Kongskilde Z 685 Pro, Z 765 Pro Operator's Manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

OPERATOR’S MANUAL

Z 685 Pro
Z 765 Pro

Tedder

Part number 51514380

1st edition English

March 2019

Contents

1GENERALINFORMATION

Notetotheowner...........................................................................1-1

Intendeduse................................................................................1-4

Prohibitedusage...........................................................................1-5

Electro-MagneticCompatibility(EMC).....................................................1-6

Manualscopeandrequiredtraininglevel..................................................1-7

ProductIdenticationNumber(PIN)........................................................1-9

Productidentication......................................................................1-10

Operator'smanualstorageonthemachine...............................................1-11

Implementorientation.....................................................................1-12

2SAFETYINFORMATION

Safetyrulesandsignalworddenitions....................................................2-1

Generalrecommendations.................................................................2-2

Illustrations.................................................................................2-3

Legalobligations...........................................................................2-4

Fireorexplosionprevention................................................................2-5

Hazardouschemicals.......................................................................2-6

Startinguptheimplementsafely...........................................................2-7

Travelingonpublicroads...................................................................2-8

Operatingtheimplementsafely...........................................................2-10

Stoppingtheimplementsafely............................................................2-11

Maintenance...............................................................................2-12

PersonalProtectiveEquipment(PPE)....................................................2-13

Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-14

Noiseemission............................................................................2-15

Vibrationlevels............................................................................2-16

Implementstability.........................................................................2-17

Ecologyandtheenvironment.............................................................2-18

Safetysigns...............................................................................2-19

3CONTROLSANDINSTRUMENTS

Information

Operatingprinciples....................................................................3-1

4OPERATINGINSTRUCTIONS

Commissioningtheunit

Preparingforoperation.................................................................4-1

Installationoftherotorarms............................................................4-3

Startingtheunit

Connectiontothetractor...............................................................4-4

PowerTake-Off(PTO)shaft–Shorten.................................................4-6

Parkingtheunit

Disconnectionandparking.............................................................4-8

5TRANSPORTOPERATIONS

Preparingforroadtransport

Conversionofthetedderfromworkingtotransportposition...........................5-1

Shippingtransport

Transportonpallet......................................................................5-2

6WORKINGOPERATIONS

Generalinformation

Descriptionofoperation................................................................6-1

DoublePTOjoints......................................................................6-3

Adjustabletinepositiontothearm.....................................................6-3

Doubletineswithasymmetrictinelength...............................................6-3

Basicadjustment.......................................................................6-4

Workingspeedandnumberofrevolutions.............................................6-6

Conversionofthetedderfromtransporttoworkingposition...........................6-7

Adjustmentofthesupportwheels......................................................6-8

7MAINTENANCE

Generalinformation

Maintenance............................................................................7-1

Torque..................................................................................7-2

Torqueforclass12.9...................................................................7-5

Fluidsandlubricants...................................................................7-6

Maintenanceplanning

Maintenancechart......................................................................7-7

Aftertherst3hoursofoperation

Boltsandttings........................................................................7-8

Everyday

PowerTake-Off(PTO)shaft............................................................7-9

Universaljoints.........................................................................7-9

Slideunits.............................................................................7-10

Slewing................................................................................7-11

Rotorbearings.........................................................................7-12

Bevelwheels..........................................................................7-13

Transmission..........................................................................7-14

Everyweek

Headstock.............................................................................7-16

Every6years

Hydraulichoses.......................................................................7-17

Asrequired

Tirepressure..........................................................................7-18

Storage

Pressurewashing.................................................................7-19

Endofseasonservice.............................................................7-20

Orderingpartsand/oraccessories..............................................7-21

8TROUBLESHOOTING

Faultcoderesolution

Troubleshooting....................................................................8-1

9SPECIFICATIONS

Technicaldata..............................................................................9-1

Fluidsandlubricants.......................................................................9-2

10ACCESSORIES

Generalinformation.......................................................................10-1

Dualspeedgearbox.......................................................................10-1

Hydraulickitforadjustmentofbordertedding.............................................10-1

Anti-wrapdiscforthewheelrim...........................................................10-2

Anti-wrapplateforwheelarm.............................................................10-2

Sparewheelkitwithholder................................................................10-3

Frontgaugewheel.........................................................................10-3

Linkageequipmentforsteepslopes.......................................................10-3

Trafclightkit..............................................................................10-4

11FORMSANDDECLARATIONS

ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION

1-GENERALINFORMATION###_1_###

Notetotheowner

Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto
maintainyournewimplement.

Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder
awidevarietyofconditions.

Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit
reachesyouinoptimumcondition.T omaintainthisconditionandassuretrouble‐freeoperationitisimportantthat
routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.

Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon­venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou
and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl­edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice
thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera­tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.

Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He
hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire­ments.

NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean
Directives2006/42/ECand2014/30/EU.
AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc­tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour
implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu­facturer.

Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.

Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.

Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor
asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu­rations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.

Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain
countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin
thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple­ment.

1-1

1-GENERALINFORMATION

OWNERASSISTANCE

WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Nor­mally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misun­derstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner
orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis
needed,yourdealerhasdirectaccesstoourbranchofce.

COMPANYPOLICY

Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci­cationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.

Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe
basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems
canchange.Thesechangescanaffecttheservicethatisgiventotheimplement.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard
condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave
themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.

ACCESSORIESANDOPTIONS

Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional
equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequip­mentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.

PARTSANDACCESSORIES

GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.

Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased
byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign
characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused
bytheuseof''non-genuine”partsandaccessories.

RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour
warrantyandwillgiveyouthebestperformance.

SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.

Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber
(PIN)plate.

1-2

1-GENERALINFORMATION

LUBRICANTS

Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.

Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.

WARRANTY

Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto
theinstructionsgiveninthisoperator'smanual.

Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya
KONGSKILDErepresentative.

CLEANINGYOURIMPLEMENT

Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,llercaps,andsoon.

Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh
chemicalstocleandecals.Decalscouldberemovedorgetdamaged.

DISASSEMBLYORSCRAPPING

Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits
usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician
withserviceinstructions,andincompliancewithlocallawandregulations.

1-3

Intendeduse

1-GENERALINFORMATION

TheKONGSKILDErotaryteddercanonlyperformthe
usualworkinagriculture.Onlyconnecttherotaryted­dertoatractorwhichcorrespondswiththespecications
oftheimplementandislegaltouse.OnlythePower
Take-Off(PTO)ofthetractorcandrivetheattachedro­tarytedder.

Theimplementmayonlyted,turn,cleartheeldbound­aries,spreadwindrowsandsmallnightswathsofgreen
forage(alfalfa,clover,grass,etc.),hayandstraw.

Consideranyotherusecontrarytotheintendeduse.The
manufacturerisnotresponsibleforanydamagethatre-

sultsfromtheimproperuseoftheimplement.Theuser
bearsthatrisk.

Alwaysobservethefollowingsafetyinstructionsaswell
asthecommonrulesconcerningtechnicalsafety,working
practicesandroadsafety.

Ifyoumakechangestotheimplementanditsconstruction
withoutthepermissionfromthemanufacturer,theman­ufacturerdoesnotacceptanyresponsibilityfordamages
thatresultsfromthis.

1-4

1-GENERALINFORMATION

Prohibitedusage

Sweepingofforexamplefarmyardswiththetinearmas­semblyorbroomsfastenedtotheseisnotallowed.There
isariskthatforexamplestonesarethrownoutfromthe
workingareaoftheimplementwithdangerofpersonalin­juryordamagetoobjects.

Anyusebeyondtheintendeduseisregardedasforesee­ablemisuse.

1-5

1-GENERALINFORMATION

Electro-MagneticCompatibility(EMC)

ThismachinecompliesstrictlywiththeEuropeanRegulationsonelectro‐magneticemissions.However,interference
mayariseasaresultofadd‐onequipmentwhichmaynotnecessarilymeettherequiredstandards.Assuchinterfer­encecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobservethefollowing:

Ensurethateachpieceofnon‐KONGSKILDEequipmentttedtothemachinebearstheCEmark.

•
Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe

•
nationalauthoritiesofthecountrywhereyouusethemachine.

Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-

•
cationintheproximityofelectroniccomponents.

FailuretocomplywiththeseruleswillrendertheKONGSKILDEwarrantynullandvoid.

1-6

1-GENERALINFORMATION

Manualscopeandrequiredtraininglevel

Introductiontothismanual

Thismanualgivesinformationabouttheuseofyour
KONGSKILDEmachineasintendedandunderthe
conditionsforeseenbyKONGSKILDEduringnormal
operation,routineservice,andmaintenance.

Thismanualdoesnotcontainalltheinformationthatre­latestoperiodicservice,conversions,andrepairsthat
onlytrainedservicepersonnelcanperform.Someof
theseactivitiesmayrequireappropriatefacilities,techni­calskills,and/ortoolsthatKONGSKILDEdoesnotsupply
withthemachine.

ThemanualcontainsthechaptersasshownontheCon­tentspages.SeetheIndexattheendofthismanualto
locatespecicitemsaboutyourKONGSKILDEmachine.

Normaloperation

Normaloperationconsistsoftheuseofthismachinefor
thepurposeKONGSKILDEintendsbyanoperatorthat:

Isfamiliarwiththemachineandanymountedequip-

•
mentortowedequipment

Complieswiththeinformationonoperationandsafe

•
practicesasspeciedbyKONGSKILDEinthismanual

andbythesignsonthemachine

Normaloperationincludes:

Preparationandstorageofthemachine

•
Additionandremovalofballast

•
Connectionanddisconnectionofmountedequipment

•
and/ortowedequipment

Adjustmentandcongurationofthemachineand

•
equipmentforthespecicconditionsofthejobsite,

eld,and/orcrop
Movementofcomponentsintoandoutofworkingpo-

•
sitions

Routineserviceandmaintenance

Routineserviceandmaintenanceconsistsofthedaily
activitiesnecessarytomaintainthepropermachine
function.Theoperatormust:

Befamiliarwiththemachinecharacteristics

•
Complywiththeinformationonroutineserviceandsafe

•
practicesasspeciedbyKONGSKILDEinthismanual

andbythesignsonthemachine

Routineservicecaninclude:

Fueling

•
Cleaning

•
Washing

•
Toppingupuidlevels

•

Greasing

•
Replacingconsumableitemssuchaslightbulbs

•

Periodicservice,conversions,andrepairs

Periodicserviceconsistsofactivitiesthatarenecessary
tomaintaintheexpectedlifeoftheKONGSKILDEma­chine.Theseactivitieshavedenedintervals.

Trainedservicepersonnelfamiliarwiththemachinechar­acteristicsmustperformtheseactivitiesatthedened
intervals.Trainedservicepersonnelmustcomplywith
theinformationonperiodicserviceandsafepracticesas
partlyspeciedbyKONGSKILDEinthismanualand/or
othercompanyliterature.

Periodicserviceincludes:

Oilchangeservicefortheengine,hydrauliccircuits,or

•
transmission

Periodicexchangeofothersubstancesorcomponents

•
asrequired

ConversionactivitiesrebuildtheKONGSKILDEmachine
inacongurationthatisappropriateforaspecicjob
site,crop,and/orsoilconditions(e.g.,installationofdual
wheels).Conversionactivitiesmustbedone:

Bytrainedservicepersonnelfamiliarwiththemachine

•
characteristics

Bytrainedservicepersonnelthatcomplywiththe

•
informationonconversionaspartlyspeciedby

KONGSKILDEinthismanual,assemblyinstructions,
and/orothercompanyliterature

Repairactivitiesrestoreproperfunctiontoa
KONGSKILDEmachineafterafailureordegradation
ofperformance.Dismantlingactivitiesoccurduringthe
scrappingand/ordismantlingofthemachine.

Trainedservicepersonnelfamiliarwiththemachinechar­acteristicsmustperformtheseactivities.Trainedservice
personnelmustcomplywiththeinformationforrepairas
speciedbyKONGSKILDEintheservicemanual.

Beforeyouoperate

Readthismanualbeforeyoustarttheengineor
operatethisKONGSKILDEmachine.Contactyour
KONGSKILDEdealerif:

Youdonotunderstandanyinformationinthismanual

•
Youneedmoreinformation

•
Youneedassistance

•

Allpersonstrainingtooperate,orwhowilloperate
thisKONGSKILDEmachineshouldbeoldenoughto
possessavalidlocalvehicleoperatingpermit(ormeet
otherapplicablelocalagerequirements).Thesepersons

1-7

1-GENERALINFORMATION

mustdemonstratetheabilitytooperateandservicethe
KONGSKILDEmachineinacorrectandsafemanner.

1-8

1-GENERALINFORMATION

ProductIdenticationNumber(PIN)

TheProductIdenticationNumber(PIN)isaserialnum­berthatidentiestheimplement.

Theserialnumber,modelandotherspecicationsareon
thePINplate.

ProvideyourKONGSKILDEdealerwiththemodelandthe
PINwhenyouorderparts.

ZEIL18HT00546EA1

(1)Companyname(7)Yearofconstruction
(2)Brandidenticationlogo(8)Madein(countryoforigin)
(3)
(4)Type/Variant/Version(10)ProductIdenticationNumber(PIN)
(5)
(6)Certicationmark(12)

Mailaddress

Modelyear

(9)

(11)

Maximumweight

Model
Designation

1-9

1-GENERALINFORMATION

Productidentication

NOTE:DonotremoveorchangetheProductIdentica­tionNumber(PIN)plate(1)ontheimplement.

NOTE:ThefollowinggureindicatesthePINplate(1)
localizationonZ685Pro.ThePINplatelocalizationon
Z765Proissimilar.

