Kongskilde Z 455 H, Z 555 H, Z 665 H Operator's Manual

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ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

OPERATOR’S MANUAL

Z 455 H Z 555 H

Tedder

Part number 51514345

1st edition English

March 2019

Contents

1GENERALINFORMATION

Notetotheowner...........................................................................1-1

Intendeduse................................................................................1-4

Prohibitedusage...........................................................................1-4

Electro-MagneticCompatibility(EMC).....................................................1-5

Manualscopeandrequiredtraininglevel..................................................1-6

ProductIdenticationNumber(PIN)........................................................1-8

Productidentication.......................................................................1-9

Operator'smanualstorageonthemachine...............................................1-10

Implementorientation.....................................................................1-11

2SAFETYINFORMATION

Safetyrulesandsignalworddenitions....................................................2-1

Generalrecommendations.................................................................2-2

Illustrations.................................................................................2-3

Legalobligations...........................................................................2-3

Fireorexplosionprevention................................................................2-3

Hazardouschemicals.......................................................................2-4

Startinguptheimplementsafely...........................................................2-5

Travelingonpublicroads...................................................................2-6

Operatingtheimplementsafely............................................................2-8

Stoppingtheimplementsafely.............................................................2-9

Maintenance...............................................................................2-10

PersonalProtectiveEquipment(PPE)....................................................2-11

Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-11

Noiseemission............................................................................2-12

Vibrationlevels............................................................................2-12

Implementstability.........................................................................2-13

Ecologyandtheenvironment.............................................................2-14

Safetysigns...............................................................................2-15

3CONTROLSANDINSTRUMENTS

Information

Operatingprinciples....................................................................3-1

4OPERATINGINSTRUCTIONS

Commissioningtheunit

Commissioningoperation..............................................................4-1

Installationoftherotorarms............................................................4-4

Safetyguards-Installation............................................................4-5

Startingtheunit

Connectiontothetractor...............................................................4-6

Hydraulicconnections..................................................................4-8

PowerTake-Off(PTO)shaft–Shorten.................................................4-9

Workingintheeld....................................................................4-11

Stoppingtheunit

Disconnectionandparking............................................................4-13

5TRANSPORTOPERATIONS

Preparingforroadtransport

Transportposition......................................................................5-1

6WORKINGOPERATIONS

Generalinformation

Implementoverview....................................................................6-1

Tinearms-Adjustment................................................................6-2

Adjustmentofthesupportwheels......................................................6-2

Workingposition........................................................................6-4

Windrowinggear-Installation.........................................................6-4

7MAINTENANCE

Generalinformation

Maintenance............................................................................7-1

Greasettingsandintervals............................................................7-3

Torque..................................................................................7-4

Fluidsandlubricants...................................................................7-7

Maintenanceplanning

Maintenancechart......................................................................7-8

Aftertherst5hoursofoperation

Nutsandbolts..........................................................................7-9

Aftertherst10hoursofoperation

Hydraulicscrewjoints..................................................................7-9

Everyday

PowerTake-Off(PTO)shaft...........................................................7-10

Universaljoints........................................................................7-11

Dailygreasettings....................................................................7-12

Everyweek

Weeklygreasettings.................................................................7-13

8TROUBLESHOOTING

Every50hours

Nutsandbolts.........................................................................7-14

Everyyear

Hydraulichoses.......................................................................7-14

Nutsandbolts.........................................................................7-14

Centralgearbox.......................................................................7-14

Every6years

Hydraulichoses.......................................................................7-15

Storage

Pressurewashing.................................................................7-16

Endofseasonservice.............................................................7-17

Orderingpartsand/oraccessories..............................................7-18

Faultcoderesolution

Troubleshooting....................................................................8-1

9SPECIFICATIONS

Technicaldata..............................................................................9-1

Fluidsandlubricants.......................................................................9-1

Tirepressure...............................................................................9-1

Dimensions.................................................................................9-1

Weights.....................................................................................9-1

10ACCESSORIES

Generalinformation.......................................................................10-1

Dualspeedgearbox.......................................................................10-1

Stabilizers.................................................................................10-1

Tinesafetylock............................................................................10-2

Anti-wrapdiscforthewheelrim...........................................................10-2

Sparewheelkitwithholder................................................................10-2

Frontgaugewheel.........................................................................10-3

Linkageequipmentforsteepslopes.......................................................10-3

Trafclightkit..............................................................................10-3

11FORMSANDDECLARATIONS

ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION

1-GENERALINFORMATION###_1_###

Notetotheowner

Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto maintainyournewimplement.

Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder awidevarietyofconditions.

Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit reachesyouinoptimumcondition.T omaintainthisconditionandassuretrouble‐freeoperationitisimportantthat routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.

Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinaconvenientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowledgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouroperators.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.

Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequirements.

NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean Directives2006/42/ECand2014/30/EU. AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunctionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanufacturer.

Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.

Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.

Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongurations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.

Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimplement.

1-1

1-GENERALINFORMATION

OWNERASSISTANCE

WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Normally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misunderstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis needed,yourdealerhasdirectaccesstoourbranchofce.

COMPANYPOLICY

Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspecicationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.

Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems canchange.Thesechangescanaffecttheservicethatisgiventotheimplement. Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.

ACCESSORIESANDOPTIONS

Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequipmentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.

PARTSANDACCESSORIES

GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.

Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused bytheuseof''non-genuine”partsandaccessories.

RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour warrantyandwillgiveyouthebestperformance.

SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.

Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber (PIN)plate.

1-2

1-GENERALINFORMATION

LUBRICANTS

Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.

Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.

WARRANTY

Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto theinstructionsgiveninthisoperator'smanual.

Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya KONGSKILDErepresentative.

CLEANINGYOURIMPLEMENT

Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic components,electricalconnections,breathers,seals,llercaps,andsoon.

Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh chemicalstocleandecals.Decalscouldberemovedorgetdamaged.

DISASSEMBLYORSCRAPPING

Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician withserviceinstructions,andincompliancewithlocallawandregulations.

1-3

Intendeduse

1-GENERALINFORMATION

TheKONGSKILDErotaryteddercanonlyperformthe usualworkinagriculture.Onlyconnecttherotaryteddertoatractorwhichcorrespondswiththespecications oftheimplementandislegaltouse.OnlythePower Take-Off(PTO)ofthetractorcandrivetheattachedrotarytedder.

Theimplementmayonlyted,turn,cleartheeldboundaries,spreadwindrowsandsmallnightswathsofgreen forage(alfalfa,clover,grass,etc.),hayandstraw.

Consideranyotherusecontrarytotheintendeduse.The manufacturerisnotresponsibleforanydamagethatre-

Prohibitedusage

Sweepingofforexamplefarmyardswiththetinearmassemblyorbroomsfastenedtotheseisnotallowed.There isariskthatforexamplestonesarethrownoutfromthe workingareaoftheimplementwithdangerofpersonalinjuryordamagetoobjects.

Anyusebeyondtheintendeduseisregardedasforeseeablemisuse.

sultsfromtheimproperuseoftheimplement.Theuser bearsthatrisk.

Alwaysobservethefollowingsafetyinstructionsaswell asthecommonrulesconcerningtechnicalsafety,working practicesandroadsafety.

Ifyoumakechangestotheimplementanditsconstruction withoutthepermissionfromthemanufacturer,themanufacturerdoesnotacceptanyresponsibilityfordamages thatresultsfromthis.

1-4

1-GENERALINFORMATION

Electro-MagneticCompatibility(EMC)

ThismachinecompliesstrictlywiththeEuropeanRegulationsonelectro‐magneticemissions.However,interference mayariseasaresultofadd‐onequipmentwhichmaynotnecessarilymeettherequiredstandards.Assuchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobservethefollowing:

Ensurethateachpieceofnon‐KONGSKILDEequipmentttedtothemachinebearstheCEmark.

• Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe

• nationalauthoritiesofthecountrywhereyouusethemachine.

Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-

• cationintheproximityofelectroniccomponents.

FailuretocomplywiththeseruleswillrendertheKONGSKILDEwarrantynullandvoid.

1-5

1-GENERALINFORMATION

Manualscopeandrequiredtraininglevel

Introductiontothismanual

Thismanualgivesinformationabouttheuseofyour KONGSKILDEmachineasintendedandunderthe conditionsforeseenbyKONGSKILDEduringnormal operation,routineservice,andmaintenance.

Thismanualdoesnotcontainalltheinformationthatrelatestoperiodicservice,conversions,andrepairsthat onlytrainedservicepersonnelcanperform.Someof theseactivitiesmayrequireappropriatefacilities,technicalskills,and/ortoolsthatKONGSKILDEdoesnotsupply withthemachine.

ThemanualcontainsthechaptersasshownontheContentspages.SeetheIndexattheendofthismanualto locatespecicitemsaboutyourKONGSKILDEmachine.

Normaloperation

Normaloperationconsistsoftheuseofthismachinefor thepurposeKONGSKILDEintendsbyanoperatorthat:

Isfamiliarwiththemachineandanymountedequip-

• mentortowedequipment

Complieswiththeinformationonoperationandsafe

• practicesasspeciedbyKONGSKILDEinthismanual

andbythesignsonthemachine

Normaloperationincludes:

Preparationandstorageofthemachine

• Additionandremovalofballast

• Connectionanddisconnectionofmountedequipment

• and/ortowedequipment

Adjustmentandcongurationofthemachineand

• equipmentforthespecicconditionsofthejobsite,

eld,and/orcrop Movementofcomponentsintoandoutofworkingpo-

• sitions

Routineserviceandmaintenance

Routineserviceandmaintenanceconsistsofthedaily activitiesnecessarytomaintainthepropermachine function.Theoperatormust:

Befamiliarwiththemachinecharacteristics

• Complywiththeinformationonroutineserviceandsafe

• practicesasspeciedbyKONGSKILDEinthismanual

andbythesignsonthemachine

Routineservicecaninclude:

Fueling

• Cleaning

• Washing

• Toppingupuidlevels

•

Greasing

• Replacingconsumableitemssuchaslightbulbs

•

Periodicservice,conversions,andrepairs

Periodicserviceconsistsofactivitiesthatarenecessary tomaintaintheexpectedlifeoftheKONGSKILDEmachine.Theseactivitieshavedenedintervals.

Trainedservicepersonnelfamiliarwiththemachinecharacteristicsmustperformtheseactivitiesatthedened intervals.Trainedservicepersonnelmustcomplywith theinformationonperiodicserviceandsafepracticesas partlyspeciedbyKONGSKILDEinthismanualand/or othercompanyliterature.

Periodicserviceincludes:

Oilchangeservicefortheengine,hydrauliccircuits,or

• transmission

Periodicexchangeofothersubstancesorcomponents

• asrequired

ConversionactivitiesrebuildtheKONGSKILDEmachine inacongurationthatisappropriateforaspecicjob site,crop,and/orsoilconditions(e.g.,installationofdual wheels).Conversionactivitiesmustbedone:

Bytrainedservicepersonnelfamiliarwiththemachine

• characteristics

Bytrainedservicepersonnelthatcomplywiththe

• informationonconversionaspartlyspeciedby

KONGSKILDEinthismanual,assemblyinstructions, and/orothercompanyliterature

Repairactivitiesrestoreproperfunctiontoa KONGSKILDEmachineafterafailureordegradation ofperformance.Dismantlingactivitiesoccurduringthe scrappingand/ordismantlingofthemachine.

Trainedservicepersonnelfamiliarwiththemachinecharacteristicsmustperformtheseactivities.Trainedservice personnelmustcomplywiththeinformationforrepairas speciedbyKONGSKILDEintheservicemanual.

Beforeyouoperate

Readthismanualbeforeyoustarttheengineor operatethisKONGSKILDEmachine.Contactyour KONGSKILDEdealerif:

Youdonotunderstandanyinformationinthismanual

• Youneedmoreinformation

• Youneedassistance

•

Allpersonstrainingtooperate,orwhowilloperate thisKONGSKILDEmachineshouldbeoldenoughto possessavalidlocalvehicleoperatingpermit(ormeet otherapplicablelocalagerequirements).Thesepersons

1-6

1-GENERALINFORMATION

mustdemonstratetheabilitytooperateandservicethe KONGSKILDEmachineinacorrectandsafemanner.

1-7

1-GENERALINFORMATION

ProductIdenticationNumber(PIN)

TheProductIdenticationNumber(PIN)isaserialnumberthatidentiestheimplement.

Theserialnumber,modelandotherspecicationsareon thePINplate.

ProvideyourKONGSKILDEdealerwiththemodelandthe PINwhenyouorderparts.

ZEIL18HT00546EA1

(1)Companyname(7)Yearofconstruction (2)Brandidenticationlogo(8)Madein(countryoforigin) (3) (4)Type/Variant/Version(10)ProductIdenticationNumber(PIN) (5) (6)Certicationmark(12)

Mailaddress

Modelyear

(9)

(11)

Maximumweight

Model Designation

1-8

1-GENERALINFORMATION

Productidentication

NOTE:DonotremoveorchangetheProductIdenticationNumber(PIN)plateontheimplement.

NOTE:ThefollowinggureindicatesthePINplatelocalizationonZ455H.ThePINplatelocalizationonZ555His similar.

ThePINplate(1)isplacedontheright-handsideofthe implement.

ThePINisalsoengravedonthechassisat(A)underthe frameoftheimplement.

Forfuturereference,recordyourimplementmodeland PINinthespacesbelow.

