How it Works
Kongskilde
Loading...
Z 8805
Operator's Manual
142 pgs12.97 Mb0
Table of contents
Loading...

Kongskilde Z 8805, Z 8805 T Operator's Manual

Download
ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
OPERATOR’S MANUAL
Z 8805 Z 8805 T
Part number 51514391
1st edition English
March 2019
Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-4
Prohibitedusage...........................................................................1-5
Electro-MagneticCompatibility(EMC).....................................................1-6
Manualscopeandrequiredtraininglevel..................................................1-7
ProductIdenticationNumber(PIN)........................................................1-9
Productidentication......................................................................1-11
Operator'smanualstorageonthemachine...............................................1-13
Implementorientation.....................................................................1-14
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Generalrecommendations.................................................................2-2
Illustrations.................................................................................2-3
Legalobligations...........................................................................2-4
Fireorexplosionprevention................................................................2-5
Hazardouschemicals.......................................................................2-6
Startinguptheimplementsafely...........................................................2-7
Travelingonpublicroads...................................................................2-8
Operatingtheimplementsafely...........................................................2-10
Stoppingtheimplementsafely............................................................2-11
Maintenance...............................................................................2-12
PersonalProtectiveEquipment(PPE)....................................................2-13
Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-14
Noiseemission............................................................................2-15
Vibrationlevels............................................................................2-16
Implementstability.........................................................................2-17
Ecologyandtheenvironment.............................................................2-18
Safetysigns...............................................................................2-19
3CONTROLSANDINSTRUMENTS
Information
Operatingprinciples....................................................................3-1
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Preparingforoperation.................................................................4-1
Installationoftherotorarms............................................................4-2
Startingtheunit
Connectiontothetractor...............................................................4-3
Connectiontothetractor(forZ8805)..................................................4-6
Connectiontothetractor(forZ8805T).................................................4-8
PowerTake-Off(PTO)shaft–Shorten................................................4-10
5TRANSPORTOPERATIONS
Roadtransport
Transportonpublicroads..............................................................5-1
Preparingforroadtransport
Conversionofthetedderfromtransporttoworkingposition...........................5-4
Shippingtransport
Transportonpallet......................................................................5-8
Connectionfromthepallet............................................................5-11
6WORKINGOPERATIONS
Generalinformation
Specialinstructions.....................................................................6-1
ConversionofthetedderfromtransporttoworkingpositionZ8805...................6-3
ConversionofthetedderfromtransporttoworkingpositionZ8805T.................6-7
Basicadjustment......................................................................6-12
Anti-wrapdiscforthewheelrim.......................................................6-15
Workingspeedandnumberofrevolutions............................................6-16
Disconnectionandparking............................................................6-17
Installationofoptionalequipment.....................................................6-19
7MAINTENANCE
Generalinformation
Maintenance............................................................................7-1
Torque..................................................................................7-2
Torqueforclass12.9...................................................................7-5
Fluidsandlubricants...................................................................7-6
Maintenanceplanning
Maintenancechart......................................................................7-7
Aftertherst3hoursofoperation
Boltsandttings........................................................................7-8
Every8hours
PowerTake-Off(PTO)shaft............................................................7-9
Every20hours
PowerTake-Off(PTO)shaft...........................................................7-11
Every25hours
Hingepins.............................................................................7-13
Every40hours
PowerTake-Off(PTO)shaft...........................................................7-14
Every50hours
Tirepressure..........................................................................7-16
Jointpieceandboomarm.............................................................7-17
Steeringrod...........................................................................7-18
Oblonghole(guide)...................................................................7-19
Headstock.............................................................................7-20
Every200hours
Transportsafetybolt...................................................................7-22
Every6years
Hydraulichoses.......................................................................7-23
Asrequired
Gearboxes.............................................................................7-24
Fingerclutch...........................................................................7-25
Storage
Pressurewashing.................................................................7-26
Endofseasonservice.............................................................7-27
Orderingpartsand/oraccessories..............................................7-28
8TROUBLESHOOTING
Faultcoderesolution
Troubleshootingchart..............................................................8-1
9SPECIFICATIONS
Technicaldata..............................................................................9-1
Fluidsandlubricants.......................................................................9-2
10ACCESSORIES
Generalinformation.......................................................................10-1
Dualspeedgearbox.......................................................................10-2
Anti-wrapplateforwheelarm.............................................................10-2
Sparewheelkitwithholder................................................................10-3
Supportwheel.............................................................................10-4
11FORMSANDDECLARATIONS
ECDeclarationofConformity.............................................................11-1
1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###

Notetotheowner

Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto maintainyournewimplement.
Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder awidevarietyofconditions.
Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit reachesyouinoptimumcondition.T omaintainthisconditionandassuretrouble‐freeoperationitisimportantthat routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.
Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon­venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl­edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera­tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.
Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire­ments.
NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean Directives2006/42/ECand2014/30/EU. AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc­tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu­facturer.
Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.
Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.
Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu­rations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.
Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple­ment.
1-1
1-GENERALINFORMATION
OWNERASSISTANCE
WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Nor­mally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misun­derstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis needed,yourdealerhasdirectaccesstoourbranchofce.
COMPANYPOLICY
Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci­cationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.
Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems canchange.Thesechangescanaffecttheservicethatisgiventotheimplement. Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.
ACCESSORIESANDOPTIONS
Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequip­mentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.
PARTSANDACCESSORIES
GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.
Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused bytheuseof''non-genuine”partsandaccessories.
RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour warrantyandwillgiveyouthebestperformance.
SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.
Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber (PIN)plate.
1-2
1-GENERALINFORMATION
LUBRICANTS
Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.
Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.
WARRANTY
Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto theinstructionsgiveninthisoperator'smanual.
Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya KONGSKILDErepresentative.
CLEANINGYOURIMPLEMENT
Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic components,electricalconnections,breathers,seals,llercaps,andsoon.
Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh chemicalstocleandecals.Decalscouldberemovedorgetdamaged.
DISASSEMBLYORSCRAPPING
Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician withserviceinstructions,andincompliancewithlocallawandregulations.
1-3

Intendeduse

1-GENERALINFORMATION
TheKONGSKILDErotaryteddercanonlyperformthe usualworkinagriculture.Onlyconnecttherotaryted­dertoatractorwhichcorrespondswiththespecications oftheimplementandislegaltouse.OnlythePower Take-Off(PTO)ofthetractorcandrivetheattachedro­tarytedder.
Theimplementmayonlyted,turn,cleartheeldbound­aries,spreadwindrowsandsmallnightswathsofgreen forage(alfalfa,clover,grass,etc.),hayandstraw.
Consideranyotherusecontrarytotheintendeduse.The manufacturerisnotresponsibleforanydamagethatre-
sultsfromtheimproperuseoftheimplement.Theuser bearsthatrisk.
Alwaysobservethefollowingsafetyinstructionsaswell asthecommonrulesconcerningtechnicalsafety,working practicesandroadsafety.
Ifyoumakechangestotheimplementanditsconstruction withoutthepermissionfromthemanufacturer,theman­ufacturerdoesnotacceptanyresponsibilityfordamages thatresultsfromthis.
1-4
1-GENERALINFORMATION

Prohibitedusage

Sweepingofforexamplefarmyardswiththetinearmas­semblyorbroomsfastenedtotheseisnotallowed.There isariskthatforexamplestonesarethrownoutfromthe workingareaoftheimplementwithdangerofpersonalin­juryordamagetoobjects.
Anyusebeyondtheintendeduseisregardedasforesee­ablemisuse.
1-5
1-GENERALINFORMATION

Electro-MagneticCompatibility(EMC)

ThismachinecompliesstrictlywiththeEuropeanRegulationsonelectro‐magneticemissions.However,interference mayariseasaresultofadd‐onequipmentwhichmaynotnecessarilymeettherequiredstandards.Assuchinterfer­encecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobservethefollowing:
Ensurethateachpieceofnon‐KONGSKILDEequipmentttedtothemachinebearstheCEmark.
• Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
• nationalauthoritiesofthecountrywhereyouusethemachine.
Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
• cationintheproximityofelectroniccomponents.
FailuretocomplywiththeseruleswillrendertheKONGSKILDEwarrantynullandvoid.
1-6
1-GENERALINFORMATION

Manualscopeandrequiredtraininglevel

Introductiontothismanual
Thismanualgivesinformationabouttheuseofyour KONGSKILDEmachineasintendedandunderthe conditionsforeseenbyKONGSKILDEduringnormal operation,routineservice,andmaintenance.
Thismanualdoesnotcontainalltheinformationthatre­latestoperiodicservice,conversions,andrepairsthat onlytrainedservicepersonnelcanperform.Someof theseactivitiesmayrequireappropriatefacilities,techni­calskills,and/ortoolsthatKONGSKILDEdoesnotsupply withthemachine.
ThemanualcontainsthechaptersasshownontheCon­tentspages.SeetheIndexattheendofthismanualto locatespecicitemsaboutyourKONGSKILDEmachine.
Normaloperation
Normaloperationconsistsoftheuseofthismachinefor thepurposeKONGSKILDEintendsbyanoperatorthat:
Isfamiliarwiththemachineandanymountedequip-
• mentortowedequipment
Complieswiththeinformationonoperationandsafe
• practicesasspeciedbyKONGSKILDEinthismanual
andbythesignsonthemachine
Normaloperationincludes:
Preparationandstorageofthemachine
• Additionandremovalofballast
• Connectionanddisconnectionofmountedequipment
• and/ortowedequipment
Adjustmentandcongurationofthemachineand
• equipmentforthespecicconditionsofthejobsite,
eld,and/orcrop Movementofcomponentsintoandoutofworkingpo-
• sitions
Routineserviceandmaintenance
Routineserviceandmaintenanceconsistsofthedaily activitiesnecessarytomaintainthepropermachine function.Theoperatormust:
Befamiliarwiththemachinecharacteristics
• Complywiththeinformationonroutineserviceandsafe
• practicesasspeciedbyKONGSKILDEinthismanual
andbythesignsonthemachine
Routineservicecaninclude:
Fueling
• Cleaning
• Washing
• Toppingupuidlevels
•
Greasing
• Replacingconsumableitemssuchaslightbulbs
•
Periodicservice,conversions,andrepairs
Periodicserviceconsistsofactivitiesthatarenecessary tomaintaintheexpectedlifeoftheKONGSKILDEma­chine.Theseactivitieshavedenedintervals.
Trainedservicepersonnelfamiliarwiththemachinechar­acteristicsmustperformtheseactivitiesatthedened intervals.Trainedservicepersonnelmustcomplywith theinformationonperiodicserviceandsafepracticesas partlyspeciedbyKONGSKILDEinthismanualand/or othercompanyliterature.
Periodicserviceincludes:
Oilchangeservicefortheengine,hydrauliccircuits,or
• transmission
Periodicexchangeofothersubstancesorcomponents
• asrequired
ConversionactivitiesrebuildtheKONGSKILDEmachine inacongurationthatisappropriateforaspecicjob site,crop,and/orsoilconditions(e.g.,installationofdual wheels).Conversionactivitiesmustbedone:
Bytrainedservicepersonnelfamiliarwiththemachine
• characteristics
Bytrainedservicepersonnelthatcomplywiththe
• informationonconversionaspartlyspeciedby
KONGSKILDEinthismanual,assemblyinstructions, and/orothercompanyliterature
Repairactivitiesrestoreproperfunctiontoa KONGSKILDEmachineafterafailureordegradation ofperformance.Dismantlingactivitiesoccurduringthe scrappingand/ordismantlingofthemachine.
Trainedservicepersonnelfamiliarwiththemachinechar­acteristicsmustperformtheseactivities.Trainedservice personnelmustcomplywiththeinformationforrepairas speciedbyKONGSKILDEintheservicemanual.
Beforeyouoperate
Readthismanualbeforeyoustarttheengineor operatethisKONGSKILDEmachine.Contactyour KONGSKILDEdealerif:
Youdonotunderstandanyinformationinthismanual
• Youneedmoreinformation
• Youneedassistance
•
Allpersonstrainingtooperate,orwhowilloperate thisKONGSKILDEmachineshouldbeoldenoughto possessavalidlocalvehicleoperatingpermit(ormeet otherapplicablelocalagerequirements).Thesepersons
1-7
1-GENERALINFORMATION
mustdemonstratetheabilitytooperateandservicethe KONGSKILDEmachineinacorrectandsafemanner.
1-8
1-GENERALINFORMATION
ProductIdenticationNumber(PIN)
TheProductIdenticationNumber(PIN)isaserialnum­berthatidentiestheimplement.
Theserialnumber,modelandotherspecicationsareon thePINplate.
ProvideyourKONGSKILDEdealerwiththemodelandthe PINwhenyouorderparts.
Z8805
ZEIL18HT00546EA1
(1)Companyname(7)Yearofconstruction (2)Brandidenticationlogo(8)Madein(countryoforigin) (3) (4)Type/Variant/Version(10)ProductIdenticationNumber(PIN) (5) (6)Certicationmark(12)
Mailaddress
Modelyear
(9)
(11)
Maximumweight
Model Designation
1-9
1-GENERALINFORMATION
Z8805T
ZEIL18HT00548FA2
(1)Companyname(8)
Maximumpermissibleloaddividedpereach axleanddrawbar
(2)Brandidenticationlogo(9)
RéceptionnéleparlaDRIEEIledeFrance (forFranceonly)
(3) (4)
Mailaddress Modelyear
(10)ProductIdenticationNumber(PIN) (11)
Model
(5)Yearofconstruction(12)Type/Variant/Version (6)Madein(countryoforigin)(13)
Designation
(7)Certicationmark
1-10
1-GENERALINFORMATION
Productidentication
NOTE:DonotremoveorchangetheProductIdentica­tionNumber(PIN)plate(1)ontheimplement.
Forfuturereference,recordyourimplementmodeland PINinthespacesbelow.
Model
ProductIdenticationNumber(PIN)
Z8805
ThePINplate(1)isplacedontheright-handsideofthe implement.
ThePINisalsoengravedonthechassisat(A)belowthe PINplate(1).
ZEIL18HT00835FA1
1-11
1-GENERALINFORMATION
Z8805T
ThePINplate(1)isplacedonthefrontsideoftheimple- ment.
ThePINisalsoengravedonthechassisat(A)abovethe PINplate(1).
ZEIL18HT00836FA2
1-12
1-GENERALINFORMATION