ThePINplate(1)isplacedintheright-handsideofthe
implement.

ThePINisalsoengravedonthechassis(A)abovethe
PINplate(1).

Forfuturereference,recordyourimplementmodeland
PINinthespacesbelow.

Model

ProductIdenticationNumber(PIN)

ZEIL18HT00823FA1

1-10

1-GENERALINFORMATION

Operator'smanualstorageonthemachine

Keepthisoperator'smanualprotectedandaccessibleon
thetractorwheneveryoutransportoroperatetheimple­ment.

1-11

1-GENERALINFORMATION

Implementorientation

NOTE:T odeterminetheleft-handsideandtheright-hand
sideoftheimplement,standbehindtheimplementand
facethedirectionoftravelduringworkingoperation.

Thefollowingoverheadviewillustrationisageneralrepre­sentationoftheimplement.Theillustrationindicatesthe
sides,front,andrearorientationsoftheimplementasre­ferredtothroughouttheoperator’smanual.

NOTE:Thearrowindicatesthedirectionoftheimplement
duringworkingoperation.

(A)Frontoftheimplement
(B)Right-handsideoftheimplement
(C)Rearoftheimplement
(D)Left-handsideoftheimplement

ZEIL18HT00827FA1

1-12

2-SAFETYINFORMATION

2-SAFETYINFORMATION###_2_###

Safetyrulesandsignalworddenitions

Personalsafety

Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.

ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin­structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.

Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.

DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.

WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.

CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.

FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .

Machinesafety

NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.

ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.

Information

NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.

ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.

2-1

2-SAFETYINFORMATION

Generalrecommendations

Mostfarmmachineryaccidentscanbeavoidedbythe
observanceofafewsimplesafetyprecautions.

Thisoperator’smanualcontainsimportantinformation

•
concerningoperation,maintenanceandadjustmentof

theimplement.Furthermore,thisoperator’smanual
mentionsandemphasizesallthesafetyinstructions.

Readtheoperator’smanualthoroughlybeforeyou

•
start,operate,service,orcarryoutanyotheroperation

ontheimplement.Eventhoughyouhavebeendriving
asimilarimplementbefore,youmustreadthemanual.
Thisisamatterofyourownandotherpeoplesafety.
Afewminutesreadingwillsaveyoutimeandhassle
later.Lackofknowledgecanleadtoaccidents.

Yourimplementwasdesignedwithsafetyinmind.

•
However,thereisnorealsubstituteforcautionand

attentionwhenyouneedtopreventanaccident.Once
anaccidenthasoccurred,itistoolatetothinkabout
whatyoushouldhavedone.Thismeansthatitis
veryimportantthatyouasuseroftheimplementpay
attentionandusetheimplementcorrectlyandthereby
avoidexposingyourselfandotherstounnecessary
danger.

Theimplementmustbeoperatedonlybyresponsible

•
personswhohavebeenadequatelytrainedandautho-

rizedtousetheimplement.Neverleavetheimplement
toothersbeforeyouhavemadesurethattheyhavethe
necessaryknowledgetooperatetheimplementsafely.

Neverlettheimplementrunwithoutsupervision.

•
Alwayskeeparstaidkithandy.

•
Takethenecessaryprecautions(forexampleassis-

•
tance)toalwaysbeawareofthepossiblepresenceof

bystandersandpets.
Keepchildrenawayfromandofftheimplementatall

•
times.

Donotusethisimplementasalift,ladderorplatform

•
toworkatheights.

Beforeyouworkontheimplement,disengageall

•
drives,stoptheengineandremovetheignitionkey.

Waitfortherotatingpartstorundown.
Neverworkaroundtheimplementwithlooseclothing,

•
jewelry,watches,longhairandotherlooseorhanging

itemscanbepulledinbythemovingpartsoftheimple­ment.

Keephandsawayfrommovingpartsoftheimplement.

•
Neverattempttocarryoutanyadjustmentsontheim-

•
plementwhiletheimplementisinmotionorwhilethe

PowerT ake-Off(PTO)shaftisengaged.
PTOdrivenimplementcancausedeathorseriousin-

•
jury.BeforeyouworkonornearthePTOshaftorser-

viceorclearthedrivenimplement,disengagethePTO,
stoptheengineandremovetheignitionkey.

2-2

2-SAFETYINFORMATION

Illustrations

WARNING

Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar­ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury .

NOTE:Someoftheillustrationsinthismanualhavebeen
obtainedbyphotographingprototypes.Standardproduc­tionmachinesmaydifferinsomedetails.

W0012A

2-3

2-SAFETYINFORMATION

Legalobligations

Yourmachinemaybeequippedwithspecialguardingor
otherdevicesincompliancewithlocallegislation.Some
oftheserequireactiveactionbytheoperator.

Therefore,checklocallegislationontheusageofthisma­chine.

2-4

Fireorexplosionprevention

2-SAFETYINFORMATION

1.Cropmaterial,trash,debris,birdnestsorammable
materialcanigniteonhotsurfaces.

2.Inspecttheelectricalsystemforlooseconnectionsor
frayedinsulation.Repairorreplacelooseordamaged
parts.

3.Donotstoreoilyragsorotherammablematerialon
theimplement.

4.Donotweldoramecutanyitemsthatcontain
ammablematerial.Cleanitemsthoroughlywith

non-ammablesolventbeforeyouweldorcutwitha
ame.

5.Donotexposetheimplementtoames,burningbrush
orexplosives.

6.Promptlyinvestigateanyunusualsmellsorodorsthat
mayoccurduringtheoperationoftheimplement.

2-5

Hazardouschemicals

2-SAFETYINFORMATION

1.Ifyouareexposedtoorcomeincontactwithhaz­ardouschemicalsyoucanbeseriouslyinjured.
Theuids,lubricants,paints,adhesives,coolant,
etcetera.requiredforthefunctionofyourmachine
canbehazardous.Theymaybeattractiveandharm­fulltodomesticanimalsaswellashumans.

2.MaterialSafetyDataSheets(MSDS)provideinforma­tionaboutthechemicalsubstanceswithinaproduct,
safehandlingandstorageprocedures,rstaidmea­suresandprocedurestobetakenintheeventofaspill
oraccidentalrelease.MSDSareavailablefromyour
dealer.

3.BeforeyouserviceyourmachinechecktheMSDSfor
eachlubricant,uid,etcetera.usedinthismachine.
Thisinformationindicatestheassociatedrisksandwill
helpyouservicethemachinesafely.Followtheinfor­mationintheMSDS,onmanufacturercontainers,as

wellastheinformationinthismanualwhenyouser­vicethemachine.

4.Disposeofalluids,ltersandcontainersinanen­vironmentallysafemannerinaccordancewithlocal
lawsandregulations.Checkwithlocalenvironmen­talandrecyclingcentersoryourdealerforcorrectdis­posalinformation.

5.Storeuidsandlterinaccordancewithlocallawsand
regulations.Useonlyappropriatecontainersforthe
storageofchemicalsorpetrochemicalsubstances.

6.Keepoutofreachofchildrenorotherunauthorized
persons.

7.Additionalprecautionsarerequiredforappliedchem­icals.Obtaincompleteinformationfromthemanufac­turerordistributorofthechemicalsbeforeyouuse
them.

2-6

Startinguptheimplementsafely

2-SAFETYINFORMATION

Beforeyouattachtheimplementtothetractor,ensurethat
thetractorisingoodworkingorderandthatthebrakes
areefcient,particularlyifyouoperateonhillyground.
Also,ensurethatthehydraulicorpneumaticsystemis
compatiblewiththatoftheimplement.

Whenyouattachtheimplementtothetractor:

Neverallowanyonetostandbetweenthetractorand

•
theimplement.Anunintentionalmanoeuvrewiththe

tractormaycauseseriousinjury.
Nevergounderanunsupportedimplement.

•

Installalltheguardscorrectlybeforeyouusetheimple­ment.

Replacewornanddamagedcanvasesbeforeyouwork
withtheimplement.

Makesurethatyouarethoroughlyfamiliarwiththeinstru­mentsandcontrolsbeforeyouengagethePowerT ake­Off(PTO)driveforthersttime.

ThePTOshafthasitsowninstructionmanualthatthe
manufacturersupplywiththeimplement.T oensurethe
correctuseoftheshaft,followalltheinstructionsofthe
manufacturermanual.Payparticularlycloseattentionto
thesafetyandmaintenanceinstructions,inordertopre­ventunintentionalinjuryanddamage.

RepairimmediatelyadamagedPTOshaftbeforeyou
workwiththeimplement.

AlwaysstopthePTOandthetractorengineandremove
theignitionkeybeforeyouconnectthePTOdriveshafts.

Afteryouattachtheimplementtothetractor,ensurethat
thePowerTake-Off(PTO)lockpinisproperlyengaged
inthetractorPowerTake-Offshaft.Anincorrectlylocked
PTOshaftcouldworklooseandcauseaccidentsordam­agetotheimplement.

MakesuretoinstallandsecurethePTOdriveshaftcor­rectly.Checkthatthelockpinisinmesh.Fastenthe
supportchainatbothends.

Alwaysmakesurethattheguardtubesdonotseparate
atthemaximumworkingortransportlengthofthePTO
driveshaft.Checkalsothattheguardtubesdonotjamat
theminimumworkingortransportlengthofthePTOdrive
shaft.

Unlesstheprotectiveguards,thePTOdriveshaftmay
causeseriousinjury.Becarefulnottodamagetheguards
whenyouconnectthePTOdriveshafttoorfromthetrac­tor.

FitcorrectlytheguardsonthePTOdriveshaft.Secure
theguardofthePTOshaftwiththechain.

DonotusePowerTake-Off(PTO)driveshaftswithother
specicationsthantheshaftwhichwassuppliedwiththe
implement.

BeforeyouinstallthePTOdriveshaft,checkthattheRev­olutionsPerMinute(RPM)anddirectionofthePTOonthe
tractormatchthoseofthePTOontheimplement.

Beforeyoustartuptheimplement(forexampletherst
timeafteralongstandstillperiod),makesurethatthere
arenodetachedloosepartsonthedrivelineareaandon
themovingpartsoftheimplement.

2-7

Travelingonpublicroads

2-SAFETYINFORMATION

Complywiththerelevanttrafcregulations

WARNING

Impacthazard!
Takecarewhenmakingturns.Themachine
rearendswingsoutwhenchangingdirection.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Lossofcontrolhazard!
Unevenbrakeforceexistsonleft-handand
right-handbrakes.Alwaysusebrakepedal
couplerwhentravelingonpublicroadstoen­surebrakesareactuatedtogether.
Failuretocomplycouldresultindeathorse­riousinjury.

Theimplementisbuiltaccordingtothehomologationre­quirementsofyourcountry.Donotmodifytheimplement
inasensethatwouldconictwiththenationalregulations.

Ifyouwishtotransporttheimplementonthepublicroad,
makesurethatthecombinationtractorandimplement
observesthetrafcrulesinyourcountry.Thisgivesyou
andyoursurroundingsthebestpossiblesafety.

Passengers

Donotallowpassengerstorideinthetractorunlessa
specicseatisprovided.

Duringtransport,thetransportationofpeopleonthetop
oftheimplementisstrictlyforbidden.

W0089A

W0081A

Transportsafety

Transporttheimplementonlyintransportposition.Se­curetheimplementfortransport.Alwaysactivatetheme­chanicaltransportsafetydevicesbeforetransport.

Makesuretotallthehitchpinswithretainingpinscor­rectly.Mechanicallysecurethehydrauliccylinderstopre­ventcylindersfromcreeping.

Drivesafe

Donotdriveundertheinuenceofalcoholordrugs.

Nevertravelatspeedincrowdedareas.

Whenyoumaneuverthetractorwiththeimplement,al­waysbeawareandconsciousofitssize.

Thetractordrivermustnotleavethecabinduringtrans­port.

Theoperatorsmustobserverelevantstatutoryorother
nationalregulationsthatdealwithroadsafetyandlabor
safetyissues.

Beforeyoudrivetheimplementonpublicroads:

Checktheallowabletransportdimensionsandweights.

•
Installcorrectlythelightingandthewarningpanels.

•

Alwaysobservetheprinciplesforpermissibleaxleloads,
thetotalunitmassandthetransportgauge.

Observethetractormanufacturerregulationsandrecom­mendations,specicallythoserelatingtomaximumtrans­portloadsandmaximumspeed.

Eveninsimilarcircumstances,themaximumallowed
speedcanvarydependingonwhichcountryyoutravel
in.

Alwaysdrivewiththestatutorylightsandsafetymarking
duringtransportonpublicroadandatnight.

Installalltherequiredsignsthatindicatethevehiclewidth.
Alsoinstallalltherequiredlightsthatindicatethevehicle
widthduringthenightlytransport.Ifindoubt,contactyour
governmentdepartmentresponsibleforroadtransport.

Alwaysconsiderotherroadusers.

Alwaysadoptsafedrivingpractices.Slowdownandsig­nalbeforeturning.Givewaytooncomingtrafcinallsit­uations,includingnarrowbridges,intersectionsetcetera.
Pullovertoallowfastertrafctopass.

Iftheimplementismarkedwithamaximumspeedlimit,
neverexceedthismaximumspeedlimit.

Alwaysadjustthedrivingspeedtotheroadandweather
conditions.Incaseofbadroadconditionsandhighdriv­ingspeeds,bigforcesmayoccurandcauseoverloadof
tractorandimplement.

Driveatasafespeedtoensurecontrolandabilitytostop
inanemergency.

Lockthetractorbrakepedalstogether.Neveruseinde­pendentbreakingattransportspeeds.

