Kongskilde Z 8805, Z 8805 T Operator's Manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

OPERATOR’S MANUAL

Z 8805
Z 8805 T

Tedder

Part number 51514391

1st edition English

March 2019

Contents

1GENERALINFORMATION

Notetotheowner...........................................................................1-1

Intendeduse................................................................................1-4

Prohibitedusage...........................................................................1-5

Electro-MagneticCompatibility(EMC).....................................................1-6

Manualscopeandrequiredtraininglevel..................................................1-7

ProductIdenticationNumber(PIN)........................................................1-9

Productidentication......................................................................1-11

Operator'smanualstorageonthemachine...............................................1-13

Implementorientation.....................................................................1-14

2SAFETYINFORMATION

Safetyrulesandsignalworddenitions....................................................2-1

Generalrecommendations.................................................................2-2

Illustrations.................................................................................2-3

Legalobligations...........................................................................2-4

Fireorexplosionprevention................................................................2-5

Hazardouschemicals.......................................................................2-6

Startinguptheimplementsafely...........................................................2-7

Travelingonpublicroads...................................................................2-8

Operatingtheimplementsafely...........................................................2-10

Stoppingtheimplementsafely............................................................2-11

Maintenance...............................................................................2-12

PersonalProtectiveEquipment(PPE)....................................................2-13

Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-14

Noiseemission............................................................................2-15

Vibrationlevels............................................................................2-16

Implementstability.........................................................................2-17

Ecologyandtheenvironment.............................................................2-18

Safetysigns...............................................................................2-19

3CONTROLSANDINSTRUMENTS

Information

Operatingprinciples....................................................................3-1

4OPERATINGINSTRUCTIONS

Commissioningtheunit

Preparingforoperation.................................................................4-1

Installationoftherotorarms............................................................4-2

Startingtheunit

Connectiontothetractor...............................................................4-3

Connectiontothetractor(forZ8805)..................................................4-6

Connectiontothetractor(forZ8805T).................................................4-8

PowerTake-Off(PTO)shaft–Shorten................................................4-10

5TRANSPORTOPERATIONS

Roadtransport

Transportonpublicroads..............................................................5-1

Preparingforroadtransport

Conversionofthetedderfromtransporttoworkingposition...........................5-4

Shippingtransport

Transportonpallet......................................................................5-8

Connectionfromthepallet............................................................5-11

6WORKINGOPERATIONS

Generalinformation

Specialinstructions.....................................................................6-1

ConversionofthetedderfromtransporttoworkingpositionZ8805...................6-3

ConversionofthetedderfromtransporttoworkingpositionZ8805T.................6-7

Basicadjustment......................................................................6-12

Anti-wrapdiscforthewheelrim.......................................................6-15

Workingspeedandnumberofrevolutions............................................6-16

Disconnectionandparking............................................................6-17

Installationofoptionalequipment.....................................................6-19

7MAINTENANCE

Generalinformation

Maintenance............................................................................7-1

Torque..................................................................................7-2

Torqueforclass12.9...................................................................7-5

Fluidsandlubricants...................................................................7-6

Maintenanceplanning

Maintenancechart......................................................................7-7

Aftertherst3hoursofoperation

Boltsandttings........................................................................7-8

Every8hours

PowerTake-Off(PTO)shaft............................................................7-9

Every20hours

PowerTake-Off(PTO)shaft...........................................................7-11

Every25hours

Hingepins.............................................................................7-13

Every40hours

PowerTake-Off(PTO)shaft...........................................................7-14

Every50hours

Tirepressure..........................................................................7-16

Jointpieceandboomarm.............................................................7-17

Steeringrod...........................................................................7-18

Oblonghole(guide)...................................................................7-19

Headstock.............................................................................7-20

Every200hours

Transportsafetybolt...................................................................7-22

Every6years

Hydraulichoses.......................................................................7-23

Asrequired

Gearboxes.............................................................................7-24

Fingerclutch...........................................................................7-25

Storage

Pressurewashing.................................................................7-26

Endofseasonservice.............................................................7-27

Orderingpartsand/oraccessories..............................................7-28

8TROUBLESHOOTING

Faultcoderesolution

Troubleshootingchart..............................................................8-1

9SPECIFICATIONS

Technicaldata..............................................................................9-1

Fluidsandlubricants.......................................................................9-2

10ACCESSORIES

Generalinformation.......................................................................10-1

Dualspeedgearbox.......................................................................10-2

Anti-wrapplateforwheelarm.............................................................10-2

Sparewheelkitwithholder................................................................10-3

Supportwheel.............................................................................10-4

11FORMSANDDECLARATIONS

ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION

1-GENERALINFORMATION###_1_###

Notetotheowner

Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto
maintainyournewimplement.

Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder
awidevarietyofconditions.

Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit
reachesyouinoptimumcondition.T omaintainthisconditionandassuretrouble‐freeoperationitisimportantthat
routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.

Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon­venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou
and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl­edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice
thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera­tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.

Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He
hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire­ments.

NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean
Directives2006/42/ECand2014/30/EU.
AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc­tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour
implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu­facturer.

Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.

Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.

Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor
asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu­rations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.

Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain
countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin
thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple­ment.

1-1

1-GENERALINFORMATION

OWNERASSISTANCE

WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Nor­mally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misun­derstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner
orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis
needed,yourdealerhasdirectaccesstoourbranchofce.

COMPANYPOLICY

Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci­cationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.

Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe
basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems
canchange.Thesechangescanaffecttheservicethatisgiventotheimplement.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard
condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave
themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.

ACCESSORIESANDOPTIONS

Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional
equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequip­mentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.

PARTSANDACCESSORIES

GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.

Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased
byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign
characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused
bytheuseof''non-genuine”partsandaccessories.

RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour
warrantyandwillgiveyouthebestperformance.

SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.

Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber
(PIN)plate.

1-2

1-GENERALINFORMATION

LUBRICANTS

Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.

Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.

WARRANTY

Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto
theinstructionsgiveninthisoperator'smanual.

Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya
KONGSKILDErepresentative.

CLEANINGYOURIMPLEMENT

Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,llercaps,andsoon.

Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh
chemicalstocleandecals.Decalscouldberemovedorgetdamaged.

DISASSEMBLYORSCRAPPING

Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits
usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician
withserviceinstructions,andincompliancewithlocallawandregulations.

1-3

Intendeduse

1-GENERALINFORMATION

TheKONGSKILDErotaryteddercanonlyperformthe
usualworkinagriculture.Onlyconnecttherotaryted­dertoatractorwhichcorrespondswiththespecications
oftheimplementandislegaltouse.OnlythePower
Take-Off(PTO)ofthetractorcandrivetheattachedro­tarytedder.

Theimplementmayonlyted,turn,cleartheeldbound­aries,spreadwindrowsandsmallnightswathsofgreen
forage(alfalfa,clover,grass,etc.),hayandstraw.

Consideranyotherusecontrarytotheintendeduse.The
manufacturerisnotresponsibleforanydamagethatre-

sultsfromtheimproperuseoftheimplement.Theuser
bearsthatrisk.

Alwaysobservethefollowingsafetyinstructionsaswell
asthecommonrulesconcerningtechnicalsafety,working
practicesandroadsafety.

Ifyoumakechangestotheimplementanditsconstruction
withoutthepermissionfromthemanufacturer,theman­ufacturerdoesnotacceptanyresponsibilityfordamages
thatresultsfromthis.

1-4

1-GENERALINFORMATION

Prohibitedusage

Sweepingofforexamplefarmyardswiththetinearmas­semblyorbroomsfastenedtotheseisnotallowed.There
isariskthatforexamplestonesarethrownoutfromthe
workingareaoftheimplementwithdangerofpersonalin­juryordamagetoobjects.

Anyusebeyondtheintendeduseisregardedasforesee­ablemisuse.

1-5

1-GENERALINFORMATION

Electro-MagneticCompatibility(EMC)

ThismachinecompliesstrictlywiththeEuropeanRegulationsonelectro‐magneticemissions.However,interference
mayariseasaresultofadd‐onequipmentwhichmaynotnecessarilymeettherequiredstandards.Assuchinterfer­encecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobservethefollowing:

Ensurethateachpieceofnon‐KONGSKILDEequipmentttedtothemachinebearstheCEmark.

•
Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe

•
nationalauthoritiesofthecountrywhereyouusethemachine.

Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-

•
cationintheproximityofelectroniccomponents.

FailuretocomplywiththeseruleswillrendertheKONGSKILDEwarrantynullandvoid.

1-6

1-GENERALINFORMATION

Manualscopeandrequiredtraininglevel

Introductiontothismanual

Thismanualgivesinformationabouttheuseofyour
KONGSKILDEmachineasintendedandunderthe
conditionsforeseenbyKONGSKILDEduringnormal
operation,routineservice,andmaintenance.

Thismanualdoesnotcontainalltheinformationthatre­latestoperiodicservice,conversions,andrepairsthat
onlytrainedservicepersonnelcanperform.Someof
theseactivitiesmayrequireappropriatefacilities,techni­calskills,and/ortoolsthatKONGSKILDEdoesnotsupply
withthemachine.

ThemanualcontainsthechaptersasshownontheCon­tentspages.SeetheIndexattheendofthismanualto
locatespecicitemsaboutyourKONGSKILDEmachine.

Normaloperation

Normaloperationconsistsoftheuseofthismachinefor
thepurposeKONGSKILDEintendsbyanoperatorthat:

Isfamiliarwiththemachineandanymountedequip-

•
mentortowedequipment

Complieswiththeinformationonoperationandsafe

•
practicesasspeciedbyKONGSKILDEinthismanual

andbythesignsonthemachine

Normaloperationincludes:

Preparationandstorageofthemachine

•
Additionandremovalofballast

•
Connectionanddisconnectionofmountedequipment

•
and/ortowedequipment

Adjustmentandcongurationofthemachineand

•
equipmentforthespecicconditionsofthejobsite,

eld,and/orcrop
Movementofcomponentsintoandoutofworkingpo-

•
sitions

Routineserviceandmaintenance

Routineserviceandmaintenanceconsistsofthedaily
activitiesnecessarytomaintainthepropermachine
function.Theoperatormust:

Befamiliarwiththemachinecharacteristics

•
Complywiththeinformationonroutineserviceandsafe

•
practicesasspeciedbyKONGSKILDEinthismanual

andbythesignsonthemachine

Routineservicecaninclude:

Fueling

•
Cleaning

•
Washing

•
Toppingupuidlevels

•

Greasing

•
Replacingconsumableitemssuchaslightbulbs

•

Periodicservice,conversions,andrepairs

Periodicserviceconsistsofactivitiesthatarenecessary
tomaintaintheexpectedlifeoftheKONGSKILDEma­chine.Theseactivitieshavedenedintervals.

Trainedservicepersonnelfamiliarwiththemachinechar­acteristicsmustperformtheseactivitiesatthedened
intervals.Trainedservicepersonnelmustcomplywith
theinformationonperiodicserviceandsafepracticesas
partlyspeciedbyKONGSKILDEinthismanualand/or
othercompanyliterature.

Periodicserviceincludes:

Oilchangeservicefortheengine,hydrauliccircuits,or

•
transmission

Periodicexchangeofothersubstancesorcomponents

•
asrequired

ConversionactivitiesrebuildtheKONGSKILDEmachine
inacongurationthatisappropriateforaspecicjob
site,crop,and/orsoilconditions(e.g.,installationofdual
wheels).Conversionactivitiesmustbedone:

Bytrainedservicepersonnelfamiliarwiththemachine

•
characteristics

Bytrainedservicepersonnelthatcomplywiththe

•
informationonconversionaspartlyspeciedby

KONGSKILDEinthismanual,assemblyinstructions,
and/orothercompanyliterature

Repairactivitiesrestoreproperfunctiontoa
KONGSKILDEmachineafterafailureordegradation
ofperformance.Dismantlingactivitiesoccurduringthe
scrappingand/ordismantlingofthemachine.

Trainedservicepersonnelfamiliarwiththemachinechar­acteristicsmustperformtheseactivities.Trainedservice
personnelmustcomplywiththeinformationforrepairas
speciedbyKONGSKILDEintheservicemanual.

Beforeyouoperate

Readthismanualbeforeyoustarttheengineor
operatethisKONGSKILDEmachine.Contactyour
KONGSKILDEdealerif:

Youdonotunderstandanyinformationinthismanual

•
Youneedmoreinformation

•
Youneedassistance

•

Allpersonstrainingtooperate,orwhowilloperate
thisKONGSKILDEmachineshouldbeoldenoughto
possessavalidlocalvehicleoperatingpermit(ormeet
otherapplicablelocalagerequirements).Thesepersons

1-7

1-GENERALINFORMATION

mustdemonstratetheabilitytooperateandservicethe
KONGSKILDEmachineinacorrectandsafemanner.

1-8

1-GENERALINFORMATION

ProductIdenticationNumber(PIN)

TheProductIdenticationNumber(PIN)isaserialnum­berthatidentiestheimplement.

Theserialnumber,modelandotherspecicationsareon
thePINplate.

ProvideyourKONGSKILDEdealerwiththemodelandthe
PINwhenyouorderparts.