Operator'smanualstorageonthemachine

Keepthisoperator'smanualprotectedandaccessibleon thetractorwheneveryoutransportoroperatetheimple­ment.
1-13
1-GENERALINFORMATION

Implementorientation

NOTE:T odeterminetheleft-handsideandtheright-hand sideoftheimplement,standbehindtheimplementand facethedirectionoftravelduringworkingoperation.
Thefollowingoverheadviewillustrationisageneralrepre­sentationoftheimplement.Theillustrationindicatesthe sides,front,andrearorientationsoftheimplementasre­ferredtothroughouttheoperator’smanual.
Z8805
NOTE:Thearrowindicatesthedirectionoftheimplement duringworkingoperation.
(A)Frontoftheimplement. (B)Right-handsideoftheimplement (C)Rearoftheimplement.. (D)Left-handsideoftheimplement.
ZEIL18HT00838FA1
1-14
1-GENERALINFORMATION
Z8805T
NOTE:Thearrowindicatesthedirectionoftheimplement duringworkingoperation.
(A)Frontoftheimplement. (B)Right-handsideoftheimplement. (C)Rearoftheimplement. (D)Left-handsideoftheimplement.
ZEIL18HT00839FA2
1-15
1-GENERALINFORMATION
1-16
2-SAFETYINFORMATION
2-SAFETYINFORMATION###_2_###
Safetyrulesandsignalworddenitions
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin­structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
2-1
2-SAFETYINFORMATION

Generalrecommendations

Mostfarmmachineryaccidentscanbeavoidedbythe observanceofafewsimplesafetyprecautions.
Thisoperator’smanualcontainsimportantinformation
• concerningoperation,maintenanceandadjustmentof
theimplement.Furthermore,thisoperator’smanual mentionsandemphasizesallthesafetyinstructions.
Readtheoperator’smanualthoroughlybeforeyou
• start,operate,service,orcarryoutanyotheroperation
ontheimplement.Eventhoughyouhavebeendriving asimilarimplementbefore,youmustreadthemanual. Thisisamatterofyourownandotherpeoplesafety. Afewminutesreadingwillsaveyoutimeandhassle later.Lackofknowledgecanleadtoaccidents.
Yourimplementwasdesignedwithsafetyinmind.
• However,thereisnorealsubstituteforcautionand
attentionwhenyouneedtopreventanaccident.Once anaccidenthasoccurred,itistoolatetothinkabout whatyoushouldhavedone.Thismeansthatitis veryimportantthatyouasuseroftheimplementpay attentionandusetheimplementcorrectlyandthereby avoidexposingyourselfandotherstounnecessary danger.
Theimplementmustbeoperatedonlybyresponsible
• personswhohavebeenadequatelytrainedandautho-
rizedtousetheimplement.Neverleavetheimplement toothersbeforeyouhavemadesurethattheyhavethe necessaryknowledgetooperatetheimplementsafely.
Neverlettheimplementrunwithoutsupervision.
• Alwayskeeparstaidkithandy.
• Takethenecessaryprecautions(forexampleassis-
• tance)toalwaysbeawareofthepossiblepresenceof
bystandersandpets. Keepchildrenawayfromandofftheimplementatall
• times.
Donotusethisimplementasalift,ladderorplatform
• toworkatheights.
Beforeyouworkontheimplement,disengageall
• drives,stoptheengineandremovetheignitionkey.
Waitfortherotatingpartstorundown. Neverworkaroundtheimplementwithlooseclothing,
• jewelry,watches,longhairandotherlooseorhanging
itemscanbepulledinbythemovingpartsoftheimple­ment.
Keephandsawayfrommovingpartsoftheimplement.
• Neverattempttocarryoutanyadjustmentsontheim-
• plementwhiletheimplementisinmotionorwhilethe
PowerT ake-Off(PTO)shaftisengaged. PTOdrivenimplementcancausedeathorseriousin-
• jury.BeforeyouworkonornearthePTOshaftorser-
viceorclearthedrivenimplement,disengagethePTO, stoptheengineandremovetheignitionkey.
2-2
2-SAFETYINFORMATION

Illustrations

WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar­ticularfeatureoradjustment. Replaceallshieldsbeforeoperatingthemachine. Failuretocomplycouldresultindeathorseriousinjury .
NOTE:Someoftheillustrationsinthismanualhavebeen obtainedbyphotographingprototypes.Standardproduc­tionmachinesmaydifferinsomedetails.
W0012A
2-3
2-SAFETYINFORMATION

Legalobligations

Yourmachinemaybeequippedwithspecialguardingor otherdevicesincompliancewithlocallegislation.Some oftheserequireactiveactionbytheoperator.
Therefore,checklocallegislationontheusageofthisma­chine.
2-4

Fireorexplosionprevention

2-SAFETYINFORMATION
1.Cropmaterial,trash,debris,birdnestsorammable materialcanigniteonhotsurfaces.
2.Inspecttheelectricalsystemforlooseconnectionsor frayedinsulation.Repairorreplacelooseordamaged parts.
3.Donotstoreoilyragsorotherammablematerialon theimplement.
4.Donotweldoramecutanyitemsthatcontain ammablematerial.Cleanitemsthoroughlywith
non-ammablesolventbeforeyouweldorcutwitha ame.
5.Donotexposetheimplementtoames,burningbrush orexplosives.
6.Promptlyinvestigateanyunusualsmellsorodorsthat mayoccurduringtheoperationoftheimplement.
2-5

Hazardouschemicals

2-SAFETYINFORMATION
1.Ifyouareexposedtoorcomeincontactwithhaz­ardouschemicalsyoucanbeseriouslyinjured. Theuids,lubricants,paints,adhesives,coolant, etcetera.requiredforthefunctionofyourmachine canbehazardous.Theymaybeattractiveandharm­fulltodomesticanimalsaswellashumans.
2.MaterialSafetyDataSheets(MSDS)provideinforma­tionaboutthechemicalsubstanceswithinaproduct, safehandlingandstorageprocedures,rstaidmea­suresandprocedurestobetakenintheeventofaspill oraccidentalrelease.MSDSareavailablefromyour dealer.
3.BeforeyouserviceyourmachinechecktheMSDSfor eachlubricant,uid,etcetera.usedinthismachine. Thisinformationindicatestheassociatedrisksandwill helpyouservicethemachinesafely.Followtheinfor­mationintheMSDS,onmanufacturercontainers,as
wellastheinformationinthismanualwhenyouser­vicethemachine.
4.Disposeofalluids,ltersandcontainersinanen­vironmentallysafemannerinaccordancewithlocal lawsandregulations.Checkwithlocalenvironmen­talandrecyclingcentersoryourdealerforcorrectdis­posalinformation.
5.Storeuidsandlterinaccordancewithlocallawsand regulations.Useonlyappropriatecontainersforthe storageofchemicalsorpetrochemicalsubstances.
6.Keepoutofreachofchildrenorotherunauthorized persons.
7.Additionalprecautionsarerequiredforappliedchem­icals.Obtaincompleteinformationfromthemanufac­turerordistributorofthechemicalsbeforeyouuse them.
2-6

Startinguptheimplementsafely

2-SAFETYINFORMATION
Beforeyouattachtheimplementtothetractor,ensurethat thetractorisingoodworkingorderandthatthebrakes areefcient,particularlyifyouoperateonhillyground. Also,ensurethatthehydraulicorpneumaticsystemis compatiblewiththatoftheimplement.
Whenyouattachtheimplementtothetractor:
Neverallowanyonetostandbetweenthetractorand
• theimplement.Anunintentionalmanoeuvrewiththe
tractormaycauseseriousinjury. Nevergounderanunsupportedimplement.
•
Installalltheguardscorrectlybeforeyouusetheimple­ment.
Replacewornanddamagedcanvasesbeforeyouwork withtheimplement.
Makesurethatyouarethoroughlyfamiliarwiththeinstru­mentsandcontrolsbeforeyouengagethePowerT ake­Off(PTO)driveforthersttime.
ThePTOshafthasitsowninstructionmanualthatthe manufacturersupplywiththeimplement.T oensurethe correctuseoftheshaft,followalltheinstructionsofthe manufacturermanual.Payparticularlycloseattentionto thesafetyandmaintenanceinstructions,inordertopre­ventunintentionalinjuryanddamage.
RepairimmediatelyadamagedPTOshaftbeforeyou workwiththeimplement.
AlwaysstopthePTOandthetractorengineandremove theignitionkeybeforeyouconnectthePTOdriveshafts.
Afteryouattachtheimplementtothetractor,ensurethat thePowerTake-Off(PTO)lockpinisproperlyengaged inthetractorPowerTake-Offshaft.Anincorrectlylocked PTOshaftcouldworklooseandcauseaccidentsordam­agetotheimplement.
MakesuretoinstallandsecurethePTOdriveshaftcor­rectly.Checkthatthelockpinisinmesh.Fastenthe supportchainatbothends.
Alwaysmakesurethattheguardtubesdonotseparate atthemaximumworkingortransportlengthofthePTO driveshaft.Checkalsothattheguardtubesdonotjamat theminimumworkingortransportlengthofthePTOdrive shaft.
Unlesstheprotectiveguards,thePTOdriveshaftmay causeseriousinjury.Becarefulnottodamagetheguards whenyouconnectthePTOdriveshafttoorfromthetrac­tor.
FitcorrectlytheguardsonthePTOdriveshaft.Secure theguardofthePTOshaftwiththechain.
DonotusePowerTake-Off(PTO)driveshaftswithother specicationsthantheshaftwhichwassuppliedwiththe implement.
BeforeyouinstallthePTOdriveshaft,checkthattheRev­olutionsPerMinute(RPM)anddirectionofthePTOonthe tractormatchthoseofthePTOontheimplement.
Beforeyoustartuptheimplement(forexampletherst timeafteralongstandstillperiod),makesurethatthere arenodetachedloosepartsonthedrivelineareaandon themovingpartsoftheimplement.
2-7

