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IP-601
SERVICE HANDBOOK
January, 2001
Ver. 1.1
KONICA CORPORATION
TECHNOLOGY SUPPORT CENTER
TOKYO JAPAN
KCSI60110
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COPYRIGHT ©2001
KONICA CORPORATION
All rights reserved
MF13JM1750
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Contents
CONTENTS
Chapter 1. Overview
■ Product specifications .......................................................................1-1
■ Product overview ...............................................................................1-3
● Features of the IP-601 .................................................................................... 1-3
● Startup sequence of the Konica 7075 and IP-601 system ............................... 1-4
● Data processing by the IP-601 (refer to a data flow chart) .............................. 1-4
Chapter 2. Assembly / Disassembly
■ Disassembling and Assembling IP-601 .............................................2-1
[1] IP-601 Removal............................................................................................ 2-2
[2] External Cover and Front Cover Removal .................................................... 2-3
[3] Floppy Disk Drive Removal/Installation ........................................................ 2-4
[4] Hard Disk Drive Removal/Installation ........................................................... 2-5
[5] Power Supply Unit Removal/Installation ....................................................... 2-6
[6] VGA Video Card Removal/Installation .......................................................... 2-7
[7] IEEE 1394 Communication Board Removal/Installation .............................. 2-7
[8] Network Card (KN-302: optional) Removal/Installation ................................ 2-8
[9] Parallel Security Board Removal/Installation ............................................... 2-8
[10] Mother Board Removal/Installation ............................................................ 2-9
[11] DIMM Memory Module Removal .............................................................. 2-11
[12] Memory Expansion (use a commercially available memory) ................... 2-12
Chapter 3. Troubleshooting
■ Troubleshooting .................................................................................3-1
[1] Troubleshooting the IP-601 and Konica 7075 ............................................... 3-1
IP-601 PRINT CONTROLLER C-1
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Contents
Chapter 4. Appendices
■ Appendices ........................................................................................4-1
[1] IP-601 Software Installation Guide ............................................................... 4-2
[2] Jumper (JP8)/Dip SW Settings..................................................................... 4-2
[3] Ga-6BA Component (IP-601) ....................................................................... 4-3
[4] IP-601 POST Messages............................................................................... 4-4
[5] Beep Codes.................................................................................................. 4-5
[6] Limitation ...................................................................................................... 4-5
[7] 25 Mode ....................................................................................................... 4-6
[8] P Feature...................................................................................................... 4-8
[9] IP-601 Block Diagram................................................................................... 4-8
[10] Handling IP-601 Mother Board ................................................................... 4-9
INDEX ............................................................................. Index-1
C-2 IP-601 PRINT CONTROLLER
Page 5
1
Overview
Page 6
Blank Page
Page 7
Chapter 1 Overview
■ Product specifications
Type: Built-in box type for the Konica 7075 Printer/Copier
Paper size: • The paper sizes specifiable in the printer driver:
5.5X8.5 / 8.5x11 / 8.5x14 / 11x17 / A3 / A4 / A5 / A6 / B4 / B5 /
B6 / F4 / 8K / 16K / 5.5X8.5W / 8.5x11W / 11x17W / A3W / A4W /
A5W / B4W / B5W
• The paper sizes selected automatically according to the job settings:
5.5X8.5R / 8.5x11R / A4R / A5R / A6R / B5R / B6R / F4R /
5.5X8.5WR / 8.5x11WR / A4WR / A5WR / B5WR
Paper Feeding & Amount of Feeding Paper
Load Output Paper: The same as the copier
Mode: The dual operation of the Copier and the Printer is available.
Special Printing: Offset, Staple function, Combination, Punch Function, Fold and Stitch
Orientation: Portrait and Landscape
Resolution: Printing System: 400 dpi / 600 dpi
Gradation: 1 bit
No. of Print: 1 to 9999
Continuous print speed: 400 x 400 dpi / 600 x 600 dpi : 75 ppm *1 (A4, 8.5 x 11)
Printable Area: Standard: Head and Foot Margins: 2.5 mm
Warm-up time: The same as the copier
Basic Configuration:
Architecture: IBM Compatible PC System
CPU: Intel Pentium III 500MHz
Memory: 64 MB SD-RAM (Standard)
Interface: Centronics (IEEE 1284) / DB 25 pin male connector
Network Interface (Option): KN302: Ethernet (100BaseTX / 10BaseT)
Printer Language: PCL5e
Built-in fonts: Agfa Microtype fonts
Compliant OS: Windows 95/98/Me
Printer Driver: Printer driver for Windows 95 / 98 / Me
Compatible Host Computer: A Windows-based computer
: The same as the copier
(Up to 5 jobs, Including scanning jobs, can be processed at a time.)
function,Front/Back Cover function, Wait Mode function, Image Shift function, Password Printing, Form Overlay function, etc.