Model

ProductIdenticationNumber(PIN)

ZEIL18HT00895FA1

1-9

1-GENERALINFORMATION

Operator'smanualstorageonthemachine

Keepthisoperator'smanualprotectedandaccessibleon thetractorwheneveryoutransportoroperatetheimplement.

1-10

1-GENERALINFORMATION

Implementorientation

NOTE:T odeterminetheleft-handsideandtheright-hand sideoftheimplement,standbehindtheimplementand facethedirectionoftravelduringworkingoperation.

Thefollowingoverheadviewillustrationisageneralrepresentationoftheimplement.Theillustrationindicatesthe sides,front,andrearorientationsoftheimplementasreferredtothroughouttheoperator’smanual.

NOTE:Thearrowindicatesthedirectionoftheimplement duringworkingoperation.

(A)Frontoftheimplement. (B)Right-handsideoftheimplement. (C)Rearoftheimplement (D)Left-handsideoftheimplement.

ZEIL18HT00896FA1

1-11

1-GENERALINFORMATION

1-12

2-SAFETYINFORMATION

2-SAFETYINFORMATION###_2_###

Safetyrulesandsignalworddenitions

Personalsafety

Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.

ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.

Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.

DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.

WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.

CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.

FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT INDEATHORSERIOUSINJURY .

Machinesafety

NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.

ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.

Information

NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.

ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.

2-1

2-SAFETYINFORMATION

Generalrecommendations

Mostfarmmachineryaccidentscanbeavoidedbythe observanceofafewsimplesafetyprecautions.

Thisoperator’smanualcontainsimportantinformation

• concerningoperation,maintenanceandadjustmentof

theimplement.Furthermore,thisoperator’smanual mentionsandemphasizesallthesafetyinstructions.

Readtheoperator’smanualthoroughlybeforeyou

• start,operate,service,orcarryoutanyotheroperation

ontheimplement.Eventhoughyouhavebeendriving asimilarimplementbefore,youmustreadthemanual. Thisisamatterofyourownandotherpeoplesafety. Afewminutesreadingwillsaveyoutimeandhassle later.Lackofknowledgecanleadtoaccidents.

Yourimplementwasdesignedwithsafetyinmind.

• However,thereisnorealsubstituteforcautionand

attentionwhenyouneedtopreventanaccident.Once anaccidenthasoccurred,itistoolatetothinkabout whatyoushouldhavedone.Thismeansthatitis veryimportantthatyouasuseroftheimplementpay attentionandusetheimplementcorrectlyandthereby avoidexposingyourselfandotherstounnecessary danger.

Theimplementmustbeoperatedonlybyresponsible

• personswhohavebeenadequatelytrainedandautho-

rizedtousetheimplement.Neverleavetheimplement toothersbeforeyouhavemadesurethattheyhavethe necessaryknowledgetooperatetheimplementsafely.

Neverlettheimplementrunwithoutsupervision.

• Alwayskeeparstaidkithandy.

• Takethenecessaryprecautions(forexampleassis-

• tance)toalwaysbeawareofthepossiblepresenceof

bystandersandpets. Keepchildrenawayfromandofftheimplementatall

• times.

Donotusethisimplementasalift,ladderorplatform

• toworkatheights.

Beforeyouworkontheimplement,disengageall

• drives,stoptheengineandremovetheignitionkey.

Waitfortherotatingpartstorundown. Neverworkaroundtheimplementwithlooseclothing,

• jewelry,watches,longhairandotherlooseorhanging

itemscanbepulledinbythemovingpartsoftheimplement.

Keephandsawayfrommovingpartsoftheimplement.

• Neverattempttocarryoutanyadjustmentsontheim-

• plementwhiletheimplementisinmotionorwhilethe

PowerT ake-Off(PTO)shaftisengaged. PTOdrivenimplementcancausedeathorseriousin-

• jury.BeforeyouworkonornearthePTOshaftorser-

viceorclearthedrivenimplement,disengagethePTO, stoptheengineandremovetheignitionkey.

2-2

2-SAFETYINFORMATION

Illustrations

WARNING

Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateaparticularfeatureoradjustment. Replaceallshieldsbeforeoperatingthemachine. Failuretocomplycouldresultindeathorseriousinjury .

NOTE:Someoftheillustrationsinthismanualhavebeen obtainedbyphotographingprototypes.Standardproductionmachinesmaydifferinsomedetails.

Legalobligations

W0012A

Yourmachinemaybeequippedwithspecialguardingor otherdevicesincompliancewithlocallegislation.Some oftheserequireactiveactionbytheoperator.

Fireorexplosionprevention

1.Cropmaterial,trash,debris,birdnestsorammable materialcanigniteonhotsurfaces.

2.Inspecttheelectricalsystemforlooseconnectionsor frayedinsulation.Repairorreplacelooseordamaged parts.

3.Donotstoreoilyragsorotherammablematerialon theimplement.

4.Donotweldoramecutanyitemsthatcontain ammablematerial.Cleanitemsthoroughlywith

Therefore,checklocallegislationontheusageofthismachine.

non-ammablesolventbeforeyouweldorcutwitha ame.

5.Donotexposetheimplementtoames,burningbrush orexplosives.

6.Promptlyinvestigateanyunusualsmellsorodorsthat mayoccurduringtheoperationoftheimplement.

2-3

Hazardouschemicals

2-SAFETYINFORMATION

1.Ifyouareexposedtoorcomeincontactwithhazardouschemicalsyoucanbeseriouslyinjured. Theuids,lubricants,paints,adhesives,coolant, etcetera.requiredforthefunctionofyourmachine canbehazardous.Theymaybeattractiveandharmfulltodomesticanimalsaswellashumans.

2.MaterialSafetyDataSheets(MSDS)provideinformationaboutthechemicalsubstanceswithinaproduct, safehandlingandstorageprocedures,rstaidmeasuresandprocedurestobetakenintheeventofaspill oraccidentalrelease.MSDSareavailablefromyour dealer.

3.BeforeyouserviceyourmachinechecktheMSDSfor eachlubricant,uid,etcetera.usedinthismachine. Thisinformationindicatestheassociatedrisksandwill helpyouservicethemachinesafely.FollowtheinformationintheMSDS,onmanufacturercontainers,as

wellastheinformationinthismanualwhenyouservicethemachine.

4.Disposeofalluids,ltersandcontainersinanenvironmentallysafemannerinaccordancewithlocal lawsandregulations.Checkwithlocalenvironmentalandrecyclingcentersoryourdealerforcorrectdisposalinformation.

5.Storeuidsandlterinaccordancewithlocallawsand regulations.Useonlyappropriatecontainersforthe storageofchemicalsorpetrochemicalsubstances.

6.Keepoutofreachofchildrenorotherunauthorized persons.

7.Additionalprecautionsarerequiredforappliedchemicals.Obtaincompleteinformationfromthemanufacturerordistributorofthechemicalsbeforeyouuse them.

2-4

Startinguptheimplementsafely

2-SAFETYINFORMATION

Beforeyouattachtheimplementtothetractor,ensurethat thetractorisingoodworkingorderandthatthebrakes areefcient,particularlyifyouoperateonhillyground. Also,ensurethatthehydraulicorpneumaticsystemis compatiblewiththatoftheimplement.

Whenyouattachtheimplementtothetractor:

Neverallowanyonetostandbetweenthetractorand

• theimplement.Anunintentionalmanoeuvrewiththe

tractormaycauseseriousinjury. Nevergounderanunsupportedimplement.

•

Installalltheguardscorrectlybeforeyouusetheimplement.

Replacewornanddamagedcanvasesbeforeyouwork withtheimplement.

MakesurethatyouarethoroughlyfamiliarwiththeinstrumentsandcontrolsbeforeyouengagethePowerT akeOff(PTO)driveforthersttime.

ThePTOshafthasitsowninstructionmanualthatthe manufacturersupplywiththeimplement.T oensurethe correctuseoftheshaft,followalltheinstructionsofthe manufacturermanual.Payparticularlycloseattentionto thesafetyandmaintenanceinstructions,inordertopreventunintentionalinjuryanddamage.

RepairimmediatelyadamagedPTOshaftbeforeyou workwiththeimplement.

AlwaysstopthePTOandthetractorengineandremove theignitionkeybeforeyouconnectthePTOdriveshafts.

Afteryouattachtheimplementtothetractor,ensurethat thePowerTake-Off(PTO)lockpinisproperlyengaged inthetractorPowerTake-Offshaft.Anincorrectlylocked PTOshaftcouldworklooseandcauseaccidentsordamagetotheimplement.

MakesuretoinstallandsecurethePTOdriveshaftcorrectly.Checkthatthelockpinisinmesh.Fastenthe supportchainatbothends.

Alwaysmakesurethattheguardtubesdonotseparate atthemaximumworkingortransportlengthofthePTO driveshaft.Checkalsothattheguardtubesdonotjamat theminimumworkingortransportlengthofthePTOdrive shaft.

Unlesstheprotectiveguards,thePTOdriveshaftmay causeseriousinjury.Becarefulnottodamagetheguards whenyouconnectthePTOdriveshafttoorfromthetractor.

FitcorrectlytheguardsonthePTOdriveshaft.Secure theguardofthePTOshaftwiththechain.

DonotusePowerTake-Off(PTO)driveshaftswithother specicationsthantheshaftwhichwassuppliedwiththe implement.

BeforeyouinstallthePTOdriveshaft,checkthattheRevolutionsPerMinute(RPM)anddirectionofthePTOonthe tractormatchthoseofthePTOontheimplement.

Beforeyoustartuptheimplement(forexampletherst timeafteralongstandstillperiod),makesurethatthere arenodetachedloosepartsonthedrivelineareaandon themovingpartsoftheimplement.

2-5

Travelingonpublicroads

2-SAFETYINFORMATION

Complywiththerelevanttrafcregulations

WARNING

Impacthazard! Takecarewhenmakingturns.Themachine rearendswingsoutwhenchangingdirection. Failuretocomplycouldresultindeathorseriousinjury.

WARNING

Lossofcontrolhazard! Unevenbrakeforceexistsonleft-handand right-handbrakes.Alwaysusebrakepedal couplerwhentravelingonpublicroadstoensurebrakesareactuatedtogether. Failuretocomplycouldresultindeathorseriousinjury.

Theimplementisbuiltaccordingtothehomologationrequirementsofyourcountry.Donotmodifytheimplement inasensethatwouldconictwiththenationalregulations.

Ifyouwishtotransporttheimplementonthepublicroad, makesurethatthecombinationtractorandimplement observesthetrafcrulesinyourcountry.Thisgivesyou andyoursurroundingsthebestpossiblesafety.

Passengers

Donotallowpassengerstorideinthetractorunlessa specicseatisprovided.

Duringtransport,thetransportationofpeopleonthetop oftheimplementisstrictlyforbidden.

W0089A

W0081A

Transportsafety

Transporttheimplementonlyintransportposition.Securetheimplementfortransport.Alwaysactivatethemechanicaltransportsafetydevicesbeforetransport.

Makesuretotallthehitchpinswithretainingpinscorrectly.Mechanicallysecurethehydrauliccylinderstopreventcylindersfromcreeping.

Drivesafe

Donotdriveundertheinuenceofalcoholordrugs.

Nevertravelatspeedincrowdedareas.

Whenyoumaneuverthetractorwiththeimplement,alwaysbeawareandconsciousofitssize.

Thetractordrivermustnotleavethecabinduringtransport.

Theoperatorsmustobserverelevantstatutoryorother nationalregulationsthatdealwithroadsafetyandlabor safetyissues.

Beforeyoudrivetheimplementonpublicroads:

Checktheallowabletransportdimensionsandweights.

• Installcorrectlythelightingandthewarningpanels.

•

Alwaysobservetheprinciplesforpermissibleaxleloads, thetotalunitmassandthetransportgauge.

Observethetractormanufacturerregulationsandrecommendations,specicallythoserelatingtomaximumtransportloadsandmaximumspeed.

Eveninsimilarcircumstances,themaximumallowed speedcanvarydependingonwhichcountryyoutravel in.

Alwaysdrivewiththestatutorylightsandsafetymarking duringtransportonpublicroadandatnight.

Installalltherequiredsignsthatindicatethevehiclewidth. Alsoinstallalltherequiredlightsthatindicatethevehicle widthduringthenightlytransport.Ifindoubt,contactyour governmentdepartmentresponsibleforroadtransport.

Alwaysconsiderotherroadusers.

Alwaysadoptsafedrivingpractices.Slowdownandsignalbeforeturning.Givewaytooncomingtrafcinallsituations,includingnarrowbridges,intersectionsetcetera. Pullovertoallowfastertrafctopass.

Iftheimplementismarkedwithamaximumspeedlimit, neverexceedthismaximumspeedlimit.

Alwaysadjustthedrivingspeedtotheroadandweather conditions.Incaseofbadroadconditionsandhighdrivingspeeds,bigforcesmayoccurandcauseoverloadof tractorandimplement.

Driveatasafespeedtoensurecontrolandabilitytostop inanemergency.

Lockthetractorbrakepedalstogether.Neveruseindependentbreakingattransportspeeds.

Mountedimplementsandballastweightsinuencethe driving,steeringandbrakingcapacityofthetractor.Make surethattheadditionalweightoftheimplementonthe linkagedoesnotcompromisedriving,steeringandbrakingcapacityofthetractor.Installfrontweightsorrepair thebrakesifthetractorisnotsafetodrive.

Travelmayberestrictedtocertainroadtypes.Transport mayberestrictedtodaytimeoroutsidepeaktrafchours. Howeverplanyourroutetoavoidheavytrafcandpeak trafchours.