Travelingonpublicroads

2-SAFETYINFORMATION
Complywiththerelevanttrafcregulations
WARNING
Impacthazard! Takecarewhenmakingturns.Themachine rearendswingsoutwhenchangingdirection. Failuretocomplycouldresultindeathorse­riousinjury.
WARNING
Lossofcontrolhazard! Unevenbrakeforceexistsonleft-handand right-handbrakes.Alwaysusebrakepedal couplerwhentravelingonpublicroadstoen­surebrakesareactuatedtogether. Failuretocomplycouldresultindeathorse­riousinjury.
Theimplementisbuiltaccordingtothehomologationre­quirementsofyourcountry.Donotmodifytheimplement inasensethatwouldconictwiththenationalregulations.
Ifyouwishtotransporttheimplementonthepublicroad, makesurethatthecombinationtractorandimplement observesthetrafcrulesinyourcountry.Thisgivesyou andyoursurroundingsthebestpossiblesafety.
Passengers
Donotallowpassengerstorideinthetractorunlessa specicseatisprovided.
Duringtransport,thetransportationofpeopleonthetop oftheimplementisstrictlyforbidden.
W0089A
W0081A
Transportsafety
Transporttheimplementonlyintransportposition.Se­curetheimplementfortransport.Alwaysactivatetheme­chanicaltransportsafetydevicesbeforetransport.
Makesuretotallthehitchpinswithretainingpinscor­rectly.Mechanicallysecurethehydrauliccylinderstopre­ventcylindersfromcreeping.
Drivesafe
Donotdriveundertheinuenceofalcoholordrugs.
Nevertravelatspeedincrowdedareas.
Whenyoumaneuverthetractorwiththeimplement,al­waysbeawareandconsciousofitssize.
Thetractordrivermustnotleavethecabinduringtrans­port.
Theoperatorsmustobserverelevantstatutoryorother nationalregulationsthatdealwithroadsafetyandlabor safetyissues.
Beforeyoudrivetheimplementonpublicroads:
Checktheallowabletransportdimensionsandweights.
• Installcorrectlythelightingandthewarningpanels.
•
Alwaysobservetheprinciplesforpermissibleaxleloads, thetotalunitmassandthetransportgauge.
Observethetractormanufacturerregulationsandrecom­mendations,specicallythoserelatingtomaximumtrans­portloadsandmaximumspeed.
Eveninsimilarcircumstances,themaximumallowed speedcanvarydependingonwhichcountryyoutravel in.
Alwaysdrivewiththestatutorylightsandsafetymarking duringtransportonpublicroadandatnight.
Installalltherequiredsignsthatindicatethevehiclewidth. Alsoinstallalltherequiredlightsthatindicatethevehicle widthduringthenightlytransport.Ifindoubt,contactyour governmentdepartmentresponsibleforroadtransport.
Alwaysconsiderotherroadusers.
Alwaysadoptsafedrivingpractices.Slowdownandsig­nalbeforeturning.Givewaytooncomingtrafcinallsit­uations,includingnarrowbridges,intersectionsetcetera. Pullovertoallowfastertrafctopass.
Iftheimplementismarkedwithamaximumspeedlimit, neverexceedthismaximumspeedlimit.
Alwaysadjustthedrivingspeedtotheroadandweather conditions.Incaseofbadroadconditionsandhighdriv­ingspeeds,bigforcesmayoccurandcauseoverloadof tractorandimplement.
Driveatasafespeedtoensurecontrolandabilitytostop inanemergency.
Lockthetractorbrakepedalstogether.Neveruseinde­pendentbreakingattransportspeeds.
Mountedimplementsandballastweightsinuencethe driving,steeringandbrakingcapacityofthetractor.Make surethattheadditionalweightoftheimplementonthe linkagedoesnotcompromisedriving,steeringandbrak­ingcapacityofthetractor.Installfrontweightsorrepair thebrakesifthetractorisnotsafetodrive.
Travelmayberestrictedtocertainroadtypes.Transport mayberestrictedtodaytimeoroutsidepeaktrafchours. Howeverplanyourroutetoavoidheavytrafcandpeak trafchours.
Reducespeedduringturns.Tractorshavenotbeende­signedforfastturning.Avoidthattherearendoftheim­plementhitsanobstacle.
2-8
2-SAFETYINFORMATION
Whenyouturnduringtransportpayattentiontotheover­hangand/oroscillatingweightoftheimplement.
Useenginebrakingwhenyoudrivedownhills.Donot coast.
Watchforobstructions,particularlyifover-width.Observe anyloadratingsapplicableonbridges.
Afteryounishthetransport,beforeyouleavethetractor, alwayslowertheimplementtothegroundinparkingpo­sition,turnoffthetractorengine,pulltheparkingbrake, andremovethekeyfromtheignition.
2-9

Operatingtheimplementsafely

WARNING
Hazardtobystanders! Alwayssoundthehornbeforestartingthema­chine.Makesuretheworkareaisclearof otherpersons,domesticanimals,tools,etc. beforeyouoperatethemachine.Neverallow anyoneintheworkareaduringmachineoper­ation. Failuretocomplycouldresultindeathorse­riousinjury.
WARNING
Rotatingparts! Keepclearofalldrivesandrotatingcompo­nents. Failuretocomplycouldresultindeathorse­riousinjury.
2-SAFETYINFORMATION
Neverattempttoremoveresiduesfromtheimplement whiletheimplementruns.Suchanimprudencecouldcost lifeorlimb.AlwaysdisengagethePowerT ake-Off(PTO) shaftmechanism,switchOFFthetractorengineandap­plytheparkingbrakebeforeyouremoveresidues.
Duringthedailyworkyoumustconsiderthatloosestones andforeignmatteronthegroundmightgetincontactwith therevolvingpartsandgetthrownoutagainatavery highspeed.Therefore,beforeyouoperatetheimplement makesurethatallsafetyguardsareintact,properlytted
W0304A
W1101A
andsecured.
Beforeyouraiseorlowertheimplementwiththelinkarms ofthetractor,checkthatnobodyisneartheimplementor touchestheimplement.
Alwaysoperatetheimplementatasafespeedinaccor­dancewiththegroundconditions.Onunevenground, proceedwiththeutmostcautiontoensureproperstabil­ity.
NOTE:Onlyputtheimplementintooperationaccording totheinstructionsfromthedealer.
Neveroperatetheimplementundertheinuenceofalco­hol,drugs,orwhileotherwiseimpaired.
Avoidusingtheimplementinunsuitableeldandweather conditions.Itisbettertostopworktemporarilyratherthan tooperateinsuchconditions.
Keeppeopleawayfromtheimplementduringoperation. Askbystanderstoleavetheeld.Thereistheriskfor bystanderstobeoverrunbytheimplement.Stoptheim­plementimmediatelyifsomeoneapproaches.
Thetractororitsimplementmaystrikeorcrushagainsta personorpetwithintheoperatorareaofthetractor.DO NOTallowanyonetoentertheworkarea.Makesurethat theareaisclearandoperationissafebeforeyoumove theimplement.
Whenyouoperatetheimplement,alwaysremainseated inthetractorcab.Operatecontrolsonlywhenseatedin thetractorseat,exceptforthosecontrolsexpresslyin­tendedforusefromotherlocations.
Whenyouturnonhillsidesalwaysbecarefulwhenyoulift theimplementwiththe3-pointlinkagebecausethereisa riskofoverturning.Adjustthespeedtotheseconditions.
Driveinalowtractorgearifyouworkonhillsides.
Whenyoudriveupanddownandacrosshillsides,avoid sharpturns.
Whenyouturnduringoperation,payattentiontotheover­hangand/oroscillatingweightoftheimplement.
Avoidchangingdirectionabruptly,especiallywhenyou reverse,toavoiddangerouspitchingoftheimplement.
Whenyouworkwiththeimplementkeepasafedistance fromsteepslopesandsimilargroundconditions,asthe groundmaybeslipperyandpulltheimplementandthe tractorsideways.Alsoremembertoadjustthespeedfor sharpturnswhenyoudriveonhillsides.
Paythenecessaryattentionwhileyouoperatenextto publicroadsorfootpaths.
Whileinoperation,thetransportationofpeopleonthetop oftheimplementisstrictlyforbidden.
2-10

Stoppingtheimplementsafely

WARNING
Movingparts! Somecomponentsmaycontinuetorunafter disengagingthedrivesystems.Makesure alldrivesystemsarefullydisengagedandall movementhasstoppedbeforeservicingthe machine. Failuretocomplycouldresultindeathorse­riousinjury.
2-SAFETYINFORMATION
thetractorcab,thenthefollowingprecautionsmustbe followed:
•
•
•
•
Whenyouparktheimplementtherearesomeoperational
W0002A
riskswhichmaycausepersonalinjury.Therefore,you must:
Bringthetractorenginetolowidlespeed. Disengagealldrivesystems. Shiftthetractortransmissionintoneutral. Applytheparkingbrake.
Alwaysinterrupttheoperationoftheimplementbefore youleavethetractorseat.
Forsafety'ssakeneverleavethetractorcabwithoutrst todisengagethePowerT ake-Off(PTO)shaftmechanism andtostopthetractorengine.Furthermore,ifyouleave thetractorunattended,alwaysremovetheignitionkey.
StopthetractorengineandthePTOshaftandwaituntil theimplementhascompletelystoppedbeforeyouopen anyofthesafetyguards.Therearerotatingpartsun­derthesafetyguardswhichmaycontinuerotatingafter theimplementhasbeenstopped.Lookandlistenforevi­denceofrotatingpartsbeforeyouopenanyofthesafety guards.
Makesuretosecurethetractorbymeansofthehand brakeand/orstopblocksifyouneedtostandbetween thetractorandtheimplement.
When,duetoexceptionalcircumstances,youwould decidetokeepthetractorenginerunningafterleaving
Makesurethatthegroundisrmandevenduringpark-
• ing.
Makesurethattractorandimplementcannotmove.
• Alwayslowertheimplementtotheground.
• Stopthetractorengineandremovetheignitionkey.
• Usecorrectsupportortransportsafetydevicewhenthe
• implementisparked.Makesurethattheparkingstand
issecured.
Whenyoudetachtheimplementfromthetractor:
Alwaysdetachtheimplementcarefullyandonaat
• surfacetopreventdamage.
Makesurethatnobodystandsinfrontoftheimplement.
• Neverallowanyonetostandbetweenthetractorand
• theimplement.
Nevergounderanunsupportedimplement.
•
2-11
2-SAFETYINFORMATION

Maintenance

WARNING
Maintenancehazard! Beforeyoustartservicingthemachine,attach aDONOTOPERATEwarningtagtothema­chineinavisiblearea. Failuretocomplycouldresultindeathorse­riousinjury.
Followthemaintenanceschedulewithregardtotheim-
• plementservicingintervals.
Rememberthattheimplementrequiresattentionfrom timetotime.Alsorememberthatthemaintenancewill greatlyextendthelifeoftheimplement.
Takethenecessaryprecautions:nottospillanyoil,fuel
• orgrease.
Toavoidoilandgreasecontactwithyourskin,wear protectivegloves.
Servicetheimplementonarmlevelsurface.
• Donotattempttoremovematerialfromanypartof
• theimplement,clean,lubricateorcarryoutanyadjust-
mentsontheimplementwhileitisinuse. Keephands,feetand/orgarmentsawayfromparts
• whichmove.Checkthatallrotatingpartshavea
suitableprotectiveguard. Raisedimplementand/orloadscanfallunexpectedly
• andcrushpersonsunderneath.Neverenterorallow
anyonetoentertheareaunderneathraisedimplement duringoperation. Unsupportedhydrauliccylinderscanlosepressure anddroptheimplementandcauseacrushinghazard. Donotleavetheimplementinaraisedpositionwhile parkedorduringservice,unlesssecurelyblockedon woodenblocks.
Neverworkunderaraisedimplementunlessasupport
• chainorothermechanicalsecuringdevicesecurethe
linkarmsofthetractorsothattheimplementcannot movetoalowerpositionunintentionally.
Relievethepressure,stoptheengineandremovethe
• ignitionkey,beforeyouconnectordisconnectuid
lines. Beforeyouadjust,clean,lubricateoryoucarryoutre-
• pairsontheimplement,stoptheengineandremove
W0004A
theignitionkey. NeveradjusttheimplementwhilethePowerT ake-Off
• (PTO)driveshaftisengaged.Donottoremovethe
guardsuntilallrevolvingpartshavestopped. Anyleakageofhydraulicoilorfuelunderpressuremay
• causesevereharm,soalwaysuseashielding,goggles
andgloveswhenyoutraceoilorfuelleaks. Donotuseyourhandtocheckforleaks.Useapiece ofcardboardorpaper.
Continuouslongtermcontactwithhydraulicuidmay
• causeskincancer.Avoidlongtermcontactandwash
theskinpromptlywithsoapandwater. Ifhydraulicuidordieselpenetratestheskin,seek
• medicalcareimmediately.
Observeallrecommendationsthatarementionedin
• thismanualsuchasserviceintervals,torques,lubri-
cants,etcetera. Alwaysreplaceallpartsthathavedamageorwear.
• Neverbuildexiblehoseassembliesfromhosesthat
• werepreviouslypartofahoseassembly.
Neverweldtothetubes.
• Alwaysusegloveswhenyouworkwithpartsonthe
• implementasthepartscanhavesharpedges.
Transmissionandhydrauliclinesmaybecomehotdur-
• ingoperation.Becarefulwhenyouservicesuchcom-
ponents.Allowsurfacestocoolbeforeyouhandleor disconnecthotcomponents.Wearprotectiveequip­mentwhenrequired.
2-12
2-SAFETYINFORMATION

PersonalProtectiveEquipment(PPE)