Z8805

ZEIL18HT00546EA1

(1)Companyname(7)Yearofconstruction
(2)Brandidenticationlogo(8)Madein(countryoforigin)
(3)
(4)Type/Variant/Version(10)ProductIdenticationNumber(PIN)
(5)
(6)Certicationmark(12)

Mailaddress

Modelyear

(9)

(11)

Maximumweight

Model
Designation

1-9

1-GENERALINFORMATION

Z8805T

ZEIL18HT00548FA2

(1)Companyname(8)

Maximumpermissibleloaddividedpereach
axleanddrawbar

(2)Brandidenticationlogo(9)

RéceptionnéleparlaDRIEEIledeFrance
(forFranceonly)

(3)
(4)

Mailaddress
Modelyear

(10)ProductIdenticationNumber(PIN)
(11)

Model

(5)Yearofconstruction(12)Type/Variant/Version
(6)Madein(countryoforigin)(13)

Designation

(7)Certicationmark

1-10

1-GENERALINFORMATION

Productidentication

NOTE:DonotremoveorchangetheProductIdentica­tionNumber(PIN)plate(1)ontheimplement.

Forfuturereference,recordyourimplementmodeland
PINinthespacesbelow.

Model

ProductIdenticationNumber(PIN)

Z8805

ThePINplate(1)isplacedontheright-handsideofthe
implement.

ThePINisalsoengravedonthechassisat(A)belowthe
PINplate(1).

ZEIL18HT00835FA1

1-11

1-GENERALINFORMATION

Z8805T

ThePINplate(1)isplacedonthefrontsideoftheimple-
ment.

ThePINisalsoengravedonthechassisat(A)abovethe
PINplate(1).

ZEIL18HT00836FA2

1-12

1-GENERALINFORMATION

Operator'smanualstorageonthemachine

Keepthisoperator'smanualprotectedandaccessibleon
thetractorwheneveryoutransportoroperatetheimple­ment.

1-13

1-GENERALINFORMATION

Implementorientation

NOTE:T odeterminetheleft-handsideandtheright-hand
sideoftheimplement,standbehindtheimplementand
facethedirectionoftravelduringworkingoperation.

Thefollowingoverheadviewillustrationisageneralrepre­sentationoftheimplement.Theillustrationindicatesthe
sides,front,andrearorientationsoftheimplementasre­ferredtothroughouttheoperator’smanual.

Z8805

NOTE:Thearrowindicatesthedirectionoftheimplement
duringworkingoperation.

(A)Frontoftheimplement.
(B)Right-handsideoftheimplement
(C)Rearoftheimplement..
(D)Left-handsideoftheimplement.

ZEIL18HT00838FA1

1-14

1-GENERALINFORMATION

Z8805T

NOTE:Thearrowindicatesthedirectionoftheimplement
duringworkingoperation.

(A)Frontoftheimplement.
(B)Right-handsideoftheimplement.
(C)Rearoftheimplement.
(D)Left-handsideoftheimplement.

ZEIL18HT00839FA2

1-15

1-GENERALINFORMATION

1-16

2-SAFETYINFORMATION

2-SAFETYINFORMATION###_2_###

Safetyrulesandsignalworddenitions

Personalsafety

Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.

ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin­structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.

Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.

DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.

WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.

CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.

FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .

Machinesafety

NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.

ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.

Information

NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.

ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.

2-1

2-SAFETYINFORMATION

Generalrecommendations

Mostfarmmachineryaccidentscanbeavoidedbythe
observanceofafewsimplesafetyprecautions.

Thisoperator’smanualcontainsimportantinformation

•
concerningoperation,maintenanceandadjustmentof

theimplement.Furthermore,thisoperator’smanual
mentionsandemphasizesallthesafetyinstructions.

Readtheoperator’smanualthoroughlybeforeyou

•
start,operate,service,orcarryoutanyotheroperation

ontheimplement.Eventhoughyouhavebeendriving
asimilarimplementbefore,youmustreadthemanual.
Thisisamatterofyourownandotherpeoplesafety.
Afewminutesreadingwillsaveyoutimeandhassle
later.Lackofknowledgecanleadtoaccidents.

Yourimplementwasdesignedwithsafetyinmind.

•
However,thereisnorealsubstituteforcautionand

attentionwhenyouneedtopreventanaccident.Once
anaccidenthasoccurred,itistoolatetothinkabout
whatyoushouldhavedone.Thismeansthatitis
veryimportantthatyouasuseroftheimplementpay
attentionandusetheimplementcorrectlyandthereby
avoidexposingyourselfandotherstounnecessary
danger.

Theimplementmustbeoperatedonlybyresponsible

•
personswhohavebeenadequatelytrainedandautho-

rizedtousetheimplement.Neverleavetheimplement
toothersbeforeyouhavemadesurethattheyhavethe
necessaryknowledgetooperatetheimplementsafely.

Neverlettheimplementrunwithoutsupervision.

•
Alwayskeeparstaidkithandy.

•
Takethenecessaryprecautions(forexampleassis-

•
tance)toalwaysbeawareofthepossiblepresenceof

bystandersandpets.
Keepchildrenawayfromandofftheimplementatall

•
times.

Donotusethisimplementasalift,ladderorplatform

•
toworkatheights.

Beforeyouworkontheimplement,disengageall

•
drives,stoptheengineandremovetheignitionkey.

Waitfortherotatingpartstorundown.
Neverworkaroundtheimplementwithlooseclothing,

•
jewelry,watches,longhairandotherlooseorhanging

itemscanbepulledinbythemovingpartsoftheimple­ment.

Keephandsawayfrommovingpartsoftheimplement.

•
Neverattempttocarryoutanyadjustmentsontheim-

•
plementwhiletheimplementisinmotionorwhilethe

PowerT ake-Off(PTO)shaftisengaged.
PTOdrivenimplementcancausedeathorseriousin-

•
jury.BeforeyouworkonornearthePTOshaftorser-

viceorclearthedrivenimplement,disengagethePTO,
stoptheengineandremovetheignitionkey.

2-2

2-SAFETYINFORMATION

Illustrations

WARNING

Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar­ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury .

NOTE:Someoftheillustrationsinthismanualhavebeen
obtainedbyphotographingprototypes.Standardproduc­tionmachinesmaydifferinsomedetails.

W0012A

2-3

2-SAFETYINFORMATION

Legalobligations

Yourmachinemaybeequippedwithspecialguardingor
otherdevicesincompliancewithlocallegislation.Some
oftheserequireactiveactionbytheoperator.

Therefore,checklocallegislationontheusageofthisma­chine.

2-4

Fireorexplosionprevention

2-SAFETYINFORMATION

1.Cropmaterial,trash,debris,birdnestsorammable
materialcanigniteonhotsurfaces.

2.Inspecttheelectricalsystemforlooseconnectionsor
frayedinsulation.Repairorreplacelooseordamaged
parts.

3.Donotstoreoilyragsorotherammablematerialon
theimplement.

4.Donotweldoramecutanyitemsthatcontain
ammablematerial.Cleanitemsthoroughlywith

non-ammablesolventbeforeyouweldorcutwitha
ame.

5.Donotexposetheimplementtoames,burningbrush
orexplosives.

6.Promptlyinvestigateanyunusualsmellsorodorsthat
mayoccurduringtheoperationoftheimplement.

2-5

Hazardouschemicals

2-SAFETYINFORMATION

1.Ifyouareexposedtoorcomeincontactwithhaz­ardouschemicalsyoucanbeseriouslyinjured.
Theuids,lubricants,paints,adhesives,coolant,
etcetera.requiredforthefunctionofyourmachine
canbehazardous.Theymaybeattractiveandharm­fulltodomesticanimalsaswellashumans.

2.MaterialSafetyDataSheets(MSDS)provideinforma­tionaboutthechemicalsubstanceswithinaproduct,
safehandlingandstorageprocedures,rstaidmea­suresandprocedurestobetakenintheeventofaspill
oraccidentalrelease.MSDSareavailablefromyour
dealer.

3.BeforeyouserviceyourmachinechecktheMSDSfor
eachlubricant,uid,etcetera.usedinthismachine.
Thisinformationindicatestheassociatedrisksandwill
helpyouservicethemachinesafely.Followtheinfor­mationintheMSDS,onmanufacturercontainers,as

wellastheinformationinthismanualwhenyouser­vicethemachine.

4.Disposeofalluids,ltersandcontainersinanen­vironmentallysafemannerinaccordancewithlocal
lawsandregulations.Checkwithlocalenvironmen­talandrecyclingcentersoryourdealerforcorrectdis­posalinformation.

5.Storeuidsandlterinaccordancewithlocallawsand
regulations.Useonlyappropriatecontainersforthe
storageofchemicalsorpetrochemicalsubstances.

6.Keepoutofreachofchildrenorotherunauthorized
persons.

7.Additionalprecautionsarerequiredforappliedchem­icals.Obtaincompleteinformationfromthemanufac­turerordistributorofthechemicalsbeforeyouuse
them.

2-6

Startinguptheimplementsafely

2-SAFETYINFORMATION

Beforeyouattachtheimplementtothetractor,ensurethat
thetractorisingoodworkingorderandthatthebrakes
areefcient,particularlyifyouoperateonhillyground.
Also,ensurethatthehydraulicorpneumaticsystemis
compatiblewiththatoftheimplement.

Whenyouattachtheimplementtothetractor:

Neverallowanyonetostandbetweenthetractorand

•
theimplement.Anunintentionalmanoeuvrewiththe

tractormaycauseseriousinjury.
Nevergounderanunsupportedimplement.

•

Installalltheguardscorrectlybeforeyouusetheimple­ment.

Replacewornanddamagedcanvasesbeforeyouwork
withtheimplement.

Makesurethatyouarethoroughlyfamiliarwiththeinstru­mentsandcontrolsbeforeyouengagethePowerT ake­Off(PTO)driveforthersttime.

ThePTOshafthasitsowninstructionmanualthatthe
manufacturersupplywiththeimplement.T oensurethe
correctuseoftheshaft,followalltheinstructionsofthe
manufacturermanual.Payparticularlycloseattentionto
thesafetyandmaintenanceinstructions,inordertopre­ventunintentionalinjuryanddamage.

RepairimmediatelyadamagedPTOshaftbeforeyou
workwiththeimplement.

AlwaysstopthePTOandthetractorengineandremove
theignitionkeybeforeyouconnectthePTOdriveshafts.

Afteryouattachtheimplementtothetractor,ensurethat
thePowerTake-Off(PTO)lockpinisproperlyengaged
inthetractorPowerTake-Offshaft.Anincorrectlylocked
PTOshaftcouldworklooseandcauseaccidentsordam­agetotheimplement.

MakesuretoinstallandsecurethePTOdriveshaftcor­rectly.Checkthatthelockpinisinmesh.Fastenthe
supportchainatbothends.

Alwaysmakesurethattheguardtubesdonotseparate
atthemaximumworkingortransportlengthofthePTO
driveshaft.Checkalsothattheguardtubesdonotjamat
theminimumworkingortransportlengthofthePTOdrive
shaft.

Unlesstheprotectiveguards,thePTOdriveshaftmay
causeseriousinjury.Becarefulnottodamagetheguards
whenyouconnectthePTOdriveshafttoorfromthetrac­tor.

FitcorrectlytheguardsonthePTOdriveshaft.Secure
theguardofthePTOshaftwiththechain.

DonotusePowerTake-Off(PTO)driveshaftswithother
specicationsthantheshaftwhichwassuppliedwiththe
implement.

BeforeyouinstallthePTOdriveshaft,checkthattheRev­olutionsPerMinute(RPM)anddirectionofthePTOonthe
tractormatchthoseofthePTOontheimplement.

Beforeyoustartuptheimplement(forexampletherst
timeafteralongstandstillperiod),makesurethatthere
arenodetachedloosepartsonthedrivelineareaandon
themovingpartsoftheimplement.

2-7

Travelingonpublicroads

2-SAFETYINFORMATION

Complywiththerelevanttrafcregulations

WARNING

Impacthazard!
Takecarewhenmakingturns.Themachine
rearendswingsoutwhenchangingdirection.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Lossofcontrolhazard!
Unevenbrakeforceexistsonleft-handand
right-handbrakes.Alwaysusebrakepedal
couplerwhentravelingonpublicroadstoen­surebrakesareactuatedtogether.
Failuretocomplycouldresultindeathorse­riousinjury.

Theimplementisbuiltaccordingtothehomologationre­quirementsofyourcountry.Donotmodifytheimplement
inasensethatwouldconictwiththenationalregulations.

Ifyouwishtotransporttheimplementonthepublicroad,
makesurethatthecombinationtractorandimplement
observesthetrafcrulesinyourcountry.Thisgivesyou
andyoursurroundingsthebestpossiblesafety.

Passengers

Donotallowpassengerstorideinthetractorunlessa
specicseatisprovided.

Duringtransport,thetransportationofpeopleonthetop
oftheimplementisstrictlyforbidden.

W0089A

W0081A

Transportsafety

Transporttheimplementonlyintransportposition.Se­curetheimplementfortransport.Alwaysactivatetheme­chanicaltransportsafetydevicesbeforetransport.

