Konica Minolta 2200 User Guide
®
magicolor 2200
User’s Guide
1800616-001B
Trademarks
The following a re reg istered t rademarks of MINO LTA-QMS, Inc.: QMS , the MI NOLTA-QMS
logo, and magicolo r.
Minolta is a trademar k of Mi no lta C o., Lt d. Other pr oduct name s men tione d in th is ma nua l may
also be trademarks or reg istered trade marks of their re spective own ers.
Proprietary Statement
The digitally encode d software incl uded with your pr inter is Copyr ighted © 2000 by MINOLTAQMS, Inc. All Rights R eserved. This so ftware may not be rep roduced, modified , displ ayed,
transferred, or co pied in any form or in an y manner or on any me dia, in whole or in part,
without the express writt en permission of MI NOLTA-QMS, Inc.
Copyright Notice
This manual is Copyrig hted © 2000 by MINOLTA-QMS, Inc., One Magnum Pass, Mob ile, AL
36618. All Rights Res erved. This do cument may not be copie d, in whole or par t, nor
transferred to any ot her media or lan guage, without written p ermissio n of MI NOLTA-QMS, Inc.
Manual Notice
MINOLTA-QMS, Inc. reserves the ri ght to make change s to this manual and to the equipment
described herein without notice. Considerable effort has been made to ensure that this manual
is free of inacc uracies and omis sions. However, MINOLTA-QMS, Inc. makes no warran ty of
any kind including, but not lim ited to, any implie d warran ties of me rchanta bility an d fitnes s for
a particular purpose with regard to t his manual. MINO LTA-QMS, Inc. assumes no
responsibility for, or liability for, errors cont ained in this man ual or for inci dental, special , or
consequential dama ges arising out of the furnishin g of this manual, or the use of this manu al
in operating th e equip ment, o r in conn ection wi th the performa nce of the equip ment w hen
so operated.
Registering the Prin te r
Mail
—Fill out and send in the registration card enclosed in your shipment.
Internet
—www.qms.com/support/prodreg (US only)
Contents
Replacing Consumables .................................................................................7
Consumable Life Expectancies 8
Replacing Consumables 8
Replacing Toner Cartridges 9
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack 13
Replacing the Fuser Unit and Transfer Roller Kit 20
Replacing the Fuser Oil Roller 26
Replacing the Transfer Belt 28
Using Media....................................................................................................33
Introduction 34
Media Handling 34
Media Types 35
Loading Media 40
Media Storage 47
Maintaining the Printer .........................................................................................49
Maintaining the Printer 50
Cleaning 52
Troubleshooting ..................................................................................................... 53
Introduction 54
Printing a Status Page 54
Preventing Media Jams 54
Automatic Jam Recovery 55
Understanding the Media Path 56
Clearing Media Jams 57
Solving Problems with Media Jams 69
Solving Other Problems 71
Solving Problems with Printing Quality 75
Status, Error, and Service Messages 85
Additional Assistance 97
Installing Other Accessories ..................................................................................99
Introduction 100
BuzzBox 106
Antistatic Protection 109
Dual In-Line Memory Modules 109
Emulations, Fonts, and Other Software 114
Kanji Font Internal IDE Hard Disk 118
QFORM 120
Interfaces and Daughterboards 121
SCSI Interface 124
Internal IDE Hard Disk Drive 126
Media Trays 128
Printer Stand/Cabinet 129
SC-210 Convenience Copier 129
Time-of-Day Clock (Standard on Models EN and DP) 129
4
Color Printing ...................................................................................................133
Introduction 134
Repacking the Printer ......................................................................................137
Storing the Printer 138
Relocating Your Printer 138
Repacking the Printer 139
Technical Specifications .................................................................................. 145
Requirements 146
Engine and Controller Specifications 150
Print Media 155
Document Option Commands 156
Supported DOCs 156
Contents
5
Replacing Consumables
1
The stated life expectancy of each consumable is based on printing under specific
operating conditions, such as media type, number of color planes, page size, and page
coverage (@ normal 5% coverage of letter/A4-size media). The actual life expectancy will
vary depending on these and other printing variables, including continuous or intermittent
printing, ambient temperature, and humidity. For further information about the
consumables statistics page and replacement menus, refer to the CrownBook.
Failure to follow instructions as outlined in the User’s Guide could result in voiding
your warranty.
The following messages indicate that a consumable needs to be replaced:
REPLACE OIL ROLLER
'(
REPLACE FUSER UNIT
$23($23
!(
REPLACE OPC DRUM
REPLACE WASTE TONER
WASTE TONER NEAR FULL
FUSER OIL LOW, FUSER OIL EMPTY,
REPLACE OIL ROLLER
!!