Scanning System: 200 dpi / 300 dpi / 400 dpi / 600 dpi
Right and Left Margins: 2.5 mm
Wide: 0 mm
Expandable up to 512 MB
IEEE1394 (Print Engine Interface)
Protocol: IPX/SPX (Netware, Peer to Peer)
TCP/IP (LPD/LPR, Peer to Peer)
AppleTalk (EtherTalk)
Adobe PS3 (optional PS3 kit required)
Windows NT4.0/2000 (optional PS3 kit required)
Mac OS 7.1 or more (optional PS3 kit required)
PS printer driver for Windows (optional PS3 kit required)
PS printer driver for Macintosh (optional PS3 kit required)
Macintosh computer (optional PS3 kit required)
IP-601 PRINT CONTROLLER 1-1
Page 8
Chapter 1 Overview
Option: PS-361 (PostScript 3 option)
Memory: MU-401 (DIMM 64 MB)
Dimensions: 178 mm (W) x 425 mm (D) x 395 mm (H)
7.0” (W) x 16.7” (D) x 15.6” (H)
Weight: Approx. 11 kg
Approx. 242.5 lb
Power: AC 100-120 / 200-240 V 50 / 60 Hz
Working Environment: Temperature: 10 degree˚C to 30 degree˚C
50 degree°F to 86 degree°F
Humidity: 10% to 80% RH (non-condensing)
Restrictive Conditions:
• In the Printer mode, the EKC (Electric Key Counter) of the main body printer is not available.
• Although the Weekly Timer function of the main body printer is available in the Printer mode, the power
is not turned Off until the data output is finished when print data remains in the E-RDH.
*1 Numbers in the case of continuous printing following the storage of all pages in E-RDH memory, or
numbers in the case of printing the same image on multiple papers.
NOTE: Specifications are subject to change without notice.
1-2 IP-601 PRINT CONTROLLER
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Chapter 1 Overview
■ Product overview
● Features of the IP-601
The Konica IP-601 is a print controller that enables the Konica 7075 Copier to be connected to a variety of
computers or networks to be used as a printer. The IP-601 receives files from computers or networks and
converts those files into image data (video data), so as to be able to be printed out using the 7075 Copier. To do
this, a VI-601(video interface kit) needs to be mounted to the 7075.
This service handbook provides information on product configuration, removal and installation procedures and
troubleshooting. Appendices provide information on software installation, mother board jumper settings to be
checked for, error messages, beep codes, and copier codes assisting service personnel in troubleshooting,
among others. This service handbook is intended to be bound together with the 7075 Service Manual.
In case of using as a networked printer
(KN-302 required)
In case of using as a local printer
IP-601
Konica 7075 Copier
IP-601 PRINT CONTROLLER 1-3
Page 10
Chapter 1 Overview
● Startup sequence of the Konica 7075 and IP-601 system
IP-601 is powered on by turning on the 7075 power SW and its start-up sequence is as follows.
1. The BIOS detects the CPU clock, memory size, IDE, etc.
2. The OS starts, and then the IP-601’s system software is loaded from the hard disk into memory.
During the system software loading, the hardware check of the IEEE 1394 Communication Board
and its driver is loaded.
3. Status check is performed between the IP-601 and 7075.
4. The current status of IP-601 is displayed in icon on the 7075’s LCD panel.
1-4 IP-601 PRINT CONTROLLER
Page 11
● Data Flow
Chapter 1 Overview
Computer
Print Commands
Spooler
Interface
Print Controller
Application
Printer Driver
Parallel I/F
( IEEE 1284 )
Parallel I/F
Browser HTML
Ethernet Network I/F
( TCP/IP, IPX/SPX, AppleTalk )
Nework Interface Card
( Option )
PCI bus
Input Buffer
Hard Disk
Interface
Main body
printer
PDL Processing ( Rasterization ) / Interpreter
PDL command
Page memory
IEEE 1394 Communication Board
IEEE 1394
VIC ( Video Interface Card )
PCI bus
E-RDH memory
Print Engine ( Print )
Rasterized image data
Printer status
IP-601 PRINT CONTROLLER 1-5
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Chapter 1 Overview
1-6 IP-601 PRINT CONTROLLER
Page 13
2
Assembly / Disassembly
Page 14
Blank Page
Page 15
Chapter 2
Assembly / Disassembly
● Disassembling and Assembling IP-601
Front View
GROUND WIRE
(below the FDD)
FLOPPY DISK
DRIVE MOUNTING
PLATE
CNJ2
(FD from power supply)
LED WIRING
DIMM
FLOPPY
DISK DRIVE
POWER SUPPLY
FLOPPY DISK
CONTROL CABLE
HARD DISK DRIVE
CONTROL CABLE
HARD DISK
DRIVE
PARALLEL SECURITY
BOARD
NETWORK CARD
(optional)
IEEE 1394 COMMUNICATION
BOARD
VGA VIDEO CARD
MOTHER BOARD
(on drawer unit)
Back View
Tool: Phillips screwdriver.