Makesuretotallthehitchpinswithretainingpinscor­rectly.Mechanicallysecurethehydrauliccylinderstopre­ventcylindersfromcreeping.

Drivesafe

Donotdriveundertheinuenceofalcoholordrugs.

Nevertravelatspeedincrowdedareas.

Whenyoumaneuverthetractorwiththeimplement,al­waysbeawareandconsciousofitssize.

Thetractordrivermustnotleavethecabinduringtrans­port.

Theoperatorsmustobserverelevantstatutoryorother
nationalregulationsthatdealwithroadsafetyandlabor
safetyissues.

Beforeyoudrivetheimplementonpublicroads:

Checktheallowabletransportdimensionsandweights.

•
Installcorrectlythelightingandthewarningpanels.

•

Alwaysobservetheprinciplesforpermissibleaxleloads,
thetotalunitmassandthetransportgauge.

Observethetractormanufacturerregulationsandrecom­mendations,specicallythoserelatingtomaximumtrans­portloadsandmaximumspeed.

Eveninsimilarcircumstances,themaximumallowed
speedcanvarydependingonwhichcountryyoutravel
in.

Alwaysdrivewiththestatutorylightsandsafetymarking
duringtransportonpublicroadandatnight.

Installalltherequiredsignsthatindicatethevehiclewidth.
Alsoinstallalltherequiredlightsthatindicatethevehicle
widthduringthenightlytransport.Ifindoubt,contactyour
governmentdepartmentresponsibleforroadtransport.

Alwaysconsiderotherroadusers.

Alwaysadoptsafedrivingpractices.Slowdownandsig­nalbeforeturning.Givewaytooncomingtrafcinallsit­uations,includingnarrowbridges,intersectionsetcetera.
Pullovertoallowfastertrafctopass.

Iftheimplementismarkedwithamaximumspeedlimit,
neverexceedthismaximumspeedlimit.

Alwaysadjustthedrivingspeedtotheroadandweather
conditions.Incaseofbadroadconditionsandhighdriv­ingspeeds,bigforcesmayoccurandcauseoverloadof
tractorandimplement.

Driveatasafespeedtoensurecontrolandabilitytostop
inanemergency.

Lockthetractorbrakepedalstogether.Neveruseinde­pendentbreakingattransportspeeds.

Mountedimplementsandballastweightsinuencethe
driving,steeringandbrakingcapacityofthetractor.Make
surethattheadditionalweightoftheimplementonthe
linkagedoesnotcompromisedriving,steeringandbrak­ingcapacityofthetractor.Installfrontweightsorrepair
thebrakesifthetractorisnotsafetodrive.

Travelmayberestrictedtocertainroadtypes.Transport
mayberestrictedtodaytimeoroutsidepeaktrafchours.
Howeverplanyourroutetoavoidheavytrafcandpeak
trafchours.

Reducespeedduringturns.Tractorshavenotbeende­signedforfastturning.Avoidthattherearendoftheim­plementhitsanobstacle.

2-8

2-SAFETYINFORMATION

Whenyouturnduringtransportpayattentiontotheover­hangand/oroscillatingweightoftheimplement.

Useenginebrakingwhenyoudrivedownhills.Donot
coast.

Watchforobstructions,particularlyifover-width.Observe
anyloadratingsapplicableonbridges.

Afteryounishthetransport,beforeyouleavethetractor,
alwayslowertheimplementtothegroundinparkingpo­sition,turnoffthetractorengine,pulltheparkingbrake,
andremovethekeyfromtheignition.

2-9

Operatingtheimplementsafely

WARNING

Hazardtobystanders!
Alwayssoundthehornbeforestartingthema­chine.Makesuretheworkareaisclearof
otherpersons,domesticanimals,tools,etc.
beforeyouoperatethemachine.Neverallow
anyoneintheworkareaduringmachineoper­ation.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Rotatingparts!
Keepclearofalldrivesandrotatingcompo­nents.
Failuretocomplycouldresultindeathorse­riousinjury.

2-SAFETYINFORMATION

Neverattempttoremoveresiduesfromtheimplement
whiletheimplementruns.Suchanimprudencecouldcost
lifeorlimb.AlwaysdisengagethePowerT ake-Off(PTO)
shaftmechanism,switchOFFthetractorengineandap­plytheparkingbrakebeforeyouremoveresidues.

Duringthedailyworkyoumustconsiderthatloosestones
andforeignmatteronthegroundmightgetincontactwith
therevolvingpartsandgetthrownoutagainatavery
highspeed.Therefore,beforeyouoperatetheimplement
makesurethatallsafetyguardsareintact,properlytted

W0304A

W1101A

andsecured.

Beforeyouraiseorlowertheimplementwiththelinkarms
ofthetractor,checkthatnobodyisneartheimplementor
touchestheimplement.

Alwaysoperatetheimplementatasafespeedinaccor­dancewiththegroundconditions.Onunevenground,
proceedwiththeutmostcautiontoensureproperstabil­ity.

NOTE:Onlyputtheimplementintooperationaccording
totheinstructionsfromthedealer.

Neveroperatetheimplementundertheinuenceofalco­hol,drugs,orwhileotherwiseimpaired.

Avoidusingtheimplementinunsuitableeldandweather
conditions.Itisbettertostopworktemporarilyratherthan
tooperateinsuchconditions.

Keeppeopleawayfromtheimplementduringoperation.
Askbystanderstoleavetheeld.Thereistheriskfor
bystanderstobeoverrunbytheimplement.Stoptheim­plementimmediatelyifsomeoneapproaches.

Thetractororitsimplementmaystrikeorcrushagainsta
personorpetwithintheoperatorareaofthetractor.DO
NOTallowanyonetoentertheworkarea.Makesurethat
theareaisclearandoperationissafebeforeyoumove
theimplement.

Whenyouoperatetheimplement,alwaysremainseated
inthetractorcab.Operatecontrolsonlywhenseatedin
thetractorseat,exceptforthosecontrolsexpresslyin­tendedforusefromotherlocations.

Whenyouturnonhillsidesalwaysbecarefulwhenyoulift
theimplementwiththe3-pointlinkagebecausethereisa
riskofoverturning.Adjustthespeedtotheseconditions.

Driveinalowtractorgearifyouworkonhillsides.

Whenyoudriveupanddownandacrosshillsides,avoid
sharpturns.

Whenyouturnduringoperation,payattentiontotheover­hangand/oroscillatingweightoftheimplement.

Avoidchangingdirectionabruptly,especiallywhenyou
reverse,toavoiddangerouspitchingoftheimplement.

Whenyouworkwiththeimplementkeepasafedistance
fromsteepslopesandsimilargroundconditions,asthe
groundmaybeslipperyandpulltheimplementandthe
tractorsideways.Alsoremembertoadjustthespeedfor
sharpturnswhenyoudriveonhillsides.

Paythenecessaryattentionwhileyouoperatenextto
publicroadsorfootpaths.

Whileinoperation,thetransportationofpeopleonthetop
oftheimplementisstrictlyforbidden.

2-10

Stoppingtheimplementsafely

WARNING

Movingparts!
Somecomponentsmaycontinuetorunafter
disengagingthedrivesystems.Makesure
alldrivesystemsarefullydisengagedandall
movementhasstoppedbeforeservicingthe
machine.
Failuretocomplycouldresultindeathorse­riousinjury.

2-SAFETYINFORMATION

thetractorcab,thenthefollowingprecautionsmustbe
followed:

•

•

•

•

Whenyouparktheimplementtherearesomeoperational

W0002A

riskswhichmaycausepersonalinjury.Therefore,you
must:

Bringthetractorenginetolowidlespeed.
Disengagealldrivesystems.
Shiftthetractortransmissionintoneutral.
Applytheparkingbrake.

Alwaysinterrupttheoperationoftheimplementbefore
youleavethetractorseat.

Forsafety'ssakeneverleavethetractorcabwithoutrst
todisengagethePowerT ake-Off(PTO)shaftmechanism
andtostopthetractorengine.Furthermore,ifyouleave
thetractorunattended,alwaysremovetheignitionkey.

StopthetractorengineandthePTOshaftandwaituntil
theimplementhascompletelystoppedbeforeyouopen
anyofthesafetyguards.Therearerotatingpartsun­derthesafetyguardswhichmaycontinuerotatingafter
theimplementhasbeenstopped.Lookandlistenforevi­denceofrotatingpartsbeforeyouopenanyofthesafety
guards.

Makesuretosecurethetractorbymeansofthehand
brakeand/orstopblocksifyouneedtostandbetween
thetractorandtheimplement.

When,duetoexceptionalcircumstances,youwould
decidetokeepthetractorenginerunningafterleaving

Makesurethatthegroundisrmandevenduringpark-

•
ing.

Makesurethattractorandimplementcannotmove.

•
Alwayslowertheimplementtotheground.

•
Stopthetractorengineandremovetheignitionkey.

•
Usecorrectsupportortransportsafetydevicewhenthe

•
implementisparked.Makesurethattheparkingstand

issecured.

Whenyoudetachtheimplementfromthetractor:

Alwaysdetachtheimplementcarefullyandonaat

•
surfacetopreventdamage.

Makesurethatnobodystandsinfrontoftheimplement.

•
Neverallowanyonetostandbetweenthetractorand

•
theimplement.

Nevergounderanunsupportedimplement.

•

2-11

2-SAFETYINFORMATION

Maintenance

WARNING

Maintenancehazard!
Beforeyoustartservicingthemachine,attach
aDONOTOPERATEwarningtagtothema­chineinavisiblearea.
Failuretocomplycouldresultindeathorse­riousinjury.

Followthemaintenanceschedulewithregardtotheim-

•
plementservicingintervals.

Rememberthattheimplementrequiresattentionfrom
timetotime.Alsorememberthatthemaintenancewill
greatlyextendthelifeoftheimplement.

Takethenecessaryprecautions:nottospillanyoil,fuel

•
orgrease.

Toavoidoilandgreasecontactwithyourskin,wear
protectivegloves.

Servicetheimplementonarmlevelsurface.

•
Donotattempttoremovematerialfromanypartof

•
theimplement,clean,lubricateorcarryoutanyadjust-

mentsontheimplementwhileitisinuse.
Keephands,feetand/orgarmentsawayfromparts

•
whichmove.Checkthatallrotatingpartshavea

suitableprotectiveguard.
Raisedimplementand/orloadscanfallunexpectedly

•
andcrushpersonsunderneath.Neverenterorallow

anyonetoentertheareaunderneathraisedimplement
duringoperation.
Unsupportedhydrauliccylinderscanlosepressure
anddroptheimplementandcauseacrushinghazard.
Donotleavetheimplementinaraisedpositionwhile
parkedorduringservice,unlesssecurelyblockedon
woodenblocks.

Neverworkunderaraisedimplementunlessasupport

•
chainorothermechanicalsecuringdevicesecurethe

linkarmsofthetractorsothattheimplementcannot
movetoalowerpositionunintentionally.

Relievethepressure,stoptheengineandremovethe

•
ignitionkey,beforeyouconnectordisconnectuid

lines.
Beforeyouadjust,clean,lubricateoryoucarryoutre-

•
pairsontheimplement,stoptheengineandremove

W0004A

theignitionkey.
NeveradjusttheimplementwhilethePowerT ake-Off

•
(PTO)driveshaftisengaged.Donottoremovethe

guardsuntilallrevolvingpartshavestopped.
Anyleakageofhydraulicoilorfuelunderpressuremay

•
causesevereharm,soalwaysuseashielding,goggles

andgloveswhenyoutraceoilorfuelleaks.
Donotuseyourhandtocheckforleaks.Useapiece
ofcardboardorpaper.

Continuouslongtermcontactwithhydraulicuidmay

•
causeskincancer.Avoidlongtermcontactandwash

theskinpromptlywithsoapandwater.
Ifhydraulicuidordieselpenetratestheskin,seek

•
medicalcareimmediately.

Observeallrecommendationsthatarementionedin

•
thismanualsuchasserviceintervals,torques,lubri-

cants,etcetera.
Alwaysreplaceallpartsthathavedamageorwear.

•
Neverbuildexiblehoseassembliesfromhosesthat

•
werepreviouslypartofahoseassembly.

Neverweldtothetubes.

•
Alwaysusegloveswhenyouworkwithpartsonthe

•
implementasthepartscanhavesharpedges.

Transmissionandhydrauliclinesmaybecomehotdur-

•
ingoperation.Becarefulwhenyouservicesuchcom-

ponents.Allowsurfacestocoolbeforeyouhandleor
disconnecthotcomponents.Wearprotectiveequip­mentwhenrequired.

2-12

2-SAFETYINFORMATION

PersonalProtectiveEquipment(PPE)

WearPersonalProtectiveEquipment(PPE)suchaspro­tectiveclothing,eyeprotection,hearingprotection,dust
mask,hardhat,heavygloves,workboots,and/orany
otherPPEthatprovidesforthesafetyandprotectionof
theindividualthatoperatesthisequipment.

NHIL13RB00001AA1

2-13

2-SAFETYINFORMATION

Safetyrequirementsforuidpowersystemsandcomponents­hydraulicsystems

Beforeyoustarttheengineorpressurizethehydraulic
system,installandtightcorrectlyallthehydrauliccou­plings.Checkthatallhosesandttingsarenotdamaged.
Replaceimmediatelydamagedcomponents.