Mountedimplementsandballastweightsinuencethe
driving,steeringandbrakingcapacityofthetractor.Make
surethattheadditionalweightoftheimplementonthe
linkagedoesnotcompromisedriving,steeringandbrak­ingcapacityofthetractor.Installfrontweightsorrepair
thebrakesifthetractorisnotsafetodrive.

Travelmayberestrictedtocertainroadtypes.Transport
mayberestrictedtodaytimeoroutsidepeaktrafchours.
Howeverplanyourroutetoavoidheavytrafcandpeak
trafchours.

Reducespeedduringturns.Tractorshavenotbeende­signedforfastturning.Avoidthattherearendoftheim­plementhitsanobstacle.

2-8

2-SAFETYINFORMATION

Whenyouturnduringtransportpayattentiontotheover­hangand/oroscillatingweightoftheimplement.

Useenginebrakingwhenyoudrivedownhills.Donot
coast.

Watchforobstructions,particularlyifover-width.Observe
anyloadratingsapplicableonbridges.

Afteryounishthetransport,beforeyouleavethetractor,
alwayslowertheimplementtothegroundinparkingpo­sition,turnoffthetractorengine,pulltheparkingbrake,
andremovethekeyfromtheignition.

2-9

Operatingtheimplementsafely

WARNING

Hazardtobystanders!
Alwayssoundthehornbeforestartingthema­chine.Makesuretheworkareaisclearof
otherpersons,domesticanimals,tools,etc.
beforeyouoperatethemachine.Neverallow
anyoneintheworkareaduringmachineoper­ation.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Rotatingparts!
Keepclearofalldrivesandrotatingcompo­nents.
Failuretocomplycouldresultindeathorse­riousinjury.

2-SAFETYINFORMATION

Neverattempttoremoveresiduesfromtheimplement
whiletheimplementruns.Suchanimprudencecouldcost
lifeorlimb.AlwaysdisengagethePowerT ake-Off(PTO)
shaftmechanism,switchOFFthetractorengineandap­plytheparkingbrakebeforeyouremoveresidues.

Duringthedailyworkyoumustconsiderthatloosestones
andforeignmatteronthegroundmightgetincontactwith
therevolvingpartsandgetthrownoutagainatavery
highspeed.Therefore,beforeyouoperatetheimplement
makesurethatallsafetyguardsareintact,properlytted

W0304A

W1101A

andsecured.

Beforeyouraiseorlowertheimplementwiththelinkarms
ofthetractor,checkthatnobodyisneartheimplementor
touchestheimplement.

Alwaysoperatetheimplementatasafespeedinaccor­dancewiththegroundconditions.Onunevenground,
proceedwiththeutmostcautiontoensureproperstabil­ity.

NOTE:Onlyputtheimplementintooperationaccording
totheinstructionsfromthedealer.

Neveroperatetheimplementundertheinuenceofalco­hol,drugs,orwhileotherwiseimpaired.

Avoidusingtheimplementinunsuitableeldandweather
conditions.Itisbettertostopworktemporarilyratherthan
tooperateinsuchconditions.

Keeppeopleawayfromtheimplementduringoperation.
Askbystanderstoleavetheeld.Thereistheriskfor
bystanderstobeoverrunbytheimplement.Stoptheim­plementimmediatelyifsomeoneapproaches.

Thetractororitsimplementmaystrikeorcrushagainsta
personorpetwithintheoperatorareaofthetractor.DO
NOTallowanyonetoentertheworkarea.Makesurethat
theareaisclearandoperationissafebeforeyoumove
theimplement.

Whenyouoperatetheimplement,alwaysremainseated
inthetractorcab.Operatecontrolsonlywhenseatedin
thetractorseat,exceptforthosecontrolsexpresslyin­tendedforusefromotherlocations.

Whenyouturnonhillsidesalwaysbecarefulwhenyoulift
theimplementwiththe3-pointlinkagebecausethereisa
riskofoverturning.Adjustthespeedtotheseconditions.

Driveinalowtractorgearifyouworkonhillsides.

Whenyoudriveupanddownandacrosshillsides,avoid
sharpturns.

Whenyouturnduringoperation,payattentiontotheover­hangand/oroscillatingweightoftheimplement.

Avoidchangingdirectionabruptly,especiallywhenyou
reverse,toavoiddangerouspitchingoftheimplement.

Whenyouworkwiththeimplementkeepasafedistance
fromsteepslopesandsimilargroundconditions,asthe
groundmaybeslipperyandpulltheimplementandthe
tractorsideways.Alsoremembertoadjustthespeedfor
sharpturnswhenyoudriveonhillsides.

Paythenecessaryattentionwhileyouoperatenextto
publicroadsorfootpaths.

Whileinoperation,thetransportationofpeopleonthetop
oftheimplementisstrictlyforbidden.

2-10

Stoppingtheimplementsafely

WARNING

Movingparts!
Somecomponentsmaycontinuetorunafter
disengagingthedrivesystems.Makesure
alldrivesystemsarefullydisengagedandall
movementhasstoppedbeforeservicingthe
machine.
Failuretocomplycouldresultindeathorse­riousinjury.

2-SAFETYINFORMATION

thetractorcab,thenthefollowingprecautionsmustbe
followed:

•

•

•

•

Whenyouparktheimplementtherearesomeoperational

W0002A

riskswhichmaycausepersonalinjury.Therefore,you
must:

Bringthetractorenginetolowidlespeed.
Disengagealldrivesystems.
Shiftthetractortransmissionintoneutral.
Applytheparkingbrake.

Alwaysinterrupttheoperationoftheimplementbefore
youleavethetractorseat.

Forsafety'ssakeneverleavethetractorcabwithoutrst
todisengagethePowerT ake-Off(PTO)shaftmechanism
andtostopthetractorengine.Furthermore,ifyouleave
thetractorunattended,alwaysremovetheignitionkey.

StopthetractorengineandthePTOshaftandwaituntil
theimplementhascompletelystoppedbeforeyouopen
anyofthesafetyguards.Therearerotatingpartsun­derthesafetyguardswhichmaycontinuerotatingafter
theimplementhasbeenstopped.Lookandlistenforevi­denceofrotatingpartsbeforeyouopenanyofthesafety
guards.

Makesuretosecurethetractorbymeansofthehand
brakeand/orstopblocksifyouneedtostandbetween
thetractorandtheimplement.

When,duetoexceptionalcircumstances,youwould
decidetokeepthetractorenginerunningafterleaving

Makesurethatthegroundisrmandevenduringpark-

•
ing.

Makesurethattractorandimplementcannotmove.

•
Alwayslowertheimplementtotheground.

•
Stopthetractorengineandremovetheignitionkey.

•
Usecorrectsupportortransportsafetydevicewhenthe

•
implementisparked.Makesurethattheparkingstand

issecured.

Whenyoudetachtheimplementfromthetractor:

Alwaysdetachtheimplementcarefullyandonaat

•
surfacetopreventdamage.

Makesurethatnobodystandsinfrontoftheimplement.

•
Neverallowanyonetostandbetweenthetractorand

•
theimplement.

Nevergounderanunsupportedimplement.

•

2-11

2-SAFETYINFORMATION

Maintenance

WARNING

Maintenancehazard!
Beforeyoustartservicingthemachine,attach
aDONOTOPERATEwarningtagtothema­chineinavisiblearea.
Failuretocomplycouldresultindeathorse­riousinjury.

Followthemaintenanceschedulewithregardtotheim-

•
plementservicingintervals.

Rememberthattheimplementrequiresattentionfrom
timetotime.Alsorememberthatthemaintenancewill
greatlyextendthelifeoftheimplement.

Takethenecessaryprecautions:nottospillanyoil,fuel

•
orgrease.

Toavoidoilandgreasecontactwithyourskin,wear
protectivegloves.

Servicetheimplementonarmlevelsurface.

•
Donotattempttoremovematerialfromanypartof

•
theimplement,clean,lubricateorcarryoutanyadjust-

mentsontheimplementwhileitisinuse.
Keephands,feetand/orgarmentsawayfromparts

•
whichmove.Checkthatallrotatingpartshavea

suitableprotectiveguard.
Raisedimplementand/orloadscanfallunexpectedly

•
andcrushpersonsunderneath.Neverenterorallow

anyonetoentertheareaunderneathraisedimplement
duringoperation.
Unsupportedhydrauliccylinderscanlosepressure
anddroptheimplementandcauseacrushinghazard.
Donotleavetheimplementinaraisedpositionwhile
parkedorduringservice,unlesssecurelyblockedon
woodenblocks.

Neverworkunderaraisedimplementunlessasupport

•
chainorothermechanicalsecuringdevicesecurethe

linkarmsofthetractorsothattheimplementcannot
movetoalowerpositionunintentionally.

Relievethepressure,stoptheengineandremovethe

•
ignitionkey,beforeyouconnectordisconnectuid

lines.
Beforeyouadjust,clean,lubricateoryoucarryoutre-

•
pairsontheimplement,stoptheengineandremove

W0004A

theignitionkey.
NeveradjusttheimplementwhilethePowerT ake-Off

•
(PTO)driveshaftisengaged.Donottoremovethe

guardsuntilallrevolvingpartshavestopped.
Anyleakageofhydraulicoilorfuelunderpressuremay

•
causesevereharm,soalwaysuseashielding,goggles

andgloveswhenyoutraceoilorfuelleaks.
Donotuseyourhandtocheckforleaks.Useapiece
ofcardboardorpaper.

Continuouslongtermcontactwithhydraulicuidmay

•
causeskincancer.Avoidlongtermcontactandwash

theskinpromptlywithsoapandwater.
Ifhydraulicuidordieselpenetratestheskin,seek

•
medicalcareimmediately.

Observeallrecommendationsthatarementionedin

•
thismanualsuchasserviceintervals,torques,lubri-

cants,etcetera.
Alwaysreplaceallpartsthathavedamageorwear.

•
Neverbuildexiblehoseassembliesfromhosesthat

•
werepreviouslypartofahoseassembly.

Neverweldtothetubes.

•
Alwaysusegloveswhenyouworkwithpartsonthe

•
implementasthepartscanhavesharpedges.

Transmissionandhydrauliclinesmaybecomehotdur-

•
ingoperation.Becarefulwhenyouservicesuchcom-

ponents.Allowsurfacestocoolbeforeyouhandleor
disconnecthotcomponents.Wearprotectiveequip­mentwhenrequired.

2-12

2-SAFETYINFORMATION

PersonalProtectiveEquipment(PPE)

WearPersonalProtectiveEquipment(PPE)suchaspro­tectiveclothing,eyeprotection,hearingprotection,dust
mask,hardhat,heavygloves,workboots,and/orany
otherPPEthatprovidesforthesafetyandprotectionof
theindividualthatoperatesthisequipment.

NHIL13RB00001AA1

2-13

2-SAFETYINFORMATION

Safetyrequirementsforuidpowersystemsandcomponents­hydraulicsystems

Beforeyoustarttheengineorpressurizethehydraulic
system,installandtightcorrectlyallthehydrauliccou­plings.Checkthatallhosesandttingsarenotdamaged.
Replaceimmediatelydamagedcomponents.

Onlyconnectthehydraulichosestothetractoroutletsif
thetractorandtheimplementarepressure-free.Ifthe
hydraulicsofthetractorisactivateditmayleadtouncon­trolledmovementswhichmaycausedamage.

Makesurethatnopersonsareneartheimplementwhen
youstarttheimplement,astheremightbeairinthehy­draulicsystemwhichmightleadtosuddenmovements.

Whenthetractorenginehasstopped,activatethetractor
hydraulicspoolvalvestomakesurethatthereisnopres­sureinthehydraulichoses.

Toexpelalltheairfromtheoilinthehydrauliccylinders,
testallthefunctionsafteryouconnectthehydrauliccon­nectionstothetractor,especiallybeforeyouenterordrive
onthepublicroads.

2-14

2-SAFETYINFORMATION

Noiseemission

Themeasuringandreportingofthenoiselevelwerecar­riedoutaccordingtoISO5131.

Thenoiselevelof70dBwasmeasuredinthecabinofthe
tractorwheretheheadoftheoperatorisusuallysituated.

Usehearingprotectorsifthenoisefromtheimplementis
annoyingorifyouworkwiththeimplementforaconsid­erableperiodinatractorcabinthathasnotaadequate
soundproofcabin.

2-15

2-SAFETYINFORMATION

Vibrationlevels

Installallrevolvingpartscorrectlybeforeyoustarttheim­plement.Anunbalancecancreatevibrationsthatdamage
theimplement.

NOTE:Youmustcheckthattheallpartareinthecorrect
positionbeforestarttheimplement.

NOTE:Ifthevibrationsorthenoiseoftheimplementin­creaseconsiderablyduringtheoperation,stopthework
immediately.Correctthefaultbeforeyoucontinuethe
work.

2-16

2-SAFETYINFORMATION

Implementstability

Thecombinationofyourtractorandimplementcanbecomeunstable,duetotheadditionalweightthattheimplement
addstothetractor.

Inordertoguaranteestableandsafetransport,youmustcheckifyouneedballastweightsfortransportandeld
work.

Youmustalsocheckandguaranteethatyouhaveatleast20%fromthetractorweightonthefrontaxle.

Forrearmountedimplementsandfront-rearcombinations,theformulais:

ZEIL18HT00277FA1

Exampleofreferencestostabilityofthecombinationtractor–implement

Listofsigns

Te[kg]Thetractorownweight.
Tf[kg]
Tr[kg]Rearaxleloadwithemptytractor.
Ir[kg]
If[kg]Totalweightofthefront-mountedimplement/frontballast.
a[m]

b[m]Thetractorwheeldistance.
c[m]
d[m]

Frontaxleloadwithemptytractor.