Reducespeedduringturns.Tractorshavenotbeendesignedforfastturning.Avoidthattherearendoftheimplementhitsanobstacle.

2-6

2-SAFETYINFORMATION

Whenyouturnduringtransportpayattentiontotheoverhangand/oroscillatingweightoftheimplement.

Useenginebrakingwhenyoudrivedownhills.Donot coast.

Watchforobstructions,particularlyifover-width.Observe anyloadratingsapplicableonbridges.

Afteryounishthetransport,beforeyouleavethetractor, alwayslowertheimplementtothegroundinparkingposition,turnoffthetractorengine,pulltheparkingbrake, andremovethekeyfromtheignition.

2-7

Operatingtheimplementsafely

WARNING

Hazardtobystanders! Alwayssoundthehornbeforestartingthemachine.Makesuretheworkareaisclearof otherpersons,domesticanimals,tools,etc. beforeyouoperatethemachine.Neverallow anyoneintheworkareaduringmachineoperation. Failuretocomplycouldresultindeathorseriousinjury.

WARNING

Rotatingparts! Keepclearofalldrivesandrotatingcomponents. Failuretocomplycouldresultindeathorseriousinjury.

2-SAFETYINFORMATION

Neverattempttoremoveresiduesfromtheimplement whiletheimplementruns.Suchanimprudencecouldcost lifeorlimb.AlwaysdisengagethePowerT ake-Off(PTO) shaftmechanism,switchOFFthetractorengineandapplytheparkingbrakebeforeyouremoveresidues.

Duringthedailyworkyoumustconsiderthatloosestones andforeignmatteronthegroundmightgetincontactwith therevolvingpartsandgetthrownoutagainatavery highspeed.Therefore,beforeyouoperatetheimplement makesurethatallsafetyguardsareintact,properlytted

W0304A

W1101A

andsecured.

Beforeyouraiseorlowertheimplementwiththelinkarms ofthetractor,checkthatnobodyisneartheimplementor touchestheimplement.

Alwaysoperatetheimplementatasafespeedinaccordancewiththegroundconditions.Onunevenground, proceedwiththeutmostcautiontoensureproperstability.

NOTE:Onlyputtheimplementintooperationaccording totheinstructionsfromthedealer.

Neveroperatetheimplementundertheinuenceofalcohol,drugs,orwhileotherwiseimpaired.

Avoidusingtheimplementinunsuitableeldandweather conditions.Itisbettertostopworktemporarilyratherthan tooperateinsuchconditions.

Keeppeopleawayfromtheimplementduringoperation. Askbystanderstoleavetheeld.Thereistheriskfor bystanderstobeoverrunbytheimplement.Stoptheimplementimmediatelyifsomeoneapproaches.

Thetractororitsimplementmaystrikeorcrushagainsta personorpetwithintheoperatorareaofthetractor.DO NOTallowanyonetoentertheworkarea.Makesurethat theareaisclearandoperationissafebeforeyoumove theimplement.

Whenyouoperatetheimplement,alwaysremainseated inthetractorcab.Operatecontrolsonlywhenseatedin thetractorseat,exceptforthosecontrolsexpresslyintendedforusefromotherlocations.

Whenyouturnonhillsidesalwaysbecarefulwhenyoulift theimplementwiththe3-pointlinkagebecausethereisa riskofoverturning.Adjustthespeedtotheseconditions.

Driveinalowtractorgearifyouworkonhillsides.

Whenyoudriveupanddownandacrosshillsides,avoid sharpturns.

Whenyouturnduringoperation,payattentiontotheoverhangand/oroscillatingweightoftheimplement.

Avoidchangingdirectionabruptly,especiallywhenyou reverse,toavoiddangerouspitchingoftheimplement.

Whenyouworkwiththeimplementkeepasafedistance fromsteepslopesandsimilargroundconditions,asthe groundmaybeslipperyandpulltheimplementandthe tractorsideways.Alsoremembertoadjustthespeedfor sharpturnswhenyoudriveonhillsides.

Paythenecessaryattentionwhileyouoperatenextto publicroadsorfootpaths.

Whileinoperation,thetransportationofpeopleonthetop oftheimplementisstrictlyforbidden.

2-8

Stoppingtheimplementsafely

WARNING

Movingparts! Somecomponentsmaycontinuetorunafter disengagingthedrivesystems.Makesure alldrivesystemsarefullydisengagedandall movementhasstoppedbeforeservicingthe machine. Failuretocomplycouldresultindeathorseriousinjury.

2-SAFETYINFORMATION

thetractorcab,thenthefollowingprecautionsmustbe followed:

•

Whenyouparktheimplementtherearesomeoperational

W0002A

riskswhichmaycausepersonalinjury.Therefore,you must:

Bringthetractorenginetolowidlespeed. Disengagealldrivesystems. Shiftthetractortransmissionintoneutral. Applytheparkingbrake.

Alwaysinterrupttheoperationoftheimplementbefore youleavethetractorseat.

Forsafety'ssakeneverleavethetractorcabwithoutrst todisengagethePowerT ake-Off(PTO)shaftmechanism andtostopthetractorengine.Furthermore,ifyouleave thetractorunattended,alwaysremovetheignitionkey.

StopthetractorengineandthePTOshaftandwaituntil theimplementhascompletelystoppedbeforeyouopen anyofthesafetyguards.Therearerotatingpartsunderthesafetyguardswhichmaycontinuerotatingafter theimplementhasbeenstopped.Lookandlistenforevidenceofrotatingpartsbeforeyouopenanyofthesafety guards.

Makesuretosecurethetractorbymeansofthehand brakeand/orstopblocksifyouneedtostandbetween thetractorandtheimplement.

When,duetoexceptionalcircumstances,youwould decidetokeepthetractorenginerunningafterleaving

Makesurethatthegroundisrmandevenduringpark-

• ing.

Makesurethattractorandimplementcannotmove.

• Alwayslowertheimplementtotheground.

• Stopthetractorengineandremovetheignitionkey.

• Usecorrectsupportortransportsafetydevicewhenthe

• implementisparked.Makesurethattheparkingstand

issecured.

Whenyoudetachtheimplementfromthetractor:

Alwaysdetachtheimplementcarefullyandonaat

• surfacetopreventdamage.

Makesurethatnobodystandsinfrontoftheimplement.

• Neverallowanyonetostandbetweenthetractorand

• theimplement.

Nevergounderanunsupportedimplement.

•

2-9

2-SAFETYINFORMATION

Maintenance

WARNING

Maintenancehazard! Beforeyoustartservicingthemachine,attach aDONOTOPERATEwarningtagtothemachineinavisiblearea. Failuretocomplycouldresultindeathorseriousinjury.

Followthemaintenanceschedulewithregardtotheim-

• plementservicingintervals.

Rememberthattheimplementrequiresattentionfrom timetotime.Alsorememberthatthemaintenancewill greatlyextendthelifeoftheimplement.

Takethenecessaryprecautions:nottospillanyoil,fuel

• orgrease.

Toavoidoilandgreasecontactwithyourskin,wear protectivegloves.

Servicetheimplementonarmlevelsurface.

• Donotattempttoremovematerialfromanypartof

• theimplement,clean,lubricateorcarryoutanyadjust-

mentsontheimplementwhileitisinuse. Keephands,feetand/orgarmentsawayfromparts

• whichmove.Checkthatallrotatingpartshavea

suitableprotectiveguard. Raisedimplementand/orloadscanfallunexpectedly

• andcrushpersonsunderneath.Neverenterorallow

anyonetoentertheareaunderneathraisedimplement duringoperation. Unsupportedhydrauliccylinderscanlosepressure anddroptheimplementandcauseacrushinghazard. Donotleavetheimplementinaraisedpositionwhile parkedorduringservice,unlesssecurelyblockedon woodenblocks.

Neverworkunderaraisedimplementunlessasupport

• chainorothermechanicalsecuringdevicesecurethe

linkarmsofthetractorsothattheimplementcannot movetoalowerpositionunintentionally.

Relievethepressure,stoptheengineandremovethe

• ignitionkey,beforeyouconnectordisconnectuid

lines. Beforeyouadjust,clean,lubricateoryoucarryoutre-

• pairsontheimplement,stoptheengineandremove

W0004A

theignitionkey. NeveradjusttheimplementwhilethePowerT ake-Off

• (PTO)driveshaftisengaged.Donottoremovethe

guardsuntilallrevolvingpartshavestopped. Anyleakageofhydraulicoilorfuelunderpressuremay

• causesevereharm,soalwaysuseashielding,goggles

andgloveswhenyoutraceoilorfuelleaks. Donotuseyourhandtocheckforleaks.Useapiece ofcardboardorpaper.

Continuouslongtermcontactwithhydraulicuidmay

• causeskincancer.Avoidlongtermcontactandwash

theskinpromptlywithsoapandwater. Ifhydraulicuidordieselpenetratestheskin,seek

• medicalcareimmediately.

Observeallrecommendationsthatarementionedin

• thismanualsuchasserviceintervals,torques,lubri-

cants,etcetera. Alwaysreplaceallpartsthathavedamageorwear.

• Neverbuildexiblehoseassembliesfromhosesthat

• werepreviouslypartofahoseassembly.

Neverweldtothetubes.

• Alwaysusegloveswhenyouworkwithpartsonthe

• implementasthepartscanhavesharpedges.

Transmissionandhydrauliclinesmaybecomehotdur-

• ingoperation.Becarefulwhenyouservicesuchcom-

ponents.Allowsurfacestocoolbeforeyouhandleor disconnecthotcomponents.Wearprotectiveequipmentwhenrequired.

2-10

2-SAFETYINFORMATION

PersonalProtectiveEquipment(PPE)

WearPersonalProtectiveEquipment(PPE)suchasprotectiveclothing,eyeprotection,hearingprotection,dust mask,hardhat,heavygloves,workboots,and/orany otherPPEthatprovidesforthesafetyandprotectionof theindividualthatoperatesthisequipment.

NHIL13RB00001AA1

Safetyrequirementsforuidpowersystemsandcomponentshydraulicsystems

Beforeyoustarttheengineorpressurizethehydraulic system,installandtightcorrectlyallthehydrauliccouplings.Checkthatallhosesandttingsarenotdamaged. Replaceimmediatelydamagedcomponents.

Onlyconnectthehydraulichosestothetractoroutletsif thetractorandtheimplementarepressure-free.Ifthe hydraulicsofthetractorisactivateditmayleadtouncontrolledmovementswhichmaycausedamage.

Makesurethatnopersonsareneartheimplementwhen youstarttheimplement,astheremightbeairinthehydraulicsystemwhichmightleadtosuddenmovements.

Whenthetractorenginehasstopped,activatethetractor hydraulicspoolvalvestomakesurethatthereisnopressureinthehydraulichoses.

Toexpelalltheairfromtheoilinthehydrauliccylinders, testallthefunctionsafteryouconnectthehydraulicconnectionstothetractor,especiallybeforeyouenterordrive onthepublicroads.

2-11

2-SAFETYINFORMATION

Noiseemission

ThemeasuringandreportingofthenoiselevelwerecarriedoutaccordingtoISO5131.

Thenoiselevelof70dBwasmeasuredinthecabinofthe tractorwheretheheadoftheoperatorisusuallysituated.

Usehearingprotectorsifthenoisefromtheimplementis annoyingorifyouworkwiththeimplementforaconsiderableperiodinatractorcabinthathasnotaadequate soundproofcabin.

Vibrationlevels

Installallrevolvingpartscorrectlybeforeyoustarttheimplement.Anunbalancecancreatevibrationsthatdamage theimplement.

NOTE:Youmustcheckthattheallpartareinthecorrect positionbeforestarttheimplement.

NOTE:Ifthevibrationsorthenoiseoftheimplementincreaseconsiderablyduringtheoperation,stopthework immediately.Correctthefaultbeforeyoucontinuethe work.

2-12

2-SAFETYINFORMATION

Implementstability

Thecombinationofyourtractorandimplementcanbecomeunstable,duetotheadditionalweightthattheimplement addstothetractor.

Inordertoguaranteestableandsafetransport,youmustcheckifyouneedballastweightsfortransportandeld work.

Youmustalsocheckandguaranteethatyouhaveatleast20%fromthetractorweightonthefrontaxle.

Forrearmountedimplementsandfront-rearcombinations,theformulais:

ZEIL18HT00277FA1

Exampleofreferencestostabilityofthecombinationtractor–implement

Listofsigns

Te[kg]Thetractorownweight. Tf[kg] Tr[kg]Rearaxleloadwithemptytractor. Ir[kg] If[kg]Totalweightofthefront-mountedimplement/frontballast. a[m]

b[m]Thetractorwheeldistance. c[m] d[m]

Frontaxleloadwithemptytractor.

Totalweightoftherear-mountedimplement/rearballast.

Distancebetweenthecenterofgravityofthefront-mountedimplement/frontballastandthe middleofthefrontaxle.

Distancebetweenthemiddleoftherearaxleandthemiddleofthelinkarmballs. Distancebetweenthemiddleofthelinkarmballsandthecenterofgravityoftherearmounted

implement/rearballast.

2-13

Ecologyandtheenvironment

2-SAFETYINFORMATION

Soil,air,andwaterqualityisimportantforallindustries andlifeingeneral.Whenlegislationdoesnotyetrulethe treatmentofsomeofthesubstancesthatadvancedtechnologyrequires,soundjudgmentshouldgoverntheuse anddisposalofproductsofachemicalandpetrochemical nature.