Onlyconnectthehydraulichosestothetractoroutletsif
thetractorandtheimplementarepressure-free.Ifthe
hydraulicsofthetractorisactivateditmayleadtouncon­trolledmovementswhichmaycausedamage.

Makesurethatnopersonsareneartheimplementwhen
youstarttheimplement,astheremightbeairinthehy­draulicsystemwhichmightleadtosuddenmovements.

Whenthetractorenginehasstopped,activatethetractor
hydraulicspoolvalvestomakesurethatthereisnopres­sureinthehydraulichoses.

Toexpelalltheairfromtheoilinthehydrauliccylinders,
testallthefunctionsafteryouconnectthehydrauliccon­nectionstothetractor,especiallybeforeyouenterordrive
onthepublicroads.

2-14

2-SAFETYINFORMATION

Noiseemission

Themeasuringandreportingofthenoiselevelwerecar­riedoutaccordingtoISO5131.

Thenoiselevelproducedbytheimplementisbelow
70dB.

Thenoiselevelwasmeasuredinthecabinofthetractor
wheretheheadoftheoperatorisusuallysituated.

Usehearingprotectorsifthenoisefromtheimplementis
annoyingorifyouworkwiththeimplementforaconsid­erableperiodinatractorcabinthathasnotaadequate
soundproofcabin.

2-15

2-SAFETYINFORMATION

Vibrationlevels

Installallrevolvingpartscorrectlybeforeyoustarttheim­plement.Anunbalancecancreatevibrationsthatdamage
theimplement.

NOTE:Youmustcheckthattheallpartareinthecorrect
positionbeforestarttheimplement.

NOTE:Ifthevibrationsorthenoiseoftheimplementin­creaseconsiderablyduringtheoperation,stopthework
immediately.Correctthefaultbeforeyoucontinuethe
work.

2-16

2-SAFETYINFORMATION

Implementstability

Thecombinationofyourtractorandimplementcanbecomeunstable,duetotheadditionalweightthattheimplement
addstothetractor.

Inordertoguaranteestableandsafetransport,youmustcheckifyouneedballastweightsfortransportandeld
work.

Youmustalsocheckandguaranteethatyouhaveatleast20%fromthetractorweightonthefrontaxle.

Forrearmountedimplementsandfront-rearcombinations,theformulais:

ZEIL18HT00277FA1

Exampleofreferencestostabilityofthecombinationtractor–implement

Listofsigns

Te[kg]Thetractorownweight.
Tf[kg]
Tr[kg]Rearaxleloadwithemptytractor.
Ir[kg]
If[kg]Totalweightofthefront-mountedimplement/frontballast.
a[m]

b[m]Thetractorwheeldistance.
c[m]
d[m]

Frontaxleloadwithemptytractor.

Totalweightoftherear-mountedimplement/rearballast.

Distancebetweenthecenterofgravityofthefront-mountedimplement/frontballastandthe
middleofthefrontaxle.

Distancebetweenthemiddleoftherearaxleandthemiddleofthelinkarmballs.
Distancebetweenthemiddleofthelinkarmballsandthecenterofgravityoftherearmounted

implement/rearballast.

2-17

Ecologyandtheenvironment

2-SAFETYINFORMATION

Soil,air,andwaterqualityisimportantforallindustries
andlifeingeneral.Whenlegislationdoesnotyetrulethe
treatmentofsomeofthesubstancesthatadvancedtech­nologyrequires,soundjudgmentshouldgoverntheuse
anddisposalofproductsofachemicalandpetrochemical
nature.

Familiarizeyourselfwiththerelativelegislationapplica­bletoyourcountry ,andmakesurethatyouunderstand
thislegislation.Wherenolegislationexists,obtainin­formationfromsuppliersofoils,lters,batteries,fuels,
anti-freeze,cleaningagents,etc.,withregardtotheef­fectofthesesubstancesonmanandnatureandhowto
safelystore,use,anddisposeofthesesubstances.Y our
KONGSKILDEdealercanalsoprovideassistance.

Helpfulhints

Avoidtheuseofcansorotherinappropriatepressur-

•
izedfueldeliverysystemstolltanks.Suchdelivery

systemsmaycauseconsiderablespillage.
Ingeneral,avoidskincontactwithallfuels,oils,acids,

•
solvents,etc.Mostoftheseproductscontainsub-

stancesthatmaybeharmfultoyourhealth.
Modernoilscontainadditives.Donotburncontami-

•
natedfuelsandorwasteoilsinordinaryheatingsys-

tems.
Avoidspillagewhenyoudrainuidssuchasuseden-

•
ginecoolantmixtures,engineoil,hydraulicuid,brake

uid,etc.Donotmixdrainedbrakeuidsorfuelswith
lubricants.Storealldraineduidssafelyuntilyoucan
disposeoftheuidsinaproperwaythatcomplieswith
alllocallegislationandavailableresources.

Donotallowcoolantmixturestogetintothesoil.Col-

•
lectanddisposeofcoolantmixturesproperly.

Donotopentheair-conditioningsystemyourself.It

•
containsgasesthatshouldnotbereleasedintotheat-

mosphere.YourKONGSKILDEdealerorair-condition­ingspecialisthasaspecialextractorforthispurpose
andcanrechargethesystemproperly .

Repairanyleaksordefectsintheenginecoolingsys-

•
temorhydraulicsystemimmediately.

Donotincreasethepressureinapressurizedcircuitas

•
thismayleadtoacomponentfailure.

Batteryrecycling

Batteriesandelectricaccumulatorscontainseveral
substancesthatcanhaveaharmfuleffectontheenvi­ronmentifthebatteriesarenotproperlyrecycledafter
use.Improperdisposalofbatteriescancontaminate
thesoil,groundwater,andwaterways.KONGSKILDE
stronglyrecommendsthatyoureturnallusedbatteries
toaKONGSKILDEdealer,whowilldisposeoftheused
batteriesorrecycletheusedbatteriesproperly.Insome
countries,thisisalegalrequirement.

NHIL14GEN0038AA1

Mandatorybatteryrecycling

NOTE:Thefollowingrequirementsaremandatoryin
Brazil.

Batteriesaremadeofleadplatesandasulfuricacidso­lution.Becausebatteriescontainheavymetalssuchas
lead,CONAMAResolution401/2008requiresyoutore­turnallusedbatteriestothebatterydealerwhenyoure­placeanybatteries.Donotdisposeofbatteriesinyour
householdgarbage.

Pointsofsaleareobligedto:

Acceptthereturnofyourusedbatteries

•
Storethereturnedbatteriesinasuitablelocation

•
Sendthereturnedbatteriestothebatterymanufacturer

•
forrecycling

2-18

2-SAFETYINFORMATION

Safetysigns

Thefollowingsafetysignsareonyourimplementasa
guideforyoursafetyandforthesafetyofthosewhowork
withyou.

Walkaroundyourimplementandnotethesignicance
andlocationofallsafetysignsbeforeyouoperateyour
implement.Readallthesafetysignsadheredtotheim­plementandfollowtheinstructions.

Keepallsafetysignscleanandlegible.Cleansafetysigns
withasoftcloth,water,andagentledetergent.

NOTICE:Donotusesolvent,gasoline,orotherharsh
chemicals.Solvents,gasoline,andotherharshchemi­calsmaydamageorremovethesafetysigns.

Replaceallsafetysignsthataredamaged,missing,
paintedover,orillegible.Ifasafetysignisonapartthat
youoryourdealerreplaces,makesurethatyouoryour
dealerinstallthesafetysignonthenewpart.Contact
yourdealerforthereplacementofthesafetysigns.

Safetysignsthatdisplaythe“Readoperator’smanual”
symboldirectyoutotheoperator’smanualforfurtherin­formationregardingmaintenance,adjustments,orproce­duresforparticularareasoftheimplement.Whenasafety
signdisplaysthissymbol,consulttheappropriatepageof
theoperator’smanual.

Safetysignsthatdisplaythe“Readservicemanual”sym­boldirectyoutotheservicemanual.Ifyoudoubtyour
abilitytoperformserviceoperations,contactyourdealer.

2-19

2-SAFETYINFORMATION

Z8805

ZEIL18HT00508FA1

ZEIL18HT00509FA2

2-20

2-SAFETYINFORMATION

Z8805T

ZEIL18HT00511FA3

ZEIL18HT00510FA4

2-21

2-SAFETYINFORMATION

81PR80-08595

Partnumber:81PR80-0859

Partnumber:811627900

1627900A6

2-22

2-SAFETYINFORMATION

Partnumber:811627030

Safetysign(1)

Readtheoperator'smanualandthesafetyinstructions.
Readtheoperator'smanualtooperatetheimplementand
toavoidunnecessaryaccidentsanddamagestotheim­plement.

WARNING

IMPROPEROPERATIONOFTHISMACHINE
CANCAUSEDEATHORSERIOUSINJURY.
MAKESURETHA TEVERYOPERATOR:

-isinstructedinthesafeandproperuseofthis
machine.

-readsandunderstandstheoperator'smanual
forthismachine.

-readsandunderstandsALLsafetysignson
themachine.
Failuretocomplycouldresultindeathorse­riousinjury.

Partofpartnumber:81PR80-0859

1627030A7

811650220_48

W0188A

2-23

2-SAFETYINFORMATION

Safetysign(2)

Alwaysstopthetractorenginebeforeyouadjust,main­tain,repair,orlubricatetheimplement.Alsorememberto
removetheignitionkey.Makesurethatnobodystartsthe
engine,untilyouhavenished.

Partofpartnumber:81PR80-0859

WARNING

Avoidinjury!Alwaysdothefollowingbefore
lubricating,maintaining,orservicingthema­chine.

1.Disengagealldrives.

2.Engageparkingbrake.

3.Lowerallattachmentstotheground,or
raiseandengageallsafetylocks.

4.Shutoffengine.

5.Removekeyfromkeyswitch.

6.Switchoffbatterykey,ifinstalled.

7.Waitforallmachinemovementtostop.
Failuretocomplycouldresultindeathorse­riousinjury.

W0047A

811650220_29

Safetysign(3)

Movingpartsaredangerousandifthemovingpartscome
incontacttoyourbodythemovingpartscanpinchyour
body.
Thehazardmaycausesevereinjuriestotheentirebody,
withpossiblelethaleffect.
Toavoidthehazards,waituntilallmovingelements
havecompletelystoppedbeforeyoutouchthemoving
elements.

WARNING

Pinchhazard!
Waitforallmovementtostopbeforeyouser­viceoradjustthemachineorequipment.
Failuretocomplycouldresultindeathorse­riousinjury.

W1420A

Partofpartnumber:81PR80-0859

Safetysign(4)

Pulloutthesafetyboltduringoperationintheeld.Push
inthesafetyboltduringthetransport.

Partofpartnumber:81PR80-0859

811650220_110

81PR80-0859_611

2-24

2-SAFETYINFORMATION

Safetysign(5)

NOTE:ValidonlyforZ8805.

ThesignindicatesthemaximumRevolutionsPerMinute
(RPM)andthedirectionofrotationofthePowerT ake-Off
(PTO).
Referencetotheminimumoverlappingontheprole
tubesandtheminimumdistancerequirednottobottom
theshaft.

Partofpartnumber:81PR80-0859

Safetysign(6)

WARNING

Overturninghazard!
Beforeparkingthemachine,makesurethe
groundisstable.Plantheworksitesothatthe
groundisat,hard,andlevel.
Failuretocomplycouldresultindeathorse­riousinjury.

W0258A

811650220_312

Partofpartnumber:811627900

Safetysign(7)

NOTE:ValidonlyforZ8805.

Partofpartnumber:811627900

Safetysign(8)

NOTE:ValidonlyforZ8805.

Partofpartnumber:811627900

1627900A_113

1627900A_214

1627900A_315

2-25

2-SAFETYINFORMATION

Safetysign(9)

Makesurethattherearenopersonsintheswivelareaof
theboomarms.Keepasafedistance.

Partofpartnumber:811627030

Safetysign(10)

Torqueagainallscrewsevery5hofoperation.

Partofpartnumber:811627030

1627030A_116

Safetysign(11)

Nevermoveyourhandintothedangerzoneaslongas
thepartscanmove.Thismaycauseseriousinjuryand,
atworst,resultindeath.

Partofpartnumber:811627030

Safetysign(12)

NOTE:ValidonlyforZ8805T.

Thepressuretankisundergasandoilpressure.

Partofpartnumber:811627030

1627030A_217

1627030A_318

1627030A_419

2-26

2-SAFETYINFORMATION

Safetysign(13)

NOTE:ValidonlyforZ8805T.

Liftingpointsafetysign.

WARNING

Crushinghazard!
Usethemachineliftingpointswhenyoulift
and/ormovethemachinewithheavyhandling
equipment.Liftthemachineonlyfromthein­dicatedliftingeyehookuppoints.Alwaysuse
adequateliftingequipment.
Failuretocomplycouldresultindeathorse­riousinjury.

Partofpartnumber:811627030

Safetysign(14)

Thehydraulicpressuremustnotexceed210bar
(3045psi).