)
*)+(,
-!.!
!
/4
56+7
56+7
$
"#
$#%
&
"#
/
0#
1%
"#
$2389
93!
:0
2(%4
Item/Message Display This item needs replacing by user after... Page Reference
Toner
<COLOR>
Transfer belt
REPLACE TRANSFER BELT
plane
*A
a black-only, single-sided (simplex) print job makes one pass, and a two-color (duplex) print job
makes two passes. A single-sided color
OPC drum, since most color print jobs use all four toner colors. A two-sided color page may consist
of up to eight passes of the OPC drum, since most color print jobs use all four toner colors. Stated
consumable life is expressed at 5% in simplex letter/A4 pages. A duplex page is equivalent to two
simplex pages.
The number of sheets/faces printed shown on the startup page differs from the number of sheets/
faces printed statistics in CrownView and on the consumables statistics page (Operator Control/
Consumables/Print Statistics). The numbers on the startup page refer to number of sheets/faces
printed during the lifetime of the printer. The numbers in CrownView and on the consumables statistics page refer to the number of sheets/faces printed to date during the current consumables
tracking period (Administration/Consumables/Start Period menu).
TONER EMPTY
(also called an
image
Approximately 6,000 single-sided pages per
cartridge—black, yellow, magenta, cyan at
5% coverage of each color.
100,000 single-sided images (1:1 color/
monochrome printing)
) is a single
pass
page
(also called a
of the OPC drum (one toner color). For example,
face
) consists of four passes of the
“Replacing Toner
Cartridges” on
page 9
“Replacing the
Transfer Belt” on
page 28
Ordering Consumables
Choosing the right consumables for your magicolor 2200 printer not only increases its
reliability and performance, but also minimizes the risk of damage.
For example, only MINO LTA-QMS toner ca rtridges are designed to m eet the exact
specifications of your MINOLT A-QMS pri nter , gi ving maximum perfor mance, ef ficiency,
and long life.
Toner cartridges and other consumables for the magicolor 2200 are available from your
local vendor or Q-SHOP (www.q-shop.com). See the
Service & Support Guide
for the
telephone number of the MINOLTA-QMS office nearest you for inf ormat ion on ordering.
Replacing Toner Cartridges
Characters and images ar e create d in your lase r printe r thro ugh a proces s that appli es toner
to the photosensitive (OPC) drum (which functions like photographic film). Your printer
Replacing Toner Cartridges 9
uses four toner cartridges: black, yellow, magenta, and cyan. Handle the toner cartridges
carefully to avoid spilling toner inside the printer or on yourself.
5"
The carbon-particle toner is nontoxic. If yo u get ton er on your hands, wash t hem in cool
water or a neutral detergent. If you get toner on your clothes, lightly dust them off as
much as possible. If some toner remains on your clothes, use cool, not hot water, to
rinse the toner off, provided your clothing is washable.
Attention
If you get toner in your eyes, wash it out immediately and consult a doctor. Material
Safety Data Sheets (MSDS) information can be found at www.minolta-qms.com
(click on the Answer Base).
Toner Cartridge Life
A toner cartridge contains enough toner (yellow, magenta, cyan, or black) to print a
maximum of 6,000 (@ normal 5% page coverage) letter/A4-size pages.
X
When toner runs low in a cartridge,
indicates the toner color). It’s your option whether to continue printing; usually, parts of
the page print lighter.
When toner is low, it’s sometimes helpful to take the cartridge out of the printer and
redistribute the toner by gently rocking the cartridge horizontally side to side (as you do
for a new cartridge) five or six times. Then reinstall the cartridge.
TONER LOW
displays in the message window (
X
The printer, approximately 100 pages after detecting that toner in a cartridge is low,
X
displays
continues even though the out-of-toner warning appears. However, the color gradually
fades, so replace the toner cartridge as soon as possible.
TONER EMPTY
in the message windo w (
X
indicates the toner color). Printing
Replacing Toner Cartridges10
Toner Cartridge Handling
cd
Attention
Do not hold a toner cartridge vertically. Do not touch the
c
toner roller surface
could lower image quality.
Keep toner cartridges:
„
In their packaging until you’re ready to install them.
„
In a cool, dry location away from sunlight (due to heat).
The maximum storage temperature is 95° F (35° C) and the maximum storage humidity is 80% without condensation.
„
Level during storage.
Do not stand or store cartridges on their ends or turn them upside down; the toner
inside the cartridges may become caked or unequally distributed.