WearPersonalProtectiveEquipment(PPE)suchaspro­tectiveclothing,eyeprotection,hearingprotection,dust mask,hardhat,heavygloves,workboots,and/orany otherPPEthatprovidesforthesafetyandprotectionof theindividualthatoperatesthisequipment.
NHIL13RB00001AA1
2-13
2-SAFETYINFORMATION
Safetyrequirementsforuidpowersystemsandcomponents­hydraulicsystems
Beforeyoustarttheengineorpressurizethehydraulic system,installandtightcorrectlyallthehydrauliccou­plings.Checkthatallhosesandttingsarenotdamaged. Replaceimmediatelydamagedcomponents.
Onlyconnectthehydraulichosestothetractoroutletsif thetractorandtheimplementarepressure-free.Ifthe hydraulicsofthetractorisactivateditmayleadtouncon­trolledmovementswhichmaycausedamage.
Makesurethatnopersonsareneartheimplementwhen youstarttheimplement,astheremightbeairinthehy­draulicsystemwhichmightleadtosuddenmovements.
Whenthetractorenginehasstopped,activatethetractor hydraulicspoolvalvestomakesurethatthereisnopres­sureinthehydraulichoses.
Toexpelalltheairfromtheoilinthehydrauliccylinders, testallthefunctionsafteryouconnectthehydrauliccon­nectionstothetractor,especiallybeforeyouenterordrive onthepublicroads.
2-14
2-SAFETYINFORMATION

Noiseemission

Themeasuringandreportingofthenoiselevelwerecar­riedoutaccordingtoISO5131.
Thenoiselevelproducedbytheimplementisbelow 70dB.
Thenoiselevelwasmeasuredinthecabinofthetractor wheretheheadoftheoperatorisusuallysituated.
Usehearingprotectorsifthenoisefromtheimplementis annoyingorifyouworkwiththeimplementforaconsid­erableperiodinatractorcabinthathasnotaadequate soundproofcabin.
2-15
2-SAFETYINFORMATION

Vibrationlevels

Installallrevolvingpartscorrectlybeforeyoustarttheim­plement.Anunbalancecancreatevibrationsthatdamage theimplement.
NOTE:Youmustcheckthattheallpartareinthecorrect positionbeforestarttheimplement.
NOTE:Ifthevibrationsorthenoiseoftheimplementin­creaseconsiderablyduringtheoperation,stopthework immediately.Correctthefaultbeforeyoucontinuethe work.
2-16
2-SAFETYINFORMATION

Implementstability

Thecombinationofyourtractorandimplementcanbecomeunstable,duetotheadditionalweightthattheimplement addstothetractor.
Inordertoguaranteestableandsafetransport,youmustcheckifyouneedballastweightsfortransportandeld work.
Youmustalsocheckandguaranteethatyouhaveatleast20%fromthetractorweightonthefrontaxle.
Forrearmountedimplementsandfront-rearcombinations,theformulais:
ZEIL18HT00277FA1
Exampleofreferencestostabilityofthecombinationtractor–implement
Listofsigns
Te[kg]Thetractorownweight. Tf[kg] Tr[kg]Rearaxleloadwithemptytractor. Ir[kg] If[kg]Totalweightofthefront-mountedimplement/frontballast. a[m]
b[m]Thetractorwheeldistance. c[m] d[m]
Frontaxleloadwithemptytractor.
Totalweightoftherear-mountedimplement/rearballast.
Distancebetweenthecenterofgravityofthefront-mountedimplement/frontballastandthe middleofthefrontaxle.
Distancebetweenthemiddleoftherearaxleandthemiddleofthelinkarmballs. Distancebetweenthemiddleofthelinkarmballsandthecenterofgravityoftherearmounted
implement/rearballast.
2-17

Ecologyandtheenvironment

2-SAFETYINFORMATION
Soil,air,andwaterqualityisimportantforallindustries andlifeingeneral.Whenlegislationdoesnotyetrulethe treatmentofsomeofthesubstancesthatadvancedtech­nologyrequires,soundjudgmentshouldgoverntheuse anddisposalofproductsofachemicalandpetrochemical nature.
Familiarizeyourselfwiththerelativelegislationapplica­bletoyourcountry ,andmakesurethatyouunderstand thislegislation.Wherenolegislationexists,obtainin­formationfromsuppliersofoils,lters,batteries,fuels, anti-freeze,cleaningagents,etc.,withregardtotheef­fectofthesesubstancesonmanandnatureandhowto safelystore,use,anddisposeofthesesubstances.Y our KONGSKILDEdealercanalsoprovideassistance.
Helpfulhints
Avoidtheuseofcansorotherinappropriatepressur-
• izedfueldeliverysystemstolltanks.Suchdelivery
systemsmaycauseconsiderablespillage. Ingeneral,avoidskincontactwithallfuels,oils,acids,
• solvents,etc.Mostoftheseproductscontainsub-
stancesthatmaybeharmfultoyourhealth. Modernoilscontainadditives.Donotburncontami-
• natedfuelsandorwasteoilsinordinaryheatingsys-
tems. Avoidspillagewhenyoudrainuidssuchasuseden-
• ginecoolantmixtures,engineoil,hydraulicuid,brake
uid,etc.Donotmixdrainedbrakeuidsorfuelswith lubricants.Storealldraineduidssafelyuntilyoucan disposeoftheuidsinaproperwaythatcomplieswith alllocallegislationandavailableresources.
Donotallowcoolantmixturestogetintothesoil.Col-
• lectanddisposeofcoolantmixturesproperly.
Donotopentheair-conditioningsystemyourself.It
• containsgasesthatshouldnotbereleasedintotheat-
mosphere.YourKONGSKILDEdealerorair-condition­ingspecialisthasaspecialextractorforthispurpose andcanrechargethesystemproperly .
Repairanyleaksordefectsintheenginecoolingsys-
• temorhydraulicsystemimmediately.
Donotincreasethepressureinapressurizedcircuitas
• thismayleadtoacomponentfailure.
Batteryrecycling
Batteriesandelectricaccumulatorscontainseveral substancesthatcanhaveaharmfuleffectontheenvi­ronmentifthebatteriesarenotproperlyrecycledafter use.Improperdisposalofbatteriescancontaminate thesoil,groundwater,andwaterways.KONGSKILDE stronglyrecommendsthatyoureturnallusedbatteries toaKONGSKILDEdealer,whowilldisposeoftheused batteriesorrecycletheusedbatteriesproperly.Insome countries,thisisalegalrequirement.
NHIL14GEN0038AA1
Mandatorybatteryrecycling
NOTE:Thefollowingrequirementsaremandatoryin Brazil.
Batteriesaremadeofleadplatesandasulfuricacidso­lution.Becausebatteriescontainheavymetalssuchas lead,CONAMAResolution401/2008requiresyoutore­turnallusedbatteriestothebatterydealerwhenyoure­placeanybatteries.Donotdisposeofbatteriesinyour householdgarbage.
Pointsofsaleareobligedto:
Acceptthereturnofyourusedbatteries
• Storethereturnedbatteriesinasuitablelocation
• Sendthereturnedbatteriestothebatterymanufacturer
• forrecycling
2-18
2-SAFETYINFORMATION

Safetysigns

Thefollowingsafetysignsareonyourimplementasa guideforyoursafetyandforthesafetyofthosewhowork withyou.
Walkaroundyourimplementandnotethesignicance andlocationofallsafetysignsbeforeyouoperateyour implement.Readallthesafetysignsadheredtotheim­plementandfollowtheinstructions.
Keepallsafetysignscleanandlegible.Cleansafetysigns withasoftcloth,water,andagentledetergent.
NOTICE:Donotusesolvent,gasoline,orotherharsh chemicals.Solvents,gasoline,andotherharshchemi­calsmaydamageorremovethesafetysigns.
Replaceallsafetysignsthataredamaged,missing, paintedover,orillegible.Ifasafetysignisonapartthat youoryourdealerreplaces,makesurethatyouoryour dealerinstallthesafetysignonthenewpart.Contact yourdealerforthereplacementofthesafetysigns.
Safetysignsthatdisplaythe“Readoperator’smanual” symboldirectyoutotheoperator’smanualforfurtherin­formationregardingmaintenance,adjustments,orproce­duresforparticularareasoftheimplement.Whenasafety signdisplaysthissymbol,consulttheappropriatepageof theoperator’smanual.
Safetysignsthatdisplaythe“Readservicemanual”sym­boldirectyoutotheservicemanual.Ifyoudoubtyour abilitytoperformserviceoperations,contactyourdealer.
2-19
2-SAFETYINFORMATION
Z8805
ZEIL18HT00508FA1
ZEIL18HT00509FA2
2-20
2-SAFETYINFORMATION
Z8805T
ZEIL18HT00511FA3
ZEIL18HT00510FA4
2-21
2-SAFETYINFORMATION
81PR80-08595
Partnumber:81PR80-0859
Partnumber:811627900
1627900A6
2-22
2-SAFETYINFORMATION
Partnumber:811627030
Safetysign(1)
Readtheoperator'smanualandthesafetyinstructions. Readtheoperator'smanualtooperatetheimplementand toavoidunnecessaryaccidentsanddamagestotheim­plement.
WARNING
IMPROPEROPERATIONOFTHISMACHINE CANCAUSEDEATHORSERIOUSINJURY. MAKESURETHA TEVERYOPERATOR:
-isinstructedinthesafeandproperuseofthis machine.
-readsandunderstandstheoperator'smanual forthismachine.
-readsandunderstandsALLsafetysignson themachine. Failuretocomplycouldresultindeathorse­riousinjury.
Partofpartnumber:81PR80-0859
1627030A7
811650220_48
W0188A
2-23
2-SAFETYINFORMATION
Safetysign(2)
Alwaysstopthetractorenginebeforeyouadjust,main­tain,repair,orlubricatetheimplement.Alsorememberto removetheignitionkey.Makesurethatnobodystartsthe engine,untilyouhavenished.
Partofpartnumber:81PR80-0859
WARNING
Avoidinjury!Alwaysdothefollowingbefore lubricating,maintaining,orservicingthema­chine.
1.Disengagealldrives.
2.Engageparkingbrake.
3.Lowerallattachmentstotheground,or raiseandengageallsafetylocks.
4.Shutoffengine.
5.Removekeyfromkeyswitch.
6.Switchoffbatterykey,ifinstalled.
7.Waitforallmachinemovementtostop. Failuretocomplycouldresultindeathorse­riousinjury.
W0047A
811650220_29
Safetysign(3)
Movingpartsaredangerousandifthemovingpartscome incontacttoyourbodythemovingpartscanpinchyour body. Thehazardmaycausesevereinjuriestotheentirebody, withpossiblelethaleffect. Toavoidthehazards,waituntilallmovingelements havecompletelystoppedbeforeyoutouchthemoving elements.
WARNING
Pinchhazard! Waitforallmovementtostopbeforeyouser­viceoradjustthemachineorequipment. Failuretocomplycouldresultindeathorse­riousinjury.
W1420A
Partofpartnumber:81PR80-0859
Safetysign(4)
Pulloutthesafetyboltduringoperationintheeld.Push inthesafetyboltduringthetransport.
Partofpartnumber:81PR80-0859
811650220_110
81PR80-0859_611
2-24
2-SAFETYINFORMATION
Safetysign(5)
NOTE:ValidonlyforZ8805.
ThesignindicatesthemaximumRevolutionsPerMinute (RPM)andthedirectionofrotationofthePowerT ake-Off (PTO). Referencetotheminimumoverlappingontheprole tubesandtheminimumdistancerequirednottobottom theshaft.
Partofpartnumber:81PR80-0859
Safetysign(6)
WARNING
Overturninghazard! Beforeparkingthemachine,makesurethe groundisstable.Plantheworksitesothatthe groundisat,hard,andlevel. Failuretocomplycouldresultindeathorse­riousinjury.
W0258A
811650220_312
Partofpartnumber:811627900
Safetysign(7)
NOTE:ValidonlyforZ8805.
Partofpartnumber:811627900
Safetysign(8)
NOTE:ValidonlyforZ8805.
Partofpartnumber:811627900
1627900A_113
1627900A_214
1627900A_315
2-25
2-SAFETYINFORMATION
Safetysign(9)
Makesurethattherearenopersonsintheswivelareaof theboomarms.Keepasafedistance.
Partofpartnumber:811627030
Safetysign(10)
Torqueagainallscrewsevery5hofoperation.
Partofpartnumber:811627030
1627030A_116
Safetysign(11)
Nevermoveyourhandintothedangerzoneaslongas thepartscanmove.Thismaycauseseriousinjuryand, atworst,resultindeath.
Partofpartnumber:811627030
Safetysign(12)
NOTE:ValidonlyforZ8805T.
Thepressuretankisundergasandoilpressure.
Partofpartnumber:811627030
1627030A_217
1627030A_318
1627030A_419
2-26
2-SAFETYINFORMATION
Safetysign(13)
NOTE:ValidonlyforZ8805T.
Liftingpointsafetysign.
WARNING
Crushinghazard! Usethemachineliftingpointswhenyoulift and/ormovethemachinewithheavyhandling equipment.Liftthemachineonlyfromthein­dicatedliftingeyehookuppoints.Alwaysuse adequateliftingequipment. Failuretocomplycouldresultindeathorse­riousinjury.
Partofpartnumber:811627030
Safetysign(14)
Thehydraulicpressuremustnotexceed210bar (3045psi).
1627030A_520
W1432B
Partofpartnumber:811627030
Safetysign(15)
Tirepressuresafetysign.
Partofpartnumber:811627030
1627030A_621
1627030A_722
Safetysign(16)
WARNING
Rotatingparts! Keepclearofalldrivesandrotatingcompo­nents. Failuretocomplycouldresultindeathorse­riousinjury.
Partofpartnumber:811627030
W1101A
1627030A_823
2-27
2-SAFETYINFORMATION
2-28
3-CONTROLSANDINSTRUMENTS
3-CONTROLSANDINSTRUMENTS###_3_###