1627030A_520

W1432B

Partofpartnumber:811627030

Safetysign(15)

Tirepressuresafetysign.

Partofpartnumber:811627030

1627030A_621

1627030A_722

Safetysign(16)

WARNING

Rotatingparts!
Keepclearofalldrivesandrotatingcompo­nents.
Failuretocomplycouldresultindeathorse­riousinjury.

Partofpartnumber:811627030

W1101A

1627030A_823

2-27

2-SAFETYINFORMATION

2-28

3-CONTROLSANDINSTRUMENTS

3-CONTROLSANDINSTRUMENTS###_3_###

Information

Operatingprinciples

Forallinformationrelatedtothedescriptionandthelo­cationofthecontrolstouseyourimplement,seechap-

ter“ControlsandInstruments”intheoperator’smanual
ofyourvehicle.

3-1

3-CONTROLSANDINSTRUMENTS

3-2

4-OPERATINGINSTRUCTIONS

4-OPERATINGINSTRUCTIONS###_4_###

Commissioningtheunit

Preparingforoperation

NOTICE:Onlyauthorizedandinformedpersonnelcan
mounttheimplement.

NOTICE:Thenecessarytoolsandadjustmenttoolsmust
beavailable.

NOTICE:Incorrectassemblyoftheimplementishighly
dangerous.Beforeyouperformthefunctionaltest,check
thecorrectassemblyoftheimplement.

NOTICE:Makesurethattherearenotoolsinthearea
aroundtheimplement.
Makesurethattherearenopersonsintheworkzone.

NOTE:Aftertheassemblyoftheimplement,performa
completefunctionaltest.

NOTE:Torqueallscrewjointsevery5hofoperation.

Theimplementisdisassembledintopartsanddelivered
onapallet.Forshipmentonabigpalletthewheelaxle
assemblyandsomearmsaredismounted.
Loosepartssuchasabagwithsmallparts(screws)and
thePowerTake-Off(PTO)shafthavebeentiedtothepal­letortheimplementtosavespace.

4-1

4-OPERATINGINSTRUCTIONS

Installationoftherotorarms

1.Thetinearm(1)ispre-assembledwiththeitemsas
follows:

Tinesupports(2)and(3).

○

Tine(4).

○

Bolt,washer,nut(5).

○

2.Torquethenut(5)to135N·m(100lbft).

3.Installthepre-assembledtinearm(1)onthehub(6)
usingtheboltsM12x40(7),thehexagonalheadbolts
12x35(8),andthelocknutsM12foreacharm.

NOTICE:Takenoticeofthesenseofrotation(A)of
therotors.

4.Afteryouinstallthetinearms(1),checkthatthetine
armsontheinnermostandtheoutermostrotorsare
exactlyoppositeeachother.

NOTICE:Donotusethebolts(8)insteadofthebolts(7).

ZEIL17HT00006AA1

ZEIL17HT00007AA2

4-2

Startingtheunit

Connectiontothetractor

WARNING

Crushinghazard!
Usecarewhenyouconnectanddisconnect
themachines.Neverstandbetweenthetrac­torandtheimplementwhenyouconnectthe
linkarms.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Crushinghazard!
Donotstandorplaceanybodypartbetween
theimplementandamovingtractor.Stopthe
tractorengineandsettheparkingbrakebe­foreyouattachcablesandhoses.
Failuretocomplycouldresultindeathorse­riousinjury.

4-OPERATINGINSTRUCTIONS

W1545A

W1544A

WARNING

Hitchinghazard!
Alwayskeeptheareabetweenthetractorand
theimplementclearofallpersonswhilethe
tractororthree-pointhitchisinmotion.Lock
thetractortransmissioninParkandengage
theparkingbrake(s)beforeyouallowanyone
tocompletehitchingorunhitching.
Failuretocomplycouldresultindeathorse­riousinjury.

Threepointsuspensiononthetractor

OnlyconnectthetedderZ8805tothethreepointsuspen­sionofthetractor(CategoryII).Theinstallationoftheballs
dependsontheequipmentofthetractor.

W1540A

ZEIL17HT00010AA1

4-3

4-OPERATINGINSTRUCTIONS

ThetedderZ8805Tisequippedwithhitchpins(Category
II).Theinstallationoftheballsdependsontheequipment
ofthetractor.

Minimizethesidewaysmovementofthelinkarmsonthe
tractortoavoidoscillationoftheimplementduringwork
andtransport.Securethelinkarmswithlimitingchainsor
otherlockingdevice.

ZEIL17HT00112AA2

Placementofcord

Itshouldbepossibletooperatethecordforthelocking
pawlfromthetractorseat.Makesurethatthecorddoes
notgetjammedandisnotplacedonsharpedges.Relieve
thecordwhenyoulowerthepawls.

Hydraulicsystem(restriction)

Theliftingcylindersoftheimplementareequippedwith
restrictors.Donotmakeadjustmentonthetractor.

ZEIL18HT00270BA3

4-4

4-OPERATINGINSTRUCTIONS

Electricsystem

Thelightingsystem(1)isequippedwithasevenpoleplug
forthetrailersocket.

Connectthisplugtothesocketattherearofthetractor.

NOTICE:Checkthelightingsystemaftertheconnection.
Dirtandmoisturecancausecontactproblemsorshort
circuit.Keepcleananddrytheplugconnection.Also
checkthatthesevenpinsocketofthetractorfusesare
inplaceandintact.

PowerTake-Off(PTO)connection

NOTICE:ToinstallandremovethePTOshaft,stopthe
engine.

NOTICE:OnlyusethesuppliedPTOshaftorthePTO
shaftthatthemanufacturerapprove.

AdjustthelengthofthePTOshafttothetractorbefore
youperformthefollowingsteps.Ifyouusetheimplement
withdifferenttractors,checkthatthePTOshafthasthe
correctlength.

ZEIL18HT00834AA4

NOTICE:Thesafetyguardsonthetractorsideandonthe
implementsidemustbeintact.

1.ReleasethePTOshaftfromthesupportchain.

2.PushthePTOshaftonthetractorPTOuntilyouen­gagethelockingballs.

3.ThesafetychainsecurethesafetyguardofthePTO
shaftsonthetractorside.Ontheimplementsidethere
isafull-coveringprotection.Theclampsecurethe
full-coveringprotection.

NOTICE:ThechainsecurethesafetyguardofthePTO
shaft.

4-5

4-OPERATINGINSTRUCTIONS

Connectiontothetractor(forZ8805)

Connectiontothelinkarmsandtoplinkof
thetractor

NOTICE:Alwaysusethetransportlockwhenyoutrans­porttheimplement.

NOTICE:Theinstructionsarebasedonafullymounted
implementinlockedtransportpositionwiththesupport
foldeddown.

NOTICE:Neverstandbetweenthetractorandtheimple­mentduringconnectiontothetractor.

NOTICE:Makesurethattherearenopersonsinthe
swivelareaoftherotorarms.

1.Reversethetractortotheimplementandconnectthe
ballsonthepinsonthesuspensionoftheimplement
tothelinkarmsofthetractorandsecure.

2.Folddownthetoplinkonthetractorandconnectthe
toplinktotheupperballonthesuspensionofthetrac­torandsecure.

NOTICE:Securethetoplinkboltwithahairpincotter.The
chainofthehairpincottermusthangfreely .Securethe
linkarmballswithalynchpin.

3.Raisetheimplementwiththelinkarmsuntilthesup­portisovertheground.

4.Toreleasethesupport,pulloutthehairpincotter(1).

5.Movethesupport90°totherearandlockthesupport
againwiththehairpincotter(1).

6.Makesuretopushinthetransportsafetybolt(2).Pull
andturnthetransportsafetybolt(2)toreleasethesplit
pin.

7.Pushthetransportsafetybolt(2)sofarinthatthesplit
pinreachestheendoftheguide.

ZEIL17HT00012AA1

NOTE:Thespringsupportstheprocedureandprevents
thetransportsafetyboltfromwanderingback.

ZEIL17HT00013AA2

4-6

4-OPERATINGINSTRUCTIONS

NOTICE:Whentheimplementisliftedwiththerearhy­draulics,makesuretoclosetherearwindowofthetrac­tor.

NOTICE:Iftherearwindowisopenthereisariskthatthe
partsoftheimplementwilldamagetherearwindow.

Hydraulicconnection

Fortheconversionfromtransporttoworkingpositionthe
Z8805needsadouble-actingoutlet.

Tocleantheeldboundaries,useanadditionalsingleact­ingoutlet.

ZEIL17HT00014AA3

Openthestopvalveontheimplementside(ballvalve)af­tertheconnectiontothetractorhydraulicsystem,sothat
thecouplingisnotunderpressure.Whentheimplement
isparkedthepressuremayadjust,forinstanceiftheout­doortemperaturechanges.

Connectionoflightingequipment

Thelightingsystemisequippedwithasevenpoleplugat
thelightingcable.Connectthisplugtothesocketatthe
rearofthetractor.

NOTICE:Checkthelightingsystemfunctionafterthecon­nection.

NOTICE:Dirtandmoisturecancausecontactproblems
orshortcircuit.
Keptcleananddrytheplugconnection.Alsocheckthat
thesevenpinsocketofthetractorfusesareinplaceand
intact.

4-7

4-OPERATINGINSTRUCTIONS

Connectiontothetractor(forZ8805T)

Connectiontothelinkarmsandtoplinkof
thetractor

NOTICE:Alwaysusethetransportlockwhenyoutrans­porttheimplement.

NOTICE:Theinstructionsarebasedonafullymounted
implementinlockedtransportpositionwiththesupport
foldeddown.

NOTICE:Neverstandbetweenthetractorandtheimple­mentduringconnectiontothetractor.

NOTICE:Makesurethattherearenopersonsinthe
swivelareaoftherotorarms.

NOTICE:WaituntilthestabilizationofthePowerTake-Off
(PTO),theelectricconnections,andthehydraulicconnec­tionsbeforetopushupthesupportandbeforetoenterto
thedangerzone.

1.Raisetheimplementwiththelinkarmsuntilyouraise
thesupport(1)fromtheground.

2.Pulldownthehairpincotter(2)toreleasetheimple-
ment.

3.Pushupthesupportandlockitwiththehairpincotter.

NOTICE:Thepinsonthesuspensionoftheimplement
areconnectedtothelinkarmsofthetractorandsecured.

4.Atthelinkagethereisaholder(3)withacontrolbox
(4)foroperationoftheimplement.

Theholderhasmanyadjustmentpossibilities.

5.Loosenthetwoscrewontheholder.

6.Installthecontrolboxatabout30cm(12in)distance
fromthecabin.

7.Torqueagainthetwoscrews.

NOTICE:Installthecontrolboxatsufcientdistancefrom
thecabinrearwindow.

NOTICE:Reducethedistancebetweenthecontrolbox
andthetractorwhentheimplementisinheadlandpo­sition,intransportposition,orinconditionofuneven
ground.

NOTICE:Ifyouusetheimplementwithdifferenttractors,
checkthatthecontrolboxhasthecorrectdistancefrom
thetractor.

ZEIL17HT00113AA1

ZEIL17HT00114AA2

4-8

4-OPERATINGINSTRUCTIONS

Hydraulicconnection

Fortheconversionfromtransporttoworkingpositionthe
Z8805Tneedsadouble-actingoutlet.

Tocleantheeldboundariesisnecessaryanadditional
outletsingleacting.

Openthestopvalveontheimplementsideafteryou
makethehydraulicconnectionwhitthetractor,sothatthe
couplingisnotunderpressure.Whentheimplementis
parked,thepressuremaychange,forexamplebecause
oftheoutdoortemperaturechanges.

Thechange-overvalve(1)controltheallfunctions.The
change-overvalvehasfourpositions:

Blockingofthehydraulics(stopposition)(a).

•
Folding/unfoldingofsidearms(b).

•
Swivellingoftransportaxle(c).

•
Hydraulicclearingofeldboundaries(d).

•

Connectionoflightingequipment

Thelightingsystemisequippedwithasevenpoleplugat
thelightingcable.Connectthisplugtothesocketatthe
rearofthetractor.

NOTICE:Checkthelightingsystemfunctionafterthecon­nection.

NOTICE:Dirtandmoisturecancausecontactproblems
orshortcircuit.Keptcleananddrytheplugconnection.
Alsocheckthatthesevenpinsocketofthetractorfuses
areinplaceandintact.

ZEIL17HT00108AA3

4-9

4-OPERATINGINSTRUCTIONS

PowerTake-Off(PTO)shaft–Shorten

PowerTake-Off(PTO)shaftlength

NOTE:DonotshortenyournewPowerTake-Off(PTO)
shaftuntilyouarecertainthatitisnecessary .Fromthe
factorythedistancefromPTOtoPowerInputConnection
(PIC)isstandardonmosttractorbrands.

CheckthelengthofthePTOshaftforeachtractorpriorto
rstuse.

IfitisstillnecessarytoshortenthePTOshaft,theprole
tubesofthePTOshaftmustfullycomplywiththefollowing
overlappingmeasures.