Totalweightoftherear-mountedimplement/rearballast.

Distancebetweenthecenterofgravityofthefront-mountedimplement/frontballastandthe
middleofthefrontaxle.

Distancebetweenthemiddleoftherearaxleandthemiddleofthelinkarmballs.
Distancebetweenthemiddleofthelinkarmballsandthecenterofgravityoftherearmounted

implement/rearballast.

2-17

Ecologyandtheenvironment

2-SAFETYINFORMATION

Soil,air,andwaterqualityisimportantforallindustries
andlifeingeneral.Whenlegislationdoesnotyetrulethe
treatmentofsomeofthesubstancesthatadvancedtech­nologyrequires,soundjudgmentshouldgoverntheuse
anddisposalofproductsofachemicalandpetrochemical
nature.

Familiarizeyourselfwiththerelativelegislationapplica­bletoyourcountry ,andmakesurethatyouunderstand
thislegislation.Wherenolegislationexists,obtainin­formationfromsuppliersofoils,lters,batteries,fuels,
anti-freeze,cleaningagents,etc.,withregardtotheef­fectofthesesubstancesonmanandnatureandhowto
safelystore,use,anddisposeofthesesubstances.Y our
KONGSKILDEdealercanalsoprovideassistance.

Helpfulhints

Avoidtheuseofcansorotherinappropriatepressur-

•
izedfueldeliverysystemstolltanks.Suchdelivery

systemsmaycauseconsiderablespillage.
Ingeneral,avoidskincontactwithallfuels,oils,acids,

•
solvents,etc.Mostoftheseproductscontainsub-

stancesthatmaybeharmfultoyourhealth.
Modernoilscontainadditives.Donotburncontami-

•
natedfuelsandorwasteoilsinordinaryheatingsys-

tems.
Avoidspillagewhenyoudrainuidssuchasuseden-

•
ginecoolantmixtures,engineoil,hydraulicuid,brake

uid,etc.Donotmixdrainedbrakeuidsorfuelswith
lubricants.Storealldraineduidssafelyuntilyoucan
disposeoftheuidsinaproperwaythatcomplieswith
alllocallegislationandavailableresources.

Donotallowcoolantmixturestogetintothesoil.Col-

•
lectanddisposeofcoolantmixturesproperly.

Donotopentheair-conditioningsystemyourself.It

•
containsgasesthatshouldnotbereleasedintotheat-

mosphere.YourKONGSKILDEdealerorair-condition­ingspecialisthasaspecialextractorforthispurpose
andcanrechargethesystemproperly .

Repairanyleaksordefectsintheenginecoolingsys-

•
temorhydraulicsystemimmediately.

Donotincreasethepressureinapressurizedcircuitas

•
thismayleadtoacomponentfailure.

Batteryrecycling

Batteriesandelectricaccumulatorscontainseveral
substancesthatcanhaveaharmfuleffectontheenvi­ronmentifthebatteriesarenotproperlyrecycledafter
use.Improperdisposalofbatteriescancontaminate
thesoil,groundwater,andwaterways.KONGSKILDE
stronglyrecommendsthatyoureturnallusedbatteries
toaKONGSKILDEdealer,whowilldisposeoftheused
batteriesorrecycletheusedbatteriesproperly.Insome
countries,thisisalegalrequirement.

NHIL14GEN0038AA1

Mandatorybatteryrecycling

NOTE:Thefollowingrequirementsaremandatoryin
Brazil.

Batteriesaremadeofleadplatesandasulfuricacidso­lution.Becausebatteriescontainheavymetalssuchas
lead,CONAMAResolution401/2008requiresyoutore­turnallusedbatteriestothebatterydealerwhenyoure­placeanybatteries.Donotdisposeofbatteriesinyour
householdgarbage.

Pointsofsaleareobligedto:

Acceptthereturnofyourusedbatteries

•
Storethereturnedbatteriesinasuitablelocation

•
Sendthereturnedbatteriestothebatterymanufacturer

•
forrecycling

2-18

2-SAFETYINFORMATION

Safetysigns

Thefollowingsafetysignsareonyourimplementasa
guideforyoursafetyandforthesafetyofthosewhowork
withyou.

Walkaroundyourimplementandnotethesignicance
andlocationofallsafetysignsbeforeyouoperateyour
implement.Readallthesafetysignsadheredtotheim­plementandfollowtheinstructions.

Keepallsafetysignscleanandlegible.Cleansafetysigns
withasoftcloth,water,andagentledetergent.

NOTICE:Donotusesolvent,gasoline,orotherharsh
chemicals.Solvents,gasoline,andotherharshchemi­calsmaydamageorremovethesafetysigns.

Replaceallsafetysignsthataredamaged,missing,
paintedover,orillegible.Ifasafetysignisonapartthat
youoryourdealerreplaces,makesurethatyouoryour
dealerinstallthesafetysignonthenewpart.Contact
yourdealerforthereplacementofthesafetysigns.

Safetysignsthatdisplaythe“Readoperator’smanual”
symboldirectyoutotheoperator’smanualforfurtherin­formationregardingmaintenance,adjustments,orproce­duresforparticularareasoftheimplement.Whenasafety
signdisplaysthissymbol,consulttheappropriatepageof
theoperator’smanual.

Safetysignsthatdisplaythe“Readservicemanual”sym­boldirectyoutotheservicemanual.Ifyoudoubtyour
abilitytoperformserviceoperations,contactyourdealer.

NOTE:Thefollowinggureindicatesthesafetysignslo­calizationforZ765Pro.Thesafetysignslocalizationfor
Z685Proissimilar.

2-19

2-SAFETYINFORMATION

ZEIL18HT00809FA1

ZEIL18HT00811FA2

2-20

2-SAFETYINFORMATION

Partnumber:1650220A

8116502203

2-21

2-SAFETYINFORMATION

Partnumber:811627030

8116270304

2-22

2-SAFETYINFORMATION

Safetysign(1)

Readtheoperator'smanualandthesafetyinstructions.
Readtheoperator'smanualtooperatetheimplementand
toavoidunnecessaryaccidentsanddamagestotheim­plement.

WARNING

IMPROPEROPERATIONOFTHISMACHINE
CANCAUSEDEATHORSERIOUSINJURY.
MAKESURETHA TEVERYOPERATOR:

-isinstructedinthesafeandproperuseofthis
machine.

-readsandunderstandstheoperator'smanual
forthismachine.

-readsandunderstandsALLsafetysignson
themachine.
Failuretocomplycouldresultindeathorse­riousinjury.

Partofpartnumber:1650220A

811650220_45

W0188A

Safetysign(2)

Alwaysstopthetractorenginebeforeyouadjust,main­tain,repair,orlubricatetheimplement.Alsorememberto
removetheignitionkey.Makesurethatnobodystartsthe
engine,untilyouhavenished.

WARNING

Avoidinjury!Alwaysdothefollowingbefore
lubricating,maintaining,orservicingthema­chine.

1.Disengagealldrives.

2.Engageparkingbrake.

3.Lowerallattachmentstotheground,or
raiseandengageallsafetylocks.

4.Shutoffengine.

5.Removekeyfromkeyswitch.

6.Switchoffbatterykey,ifinstalled.

7.Waitforallmachinemovementtostop.
Failuretocomplycouldresultindeathorse­riousinjury.

Partofpartnumber:1650220A

W0047A

811650220_26

2-23

2-SAFETYINFORMATION

Safetysign(3)

Movingpartsaredangerousandifthemovingpartscome
incontacttoyourbodythemovingpartscanpinchyour
body.
Thehazardmaycausesevereinjuriestotheentirebody,
withpossiblelethaleffect.
Toavoidthehazards,waituntilallmovingelements
havecompletelystoppedbeforeyoutouchthemoving
elements.

WARNING

Pinchhazard!
Waitforallmovementtostopbeforeyouser­viceoradjustthemachineorequipment.
Failuretocomplycouldresultindeathorse­riousinjury.

W1420A

Partofpartnumber:1650220A

Safetysign(4)

Pulloutthesafetyboltduringoperationintheeld.Push
inthesafetyboltduringthetransport.

811650220_17

Partofpartnumber:1650220A

Safetysign(5)

ThesignindicatesthemaximumRevolutionsPerMinute
(RPM)andthedirectionofrotationofthePowerT ake-Off
(PTO).
Referencetotheminimumoverlappingontheprole
tubesandtheminimumdistancerequirednottobottom
theshaft.

Partofpartnumber:1650220A

811650220_58

811650220_39

2-24

2-SAFETYINFORMATION

Safetysign(6)

Makesurethattherearenopersonsintheswivelareaof
theboomarms.Keepasafedistance.

Partofpartnumber:811627030

Safetysign(7)

WARNING

Rotatingparts!
Keepclearofalldrivesandrotatingcompo­nents.
Failuretocomplycouldresultindeathorse­riousinjury.

W1101A

811627030_110

Partofpartnumber:811627030

Safetysign(8)

Partofpartnumber:811627030

Safetysign(9)

Performthelubricationevery8h.

Partofpartnumber:811627030

811627030_411

811627030_212

811627030_313

2-25

2-SAFETYINFORMATION

Safetysign(10)

Thehydraulicpressuremustnotexceed210bar
(3045psi).

Partofpartnumber:811627030

Safetysign(11)

Partofpartnumber:810652770B

811627030_514

Safetysign(12)

Partofpartnumber:811627030

Safetysign(13)

WARNING

Overturninghazard!
Beforeparkingthemachine,makesurethe
groundisstable.Plantheworksitesothatthe
groundisat,hard,andlevel.
Failuretocomplycouldresultindeathorse­riousinjury.

810652770B15

811627030_616

W0258A

Riskofoverturning.

Beforeyoudisconnecttheimplement,pulldownthepark­ingsupport.Makesurethatthegroundissolid.

Partofpartnumber:811627030

810667951A17

2-26

3-CONTROLSANDINSTRUMENTS

3-CONTROLSANDINSTRUMENTS###_3_###

Information

Operatingprinciples

Forallinformationrelatedtothedescriptionandthelo­cationofthecontrolstouseyourimplement,seechap­ter“ControlsandInstruments”intheoperator’smanualof
yourvehicle.

3-1

3-CONTROLSANDINSTRUMENTS

3-2

4-OPERATINGINSTRUCTIONS

4-OPERATINGINSTRUCTIONS###_4_###

Commissioningtheunit

Preparingforoperation

1.Removethewirethatsecuresallloose,singleparts
fromthepalletsandtheimplement.

2.Settheheadstocktothecorrectheighttoconnect
theimplementtothetractorthree-pointlinkage.The
bottomhitchpinsmustbeapproximately350mm
(13.78in)abovetheground.Placethepalletwith
theimplementtoaplatformorrampofapproximately
250mm(9.84in)height.

NOTICE:Neverraisetheheadstockoftheimplement,
topreventtheimplementfromfalls.

3.Connecttheimplementtothethree-pointheadstockof
thetractor(seePage4-4).

4.Connectthehydraulichosesoftheimplementtothe
hydraulicsystemofthetractor.

5.Lifttheimplementslightly.

ZEIL17HT00125AA1

NOTICE:Performthefollowingstepsbeforeyoure­movethesafetybarthatsecurestheliftedwingsdur­ingtransport.

6.Folddownthelockingdevicestolockthewings.

7.Installthespringsbetweenthedevicesandthechas-

sis.

8.Installthepullropeprovidedforreleasingthede-

vices.

NOTICE:Operatingappliances(ropes,chains,rods,
etc.)ofremotecontrolledappliancesshouldnotbe
abletomovewhiletheimplementisintheworking
positionoroperatingposition.

9.Pulltheropeandkeepittautwhileyousetthecontrol

leverofthetractorhydraulictotheloweringposition,
toswingthejibarmsout.

NOTICE:Pulltheropetounlocklatchesofthetrans­portsafetyequipment.

10.Thepressurespringsmovesthejibarmsfromthe

verticalpositionandtheweightofthejibarmspush
thejibarmsinalowerposition.

NOTICE:Lowertheimplementslowly.

ZEIL17HT00126AA2

NOTICE:Checkthedispositionandtightnessofthe
hosesbeforeyouoperatethetractorhydraulicsys­tem.

NOTE:Ifyouneedtoreplacethehoses,onlyuse
hosesforapressureof225bar(3262.5psi).Only
useKONGSKILDEspareparts.

4-1

4-OPERATINGINSTRUCTIONS

11.Installallthesupportwheelsintheworkingposition.

12.Reinstallallthedismountedtinecarrierarmstothe
rotordiscs.

13.Installthetwofoldabletinebarstotheouterrotorsso
thatthetwofoldabletinebarsfaceoutward.

NOTICE:Beforeyoupassthroughlow-heightdoor­ways,foldinthefoldabletinebarsandtheouter
safetyframes.

14.Usetheprovidedrubberlooptosecurethefoldedtine
bars.

15.Beforeyoustarttheoperations,unfoldthetinebars
andthesafetyframestotheworkingpositionand
securethemwiththeprovidedboltsandlockingde­vices.

16.Swingouttheimplementtooperationalconguration
beforeyouinstallbothframesatright-handsideand
left-handsideoftheimplementwithwarningpanels.

17.Foldorraisetherotorsonlywhenthedirectionofthe
wheelsisdirectedtowardthefront.

ZEIL18HT00816AA3

NOTICE:Folduptheouterwingsandstoretherotary
tedderonarmandlevelarea.Ifyoustoretheimplement

ZEIL18HT00396FA4

onaninclinedorloosearea,anincreasedriskoftipping
mayoccur.

4-2

4-OPERATINGINSTRUCTIONS

Installationoftherotorarms

1.UsetheboltsM12x45(5)toinstallthepre-assembled

rotorarm(2)onthehub(1).Usethehexagonalhead
boltsM12x35(3)andthelocknutsM12(4)foreach
arm.