Information

Operatingprinciples

Forallinformationrelatedtothedescriptionandthelo­cationofthecontrolstouseyourimplement,seechap-
ter“ControlsandInstruments”intheoperator’smanual ofyourvehicle.
3-1
3-CONTROLSANDINSTRUMENTS
3-2
4-OPERATINGINSTRUCTIONS
4-OPERATINGINSTRUCTIONS###_4_###

Commissioningtheunit

Preparingforoperation

NOTICE:Onlyauthorizedandinformedpersonnelcan mounttheimplement.
NOTICE:Thenecessarytoolsandadjustmenttoolsmust beavailable.
NOTICE:Incorrectassemblyoftheimplementishighly dangerous.Beforeyouperformthefunctionaltest,check thecorrectassemblyoftheimplement.
NOTICE:Makesurethattherearenotoolsinthearea aroundtheimplement. Makesurethattherearenopersonsintheworkzone.
NOTE:Aftertheassemblyoftheimplement,performa completefunctionaltest.
NOTE:Torqueallscrewjointsevery5hofoperation.
Theimplementisdisassembledintopartsanddelivered onapallet.Forshipmentonabigpalletthewheelaxle assemblyandsomearmsaredismounted. Loosepartssuchasabagwithsmallparts(screws)and thePowerTake-Off(PTO)shafthavebeentiedtothepal­letortheimplementtosavespace.
4-1
4-OPERATINGINSTRUCTIONS

Installationoftherotorarms

1.Thetinearm(1)ispre-assembledwiththeitemsas follows:
Tinesupports(2)and(3).
○
Tine(4).
○
Bolt,washer,nut(5).
○
2.Torquethenut(5)to135N·m(100lbft).
3.Installthepre-assembledtinearm(1)onthehub(6) usingtheboltsM12x40(7),thehexagonalheadbolts 12x35(8),andthelocknutsM12foreacharm.
NOTICE:Takenoticeofthesenseofrotation(A)of therotors.
4.Afteryouinstallthetinearms(1),checkthatthetine armsontheinnermostandtheoutermostrotorsare exactlyoppositeeachother.
NOTICE:Donotusethebolts(8)insteadofthebolts(7).
ZEIL17HT00006AA1
ZEIL17HT00007AA2
4-2

Startingtheunit

Connectiontothetractor

WARNING
Crushinghazard! Usecarewhenyouconnectanddisconnect themachines.Neverstandbetweenthetrac­torandtheimplementwhenyouconnectthe linkarms. Failuretocomplycouldresultindeathorse­riousinjury.
WARNING
Crushinghazard! Donotstandorplaceanybodypartbetween theimplementandamovingtractor.Stopthe tractorengineandsettheparkingbrakebe­foreyouattachcablesandhoses. Failuretocomplycouldresultindeathorse­riousinjury.
4-OPERATINGINSTRUCTIONS
W1545A
W1544A
WARNING
Hitchinghazard! Alwayskeeptheareabetweenthetractorand theimplementclearofallpersonswhilethe tractororthree-pointhitchisinmotion.Lock thetractortransmissioninParkandengage theparkingbrake(s)beforeyouallowanyone tocompletehitchingorunhitching. Failuretocomplycouldresultindeathorse­riousinjury.
Threepointsuspensiononthetractor
OnlyconnectthetedderZ8805tothethreepointsuspen­sionofthetractor(CategoryII).Theinstallationoftheballs dependsontheequipmentofthetractor.
W1540A
ZEIL17HT00010AA1
4-3
4-OPERATINGINSTRUCTIONS
ThetedderZ8805Tisequippedwithhitchpins(Category II).Theinstallationoftheballsdependsontheequipment ofthetractor.
Minimizethesidewaysmovementofthelinkarmsonthe tractortoavoidoscillationoftheimplementduringwork andtransport.Securethelinkarmswithlimitingchainsor otherlockingdevice.
ZEIL17HT00112AA2
Placementofcord
Itshouldbepossibletooperatethecordforthelocking pawlfromthetractorseat.Makesurethatthecorddoes notgetjammedandisnotplacedonsharpedges.Relieve thecordwhenyoulowerthepawls.
Hydraulicsystem(restriction)
Theliftingcylindersoftheimplementareequippedwith restrictors.Donotmakeadjustmentonthetractor.
ZEIL18HT00270BA3
4-4
4-OPERATINGINSTRUCTIONS
Electricsystem
Thelightingsystem(1)isequippedwithasevenpoleplug forthetrailersocket.
Connectthisplugtothesocketattherearofthetractor.
NOTICE:Checkthelightingsystemaftertheconnection. Dirtandmoisturecancausecontactproblemsorshort circuit.Keepcleananddrytheplugconnection.Also checkthatthesevenpinsocketofthetractorfusesare inplaceandintact.
PowerTake-Off(PTO)connection
NOTICE:ToinstallandremovethePTOshaft,stopthe engine.
NOTICE:OnlyusethesuppliedPTOshaftorthePTO shaftthatthemanufacturerapprove.
AdjustthelengthofthePTOshafttothetractorbefore youperformthefollowingsteps.Ifyouusetheimplement withdifferenttractors,checkthatthePTOshafthasthe correctlength.
ZEIL18HT00834AA4
NOTICE:Thesafetyguardsonthetractorsideandonthe implementsidemustbeintact.
1.ReleasethePTOshaftfromthesupportchain.
2.PushthePTOshaftonthetractorPTOuntilyouen­gagethelockingballs.
3.ThesafetychainsecurethesafetyguardofthePTO shaftsonthetractorside.Ontheimplementsidethere isafull-coveringprotection.Theclampsecurethe full-coveringprotection.
NOTICE:ThechainsecurethesafetyguardofthePTO shaft.
4-5
4-OPERATINGINSTRUCTIONS

Connectiontothetractor(forZ8805)

Connectiontothelinkarmsandtoplinkof thetractor
NOTICE:Alwaysusethetransportlockwhenyoutrans­porttheimplement.
NOTICE:Theinstructionsarebasedonafullymounted implementinlockedtransportpositionwiththesupport foldeddown.
NOTICE:Neverstandbetweenthetractorandtheimple­mentduringconnectiontothetractor.
NOTICE:Makesurethattherearenopersonsinthe swivelareaoftherotorarms.
1.Reversethetractortotheimplementandconnectthe ballsonthepinsonthesuspensionoftheimplement tothelinkarmsofthetractorandsecure.
2.Folddownthetoplinkonthetractorandconnectthe toplinktotheupperballonthesuspensionofthetrac­torandsecure.
NOTICE:Securethetoplinkboltwithahairpincotter.The chainofthehairpincottermusthangfreely .Securethe linkarmballswithalynchpin.
3.Raisetheimplementwiththelinkarmsuntilthesup­portisovertheground.
4.Toreleasethesupport,pulloutthehairpincotter(1).
5.Movethesupport90°totherearandlockthesupport againwiththehairpincotter(1).
6.Makesuretopushinthetransportsafetybolt(2).Pull andturnthetransportsafetybolt(2)toreleasethesplit pin.
7.Pushthetransportsafetybolt(2)sofarinthatthesplit pinreachestheendoftheguide.
ZEIL17HT00012AA1
NOTE:Thespringsupportstheprocedureandprevents thetransportsafetyboltfromwanderingback.
ZEIL17HT00013AA2
4-6
4-OPERATINGINSTRUCTIONS
NOTICE:Whentheimplementisliftedwiththerearhy­draulics,makesuretoclosetherearwindowofthetrac­tor.
NOTICE:Iftherearwindowisopenthereisariskthatthe partsoftheimplementwilldamagetherearwindow.
Hydraulicconnection
Fortheconversionfromtransporttoworkingpositionthe Z8805needsadouble-actingoutlet.
Tocleantheeldboundaries,useanadditionalsingleact­ingoutlet.
ZEIL17HT00014AA3
Openthestopvalveontheimplementside(ballvalve)af­tertheconnectiontothetractorhydraulicsystem,sothat thecouplingisnotunderpressure.Whentheimplement isparkedthepressuremayadjust,forinstanceiftheout­doortemperaturechanges.
Connectionoflightingequipment
Thelightingsystemisequippedwithasevenpoleplugat thelightingcable.Connectthisplugtothesocketatthe rearofthetractor.
NOTICE:Checkthelightingsystemfunctionafterthecon­nection.
NOTICE:Dirtandmoisturecancausecontactproblems orshortcircuit. Keptcleananddrytheplugconnection.Alsocheckthat thesevenpinsocketofthetractorfusesareinplaceand intact.
4-7
4-OPERATINGINSTRUCTIONS

Connectiontothetractor(forZ8805T)

Connectiontothelinkarmsandtoplinkof thetractor
NOTICE:Alwaysusethetransportlockwhenyoutrans­porttheimplement.
NOTICE:Theinstructionsarebasedonafullymounted implementinlockedtransportpositionwiththesupport foldeddown.
NOTICE:Neverstandbetweenthetractorandtheimple­mentduringconnectiontothetractor.
NOTICE:Makesurethattherearenopersonsinthe swivelareaoftherotorarms.
NOTICE:WaituntilthestabilizationofthePowerTake-Off (PTO),theelectricconnections,andthehydraulicconnec­tionsbeforetopushupthesupportandbeforetoenterto thedangerzone.
1.Raisetheimplementwiththelinkarmsuntilyouraise thesupport(1)fromtheground.
2.Pulldownthehairpincotter(2)toreleasetheimple- ment.
3.Pushupthesupportandlockitwiththehairpincotter.
NOTICE:Thepinsonthesuspensionoftheimplement areconnectedtothelinkarmsofthetractorandsecured.
4.Atthelinkagethereisaholder(3)withacontrolbox (4)foroperationoftheimplement.
Theholderhasmanyadjustmentpossibilities.
5.Loosenthetwoscrewontheholder.
6.Installthecontrolboxatabout30cm(12in)distance fromthecabin.
7.Torqueagainthetwoscrews.
NOTICE:Installthecontrolboxatsufcientdistancefrom thecabinrearwindow.
NOTICE:Reducethedistancebetweenthecontrolbox andthetractorwhentheimplementisinheadlandpo­sition,intransportposition,orinconditionofuneven ground.
NOTICE:Ifyouusetheimplementwithdifferenttractors, checkthatthecontrolboxhasthecorrectdistancefrom thetractor.
ZEIL17HT00113AA1
ZEIL17HT00114AA2
4-8
4-OPERATINGINSTRUCTIONS
Hydraulicconnection
Fortheconversionfromtransporttoworkingpositionthe Z8805Tneedsadouble-actingoutlet.
Tocleantheeldboundariesisnecessaryanadditional outletsingleacting.
Openthestopvalveontheimplementsideafteryou makethehydraulicconnectionwhitthetractor,sothatthe couplingisnotunderpressure.Whentheimplementis parked,thepressuremaychange,forexamplebecause oftheoutdoortemperaturechanges.
Thechange-overvalve(1)controltheallfunctions.The change-overvalvehasfourpositions:
Blockingofthehydraulics(stopposition)(a).
• Folding/unfoldingofsidearms(b).
• Swivellingoftransportaxle(c).
• Hydraulicclearingofeldboundaries(d).
•
Connectionoflightingequipment
Thelightingsystemisequippedwithasevenpoleplugat thelightingcable.Connectthisplugtothesocketatthe rearofthetractor.
NOTICE:Checkthelightingsystemfunctionafterthecon­nection.
NOTICE:Dirtandmoisturecancausecontactproblems orshortcircuit.Keptcleananddrytheplugconnection. Alsocheckthatthesevenpinsocketofthetractorfuses areinplaceandintact.
ZEIL17HT00108AA3
4-9
4-OPERATINGINSTRUCTIONS