Note: To prevent the hard disk from detriment effects, use unmagnetized tools in the disassembly/as-
sembly process. Also, without a proper ground, it may have possibilities that boards get damaged.
Wear a wrist strap or take other proper grounding measures before stating to work.
IP-601 PRINT CONTROLLER 2-1
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Chapter 2
Assembly / Disassembly
[1] IP-601 Removal
1. Switch off the 7075 and IP-601, and unplug the power cord of the 7075.
2. Remove the left side plate of the 7075.
3. Remove the cover plate of the 7075.
4. Unplug the network cable, parallel cable, IEEE 1394 cable and power cord from the IP-601.
IEEE 1394 cable
Network cable
Parallel cable
5. Take out the IP-601 from the left side of the 7075.
2-2 IP-601 PRINT CONTROLLER
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Chapter 2
Assembly / Disassembly
[2] External Cover and Front Cover Removal
External Cover
1. Remove four screws on the IP-601 rear, and then remove the external cover by sliding it backwards.
External Cover
Front Cover
1. Unhook four tabs shown below, and then remove the front cover.
Remove the upper two tabs, then remove other two tabs that are situated at the back side of the front
cover.
Ta b
Ta b
IP-601 PRINT CONTROLLER 2-3
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Chapter 2
Assembly / Disassembly
[3] Floppy Disk Drive Removal/Installation
1. Remove the connector from floppy disk drive .
• Remove the Ribbon cable (the one which comes out from the floppy disk drive, of which the flat cable
whose pin 1 is marked in red)
• Remove the Power connector (small 4-pin connector)
2. Remove two screws on the IP-601 front, and then remove the mounting support.
Mounting support
A6001-04
FDD
HDD
FDD
HDDHDD
3. Remove four screws on both sides, which fix the floppy disk to the mounting support, and then remove
the floppy disk from the mounting support.
A6001-04
FDD
HDD
Mounting support
FDD
HDDHDD
Installation of the floppy disk drive is made in reverse order of removal.
As for the ribbon cable, connect with the cable marked in red to Pin 1. Pin 1 is a left-side pin viewed from the IP-
601's front.
NOTES: • A green LED remains lit on the control panel if the ribbon cable for the floppy disk drive is
mounted upside down.
• Don't fully tighten mount screws before the unit is mounted and aligned with respect to the
front cover.
2-4 IP-601 PRINT CONTROLLER
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Chapter 2
Assembly / Disassembly
[4] Hard Disk Drive Removal/Installation
1. Remove the connector of the hard disk driver.
• Power connector (large 4-pin connector)
• Ribbon cable (the one which comes out from the hard disk drive, of which the flat cable whose pin 1 is red)
2. Remove two screws that fasten the hard disk drive to the chassis.
3. Slowly pull out the hard disk drive.
Installation of the hard disk drive is made in reverse order of removal.
As for the ribbon cable, connect with the red lead from pin 1. Pin 1 is a right-side pin viewed from the P-601's front.
IP-601 PRINT CONTROLLER 2-5
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Chapter 2
Assembly / Disassembly
[5] Power Supply Unit Removal/Installation
1. Remove CNP8 and CNP9 on the mother board (J1 and
J2).
CNP8 and CNP9 are both provided with guide keys for
installation in the correct direction.
2. Remove two screws that fasten the power switch to the
front panel.
3. Remove the screw that fasten the ground lead to the
front panel.
4. Lift up the power switch cable from the cable clamp.
5. Remove the two power connectors from the floppy disk drive.
6. Remove four screws that fasten the power supply unit to the chassis, and then pull the unit upwards.
P8P9
Installation of the power supply unit is made in reverse order of removal.
Replacement of Power Supply Unit
When mounting a power supply unit,
rearrange the guide keys of CNP8 and CNP9
of the unit as shown.
Key
Pin 1
Using a pair of diagonal cutting pliers, cut off all
keys except those for pin 4 of CNP8 and pin 1 of
CNP9.