NOTE:T akenoticeofthesenseofrotation(A)ofthe
rotors.

NOTE:DonotusetheboltsM12x30(6)insteadof
thebolts(5).UsetheboltsM12x30(6)forthetine
adjustment.SeePage6-4.

2.Aftertheinstallationoftherotorarms(2),checkthat

thearmsoftheinnerandouterrotorsareperfectly
alignedwitheachother.

ZEIL17HT00129AA1

ZEIL17HT00007AA2

4-3

Startingtheunit

Connectiontothetractor

WARNING

Crushinghazard!
Usecarewhenyouconnectanddisconnect
themachines.Neverstandbetweenthetrac­torandtheimplementwhenyouconnectthe
linkarms.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Crushinghazard!
Donotstandorplaceanybodypartbetween
theimplementandamovingtractor.Stopthe
tractorengineandsettheparkingbrakebe­foreyouattachcablesandhoses.
Failuretocomplycouldresultindeathorse­riousinjury.

4-OPERATINGINSTRUCTIONS

W1545A

W1544A

WARNING

Hitchinghazard!
Alwayskeeptheareabetweenthetractorand
theimplementclearofallpersonswhilethe
tractororthree-pointhitchisinmotion.Lock
thetractortransmissioninParkandengage
theparkingbrake(s)beforeyouallowanyone
tocompletehitchingorunhitching.
Failuretocomplycouldresultindeathorse­riousinjury.

NOTICE:Whenyouttheimplementtothethree-point
linkageofthetractor,turnallthecontrolleversintosucha
positionthatunintendedliftingorloweringisimpossible.

NOTICE:Whenyouttheimplementtothethree-point
linkage,themountingcategoriesatthetractorandthe
implementmustbecompatible.

NOTICE:Whenyouactivatethecontrolleversforthe
three-pointlinkagefromoutsidethetractorcab,never
stepbetweenthetractorandtheattachment.

W1540A

4-4

4-OPERATINGINSTRUCTIONS

Beforeyouconnecttheimplementtothetractor
three-pointlinkageonsoftground,swingoutthe
implementtotheworkingposition.

1.Connectthehydraulicpipingoftheimplementtothe

tractorquick-actioncoupling.Coupletheelectroplug
oftheimplementtothetractor.

2.Foldorraisetherotorswiththerunningwheelsina

straightposition.

3.Beforeyouraisethelateralrotorstothetransportpo-

sition,alwaysswitchoffthetractorPowerTake-Off
(PTO).

4.Actuatethehydraulicvalveofthetractortoraisethe

lateralrotoroftheimplement.

5.Securethelateralrotorsautomaticallyforroadtrans-

portwiththesafetyhooks.

NOTICE:Beforeyoupassthroughlow-heightdoor­ways,foldinthefoldabletinebarsandtheoutersafety
frames.

6.Usetheprovidedrubberlooptosecurethefoldedtine

bars.

7.Beforeyoustarttheoperation,unfoldthetinebarsand

thesafetyframestotheworkingpositionandsecure
themwiththeprovidedboltsandlockingdevices.

8.Pulltheropeandkeepittautwhileyousetthecontrol

leverofthetractorhydraulictotheloweringposition

ZEIL17HT00127AA1

NOTICE:Lowertheimplementslowly.

NOTICE:Checkthedispositionandtightnessofthehoses

beforeyouoperatethetractorhydraulicsystem.

PowerTake-Off(PTO)connection

NOTICE:ToinstallandremovethePTOshaft,stopthe
engine.

NOTICE:OnlyusethesuppliedPTOshaftorthePTO
shaftthatthemanufacturerapprove..

AdjustthelengthofthePTOshafttothetractorbefore
youperformthefollowingsteps.Ifyouusetheimplement
withdifferenttractors,checkthatthePTOshafthasthe
correctlength.

NOTICE:Thesafetyguardsonthetractorsideandonthe
implementsidemustbeintact.

1.ReleasethePTOshaftfromthesupportchain.

2.PushthePTOshaftonthetractorPTOuntilyouen-

gagethelockingballs.

3.ThesafetychainsecurethesafetyguardofthePTO

shaftsonthetractorside.Ontheimplementsidethere
isafull-coveringprotection.Theclampsecurethe
full-coveringprotection.

NOTICE:ThechainsecurethesafetyguardofthePTO
shaft.

4-5

4-OPERATINGINSTRUCTIONS

PowerTake-Off(PTO)shaft–Shorten

PowerTake-Off(PTO)shaftlength

NOTE:DonotshortenyournewPowerTake-Off(PTO)
shaftuntilyouarecertainthatitisnecessary .Fromthe
factorythedistancefromPTOtoPowerInputConnection
(PIC)isstandardonmosttractorbrands.

CheckthelengthofthePTOshaftforeachtractorpriorto
rstuse.

IfitisstillnecessarytoshortenthePTOshaft,theprole
tubesofthePTOshaftmustfullycomplywiththefollowing
overlappingmeasures.

Theslidingtubesmusthaveasmuchoverlapaspossi-

•

ble,withanacceptableminimumoverlap(b)of200mm
(7.87in)duringnormaloperation(TopSafeextension
linksinthenormalposition).

Theremustbeaminimumof40mm(1.6in)offree

•

PTOshaftlength(a)topreventtheshaftfrombottoming
out.

NHIL12HT00307AA1

Determiningtherequiredshaftlength

WhenyoudeterminethatyoumustshortenthePTOshaft,
selectthelengthsothatthetelescopingmembersnever
closecompletelyorbottomoutwheninuse.ThePTO
lengthmustneverbesmallerthantheminimumdistance
betweenthejoints.

1.AttachtheimplementtothetractorwithoutthePTO

shaft.

2.Adjustthethree-pointhitchsothatthePTOshaftis

parallelwiththeground.

3.Stopthetractorandengagetheparkingbrake.

4.DetermineifthePTOshaftbottomoutinthisposition.

IfthePTOshaftbottomsoutinthispositionorifthe
freelengthislessthan40mm(1.6in),proceedwith
theproceduretoshortenthePTOshaft.

4-6

4-OPERATINGINSTRUCTIONS

ShorteningthePTOshaft

ToshortenthePTOshaftproceedasfollows.

1.FastenthePTOshafthalfpartstothePTO(onthe

tractor)andthePIC(ontheimplement).ThePTO
shafthalfpartsmustbeatthesamehorizontallevel,
oppositeeachotherattheshortestdistancefromthe
tractor.

2.Makesurethataminimumoverlapof200mm

(7.87in)exists.

3.CheckthatthePTOshaftdoesnotbottomoutatone

end.Keeptheshaftendsparalleltoeachotherand
marktheminimumdistanceof40mm(1.6in).Only
cutenoughPTOshaftofftoachievethisminimumfree
shaftlength.Thiswillmaintainthemaximumamount
ofPTOshaftoverlap.

4.Shortenallfourtubesequally.

5.Roundofftheendsoftheproletubesandremovethe

burrscarefully.

6.Removethemetalshavings.

ZEIL18HT00013AA2

NOTICE:Toavoidbigfrictionforces,greasethetube
carefullybeforeyoureassemblethetube.UseNLGI2.

NOTE:IfyoushortenthePTOshaft,thenyoumustcheck
theminimumoverlapandtheminimumdistanceagainif
youoperatetheimplementwithadifferenttractor.

4-7

4-OPERATINGINSTRUCTIONS

Parkingtheunit

Disconnectionandparking

Parktheimplementonarmandevenground.

Toparktheimplement:

1.Placetheimplementonarmandlevelground.

2.Disconnectallthehydrauliccouplers.

3.Disconnecttheelectricalconnection.

4.DisconnectthePowerT ake-Off(PTO)shaftfromthe

tractor.SupportthePTOwiththechain.

5.Placewheelchocksasfollows:

Onaatsurface:oneinfrontof,andonebehinda

○

wheel.
Onaslope:onechockperwheel,eitherinfrontof,

○

orbehindthewheel,dependingontheincline.

6.Lowerthejacks(2).Securewiththelatchpins(1).

7.Releasetheimplementfromthetractor.

ZEIL18HT00926BA1

4-8

5-TRANSPORTOPERATIONS

5-TRANSPORTOPERATIONS###_5_###

Preparingforroadtransport

Conversionofthetedderfromworkingtotransportposition

NOTICE:Adheretothemaximumpermissibleaxleloads,
totalweights.

NOTICE:Adheretothepermissibletransportmeasure­ments.

NOTICE:Fitandchecktransportgear,trafclights,warn­ingandsafetysignalizationandsafetyguards.

NOTICE:Makesurethatinthetransportpositionofthe
implement,thetractorthree-pointlinkagedoesnotmove.

NOTICE:Whenyoudriveonpublicroadswithaliftedim­plement,locktheliftingcontrollevertoavoidunintentional
lowering.

1.Raisetheimplementandlocktheheadstock.

2.Raisethejibarmsandcheckthesafetyhooks.

3.Theimplementisreadyfortransport.

ZEIL17HT00126AA1

Adjustmentoftheheadstockwithlateral
otationequipment

NOTICE:Raisetheimplementtoadjusttheheadstock.

Fortransportpositionlocktheheadstockasfollows:

1.Movethelever(1)totherear.

2.Inthisposition,thelatch(2)movesbeforethelocking

bolt(3),andtheheadstock(5)andthecarrierarm(4)
areinterlocked.

ZEIL17HT00125AA2

ZEIL17HT00131AA3

5-1

5-TRANSPORTOPERATIONS

Shippingtransport

Transportonpallet

Theimplementiscompletelyassembledandsubmittedto
aruntestbeforetheimplementleavethefactory.

Beforetheimplementispalletizedforshipment,thesup­portwheels,thewarningpanelsandthetinecarrierarms
arehoweverdismounted.

Theloosepartsandtheplasticbagwithhardwareare
wiredtothepalletorimplementinaemptyspace.

NOTICE:Onlytransportthepalletizedimplementwitha
forklifttruckiftheforksareatleast1500.0mm(59.1in)
long.Neveruseforklifttruckswithshorterforkstotrans­portthepalletizedimplement.

ZEIL17HT00137AA1

5-2

6-WORKINGOPERATIONS

6-WORKINGOPERATIONS###_6_###

Generalinformation

Descriptionofoperation

Thetedderisahaymakingimplementdesignedforthe
followingoperations:

Tedding.

•

Turning.

•

Clearingofeldboundaries.

•

Spreadingofwindrowsorsmallnightswaths.

•

Theimplementisequippedwithsixrotorsrotatingbypairs
inoppositedirections.

Forroadtransport,especiallyonnarrowroads,theim­plementisequippedwithahydraulicallyoperateddevice
whichallowstheouterrotorstobebroughtinavertical
position.

Eachofthesixorsevenarmsoftherotorsisequipped
withdoublespringtineswhichcleanlytakeupthecrop
andleaveanevenscatterpatternbehindtheimplement.

Becausetheouterrotorsaremovableinheight,theimple­mentcanfollowgroundcontoursevenwhenyouworkon
unevenground,thusassuringexcellentworkingresultsat
alltimes.Arunningwheelsupportseachrotoroftheim­plement.Therunningwheelscompensatejerkscaused
bygroundirregularities.

Thesmoothrunningoftheimplementallowshighworking
speedsandthus,incombinationwiththelargeworking
width,considerableacreage.

NOTICE:Beforeyouleavethetractor,lowertheimple­menttotheground.Actuatetheparkingbrake,stopthe
engineandremovetheignitionkey.

NOTICE:Neverparktheimplementinthetransportposi­tiontransversetowaysorroadways.Theprojectingtines
cancauseinjuriesordamages.

Tedding/spreadingswaths

Whenspreadswathswiththeimplement,makesurethat
oneoftheswathsisbetweenthetractorwheels.

Alwaysselectthetravelspeedaccordingtothequalityof
thecroptobehandled.ThePowerT ake-Off(PTO)speed
shouldbeapproximately540RPM.

Toachieveacleanscatterpatternitmaybenecessaryto
mounttheimplementoffsetonthetractor.

Inanycaseyoumustarrangetheswathsinrelationtothe
rotorpairssothatthetractorwheelsdonotdriveoverthe
crop.

6-1

6-WORKINGOPERATIONS

Turning

Topreventleafdamagelosseswhenyouturnthecrop
alreadyspread,selectalowPTOspeedwhileatthesame
timeyouincreasetheforwardspeed.

TomakesuretheratiobetweentravelandPTOspeedis
correct,checkthescatterpatternachieved.Ifnecessary,
adjusttheratio.

Spreadingwindrowsandsmallnightswaths

Whenyouspreadwindrowswiththeimplement,make
surethatoneofthewindrowsliesbetweenthetractor
wheels.

ReducingthePTOspeedachievesaminorscatteringef­fectandaverygentlehandlingofthecrop.

Thetravelspeeddependsonthescatterpattern.Inpar­ticularcases(forexampleinthecaseofcertainwindrow
widths)itmaybenecessarytomounttheimplementoff­setonthetractortoaligntheswathswiththerotorpairs.

6-2

6-WORKINGOPERATIONS

DoublePTOjoints

ThedoublePowerTake-Off(PTO)joints(1)arelocatedin
thedrivelineofthemainframe.

ThepositionofthePTOpermittoturnandfoldtherotors
withoutdamagethedriveline.

ThedoublePTOjoints(1)aremaintenancefree.

Adjustabletinepositiontothearm

Thetine(1)canbesetintwopositions:(X)8°and(Y)2°.

Withthetine(1)setto8°thecrophaveahigherdegree
ofsidewaysspreading.Usethistinesetincropsthatare
atunevenacrosstheeld.