Familiarizeyourselfwiththerelativelegislationapplicabletoyourcountry ,andmakesurethatyouunderstand thislegislation.Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels, anti-freeze,cleaningagents,etc.,withregardtotheeffectofthesesubstancesonmanandnatureandhowto safelystore,use,anddisposeofthesesubstances.Y our KONGSKILDEdealercanalsoprovideassistance.

Helpfulhints

Avoidtheuseofcansorotherinappropriatepressur-

• izedfueldeliverysystemstolltanks.Suchdelivery

systemsmaycauseconsiderablespillage. Ingeneral,avoidskincontactwithallfuels,oils,acids,

• solvents,etc.Mostoftheseproductscontainsub-

stancesthatmaybeharmfultoyourhealth. Modernoilscontainadditives.Donotburncontami-

• natedfuelsandorwasteoilsinordinaryheatingsys-

tems. Avoidspillagewhenyoudrainuidssuchasuseden-

• ginecoolantmixtures,engineoil,hydraulicuid,brake

uid,etc.Donotmixdrainedbrakeuidsorfuelswith lubricants.Storealldraineduidssafelyuntilyoucan disposeoftheuidsinaproperwaythatcomplieswith alllocallegislationandavailableresources.

Donotallowcoolantmixturestogetintothesoil.Col-

• lectanddisposeofcoolantmixturesproperly.

Donotopentheair-conditioningsystemyourself.It

• containsgasesthatshouldnotbereleasedintotheat-

mosphere.YourKONGSKILDEdealerorair-conditioningspecialisthasaspecialextractorforthispurpose andcanrechargethesystemproperly .

Repairanyleaksordefectsintheenginecoolingsys-

• temorhydraulicsystemimmediately.

Donotincreasethepressureinapressurizedcircuitas

• thismayleadtoacomponentfailure.

Batteryrecycling

Batteriesandelectricaccumulatorscontainseveral substancesthatcanhaveaharmfuleffectontheenvironmentifthebatteriesarenotproperlyrecycledafter use.Improperdisposalofbatteriescancontaminate thesoil,groundwater,andwaterways.KONGSKILDE stronglyrecommendsthatyoureturnallusedbatteries toaKONGSKILDEdealer,whowilldisposeoftheused batteriesorrecycletheusedbatteriesproperly.Insome countries,thisisalegalrequirement.

NHIL14GEN0038AA1

Mandatorybatteryrecycling

NOTE:Thefollowingrequirementsaremandatoryin Brazil.

Batteriesaremadeofleadplatesandasulfuricacidsolution.Becausebatteriescontainheavymetalssuchas lead,CONAMAResolution401/2008requiresyoutoreturnallusedbatteriestothebatterydealerwhenyoureplaceanybatteries.Donotdisposeofbatteriesinyour householdgarbage.

Pointsofsaleareobligedto:

Acceptthereturnofyourusedbatteries

• Storethereturnedbatteriesinasuitablelocation

• Sendthereturnedbatteriestothebatterymanufacturer

• forrecycling

2-14

2-SAFETYINFORMATION

Safetysigns

Thefollowingsafetysignsareonyourimplementasa guideforyoursafetyandforthesafetyofthosewhowork withyou.

Walkaroundyourimplementandnotethesignicance andlocationofallsafetysignsbeforeyouoperateyour implement.Readallthesafetysignsadheredtotheimplementandfollowtheinstructions.

Keepallsafetysignscleanandlegible.Cleansafetysigns withasoftcloth,water,andagentledetergent.

NOTICE:Donotusesolvent,gasoline,orotherharsh chemicals.Solvents,gasoline,andotherharshchemicalsmaydamageorremovethesafetysigns.

Replaceallsafetysignsthataredamaged,missing, paintedover,orillegible.Ifasafetysignisonapartthat youoryourdealerreplaces,makesurethatyouoryour dealerinstallthesafetysignonthenewpart.Contact yourdealerforthereplacementofthesafetysigns.

Safetysignsthatdisplaythe“Readoperator’smanual” symboldirectyoutotheoperator’smanualforfurtherinformationregardingmaintenance,adjustments,orproceduresforparticularareasoftheimplement.Whenasafety signdisplaysthissymbol,consulttheappropriatepageof theoperator’smanual.

Safetysignsthatdisplaythe“Readservicemanual”symboldirectyoutotheservicemanual.Ifyoudoubtyour abilitytoperformserviceoperations,contactyourdealer.

NOTE:Thefollowinggureindicatesthesafetysigns localizationforZ455H.Thesafetysignslocalizationfor Z555Hissimilar.

2-15

2-SAFETYINFORMATION

ZEIL18HT00950FA1

Partnumber:1650220

8116502202

2-16

2-SAFETYINFORMATION

Safetysign(1)

WARNING

IMPROPEROPERATIONOFTHISMACHINE CANCAUSEDEATHORSERIOUSINJURY. MAKESURETHA TEVERYOPERATOR:

-isinstructedinthesafeandproperuseofthis machine.

-readsandunderstandstheoperator'smanual forthismachine.

-readsandunderstandsALLsafetysignson themachine. Failuretocomplycouldresultindeathorseriousinjury.

Readtheoperator'smanualandthesafetyinstructions tooperatetheimplementandtoavoidunnecessaryaccidentsanddamagestotheimplement.

Partofpartnumber:1650220

W0188A

1650220-013

Safetysign(2)

WARNING

Avoidinjury!Alwaysdothefollowingbefore lubricating,maintaining,orservicingthemachine.

1.Disengagealldrives.

2.Engageparkingbrake.

3.Lowerallattachmentstotheground,or raiseandengageallsafetylocks.

4.Shutoffengine.

5.Removekeyfromkeyswitch.

6.Switchoffbatterykey,ifinstalled.

7.Waitforallmachinemovementtostop. Failuretocomplycouldresultindeathorseriousinjury.

Alwaysstopthetractorenginebeforeyouadjust,maintain,repair,orlubricatetheimplement.Alsorememberto removetheignitionkey.Makesurethatnobodystartsthe engine,untilyouhavenished.

Partofpartnumber:1650220

W0047A

1650220-024

2-17

2-SAFETYINFORMATION

Safetysign(3)

WARNING

Pinchhazard! Waitforallmovementtostopbeforeyouserviceoradjustthemachineorequipment. Failuretocomplycouldresultindeathorseriousinjury.

W1420A

Movingpartsaredangerousandifthemovingpartscome incontacttoyourbodythemovingpartscanpinchyour body. Thehazardmaycausesevereinjuriestotheentirebody, withpossiblelethaleffect. Toavoidthehazards,waituntilallmovingelements havecompletelystoppedbeforeyoutouchthemoving elements.

Partofpartnumber:1650220

Safetysign(4)

81PR80-0859_15

Duringtheworkintheeld,openthelock.Duringthe transport,engagethelock.

Partofpartnumber:1650220

Safetysign(5)

ThesignindicatesthemaximumRevolutionsPerMinute (RPM)andthedirectionofrotationofthePowerT ake-Off (PTO)shaft. Referencetotheminimumoverlappingontheprole tubesandtheminimumdistancerequirednottobottom theshaft.

Partofpartnumber:1650220

1650220-056

81PR80-0859_47

2-18

2-SAFETYINFORMATION

Safetysign(6)

Maximum210bar(3045psi).

Makesurethatthehydrauliccomponentsarenotexposed tomorepressurethanmaximum210bar(3045psi)as therecouldbeariskofexplosivedamageofparts.Hereby youexposeyourselfandotherstoseriousdangerofgettinghitbymetalpartswithhighspeedoroilunderhigh pressure.

Partnumber:81PR80-0832

Safetysign(7)

Warning:Folding.

Partnumber:81PR80-0536

81PR80-08328

Safetysign(8)

Keepasafedistancefromtherotatingpartsoftheimplement.

Neverstandintheswivelandfoldingareaoftherotors.

Partnumber:PR80-0535

81PR80-05369

PR80-053510

2-19

Safetysign(9)

Partnumber:0653390

Safetysign(10)

Safetyguardwarning

Partnumber:PR80-6609

2-SAFETYINFORMATION

ZEIL18HT00678AA11

PR80-660912

2-20

3-CONTROLSANDINSTRUMENTS

3-CONTROLSANDINSTRUMENTS###_3_###

Information

Operatingprinciples

Forallinformationrelatedtothedescriptionandthelocationofthecontrolstouseyourimplement,seechapter“ControlsandInstruments”intheoperator’smanualof yourvehicle.

3-1

3-CONTROLSANDINSTRUMENTS

3-2

4-OPERATINGINSTRUCTIONS

4-OPERATINGINSTRUCTIONS###_4_###

Commissioningtheunit

Commissioningoperation

Theimplementisprovidedonpalletwith:

Theright-handsiderotorandleft-handsiderotoras-

• sembled.

Thesupportwheelassembled.

• Theouterrotorraised.

• Theouterguardelementsbundled.

• ThePowerTake-Off(PTO)shaftandoutersupport

• wheelsloose.

Thehardwareinaplasticbag.

•

Thetedderiscompletelyassembledexcepttheframewith warningpanelsandthetinearms.Youcanndtheloose partsandtheplasticbagwithhardwarewiredtoeitherthe palletormachineinaspacesavingway.

Raisetheimplementonasmoothsurfacewithaforklifter withlongforks.

ZEIL18HT00749AA1

Z455H

ZEIL18HT00765AA2

Z555H

ZEIL17HT00137AA3

4-1

4-OPERATINGINSTRUCTIONS

Set-upinstructions-Z455H

Toset-uptheimplementproceedasfollows:

1.Swingthemainbracketwiththesupportwheeltothe three-pointheadstock.

2.Changeoverthemainbracket(1)withsupportwheels fromthetransport/shippingposition(2)totheworking position(2).Usetheavailablescrews.

3.Placetheimplementontowheels.

4.Swingtheimplementwiththepallettotherearonto

bothcenterwheels.

5.Lifttheimplementattheheadstock.Useasuitable

liftingdevice.

6.Removethewiresfromthepallet.

7.Positiontheleft-handsideandtheright-handside

supportlegs.

8.Lowertheimplement.

9.Connecttheimplementtothetractor.

10.Lifttheimplement.

11.Connectthehydraulichosesoftheimplementtothe

tractorhydraulicsystem.

12.Checkthattheunlockingdeviceworksproperly.

13.Installtheprotectiveguardandthereectors.See

Page4-5.

14.Installtherotorarms.SeePage4-4.

ZEIL18HT00750AA4

Set-upinstructions-Z555H

Toset-uptheimplementproceedasfollows:

1.Swingthemainbracketwiththesupportwheeltothe three-pointheadstock.

2.Movebackthenut(4)ofthespindleboltuntilyoucan installtheright-handsidenut(5)withoutfurthercor- rectionofthesetting.

3.Torquethenut(4)ofthespindleboltandinstallthe safetyplate.

ZEIL18HT00766AA5

4-2

4-OPERATINGINSTRUCTIONS

4.Removethewiresthatxtheimplementonthepallet.

5.Lifttheimplement.Useasuitableliftingdevice.

6.Removethepalletfromtherearsideoftheimplement.

7.Lowerandsecuretheright-handsideandleft-hand sidesupportfeet.

8.Lowertheimplement.

9.Connecttheimplementtothetractor.

10.Connectthehydraulichosesoftheimplementtothe tractorhydraulicsystem.

11.Connectoneendoftheropetothehydraulicactuator.

12.Lifttheimplementslightly.

13.Actonthetractorhydraulicsystemtowingoutslowly thelateralrotorassembly.

14.Installallfoursupportwheelsinworkingposition.

15.Installthesafetypanelsontheleft-handsideandon theright-handside.

16.Installtheprotectiveguardandthereectors.See Page4-5.

17.Installtherotorarms.SeePage4-4.

4-3

4-OPERATINGINSTRUCTIONS

Installationoftherotorarms

Toinstallthepre-assembledrotorarm(3)ontohub(2), use:

Installthehexagonalheadboltandthelocknutsfor

• eacharm.

Torquethebolt(1)to85N·m(752lbin).

•

NOTE:Recordthesenseofrotation(A)oftherotors.

Aftertheinstallationoftherotorarmscheckthatthearms oftheinnerandouterrotorsareperfectlyalignedtoeach other.

Youcanchangethetineanglefromthestandardvalue. SeePage6-2.

ZEIL18HT00737AA1

4-4

4-OPERATINGINSTRUCTIONS

Safetyguards-Installation

Toinstallthesafetyguardsproceedasfollows:

1.Installthebars(4)ontheheadstock(1).Usethehard- ware(5).

2.Installthesafetyguards(2).Usethehardware(3).

3.Installtheplates(7)onthebridge-frameassembly. Usethehardware(6).

4.Installthebar(11)andthesafetyguards(8).Usethe hardware(9)andtheplates(10).

ZEIL18HT00908AA1

ZEIL18HT00752AA2

4-5

Startingtheunit

Connectiontothetractor

WARNING

Crushinghazard! Usecarewhenyouconnectanddisconnect themachines.Neverstandbetweenthetractorandtheimplementwhenyouconnectthe linkarms. Failuretocomplycouldresultindeathorseriousinjury.

WARNING

Crushinghazard! Donotstandorplaceanybodypartbetween theimplementandamovingtractor.Stopthe tractorengineandsettheparkingbrakebeforeyouattachcablesandhoses. Failuretocomplycouldresultindeathorseriousinjury.

