Kongskilde R+ 820, R+ 760 Operator's Manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

OPERATOR’S MANUAL

R+ 760
R+ 820

Rotary rake

Part number 51514541

st

1

edition English

April 2019

Contents

1GENERALINFORMATION

Notetotheowner...........................................................................1-1

Intendeduse................................................................................1-4

Prohibitedusage...........................................................................1-4

Electro-MagneticCompatibility(EMC).....................................................1-5

Manualscopeandrequiredtraininglevel..................................................1-6

ProductIdenticationNumber(PIN)........................................................1-8

Productidentication.......................................................................1-9

Operator'smanualstorageonthemachine...............................................1-10

Implementorientation.....................................................................1-11

2SAFETYINFORMATION

Safetyrulesandsignalworddenitions....................................................2-1

Generalrecommendations.................................................................2-2

Illustrations.................................................................................2-3

Legalobligations...........................................................................2-3

Fireorexplosionprevention................................................................2-3

Hazardouschemicals.......................................................................2-4

Startinguptheimplementsafely...........................................................2-5

Travelingonpublicroads...................................................................2-6

Operatingtheimplementsafely............................................................2-8

Stoppingtheimplementsafely.............................................................2-9

Maintenance...............................................................................2-10

PersonalProtectiveEquipment(PPE)....................................................2-11

Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-12

Noiseemission............................................................................2-13

Vibrationlevels............................................................................2-13

Implementstability.........................................................................2-14

Ecologyandtheenvironment.............................................................2-15

Safetysigns...............................................................................2-16

3CONTROLSANDINSTRUMENTS

Information

Operatingprinciples....................................................................3-1

4OPERATINGINSTRUCTIONS

Commissioningtheunit

Preparingforoperation.................................................................4-1

Installationofwheels...................................................................4-2

Installationofswathcanvas............................................................4-3

Installationofrotors.....................................................................4-4

Installationofsafetyguard.............................................................4-5

Installationofhydrauliclock(optionalequipment)......................................4-6

Installationofextrawheelsonrotorchassis(optionalequipment).....................4-8

Adjustmentofworkingwidth............................................................4-9

Startingtheunit

Connectiontothetractor..............................................................4-10

PowerTake-Off(PTO)shaft–Shorten................................................4-15

5TRANSPORTOPERATIONS

Roadtransport

Travellingonpublicroads..............................................................5-1

Preparingforroadtransport

Conversionoftherakefromworkingtotransportposition.............................5-3

6WORKINGOPERATIONS

Generalinformation

Specialinstructions.....................................................................6-1

Conversionoftherakefromtransporttoworkingposition.............................6-3

Basicadjustment.......................................................................6-5

Startingtherotor........................................................................6-8

Workingspeedandnumberofrevolutions.............................................6-9

Disconnectionoftheattachment......................................................6-10

Turningofsteeringknucklesandinstallationofsteering..............................6-11

Furtherinstructionsforworkinganddrivingwiththeattachment......................6-12

7MAINTENANCE

Generalinformation

Maintenance............................................................................7-1

Torque..................................................................................7-2

Torqueforclass12.9...................................................................7-5

Fluidsandlubricants...................................................................7-5

Maintenanceplanning

Maintenancechart......................................................................7-6

Aftertherst3hoursofoperation

Boltsandttings........................................................................7-7

Every8hours

Universaljoint..........................................................................7-7

PowerTake-Off(PTO)shaft............................................................7-8

Rotorgear..............................................................................7-9

Every10hours

Hydraulicscrewjoints.................................................................7-10

Every20hours

PowerTake-Off(PTO)shaft...........................................................7-11

Every40hours

PowerTake-Off(PTO)shaft...........................................................7-12

Every50hours

Tirepressure..........................................................................7-13

Lockingpawlsandliftingcylinder......................................................7-14

Suspension............................................................................7-15

Every200hours

Steering................................................................................7-16

Every6years

Hydraulichoses.......................................................................7-18

Asrequired

Bearingarms..........................................................................7-19

Storage

Pressurewashing.................................................................7-20

Endofseasonservice.............................................................7-21

Orderingpartsand/oraccessories..............................................7-22

8TROUBLESHOOTING

Faultcoderesolution

Troubleshootingchart..............................................................8-1

9SPECIFICATIONS

Technicaldata..............................................................................9-1

Fluidsandlubricants.......................................................................9-2

10ACCESSORIES

Generalinformation.......................................................................10-1

Tandemcasterwheels.....................................................................10-1

Supportchainforlinkarms................................................................10-1

Kitforseparaterotorlift....................................................................10-1

11FORMSANDDECLARATIONS

ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION

1-GENERALINFORMATION###_1_###

Notetotheowner

Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto
maintainyournewimplement.

Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder
awidevarietyofconditions.

Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit
reachesyouinoptimumcondition.Tomaintainthisconditionandassuretrouble‐freeoperationitisimportantthat
routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.

Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon­venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou
and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl­edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice
thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera­tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.

Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He
hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire­ments.

NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean
Directives2006/42/ECand2014/30/EU.
AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc­tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour
implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu­facturer.

Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.

Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.

Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor
asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu­rations,aschosenbythecustomer ,maydeviatefromthespecicationsgiven.

Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain
countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin
thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple­ment.

1-1

1-GENERALINFORMATION

OWNERASSISTANCE

WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Nor­mally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misun­derstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner
orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis
needed,yourdealerhasdirectaccesstoourbranchofce.

COMPANYPOLICY

Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci­cationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.

Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe
basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems
canchange.Thesechangescanaffecttheservicethatisgiventotheimplement.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard
condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave
themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.

ACCESSORIESANDOPTIONS

Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional
equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequip­mentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.

PARTSANDACCESSORIES

GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.

Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased
byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign
characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused
bytheuseof''non-genuine”partsandaccessories.

RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour
warrantyandwillgiveyouthebestperformance.

SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.

Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber
(PIN)plate.

1-2

1-GENERALINFORMATION

LUBRICANTS

Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.

Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.

WARRANTY

Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto
theinstructionsgiveninthisoperator'smanual.

Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya
KONGSKILDErepresentative.

CLEANINGYOURIMPLEMENT

Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,llercaps,andsoon.

Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh
chemicalstocleandecals.Decalscouldberemovedorgetdamaged.

DISASSEMBLYORSCRAPPING

Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits
usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician
withserviceinstructions,andincompliancewithlocallawandregulations.

1-3

Intendeduse

1-GENERALINFORMATION

TheKONGSKILDErotaryrakecanonlyperformtheusual
workinagriculture.Onlyconnecttherotaryraketoa
tractorwhichcorrespondswiththespecicationsofthe
implementandislegaltouse.OnlythePowerTake-Off
(PTO)shaftofthetractorcandrivetheattachedrotary
rake.

Therotaryrakemayonlybeusedforrakegrasshayand
strawcropsontheground.

Consideranyotherusecontrarytotheintendeduse.The
manufacturerisnotresponsibleforanydamagethatre-

Prohibitedusage

Sweepingofforexamplefarmyardswiththetinearmas­semblyorbroomsfastenedtotheseisnotallowed.There
isariskthatforexamplestonesarethrownoutfromthe
workingareaoftheimplementwithdangerofpersonalin­juryordamagetoobjects.

Anyusebeyondtheintendeduseisregardedasforesee­ablemisuse.

sultsfromtheimproperuseoftheimplement.Theuser
bearsthatrisk.

Alwaysobservethefollowingsafetyinstructionsaswell
asthecommonrulesconcerningtechnicalsafety,working
practicesandroadsafety.

Ifyoumakechangestotheimplementanditsconstruction
withoutthepermissionfromthemanufacturer,theman­ufacturerdoesnotacceptanyresponsibilityfordamages
thatresultsfromthis.

1-4

1-GENERALINFORMATION

Electro-MagneticCompatibility(EMC)

ThismachinecompliesstrictlywiththeEuropeanRegulationsonelectro‐magneticemissions.However,interference
mayariseasaresultofadd‐onequipmentwhichmaynotnecessarilymeettherequiredstandards.Assuchinterfer­encecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobservethefollowing:

Ensurethateachpieceofnon‐KONGSKILDEequipmentttedtothemachinebearstheCEmark.

•
Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe

•
nationalauthoritiesofthecountrywhereyouusethemachine.

Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-

•
cationintheproximityofelectroniccomponents.

FailuretocomplywiththeseruleswillrendertheKONGSKILDEwarrantynullandvoid.

1-5

1-GENERALINFORMATION

Manualscopeandrequiredtraininglevel

Introductiontothismanual

Thismanualgivesinformationabouttheuseofyour
KONGSKILDEmachineasintendedandunderthe
conditionsforeseenbyKONGSKILDEduringnormal
operation,routineservice,andmaintenance.

Thismanualdoesnotcontainalltheinformationthatre­latestoperiodicservice,conversions,andrepairsthat
onlytrainedservicepersonnelcanperform.Someof
theseactivitiesmayrequireappropriatefacilities,techni­calskills,and/ortoolsthatKONGSKILDEdoesnotsupply
withthemachine.

ThemanualcontainsthechaptersasshownontheCon­tentspages.SeetheIndexattheendofthismanualto
locatespecicitemsaboutyourKONGSKILDEmachine.