ZEIL18HT00382AA1

Withthetine(1)setto2°thecropisthrownfurthertothe
rearandhaveabetterlengthwaysmixing.

Doubletineswithasymmetrictinelength

Thedoubletinesasymmetrictinelength(1)distributesthe
loadonthetinesevenlybetweenbothtines.Thewire
diameterofø9.5mm(0.4in)andthecoilouterdiameter
ofø69mm(2.7in)makethetinesturdyanddurable.

NOTE:Offset15mm(0.59in).

ZEIL18HT00383AA1

ZEIL18HT00384AA1

6-3

6-WORKINGOPERATIONS

Basicadjustment

NOTICE:Alwaysstoptheimplementbeforeyouperform
anyadjustments.

Tineadjustment

Itispossibletochangethetineanglefromthestandard
angleof8°to2°.Stepperpositionoftinesgivemoregrip
ontheforagecrop.Tochangethetineangle,releasethe
securingboltsandturnthetinesupports(1)for180°on
thetinearms.

Shockabsorberadjustment

ZEIL17HT00129AA1

Twoshockabsorbers(1)stabilizethepositionofthe
rotarytedder.
Adjustthedampingintensityasfollows:

Torquethescrewstoincreasethedampingintensity.

•

Loosenthescrewstoreducethedampingintensity.

•

Adjustingdimension(A):32mm(1.26in).

ZEIL18HT00817AA2

ZEIL17HT00133AA3

6-4

6-WORKINGOPERATIONS

Implementforpracticaloperationadjust­ment

1.Adjustthetiltingangleoftheimplementwithofthetop

link.Thedoublespringtinesmusttaptheground.

2.Withtheimplementsetwithtoolowposition,youwill

damagethecrop,thegrassstubbleandrisktodam­agethedoublespringtines.

3.Checktheadjustmentatregularintervalsduringoper-

ation.

NOTICE:Thespreadingangledependsontheadjust­mentofthesupportwheels(seePage6-8).

4.Ifyousetthespreadingangleofthesupportwheelsto

anotherspreadingangledifferentthantheanglead­justedbythefactory,actonthetoplinktobringthe
tinesinthecorrectpositionandtocorrecttheposition
oftheimplement.

Clearingtheedgesoftheeld

Itispossibletocleareldboundarieseitherontheright­handsideorontheleft-handside.

Tochangethepositionofthefourcenterwheels,move
theleverasfollows:

Levertotheleft-handsideposition:clearingontheleft-

•

handside.
Levertotheright-handsideposition:clearingonthe

•

right-handside.

Toswitchthepositionofthewheels,operatethehydraulic
controllever(optional)onthetractor.Thesteeringcylin­derwillthenmovethefourcenterwheelstotheprese­lectedposition.

Whenyoumoveon,theimplementwillautomatically
movetotheselectedworkposition.

ZEIL17HT00135AA4

6-5

6-WORKINGOPERATIONS

Workingspeedandnumberofrevolutions

NOTE:Adapttheworkingspeedtotheconditionsof
ground.Avoidabruptturningonslopedterrain.
Neverexceed25km/h(16mph)ontheroad.

NOTE:Whenyoudriveroundbendsbecarefulforwidth
ofthetractorandthechangeofthecenterofgravityofthe
implement.

Setacorrectforwardspeedtohavethecropcleanly.Set
acorrectPowerT ake-Off(PTO)speedtoavoiddamages
tothecrop.

YoumustalwaysadaptthePTOspeedtothecropcondi­tions.Fordrycrop,lowthePTOspeed.

6-6

6-WORKINGOPERATIONS

Conversionofthetedderfromtransporttoworkingposition

1.Raisetheimplementintheheadstock.

2.Swingoutthejibarms.

3.Unlocktheheadstockandlowertheimplement.

Workingposition

1.Movethelever(1)tothefront.

2.Themagnet(2)keepinUNLOCKEDpositionthelatch

(3).Theheadstock(5)isfreetomoveinrelationtothe
carrierarm(4).

ZEIL17HT00126AA1

ZEIL17HT00131AA2

6-7

Adjustmentofthesupportwheels

NOTICE:Youcansetthesupportwheelstodifferent
spreadangles.

NOTICE:Thespreadingangledependsonandchanges
withtheworkingconditions.

1.Lifttheimplementtoadjustthespreadingangle.

2.Operatetheclevis(1)locatedonthewheelsupport,

andselectthespreadingangledesired.

6-WORKINGOPERATIONS

Setofholes(A)-Standardspreadingangle.

•

Setofholes(B)-Smallspreadinganglefordrymaterial.

•

ZEIL17HT00132BA1

ZEIL17HT00024AA2

ZEIL17HT00025AA3

6-8

Setofholes(C)-Bigspreadingangle.

•

6-WORKINGOPERATIONS

ZEIL17HT00026AA4

6-9

6-WORKINGOPERATIONS

6-10

7-MAINTENANCE###_7_###

Generalinformation

Maintenance

Generalinformation

WARNING

Avoidinjury!
FollowALLoftheprecautionslistedbelow.
Failuretocomplycouldresultindeathorse­riousinjury.

NOTICE:Dothemaintenance,theservice,thecleaning,
andtherepairwiththePowerTake-Off(PTO)shaftand
theengineOFF .Removetheignitionkey .

NOTICE:Takecarethatoilandgreasedonotgetincon­tactwithyourskin.

7-MAINTENANCE

W1091A

NOTICE:Youmustalwaysblockthetractorwheelsbefore
youworkontheimplement.

NOTICE:Afterthersthoursofoperationyoumusttorque
againallthescrews.

NOTICE:Duringgreasing,theimplementmustbein
workingpositionandparkedsafelyandrmlyonthe
ground.

NOTICE:Duringmaintenanceonaliftedimplement,you
mustalwaysplacesuitablesupportsunderneath.

Checkthescrews,thebolts,andthenutsafter50hof
operationsandtorqueagainifnecessary .Seethetorque
table.Itisparticularlyimportanttocheckthexingbolts
oftheimplement.

Onlyuseoriginalsparepartsandequipment.Thereisno
warrantyonnon-originalcomponents.Themanufacturer
isnotresponsibleforanydamageresultingfromsuchuse.

NOTICE:T oreplaceanytoolswithcuttingedgesalways
usesuitabletoolsandprotectivegloves.

NOTICE:Beforeworkingontheelectricgear,disconnect
thebatterycables.

NOTICE:Alwaysmakesurethatallthesafetyguardsof
theimplementareinplaceandfunctional.Immediatelyre­placethesafetyguardswornordamaged.Donotoperate
theimplementuntilyoureplaceallthewornordamaged
safetyguards.

Aftertherst10hofoperationstorqueagainallthehy-
draulicscrewjoints.Onlyuseoriginalsparepartsand
equipment.

7-1

7-MAINTENANCE

Torque

Minimumhardwaretighteningtorques(inNmorlbin/lbft)fornormalassemblyapplica­tionsunlessotherwisestated

Theminimumhardwaretighteningtorqueondrawings,in
specications,etceterahavepriority.
Inthefollowingtables,torquespecicationsareshown
followingthestandardENS7001,applicableformaterial
class8.8andmaterialclass10.9.

Hexheadbolts

Class8.8inNm(lbinorlbft)Class10.9inNm(lbinorlbft)

Nominal

Size

M31.3N·m

M42.9N·m

M55.9N·m

M610.1N·m

M824.5N·m

M1048.7N·m

M1285N·m

M14135N·m

M16210N·m

M18299N·m

M20425N·m

M22579N·m

M24735N·m

M271073N·m

M301461N·m

PlatednutLocknutHardened

0.7N·m

(11.5lbin)

(25.7lbin)

(52.2lbin)

(89.4lbin)

(18.1lbft)

(35.9lbft)

(62.7lbft)

(99.6lbft)

(154.9lbft)

(220.5lbft)

(313.5lbft)

(427lbft)

(542.1lbft)

(791.4lbft)

(1077.6lbft)

(6.2lbin)

1.6N·m
(14.2lbin)

3.2N·m
(28.3lbin)

5.5N·m
(48.7lbin)

13.5N·m
(10.0lbft)

26.8N·m
(19.8lbft)

46.7N·m
(34.4lbft)

74.2N·m
(54.7lbft)

115.5N·m
(85.2lbft)

164.4N·m
(121.3lbft)

233.72N·m
(172.4lbft)

318.4N·m
(234.8lbft)

404.2N·m
(298.1lbft)

590.1N·m
(435.2lbft)

803.5N·m
(592.6lbft)

nut/Oiled

platednut

1.2N·m
(10.6lbin)

2.6N·m
(23.0lbin)

5.3N·m
(46.9lbin)

9.1N·m
(80.5lbin)

22N·m
(16.2lbft)

43.8N·m
(32.3lbft)

76.5N·m
(56.4lbft)

121.5N·m
(89.6lbft)

189N·m
(139.4lbft)

269.1N·m
(198.5lbft)

382.5N·m
(282.1lbft)

521.1N·m
(384.3lbft)

661.5N·m
(487.9lbft)

967.5N·m
(713.6lbft)

1315N·m
(969.9lbft)

PlatednutLocknutHardened

1.8N·m
(15.9lbin)

4.2N·m
(37.2lbin)

8.5N·m
(75.2lbin)

14.5N·m
(10.7lbft)

35.1N·m
(25.9lbft)

69.5N·m
(51.3lbft)

121N·m
(89.2lbft)

193N·m
(142.3lbft)

301N·m
(222lbft)

414N·m
(305.4lbft)

587N·m
(432.9lbft)

801N·m
(590.8lbft)

1016N·m
(749.4lbft)

1486N·m
(1096lbft)

2020N·m
(1489.9lbft)

0.9N·m
(8.0lbin)

2.3N·m
(20.4lbin)

4.6N·m
(40.7lbin)

7.9N·m
(69.9lbin)

19.3N·m
(14.2lbft)

38.2N·m
(28.2lbft)

66.5N·m
(49.0lbft)

106.1N·m
(78.3lbft)

165.5N·m
(122.1lbft)

227.7N·m
(167.9lbft)

322.8N·m
(238.1lbft)

440.5N·m
(324.9lbft)

558.8N·m
(412.1lbft)

817.3N·m
(602.8lbft)

1111N·m
(819.4lbft)

nut/Oiled

platednut

1.6N·m
(14.2lbin)

3.7N·m
(32.7lbin)

7.6N·m
(67.3lbin)

13N·m
(9.6lbft)

31.5N·m
(23.2lbft)

62.5N·m
(46.1lbft)

108.9N·m
(80.3lbft)

173.7N·m
(128.1lbft)

270.9N·m
(199.8lbft)

372.6N·m
(274.8lbft)

528.3N·m
(389.7lbft)

720.9N·m
(531.7lbft)

914.4N·m
(674.4lbft)

1337N·m
(986.1lbft)

1818N·m

(1340.9lbft)

7-2

Flangeheadbolt/Flangenut

Nominal

Class10.9inNm(lbft)

Size

M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M36

2.0N·m(1.5lbft)

4.6N·m(3.4lbft)

9.4N·m(6.9lbft)

15.9N·m(11.7lbft)

38.7N·m(28.5lbft)

76.5N·m(56.4lbft)
134N·m(98lbft)
213N·m(157lbft)
331N·m(244lbft)
455N·m(336lbft)
645N·m(476lbft)
881N·m(650lbft)
1118N·m(824lbft)
1635N·m(1206lbft)
2222N·m(1639lbft)
3880N·m(2862lbft)

7-MAINTENANCE

Identicationmarkings

Metrichexhead,angehexheadandcarriagebolts,
Classes(CL)5.6andupward

Metricboltidenticationmarkings

1.Manufacturer'sidentication

2.Propertyclass

NHIL14RB00662AA1

7-3

7-MAINTENANCE

Metrichexnutsandlocknuts,Classes(CL)05andupward

NHIL14RB00663AA2

Metrichexnutidenticationmarkings

(1)–Manufacturer'sidentication

•

(3)–Propertyclass

•

(2)–Clockwisetypemarkingsindicatepropertyclassandmayincludemanufactureridentication(ifapplied),

•

Example:propertymarks240°apart(shown)attheeighto’clockpositionindicateaClass8property,andmarks

300°apartattheteno’clockpositionindicateaClass10property.

Torquetighteningsequence

NOTICE:Shownbelowisthesuggestedinitialtorquetighteningsequencesforgeneralapplications,tighteninse­quencefromitem1throughtothelastitemofthehardware.

DF5019-13

7-4

Torqueforclass12.9

Boltsofquality12.9areusedontheimplements.Make
suretousethesametypeofboltsandnutstoreplace
boltsandnutsofquality12.9.Itiseasiertotorquebolts
andnutstocorrectvalueoftorqueifyoulubricatebolts
andnutswithoil.