„
Away from salty air and corrosive gases such as aerosols.
„
Away from disk drives and floppy disks.
The magnets in the cartridges can damage stored data.
or the protective shutter d. This
Toner Cartridge Replacement
1
Check the message display to see what toner color is out.
2
Open the printer’s front cover.
Attention
Be careful not to spill toner on the inside of the printer’s front cover. Toner will
fall from there into the upper media tray. If toner does fall onto the open cover,
immediately wipe it with a dry, lint-free soft cotton cloth or swabs.
If the toner cartridge you want to replace is the one showing, go to step 5. If not, go
to step 3.
Replacing Toner Cartridges 11
3
Press the toner cartridge carrousel button
c
and release the button dbefore turning
e
the carrousel dial
it stops.
The carrousel rotates 90° and stops.
The toner cartridge carrousel may start to
turn automatically from the weight of the
inserted toner cartridge. Make sure you
have fully turned to the next slot before trying to insert another toner cartridge.
4
Continue step 3 until the color to be
replaced is visible.
5
Pull the release lever to eject the toner
cartridge you are going to replace.
counterclockwise until
1
2
3
5"
Dispose of it properly according to your
local regulations (do not dispose of it by
burning).
6
Remove the new toner cartridge from its
shipping carton.
Replacing Toner Cartridges12
7
Distribute the toner inside the cartridge.
Holding a cartridge with both hands, gently shake it
five or six times.
5"
Each toner cartridge has a colored end that
corresponds to a colored label inside the cartridge slots. Always install the toner
cartridge in the slot with a label of the same color.
8
Place the front end of the toner cartridge
installation guides into the cartridge installation rails on the cartridge carrousel.
9
Gently push the new cartridge into the printer.
10
Close the printer’s front cover.
Refilled Toner Cartridges
Attention
Refilled toner cartridges may produce variations in toner quality and reliability and
can reduce th e print q uality of your docume nts. Any damage to th e printe r or quali ty
problems caused by a refilled toner cartridge use will void your warranty.
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack
Attention
The OPC drum is extremely sensitive to bright light and direct sunlight. Always
leave it in its protective bag until you’re ready to install it. Any exposure to light
should be avoided, or permanent damage could result. Any damage resulting from
mishandling of the OPC drum will v oid the wa rranty o f the OPC dru m. Also, handl e
the cartridge carefully by its sides so you don’t touch the surface (the green part) of
the drum. The drum is also extremely sensitive to hand oils and scratches, both of
which reduce print quality.
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack 13
When the OPC drum is wor n out, the message
not print until the drum kit is replaced.
REPLACE DRUM
appears. The printer will
When you replace the OPC drum cartridge after a
message displays in the mes sage window, the printer automati cally recovers. However, the
replaced waste toner pack consumables monitoring system must be reset.
The three items below are included in the OPC drum kit. If one needs replacing, replace
all three items.
„
Waste tone r pack
„
OPC drum cartridge
„
Laser lens cover
5"
The OPC drum life is directly related to the number of rotations of the drum. Longest
drum life is achieved wit h continuou s printin g. Intermit tent prin ting with small job sizes
requires cleaning rotations before and after each job, and subsequently will impact
OPC life.
The steps are:
„
Removing the used waste toner pack
„
Removing the used OPC drum cartridge
„
Replacing the laser lens cover
„
Installing the new OPC drum cartridge
DRUM LOW or REPLACE DRUM
„
Installing the new waste toner pack
Removing the Used Waste Toner Pack
When the waste toner pack is nearly full, the message “
appears. Prepare to replace the entire OPC drum kit.
1
Turn of f the print er.
2
Open the printer’s front cover.
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack14
WASTE TONER NEAR FULL
”
3
Carefully remove the waste toner pack using
the handle.
Keep the waste toner pack upright so the
toner does not spill.
4
Turn the two caps labeled “A” counterclockwise and remove them.
5
Twist the two “A” caps c onto the two “A”
d
holes
Turn the caps clockwise to secure them.
.
2
1
1
1
1
2
2
2
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack 15
6
Remove waste toner pack cap labeled “B” and insert
it into hole “B.”
7
Dispose of the used waste toner pack.
5"
Dispose of it properly according to your local
regulations (do not dispose of it by burning).
8
Continue with replacing the OPC drum
cartridge.
Reinstall the new waste toner pack after replacing
the OPC drum.
Removing the Used OPC Drum Cartridge
1
With the front cover open, rotate the transfer belt unit left release lever counterclockwise to the top (12 o’clock) position.