Theslidingtubesmusthaveasmuchoverlapaspossi-

•
ble,withanacceptableminimumoverlap(b)of200mm

(7.87in)duringnormaloperation(TopSafeextension
linksinthenormalposition).

Theremustbeaminimumof40mm(1.6in)offree

•
PTOshaftlength(a)topreventtheshaftfrombottoming

out.

NHIL12HT00307AA1

Determiningtherequiredshaftlength

WhenyoudeterminethatyoumustshortenthePTOshaft,
selectthelengthsothatthetelescopingmembersnever
closecompletelyorbottomoutwheninuse.ThePTO
lengthmustneverbesmallerthantheminimumdistance
betweenthejoints.

1.AttachtheimplementtothetractorwithoutthePTO

shaft.

2.Adjustthethree-pointhitchsothatthePTOshaftis

parallelwiththeground.

3.Stopthetractorandengagetheparkingbrake.

4.DetermineifthePTOshaftbottomoutinthisposition.

IfthePTOshaftbottomsoutinthispositionorifthe
freelengthislessthan40mm(1.6in),proceedwith
theproceduretoshortenthePTOshaft.

4-10

4-OPERATINGINSTRUCTIONS

ShorteningthePTOshaft

ToshortenthePTOshaftproceedasfollows.

1.FastenthePTOshafthalfpartstothePTO(onthe
tractor)andthePIC(ontheimplement).ThePTO
shafthalfpartsmustbeatthesamehorizontallevel,
oppositeeachotherattheshortestdistancefromthe
tractor.

2.Makesurethataminimumoverlapof200mm
(7.87in)exists.

3.CheckthatthePTOshaftdoesnotbottomoutatone
end.Keeptheshaftendsparalleltoeachotherand
marktheminimumdistanceof40mm(1.6in).Only
cutenoughPTOshaftofftoachievethisminimumfree
shaftlength.Thiswillmaintainthemaximumamount
ofPTOshaftoverlap.

4.Shortenallfourtubesequally .

5.Roundofftheendsoftheproletubesandremovethe
burrscarefully.

6.Removethemetalshavings.

ZEIL18HT00013AA2

NOTICE:Toavoidbigfrictionforces,greasethetube
carefullybeforeyoureassemblethetube.UseNLGI2.

NOTE:IfyoushortenthePTOshaft,thenyoumustcheck
theminimumoverlapandtheminimumdistanceagainif
youoperatetheimplementwithadifferenttractor.

4-11

4-OPERATINGINSTRUCTIONS

4-12

5-TRANSPORTOPERATIONS

5-TRANSPORTOPERATIONS###_5_###

Roadtransport

Transportonpublicroads

Installationofthewarningpanels

NOTICE:Thewarningpanelsarewarningofdangerson
theimplement.Youmustalwaysobservethesafetyrefer­ences.Keptcleanandinreadableconditionthawarning
panels.Orderfromyourdealerthedamagedormissing
warningpanels.Positionthenewwarningpanelsonthe
correctpositionontheimplement.

Redandwhitereectingwarningpanel(1).
Yellowreectingwarningpanel(2).

NOTE:Theyellowreectingwarningpanel(2)islocated
atthecentersideoftheimplementfortheZ8805oratthe
right-handsideoftheimplement(whentheboomarms
arefoldedup)fortheZ8805T.

ZEIL18HT00279AA1

5-1

5-TRANSPORTOPERATIONS

Z8805

ZEIL18HT00830FA2

Z8805T

ZEIL18HT00829FA3

5-2

5-TRANSPORTOPERATIONS

Checkbeforetransport

NOTICE:ThetubeoverlapofthePowerTake-Off(PTO)
shaftmustbeinthecorrectpositionduringtransport.

NOTICE:BeforeyoustartthePTOcheckthatthenumber
ofRPMofthetractorPTOmatchesthenumberofRPM
oftheimplement.

NOTICE:WhenyouuseatravelspeedcontrolledPTO,
beawarethatthenumberofRPMdependsonthetravel
speedandthatthedirectionofrotationwillchangewhen
backing.

NOTICE:BeforeyoustartthePTOcheckthatthereare
nopersonsinthedangerzoneoftheimplement.

Followyourlocaltrafcrulesduringthetransportonpublic
roads.Applythelightingandwarningpanels.

Checkthatthetransportsafetybolt(1)ispushedincorrect
position.

Thestopvalvesofthehydraulicsystemmustbeclosed.

Duringthetransportyoumustdisconnectthetoplinkin
theoblongholeonthethreepointlinkage.Thereisarisk
thattheimplementtipsforward.

Alwaysadjustthedrivingspeedtotheconditionsofthe
road.Drivecarefullyonbadroadstoavoidthatthe
connectionforcesbetweenthetractorandtheimplement
causedamage.

Implementsandballastweightschangethedriving,steer­ingandbrakingcapacityofthetractor.Followtheinstruc­tionofthemanufacturerofthetractorandoftheimple­ment.(seePage2-17).

Donotexceedthemaximumspeedof40km/h(25mph).

ZEIL17HT00016AA4

5-3

5-TRANSPORTOPERATIONS

Preparingforroadtransport

Conversionofthetedderfromtransporttoworkingposition

NOTICE:T oconverttheimplementfromtheworkingpo­sitiontotransportposition,placetheimplementinaeven
groundoruphill.

NOTICE:Donotplacetheimplementonslopes,toavoid
theriskofoverturning.

NOTICE:Makesurethattherearenopersonsinthe
swivelandworkingarea.

Z8805

NOTICE:Placetheimplementwithallrotorwheelsrmly
ontheground.DisconnectthePowerT ake-Off(PTO).

1.Pullthecord(1)forliftingthelockingpawls(2)untilthe
stopisreached.

2.Activatetheoutletonthetractorindirection“raise”.

3.Holdthecord(1)untiltheoutermostarmshavebeen
foldedinandthetensioninthecordyields.

4.Foldtheimplementfurtherintothenaltransportpo­sition.

5.Makesurethatthehydraulicstopvalve(3)isinclose
position.

Openposition(A)

○

Closeposition(B)

○

ZEIL18HT00372AA1

ZEIL17HT00017AA2

5-4

5-TRANSPORTOPERATIONS

6.Lifttheimplementwiththelinkarmsuntilyouraisethe
wheelsfromtheground.

7.Brieypullthetransportsafetybolt(4)andturnthe
transportsafetybolt(4)toreleasethesplitpin(5).

8.Pushthetransportsafetybolt(4)untiltransportsafety
bolt(4)stopsothatthesplitpin(5)reachestheend
oftheguide.Thespringsupportstheprocedureand
preventsthetransportsafetybolt(4)fromwandering
back.

NOTICE:Toperformasafetransport,makesurethatthe
tractormaintainthesteeringandbrakingcapacityinspite
ofthemountedimplement.Observetheinstructionsofthe
tractormanufacturerwhenyouconnecttheimplementto
thetractor.

NOTE:Itisimportantmakeacorrectweightbalanceto
thefrontaxle.

ZEIL17HT00016AA3

5-5

5-TRANSPORTOPERATIONS

Z8805T

NOTICE:Placetheimplementwithallrotorwheelsrmly
ontheground.DisconnectthePTO.

1.Turnthehandleofthechange-overvalvetothesym­bol"folding/unfoldingofsidearms”or“swivellingof
transportaxle”.

2.Pullthecord(1)forliftingthelockingpawls(2)untilthe
cord(1)reachthestop.

3.Activatetheoutletonthetractorindirection“raise”.

4.Holdthecorduntiltheoutermostarmshavebeen
foldedinandthetensioninthecordyields.

5.Foldtheimplementfurtherintothenaltransportpo­sition.

NOTICE:Completelylifttheimplementandfoldthe
transportaxleandthesidearms

ZEIL17HT00118AA4

6.Turnthehandle(1)ofthechange-overvalve(4)to
"STOP"position(a).

NOTICE:Toperformasafetransport,makesurethat
thetractormaintainthesteeringandbrakingcapac­ityinspiteofthemountedimplement.Observethe
instructionsofthetractormanufacturerwhenyoucon­necttheimplementtothetractor.

NOTE:Itisimportantmakeacorrectweightbalance
tothefrontaxle.

7.Makesurethatthehydraulicstopvalve(3)isinclose
position.

Openposition(A)

○

Closeposition(B)

○

NOTE:Thetransportaxlecanbeswivelledwithout
movingtherotorarms.

ZEIL17HT00108AA5

ZEIL17HT00017AA6

5-6

5-TRANSPORTOPERATIONS

8.Turnthehandle(1)ofthechange-overvalve(4)tothe
symbol"Swivellingoftransportaxle”(b).

NOTE:Nowyoucanturntheaxlewiththehydraulic
outletofthetractor.

9.Completelyunfoldthesidearmstoavoiddamagesto
theimplement.

10.Turnthehandle(1)ofthechange-overvalve(4)to

thesymbol"folding/unfoldingofsidearms”(c).

NOTE:Nowyoucanturnthesidearmswiththehy­draulicoutletofthetractor.

11.Completelyturndownthetransportaxletoavoid

damagestotheimplement.

ZEIL17HT00108AA7

ZEIL17HT00108AA8

5-7

Shippingtransport

Transportonpallet

5-TRANSPORTOPERATIONS

Liftandtransporttheimplementthatispackedonapallet
onlywithafork-lifttruck,crane,hoistorfrontloader.Load
theimplementwiththreechains.Fastenthethreechains
tothesuspensionpoint(seearrowsinthegurebeside).

Transportshouldonlytakeplaceoneven,rmgroundat
lowspeedandlowliftingheight.

Z8805

ZEIL17HT00003AA1

Z8805T

ZEIL17HT00105AA2

ZEIL17HT00106AA3

5-8

5-TRANSPORTOPERATIONS

NOTICE:Onlytransportthepalletizedimplement(1)
withaforklifttruck(2)iftheforksareatleast1500mm
(59.1in)long.Neveruseforklifttruckswithshorterforks
totransportthepalletizedimplement.

ZEIL17HT00137AA4

5-9

5-TRANSPORTOPERATIONS

Z8805

ZEIL17HT00004FA5

Z8805T

ZEIL17HT00107FA6

5-10

5-TRANSPORTOPERATIONS

Connectionfromthepallet

Z8805

1.Removealllooseattachmentpartswhicharetiedto
theimplementortothepallet.

2.Placethethreepointlinkageofthetractoratthere­quiredheight(lowestthreepointconnectionpinap­proximately350mm(14in)abovetheground)tocon-
necttheimplementtothetractor.Liftandplacethe
implementwithpalletonaplatformorrampwhichis
approximately250mm(10in)high.

3.Ifyouhavenoplatform,youcanuseafrontloaderwith
chaintocarefullylifttheimplementatthethreepoint
linkageatfront.Tilttheimplementbackwardsandput
asupporttoobtainthenecessaryheighttoconnect
thethreepointlinkage.

4.Placetheimplementinasafetysupport,positionthe
rearparkingstand,setthenecessaryclearancefortilt
theimplement,tilttheimplement.

5.Connecttheimplementtothethreepointsuspension
ofthetractor(seePage4-3).

6.Connecthydraulichosesandelectricplugstothetrac­tor.

7.Raisetheimplementalittle.

8.Usethehydraulicsystemofthetractortoslowlyfold
outtheleft-handsideboomarmandtheright-hand
sideboomarmoftheimplement.

9.Installthesupportwheelsinworkingposition.

10.Installthetinearmstotherotor(seePage4-2).

11.Installthewarningpanelsto3m(118in)width.

ZEIL18HT00831AA1

5-11

5-TRANSPORTOPERATIONS

Z8805T

1.Removealllooseattachmentpartswhicharetiedto
theimplementortothepallet.

2.Connectthehydraulichoseoftheteddertothetractor
withquick-releasecoolingandelectricplugs.

3.Turnthehandle(1)ofthechange-overvalve(2)tothe
symbol"chassisframe"(a)toswivelthechassisframe
totherearpart.Nowthebigwheelsaremounted.

4.Checkthattheballvalve(3)locatedinthemiddleof
thechassisframe,isinclosedposition.

Openposition(A)

○

Closedposition(B)

○

5.Intheseconditions.

Raisetheimplementwiththechassisframe.

○

Mountthesupportwheelsinworkingposition.

○

Mountthewidesupportwheelsonthemiddleframe.

○

ZEIL17HT00108AA2

6.Usethetractorhydraulicsystemtoturnthehandle(1)
ofthechange-overvalve(2)tothesymbol"fold/unfold"
(b)toslowlyunfoldtheleft-handsideboomarmand
theright-handsideboomarm.

7.MoveforwardthePTOholder.

ZEIL17HT00109AA3

ZEIL17HT00108AA4

5-12

5-TRANSPORTOPERATIONS

8.Installthesupportwheelsinworkingposition.

9.Installthetinearmstotherotor(seePage4-2).

10.Installthewarningpanelsto3m(118in)width.

ZEIL18HT00840AA5

5-13

5-TRANSPORTOPERATIONS

5-14

6-WORKINGOPERATIONS###_6_###

Generalinformation

Specialinstructions

WARNING

Pinchhazard!
Waitforallmovementtostopbeforeyouser­viceoradjustthemachineorequipment.
Failuretocomplycouldresultindeathorseri­ousinjury.