2-6 IP-601 PRINT CONTROLLER
Wire 4 (blue)
Key
Wire 1 (black)
CNP8
Pin 4
CNP9
Page 21
[6] VGA Video Card Removal/Installation
1. Remove a screw that fasten the VGA video card to the chassis.
2. Remove the VGA video card by pulling it outward.
Installation of the VGA video card is made in reverse order of removal.
Chapter 2
Assembly / Disassembly
[7] IEEE 1394 Communication Board Removal/Installation
1. Remove a screw that fasten the IEEE 1394 Communication board to the chassis.
2. Remove the IEEE 1394 Communication board by pulling it outward.
Installation of the IEEE 1394 Communication board is made in reverse order of removal.
IP-601 PRINT CONTROLLER 2-7
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Chapter 2
Assembly / Disassembly
[8] Network Card (KN-302: optional) Removal/Installation
1. Remove a screw that fasten the network card (KN-302) to the chassis.
2. Remove the network card (KN-302) by pulling it outward.
Installation of the network card (KN-302) is made in reverse order of removal.
[9] Parallel Security Board Removal/Installation
1. Remove screws that fasten the Parallel Security Board to the chassis.
2. Remove the Parallel Security Board by pulling it outward.
Installation of the Parallel Security Board is made in reverse order of removal.
2-8 IP-601 PRINT CONTROLLER
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Chapter 2
Assembly / Disassembly
[10] Mother Board Removal/Installation
Removal
1. Remove jumper connectors (RESET, TBLED, KEYLOCK and HDLED) from the mother board.
2. Remove CNP8 and CNP9 (power connectors) from the mother board.
3. Remove the floppy disk drive ribbon cable as well as the hard disk drive ribbon cable.
Be aware of the assignment of the wire marked in red of the ribbon cable. The wire marked in red is a wire
to go to pin 1.
4. Remove four screws that fasten the drawer unit to the rear chassis.
5. Slowly pull out the drawer unit.
6. Remove the VGA video card, IEEE 1394 communication board, network card (KN-302), and Parallel
Security Board. To do this, remove screws that fasten those boards to the rear plate, and pull them out
perpendicular to their slots.
7. Remove three screws that fasten the mother board to the chassis, and remove the mother board.
IP-601 PRINT CONTROLLER 2-9
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Chapter 2
Assembly / Disassembly
Installation
1. Transfer the plastic stand from the old mother board to a new mother board.
2. Mount a new mother board to the drawer unit by tightening three screws.
3. Mount the VGA video card, IEEE 1394 communication board, network card (KN-302: optional) and Par-
allel Security Board.
When doing this, give attention to applying even pressure to both sides of each board and to inserting the
boards directly.
4. Mount the drawer unit by tightening four screws.
5. Reconnect the connectors to the mother board as shown.
Memory Slot (BANK0)
Memory Slot (BANK1)
IP-601
1
1
Memory Slot (BANK2)
Memory Slot (BANK3)
1
1
P8
P9
Power Supply
Unit Connector
1
1
1
1
1
6BA
PCI set
1
Additional Information:
1. When installing a new mother board, remove the chip
heat sink/fan from the old mother board and mount it to
the new mother board.
2. Compare the arrangement of jumpers of the new mother
board with that of the old mother board and correct the
arrangement if necessary. For the jumper arrangement
layout, refer to Appendices of this service handbook.
Floppy Disk
Drive Connector
HDD LED Connector
11
1
Hard Disk Drive
Connector
Reset SW Connector
Power LED Connector
Speaker Connector
Turbo LED Connector
Black wires
(4 in number)
3. Black wires of the power connector are required to be
arranged to face each other as shown.
2-10 IP-601 PRINT CONTROLLER
Page 25
Chapter 2
Assembly / Disassembly
[11] DIMM Memory Module Removal
Removal
1. To remove DIMM, push the levers on both sides of the socket to push out DIMM, and remove DIMM from
the socket directly.
Installation
1. Hold a new DIMM module's connector downward.
2. Slide the new DIMM module into the socket directly, and latch it in place using the levers on both sides.
Make sure that the cut-out edge faces downward.
NOTE: You can insert DIMM only in a specific direction. Install DIMM so that two cutouts in its lower part
are aligned with cutouts in the socket.
IP-601 PRINT CONTROLLER 2-11
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Chapter 2
Assembly / Disassembly
[12] Memory Expansion (use a commercially available memory)
The IP-601 comes as standard with a 64MB memory, and this is expandable up to 512 MB by sliding additional
DIMM modules into the DIMM slots in the mother board.
NOTE: By adding memory, complicated printings become available.