This raises the transfer belt unit.
2
Hold the OPC drum cartridge handle and
carefully pull it out about 8 inches (20 cm).
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack16
3
Support the bottom of the drum with your
hand, then carefully pul l the cartri dge toward
you and remove it.
5"
Dispose of it properly according to
your local re gul ati ons .
Replacing the Laser Lens Cover
1
Press on the laser lens cover lock release lever and
gently pull the laser lens cover toward you.
5"
Dispose of it properly according to your local
regulations.
2
Remove the new laser lens cover from the OPC
drum kit box.
Attention
Do not touch the glass surface of the laser lens.
3
Place the front end of the laser lens cover into
its installation rail.
4
Carefully insert the laser l ens cover and
check to make sure it is fully inserted.
Attention
If the laser lens cover is not properly installed, serious damage to the printer
could result.
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack 17
Installing the New OPC Drum Cartridge
1
Remove the new OPC drum cartridge from
its shipping box.
Attention
Keep the protective sheet on the cartridge. Do not touch t he protective sheet on
the photosensitive (green) surface or scratch the surface. This could lower
image qual ity.
Make sure the transfer belt left release lever is still set to its top position
(12 o’clock).
2
Hold the OPC drum cartridge level, place
the front en d of the OPC dr um cartridge
installation guide into the installation rail.
3
Carefully push the OPC dr um ca rtridge in.
Attention
The cartridge should slide easily into the printer. Don’t force it.
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack18
4
Press on the front handle of the OPC drum cartridge with one hand and hold the front handle of
the OPC protective cover with the other hand.
5
Peel the protective cover off (straight toward
you).
5"
Dispose of it properly according to your local
regulations.
6
Turn the left release lever of the transfer belt
clockwise to its correct position (2 o’clock).
This lowers the transfer belt.
Also make sure the transfer belt right release
lever is set to its correct position (10 o’clock).
Attention
If the transfer belt left release lever is at its top position (12 o’clock), the waste
toner pack cannot be installed.
Installing the New Waste Toner Pack
1
Remove the new waste toner pack from the drum kit box.
Replacing the OPC Drum, Laser Lens Cover, and Waste Toner Pack 19
2
Insert the bottom of the waste toner pack c
into its inst allation pos ition in the pr inter.
3
Insert the top of the waste toner pack
into its installation position in the printe r
until it is firmly seated.
4
Close the printer’s front cover.
If the waste toner pack is not correctly
installed or the transfer belt right release
lever is at its top position (12 o’clock), the
front cover cannot be closed. Turn on the
printer.
5
In the Operator Control/Consumables/Items Replaced/Waste Toner menu, choose
Yes to reset the consumables monitoring system.
d
2
Replacing the Fuser Unit and Transfer Roller Kit
WARNING!
The fuser unit is hot. When the top cover is opened, the fuser unit temperature
drops graduall y ( one hour wait time). Do not r epl ace the f user oil roller until you
are sure that the fuser unit has cooled down.
1
When the fuser is worn out, the message “
printer does not print. Repla ce the fuser kit. After the new fuser kit is installed, printing
automatically resumes.
The fuser kit includes the two items below. When replacing the fuser unit, replace the
transfer roller as well.
„
Fuser unit
„
Transfer roller unit
REPLACE FUSER UNIT
” appears and the
Replacing the Fuser Unit and Transfer Roller Kit20
Replacing the Fuser Unit
1
Turn of f the print er.
2
Open the prin ter’s top cover.
3
Rotate the two fuser oil roller lock levers to
release the fuser oil roller.
4
Remove the fuser oil roller.
Hold it by the green handle only.
5
Place the fuser oil roller on a table or level surface.
Attention
Since the fuser oil roller removed here is to be
installed in the new fuser unit, handle it with care.
If you set the fuser oil roller on the table do it as
shown in the illustration. Do not allow the roller
surface to contact the t able or get dirty. This could
lower image q uality.
Replacing the Fuser Unit and Transfer Roller Kit 21
6
Turn the release levers (front, rear) to
release the fuser unit.
7
Holding the fuser unit handles,
lift up the u nit.
5"
Dispose of it properly according
to your local regulations.
8
Remove the new fuser from its
shipping box.
Replacing the Fuser Unit and Transfer Roller Kit22
9
Carefully lower the new fuser unit so that the two pins in the fuse r unit installation
section go into the two installation holes in the fuser unit.
10
Press in on the fuser unit release levers cand
d
rotate them downward
.
1
1
1
This secures the fuser unit.