WARNING

Electrocutionhazard!
Contactwithoverheadpowerlinescancause
severeelectricalburnsordeathfromelectro­cution.Makesurethereisenoughclearance
betweenequipmentandoverheadpowerlines.
Failuretocomplycouldresultindeathorseri­ousinjury.

6-WORKINGOPERATIONS

W1420A

W0040A

WARNING

Crushinghazard!
Usecarewhenyouconnectanddisconnectthe
machines.Neverstandbetweenthetractorand
theimplementwhenyouconnectthelinkarms.
Failuretocomplycouldresultindeathorseri­ousinjury.

WARNING

Crushinghazard!
Donotstandorplaceanybodypartbetween
theimplementandamovingtractor.Stopthe
tractorengineandsettheparkingbrakebefore
youattachcablesandhoses.
Failuretocomplycouldresultindeathorseri­ousinjury.

WARNING

Hitchinghazard!
Alwayskeeptheareabetweenthetractorand
theimplementclearofallpersonswhilethe
tractororthree-pointhitchisinmotion.Lock
thetractortransmissioninParkandengagethe
parkingbrake(s)beforeyouallowanyoneto
completehitchingorunhitching.
Failuretocomplycouldresultindeathorseri­ousinjury.

W1545A

W1544A

W1540A

6-1

6-WORKINGOPERATIONS

NOTICE:Beparticularlycarefulwhenyouconnectanddis­connecttheimplement.Neverstandbetweenthetractor
andtheimplementwhenyouconnectthebearingarms.
Keepalltheunauthorizedpersonsawayfromthedanger
zoneuntilyoucompletetheconnectionoftheelectricca­bles,thehydraulichosesandthePTOshaft.Becareful
againstwrongusetheoperatingelementsofthetractorbe­foreconnectanddisconnectofthePTOshaft.

NOTICE:DisengagethePTOshaft,stoptheengineand
removetheignitionkeybeforemaintaining,repairingand
mountingtheimplement.Securethetractorandtheimple­mentsothatthetractorandtheimplementcannotmove.

NOTICE:ThemaximumnumberofRevolutionsPerMinute
is540RPM.

NOTICE:Thecableforthelightingequipmentisplacedso
thatunintendedcontactwiththetractorwheelsisimpossi­ble.Checkthatthelightingequipment(optional)isworking.

NOTICE:Donotstaybetweenthetractorandtheimple­mentorundertheliftedrotorarmduringtheliftandthe
loweringoperations.Injurycanoccur.

NOTICE:BeforeyoustartthePTOshaftcheckthatthere
arenopersonsinthedangerzoneoftheimplement.

NOTICE:Beforeworkandtransportonpublicroadalways
makesurethatallthesafetyguardsarecorrectlyinstalled.

NOTICE:Theoperatormustneverleavethetractorduring
thework.Makesurethattherearenopersonsinthedan­gerzone.

NOTICE:WhenyouworkwiththePTOshaftmakesure
thatnopersonsstandneartherotatingPTOshaft.

6-2

6-WORKINGOPERATIONS

ConversionofthetedderfromtransporttoworkingpositionZ8805

Toconverttheimplementfromtransportpositiontowork­ingposition,placetheimplementinaevenground.

NOTICE:Inaslopesurfacetheimplementcouldslide
downoroverturn.Ifthesidearmsswiveloutuncontrolled,
cancausedamagedtotheimplement.

NOTICE:Donotplacetheimplementonslopesforthe
conversionfromtransporttoworkingposition.

NOTICE:Makesurethattherearenopersonsinthe
swivelandworkingarea.Theimplementcancauseinjury
anddamages.

NOTE:Fortheconversionfromtransporttoworkingpo­sitiontheimplementneedsadouble-actingoutlet.

NOTE:ThetubeoverlapofthePowerTake-Off(PTO)
shaftmustbeinthecorrectpositionduringworkingop­erations.

6-3

6-WORKINGOPERATIONS

Unfoldingtoworkingposition

1.Withtheimplementliftfromtheground,pullthetrans­portsafetybolt(1)towardstheleft-handsidetothe
endoftheguideofthetorquedpin(2).

2.Finallythetransportsafetybolt(1)isturnedsothatthe
torquedpin(2)isengagedintheguide.

3.Openthestopvalvesofthehydraulicsystem.

Openposition(A)

○

Closeposition(B)

○

ZEIL17HT00016AA1

NOTE:Unfoldthesidearmsinasmoothmovement.In
caseofmalfunction,foldedagainthesidearmsandthe
repeattheprocedure.IncreasethenumberofRevolu­tionsPerMinute(RPM)

4.Slowlylowertheimplementonthemiddlerotorwheels
withtherearhydraulics.

5.Withthedouble-actingoutlettheimplementisun­foldedinasmoothmovement.Inworkingpositionfull
extendthehydrauliccylinders.

NOTE:Duringworkingtheoutletmuststayintheposition
“neutral”.Donotpullthecordwhileyouunfoldtheimple­ment.

6.Beforeyoustarttherotor:

Checkthattherearenopersonneartheimplement.

○

Makesurethatthesplitpinsecureallthetinearms.

○

AlwaysstartthePowerT ake-Off(PTO)ofthetractor

○

withtheengineatidlespeed.

ZEIL17HT00017AA2

6-4

6-WORKINGOPERATIONS

Positionwhendrivingonheadlands

Theimplementhasadenedpositionfordrivingofhead­lands.Inthispositiontherotorsareliftedsomuchthat
theoutermostrotorsdonottouchtheground.

Activateindirection"raise"thehydraulicoutletofthetrac­toruntilthestopofthelockingpawls(1)isincontactwith
thehydrauliccylindersonthefront.Donotliftthelocking
pawlswiththecord.

ZEIL17HT00018FA3

6-5

6-WORKINGOPERATIONS

Spreadingfromfence

Withthespreadingfromfencefeature,placetheimple­mentinanoffsetpositiontotheright-handsideorleft­handside.

Duringspreadingfromfencetheimplementrunsinan
offsetpositionbehindthetractorwhichmeansthatthe
cropisnotthrownouttotheeldboundary.

Duringworkingtheimplementisplacedintheoffsetposi­tionwiththesingle-actingoutlet.

Fornormalteddingthewheelsreturntomiddleposition
(A).

Borderteddingfunctionenablestheimplementtorunon
anangletothefence/borderoftheeldandherebyre­ducetheamountofcropthatwillspreadintothefenceor
neighbouringeld.

NOTICE:Whenyouavoidobstaclesoryoudrivealong
fencesyoumusthaveenoughdistancetotherotors.

ZEIL17HT00019AB4

ZEIL17HT00020AA5

6-6

6-WORKINGOPERATIONS

ConversionofthetedderfromtransporttoworkingpositionZ8805T

NOTICE:Toconverttheimplementfromtransportposi­tiontoworkingposition,placetheimplementinaeven
ground.Inaslopesurfacetheimplementcouldslide
downoroverturn.Ifthesidearmsswiveloutuncontrolled,
cancausedamagestotheimplement.

NOTICE:Donotplacetheimplementonslopesforthe
conversionfromtransporttoworkingposition.

NOTICE:Makesurethattherearenopersonsinthe
swivelandworkingarea.Theimplementcancauseinjury
anddamages.

NOTICE:Fortheconversionfromtransporttoworking
positiontheimplementneedsadouble-actingoutlet.

NOTICE:ThetubeoverlapofthePowerTake-Off(PTO)
shaftmustbeinthecorrectpositionduringworkingoper­ations.

6-7

6-WORKINGOPERATIONS

Unfoldingtoworkingposition

1.Openthestopvalve(1)locatedinthecenterofthe
implement.

NOTE:Withthestopvalveinopenposition,thetransport
axleandtherotorarmsswivelsimultaneously.

Openposition(A)

•

Closeposition(B)

•

NOTICE:Unfoldthesidearmsinasmoothmovement.

NOTICE:Incaseofmalfunction,foldagainthesidearms

andtherepeattheprocedure.Increasethenumberof
RevolutionsPerMinute(RPM).

ZEIL17HT00115AA1

2.Turnthehandle(2)ofthechange-overvalve(3)from
symbol"STOP"(a)tothesymbol"folding-unfoldingof
sidearms"(b)orto"swivellingoftransportaxle"(c).

3.Withthedouble-actingoutletofthetractortheimple­mentisunfoldedinasmoothmovement.

4.Thesidearmsarenowunfoldedcompletelyandthe
transportaxleisswivelledup.

5.Inworkingpositionthehydrauliccylindersoftherotor
armsmustbefullyextended.Thetransportaxleis
swivelledupcompletely.

NOTE:Duringtheoperationstheoutletofthetractormust
stayintheposition"Neutral".Donotpullthecordwhile
theimplementisbeingunfolded.

6.Beforeyoustarttherotor:

Checkthattherearenopersonneartheimplement.

○

Makesurethatthesplitpinesecureallthetinearms.

○

AlwaysstartthePTOofthetractorwiththeengine

○

atidlespeed.

ZEIL17HT00116AA2

ZEIL17HT00108AA3

6-8

6-WORKINGOPERATIONS

Positionwhendrivingonheadlands

NOTICE:Thestopvalve(2)inthecenteroftheimplement
mustbeopen.Thedescriptionsbelowarebasedonthis
position.

Theimplementhasadenedpositionfordrivingofhead­lands.Inthispositiontherotorsareliftedsomuchthat
theoutermostrotorsdonottouchtheground.

1.thetransportaxlelifttheimplement.Turnthehandle
(2)ofchange-overvalve(3)tothesymbol“folding-un-
foldingofsidearms”(a)orto“swivellingoftransport
axle”(b).

2.Theimplementhasadenedpositionfordrivingof
headlands.

3.Afterthishydraulicoutletonthetractorisactivatedin
direction“raise”untilthestopofthelockingpawlsisin
contactwiththehydrauliccylindersoftherotorarms
atfrontandthetransportaxleisswivelledcompletely
down.

4.Donotraisethelockingpawlwiththecord.

ZEIL17HT00115AA4

ZEIL17HT00108AA5

6-9

6-WORKINGOPERATIONS

ZEIL17HT00117FA6

6-10

6-WORKINGOPERATIONS

Spreadingfromfence

Withthespreadingfromfencefeatureyoucanplacethe
implementinanoffsetpositiontotheright-handsideor
left-handside.

Duringspreadingfromfencetheimplementrunsinan
offsetpositionbehindthetractorwhichmeansthatthe
cropisnotthrownouttotheeldboundary.

1.Turnthehandle(1)ofthechange-overvalve(2)tothe
symbol"spreadingfromfence"(a).

NOTICE:Whenyouavoidobstaclesoryoudrivealong
fencesyoumusthaveenoughdistancetotherotors.

2.Duringthework,placetheimplementintheoffsetpo­sitionwiththehydraulicoutletofthetractor.

3.Fornormalteddingthewheelsreturntomiddleposi­tion(b).

ZEIL17HT00108AA7

ZEIL17HT00019AB8

ZEIL17HT00020AA9

6-11

6-WORKINGOPERATIONS

Basicadjustment

NOTICE:Whenyouperformthebasicadjustment,dis­connectthePowerTake-Off(PTO),stoptheengineofthe
tractor,andremovetheignitionkey.

NOTICE:Neverworkundertherotorswithoutsufcient
support.

Adjustmentofworkingdepth

1.Adjustthedistanceofthetinestothegroundinwork­ingposition,withthetoplinkofthetractor.

2.Driveforwardbrieytoaligntheimplement.

3.Adjusttheworkingdepthwiththetoplinksothatthe
doubletinestouchthegroundslightly.Onadouble
tineswithsymmetrictinelength,thedistributionofthe
loadisevenbetweenbothtines.Thewirediameter
isø10mm(0.39in)andthecoilouterdiameterisø
80mm(3.15in).Thismakesthetinestrongandwith
agoodfeatheringability.

NOTE:Ifyouadjustthetinestoolow,thereisdangerof
contaminationofthefeedanddamagetothegrassroots.
Ifyouadjustthetinestoohigh,youcannotobtainaclean
raking.

NOTE:Checktheadjustmentduringtheoperationinthe
eld.

Z8805

ZEIL17HT00022AA1

Z8805T

ZEIL17HT00120AA_132

6-12

6-WORKINGOPERATIONS

Adjustmentofspreadingangle

NOTE:Itispossibletosetthesupportwheelstodifferent
spreadangles.

NOTE:Adjustthewheelbracketonthewheelcarrier.

1.Lifttheimplementtoadjustthespreadingangle.

2.Movethepintoadjustthespreadingangle.Selectthe
conditionsasfollows.

Normalspreadingangle(A).

○

ZEIL17HT00023AA3

Smallspreadinganglefordrymaterial(B).

○

Bigspreadingangle(C).

○

Allwheelsmusthavethesameadjustment.

NOTE:T ochangethespreadingangle,setthewheels
inadifferentadjustmentfromtheprescribedadjustment
fromthefactory .Adjustthetoplinktopickupcorrectlythe
materialwhitthetinesoftheimplement.