Combination of expansion memory modules
BANK0 BANK1 BANK2 BANK3 Total Memory
Size
64MB --- --- --- 64MB
64MB 64MB --- --- 128MB
128MB --- --- --- 128MB
64MB 64MB 64MB --- 192MB
64MB 128MB --- --- 192MB
64MB 64MB 64MB 64MB 256MB
64MB 64MB 128MB --- 256MB
128MB 128MB --- --- 256MB
64MB 64MB 64MB 128MB 320MB
64MB 128MB 128MB --- 320MB
64MB 64MB 128MB 128MB 384MB
128MB 128MB 128MB --- 384MB
64MB 128MB 128MB 128MB 448MB
128MB 128MB 128MB 128MB 512MB
NOTE: • Before attempting to add memory, be sure to turn off both the IP-601 and the 7075.
• When adding memory, you cannot use DIMM modules with a parity bit set and modules with-
out, mixed together.
• When installing memory modules, refer to the table above and make sure of the slots into
which they are to be slid.
2-12 IP-601 PRINT CONTROLLER
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3
Troubleshooting
Page 28
Blank Page
Page 29
Chapter 3
Troubleshooting
■ Troubleshooting
This section of the service handbook provides information that will assist service personnel in removing error
conditions developed in this system, and that will be easily referred to and will therefore minimize the length of
downtime.
The section, Appendices, of this handbook provides a system block diagram, a jumper setting description,
Power-On-Self-Test (POST) messages, and others, all of which will be useful in analyzing erroneous events.
Also provided are a hard disk initializing procedure and a formatting procedure in case the hard disk crashes.
[1] Troubleshooting the IP-601 and Konica 7075
Symptom
No IDLE icon is displayed in the
message display section of the
7075 even after about two minutes
are up following the powering up.
Or, upon pressing the mode switching button, the display screen is not
switched to show the Printer Mode
Basic Screen.
The message "Warming up" does
not go out.
The "INITIALIZING" icon does not
go out from the copier window.
Irregular images or nothing is
printed out.
Possible Cause
No power is supplied to the IP-601
or its power switch is not in the ON
position.
The IEEE 1394 cable is defective
or is not correctly connected.
IEEE 1394 Communication board
does not work.
Troubles occurred on the 7075. (At
the powering-up stage, the IP-601
is not capable of detecting troubles
on the 7075.)
IP-601 does not get started as it
should.
The IEEE 1394 cable is defective
or is not correctly connected.
Solution
Check the IP-601's power cable. Check
that powering-up lit indicators (for fan,
LEDs, etc.) are displayed. Check the
power connection inside the IP-601.
Check for the correct output voltage of the
IP-601's power supply using a tester.
Check all cable connections. Check
connection with IEEE 1394 Communication board. Replace any defective connector or cable.
Check to make sure that IEEE 1394
Communication board is correctly
installed and, if necessary, replace
IEEE 1394 Communication board.
Determinate the cause of error conditions on the 7075.
Refer to "IP-601 does not start" in
the column, "Symptom."
Check all cable connections. Check
the path from the IP-601 external connector through inside connections to
IEEE 1394 Communication board
Replace defective parts.
.
IEEE 1394 Communication board
does not work.
The video interface board or other
boards in the 7075 are defective.
Check to see that
munication board
stalled and, if necessary, replace
IEEE 1394 Communication board
Run a test with 7075 put into 36
mode. If this test shows nothing of
irregular, replace IEEE 1394 Communication board.
IP-601 PRINT CONTROLLER 3-1
IEEE 1394 Com-
is correctly in-
.
Page 30
Chapter 3
Troubleshooting
Symptom
IP-601 does not start.
A test print is not successfully
produced.
A test print is successfully produced, but no prints are produced
through the parallel port.
A test print successfully produced,
but no prints are produced through
the network port.
A test print is successfully produced
and all ports are in good condition,
but user jobs cannot be printed out.
Possible Cause
The hard disk does not be working.
The hard disk controller does not
be working.
The mother board does not be
working.
The IP-601's power supply unit
does not work.
Software in IP-601 is defective.
The parallel port does not be working. Improper cables or defective
cables are used. Error conditions
are developed on the computer
side.
The network port does not be working or it does not correctly be installed.
Errors are developed in software.
Solution
Check the hard disk connector. If
necessary, replace the hard disk.
Check the hard disk controller connector and cable.
Check all connectors to the mother
board. If necessary, replace the
mother board.
Check the power supply unit's function and all power supply connectors.
Replace the power supply unit if
necessary.
Reboot the IP-601 and 7075.
Reinstall the IP-601 software if necessary.
