108 MSI No Paper Sensor P200 MSI Feed Clutch

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 11-5 Release Version 11-97

Locating P/J Connectors

P/J Location Table continued

P/J

607

611 A,B

612 A,B

613

A~D

F51~

F55 F56

5230

Map &

Number

M6-8 P/J143 Take Away Roll Sensor

P/J144 Tray 2 Left Cover Interlock Switch

M8-6 P/J473 Duplex PWB P/J404 MCU PWB

M8-5 P/J800 Ma ilbox PWB

P/J830 Fin isher PWB

M8-7 P/J406 MCU PWB P/J480 Finisher PWB

M9-1 Main Power Switch P/J19 Noise Filter PWB

M9-13 Noise Filter PWB AC Power Cord Hot M9-12 Noise Filter PWB AC Power Cord Neutral M4-14

M6-3

Main Interlock Switch P/J458 MCU PWB

Connected to... Other end connected to...

P/J408 MCU PWB

P/J405 MCU PWB

P/J481 Finisher PWB

P/J20 AC Drive PWB P/J1 LVPS PWB

5231

BTR

DTS

M4-15

M6-2

M6-11

M8-4

M6-13

M8-3

M6-12

M8-1 M8-2 Magnet Roll HVPS

M9-2 Frame Ground P/J1 LVPS PWB

Main Interlock Switch P/J458 MCU PWB

Bias Transfer Roll HVPS

Charge Roll HVPS

Detack Saw HVPS

11-6 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

Locating P/J Connectors

P/J Location Map 1

SER200F

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 11-7 Release Version 11-97

Locating P/J Connectors

P/J Location Map 2

SER201XA

11-8 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

Locating P/J Connectors

P/J Location Map 3

SER203FA

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 11-9 Release Version 11-97

Locating P/J Connectors

P/J Location Map 4

SER204XA

11-10 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

Locating P/J Connectors

P/J Location Map 5

SER205FA

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 11-11 Release Version 11-97

Locating P/J Connectors

P/J Location Map 6

SER221F

11-12 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

Locating P/J Connectors

P/J Location Map 7

SER220XA

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 11-13 Release Version 11-97

Locating P/J Connectors

P/J Location Map 8

SER222XA

11-14 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

Locating P/J Connectors

P/J Location Map 9

SER219F

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 11-15 Release Version 11-97

Locating P/J Connectors

Blank Page

11-16 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

Parts List

Section 12 - Parts List Contents

PL1.1 Top Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-4

PL1.2 Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

PL1.3 Rear, Left, and Right Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-8

PL2.1 Tray Unit - Paper Stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10

PL2.2 Tray Unit - End Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12

PL3.1 Tray Interface - Tray 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-14

PL3.2 Paper Pick Up - Tray 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16

PL3.3 Retard and Take Away - Tray 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-18

PL3.4 Tray Interface - Tray 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-20

PL3.5 Paper Pick Up - Tray 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-22

PL3.6 Retard and Take Away - Tray 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-24

PL3.7 Feed Drive Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26

PL4.1 Multi Sheet Inserter and MSI/Duplex Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28

PL4.2 MSI Feeder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-30

PL4.3 Upper Feeder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32

PL4.4 MSI Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-34

PL5.1 Tray 1 Frame and Left Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-36

PL5.2 Tray 2 Frame and Left Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-38

PL6.1 Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-40

PL6.2 Left Upper Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-42

PL6.3 Transport Chute Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-44

PL7.1 ROS Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-46

PL7.2 Xerography and Development. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48

PL8.1 Fuser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-50

PL9.1 Exit Lower Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-52

PL9.2 Offset Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-54

PL9.3 Exit Upper Chute Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-56

PL9.4 Exit Drive Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-58

PL10.1 Main Drive Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-60

PL10.2 Fuser Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-62

PL11.1 Power Inlet and LVPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-64

PL11.2 HVPS and MCU PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-66

PL11.3 ESS Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-68

PL11.4 Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 12-1 Release Version 11-97

Parts List

Section 12 - Parts List

Using the Parts List

1. The numbers shown in each illustration correspond to the parts list number for that illustration.

2. Throughout this manual, parts are ide ntifie d by the prefix “P L”, followed by a number, a decimal point, and another number. For example, PL3.12 means the part is item 12 of parts list 3.

