Konica Minolta 3-D Scanner User Manual

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Who gives you a World Class 3-D Scanner with
LASER accuracy, One-button camera
simplicity
KONICA MINOLTA, that's who
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Precision - ±0.008mm(over 300,000 points) typical based on Konica Minolta standard test method
Speed - scans in less than one second
Simplicity - point and shoot simplicity for consistently
excellent results
Flexibility - only Konica Minolta offers interchangeable
lenses for big and small parts and "Dynamic Range Expansion technology" VIVID 910' break-through innovation for measuring from dark to shiny surfaces in a single pass
Value - Konica Minolta sets a new price /
performance threshold
Who but Konica Minolta gives you the VIVID 910 3-D Scanner, offering high-speed and high-accuracy, at a high-value price? VIVID 910 is the newest of Konica Minolta's VIVID family of 3-D scanners. You've come to know Konica Minolta's VIVID digitizers, setting the pace in 3-D digitizing with performance, attractive price, simple camera-like operation, and rock-solid reliability.
Main Applications
The VIVID 910 is ideal for the following applications:
• On-Line Quality Control Inspection of production parts (i.e. CAI, CAT)
• First Article Inspection; Tool and Die Verification
• Industrial Design: capture design studies into CAD database
• Rapid Prototyping Input
• Reverse Engineering: create CAD legacy data from master parts
• 3-D shape capture for Computer Aided Engineering Analysis (CAE and FEA)
• Machine Vision
• Medical Applications:
• Surgical Planning (maxillofacial, dental and orthopedic), orthotics and prosthetics, plastic surgery, anthropometric measurements
• Archiving: Museums, Artifact & Antiquities cataloging, Archeology, Anthropology research
• Computer graphics: Animation, Computer Simulations
• Web content creation/ on-line product catalog creation
Comparison with 3-D data
Certified Peformance
Who but Konica Minolta backs up the volumetric accuracy of their digitizer products? Konica Minolta understands the importance of quantifiable performance to organizations with ISO 9000 certification and all who compete in today's quality-driven, manufacturing world. Konica Minolta stands behind the VIVID 910 by offering a "Certificate of Performance" traceable to national standards laboratories.
3-D data captured
by scanning
3-D data captured by scanning
A mockup is scanned by
Creation of NURBS surfaces
based on the captured data
Manufactured by: YAMASHITA&COMPANY
VIVID 910.
Flexibility: Variable digitizing Volumes by interchangeable Lenses
Autofocus
Who but Konica Minolta gives you the flexibility to capture the hood ornament, the whole hood, or the whole car? The VIVID 910 can digitize variable volumes (between 110 x 80 x 40 mm and 1200 x 900 x750 mm) while still maintaining precise repeatability. Large part - small part, just pick the right lens for the size of your scan. The three lenses (telephoto, medium, wide
Rich 3-D Color
angle) are standard equipment and are as easy to change as the lens on your SLR camera. (TELE: f=25mm, MIDDLE f=14mm, WIDE f=8)
Portable & Compact
Who but Konica Minolta understands portability? VIVID 910 travels light -- it is compact (213mm (8-3/8 in.) x 413mm (16-1/4 in.) x 271mm (10-11/16 in.)) weighs only 11kg (24 lbs.) and is a stand­alone instrument. You don't even need a host computer to use Vivid. Multiple scans can be saved to the compact flash memory or viewed immediately on the rear-panel's color LCD viewfinder.
Main display examples
Advanced Polygon Editing Software (Standard Accessory)
Who but Konica Minolta gives you a whole solution, not just data? Each VIVID 910 includes Konica Minolta's powerful polygon­editing software. You can operate the VIVID from your host computer, perform automatic data registration,
edit captured scan data (fill holes, decimate, smooth, etc), merge scans into a single “watertight” mesh, and export into a variety of data formats.
Import Formats: *.stl, and *.cam, *.vvd, *.scn, *.cdm
Export Formats: *.dxf, *.obj Wavefront,
ASCII (point cloud data) TIFF *.tif, * PDM (texture map color data)
Software functions
Automatic and Manual data registration, data merging, smoothing, sub-sampling and curvature-based decimation, polygon checking (intersections, degeneration, etc), texture blending and merging, etc.