Replace IEEE 1394 Communication Board if necessary.
Check to see whether [Print to the
following port] shows the correct
port on the [Details] tab on the
Printer Driver property.
Check the cables (inner and exterior). Replace Parallel Security
Board if necessary.
Check to see whether [Print to the
following port] shows the correct
port on the [Details] tab on the
Printer Driver property.
Check the network card. Check all
connectors. If necessary, replace
the network card.
The trouble is blamed on the IP-601
software or application software.
Print out document that failed to be
printed successfully and send it to
Konica.
3-2 IP-601 PRINT CONTROLLER
Page 31
4
Appendices
Page 32
Blank Page
Page 33
Chapter 4 Appendices
■ Appendices
[1] IP-601 Software Installation Guide
This section provides information on how to initialize the IP-601 hard disk and how to load the system software
onto the hard disk. When reinstalling the system software, be sure to use the latest version of it.
Note: Before proceeding, be sure to turn off the 7075.
Suggestion
Note : The number of disks required varies depending on updates.
Suggestion
: This setup procedure needs to be followed when upgrading the currently loaded system software
or when reinstalling it.
a. Insert disk 1 (System) into the Floppy disk drive on the IP-601.
b. Switch on power to the IP-601. A test will run on the memory under the action of the
BIOS program, and the IP-601 will get started by starting up the hard disk.
c. Upon completion of installation of the content of disk 1, a series of "pip" will sound.
Then, take out disk 1, insert disk 2, and press the reset button.
Repeat the process with each disk. Be careful not to go wrong in the order in which
disks are to be inserted.
d. Upon completion of installation of the content of the last disk, take out that disk, and
turn the IP-601 off.
: To update BIOS, you need a keyboard and CRT. An updating procedure will be delivered each
time it becomes necessary.
IP-601 PRINT CONTROLLER 4-1
Page 34
Chapter 4 Appendices
[2] Jumper (JP8)/Dip SW Settings
1. Settings on the Mother board
Check to see that the jumper (JP8) and dip switch are set as follow on the mother board. If none of the followings
are selected, set them this way. To do this, be sure to turn the IP-601 off and unplug the power cord beforehand.
1. Jumper (JP8)
The conditions of Pins 1 and 2 to be connected.
1
Jumper
2. Dip Switch
SW1 SW2 SW3 SW4
ON OFF OFF ON
2. Settings on the Parallel Security Board
NOTE: The DIP switches on this board are covered with a protective film, and their settings don’t need to be
changed in the field. Only when they are changed inadvertently, set them back to the default settings, as
instructed below.
To set the Parallel Security Board’s DIP switches back to their default settings, set them as follows:
Switches No.2 and No.5: Push down their OFF ends.
Other switches: Push down their numbered ends.
<Default Settings>
12345678
OFF
4-2 IP-601 PRINT CONTROLLER
Page 35
[3]Ga-6BA Component (IP-601)
This is a list of the connectors on the mother board.
Mother Board (Ga-6BA) Connector Assignment
Mark Function
IR Infrared connector
PWR Power LED
SPK Speaker connector
TD Turbo LED connector
TB Turbo SW connector
RST Reset SW
GD Green function LED
GN Green function SW
Chapter 4 Appendices
HD IDE Hard disk active LED
Soft PWR Soft power connector
Power ATX power connector
CPU FAN
IDE1 Primary IDE port
IDE2 Secondary IDE port
FLOPPY Floppy port
LPT LPT port
COMA COM A port
COMB COM B port
JP1 Keyboard power-on
K.B. Keyboard connector
J4 PS/2 mouse
USB USB port
J11 Wake-on Lan
CPU cooling fan power supply connector
J12 ATX power control selection
SB-LINK PCI/Audio Sound Card use only
BAT1 Battery
IP-601 PRINT CONTROLLER 4-3
Page 36
Chapter 4 Appendices
[4] IP-601 POST Messages
Power-On-Self-Test (POST) messages, causes and solutions are described in the following table.
* Messages are shown on a CRT connected to the IP-601.
Message
BIOS ROM
CHECKSUM
ERROR
CMOS BATTERY
HAS FAILD
CMOS CHECKSUM
ERROR
DISPLAY SWITCH
IS SET
INCORRECTLY
FLOPPY DISK(s)
FAILED (80)
FLOPPY DISK(s)
FAILED (40)
HARD DISK(s)
FAILED (80)
HARD DISK(s)
FAILED (40)
HARD DISK(s)
FAILED (20)
HARD DISK(s)
FAILED (10)
HARD DISK(s)
FAILED (8)
KEYBOARD IS
LOCKED OUT
KEYBOARD
ERROR OR NO
KEYBOARD
PRESENT
MEMORY TEST FAILED
Cause
Checksum error in ROM address F0000H-
-FFFFFH
Error in CMOS battery
System CMOS is defective, or it is modified improperly.