PowerTake-Off(PTO)shaft–Shorten

PowerTake-Off(PTO)shaftlength
NOTE:DonotshortenyournewPowerTake-Off(PTO) shaftuntilyouarecertainthatitisnecessary .Fromthe factorythedistancefromPTOtoPowerInputConnection (PIC)isstandardonmosttractorbrands.
CheckthelengthofthePTOshaftforeachtractorpriorto rstuse.
IfitisstillnecessarytoshortenthePTOshaft,theprole tubesofthePTOshaftmustfullycomplywiththefollowing overlappingmeasures.
Theslidingtubesmusthaveasmuchoverlapaspossi-
• ble,withanacceptableminimumoverlap(b)of200mm
(7.87in)duringnormaloperation(TopSafeextension linksinthenormalposition).
Theremustbeaminimumof40mm(1.6in)offree
• PTOshaftlength(a)topreventtheshaftfrombottoming
out.
NHIL12HT00307AA1
Determiningtherequiredshaftlength
WhenyoudeterminethatyoumustshortenthePTOshaft, selectthelengthsothatthetelescopingmembersnever closecompletelyorbottomoutwheninuse.ThePTO lengthmustneverbesmallerthantheminimumdistance betweenthejoints.
1.AttachtheimplementtothetractorwithoutthePTO
shaft.
2.Adjustthethree-pointhitchsothatthePTOshaftis
parallelwiththeground.
3.Stopthetractorandengagetheparkingbrake.
4.DetermineifthePTOshaftbottomoutinthisposition.
IfthePTOshaftbottomsoutinthispositionorifthe freelengthislessthan40mm(1.6in),proceedwith theproceduretoshortenthePTOshaft.
4-10
4-OPERATINGINSTRUCTIONS
ShorteningthePTOshaft
ToshortenthePTOshaftproceedasfollows.
1.FastenthePTOshafthalfpartstothePTO(onthe tractor)andthePIC(ontheimplement).ThePTO shafthalfpartsmustbeatthesamehorizontallevel, oppositeeachotherattheshortestdistancefromthe tractor.
2.Makesurethataminimumoverlapof200mm (7.87in)exists.
3.CheckthatthePTOshaftdoesnotbottomoutatone end.Keeptheshaftendsparalleltoeachotherand marktheminimumdistanceof40mm(1.6in).Only cutenoughPTOshaftofftoachievethisminimumfree shaftlength.Thiswillmaintainthemaximumamount ofPTOshaftoverlap.
4.Shortenallfourtubesequally .
5.Roundofftheendsoftheproletubesandremovethe burrscarefully.
6.Removethemetalshavings.
ZEIL18HT00013AA2
NOTICE:Toavoidbigfrictionforces,greasethetube carefullybeforeyoureassemblethetube.UseNLGI2.
NOTE:IfyoushortenthePTOshaft,thenyoumustcheck theminimumoverlapandtheminimumdistanceagainif youoperatetheimplementwithadifferenttractor.
4-11
4-OPERATINGINSTRUCTIONS
4-12
5-TRANSPORTOPERATIONS
5-TRANSPORTOPERATIONS###_5_###

Roadtransport

Transportonpublicroads

Installationofthewarningpanels
NOTICE:Thewarningpanelsarewarningofdangerson theimplement.Youmustalwaysobservethesafetyrefer­ences.Keptcleanandinreadableconditionthawarning panels.Orderfromyourdealerthedamagedormissing warningpanels.Positionthenewwarningpanelsonthe correctpositionontheimplement.
Redandwhitereectingwarningpanel(1). Yellowreectingwarningpanel(2).
NOTE:Theyellowreectingwarningpanel(2)islocated atthecentersideoftheimplementfortheZ8805oratthe right-handsideoftheimplement(whentheboomarms arefoldedup)fortheZ8805T.
ZEIL18HT00279AA1
5-1
5-TRANSPORTOPERATIONS
Z8805
ZEIL18HT00830FA2
Z8805T
ZEIL18HT00829FA3
5-2
5-TRANSPORTOPERATIONS
Checkbeforetransport
NOTICE:ThetubeoverlapofthePowerTake-Off(PTO) shaftmustbeinthecorrectpositionduringtransport.
NOTICE:BeforeyoustartthePTOcheckthatthenumber ofRPMofthetractorPTOmatchesthenumberofRPM oftheimplement.
NOTICE:WhenyouuseatravelspeedcontrolledPTO, beawarethatthenumberofRPMdependsonthetravel speedandthatthedirectionofrotationwillchangewhen backing.
NOTICE:BeforeyoustartthePTOcheckthatthereare nopersonsinthedangerzoneoftheimplement.
Followyourlocaltrafcrulesduringthetransportonpublic roads.Applythelightingandwarningpanels.
Checkthatthetransportsafetybolt(1)ispushedincorrect position.
Thestopvalvesofthehydraulicsystemmustbeclosed.
Duringthetransportyoumustdisconnectthetoplinkin theoblongholeonthethreepointlinkage.Thereisarisk thattheimplementtipsforward.
Alwaysadjustthedrivingspeedtotheconditionsofthe road.Drivecarefullyonbadroadstoavoidthatthe connectionforcesbetweenthetractorandtheimplement causedamage.
Implementsandballastweightschangethedriving,steer­ingandbrakingcapacityofthetractor.Followtheinstruc­tionofthemanufacturerofthetractorandoftheimple­ment.(seePage2-17).
Donotexceedthemaximumspeedof40km/h(25mph).
ZEIL17HT00016AA4
5-3
5-TRANSPORTOPERATIONS

Preparingforroadtransport

Conversionofthetedderfromtransporttoworkingposition

NOTICE:T oconverttheimplementfromtheworkingpo­sitiontotransportposition,placetheimplementinaeven groundoruphill.
NOTICE:Donotplacetheimplementonslopes,toavoid theriskofoverturning.
NOTICE:Makesurethattherearenopersonsinthe swivelandworkingarea.
Z8805
NOTICE:Placetheimplementwithallrotorwheelsrmly ontheground.DisconnectthePowerT ake-Off(PTO).
1.Pullthecord(1)forliftingthelockingpawls(2)untilthe stopisreached.
2.Activatetheoutletonthetractorindirection“raise”.
3.Holdthecord(1)untiltheoutermostarmshavebeen foldedinandthetensioninthecordyields.
4.Foldtheimplementfurtherintothenaltransportpo­sition.
5.Makesurethatthehydraulicstopvalve(3)isinclose position.
Openposition(A)
○
Closeposition(B)
○
ZEIL18HT00372AA1
ZEIL17HT00017AA2
5-4
5-TRANSPORTOPERATIONS
6.Lifttheimplementwiththelinkarmsuntilyouraisethe wheelsfromtheground.
7.Brieypullthetransportsafetybolt(4)andturnthe transportsafetybolt(4)toreleasethesplitpin(5).
8.Pushthetransportsafetybolt(4)untiltransportsafety bolt(4)stopsothatthesplitpin(5)reachestheend oftheguide.Thespringsupportstheprocedureand preventsthetransportsafetybolt(4)fromwandering back.
NOTICE:Toperformasafetransport,makesurethatthe tractormaintainthesteeringandbrakingcapacityinspite ofthemountedimplement.Observetheinstructionsofthe tractormanufacturerwhenyouconnecttheimplementto thetractor.
NOTE:Itisimportantmakeacorrectweightbalanceto thefrontaxle.
ZEIL17HT00016AA3
5-5
5-TRANSPORTOPERATIONS
Z8805T
NOTICE:Placetheimplementwithallrotorwheelsrmly ontheground.DisconnectthePTO.
1.Turnthehandleofthechange-overvalvetothesym­bol"folding/unfoldingofsidearms”or“swivellingof transportaxle”.
2.Pullthecord(1)forliftingthelockingpawls(2)untilthe cord(1)reachthestop.
3.Activatetheoutletonthetractorindirection“raise”.
4.Holdthecorduntiltheoutermostarmshavebeen foldedinandthetensioninthecordyields.
5.Foldtheimplementfurtherintothenaltransportpo­sition.
NOTICE:Completelylifttheimplementandfoldthe transportaxleandthesidearms
ZEIL17HT00118AA4
6.Turnthehandle(1)ofthechange-overvalve(4)to "STOP"position(a).
NOTICE:Toperformasafetransport,makesurethat thetractormaintainthesteeringandbrakingcapac­ityinspiteofthemountedimplement.Observethe instructionsofthetractormanufacturerwhenyoucon­necttheimplementtothetractor.
NOTE:Itisimportantmakeacorrectweightbalance tothefrontaxle.
7.Makesurethatthehydraulicstopvalve(3)isinclose position.
Openposition(A)
○
Closeposition(B)
○
NOTE:Thetransportaxlecanbeswivelledwithout movingtherotorarms.
ZEIL17HT00108AA5
ZEIL17HT00017AA6
5-6
5-TRANSPORTOPERATIONS
8.Turnthehandle(1)ofthechange-overvalve(4)tothe symbol"Swivellingoftransportaxle”(b).
NOTE:Nowyoucanturntheaxlewiththehydraulic outletofthetractor.
9.Completelyunfoldthesidearmstoavoiddamagesto theimplement.
10.Turnthehandle(1)ofthechange-overvalve(4)to
thesymbol"folding/unfoldingofsidearms”(c).
NOTE:Nowyoucanturnthesidearmswiththehy­draulicoutletofthetractor.
11.Completelyturndownthetransportaxletoavoid
damagestotheimplement.
ZEIL17HT00108AA7
ZEIL17HT00108AA8
5-7

Shippingtransport

Transportonpallet

5-TRANSPORTOPERATIONS
Liftandtransporttheimplementthatispackedonapallet onlywithafork-lifttruck,crane,hoistorfrontloader.Load theimplementwiththreechains.Fastenthethreechains tothesuspensionpoint(seearrowsinthegurebeside).
Transportshouldonlytakeplaceoneven,rmgroundat lowspeedandlowliftingheight.
Z8805
ZEIL17HT00003AA1
Z8805T
ZEIL17HT00105AA2
ZEIL17HT00106AA3
5-8
5-TRANSPORTOPERATIONS
NOTICE:Onlytransportthepalletizedimplement(1) withaforklifttruck(2)iftheforksareatleast1500mm (59.1in)long.Neveruseforklifttruckswithshorterforks totransportthepalletizedimplement.
ZEIL17HT00137AA4
5-9
5-TRANSPORTOPERATIONS
Z8805
ZEIL17HT00004FA5
Z8805T
ZEIL17HT00107FA6
5-10
5-TRANSPORTOPERATIONS

Connectionfromthepallet

Z8805
1.Removealllooseattachmentpartswhicharetiedto theimplementortothepallet.
2.Placethethreepointlinkageofthetractoratthere­quiredheight(lowestthreepointconnectionpinap­proximately350mm(14in)abovetheground)tocon- necttheimplementtothetractor.Liftandplacethe implementwithpalletonaplatformorrampwhichis approximately250mm(10in)high.
3.Ifyouhavenoplatform,youcanuseafrontloaderwith chaintocarefullylifttheimplementatthethreepoint linkageatfront.Tilttheimplementbackwardsandput asupporttoobtainthenecessaryheighttoconnect thethreepointlinkage.
4.Placetheimplementinasafetysupport,positionthe rearparkingstand,setthenecessaryclearancefortilt theimplement,tilttheimplement.
5.Connecttheimplementtothethreepointsuspension ofthetractor(seePage4-3).
6.Connecthydraulichosesandelectricplugstothetrac­tor.
7.Raisetheimplementalittle.
8.Usethehydraulicsystemofthetractortoslowlyfold outtheleft-handsideboomarmandtheright-hand sideboomarmoftheimplement.
9.Installthesupportwheelsinworkingposition.
10.Installthetinearmstotherotor(seePage4-2).
11.Installthewarningpanelsto3m(118in)width.
ZEIL18HT00831AA1
5-11
5-TRANSPORTOPERATIONS
Z8805T
1.Removealllooseattachmentpartswhicharetiedto theimplementortothepallet.
2.Connectthehydraulichoseoftheteddertothetractor withquick-releasecoolingandelectricplugs.
3.Turnthehandle(1)ofthechange-overvalve(2)tothe symbol"chassisframe"(a)toswivelthechassisframe totherearpart.Nowthebigwheelsaremounted.
4.Checkthattheballvalve(3)locatedinthemiddleof thechassisframe,isinclosedposition.
Openposition(A)
○
Closedposition(B)
○
5.Intheseconditions.
Raisetheimplementwiththechassisframe.
○
Mountthesupportwheelsinworkingposition.
○
Mountthewidesupportwheelsonthemiddleframe.
○
ZEIL17HT00108AA2
6.Usethetractorhydraulicsystemtoturnthehandle(1) ofthechange-overvalve(2)tothesymbol"fold/unfold" (b)toslowlyunfoldtheleft-handsideboomarmand theright-handsideboomarm.
7.MoveforwardthePTOholder.
ZEIL17HT00109AA3
ZEIL17HT00108AA4
5-12
5-TRANSPORTOPERATIONS
8.Installthesupportwheelsinworkingposition.
9.Installthetinearmstotherotor(seePage4-2).
10.Installthewarningpanelsto3m(118in)width.
ZEIL18HT00840AA5
5-13
5-TRANSPORTOPERATIONS
5-14
6-WORKINGOPERATIONS###_6_###