4-OPERATINGINSTRUCTIONS

W1545A

W1544A

WARNING

Hitchinghazard! Alwayskeeptheareabetweenthetractorand theimplementclearofallpersonswhilethe tractororthree-pointhitchisinmotion.Lock thetractortransmissioninParkandengage theparkingbrake(s)beforeyouallowanyone tocompletehitchingorunhitching. Failuretocomplycouldresultindeathorseriousinjury.

W1540A

4-6

4-OPERATINGINSTRUCTIONS

Connectionoftheimplementtothetractor

Whenyouattachtheimplementtothethree-pointlink-

•

ageofthetractor,settheallcontrolleversinasecurity position.Unintendedliftingorloweringmustbeimpossible.

Whenyouattachtheimplementtothethree-pointlink-

•

ageofthetractor,makesurethatthetractorandthe implementarecompatible.

Theareaofthethree-pointlinkageisadangerareafor

•

squeezingandshearing. Whenyouoperatethecontrolleversforthethree-point

•

linkagefromoutsidethecabineofthetractor,neverstay betweenthetractorandtheimplement.

Makesurethatduringthetransportpositionoftheim-

•

plement,thethree-pointlinkageofthetractorislock fromthelateralmovement.

Whenyoudriveonpublicroadswiththeimplement

•

lifted,makesurethattheliftingcontrolleverislocked againstunintentionallowering.

Toconnecttheimplementtothetractor:

1.Connectthelowerhitchpointstothebottompinsofthe headstock(categoryIIoutsideandcategoryIinside).

2.Securewiththesafetypin.

3.Connecttheupperhitchpointtotheheadstocksothe frameisnearlyvertical.

PowerTake-Off(PTO)shaftconnection

NOTICE:ToinstallandremovethePTOshaft,stopthe engine.

NOTICE:OnlyusethesuppliedPTOshaftorthePTO shaftthatthemanufacturerapprove.

InstallthePTOshaftwiththeradialpinclutchtowardthe tractor.

AdjustthelengthofthePTOshafttothetractorbefore youperformthefollowingsteps.Ifyouusetheimplement withdifferenttractors,checkthatthePTOshafthasthe correctlength.

NOTICE:Thesafetyguardsonthetractorsideandonthe implementsidemustbeintact.

1.ReleasethePTOshaftfromthesupportchain.

2.PushthePTOshaftontothetractorPTOshaftuntil youengagethelockingballs.

3.ThesafetychainsecurethesafetyguardofthePTO shaftsonthetractorside.Ontheimplementsidethere isafull-coveringprotection.Theclampsecurethe full-coveringprotection.

4.PressthechainpoleaftertheinstallationofthePTO retainingchain.

NOTICE:ThechainsecurethesafetyguardofthePTO shaft.

4-7

4-OPERATINGINSTRUCTIONS

Hydraulicconnections

Thehydraulicsystemworksunderahighpressure.

Connectthehydraulichosestothehydraulicramsand motorsaccordingtotheadviceintheinstructions.

Whenyoutthehydraulichosestothetractorhydraulic sockets,alwaysensurethatthehydraulicsystematthe tractoraswellasattheimplementsideiswithoutpressure.

Toavoidwronghydraulicconnection,marksocketsand plugsoruseacolorcode.Thishelpstopreventcontrary function(liftinginsteadofloweringorviceversa)andreducesthedangerofaccident.

4-8

4-OPERATINGINSTRUCTIONS

PowerTake-Off(PTO)shaft–Shorten

PowerTake-Off(PTO)shaftlength

NOTE:DonotshortenyournewPowerTake-Off(PTO) shaftuntilyouarecertainthatitisnecessary .Fromthe factorythedistancefromPTOtoPowerInputConnection (PIC)isstandardonmosttractorbrands.

CheckthelengthofthePTOshaftforeachtractorpriorto rstuse.

IfitisstillnecessarytoshortenthePTOshaft,theprole tubesofthePTOshaftmustfullycomplywiththefollowing overlappingmeasures.

Theslidingtubesmusthaveasmuchoverlapaspossi-

•

ble,withanacceptableminimumoverlap(b)of200mm (7.87in)duringnormaloperation(TopSafeextension linksinthenormalposition).

Theremustbeaminimumof40mm(1.6in)offree

•

PTOshaftlength(a)topreventtheshaftfrombottoming out.

NHIL12HT00307AA1

Determiningtherequiredshaftlength

WhenyoudeterminethatyoumustshortenthePTOshaft, selectthelengthsothatthetelescopingmembersnever closecompletelyorbottomoutwheninuse.ThePTO lengthmustneverbesmallerthantheminimumdistance betweenthejoints.

1.AttachtheimplementtothetractorwithoutthePTO shaft.

2.Adjustthethree-pointhitchsothatthePTOshaftis parallelwiththeground.

3.Stopthetractorandengagetheparkingbrake.

4.DetermineifthePTOshaftbottomoutinthisposition. IfthePTOshaftbottomsoutinthispositionorifthe freelengthislessthan40mm(1.6in),proceedwith theproceduretoshortenthePTOshaft.

4-9

4-OPERATINGINSTRUCTIONS

ShorteningthePTOshaft

ToshortenthePTOshaftproceedasfollows.

1.FastenthePTOshafthalfpartstothePTO(onthe tractor)andthePIC(ontheimplement).ThePTO shafthalfpartsmustbeatthesamehorizontallevel, oppositeeachotherattheshortestdistancefromthe tractor.

2.Makesurethataminimumoverlapof200mm (7.87in)exists.

3.CheckthatthePTOshaftdoesnotbottomoutatone end.Keeptheshaftendsparalleltoeachotherand marktheminimumdistanceof40mm(1.6in).Only cutenoughPTOshaftofftoachievethisminimumfree shaftlength.Thiswillmaintainthemaximumamount ofPTOshaftoverlap.

4.Shortenallfourtubesequally .

5.Roundofftheendsoftheproletubesandremovethe burrscarefully.

6.Removethemetalshavings.

ZEIL18HT00013AA2

NOTICE:Toavoidbigfrictionforces,greasethetube carefullybeforeyoureassemblethetube.UseNLGI2.

NOTE:IfyoushortenthePTOshaft,thenyoumustcheck theminimumoverlapandtheminimumdistanceagainif youoperatetheimplementwithadifferenttractor.

4-10

4-OPERATINGINSTRUCTIONS

Workingintheeld

Topreparetheimplementforworkintheeld:

1.Placetheimplementonalevelground.

2.Connecttheimplementtothethree-pointlinkageof thetractor.

3.Connectthehydraulicsystemtothequickactioncouplingofthetractor.

4.Raisetheouterrotorsandpulltheropeofthestop valvetoallowtheoiltoowtotheliftrams.Holdtaut theropeandsettheleverofthetractorcontrolvalve to“raising”position.

NOTE:Thiswaythehydraulicsystemautomatically raisetheouterrotorsandsecurethembymeansof safetyhooks.

5.Lowertheouterrotorsandpulltheropeandkeepit tautandsetthecontrolleverofthetractorhydraulics to“lowering”position.

Drivingspeedandnumberofrevolutions

Choosethedrivingspeedatwhichtheimplementpicks upthematerialcompletely.ChoosethenumberofrevolutionsonthePowerT ake-Off(PTO)withyoucancorrectly processthematerial.Thisdependsontheconditionof thematerial,forexamplethedrierthematerial,thelower thenumberofrevolutions.

TheworkingspeedandthenumberofRPMduringthe rakingdependsonthetypeandamountofcrop,thedry mattercontentandthegroundconditions.ThePTOnumberofrevolutionsisapproximately540RPM

Drivingspeedontheroadneverexceed25km/h (15.5mph))ontheroad.

Alwaysselectthetravelspeedtoallowtheimplementto takeupthecropcleanly.AtthesametimethecorrectPTO speedhastobeguaranteedinordertoavoiddamagesof thequalityofthecrop.

InadditionthePTOspeedmustsuitatalltimesthecrop totheconditions.Thedryeristhecrop,thelowershould bethePTOspeed.

Tedding/spreadingswaths

Whenyouspreadswathsmakesurethatoneofthe swaths(A)isbetweenthetractorwheels.

Alwaysselectthetravelspeedaccordingtothequality ofthecroptobehandled.ThePTOspeedshouldbe approximately540RPM.

Toachieveacleanscatterpatternitmaybenecessaryto mounttheimplementoffsetonthetractor.

Inanycasetheswathsshouldbesoarrangedinrelation totherotorpairsthatthetractorwheelsdonotdriveover thecrop.

ZEIL18HT00758AA1

4-11

4-OPERATINGINSTRUCTIONS

Turning

Topreventleafdamagelosseswhenyouturnthecrop alreadyspread,selectalowPTOspeedwhileatthesame timeyouincreasetheforwardspeed.

TomakesurethattheratiobetweentravelandPTOspeed iscorrect,checkthescatterpatternachieved.Ifnecessarytheratiohastobemodied.

Adjustthedrivingspeedaccordingtotheresult.

Cleartheedgeoftheeld

Youcancleartheeldboundarieseitherontheright-hand sideorontheleft-handside.

Tocleartheeldboundarieschangethepositionofthe runningwheels.

Tocleartheright-handsidemovethelevertotheright-

• handsideposition.

Tocleartheleft-handsidemovethelevertotheleft-

• handsideposition.

Spreadingwindrowsandsmallnightswaths

Tomakewindrowsandnightswath,youneedtoinstallthe dualspeedgearbox(optional).Seepage10-1.

ReducethePTOspeedsothatthescatteringeffectisjust givenandthecropishandledasgentlyaspossible.

Thetravelspeeddependsonthescatterpattern.Incase ofcertainwindrowwidthsitmaybenecessarytomount theimplementoffsetonthetractortoaligntheswathswith therotorpairs.

Workingdepth

Actonthetoplinktoadjustthetiltingangleoftheimplementtoallowthedoublespringtinestotouchtheground slightly.

Atoodeepadjustmentcausesdirttogetherwiththecrop, harmsthegrassstubbleandexposesthedoublespring tinestounnecessarywear.

Checktheadjustmentatregularintervalsduringwork.

Folddownrotorshydraulically

1.Lifttheimplementslightlybymeansofthethree-point

hydraulics.

2.Pullrope(1)andfoldrotorsdownhydraulically.

NOTE:Ifnecessarycorrecttheropelength.

3.Tocheckforproperfunctioningrotaterotorsseveral

turnsbyhand.

ZEIL18HT00756AA2

4-12

4-OPERATINGINSTRUCTIONS

Stoppingtheunit

Disconnectionandparking

1.Placetheimplementonarmandlevelground.

2.Disconnectallthehydrauliccouplers.

3.Disconnecttheelectricalconnection.

4.DisconnectthePowerTake-Off(PTO)shaftfromthe tractor.SupportthePTOwiththechain.

5.Placewheelchocksasfollows:

Onaatsurface:oneinfrontof,andonebehinda

○

wheel. Onaslope:onechockperwheel,eitherinfrontof,

○

orbehindthewheel,dependingontheincline.

6.Lowerthejack(2).Securewiththelatchpin(1).

7.Releasetheimplementfromthetractor.

ZEIL18HT00954BA1

4-13

4-OPERATINGINSTRUCTIONS

4-14

5-TRANSPORTOPERATIONS

5-TRANSPORTOPERATIONS###_5_###

Preparingforroadtransport

Transportposition

Adjustmentoftheheadstockwithlateral otationequipment

NOTICE:Adheretothemaximumpermissibleaxleloads, totalweights.

NOTICE:Adheretothepermissibletransportmeasurements.

NOTICE:Fitandchecktransportgear,trafclights,warningandsafetysignalizationandsafetyguards.

NOTICE:Makesurethatinthetransportpositionofthe implement,thetractorthree-pointlinkagedoesnotmove.

NOTICE:Whenyoudriveonpublicroadswithaliftedimplement,locktheliftingcontrollevertoavoidunintentional lowering.

Twomechanicalsafetylocks(1)securetheleft-handside rotorassemblyandtheright-handsiderotorassembly whentheimplementisintransportposition.

Tosettheimplementintransportpositionproceedas follows:

1.Raisetheimplement.

2.Movethelever(2)tothereartolocktheheadstock.

NOTE:Inthispositionthelockingbolt(4)locksthe latch(3).

ZEIL18HT00952AA1

ZEIL17HT00131AA2

5-1

5-TRANSPORTOPERATIONS

3.Raisetheleft-handsiderotorassemblyandtherighthandsiderotorassemblyandcheckthesafetylocks (1).SeeFigure1.

NOTE:Youcanuseanhydraulicdevicewhichallows toputtheouterrotorsinverticalposition.

NOTE:Thewarningplatesfrontandrearshallbeinverticalpositionwhenyoulifttheimplementfortransport.

5-2

6-WORKINGOPERATIONS

6-WORKINGOPERATIONS###_6_###

Generalinformation

Implementoverview

Thetedderisanimplementforthefollowingoperations:

Tedding.

• Turning.

• Clearingofwindrowsorsmallnightsswaths.

•

Fortheroadtransport,especiallyfornarrowroads,the implementisequippedwithahydraulicsystemthatmoves theouterrotorstotheverticalposition.

Theimplementiscomposedofthefollowingassemblies:

Acentralrotorassembly.

• Aleft-handsiderotorassembly.

• Aright-handsiderotorassembly.