Display switch on system board set for a
different value from that shown on the setup
window.
Floppy subsystem cannot be reset.
Floppy disk is not correctly set in the setup
process.
Resetting the hard disk failed.
Hard disk controller diagnosis failed.
Hard disk drive is not initialized.
Hard disk drive is not available to be
calibrated again.
Sector check failed.
Keyboard locked out.
Troubles in keyboard or keyboard
controller.
Troubles in onboard memory.
Solution
Repair the system board.
Replace the CMOS battery.
Run SETUP to set up the system again.
Or, replace the battery.
Decide on the correct setting. The display
switch can be set to color or monochrome.
Check the setting and connection. Or, replace the floppy controller card.
Run SET UP.
Check the connection, run SET UP or replace the hard disk.
Check the setting and connection, or replace the hard disk controller.
Check the setting and connection, or replace the hard disk controller.
Repair the hard disk, or replace it.
Repair the hard disk, or replace it.
Unlock the keyboard.
Check the connection. Replace the keyboard or controller.
Run SET UP, or replace the memory.
4-4 IP-601 PRINT CONTROLLER
Page 37
Chapter 4 Appendices
[5] Beep Codes
The IP-601's mother board is provided with two beep codes.
The first code is used to indicate that there was a video error and the BIOS cannot initialize the video screen to
show additional information. This code involves sounding a single long "beep" followed by three short beep
sounds. The other code indicates the occurrence of DRAM error. This code involves sounding a long beep
repeatedly.
[6] Limitation
This system does not accept specific conditions.
Object Content
EKC It is possible to print out even during the password
waiting condition in EKC mode.
Weekly timer The weekly timer can be set while in Printer mode;
but if there are data in E-RDH you cannot switch
off power until the remaining data are all output.
The copier initializes itself depending on the timer
setting.
IP-601 PRINT CONTROLLER 4-5
Page 38
Chapter 4 Appendices
[7] 25 Mode
To get to the 25 mode menu screen, complete the following.
1. With the 7075 turned on, hold the P button pressed until the password entry screen is displayed.
2. Input 9272 as password, and press the START button.
3. Press 3 key to select the 25 mode.
The 25 mode menu will be displayed on the operation panel.
To get to the 25 mode menu screen, complete the following.
Reserved Memory Size Setting
This setting is required for reserving in the memory built into the 7075 the amount of space
needed to handle extension data. Be sure to set this setting when the IP-601 is connected.
Setting Procedure
1. Press 1 key to select “Software DIP SW setting.”
2. Refer to the table below to set Reserve Memory Size.
DIPSW ADDRESS
10-0 0 1 0
10-1 0 0 1
NOTE: Set the Reserved Memory Size to 32 MB if the standard memory is used in the 7075 (64 MB).
If, with the standard memory, a memory extension error develops, expand the memory.
If the memory is expanded to 128 MB or more and a memory extension error persists, set the Reserved
Memory Size to 64 MB.
0 MB 32 MB 64 MB
Reserved Memory Size
3. On the operation panel, go through PREVIOUS SCREEN, MODE CHANGE, and EXIT to go back to
Normal mode.
4-6 IP-601 PRINT CONTROLLER
Page 39
Chapter 4 Appendices
Accommodating Updated Firmware
Version 5.0 or higher of the IP’s firmware provides features that are not available in versions lower than 5.0.
Examples are; Password print, Punch, and Scanner.
If you are using the IP version 5.0 or higher, the 7075’ DIP switch must be set correctly as
stated in the table below.
NOTE: If the IP’s firmware version does not match the DIP switch settings, “SERVICEMAN CALL (SC56-04)” will be
displayed on the LCD panel of the copier. Make sure that the IP’s firmware version matches the DIP switch
settings.
Setting Procedure
1. Press 1 key to select “Software DIP SW setting.”
2. Refer to the table below, and set the firmware version setting.
SSERDDAWSPIDtluafeDrednu0.5reVerom0.5reV
4-32 001
3. On the operation panel, go through PREVIOUS SCREEN, MODE CHANGE, and EXIT to go back to
Normal mode.
NOTE: When “SERVICEMAN CALL (SC56-04)” is displayed, change the 7075’s DIP switch settings to match the
IP’s firmware version.