3. The capital letters “C”, “E”, "KL", and “S” shown in an illustra tion stand for C-ring, E-ri ng, Clamp, and Screw, respectively.

4. A shaded triangle ▼ in an illustration indicates the item is part of an assembly .

5. The notation “ X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part 3, and part 4.

6. The symbol stocked and readily available. Other par ts may be stocked according t o the needs of ea ch individual OEM client.

7. An asterisk

8. The notation “ attached to one end of the wire har ness and connector jack 2 is attached to the other end that is plugged into plug 2.

9. An RRP number appears at the end of a par t line if the technical manual contains a removal and replacement procedure for that part or module.

with X~Y

following a part name in dicate s the pa rt is an FX Recom mended Par t and is constan tly

following a part name indicates the page contains a note about this part.

J1<>J2 and P2

” following an part name indicates an assembly that is made up of components

” is attached to a wire harness. It indicates that connector jack 1 is

12-2 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

Parts List

Blank Page

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 12-3 Release Version 11-97

Parts List

PL1.1 Top Cover Assembly

(J204)

PL11.4.23

PL11.3.16

(J417)

1 (with 2,3)

FRONT

SER501FC

12-4 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

1. COVER ASSEMBLY (with 2 and 3)

2. TOP COVER

3. LABEL SWITCH

4. CONSOLE PANEL

5. - -

6. COVER ESS

7. STOPPER

8. FAN ASSEMBLY FUSER

9. COVER-FUSER FULL

Parts List

PL1.1 Top Cover Assembly

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 12-5 Release Version 11-97

Parts List

PL1.2 Front Cover

SER502XB

12-6 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

1. COVER ASSEMBLY FL

2. SPRING TORSION

3. COVER F/R

4. PLATE MAGNET

5. DUCT BOTTOM

6. - -

7. - -

8. STUD DOCKING

9. SPRING EME FRONT

10. BRACKET DOCKING LEFT

11. - -

12. BRACKET DOCKING REAR

99. KIT TRAY 2 MOUNTING (8, 10, 12)

Parts List

PL1.2 Front Cover

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 12-7 Release Version 11-97

Parts List

PL1.3 Rear, Left, and Right Covers

SER503XB

12-8 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

1. COVER INNER, LH

2. COVER RH

3. COVER ASSEMBLY, REAR OEM

4. COVER REAR 1TM, OEM

Parts List

PL1.3 Rear , Left, and Right Covers

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 12-9 Release Version 11-97

Parts List

PL2.1 Tray Unit - Paper Stack

PL2.2.2

1 (with2~18,PL2.2)

PL2.2.1

SER504FB

FRONT

SER504FB

12-10 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

1. TRAY ASSEMBLY (with 2 ~ 18 and PL2.2)

2. PLATE BOTTOM

3. PAD BOTTOM

4. PLATE TONGUE

5. SHAFT ASSEMBLY - TONGUE

6. BEARING

7. GUIDE ASSEMBLY - SIDE

8. LEVER

9. SHAFT

10. SPRING - COMP

11. PLATE SIDE

12. ACTUATOR

13. LINK

14. SPRING - TORSION

Parts List

PL2.1 Tray Unit - Paper Stack

15. STOPPER L/H

16. HOUSING - TRAY

17. WASHER

18. WASHER - SIDE GUI DE

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 12-11 Release Version 11-97

Parts List

PL2.2 Tray Unit - End Guide

SER505XA

12-12 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

1. GUIDE ASSEMBLY - END

2. PLATE ASSEMBLY - END

3. ACTUATOR ASSEMBLY

4. CABLE ASSEMBLY

5. SPRING - EXTENSION

6. PULLEY

7. GUIDE A CTUATOR

99. KIT CASSETTE CABLES (with 4 (Qty 2) and 5 (Qty 2)

Parts List

PL2.2 Tray Unit - End Guide

QMS 3260/4032 Laser Printer - Base Engine Technical Manual 12-13 Release Version 11-97

Parts List

PL3.1 Tray Interface - Tray 1

SER506XD

12-14 QMS 3260/4032 Laser Printer - Base Engine Technical Manual

Release Version 11-97

+ 188 hidden pages