•

Eachrotoriscomposedofsixarmsequippedwithdouble springtineswhichcleanlytakeupthecropandleavea scatterpatternbehindtheimplement.

Arunningwheelsupportseachrotortocompensatejerks causedbythegroundirregularities.

Theleft-handsideassemblyandtheright-handsideassemblycanmoveinheighttofollowthegroundcontours onunevenground.

Thismovementassuresexcellentresultsinallconditions.

Asmoothrunoftheimplementallows,withahighworking speedandalargeworkingwidth,aconsiderableacreage.

6-1

6-WORKINGOPERATIONS

Tinearms-Adjustment

Itispossibletochangethetineanglefromthestandard angleof8°to2°.Stepperpositionoftinegivemoregrip ontheforagecrop.Tochangethetineangle,releasethe securingboltsandturnthetinesupports(1)for180°on thetinearms.

Adjustmentofthesupportwheels

Lateraladjustment

Youcansetthesupportwheelsoftheimplementtothree differentpositionsbymeansoflever(1)andsegment(2).

ZEIL17HT00129AA1

Forstandardoperationengagetheleverinthecentral catch(A)ofsegment(2).Tocleartheleft-handsideeld edge,engagetheleverintheleft-handsidecatch(B)and tocleartheright-handsideeldedgeengagetheleverin theright-handsidecatch(C).

Tochangeoverfromonepositiontotheother,pulllever (1)outofslit(3)inthedirectionofthearrow,i.e.against thepressureofspring(4),turnthewheelsothattheseg- menttakesthedesiredpositioninrelationtolever(1)and engagethelatter.

ZEIL18HT00740AA1

ZEIL18HT00739AA2

6-2

6-WORKINGOPERATIONS

Adjustmentofthespreadingangle

Youcansetthesupportwheelstodifferentspreadingangles.T ochangeoverunscrewwheelbracket(5)from wheelholder(6).Lifttheimplementtoadjustthespread- ingangle.

Differentspreadingangleareavailabledependingonthe workingconditions:

Standardspreadingangle(factoryadjustment).Setof

• holes(J).

ZEIL18HT00739AA3

Flatspreadingangle,fordrycrops.Setofholes(K).

•

Veryatspreadingangle,forextremelydryandshort

• crops.Setofholes(L).

ZEIL18HT00741AA4

ZEIL18HT00742AA5

ZEIL18HT00754AA6

6-3

6-WORKINGOPERATIONS

Workingposition

Tosettheimplementinworkingpositionproceedas follows:

1.Raisetheimplement.

2.Movethelever(1)tothefront.

NOTE:Inthispositionthelatch(2)isfreefromthe lockingbolt(3).

Windrowinggear-Installation

Thewindrowinggearisaspeedreducer(optional).

ZEIL17HT00131AA1

Toinstallthewindrowinggearproceedasfollows:

1.Installtheretainingring(1).

2.Installthegear(2)withanangle(X)equalto60°on theshaft(3).

3.Installtheretainingring(4).

Lockthegear(2).Usethebolt(5)andthenut(6).

ZEIL18HT00753AA1

6-4

7-MAINTENANCE###_7_###

Generalinformation

Maintenance

Generalinformation

WARNING

Avoidinjury! FollowALLoftheprecautionslistedbelow. Failuretocomplycouldresultindeathorseriousinjury.

CAUTION

Escapinguid! Hydraulicuidordieselfuelleakingunder pressurecanpenetratetheskinandcause infectionorotherinjury.Topreventpersonal injury:Relieveallpressurebeforedisconnectinguidlinesorperformingworkonthe hydraulicsystem.Beforeapplyingpressure, makesureallconnectionsaretightandall componentsareingoodcondition.Neveruse yourhandtocheckforsuspectedleaksunder pressure.Useapieceofcardboardorwood forthispurpose.Ifinjuredbyleakinguid, seeyourdoctorimmediately. Failuretocomplycouldresultinminoror moderateinjury.

7-MAINTENANCE

W1091A

C0104A

7-1

7-MAINTENANCE

NOTICE:Dothemaintenance,theservice,thecleaning, andtherepairwiththePowerTake-Off(PTO)shaftand theengineOFF .Removetheignitionkey .

NOTICE:Takecarethatoilandgreasedonotgetincontactwithyourskin.

NOTICE:Youmustalwaysblockthetractorwheelsbefore youworkontheimplement.

NOTICE:Duringgreasing,theimplementmustbein workingpositionandparkedsafelyandrmlyonthe ground.

NOTICE:Duringmaintenanceonaliftedimplement,you mustalwaysplacesuitablesupportsunderneath.

Onlyuseoriginalsparepartsandequipment.Thereisno warrantyonnon-originalcomponents.Themanufacturer isnotresponsibleforanydamageresultingfromsuchuse.

NOTICE:T oreplaceanytoolswithcuttingedgesalways usesuitabletoolsandprotectivegloves.

NOTICE:Alwaysmakesurethatallthesafetyguardsof theimplementareinplaceandfunctional.Immediatelyreplacethesafetyguardswornordamaged.Donotoperate theimplementuntilyoureplaceallthewornordamaged safetyguards.

Beforetostarttherepairworkonthehydraulicsystem, relievethesystemfrompressureandlowertheimplement tothegroundandstoptractorengine.

Disposeofoldoils,greaseandltersasprescribedby law.

7-2

7-MAINTENANCE

Greasettingsandintervals

Beforegreasingtheimplementalwayswipeanydirtfrom thegreasettings.

Allpoints,exceptthosewithspecialnotations,shouldbe lubricateduntilthegreaseisforcedoutaroundthebearingsandthentheexcessgreaseshouldbewipedoff.

Greasespecication

UseMultipurposegreaseNLGI2.

7-3

7-MAINTENANCE

Torque

Minimumhardwaretighteningtorques(inNmorlbin/lbft)fornormalassemblyapplicationsunlessotherwisestated

Theminimumhardwaretighteningtorqueondrawings,in specications,etceterahavepriority. Inthefollowingtables,torquespecicationsareshown followingthestandardENS7001,applicableformaterial class8.8andmaterialclass10.9.

Hexheadbolts

Class8.8inNm(lbinorlbft)Class10.9inNm(lbinorlbft)

Nominal

Size

M31.3N·m

M42.9N·m

M55.9N·m

M610.1N·m

M824.5N·m

M1048.7N·m

M1285N·m

M14135N·m

M16210N·m

M18299N·m

M20425N·m

M22579N·m

M24735N·m

M271073N·m

M301461N·m

PlatednutLocknutHardened

0.7N·m

(11.5lbin)

(25.7lbin)

(52.2lbin)

(89.4lbin)

(18.1lbft)

(35.9lbft)

(62.7lbft)

(99.6lbft)

(154.9lbft)

(220.5lbft)

(313.5lbft)

(427lbft)

(542.1lbft)

(791.4lbft)

(1077.6lbft)

(6.2lbin)

1.6N·m (14.2lbin)

3.2N·m (28.3lbin)

5.5N·m (48.7lbin)

13.5N·m (10.0lbft)

26.8N·m (19.8lbft)

46.7N·m (34.4lbft)

74.2N·m (54.7lbft)

115.5N·m (85.2lbft)

164.4N·m (121.3lbft)

233.72N·m (172.4lbft)

318.4N·m (234.8lbft)

404.2N·m (298.1lbft)

590.1N·m (435.2lbft)

803.5N·m (592.6lbft)

nut/Oiled

platednut

1.2N·m (10.6lbin)

2.6N·m (23.0lbin)

5.3N·m (46.9lbin)

9.1N·m (80.5lbin)

22N·m (16.2lbft)

43.8N·m (32.3lbft)

76.5N·m (56.4lbft)

121.5N·m (89.6lbft)

189N·m (139.4lbft)

269.1N·m (198.5lbft)

382.5N·m (282.1lbft)

521.1N·m (384.3lbft)

661.5N·m (487.9lbft)

967.5N·m (713.6lbft)

1315N·m (969.9lbft)

PlatednutLocknutHardened

1.8N·m (15.9lbin)

4.2N·m (37.2lbin)

8.5N·m (75.2lbin)

14.5N·m (10.7lbft)

35.1N·m (25.9lbft)

69.5N·m (51.3lbft)

121N·m (89.2lbft)

193N·m (142.3lbft)

301N·m (222lbft)

414N·m (305.4lbft)

587N·m (432.9lbft)

801N·m (590.8lbft)

1016N·m (749.4lbft)

1486N·m (1096lbft)

2020N·m (1489.9lbft)

0.9N·m (8.0lbin)

2.3N·m (20.4lbin)

4.6N·m (40.7lbin)

7.9N·m (69.9lbin)

19.3N·m (14.2lbft)

38.2N·m (28.2lbft)

66.5N·m (49.0lbft)

106.1N·m (78.3lbft)

165.5N·m (122.1lbft)

227.7N·m (167.9lbft)

322.8N·m (238.1lbft)

440.5N·m (324.9lbft)

558.8N·m (412.1lbft)

817.3N·m (602.8lbft)

1111N·m (819.4lbft)

nut/Oiled

platednut

1.6N·m (14.2lbin)

3.7N·m (32.7lbin)

7.6N·m (67.3lbin)

13N·m (9.6lbft)

31.5N·m (23.2lbft)

62.5N·m (46.1lbft)

108.9N·m (80.3lbft)

173.7N·m (128.1lbft)

270.9N·m (199.8lbft)

372.6N·m (274.8lbft)

528.3N·m (389.7lbft)

720.9N·m (531.7lbft)

914.4N·m (674.4lbft)

1337N·m (986.1lbft)

1818N·m

(1340.9lbft)

7-4

Flangeheadbolt/Flangenut

Nominal

Class10.9inNm(lbft)

Size

M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M36

2.0N·m(1.5lbft)

4.6N·m(3.4lbft)

9.4N·m(6.9lbft)

15.9N·m(11.7lbft)

38.7N·m(28.5lbft)

76.5N·m(56.4lbft) 134N·m(98lbft) 213N·m(157lbft) 331N·m(244lbft) 455N·m(336lbft) 645N·m(476lbft) 881N·m(650lbft) 1118N·m(824lbft) 1635N·m(1206lbft) 2222N·m(1639lbft) 3880N·m(2862lbft)

7-MAINTENANCE

Identicationmarkings

Metrichexhead,angehexheadandcarriagebolts, Classes(CL)5.6andupward

Metricboltidenticationmarkings

1.Manufacturer'sidentication

2.Propertyclass

NHIL14RB00662AA1

7-5

7-MAINTENANCE

Metrichexnutsandlocknuts,Classes(CL)05andupward

NHIL14RB00663AA2

Metrichexnutidenticationmarkings

(1)–Manufacturer'sidentication

•

(3)–Propertyclass

•

(2)–Clockwisetypemarkingsindicatepropertyclassandmayincludemanufactureridentication(ifapplied),

•

Example:propertymarks240°apart(shown)attheeighto’clockpositionindicateaClass8property,andmarks

300°apartattheteno’clockpositionindicateaClass10property.

Torquetighteningsequence

NOTICE:Shownbelowisthesuggestedinitialtorquetighteningsequencesforgeneralapplications,tighteninsequencefromitem1throughtothelastitemofthehardware.

DF5019-13

7-6

Fluidsandlubricants

7-MAINTENANCE

Item

Greasettings PowerTake-Off

(PTO)shaft Universaljoints Rotorgearbox Headstock Centralgearbox

Capacity

---

KONGSKILDE

brandname

KONGSKI-

LDEspeci-

cation

Lubricantgrade

NLGI2M1C137-A

NLGI2M1C137-A NLGI2M1C137-A NLGI2M1C137-A NLGI2M1C137-A

International specication

7-7

Maintenanceplanning

Maintenancechart

Nutsandbolts

Hydraulicscrewjoints

PowerT ake-Off(PTO)shaft Universaljoints Dailygreasettings

Weeklygreasettings

Nutsandbolts

Hydraulichoses Nutsandbolts Centralgearbox

Hydraulichoses

7-MAINTENANCE

GreaseCheck

TightenReplace

MaintenanceactionPageno.

Aftertherst5hoursofoperation

Aftertherst10hoursofoperation

Everyday

x x x

Everyweek

Every50hours

Everyyear

Every6years

7-9

7-10 7-11 7-12

7-13

7-14

7-14 7-14 7-14

7-15

7-8

Aftertherst5hoursofoperation

Nutsandbolts

Torqueagainalltheboltsandthenutsaftertherst5h ofwork.

Aftertherst10hoursofoperation

Hydraulicscrewjoints

Torqueagainallthehydraulicscrewjointsaftertherst 10hofwork.

7-MAINTENANCE

7-9

Everyday

PowerTake-Off(PTO)shaft

7-MAINTENANCE

ZEIL18HT00761FA1

GreasethePTOshaft(1).Usethegrease:NLGI2.

7-10

7-MAINTENANCE

Universaljoints

ForthespecialdesignofthePTOshaft,thewideangle jointrequiresdailylubricationofthecenteringdiscbetweentheuniversaljoints.

NOTE:ThepictureshowsPTOshaftwithnormaljointand wideanglejoint.

GreasetheuniversaljointofthePTOshaft(1).Usethe grease:NLGI2.

ZEIL18HT00761FA1

7-11

Dailygreasettings

Left-handside

1.Centerrotorshaft(onbothsides).

2.Centerrotorhinge(onbothsides).

7-MAINTENANCE

ZEIL18HT00973AA1

3.Outerrotor(onbothsides).