IP-601 PRINT CONTROLLER 4-7
Page 40
Chapter 4 Appendices
[8] P Feature
Procedures for checking the number of printed out sheets
The 7075 copier is provided with a "P feature" that enables you to know how many prints have been produced
so far at a given time. The number of printed out sheets is shown on a printer counter.
1. Switch on power to the 7075 copier.
2. Press the P button.
P mode screen will show on the operation panel and it indicates Printer counter.
3. Press the EXIT button to complete the procedure.
[9] IP-601 Block Diagram
Power in
IEEE 1394
Communication board
(Optional)
KN-302
Connector
7075 Video
Interface Connector
(IEEE 1394
Connector)
Supply
Ga-6BA
Fan
I/O Bus
Network
Interface card
Network
Connector
Power
Unit Mother
Board
Parallel Security Board
Parallel Port
Controller
HD/FD
FD
HD
Video
4-8 IP-601 PRINT CONTROLLER
Page 41
[10] Handling IP-601 Mother Board
The following are general guidelines for you to follow when handling the mother board.
Switching off power
Turn the system off, and then remove the power cord plug from the IP-601. Otherwise, it may have a chance
that the power is switched on accidentally during transport.
Power Supply Unit
The main unit connectors are required to be connected to the mother board so that the black line of each
connector comes side by side.
Board Height
Always have a spare nylon stand at hand. An old stand is fragile and is likely to be damaged in the removal
process. When replacing the stand, check to make sure that the height of both the old and new stands is
identical. If the mother board tilts even slightly, plugging ad-on cards into the board gets difficult.
Plugging in DIMM Modules
When plugging in DIMM memory modules, refer to "Installation of DIMM Memory Modules" in the service
handbook. The DIMM memory module is held in place by means of the cutouts in its bottom. If the module
is loose and wobbly at the ends, do not push it in with force, but remove it and try again.
Chapter 4 Appendices
Use Proper Tools
Do not use a Phillips screwdriver to remove the mother board from the nylon stand. If you let the screw-
driver slip accidentally, the board pattern easily scratches. Be sure to use a pair of pliers having tapered
ends to hold the wing of the nylon stand at a height of about 1 mm off the board, and carefully take out the
stand.
Ribbon Cable
When reinstalling the ribbon cable for the disk drive, make sure that the color (mostly, red) stripe-marked
lead becomes the #1 lead. For the disk interface as well, the corresponding interface port or mother board
is mostly marked #1. When removing a drive from a cable, be sure to always arrange the #1 lead so as to
come on the same connector side as the power cable.
IP-601 PRINT CONTROLLER 4-9
Page 42
INDEX
INDEX
Symbols
25 Mode ........................................................ 4-6
A
Appendices ................................................... 4-1
B
Beep Codes .................................................. 4-5
BIOS.............................................................. 4-1
Block Diagram ............................................... 4-8
Board Height ................................................. 4-9
C
CMOS setup program ................................... 4-1
CNP8..................................................... 2-6, 2-9
CNP9..................................................... 2-6, 2-9
Connector Assignment .................................. 4-3
D
Data Flow ...................................................... 1-5
DIMM......................................... 2-11, 2-12, 4-9
Dip SW .......................................................... 4-2
Disassembling and Assembling IP-601......... 2-1
E
EKC ............................................................... 4-5
External Cover .............................................. 2-3
F
Floppy Disk Drive .......................................... 2-4
Front Cover ................................................... 2-3
J
JP8 ................................................................ 4-2
jumper ................................................. 2-10, 4-2
K
KEYLOCK ..................................................... 2-9
L
Limitation ....................................................... 4-5
load the system software .............................. 4-1
M
Memory Expansion ..................................... 2-12
Mother Board ................................ 2-9, 4-3, 4-9
N
Network Card ................................................ 2-8
P
P Feature ...................................................... 4-8
Parallel Security Board.................................. 2-8
POST Messages ........................................... 4-4
Power Supply Unit ................................. 2-6, 4-9
Product specifications ................................... 1-1
Proper Tools .................................................. 4-9
R
RESET .......................................................... 2-9
Ribbon Cable ................................................ 4-9
S
Software Installation Guide ........................... 4-1
Startup sequence .......................................... 1-4
Switching off power ....................................... 4-9
G
Ga-6BA Component ...................................... 4-3
H
Hard Disk Drive ............................................. 2-5
HDLED .......................................................... 2-9
I
IEEE 1394 Communication Board ................ 2-7
initialize the IP-601 hard disk ........................ 4-1
T
TBLED........................................................... 2-9
test print ........................................................ 3-2
Troubleshooting ............................................. 3-1
V
VGA Video Card ............................................ 2-7
W
Weekly timer ................................................. 4-5
Index-1
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