ZEIL17HT00024AA4

ZEIL17HT00025AA5

ZEIL17HT00026AA6

6-13

6-WORKINGOPERATIONS

Adjustmentoftheworkingdepthwithextra
supportwheel(option)onlyforZ8805

Iftheimplementisequippedwithasupportwheel(option)
atthesuspension,adjusttheworkingdepthwiththesup­portwheelatthesuspension.

Theleverforadjustmentofthelinkarmsmustbeinoat­ingposition.Thesupportwheelmaintainstheheight.

NOTICE:Duringthetransportonthepublicroad,equip
theimplementwiththeinexibletoplink.Notintheoblong
hole.

Adjustmentofshockabsorberonlyfor
Z8805

1.Theshockabsorber(1)giveasteadyoperation.

2.Thefactorysettingofthesprings(2)oftheshockab-
sorber(X)is37mm(1.5in).

NOTICE:Whenyoudriveonslopesunderextremecon­ditionsitmayhappenthatthetinesareliftedfromthe
groundwithoutpickingupthegrass.Inthiscasetorque
againthesprings(tomaximum32mm(1.3in)).

ZEIL17HT00027AA7

ZEIL17HT00229AA8

6-14

6-WORKINGOPERATIONS

Anti-wrapdiscforthewheelrim

Inmoistconditionsthecropcanstick/wraparoundthe
wheelarmandleadtodamageofthewheelbearingsor
blockthewheelrotation.Theanti-wrapdisc(1)prevents
thecroptowraparoundthewheelarmandcausedamage
tothebearingsorblockageofthewheel.Theanti-wrap
disc(1)isonthewheelarmandcoverstherimofthetire.

ZEIL18HT00564AA1

6-15

6-WORKINGOPERATIONS

Workingspeedandnumberofrevolutions

TheworkingspeedandthenumberofRPMduringthe
rakingdependsonthetypeandamountofcrop,thedry
mattercontentandthegroundconditions.

PowerT ake-Off(PTO)numberofrevolutions,approxi-

•

mately400–540RPM.
Drivingspeed,approximately4–15km/h(2–9mph).

•

AdjustthePTOandthedrivingspeedtotheworkingcon­ditions.

Drivingspeedandnumberofrevolutions

Choosethedrivingspeedatwhichtherotaryimplement
picksupthematerialcompletely.Choosethenumberof
revolutionsonthePTOwithyoucancorrectlyprocessthe
material.Thisdependsontheconditionofthematerial,
forexamplethedrierthematerial,thelowerthenumber
ofrevolutions.

Spreadingofmownswaths

Youshoulddrivesothatthereisaswathbetweenthetrac­torwheels.Theworkingspeeddependsonthecondition
ofthematerial.ThenumberofrevolutionsofthePTO
mustbeabout540RPM.Theswathsshouldbedivided
evenlyinrelationtotherotorssothatthetractordoesnot
driveonthematerial.

Tedding

Duringteddingofspreadmaterial,youshouldworkata
lownumberofrevolutionsperminutes,butatahigher
drivingspeedtoavoidlossofcropforthecrumbling.

NOTICE:Checkwhetherthechosenrelationbetween
drivingspeedandnumberofrevolutionsgivesthedesired
result.Adjustifnecessary.

Spreadingofswaths

Youshoulddrivesothatthereisaswathbetweenthe
tractorwheels.

ThenumberofRPMofthePowerT ake-Off(PTO)should
besolowthattheswathsarespreadwithaverygentle
treatmentofthematerial.

Adjustthedrivingspeedaccordingtotheresult.

Nightswaths

Withtheswathgearboxmountedsmallsingleswathsare
madeatmaximum300–400RPMonthePTO.Adjustthe
drivingspeedaccordingtotheresult.

NOTICE:Donotcrosstheswaths.Thiswouldresultin
irregularloadoftheimplementandabadspreadingpat­tern.

6-16

6-WORKINGOPERATIONS

Disconnectionandparking

NOTICE:Makesuretoplacetheimplementonrmand
evengroundsothatitisnotindangerofturningover.

NOTICE:Makesurethatthetransportsafetyboltisstill
pushedandtheimplementisparked.

NOTICE:Onlyparktheimplementonthetransportaxle
andthesupport.

NOTICE:Theimplementmustbeintransportposition.

NOTICE:Thehydraulicsystemshouldnotbeunderpres-

sureandthechange-overvalvemustbeclosed.

NOTICE:Makesurethattheimplementcannotmove,se­cureitwithstopblockanddisconnect.

Z8805

Donotpulloutthetransportsafetyboltwhentheimple­mentisparked.Theshockabsorberwouldpressthesus­pensionforward.

1.Lifttheimplementwiththelinkarms.

2.Folddownthefrontandrearsupportandlockwith
thehairpincotter.

3.Lowertheimplementwiththelinkarmsuntilitstands
rmlywiththewheelsandthesupportontheground.

4.Disconnectthehydraulichoseswhenthehydraulic
systemonthetractorandontheimplementsideare
notunderpressure.

5.DisconnectthePowerTake-Off(PTO)shaft(1)from
thetractorandplaceitinthesupportchain(2).

6.Disconnecttheelectriccableforthelightingequip­mentfromthetractorandplaceitontheimplement.

7.Disconnectthetoplinkandthelinkarmsfromthe
implement.

8.Foldupthetoplinkandsecureitonthetractor.

9.Lowerthelinkarmsfurther.

10.Drivethetractorforward,awayfromtheimplement.

ZEIL17HT00015BA1

6-17

6-WORKINGOPERATIONS

Z8805T

1.Chooseasufcientlyrm,dryandevenground.

2.Releasethesupport,pushitdownandlockitwiththe
hairpincotter.

3.Lowerthelinkarmsuntilthesupportrestssafelyon
theground.

4.Securetheimplementwithstopblockssothatitcan­notmove.

5.DisconnectthePTOshaft(1)fromthetractorand
placeitintheholder.

6.Turnthehandleofthechange-overvalveto“STOP”
position.

7.Disconnectthehydraulichoseswhenthehydraulic
systemonthetractorsideandontheimplementside
arenotunderpressure,andplaceintheholderlo­catedonthesuspension.

8.Disconnectthelightingcableandplaceintheholder
locatedonthesuspension.

9.Releasethelinkarmsofthetractorfromtheimple­ment.

ZEIL17HT00119FA2

6-18

Installationofoptionalequipment

Supportwheel

6-WORKINGOPERATIONS

1.Installthesupportwheel(3)ontheplateabovethe

left-handsidehitchpin.

2.Adjustthedesiredheightwiththehairpincotter(1).

3.Fixwiththeringscrew(2)toavoidvibrations.

Z8805

ZEIL17HT00008AA1

Z8805T

ZEIL17HT00124AA2

6-19

Dualspeedgearbox

6-WORKINGOPERATIONS

1.Disassemblethestandardprotectiononthecenter

gearbox.

2.Pushthedualspeedgearbox(1)tothesplineshaft.

3.Installthedualspeedgearboxwiththeclamping

screw.

4.PushthePTOshaftontheoffsetsplineshaft.

5.Checkthatthereisenoughspacebetweentheprotec-

tionandthetinearms.

Z8805

ZEIL17HT00009AA3

Z8805T

ZEIL17HT0011 1AA4

6-20

7-MAINTENANCE###_7_###

Generalinformation

Maintenance

Generalinformation

WARNING

Avoidinjury!
FollowALLoftheprecautionslistedbelow.
Failuretocomplycouldresultindeathorse­riousinjury.

NOTICE:Dothemaintenance,theservice,thecleaning,
andtherepairwiththePowerTake-Off(PTO)shaftand
theengineOFF .Removetheignitionkey .

NOTICE:Takecarethatoilandgreasedonotgetincon­tactwithyourskin.

7-MAINTENANCE

W1091A

NOTICE:Youmustalwaysblockthetractorwheelsbefore
youworkontheimplement.

NOTICE:Afterthersthoursofoperationyoumusttorque
againallthescrews.

NOTICE:Duringgreasing,theimplementmustbein
workingpositionandparkedsafelyandrmlyonthe
ground.

NOTICE:Duringmaintenanceonaliftedimplement,you
mustalwaysplacesuitablesupportsunderneath.

Checkthescrews,thebolts,andthenutsafter50hof
operationsandtorqueagainifnecessary .Seethetorque
table.Itisparticularlyimportanttocheckthexingbolts
oftheimplement.

Onlyuseoriginalsparepartsandequipment.Thereisno
warrantyonnon-originalcomponents.Themanufacturer
isnotresponsibleforanydamageresultingfromsuchuse.

NOTICE:T oreplaceanytoolswithcuttingedgesalways
usesuitabletoolsandprotectivegloves.

NOTICE:Beforeworkingontheelectricgear,disconnect
thebatterycables.

NOTICE:Alwaysmakesurethatallthesafetyguardsof
theimplementareinplaceandfunctional.Immediatelyre­placethesafetyguardswornordamaged.Donotoperate
theimplementuntilyoureplaceallthewornordamaged
safetyguards.

Aftertherst10hofoperationstorqueagainallthehy-
draulicscrewjoints.Onlyuseoriginalsparepartsand
equipment.

7-1

7-MAINTENANCE

Torque

Minimumhardwaretighteningtorques(inNmorlbin/lbft)fornormalassemblyapplica­tionsunlessotherwisestated

Theminimumhardwaretighteningtorqueondrawings,in
specications,etceterahavepriority.
Inthefollowingtables,torquespecicationsareshown
followingthestandardENS7001,applicableformaterial
class8.8andmaterialclass10.9.

Hexheadbolts

Class8.8inNm(lbinorlbft)Class10.9inNm(lbinorlbft)

Nominal

Size

M31.3N·m

M42.9N·m

M55.9N·m

M610.1N·m

M824.5N·m

M1048.7N·m

M1285N·m

M14135N·m

M16210N·m

M18299N·m

M20425N·m

M22579N·m

M24735N·m

M271073N·m

M301461N·m

PlatednutLocknutHardened

0.7N·m

(11.5lbin)

(25.7lbin)

(52.2lbin)

(89.4lbin)

(18.1lbft)

(35.9lbft)

(62.7lbft)

(99.6lbft)

(154.9lbft)

(220.5lbft)

(313.5lbft)

(427lbft)

(542.1lbft)

(791.4lbft)

(1077.6lbft)

(6.2lbin)

1.6N·m
(14.2lbin)

3.2N·m
(28.3lbin)

5.5N·m
(48.7lbin)

13.5N·m
(10.0lbft)

26.8N·m
(19.8lbft)

46.7N·m
(34.4lbft)

74.2N·m
(54.7lbft)

115.5N·m
(85.2lbft)

164.4N·m
(121.3lbft)

233.72N·m
(172.4lbft)

318.4N·m
(234.8lbft)

404.2N·m
(298.1lbft)

590.1N·m
(435.2lbft)

803.5N·m
(592.6lbft)

nut/Oiled

platednut

1.2N·m
(10.6lbin)

2.6N·m
(23.0lbin)

5.3N·m
(46.9lbin)

9.1N·m
(80.5lbin)

22N·m
(16.2lbft)

43.8N·m
(32.3lbft)

76.5N·m
(56.4lbft)

121.5N·m
(89.6lbft)

189N·m
(139.4lbft)

269.1N·m
(198.5lbft)

382.5N·m
(282.1lbft)

521.1N·m
(384.3lbft)

661.5N·m
(487.9lbft)

967.5N·m
(713.6lbft)

1315N·m
(969.9lbft)

PlatednutLocknutHardened

1.8N·m
(15.9lbin)

4.2N·m
(37.2lbin)

8.5N·m
(75.2lbin)

14.5N·m
(10.7lbft)

35.1N·m
(25.9lbft)

69.5N·m
(51.3lbft)

121N·m
(89.2lbft)

193N·m
(142.3lbft)

301N·m
(222lbft)

414N·m
(305.4lbft)

587N·m
(432.9lbft)

801N·m
(590.8lbft)

1016N·m
(749.4lbft)

1486N·m
(1096lbft)

2020N·m
(1489.9lbft)

0.9N·m
(8.0lbin)

2.3N·m
(20.4lbin)

4.6N·m
(40.7lbin)

7.9N·m
(69.9lbin)

19.3N·m
(14.2lbft)

38.2N·m
(28.2lbft)

66.5N·m
(49.0lbft)

106.1N·m
(78.3lbft)

165.5N·m
(122.1lbft)

227.7N·m
(167.9lbft)

322.8N·m
(238.1lbft)

440.5N·m
(324.9lbft)

558.8N·m
(412.1lbft)

817.3N·m
(602.8lbft)

1111N·m
(819.4lbft)

nut/Oiled

platednut

1.6N·m
(14.2lbin)

3.7N·m
(32.7lbin)

7.6N·m
(67.3lbin)

13N·m
(9.6lbft)

31.5N·m
(23.2lbft)

62.5N·m
(46.1lbft)

108.9N·m
(80.3lbft)

173.7N·m
(128.1lbft)

270.9N·m
(199.8lbft)

372.6N·m
(274.8lbft)

528.3N·m
(389.7lbft)

720.9N·m
(531.7lbft)

914.4N·m
(674.4lbft)

1337N·m
(986.1lbft)

1818N·m

(1340.9lbft)

7-2