7-MAINTENANCE

QualitySizeT orquefordryboltsand

nuts

12.9M8

12.9M10

12.9M12

12.9M12x1.25

12.9M14

12.9M14x1.5

12.9M16

12.9M16x1.5

12.9M18

12.9M20

12.9M20x1.5

12.9M24

12.9M24x1.5

12.9M30

40N·m(29.50lbft)
81N·m(59.74lbft)
135N·m(99.57lbft)
146N·m(107.68lbft)
215N·m(158.58lbft)
230N·m(169.64lbft)
333N·m(245.61lbft)286N·m(210.94lbft)
350N·m(258.15lbft)
440N·m(324.53lbft)
649N·m(478.68lbft)558N·m(411.56lbft)
720N·m(531.04lbft)
1120N·m(826.07lbft)963N·m(710.27lbft)
1175N·m(8666.35lbft)
2300N·m(1696.39lbft)

Torqueforboltsandnuts

lubricatedwithoil

–
–
–
–
–
–

–
–

–

–
–

7-5

Fluidsandlubricants

7-MAINTENANCE

Item

GreasingpointsAsrequired

Transmission

Capacity

Asrequired

KONGSKILDE

brandname

--

Semi-uidgear

lubricant

KONGSKILDE

specication

--

Lubricantgrade

NLGI2M1C137-A

International
specication

DIN51502

7-6

Maintenanceplanning

Maintenancechart

Boltsandttings

PowerT ake-Off(PTO)shaft
Universaljoints
Slideunits
Slewing
Rotorbearings
Bevelwheels
Transmission

Headstock

Hydraulichoses

Tirepressure

7-MAINTENANCE

LubricateReplace

GreaseCheck

Tighten

MaintenanceactionPageno.

Aftertherst3hoursofoperation

x

Everyday

x
x
x
x
x
x

x

Everyweek

x

Every6years

x

Asrequired

7-8

7-9
7-9
7-10
7-11
7-12
7-13
7-14

7-16

7-17

x

7-18

7-7

Aftertherst3hoursofoperation

Boltsandttings

Torqueagainallthebolts,thenutsandthefasteners
aftertherst3hofwork.

7-MAINTENANCE

7-8

Everyday

PowerTake-Off(PTO)shaft

Performthelubricationeveryday.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

LubricatethePTOshafteveryday.

Universaljoints

Performthelubricationeveryday.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

ZEIL18HT00396FA1

7-9

7-MAINTENANCE

Lubricatetheuniversaljointseveryday.

Slideunits

Performthelubricationeveryday.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

ZEIL18HT00396FA1

7-10

7-MAINTENANCE

Lubricatetheslideunitseveryday.

Slewing

Performthelubricationeveryday.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

ZEIL18HT00396FA1

7-11

7-MAINTENANCE

Lubricatetheslewingeveryday.

Rotorbearings

Performthelubricationeveryday.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

ZEIL18HT00396FA1

7-12

7-MAINTENANCE

Lubricatetherotorbearingseveryday .

Bevelwheels

Performthelubricationeveryday.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

ZEIL18HT00396FA1

7-13

7-MAINTENANCE

Lubricatethebevelwheelseveryday.

Transmission

Performthelubricationeveryday.
Lubricant:Semi-uidgearlubricantDIN51502

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

ZEIL18HT00396FA1

7-14

7-MAINTENANCE

Lubricatethetransmissioneveryday.

ZEIL18HT00396FA1

7-15

Everyweek

Headstock

Performthelubricationeveryday.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

Lubricatetheheadstockeveryweek.

ZEIL18HT00396FA1

7-16

Every6years

Hydraulichoses

WARNING

Escapinguid!
Hydraulicuidordieselfuelleakingunder
pressurecanpenetratetheskinandcause
infectionorotherinjury.Topreventpersonal
injury:Relieveallpressurebeforediscon­nectinguidlinesorperformingworkonthe
hydraulicsystem.Beforeapplyingpressure,
makesureallconnectionsaretightandall
componentsareingoodcondition.Neveruse
yourhandtocheckforsuspectedleaksunder
pressure.Useapieceofcardboardorwood
forthispurpose.Ifinjuredbyleakinguid,see
yourdoctorimmediately.
Failuretocomplycouldresultindeathorseri­ousinjury.

7-MAINTENANCE

W0178A

NOTICE:T oavoidwronghydraulicconnection,marksock­etsandplugs(forexamplecolorcoded).Thishelpstopre­ventswitchedcontrols(liftinginsteadofloweringorvice
versa).

NOTICE:Beforeyoustartthemaintenanceonthehy­draulicsystem,actuatethecontrolleveraccordinglyto
relievethepressurefromthesystem,lowertheimplement
tothegroundandstopthetractorengine.

Beforetherstuseoftheimplementandthenatleast
onceayear,anexpertworkermustcheckthehoses
andreplacethedamagedhoses.

Thelifetimeofthehosesshouldnotexceedsixyears
includingamaximumstoragetimeoftwoyears.

Replacementhydraulichosesmusttocorrespondtothe
technicalrequirementsoftheimplement.Contactyour
KONGSKILDEdealerifyouneedanyspareparts.

7-17

7-MAINTENANCE

Asrequired

Tirepressure

NOTICE:Beforedothemaintenanceonthetiresyoumust
stabletheimplement.Putawoodblocksonthetiresto
preventmovementoftheimplement.

NOTICE:Mountingofwheelsrequiressufcientknowl­edgeandcorrectmountingtools.

NOTICE:Checkregularlyandadjustthetirepressureif
necessary.

NOTICE:Checkregularlyandtorqueagainthewheel-x­ingboltsifnecessary.

Therequiredtirepressureisshowninthetablebelow.

ModelWheelsTirepressure

Z685Pro
Z765Pro

16/6.50–8

2bar(29psi)

Checkthetirepressureaftertherst2hofoperation

NOTICE:Ifthepressureistoohighthetiremaycrack.If
thepressureistoolowthetiremaybedamageddueto
deformationofthetirewall.

7-18

7-MAINTENANCE

Storage

Pressurewashing

Beforeyouusepressurewashing,cleantheimplement
withcompressedair.

NOTE:Legislationincertaincountriesandgoodpractice
requiresspecialtreatmentofwastewaterthroughsed­imentationandoilseparationandcontrolledremovalof
residues.

Avoidpressurewashingatambienttemperaturesbelow
10°C(50°F)orwhentheimplementiswet.Placethe
implementinaheatedworkshopordrybarnforatleast
24h.Cleantheimplementonlywhenfullydry.

NOTE:Becarefulwhenyoucleantheimplementwitha
highpressurewashing.Avoidtodirectwaterjetsonelectric
equipment,bearings,seals,gearboxes,etcetera.

NOTE:Greaseallgreasettingscarefullyafteryouclean
theimplementtopresspossiblewateroutsidebearings.

Whenyouuseahighpressurewasher:

Keepaminimumdistanceof25cm(9.8in)between

•
thespraygunandthesurfacetobecleaned.

Sprayunderanangleofminimum25°(donotspray

•
straightattheimplement).

Maximumwatertemperature:50°C(122°F).

•
Maximumwaterpressure:80bar(1160psi).

•
Donotusechemicals.

•

NOTICE:Onthecylinders,doNOTdirectthestreamofa
highpressurewasheratthewiperseal.Watercouldcome
throughtherodguideandcreatecorrosion.Thiscorrosion
couldgeneratepollutionandseizingofthecylinderrodand
therodguide.

7-19

Endofseasonservice

Whentheseasonisover,preparetheimplementforthe
storageimmediately.

Topreparetheimplementforwinterstorage:

1.Cleantheimplementthoroughly.Dustanddirtabsorb
moistureandmoistureincreasestheformationofrust.

2.Storetheimplementinadryplace,protectedagainst
windandweatherinthebestpossibleway.

3.Greaseallgreasettingsaccordingtothe“Mainte­nancechart”.

4.Beforethestorageoftheimplement,checkcarefully
fordamagedparts,loosescrew-joints,leakage,wear
andotherdefects.Ifthereisanydamage,itmaybe
forgottenduringthestorageandresultinproblemsthe
followingseason.Notedownthenecessarypartsyou
willneedbeforethenextseasonandorderthespare
parts.

5.DismountthePowerTake-Off(PTO)shafts,lubricate
theproletubesandkeeptheminadryplace.

7-MAINTENANCE

6.Spraytheimplementwithacoatofrust-preventingoil.

7.Partspolishedandthecylinderrodsofthehydraulic
cylindermaygetrusty.Cleanandbrushwithgrease
partspolishedandthecylinderrodstoprotectagainst
windandweather.

8.Changetheoilinthehydraulicsystemandthegear­boxes.

9.Supporttheimplementtorelievetheweightfromthe
tires.Leavetiresinated.Tireandrubbercomponents
lifewillbeextendedifprotectedfromsunlightduring
storage.

NOTE:Periodiccheckswillhelptokeepyourimplement
maintenanceandrepairstoaminimumandavoidcostly
breakdownsduringtheseason.Therefore,itisgoodprac­ticetohavetheimplementinspectedattheendofthesea­son.

7-20

Orderingpartsand/oraccessories

Whenyoupreparetheimplementforstorage,check
thoroughlyforanypartsthatmayhavebecomeworn
andneedreplacing.

Orderandinstallthesparepartsand/oraccessoriesat
oncebeforethenextseason.

Whenyouorderspareparts,alwaysmakesuretogive
yourKONGSKILDEdealerthemodelnumberandthe
ProductIdenticationNumber(PIN)ofyourimplement.
See“Productidentication”inChapter1ofthisopera­tor’smanual.

InsistongenuineKONGSKILDE“quality”spareparts
astheywillgivethebestperformanceandarecovered
byourwarranty.

Forbestperformance,haveyourimplementserviced
byanauthorizedKONGSKILDEdealer.

7-MAINTENANCE

7-21

7-MAINTENANCE

7-22

8-TROUBLESHOOTING###_8_###

Faultcoderesolution

Troubleshooting

8-TROUBLESHOOTING

Problem
Theimplementdonot
followtheground.
Thereistoomuchsoilin
thecrop.

PossibleCauseCorrection

theimplementisintransportposition.

Thetinesgotoodeepintotheground.Raisethelowerlinkarm.

Settheimplementinworkingposition.

8-1

8-TROUBLESHOOTING

8-2

9-SPECIFICA TIONS

9-SPECIFICATIONS###_9_###

Technicaldata

TechnicaldataZ685ProZ765Pro
Workingwidth
Transportwidth
Numberofrotors
Numberofarmsperrotor
Rotordiameter
PowerTake-Off(PTO)speed
Tiresize
Tireinationpressure2bar(29psi)
Maximumworkingspeed
Acreage
Powerrequirements,approximately
Maximumtotalweight

6.90m(22.64ft)7.60m(24.93ft)

2.95m(9.68ft)

6

6

1.50m(4.92ft)1.65m(5.41ft)

540RPM

16/6.50–8

15.0km/h(9.3mph)

7.5Ha/hr(18.5Ac/hr)8.0Ha/hr(19.8Ac/hr)
50kW(68Hp)60kW(82Hp)

930kg(2050lb)950kg(2094lb)

7

9-1

Fluidsandlubricants

9-SPECIFICA TIONS

Item

GreasingpointsAsrequired

Transmission

Capacity

Asrequired

KONGSKILDE

brandname

--

Semi-uidgear

lubricant

KONGSKILDE

specication

--

Lubricantgrade

NLGI2M1C137-A

International
specication

DIN51502

9-2

10-ACCESSORIES

10-ACCESSORIES###_10_###

Generalinformation

Accessoriesoroptionalequipmentlistedhereaftermay
bepartofthestandardequipmentforcertaincountries.
Someoftheseaccessoriesoroptionsmaynotbeavail­ableincertainmarkets.

Dualspeedgearbox

Thedualspeedgearbox(1)permitstoreducethespeed
oftherotorsby1/3.Withthisspeedreductiontheimple­mentwillformsmall“swaths”toobtainasmallercropsur­facethatwillcollectmoisture/dewduringnighttime.Use
thisfunctioninareaswereheavydeworrainoccursdur­ingtemperaturedropsatnight.

Tochangetheratio,movetheprimaryPowerTake-Off
(PTO)fromoneshafttoanotheronthegearbox.

NOTICE:Theswathwiththedualspeedgearboxinnot
uniformenough.Usethedualspeedgearboxonlyfor
smallswathorsmallcropsurface.

Hydraulickitforadjustmentofbordertedding

Thehydraulickitallowstoadjusttheborderteddingfunc­tionfromthecabofthetractor.Theoperatorcanmake
theadjustmentwithoutleavethecab.

NOTE:Thefunctionrequiresanadditionalsingleaction
outlet.

ZEIL18HT00385BA1

ZEIL18HT00818AA1

10-1

10-ACCESSORIES

Borderteddingfunctionenablestheimplementtorunon
anangletothefence/borderoftheeldandherebyre­ducetheamountofcropthatwillspreadintothefenceor
neighbouringeld.

Anti-wrapdiscforthewheelrim

Inmoistconditionsthecropcanstick/wraparoundthe
wheelarmandleadtodamageofthewheelbearingsor
blockthewheelrotation.Theanti-wrapdisc(1)prevents
thecroptowraparoundthewheelarmandcausedamage
tothebearingsorblockageofthewheel.Theanti-wrap
disc(1)isonthewheelarmandcoverstherimofthetire.

ZEIL18HT00386AA2

Anti-wrapplateforwheelarm

Inlongcropsthereareattimestheriskthattheneighbor
rotorwillthrowcropundertherotor.Thecropwillwrapon
thewheelarmandwilleventualityblockthewheelfrom
rotation.Theanti-wrapplate(1)deectthecropandex-
cludepossibilityofwrapping.

ZEIL18HT00564AA1

ZEIL18HT00388AA1

10-2

10-ACCESSORIES

Sparewheelkitwithholder

Thekitincludesasparewheel(1)(size16x6.5-8)anda
holdertomountthesparewheelontheframe.Thespare
wheel(1)allowstheoperatortoreplaceawheelwhilethe
implementisoutontheeld.

Frontgaugewheel

Toincreasethegroundfollowingoftheimplementand
gettheoptimalworkapplication,theimplementcanbe
equippedontheheadstockwithafrontgaugewheel(1).
Thefrontgaugewheel(1)reducestheriskofcropsoil
contamination,especiallyinrollingeldconditions.