Point Group Editing Selection via color, Bezier, rectangle tools, interactive and parametric rotation, translation of point groups, hole filling, smoothing, cloning and deletion of point groups. Color editing: color blending and merging of multiple color scans
Camera Remote Operation Image capture, auto/manual-ranging, (i.e., depth of field setting), auto/manual laser power setting, camera data acquisition control, turn­table control
Scan Data Display Modes Wireframe, smooth shaded, flat shaded, color image, texture mapping
(Konica Minolta proprietary)
SOFTIMAGE, VRML and STL (polygonal data)
Required Host Computer
Windows® Workstation
• OS : Windows NT Windows
• CPU : Pentium III or higher
• Main memory : 512MB or more (1024MB or more recommended)
• Display : 800 x 600 or higher
• Graphic board : 3-Dlabs OXYGEN GVX1 (recommended*)
• SCSI interface : SCSI card by Adaptec (ASPI library by Adaptec is also required. And compatible models recommended on Windows
• Media drive : CD-ROM drive
* A graphic board supported by OpenGL must be
used. (For details, contact Konica Minolta.)
®
4.0 (Service Pack 6 or higher)
®
2000 (Service Pack 2 or higher)
®
2000*)
Easy to Use
Automatic data registration & merging
Dynamic Range Expansion Mode
Scan sample
Texture mapping & texture blending
Hole filling by data interpolation
Who but Konica Minolta, the leader in optical technology, brings autofocus from the world of photography to our precision measurement devices? There is no need to move the VIVID back and forth, or to manually adjust to guess at the optimal focus, its automatic.
Who but Konica Minolta gives you color data is second to none? Vivid's color images are equivalent to a 3 CCD digital camera with full 24­bit color depth. 640 x 480 x 24 bits. Konica Minolta's expertise shows through with MeasureMax, the ability to capture a wider range of dark to shinny surface finishes that blind other digitizers.
Who but Konica Minolta gives you camera-like simplicity? Unlike some digitizers, there is no lengthy set-up, warm-up and calibration process before your can measure. No moving the scanner back and forth until just the right distance is reached: its automatic. No need to manually adjust the scanner for different ambient light conditions. Konica Minolta has eliminated these quirks found in other scanners. Turn it on, aim and frame using the LCD viewfinder, and shoot.
But what about scanning an object from all sides? We've made that easy too. Konica Minolta provides an optional rotating table to index the scanned part and capture all sides in one automated process. Each scan is automatically aligned. Who else makes it this easy?
(before) (after)
(before) (after)
Dynamic Range Expansion Mode
not usedused
(before) (after)
(before) (after)
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Theory of Operation
Basic Principle
The VIVID 910 uses LASER triangulation. The object is scanned by a plane of laser light coming from the Vivid's source aperture. The plane of light is swept across the field of view by a mirror, rotated by a precise galvanometer. This LASER light is reflected from the surface of the scanned object. Each scan line is observed by a single frame, captured by the CCD camera. The contour of the surface is derived from the shape of the image of each reflected scan line. The entire area is captured in 2.5 seconds (0.3 seconds in FAST mode), and the surface shape is converted to a lattice of over 300,000 vertices (connected points). VIVID gives you more than a point cloud; a polygonal-mesh is created with all connectivity information retained, thereby eliminating geometric ambiguities and improving detail capture. A brilliant (24-bit) color image is captured at the same time by the same CCD. Unlike other scanners, the VIVID has no parallax error, its "spot - on"!
High Accuracy Measurement
A high-accuracy scanner and a high-accuracy Calibration facility unit to be used for calculation of 3-D data have been developed for the VIVID 910. The 3-D reference chart traceable to the national standards has also been established to utilize the technology and algorithm that enable higher accuracy measurement.