Generalinformation

Specialinstructions

WARNING
Pinchhazard! Waitforallmovementtostopbeforeyouser­viceoradjustthemachineorequipment. Failuretocomplycouldresultindeathorseri­ousinjury.
WARNING
Electrocutionhazard! Contactwithoverheadpowerlinescancause severeelectricalburnsordeathfromelectro­cution.Makesurethereisenoughclearance betweenequipmentandoverheadpowerlines. Failuretocomplycouldresultindeathorseri­ousinjury.
6-WORKINGOPERATIONS
W1420A
W0040A
WARNING
Crushinghazard! Usecarewhenyouconnectanddisconnectthe machines.Neverstandbetweenthetractorand theimplementwhenyouconnectthelinkarms. Failuretocomplycouldresultindeathorseri­ousinjury.
WARNING
Crushinghazard! Donotstandorplaceanybodypartbetween theimplementandamovingtractor.Stopthe tractorengineandsettheparkingbrakebefore youattachcablesandhoses. Failuretocomplycouldresultindeathorseri­ousinjury.
WARNING
Hitchinghazard! Alwayskeeptheareabetweenthetractorand theimplementclearofallpersonswhilethe tractororthree-pointhitchisinmotion.Lock thetractortransmissioninParkandengagethe parkingbrake(s)beforeyouallowanyoneto completehitchingorunhitching. Failuretocomplycouldresultindeathorseri­ousinjury.
W1545A
W1544A
W1540A
6-1
6-WORKINGOPERATIONS
NOTICE:Beparticularlycarefulwhenyouconnectanddis­connecttheimplement.Neverstandbetweenthetractor andtheimplementwhenyouconnectthebearingarms. Keepalltheunauthorizedpersonsawayfromthedanger zoneuntilyoucompletetheconnectionoftheelectricca­bles,thehydraulichosesandthePTOshaft.Becareful againstwrongusetheoperatingelementsofthetractorbe­foreconnectanddisconnectofthePTOshaft.
NOTICE:DisengagethePTOshaft,stoptheengineand removetheignitionkeybeforemaintaining,repairingand mountingtheimplement.Securethetractorandtheimple­mentsothatthetractorandtheimplementcannotmove.
NOTICE:ThemaximumnumberofRevolutionsPerMinute is540RPM.
NOTICE:Thecableforthelightingequipmentisplacedso thatunintendedcontactwiththetractorwheelsisimpossi­ble.Checkthatthelightingequipment(optional)isworking.
NOTICE:Donotstaybetweenthetractorandtheimple­mentorundertheliftedrotorarmduringtheliftandthe loweringoperations.Injurycanoccur.
NOTICE:BeforeyoustartthePTOshaftcheckthatthere arenopersonsinthedangerzoneoftheimplement.
NOTICE:Beforeworkandtransportonpublicroadalways makesurethatallthesafetyguardsarecorrectlyinstalled.
NOTICE:Theoperatormustneverleavethetractorduring thework.Makesurethattherearenopersonsinthedan­gerzone.
NOTICE:WhenyouworkwiththePTOshaftmakesure thatnopersonsstandneartherotatingPTOshaft.
6-2
6-WORKINGOPERATIONS

ConversionofthetedderfromtransporttoworkingpositionZ8805

Toconverttheimplementfromtransportpositiontowork­ingposition,placetheimplementinaevenground.
NOTICE:Inaslopesurfacetheimplementcouldslide downoroverturn.Ifthesidearmsswiveloutuncontrolled, cancausedamagedtotheimplement.
NOTICE:Donotplacetheimplementonslopesforthe conversionfromtransporttoworkingposition.
NOTICE:Makesurethattherearenopersonsinthe swivelandworkingarea.Theimplementcancauseinjury anddamages.
NOTE:Fortheconversionfromtransporttoworkingpo­sitiontheimplementneedsadouble-actingoutlet.
NOTE:ThetubeoverlapofthePowerTake-Off(PTO) shaftmustbeinthecorrectpositionduringworkingop­erations.
6-3
6-WORKINGOPERATIONS
Unfoldingtoworkingposition
1.Withtheimplementliftfromtheground,pullthetrans­portsafetybolt(1)towardstheleft-handsidetothe endoftheguideofthetorquedpin(2).
2.Finallythetransportsafetybolt(1)isturnedsothatthe torquedpin(2)isengagedintheguide.
3.Openthestopvalvesofthehydraulicsystem.
Openposition(A)
○
Closeposition(B)
○
ZEIL17HT00016AA1
NOTE:Unfoldthesidearmsinasmoothmovement.In caseofmalfunction,foldedagainthesidearmsandthe repeattheprocedure.IncreasethenumberofRevolu­tionsPerMinute(RPM)
4.Slowlylowertheimplementonthemiddlerotorwheels withtherearhydraulics.
5.Withthedouble-actingoutlettheimplementisun­foldedinasmoothmovement.Inworkingpositionfull extendthehydrauliccylinders.
NOTE:Duringworkingtheoutletmuststayintheposition “neutral”.Donotpullthecordwhileyouunfoldtheimple­ment.
6.Beforeyoustarttherotor:
Checkthattherearenopersonneartheimplement.
○
Makesurethatthesplitpinsecureallthetinearms.
○
AlwaysstartthePowerT ake-Off(PTO)ofthetractor
○
withtheengineatidlespeed.
ZEIL17HT00017AA2
6-4
6-WORKINGOPERATIONS
Positionwhendrivingonheadlands
Theimplementhasadenedpositionfordrivingofhead­lands.Inthispositiontherotorsareliftedsomuchthat theoutermostrotorsdonottouchtheground.
Activateindirection"raise"thehydraulicoutletofthetrac­toruntilthestopofthelockingpawls(1)isincontactwith thehydrauliccylindersonthefront.Donotliftthelocking pawlswiththecord.
ZEIL17HT00018FA3
6-5
6-WORKINGOPERATIONS
Spreadingfromfence
Withthespreadingfromfencefeature,placetheimple­mentinanoffsetpositiontotheright-handsideorleft­handside.
Duringspreadingfromfencetheimplementrunsinan offsetpositionbehindthetractorwhichmeansthatthe cropisnotthrownouttotheeldboundary.
Duringworkingtheimplementisplacedintheoffsetposi­tionwiththesingle-actingoutlet.
Fornormalteddingthewheelsreturntomiddleposition (A).
Borderteddingfunctionenablestheimplementtorunon anangletothefence/borderoftheeldandherebyre­ducetheamountofcropthatwillspreadintothefenceor neighbouringeld.
NOTICE:Whenyouavoidobstaclesoryoudrivealong fencesyoumusthaveenoughdistancetotherotors.
ZEIL17HT00019AB4
ZEIL17HT00020AA5
6-6
6-WORKINGOPERATIONS

ConversionofthetedderfromtransporttoworkingpositionZ8805T

NOTICE:Toconverttheimplementfromtransportposi­tiontoworkingposition,placetheimplementinaeven ground.Inaslopesurfacetheimplementcouldslide downoroverturn.Ifthesidearmsswiveloutuncontrolled, cancausedamagestotheimplement.
NOTICE:Donotplacetheimplementonslopesforthe conversionfromtransporttoworkingposition.
NOTICE:Makesurethattherearenopersonsinthe swivelandworkingarea.Theimplementcancauseinjury anddamages.
NOTICE:Fortheconversionfromtransporttoworking positiontheimplementneedsadouble-actingoutlet.
NOTICE:ThetubeoverlapofthePowerTake-Off(PTO) shaftmustbeinthecorrectpositionduringworkingoper­ations.
6-7
6-WORKINGOPERATIONS
Unfoldingtoworkingposition
1.Openthestopvalve(1)locatedinthecenterofthe implement.
NOTE:Withthestopvalveinopenposition,thetransport axleandtherotorarmsswivelsimultaneously.
Openposition(A)
•
Closeposition(B)
•
NOTICE:Unfoldthesidearmsinasmoothmovement.
NOTICE:Incaseofmalfunction,foldagainthesidearms
andtherepeattheprocedure.Increasethenumberof RevolutionsPerMinute(RPM).
ZEIL17HT00115AA1
2.Turnthehandle(2)ofthechange-overvalve(3)from symbol"STOP"(a)tothesymbol"folding-unfoldingof sidearms"(b)orto"swivellingoftransportaxle"(c).
3.Withthedouble-actingoutletofthetractortheimple­mentisunfoldedinasmoothmovement.
4.Thesidearmsarenowunfoldedcompletelyandthe transportaxleisswivelledup.
5.Inworkingpositionthehydrauliccylindersoftherotor armsmustbefullyextended.Thetransportaxleis swivelledupcompletely.
NOTE:Duringtheoperationstheoutletofthetractormust stayintheposition"Neutral".Donotpullthecordwhile theimplementisbeingunfolded.
6.Beforeyoustarttherotor:
Checkthattherearenopersonneartheimplement.
○
Makesurethatthesplitpinesecureallthetinearms.
○
AlwaysstartthePTOofthetractorwiththeengine
○
atidlespeed.
ZEIL17HT00116AA2
ZEIL17HT00108AA3
6-8
6-WORKINGOPERATIONS
Positionwhendrivingonheadlands
NOTICE:Thestopvalve(2)inthecenteroftheimplement mustbeopen.Thedescriptionsbelowarebasedonthis position.
Theimplementhasadenedpositionfordrivingofhead­lands.Inthispositiontherotorsareliftedsomuchthat theoutermostrotorsdonottouchtheground.
1.thetransportaxlelifttheimplement.Turnthehandle (2)ofchange-overvalve(3)tothesymbol“folding-un- foldingofsidearms”(a)orto“swivellingoftransport axle”(b).
2.Theimplementhasadenedpositionfordrivingof headlands.
3.Afterthishydraulicoutletonthetractorisactivatedin direction“raise”untilthestopofthelockingpawlsisin contactwiththehydrauliccylindersoftherotorarms atfrontandthetransportaxleisswivelledcompletely down.
4.Donotraisethelockingpawlwiththecord.
ZEIL17HT00115AA4
ZEIL17HT00108AA5
6-9
6-WORKINGOPERATIONS
ZEIL17HT00117FA6
6-10
6-WORKINGOPERATIONS
Spreadingfromfence
Withthespreadingfromfencefeatureyoucanplacethe implementinanoffsetpositiontotheright-handsideor left-handside.
Duringspreadingfromfencetheimplementrunsinan offsetpositionbehindthetractorwhichmeansthatthe cropisnotthrownouttotheeldboundary.
1.Turnthehandle(1)ofthechange-overvalve(2)tothe symbol"spreadingfromfence"(a).
NOTICE:Whenyouavoidobstaclesoryoudrivealong fencesyoumusthaveenoughdistancetotherotors.
2.Duringthework,placetheimplementintheoffsetpo­sitionwiththehydraulicoutletofthetractor.
3.Fornormalteddingthewheelsreturntomiddleposi­tion(b).
ZEIL17HT00108AA7
ZEIL17HT00019AB8
ZEIL17HT00020AA9
6-11
6-WORKINGOPERATIONS

Basicadjustment

NOTICE:Whenyouperformthebasicadjustment,dis­connectthePowerTake-Off(PTO),stoptheengineofthe tractor,andremovetheignitionkey.
NOTICE:Neverworkundertherotorswithoutsufcient support.
Adjustmentofworkingdepth
1.Adjustthedistanceofthetinestothegroundinwork­ingposition,withthetoplinkofthetractor.
2.Driveforwardbrieytoaligntheimplement.
3.Adjusttheworkingdepthwiththetoplinksothatthe doubletinestouchthegroundslightly.Onadouble tineswithsymmetrictinelength,thedistributionofthe loadisevenbetweenbothtines.Thewirediameter isø10mm(0.39in)andthecoilouterdiameterisø 80mm(3.15in).Thismakesthetinestrongandwith agoodfeatheringability.
NOTE:Ifyouadjustthetinestoolow,thereisdangerof contaminationofthefeedanddamagetothegrassroots. Ifyouadjustthetinestoohigh,youcannotobtainaclean raking.
NOTE:Checktheadjustmentduringtheoperationinthe eld.
Z8805
ZEIL17HT00022AA1
Z8805T
ZEIL17HT00120AA_132
6-12
6-WORKINGOPERATIONS
Adjustmentofspreadingangle
NOTE:Itispossibletosetthesupportwheelstodifferent spreadangles.
NOTE:Adjustthewheelbracketonthewheelcarrier.
1.Lifttheimplementtoadjustthespreadingangle.
2.Movethepintoadjustthespreadingangle.Selectthe conditionsasfollows.
Normalspreadingangle(A).
○
ZEIL17HT00023AA3
Smallspreadinganglefordrymaterial(B).
○
Bigspreadingangle(C).
○
Allwheelsmusthavethesameadjustment.
NOTE:T ochangethespreadingangle,setthewheels inadifferentadjustmentfromtheprescribedadjustment fromthefactory .Adjustthetoplinktopickupcorrectlythe materialwhitthetinesoftheimplement.
ZEIL17HT00024AA4
ZEIL17HT00025AA5
ZEIL17HT00026AA6
6-13
6-WORKINGOPERATIONS
Adjustmentoftheworkingdepthwithextra supportwheel(option)onlyforZ8805
Iftheimplementisequippedwithasupportwheel(option) atthesuspension,adjusttheworkingdepthwiththesup­portwheelatthesuspension.
Theleverforadjustmentofthelinkarmsmustbeinoat­ingposition.Thesupportwheelmaintainstheheight.
NOTICE:Duringthetransportonthepublicroad,equip theimplementwiththeinexibletoplink.Notintheoblong hole.
Adjustmentofshockabsorberonlyfor Z8805
1.Theshockabsorber(1)giveasteadyoperation.
2.Thefactorysettingofthesprings(2)oftheshockab- sorber(X)is37mm(1.5in).
NOTICE:Whenyoudriveonslopesunderextremecon­ditionsitmayhappenthatthetinesareliftedfromthe groundwithoutpickingupthegrass.Inthiscasetorque againthesprings(tomaximum32mm(1.3in)).
ZEIL17HT00027AA7
ZEIL17HT00229AA8
6-14
6-WORKINGOPERATIONS