2
2
1
1
2
2
Attention
If the fuser unit r eleas e levers ar e no t set corr ect ly, the fuser oil roller cann ot b e
installed. Set the fuser unit release le vers to the fixed position.
Replacing the Fuser Unit and Transfer Roller Kit 23
11
Reinstall t he fuser oil roller (removed
in step 4).
12
Rotate the two oil roller levers to lock
the oil roller into place.
13
Close the printer’s top cover.
Check the release button to make sure the top cover is properly closed.
Replacing the Transfer Roller Unit
5"
If there is media in the multipurpose tray, remove it. Close the multipurpose tray.
1
Press the right cover release button and carefully open the right cover.
Replacing the Fuser Unit and Transfer Roller Kit24
2
Holding the tw o transfer roller unit handles,
remove the transfer roller unit.
5"
Dispose of it properly according to your local
regulations.
3
Remove the ne w transfer roller unit from the
fuser kit box.
Attention
Do not touch the surface of the transfer
roller unit. This could lower image quality.
4
Place the new transfer roller unit on a
level surface.
5
Lift up the two transfer roller unit handles.
6
Holding the two transfe r roll er uni t handl es, car efully lower it so the transfer roller unit shaft goes
into the two transfer roller unit installation
guides.
Replacing the Fuser Unit and Transfer Roller Kit 25
7
Lower the two transfer roller unit handles.
8
Carefully close the righ t cover.
Check the r elease but ton st atus t o make sure
the cover is properly closed.
9
If necessary, reopen the multipurpose tray
and put the media back in.
Replacing the Fuser Oil Roller
The fuser oil roller provides a lubricant fo r the printer via an oil-impregn ated roller. This
oil is necessary for the proper functioning of the printer.
WARNING!
The fuser unit is hot. When the top cover is opened, the fuser unit temperature
drops gradually (one hour wait time). Do not replace the fuser oil roller until you
are sure that the fuser unit has cooled down.
When the fuser oil roller is worn out, the message “
and the printer does not print. Replace the fuser oil roller. After the new roller is installed,
printing automatically resumes.
5"
When you replace t he fuser oil roller a fter a
displays in the message window, the printer automatically recovers.
REPLACE OIL ROLLER
REPLACE OIL ROLLER
” appears
message
Replacing the Fuser Oil Roller26
1
Turn of f the print er.
2
Open the prin ter’s top cover.
3
Rotate the two fuser oil roller lock levers to
release the fuser oil roller.
5"
Dispose of it properly according to your local
regulations.
4
Remove the ne w fuser oil roll er from its
shipping box.
Attention
If you set the new fuser oil roller on a table, do it as shown in
the illustr ation. Do not allow the roller surface to contact the
table or get dirty. This could lower image quality.
5
Insert the new fuser oil roller
installation guides (front, rear)
into the fuser unit installation
rail.
6
Carefully lower the roller.
Replacing the Fuser Oil Roller 27
7
Rotate the two oil roller levers to lock the oil
roller into place.
Attention
If the two fuser oil roller release levers are
not correctly set, the top cover cannot be
closed. Set the release levers to the roller
fixed position.
8
Carefully close the top cover.
Check the release button to make sure the
top cover is properly closed.
9
Turn on the printer.
Replacing the Transfer Belt
When the transfer belt is at its end of life, the message “
appears, and the printer does not print. Replace the transfer belt. After the new transfer
belt is installed, printing automatically resumes.
1
Open the printer’s front cover.
2
Remove the waste toner pack.
3
Rotate the left transfer belt lock lev er.
REPLACE TRANSFER BELT
Replacing the Transfer Belt28
”
4
Remove the OPC drum cartridge and set it
aside.
Attention
The OPC drum is extremely sensitive to bright light and direct sunlight. Always
put it in its protective bag until you’re ready to reinstall it. Any exposure to
light should be avoided, or permanent damage could result.
Also, handle the cartridge carefully by its sides so you don’t touch the surface
(the green part) of the drum. The drum is also extremely sensitive to hand oils
and scratches, both of which reduce print quality.
5
Rotate the left lever to its 4 o’clock position.
Replacing the Transfer Belt 29
6
Grasp the handles of the transfer belt and remove it.
5"
Dispose of it properly according to your local regulations.
7
Remove the new transfer belt from its packaging and insert it into the printer.
8
Press on the transfer belt front handle with
one hand, take the handle of the transfer belt
fixture with your ot her ha nd, a nd pull the fixture straight toward you.
5"
Dispose of it properly according to your
local regulations.
Replacing the Transfer Belt30
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