ZEIL18HT00973AA2

ZEIL18AI00169AA3

7-12

Everyweek

Weeklygreasettings

Outerrotors

1.Wheel(bothsides).

7-MAINTENANCE

ZEIL18HT00972AA1

Centerrotors

2.Wheel(bothsides).

Headstock

3.Pin.

ZEIL18HT00972AA2

ZEIL18AI00154AA3

7-13

Every50hours

Nutsandbolts

Checkalltheboltsandthenutsevery50hofwork. Torqueagainifnecessary.SeePage7-4.

NOTE:Itisparticularlyimportanttocheckthexingbolts oftheimplement.

Everyyear

Hydraulichoses

Checkallhoseseveryyearandreplaceifnecessary .

Nutsandbolts

Torqueagainalltheboltsandthenutseveryyear.

7-MAINTENANCE

Centralgearbox

1.Checkthegreaselevelthroughtheplug(2).

2.Fillwithgreasethecentralgearbox(3)throughtheplug

(1).Usethegrease:NLGI2

ZEIL18HT00952AA1

7-14

7-MAINTENANCE

Every6years

Hydraulichoses

WARNING

Escapinguid! Donotdisconnecthydraulicquickcouplerunderpressurizedconditions.Makesureallhydraulic pressureisremovedfromthesystembeforedisconnectinghydraulicquickcoupler. Failuretocomplycouldresultindeathorseriousinjury .

WARNING

Escapinguid! Hydraulicuidordieselfuelleakingunderpressurecanpenetratetheskinandcauseinfectionor otherinjury .T opreventpersonalinjury:Relieveallpressurebeforedisconnectinguidlinesorperformingworkonthehydraulicsystem.Beforeapplyingpressure,makesureallconnectionsaretight andallcomponentsareingoodcondition.Neveruseyourhandtocheckforsuspectedleaksunder pressure.Useapieceofcardboardorwoodforthispurpose.Ifinjuredbyleakinguid,seeyour doctorimmediately. Failuretocomplycouldresultindeathorseriousinjury .

W0095A

W0178A

Hydraulichosesareimportantsafetyelementsinmodernmachinery .However,overtheyears,hosecharacteristicsalterunderpressure,thermalloadandUV light.Therefore,mosthosesnowhaveaproduction dateprintedonthemetalclampbushingwhichallows todeterminetheage. Legislationincertaincountriesandgoodpracticerequirethathydraulichosesarereplacedwhentheybecome6yearsold.

7-15

7-MAINTENANCE

Storage

Pressurewashing

Beforeyouusepressurewashing,cleantheimplement withcompressedair.

NOTE:Legislationincertaincountriesandgoodpractice requiresspecialtreatmentofwastewaterthroughsedimentationandoilseparationandcontrolledremovalof residues.

Avoidpressurewashingatambienttemperaturesbelow 10°C(50°F)orwhentheimplementiswet.Placethe implementinaheatedworkshopordrybarnforatleast 24h.Cleantheimplementonlywhenfullydry.

NOTE:Becarefulwhenyoucleantheimplementwitha highpressurewashing.Avoidtodirectwaterjetsonelectric equipment,bearings,seals,gearboxes,etcetera.

NOTE:Greaseallgreasettingscarefullyafteryouclean theimplementtopresspossiblewateroutsidebearings.

Whenyouuseahighpressurewasher:

Keepaminimumdistanceof25cm(9.8in)between

• thespraygunandthesurfacetobecleaned.

Sprayunderanangleofminimum25°(donotspray

• straightattheimplement).

Maximumwatertemperature:50°C(122°F).

• Maximumwaterpressure:80bar(1160psi).

• Donotusechemicals.

•

NOTICE:Onthecylinders,doNOTdirectthestreamofa highpressurewasheratthewiperseal.Watercouldcome throughtherodguideandcreatecorrosion.Thiscorrosion couldgeneratepollutionandseizingofthecylinderrodand therodguide.

7-16

Endofseasonservice

Whentheseasonisover,preparetheimplementforthe storageimmediately.

Topreparetheimplementforwinterstorage:

1.Cleantheimplementthoroughly.Dustanddirtabsorb moistureandmoistureincreasestheformationofrust.

2.Storetheimplementinadryplace,protectedagainst windandweatherinthebestpossibleway.

3.Greaseallgreasettingsaccordingtothe“Maintenancechart”.

4.Beforethestorageoftheimplement,checkcarefully fordamagedparts,loosescrew-joints,leakage,wear andotherdefects.Ifthereisanydamage,itmaybe forgottenduringthestorageandresultinproblemsthe followingseason.Notedownthenecessarypartsyou willneedbeforethenextseasonandorderthespare parts.

5.DisconnectthePowerTake-Off(PTO)shafts,lubricate theproletubesandkeeptheminadryplace.

7-MAINTENANCE

6.Spraytheimplementwithacoatofrust-preventingoil.

7.Partspolishedandthecylinderrodsofthehydraulic cylindermaygetrusty.Cleanandbrushwithgrease partspolishedandthecylinderrodstoprotectagainst windandweather.

8.Changetheoilinthehydraulicsystemandthegearboxes.

9.Supporttheimplementtorelievetheweightfromthe tires.Leavetiresinated.Tireandrubbercomponents lifewillbeextendedifprotectedfromsunlightduring storage.

NOTE:Periodiccheckswillhelptokeepyourimplement maintenanceandrepairstoaminimumandavoidcostly breakdownsduringtheseason.Therefore,itisgoodpracticetohavetheimplementinspectedattheendoftheseason.

7-17

Orderingpartsand/oraccessories

Whenyoupreparetheimplementforstorage,check thoroughlyforanypartsthatmayhavebecomeworn andneedreplacing.

Orderandinstallthesparepartsand/oraccessoriesat oncebeforethenextseason.

Whenyouorderspareparts,alwaysmakesuretogive yourKONGSKILDEdealerthemodelnumberandthe ProductIdenticationNumber(PIN)ofyourimplement. See“Productidentication”inChapter1ofthisoperator’smanual.

InsistongenuineKONGSKILDE“quality”spareparts astheywillgivethebestperformanceandarecovered byourwarranty.

Forbestperformance,haveyourimplementserviced byanauthorizedKONGSKILDEdealer.

7-MAINTENANCE

7-18

8-TROUBLESHOOTING###_8_###

Faultcoderesolution

Troubleshooting

8-TROUBLESHOOTING

Problem Theimplementdoesnot followtheground. Thetinebreakstooeasy. Thereistoomuchsoilin thecrop. Theimplementmoves sidewaysconstantly.

PossibleCauseCorrection

Theimplementisintransportposition.

theinstallationpositionofthetineiswrong.Turnthetine.SeePage6-2. Thetinegoestoodeepinthesoil.Raisethelowerlinkarm.

Thestabilizeristooloose.Tightenthespringtothecorrectdistance.

Settheimplementinworkingposition.See Page6-4.

8-1

8-TROUBLESHOOTING

8-2

9-SPECIFICATIONS###_9_###

Technicaldata

9-SPECIFICA TIONS

Model

Z455H

Z555H

Fluidsandlubricants

Item

Greasettings PowerTake-Off

(PTO)shaft Universaljoints Rotorgearbox Headstock Centralgearbox

Tirepressure

NumberofrotorsNumberofarms

perrotor

46540RPM

Capacity

---

KONGSKILDE

brandname

PowerTake-Off

(PTO)speed

KONGSKI-

LDEspeci-

cation

AcreagePower

4.5Ha/hr

(11.1Ac/hr)

6Ha/hr

(14.8Ac/hr)

Lubricantgrade

NLGI2M1C137-A

NLGI2M1C137-A NLGI2M1C137-A NLGI2M1C137-A NLGI2M1C137-A

requirements,

approximately

18kW

(24.5Hp)

22kW

(30Hp)

International specication

ModelTireRecommendedpressure

Z455H Z555H

Dimensions

ModelWorkingwidthTransportwidthRotordiameter

Z455H Z555H

4.5m(177.2in)2.65m(104.3in)1.48m(58.27in)

5.5m(216.5in)2.92m(115in)1.7m(66.9in)

Weights

Model Z455H Z555H

*WeightapproximatelywithoutPowerTake-Off(PTO)shaft

16/6.50-8

Weight*

420kg(925.9lb)480kg(1058.2lb)

440kg(970lb)530kg(1168.4lb)

2bar(29psi)

Maximumtotalweight

9-1

9-SPECIFICA TIONS

9-2

10-ACCESSORIES

10-ACCESSORIES###_10_###

Generalinformation

Accessoriesoroptionalequipmentlistedhereaftermay bepartofthestandardequipmentforcertaincountries. Someoftheseaccessoriesoroptionsmaynotbeavailableincertainmarkets.

Dualspeedgearbox

Thedualspeedgearbox(1)permitstoreducethespeed oftherotorsby1/3.Withthisspeedreductiontheimplementwillformsmall“swaths”toobtainasmallercropsurfacethatwillcollectmoisture/dewduringnighttime.Use thisfunctioninareaswereheavydeworrainoccursduringtemperaturedropsatnight.

Tochangetheratio,movetheprimaryPowerTake-Off (PTO)fromoneshafttoanotheronthegearbox.

NOTICE:Theswathwiththedualspeedgearboxinnot uniformenough.Usethedualspeedgearboxonlyfor smallswathorsmallcropsurface.

Stabilizers

Theadditionalstabilizers(1)willensurethattheimple- mentwillnotstart“drifting”downhillwhenoperatedinhilly conditionsandthatitdoesnotstartswingingfromsideto sidewhenoperatedinroughconditions.

ZEIL18HT00385BA1

ZEIL18HT00938AA1

10-1

10-ACCESSORIES

Tinesafetylock

Youcantthetinesafetylock(1)topreventthetineloss ifatineshouldbreakduringwork.

Thisoptionisrecommendedinroughterrainwherethe tinesrisktohitsoilwhenrunsacrosstheeld.Also,ifyou usetheimplementinextremeheavysilagecrops,youcan tthetinesafetylock.

Anti-wrapdiscforthewheelrim

Inmoistconditionsthecropcanstick/wraparoundthe wheelarmandleadtodamageofthewheelbearingsor blockthewheelrotation.Theanti-wrapdisc(1)prevents thecroptowraparoundthewheelarmandcausedamage tothebearingsorblockageofthewheel.Theanti-wrap disc(1)isonthewheelarmandcoverstherimofthetire.

ZEIL18HT00958AA1

Sparewheelkitwithholder

Thekitincludesasparewheel(1)(size16x6.5-8)anda holdertomountthesparewheelontheframe.Thespare wheel(1)allowstheoperatortoreplaceawheelwhilethe implementisoutontheeld.

ZEIL18HT00564AA1

ZEIL18HT00389AA1

10-2

10-ACCESSORIES

Frontgaugewheel

Toincreasethegroundfollowingoftheimplementand gettheoptimalworkapplication,theimplementcanbe equippedontheheadstockwithafrontgaugewheel(1). Thefrontgaugewheel(1)reducestheriskofcropsoil contamination,especiallyinrollingeldconditions.

Linkageequipmentforsteepslopes

Topreventtheimplementto“rollup”duringworkingin eldswithverysteepslopes,thelinkageequipment(1) kitwilllowerthelinkagepointandgiveabetteranglingof thebearingarmsinrelationtotheimplement.

ZEIL18HT00390AA1

Trafclightkit

Standardtrafclightkitandwarningplates(1).Some countriesmayrequirethiskitbylawforthetransportof theimplementonpublicroads.

ZEIL18HT00393AA1

ZEIL18HT00442AA1

10-3

10-ACCESSORIES

10-4

11-FORMSANDDECLARATIONS

11-FORMSANDDECLARATIONS###_11_###

ECDeclarationofConformity

EF-overensstemmelseserklæring/EG-Konformitätserklärung/ECDeclarationofConformity/DéclarationCEdeconformité/DichiarazioneCEdiconformita/EGVerklaringvanOvereenstemming/EG-försäkranomöverensstämmelse/ EY-vaatimustenmukaisuusvakuutus/DeclaracióndeconformidadCE/DeklaracjaZgodnościWE./Декларацияза съответствиеEO/EKMegfelelőségiNyilatkozat/ESProhlášeníoshodě/EBAtitiktiesdeklaracija/ESprehlásenieo zhode/DeclaraţiadeconformitateCE/VastavuseDeklaratsioonEÜ/ESIzjavaoskladnosti/ΔήλωσηπιστότηταςEK/ DeclaraçãodedelidadeCE/Dikjarazzjonita’Konformitàtal-KE/EKAtbilstībasdeklarācija/

Fabrikant/Hersteller/Manufacturer/Fabricant/Produttore/Fabrikant/Fabrikant/Valmistaja/Fabricante/Producent/ Производител/Gyártó/Výrobce/Gamintojas/Výrobca/Producător/T ootja/Proizvajalec/Κατασκευαστής/Fabricante/ Fabbrikant/Ražotājs

CNHINDUSTRIALBelgiumN.V.