ZEIL18HT00389AA1

Linkageequipmentforsteepslopes

Topreventtheimplementto“rollup”duringworkingin
eldswithverysteepslopes,thelinkageequipment(1)
kitwilllowerthelinkagepointandgiveabetteranglingof
thebearingarmsinrelationtotheimplement.

ZEIL18HT00390AA1

ZEIL18HT00393AA1

10-3

10-ACCESSORIES

Trafclightkit

Standardtrafclightkitandwarningplates(1).Some
countriesmayrequirethiskitbylawforthetransportof
theimplementonpublicroads.

ZEIL18HT00442AA1

10-4

11-FORMSANDDECLARATIONS

11-FORMSANDDECLARATIONS###_11_###

ECDeclarationofConformity

EF-overensstemmelseserklæring/EG-Konformitätserklärung/ECDeclarationofConformity/DéclarationCEdecon­formité/DichiarazioneCEdiconformita/EGVerklaringvanOvereenstemming/EG-försäkranomöverensstämmelse/
EY-vaatimustenmukaisuusvakuutus/DeclaracióndeconformidadCE/DeklaracjaZgodnościWE./Декларацияза
съответствиеEO/EKMegfelelőségiNyilatkozat/ESProhlášeníoshodě/EBAtitiktiesdeklaracija/ESprehlásenieo
zhode/DeclaraţiadeconformitateCE/VastavuseDeklaratsioonEÜ/ESIzjavaoskladnosti/ΔήλωσηπιστότηταςEK/
DeclaraçãodedelidadeCE/Dikjarazzjonita’Konformitàtal-KE/EKAtbilstībasdeklarācija/

Fabrikant/Hersteller/Manufacturer/Fabricant/Produttore/Fabrikant/Fabrikant/Valmistaja/Fabricante/Producent/
Производител/Gyártó/Výrobce/Gamintojas/Výrobca/Producător/T ootja/Proizvajalec/Κατασκευαστής/Fabricante/
Fabbrikant/Ražotājs

CNHINDUSTRIALBelgiumN.V.

B8210Zedelgem,Belgium

RepræsenteretafAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgien),somogsåhartilladelsetil
atindsamletekniskdokumentation/vertretendurchAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem
(Belgium),derauchautorisiertist,dietechnischeAktezuerarbeiten/representedbyAntoonVermeulen,Leon
Claeysstraat3A,B8210Zedelgem(Belgium),whoisalsoauthorizedtocompiletheTechnicalFile/Répresentéspar
AntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgique),égalementautoriséàconstituerledossier
technique/rappresentatidaAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgio),autorizzato
acompilareilFiletecnico/vertegenwoordigddoorAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem
(Belgium),dietevensisgemachtigdomhetT echnischBestandsamentestellen/representeradeavAntoon
Vermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgien),somocksåharbehörighetattsammanställaden
tekniskadokumentationen/edustajammeAntoonVermeulenin,osoiteLeonClaeysstraat3A,B8210Zedelgem
(Belgium)välityksellä,jollaonmyösoikeuslaatiatekninentiedosto/representadosporAntoonVermeulen,
LeonClaeysstraat3A,B8210Zedelgem(Bélgica),quienademásestáautorizadopararecopilareldocumento
técnico/którejprzedstawicielemjestAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgia),który
jestrównieżupoważnionydosporządzaniadokumentacjitechnicznej/представляваниотАнтоонВермьолен,
LeonClaeysstraat3A,B8210Zedelgem(Белгия),супълномощениесъщодасъставиТехническотодосие
/akiketképvisel:AntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgium),akiszinténjogosulta
műszakidokumentumokösszeállítására/vzastoupeníAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem
(Belgium),sautorizacíktvorbětechnickéhosouboru/atstovaujamiAntoonVermeulen,LeonClaeysstraat3A,B8210
Zedelgem(Belgija),taippatturintisteisęsudarytitechninesbylas/vzastúpeníAntoonomVermeulenom,Leon
Claeysstraat3A,B8210Zedelgem(Belgicko),ktorýjeoprávnenýzostavovaťtechnickúdokumentáciu/reprezentaţi
deAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgia),careeste,deasemenea,autorizatsă
compilezedosarulethnic/esindajategaAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgia),
kellelonsamutilubatehnilisefailikoostamiseks/kinaszastopaAntoonVermeulen,LeonClaeysstraat3A,B8210
Zedelgem(Belgija),kijepooblaščentudizasestavotehničnedokumentacije/εκπροσωπούμενοιαπότονAntoon
Vermeulen,LeonClaeysstraat3A,B8210Zedelgem(Βέλγιο),μεεξουσιοδότησηκαιγιατησύνταξητουΤ εχνικού
φακέλου/representadosporAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Bélgica),quetambém
temautorizaçãoparacompilaroFicheiroTécnico/irrappreżentataminnAntoonVermeulenLeonClaeysstraat3a,
B8210Zedelgem(Belġju),minhuwawkollawtorizzatlitiġborl-FajlTekniku/AntoonVermeulen,LeonClaeysstraat
3A,B8210,Zedelgem(Belgium),pārstāvēti,kasirpilnvarotsarīsastādīttehniskoreģistru

Erklærerhermed,at/Erklärenhiermit,daß/Herebydeclarethat/Déclareparlaprésenteque/Dichiarache/Verklaren
hierbijdat/Försäkrarhärmed,att/Vakuuttaatäten,ettätuote/Porelpresentedeclaraque/Niniejszymdeklaruje,że/
Декларирам,че/Azalábbiakbankijelentem,hogy/Tímtoprohlašuje,že/Deklaruoja,kad/Týmtoprehlasujeme,že/
Prinprezentadeclarcă/Alljärgnevagadeklareerib,et/Izjavljamo,daje/Μετοπαρόνδηλώνωότι/Abaixodeclaraque
/Jiddikjarawli/Apstiprinu,ka

11-1

11-FORMSANDDECLARATIONS

ZEIL19TL0016EA1

-erioverensstemmelsemedMaskindirektivetsbestemmelser(Direktiv2006/42/EF)oghvisrelevantogsåbestem­melserneiEMC-direktivet2014/30/EU

-InübereinstimmungmitdenBestimmungenderMaschinen-Richtlinie2006/42/EGundwennerforderlichauchmit
derEMC-Richtlinie2014/30/EUhergestelltwurde.

-isinconformitywiththeprovisionsoftheMachineryDirective2006/42/ECandifrelevantalsotheprovisi¬onsofthe
EMCDirective2014/30/EU.

-estconformeauxdispositionsdelaDirectiverelativesauxmachines2006/42/CEetégalementauxdispositi¬ons
delaDirectivesurlaDirectiveEMC2014/30/UE

-éinconformita'conlaDirettivaMacchine2006/42/CEe,sepertinente,ancheallaDirettivaallaDirettivaEMC2014/
30/UE.

-inovereenstemmingismetdebepalingenvandeMachinerichtlijn2006/42/EGenwanneerrelevantookmetde
bepalingenvandeEMCrichtlijn2014/30/EU.

-äriöverensstämmelsemedMaskindirektivetsbe¬stämmelser(Direktiv2006/42/EG)ochomrelevantocksåbestäm­melsernaiEMC-direktivet2014/30/EU.

-täyttääKonedirektiivin(Direktiivi2006/42/EY)määräyksetjaoleellisiltaosinmyösEMC-direktiivin2014/30/EU.

-esconformealaDirectivadeMaquinaria2006/42/CEy,siaplica,esconformetambiénalaDirectivaEMC2014/
30/EU.

-pozostajewzgodziezwarunkamiDyrektywyMaszynowej2006/42/WEijeżelimatozastosowanierównieżzwarunk­amiDyrektywydot.kompatybilnościelektromagnetycznejEMC2014/30/UE.

-отговарянаизискваниятанаДирективатазаМашините2006/42/EОиакоимаприложениенаизискванията
наДирективатазаелектромагнитнасъвместимост2014/30/EC.

-Megfelela2006/42/EKGépiEszközökrevonatkozóelőírásoknakésamennyibenfelhasználásrakerül,a2014/30/EU
ElektromágneseskompatibilitásIrányelvfeltételeinek.

-odpovídázákladnímpožadavkůmStrojnísměrnice2006/42/ESajestližetojejíuplatněnívyžadujeispodmínkami
Směrnice2014/30/EUtýkajícíseelektromagnetickékompatibility.

-atitinkaMašinųdirektyvosNr.2006/42/EBir,jeigutaikoma,ElektromagnetiniosuderinamumodirektyvosNr.2014/
30/ESreikalavimus.

-jevsúladespodmienkamiSmernice2006/42/ESostrojnýchzariadeniachapokiaľsitojehouplatnenievyžaduje
ajspodmienkamiSmernice2014/30/EÚoelektromagnetickejkompatibilite.

-îndeplineşteprevederilorDirectiveideMaşini2006/42/CEşidacăesteutilizatădeasemeneacuprevederileDirec­tiveireferitoarelacompatibilitateaelectro-magneticăEMC2014/30/UE.

-onvastavusesMasinateDirektiivitingimustega2006/42/EÜningsammutijuhul,kuiontegemistsammutionvas­tavusesElektromagnetilisekokkusobivuseDirektiivitingimustegaEMC2014/30/EL.

11-2

11-FORMSANDDECLARATIONS

-zdoločiliDirektiveostrojih2006/42/ESter,čejetorelevantno,tudizdoločiliEMCDirektive2014/30/EU.

-παραμένεισύμφωνημετουςόρουςτηςΟδηγίαςπερίΜηχανών2006/42/ΕΚκαισεπερίπτωσηπουαυτόεφαρμόζεται
καιμετουςόρουςτηςΟδηγίαςπερίηλεκτροµαγνητικήςσυµβατότητας(ΗΜΣ)2014/30/EE.

-EstádeacordocomexigênciasdasDirectivasdasMaquínarias2006/42/CEenocasoemquetiverigualmente
aplicaçãocomasexigênciasdasDirectivasreferentesacompatibilidadeelectromagnéticaEMC2014/30/UE.

-tikkonformamad-dispożizzjonijiettad-Direttivadwaril-Makkinarju2006/42/KEujekkrilevantiwkollmad-dispożiz­zjonijiettadd-DirettivaEMC2014/30/EU.

-atbilstmašīnudirektīvai2006/42/EK,kāarīnepieciešamībasgadījumāelektromagnētiskāssaderībasdirektīvaiEMC
2014/30/ES.

Zedelgem,

AntoonVermeulen

11-3

11-FORMSANDDECLARATIONS

11-4

Index

###_Index_###

A

Adjustabletinepositiontothearm.................................6-3

Adjustmentofthesupportwheels..................................6-8

Anti-wrapdiscforthewheelrim...................................10-2

Anti-wrapplateforwheelarm...................................10-2

B

Basicadjustment.........................................6-4

Bevelwheels...........................................7-13

Boltsandttings.........................................7-8

C

Connectiontothetractor......................................4-4

Conversionofthetedderfromtransporttoworkingposition......................6-7

Conversionofthetedderfromworkingtotransportposition......................5-1

D

Descriptionofoperation......................................6-1

Disconnectionandparking.....................................4-8

DoublePTOjoints........................................6-3

Doubletineswithasymmetrictinelength...............................6-3

Dualspeedgearbox........................................10-1

E

ECDeclarationofConformity....................................11-1

Ecologyandtheenvironment...................................2-18

Electro-MagneticCompatibility(EMC)................................1-6

Endofseasonservice.......................................7-20

F

Fireorexplosionprevention....................................2-5

Fluidsandlubricants.....................................7-6,9-2

Frontgaugewheel........................................10-3

G

Generalinformation........................................10-1

Generalrecommendations.....................................2-2

H

Hazardouschemicals.......................................2-6

Headstock............................................7-16

Hydraulichoses.........................................7-17

Hydraulickitforadjustmentofbordertedding.............................10-1

I

Illustrations...........................................2-3

Implementorientation.......................................1-12

Implementstability........................................2-17

Installationoftherotorarms....................................4-3

Intendeduse...........................................1-4

L

Legalobligations.........................................2-4

Linkageequipmentforsteepslopes.................................10-3

M

Maintenance.........................................2-12,7-1

Maintenancechart........................................7-7

Manualscopeandrequiredtraininglevel..............................1-7

N

Noiseemission..........................................2-15

Notetotheowner.........................................1-1

O

Operatingprinciples........................................3-1

Operatingtheimplementsafely...................................2-10

Operator'smanualstorageonthemachine..............................1-11

Orderingpartsand/oraccessories.................................7-21

P

PersonalProtectiveEquipment(PPE)................................2-13

PowerTake-Off(PTO)shaft....................................7-9

PowerTake-Off(PTO)shaft–Shorten................................4-6

Preparingforoperation......................................4-1

Pressurewashing.........................................7-19

Productidentication.......................................1-10

ProductIdenticationNumber(PIN).................................1-9

Prohibitedusage.........................................1-5

R

Rotorbearings..........................................7-12

S

Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems............2-14

Safetyrulesandsignalworddenitions...............................2-1

Safetysigns...........................................2-19

Slewing.............................................7-11

Slideunits............................................7-10

Sparewheelkitwithholder.....................................10-3

Startinguptheimplementsafely..................................2-7

Stoppingtheimplementsafely...................................2-11

T

Technicaldata..........................................9-1

Tirepressure...........................................7-18

Torque.............................................7-2

Torqueforclass12.9.......................................7-5

Trafclightkit..........................................10-4

Transmission...........................................7-14

Transportonpallet........................................5-2

Travelingonpublicroads.....................................2-8

Troubleshooting.........................................8-1

U

Universaljoints..........................................7-9

V

Vibrationlevels..........................................2-16

W

Workingspeedandnumberofrevolutions..............................6-6