Anti-wrapdiscforthewheelrim

Inmoistconditionsthecropcanstick/wraparoundthe wheelarmandleadtodamageofthewheelbearingsor blockthewheelrotation.Theanti-wrapdisc(1)prevents thecroptowraparoundthewheelarmandcausedamage tothebearingsorblockageofthewheel.Theanti-wrap disc(1)isonthewheelarmandcoverstherimofthetire.
ZEIL18HT00564AA1
6-15
6-WORKINGOPERATIONS

Workingspeedandnumberofrevolutions

TheworkingspeedandthenumberofRPMduringthe rakingdependsonthetypeandamountofcrop,thedry mattercontentandthegroundconditions.
PowerT ake-Off(PTO)numberofrevolutions,approxi-
•
mately400–540RPM. Drivingspeed,approximately4–15km/h(2–9mph).
•
AdjustthePTOandthedrivingspeedtotheworkingcon­ditions.
Drivingspeedandnumberofrevolutions
Choosethedrivingspeedatwhichtherotaryimplement picksupthematerialcompletely.Choosethenumberof revolutionsonthePTOwithyoucancorrectlyprocessthe material.Thisdependsontheconditionofthematerial, forexamplethedrierthematerial,thelowerthenumber ofrevolutions.
Spreadingofmownswaths
Youshoulddrivesothatthereisaswathbetweenthetrac­torwheels.Theworkingspeeddependsonthecondition ofthematerial.ThenumberofrevolutionsofthePTO mustbeabout540RPM.Theswathsshouldbedivided evenlyinrelationtotherotorssothatthetractordoesnot driveonthematerial.
Tedding
Duringteddingofspreadmaterial,youshouldworkata lownumberofrevolutionsperminutes,butatahigher drivingspeedtoavoidlossofcropforthecrumbling.
NOTICE:Checkwhetherthechosenrelationbetween drivingspeedandnumberofrevolutionsgivesthedesired result.Adjustifnecessary.
Spreadingofswaths
Youshoulddrivesothatthereisaswathbetweenthe tractorwheels.
ThenumberofRPMofthePowerT ake-Off(PTO)should besolowthattheswathsarespreadwithaverygentle treatmentofthematerial.
Adjustthedrivingspeedaccordingtotheresult.
Nightswaths
Withtheswathgearboxmountedsmallsingleswathsare madeatmaximum300–400RPMonthePTO.Adjustthe drivingspeedaccordingtotheresult.
NOTICE:Donotcrosstheswaths.Thiswouldresultin irregularloadoftheimplementandabadspreadingpat­tern.
6-16
6-WORKINGOPERATIONS

Disconnectionandparking

NOTICE:Makesuretoplacetheimplementonrmand evengroundsothatitisnotindangerofturningover.
NOTICE:Makesurethatthetransportsafetyboltisstill pushedandtheimplementisparked.
NOTICE:Onlyparktheimplementonthetransportaxle andthesupport.
NOTICE:Theimplementmustbeintransportposition.
NOTICE:Thehydraulicsystemshouldnotbeunderpres-
sureandthechange-overvalvemustbeclosed.
NOTICE:Makesurethattheimplementcannotmove,se­cureitwithstopblockanddisconnect.
Z8805
Donotpulloutthetransportsafetyboltwhentheimple­mentisparked.Theshockabsorberwouldpressthesus­pensionforward.
1.Lifttheimplementwiththelinkarms.
2.Folddownthefrontandrearsupportandlockwith thehairpincotter.
3.Lowertheimplementwiththelinkarmsuntilitstands rmlywiththewheelsandthesupportontheground.
4.Disconnectthehydraulichoseswhenthehydraulic systemonthetractorandontheimplementsideare notunderpressure.
5.DisconnectthePowerTake-Off(PTO)shaft(1)from thetractorandplaceitinthesupportchain(2).
6.Disconnecttheelectriccableforthelightingequip­mentfromthetractorandplaceitontheimplement.
7.Disconnectthetoplinkandthelinkarmsfromthe implement.
8.Foldupthetoplinkandsecureitonthetractor.
9.Lowerthelinkarmsfurther.
10.Drivethetractorforward,awayfromtheimplement.
ZEIL17HT00015BA1
6-17
6-WORKINGOPERATIONS
Z8805T
1.Chooseasufcientlyrm,dryandevenground.
2.Releasethesupport,pushitdownandlockitwiththe hairpincotter.
3.Lowerthelinkarmsuntilthesupportrestssafelyon theground.
4.Securetheimplementwithstopblockssothatitcan­notmove.
5.DisconnectthePTOshaft(1)fromthetractorand placeitintheholder.
6.Turnthehandleofthechange-overvalveto“STOP” position.
7.Disconnectthehydraulichoseswhenthehydraulic systemonthetractorsideandontheimplementside arenotunderpressure,andplaceintheholderlo­catedonthesuspension.
8.Disconnectthelightingcableandplaceintheholder locatedonthesuspension.
9.Releasethelinkarmsofthetractorfromtheimple­ment.
ZEIL17HT00119FA2
6-18

Installationofoptionalequipment

Supportwheel
6-WORKINGOPERATIONS
1.Installthesupportwheel(3)ontheplateabovethe
left-handsidehitchpin.
2.Adjustthedesiredheightwiththehairpincotter(1).
3.Fixwiththeringscrew(2)toavoidvibrations.
Z8805
ZEIL17HT00008AA1
Z8805T
ZEIL17HT00124AA2
6-19
Dualspeedgearbox
6-WORKINGOPERATIONS
1.Disassemblethestandardprotectiononthecenter
gearbox.
2.Pushthedualspeedgearbox(1)tothesplineshaft.
3.Installthedualspeedgearboxwiththeclamping
screw.
4.PushthePTOshaftontheoffsetsplineshaft.
5.Checkthatthereisenoughspacebetweentheprotec-
tionandthetinearms.
Z8805
ZEIL17HT00009AA3
Z8805T
ZEIL17HT0011 1AA4
6-20
7-MAINTENANCE###_7_###

Generalinformation

Maintenance

Generalinformation
WARNING
Avoidinjury! FollowALLoftheprecautionslistedbelow. Failuretocomplycouldresultindeathorse­riousinjury.
NOTICE:Dothemaintenance,theservice,thecleaning, andtherepairwiththePowerTake-Off(PTO)shaftand theengineOFF .Removetheignitionkey .
NOTICE:Takecarethatoilandgreasedonotgetincon­tactwithyourskin.
7-MAINTENANCE
W1091A
NOTICE:Youmustalwaysblockthetractorwheelsbefore youworkontheimplement.
NOTICE:Afterthersthoursofoperationyoumusttorque againallthescrews.
NOTICE:Duringgreasing,theimplementmustbein workingpositionandparkedsafelyandrmlyonthe ground.
NOTICE:Duringmaintenanceonaliftedimplement,you mustalwaysplacesuitablesupportsunderneath.
Checkthescrews,thebolts,andthenutsafter50hof operationsandtorqueagainifnecessary .Seethetorque table.Itisparticularlyimportanttocheckthexingbolts oftheimplement.
Onlyuseoriginalsparepartsandequipment.Thereisno warrantyonnon-originalcomponents.Themanufacturer isnotresponsibleforanydamageresultingfromsuchuse.
NOTICE:T oreplaceanytoolswithcuttingedgesalways usesuitabletoolsandprotectivegloves.
NOTICE:Beforeworkingontheelectricgear,disconnect thebatterycables.
NOTICE:Alwaysmakesurethatallthesafetyguardsof theimplementareinplaceandfunctional.Immediatelyre­placethesafetyguardswornordamaged.Donotoperate theimplementuntilyoureplaceallthewornordamaged safetyguards.
Aftertherst10hofoperationstorqueagainallthehy- draulicscrewjoints.Onlyuseoriginalsparepartsand equipment.
7-1
7-MAINTENANCE

Torque

Minimumhardwaretighteningtorques(inNmorlbin/lbft)fornormalassemblyapplica­tionsunlessotherwisestated
Theminimumhardwaretighteningtorqueondrawings,in specications,etceterahavepriority. Inthefollowingtables,torquespecicationsareshown followingthestandardENS7001,applicableformaterial class8.8andmaterialclass10.9.
Hexheadbolts
Class8.8inNm(lbinorlbft)Class10.9inNm(lbinorlbft)
Nominal
Size
M31.3N·m
M42.9N·m
M55.9N·m
M610.1N·m
M824.5N·m
M1048.7N·m
M1285N·m
M14135N·m
M16210N·m
M18299N·m
M20425N·m
M22579N·m
M24735N·m
M271073N·m
M301461N·m
PlatednutLocknutHardened
0.7N·m
(11.5lbin)
(25.7lbin)
(52.2lbin)
(89.4lbin)
(18.1lbft)
(35.9lbft)
(62.7lbft)
(99.6lbft)
(154.9lbft)
(220.5lbft)
(313.5lbft)
(427lbft)
(542.1lbft)
(791.4lbft)
(1077.6lbft)
(6.2lbin)
1.6N·m (14.2lbin)
3.2N·m (28.3lbin)
5.5N·m (48.7lbin)
13.5N·m (10.0lbft)
26.8N·m (19.8lbft)
46.7N·m (34.4lbft)
74.2N·m (54.7lbft)
115.5N·m (85.2lbft)
164.4N·m (121.3lbft)
233.72N·m (172.4lbft)
318.4N·m (234.8lbft)
404.2N·m (298.1lbft)
590.1N·m (435.2lbft)
803.5N·m (592.6lbft)
nut/Oiled
platednut
1.2N·m (10.6lbin)
2.6N·m (23.0lbin)
5.3N·m (46.9lbin)
9.1N·m (80.5lbin)
22N·m (16.2lbft)
43.8N·m (32.3lbft)
76.5N·m (56.4lbft)
121.5N·m (89.6lbft)
189N·m (139.4lbft)
269.1N·m (198.5lbft)
382.5N·m (282.1lbft)
521.1N·m (384.3lbft)
661.5N·m (487.9lbft)
967.5N·m (713.6lbft)
1315N·m (969.9lbft)
PlatednutLocknutHardened
1.8N·m (15.9lbin)
4.2N·m (37.2lbin)
8.5N·m (75.2lbin)
14.5N·m (10.7lbft)
35.1N·m (25.9lbft)
69.5N·m (51.3lbft)
121N·m (89.2lbft)
193N·m (142.3lbft)
301N·m (222lbft)
414N·m (305.4lbft)
587N·m (432.9lbft)
801N·m (590.8lbft)
1016N·m (749.4lbft)
1486N·m (1096lbft)
2020N·m (1489.9lbft)
0.9N·m (8.0lbin)
2.3N·m (20.4lbin)
4.6N·m (40.7lbin)
7.9N·m (69.9lbin)
19.3N·m (14.2lbft)
38.2N·m (28.2lbft)
66.5N·m (49.0lbft)
106.1N·m (78.3lbft)
165.5N·m (122.1lbft)
227.7N·m (167.9lbft)
322.8N·m (238.1lbft)
440.5N·m (324.9lbft)
558.8N·m (412.1lbft)
817.3N·m (602.8lbft)
1111N·m (819.4lbft)
nut/Oiled
platednut
1.6N·m (14.2lbin)
3.7N·m (32.7lbin)
7.6N·m (67.3lbin)
13N·m (9.6lbft)
31.5N·m (23.2lbft)
62.5N·m (46.1lbft)
108.9N·m (80.3lbft)
173.7N·m (128.1lbft)
270.9N·m (199.8lbft)
372.6N·m (274.8lbft)
528.3N·m (389.7lbft)
720.9N·m (531.7lbft)
914.4N·m (674.4lbft)
1337N·m (986.1lbft)
1818N·m
(1340.9lbft)
7-2
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use