B8210Zedelgem,Belgium

RepræsenteretafAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgien),somogsåhartilladelsetil atindsamletekniskdokumentation/vertretendurchAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem (Belgium),derauchautorisiertist,dietechnischeAktezuerarbeiten/representedbyAntoonVermeulen,Leon Claeysstraat3A,B8210Zedelgem(Belgium),whoisalsoauthorizedtocompiletheTechnicalFile/Répresentéspar AntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgique),égalementautoriséàconstituerledossier technique/rappresentatidaAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgio),autorizzato acompilareilFiletecnico/vertegenwoordigddoorAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem (Belgium),dietevensisgemachtigdomhetT echnischBestandsamentestellen/representeradeavAntoon Vermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgien),somocksåharbehörighetattsammanställaden tekniskadokumentationen/edustajammeAntoonVermeulenin,osoiteLeonClaeysstraat3A,B8210Zedelgem (Belgium)välityksellä,jollaonmyösoikeuslaatiatekninentiedosto/representadosporAntoonVermeulen, LeonClaeysstraat3A,B8210Zedelgem(Bélgica),quienademásestáautorizadopararecopilareldocumento técnico/którejprzedstawicielemjestAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgia),który jestrównieżupoważnionydosporządzaniadokumentacjitechnicznej/представляваниотАнтоонВермьолен, LeonClaeysstraat3A,B8210Zedelgem(Белгия),супълномощениесъщодасъставиТехническотодосие /akiketképvisel:AntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgium),akiszinténjogosulta műszakidokumentumokösszeállítására/vzastoupeníAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem (Belgium),sautorizacíktvorbětechnickéhosouboru/atstovaujamiAntoonVermeulen,LeonClaeysstraat3A,B8210 Zedelgem(Belgija),taippatturintisteisęsudarytitechninesbylas/vzastúpeníAntoonomVermeulenom,Leon Claeysstraat3A,B8210Zedelgem(Belgicko),ktorýjeoprávnenýzostavovaťtechnickúdokumentáciu/reprezentaţi deAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgia),careeste,deasemenea,autorizatsă compilezedosarulethnic/esindajategaAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Belgia), kellelonsamutilubatehnilisefailikoostamiseks/kinaszastopaAntoonVermeulen,LeonClaeysstraat3A,B8210 Zedelgem(Belgija),kijepooblaščentudizasestavotehničnedokumentacije/εκπροσωπούμενοιαπότονAntoon Vermeulen,LeonClaeysstraat3A,B8210Zedelgem(Βέλγιο),μεεξουσιοδότησηκαιγιατησύνταξητουΤ εχνικού φακέλου/representadosporAntoonVermeulen,LeonClaeysstraat3A,B8210Zedelgem(Bélgica),quetambém temautorizaçãoparacompilaroFicheiroTécnico/irrappreżentataminnAntoonVermeulenLeonClaeysstraat3a, B8210Zedelgem(Belġju),minhuwawkollawtorizzatlitiġborl-FajlTekniku/AntoonVermeulen,LeonClaeysstraat 3A,B8210,Zedelgem(Belgium),pārstāvēti,kasirpilnvarotsarīsastādīttehniskoreģistru

Erklærerhermed,at/Erklärenhiermit,daß/Herebydeclarethat/Déclareparlaprésenteque/Dichiarache/Verklaren hierbijdat/Försäkrarhärmed,att/Vakuuttaatäten,ettätuote/Porelpresentedeclaraque/Niniejszymdeklaruje,że/ Декларирам,че/Azalábbiakbankijelentem,hogy/Tímtoprohlašuje,že/Deklaruoja,kad/Týmtoprehlasujeme,že/ Prinprezentadeclarcă/Alljärgnevagadeklareerib,et/Izjavljamo,daje/Μετοπαρόνδηλώνωότι/Abaixodeclaraque /Jiddikjarawli/Apstiprinu,ka

11-1

11-FORMSANDDECLARATIONS

ZEIL19TL0016EA1

-erioverensstemmelsemedMaskindirektivetsbestemmelser(Direktiv2006/42/EF)oghvisrelevantogsåbestemmelserneiEMC-direktivet2014/30/EU

-InübereinstimmungmitdenBestimmungenderMaschinen-Richtlinie2006/42/EGundwennerforderlichauchmit derEMC-Richtlinie2014/30/EUhergestelltwurde.

-isinconformitywiththeprovisionsoftheMachineryDirective2006/42/ECandifrelevantalsotheprovisi¬onsofthe EMCDirective2014/30/EU.

-estconformeauxdispositionsdelaDirectiverelativesauxmachines2006/42/CEetégalementauxdispositi¬ons delaDirectivesurlaDirectiveEMC2014/30/UE

-éinconformita'conlaDirettivaMacchine2006/42/CEe,sepertinente,ancheallaDirettivaallaDirettivaEMC2014/ 30/UE.

-inovereenstemmingismetdebepalingenvandeMachinerichtlijn2006/42/EGenwanneerrelevantookmetde bepalingenvandeEMCrichtlijn2014/30/EU.

-äriöverensstämmelsemedMaskindirektivetsbe¬stämmelser(Direktiv2006/42/EG)ochomrelevantocksåbestämmelsernaiEMC-direktivet2014/30/EU.

-täyttääKonedirektiivin(Direktiivi2006/42/EY)määräyksetjaoleellisiltaosinmyösEMC-direktiivin2014/30/EU.

-esconformealaDirectivadeMaquinaria2006/42/CEy,siaplica,esconformetambiénalaDirectivaEMC2014/ 30/EU.

-pozostajewzgodziezwarunkamiDyrektywyMaszynowej2006/42/WEijeżelimatozastosowanierównieżzwarunkamiDyrektywydot.kompatybilnościelektromagnetycznejEMC2014/30/UE.

-отговарянаизискваниятанаДирективатазаМашините2006/42/EОиакоимаприложениенаизискванията наДирективатазаелектромагнитнасъвместимост2014/30/EC.

-Megfelela2006/42/EKGépiEszközökrevonatkozóelőírásoknakésamennyibenfelhasználásrakerül,a2014/30/EU ElektromágneseskompatibilitásIrányelvfeltételeinek.

-odpovídázákladnímpožadavkůmStrojnísměrnice2006/42/ESajestližetojejíuplatněnívyžadujeispodmínkami Směrnice2014/30/EUtýkajícíseelektromagnetickékompatibility.

-atitinkaMašinųdirektyvosNr.2006/42/EBir,jeigutaikoma,ElektromagnetiniosuderinamumodirektyvosNr.2014/ 30/ESreikalavimus.

-jevsúladespodmienkamiSmernice2006/42/ESostrojnýchzariadeniachapokiaľsitojehouplatnenievyžaduje ajspodmienkamiSmernice2014/30/EÚoelektromagnetickejkompatibilite.

-îndeplineşteprevederilorDirectiveideMaşini2006/42/CEşidacăesteutilizatădeasemeneacuprevederileDirectiveireferitoarelacompatibilitateaelectro-magneticăEMC2014/30/UE.

-onvastavusesMasinateDirektiivitingimustega2006/42/EÜningsammutijuhul,kuiontegemistsammutionvastavusesElektromagnetilisekokkusobivuseDirektiivitingimustegaEMC2014/30/EL.

11-2

11-FORMSANDDECLARATIONS

-zdoločiliDirektiveostrojih2006/42/ESter,čejetorelevantno,tudizdoločiliEMCDirektive2014/30/EU.

-παραμένεισύμφωνημετουςόρουςτηςΟδηγίαςπερίΜηχανών2006/42/ΕΚκαισεπερίπτωσηπουαυτόεφαρμόζεται καιμετουςόρουςτηςΟδηγίαςπερίηλεκτροµαγνητικήςσυµβατότητας(ΗΜΣ)2014/30/EE.

-EstádeacordocomexigênciasdasDirectivasdasMaquínarias2006/42/CEenocasoemquetiverigualmente aplicaçãocomasexigênciasdasDirectivasreferentesacompatibilidadeelectromagnéticaEMC2014/30/UE.

-tikkonformamad-dispożizzjonijiettad-Direttivadwaril-Makkinarju2006/42/KEujekkrilevantiwkollmad-dispożizzjonijiettadd-DirettivaEMC2014/30/EU.

-atbilstmašīnudirektīvai2006/42/EK,kāarīnepieciešamībasgadījumāelektromagnētiskāssaderībasdirektīvaiEMC 2014/30/ES.

Zedelgem,

AntoonVermeulen

11-3

11-FORMSANDDECLARATIONS

11-4

Index

###_Index_###

Adjustmentofthesupportwheels..................................6-2

Anti-wrapdiscforthewheelrim...................................10-2

Centralgearbox.........................................7-14

Commissioningoperation.....................................4-1

Connectiontothetractor......................................4-6

Dailygreasettings........................................7-12

Dimensions...........................................9-1

Disconnectionandparking.....................................4-13

Dualspeedgearbox........................................10-1

ECDeclarationofConformity....................................11-1

Ecologyandtheenvironment....................................2-14

Electro-MagneticCompatibility(EMC)................................1-5

Endofseasonservice.......................................7-17

Fireorexplosionprevention....................................2-3

Fluidsandlubricants.....................................7-7,9-1

Frontgaugewheel........................................10-3

Generalinformation........................................10-1

Generalrecommendations.....................................2-2

Greasettingsandintervals....................................7-3

Hazardouschemicals.......................................2-4

Hydraulicconnections.......................................4-8

Hydraulichoses......................................7-14,7-15

Hydraulicscrewjoints.......................................7-9

Illustrations...........................................2-3

Implementorientation.......................................1-11

Implementoverview........................................6-1

Implementstability........................................2-13

Installationoftherotorarms....................................4-4

Intendeduse...........................................1-4

Legalobligations.........................................2-3

Linkageequipmentforsteepslopes.................................10-3

Maintenance.........................................2-10,7-1

Maintenancechart........................................7-8

Manualscopeandrequiredtraininglevel..............................1-6

Noiseemission..........................................2-12

Notetotheowner.........................................1-1

Nutsandbolts.....................................7-9,7-14,7-14

Operatingprinciples........................................3-1

Operatingtheimplementsafely...................................2-8

Operator'smanualstorageonthemachine..............................1-10

Orderingpartsand/oraccessories.................................7-18

PersonalProtectiveEquipment(PPE)................................2-11

PowerTake-Off(PTO)shaft....................................7-10

PowerTake-Off(PTO)shaft–Shorten................................4-9

Pressurewashing.........................................7-16

Productidentication.......................................1-9

ProductIdenticationNumber(PIN).................................1-8

Prohibitedusage.........................................1-4

Safetyguards-Installation....................................4-5

Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems............2-11

Safetyrulesandsignalworddenitions...............................2-1

Safetysigns...........................................2-15

Sparewheelkitwithholder.....................................10-2

Stabilizers............................................10-1

Startinguptheimplementsafely..................................2-5

Stoppingtheimplementsafely...................................2-9

Technicaldata..........................................9-1

Tinearms-Adjustment......................................6-2

Tinesafetylock..........................................10-2

Tirepressure...........................................9-1

Torque.............................................7-4

Trafclightkit..........................................10-3

Transportposition.........................................5-1

Travelingonpublicroads.....................................2-6

Troubleshooting.........................................8-1

Universaljoints..........................................7-11

Vibrationlevels..........................................2-12

Weeklygreasettings.......................................7-13

Weights.............................................9-1

Windrowinggear-Installation...................................6-4

Workingintheeld........................................4-11

Workingposition.........................................6-4

Dealer’sstamp

CNH Industrial Belgium N.V. reserves the right to make improvements in design and changes in speciﬁcations

at any time without notice and without incurring any obligation to install them on units previously sold.

Speciﬁcations, descriptions, and illustrative material herein are as accurate as known

at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country

in which the equipment is being used. For exact information about any particular product,

please consult your Kongskilde dealer.

Kongskilde is a trademark registered in the United States and many other countries,

owned by or licensed to CNH Industrial N.V., its subsidiaries or aliates.

Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to

CNH Industrial N.V., its subsidiaries or aliates, are the property of those respective companies.

Kongskilde Z 455 H, Z 555 H, Z 665 H Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Notetotheowner

Intendeduse

Prohibitedusage

Electro-MagneticCompatibility(EMC)

Manualscopeandrequiredtraininglevel

Operator'smanualstorageonthemachine

Implementorientation

Generalrecommendations

Illustrations

Legalobligations

Fireorexplosionprevention

Hazardouschemicals

Startinguptheimplementsafely

Travelingonpublicroads

Operatingtheimplementsafely

Stoppingtheimplementsafely

Maintenance

PersonalProtectiveEquipment(PPE)

Noiseemission

Vibrationlevels

Implementstability

Ecologyandtheenvironment

Safetysigns

Information

Operatingprinciples

Commissioningtheunit

Commissioningoperation

Installationoftherotorarms

Safetyguards-Installation

Startingtheunit

Connectiontothetractor

Hydraulicconnections

PowerTake-Off(PTO)shaft–Shorten

Stoppingtheunit

Disconnectionandparking

Preparingforroadtransport

Transportposition

Generalinformation

Implementoverview

Tinearms-Adjustment

Adjustmentofthesupportwheels

Workingposition

Windrowinggear-Installation

Generalinformation

Maintenance

Torque

Fluidsandlubricants

Maintenanceplanning

Maintenancechart

Nutsandbolts

Hydraulicscrewjoints

Everyday

PowerTake-Off(PTO)shaft

Universaljoints

Everyweek

Every50hours

Nutsandbolts

Everyyear

Hydraulichoses

Nutsandbolts

Centralgearbox

Every6years

Hydraulichoses

Storage

Pressurewashing

Endofseasonservice

Orderingpartsand/oraccessories

Faultcoderesolution

Troubleshooting

Technicaldata

Fluidsandlubricants

Tirepressure

Dimensions

Weights

Generalinformation

Dualspeedgearbox