111X111 to 1196X1196mm (x)
83X83 to 897X897 (y)
Scanning field of view (x,y)
VIVID 910-to-object distance (renge)
0.6m to 2.5m
VIVID 910
An object
System Block Diagram
CD-R
Poygon Editing Tool
(standard accessory)
PC (commercial available) PC-AT compatible machine
(OS-Windows NT® / Windows® 2000)
Bench Top Frame Set
(optional accessory)
White Balance Cap
Exchangeable Lenses
TELE
f=25mm
Rotating Stage Set
(optional accessory)
Rottating Stage Set Bench Top Flame Set Compact Flash Memory Card PC Card Adapter Tripod Pan head
(standard accesoory)
(standard accesoory)
MIDDLE
f=14mm
128M
Compact Flash
Memory Card
(optional accessory)
WIDE
f=8mm
Specifications
Type Non-contact 3D digitizer VIVID 910 Measuring method Triangulation light block method Auto Focus method Image surface AF (contrast method), active AF Light-Receiving Lens TELE: Focal distance f=25mm (Exchangeable) MIDDLE: Focal distance f=14mm WIDE: Focal distance f=8mm Scan Range (Depth of field) Optimal 3D measurement Range Laser class Class 2 (IEC 60825-1), "Eye safe", Class 1 (FDA) Laser Scan Method Galvanometer-driven rotating mirror X Direction Input Range 111 to 463mm (TELE), 198 to 823mm (MIDDLE), (Varies with the distance) 359 to 1196mm (WIDE) Y Direction Input Range 83 to 347mm (TELE), 148 to 618mm (MIDDLE), (Varies with the distance) 269 to 897mm (WIDE) Z Direction Input Range 40 to 500mm (TELE), 70 to 800mm (MIDDLE), (Varies with the distance) 110 to 750mm (WIDE/FINE mode) Precision (Z,Typ.) Accuracy
Input Time 0.3 Transfer Time to Host Computer Ambient Lighting Condition Office Environment, Imaging Element 3-D data:1/3-inch frame transfer CCD
Number of Output Pixels 3-D data Color data : 640 x 480 x 24 bits color depth Output Format
Recording Medium Compact Flash memory card (128MB) Data File Size Total 3-D and color data capacity: 1.6MB per data (for
Viewfinder 5.7-inch LCD (320 x 240 pixels) Output Interface SCSI II (DMA synchronous transfer) Power Commercial AC power 100 to 240V (50 to 60Hz),
Dimensions (WxHxD) 213 x 413 x 271 mm ( Weight Approx.11kg (25 lbs) Operating temperature/ 10 to 40°C, relative humidity 65% or less with no humidity range condensation Storage temperature/ humidity range with no condensation
• Specifications are subject to change without notice.
• Product names in this brochure are trademarks of their respective companies.
0.6 to 2.5m (2m for WIDE)
0.6 to 1.2m
± 0.008mm (Condition: FINE mode, Minolta's standard) TELE X: ± 0.22mm, Y: ± 0.16mm, Z: ± 0.10mm to the Z reference plane (Conditions: TELE/FINE mode, Minolta's standard)
sec (FAST mode)
Approx. 1 sec (FAST mode), 1.5 sec (FINE mode)
Color data:3-D data is shared
3-D data (Converted to 3-D data by the Polygon Editing Software/ standard accessory) Color data :
FAST mode), 3.6MB per data (for FINE mode)
rated current 0.6A (when 100Vac is input)
-
10 to 50°C, relative humidity 85% or less (at 35°C)
, 2.5
sec (FINE mode)
500 lx or less
: 307,000 (for FINE mode), 76,800 (for FAST mode)
:
Konica Minolta format, & (STL, DXF, OBJ, ASCII points, VRML)
RGB 24-bit raster scan data
8-3/8 x 16-1/4 x 10-11/16 in.
, 0.5
sec (COLOR)
(color separation by rotary filter).
(340,000 pixels)
)
SAFETY PRECAUTIONS
Read all safety and operating instructions before operating the VIVID-910.
Minolta Corporation / ISD EMail : VIVID3d@minolta.com Web : www.minolta3d.com
Minolta Hong Kong Limited Minolta Singapore (Pte) Ltd. 10, Teban Gardens Crescent Singapore 608923 Phone: 6563-5533 FAX: 6561-9879
Use only a power source of the specified rating. Improper connection may cause a fire or electric shock.. Do not stare into the laser beam.
(
MAX. 30mW 690nm / CLASS 1
(FDA), CLASS 2 (IEC) LASER
)
PRODUCT
3-91, Daisennishimachi, Sakai. Osaka 590-8551, Japan
101 Williams Drive, Ramsey, New Jersey 07446, U.S.A. Phone : 1-888-ISD-COLOR (in USA), 201-529-6060 (outside) FAX : 201-529-6070
Room 208, 2/F, Eastern Centre 1065 King's Road, Quarry Bay, Hong Kong, China Phone: 2565-8181 FAX: 2565-5601
CAUTION
CERTIFIED
EMail : 3dinfo@konicaminolta.jp Web : http://sensing.konicaminolta.jp/vivid/
2001, 2002 KONICA MINOLTA SENSING, INC.
The manufacturing center of Konica Minolta Sensing Inc. (Location: Aichi Pref., Japan) was approved by the British certification organization Lloyd’s Register Quality Assurance for certification under the ISO 9001: 1994 international quality management system standards on March 3, 1995. Since its establishment in 1990, the center has carried out the development and production of precision instruments and associated application software for the measurement of color, light, and shape. Certification was awarded to the center’s quality management system, including design, manufacturer, management of manufacture, calibration and servicing.Certification was carried over to the ISO 9001: 2000 standards in February,
2003.
ADKBPKADKBPK
Printed in Japan9242-4880-12
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