Normaloperation

Normaloperationconsistsoftheuseofthismachinefor
thepurposeKONGSKILDEintendsbyanoperatorthat:

Isfamiliarwiththemachineandanymountedequip-

•
mentortowedequipment

Complieswiththeinformationonoperationandsafe

•
practicesasspeciedbyKONGSKILDEinthismanual

andbythesignsonthemachine

Normaloperationincludes:

Preparationandstorageofthemachine

•
Additionandremovalofballast

•
Connectionanddisconnectionofmountedequipment

•
and/ortowedequipment

Adjustmentandcongurationofthemachineand

•
equipmentforthespecicconditionsofthejobsite,

eld,and/orcrop
Movementofcomponentsintoandoutofworkingpo-

•
sitions

Routineserviceandmaintenance

Routineserviceandmaintenanceconsistsofthedaily
activitiesnecessarytomaintainthepropermachine
function.Theoperatormust:

Befamiliarwiththemachinecharacteristics

•
Complywiththeinformationonroutineserviceandsafe

•
practicesasspeciedbyKONGSKILDEinthismanual

andbythesignsonthemachine

Routineservicecaninclude:

Fueling

•
Cleaning

•
Washing

•
Toppingupuidlevels

•

Greasing

•
Replacingconsumableitemssuchaslightbulbs

•

Periodicservice,conversions,andrepairs

Periodicserviceconsistsofactivitiesthatarenecessary
tomaintaintheexpectedlifeoftheKONGSKILDEma­chine.Theseactivitieshavedenedintervals.

Trainedservicepersonnelfamiliarwiththemachinechar­acteristicsmustperformtheseactivitiesatthedened
intervals.Trainedservicepersonnelmustcomplywith
theinformationonperiodicserviceandsafepracticesas
partlyspeciedbyKONGSKILDEinthismanualand/or
othercompanyliterature.

Periodicserviceincludes:

Oilchangeservicefortheengine,hydrauliccircuits,or

•
transmission

Periodicexchangeofothersubstancesorcomponents

•
asrequired

ConversionactivitiesrebuildtheKONGSKILDEmachine
inacongurationthatisappropriateforaspecicjob
site,crop,and/orsoilconditions(e.g.,installationofdual
wheels).Conversionactivitiesmustbedone:

Bytrainedservicepersonnelfamiliarwiththemachine

•
characteristics

Bytrainedservicepersonnelthatcomplywiththe

•
informationonconversionaspartlyspeciedby

KONGSKILDEinthismanual,assemblyinstructions,
and/orothercompanyliterature

Repairactivitiesrestoreproperfunctiontoa
KONGSKILDEmachineafterafailureordegradation
ofperformance.Dismantlingactivitiesoccurduringthe
scrappingand/ordismantlingofthemachine.

Trainedservicepersonnelfamiliarwiththemachinechar­acteristicsmustperformtheseactivities.Trainedservice
personnelmustcomplywiththeinformationforrepairas
speciedbyKONGSKILDEintheservicemanual.

Beforeyouoperate

Readthismanualbeforeyoustarttheengineor
operatethisKONGSKILDEmachine.Contactyour
KONGSKILDEdealerif:

Youdonotunderstandanyinformationinthismanual

•
Youneedmoreinformation

•
Youneedassistance

•

Allpersonstrainingtooperate,orwhowilloperate
thisKONGSKILDEmachineshouldbeoldenoughto
possessavalidlocalvehicleoperatingpermit(ormeet
otherapplicablelocalagerequirements).Thesepersons

1-6

1-GENERALINFORMATION

mustdemonstratetheabilitytooperateandservicethe
KONGSKILDEmachineinacorrectandsafemanner.

1-7

1-GENERALINFORMATION

ProductIdenticationNumber(PIN)

TheProductIdenticationNumber(PIN)isaserialnum­berthatidentiestheimplement.

Theserialnumber,model,andotherspecications,are
onthePINplate.

ProvideyourKONGSKILDEdealerwiththemodeland
PINwhenyouorderspareparts.

ZEIL18HT00548FA1

(1)Companyname(8)

(2)Brandidenticationlogo(9)

(3)
(4)
(5)Yearofconstruction(12)Type/Variant/Version
(6)Madein(countryoforigin)(13)
(7)Certicationmark

Mailaddress
Modelyear

(10)ProductIdenticationNumber(PIN)
(11)

Maximumpermissibleloaddividedpereach
axleanddrawbar
RéceptionnéleparlaDRIEEIledeFrance
(forFranceonly)

Model

Designation

1-8

1-GENERALINFORMATION

Productidentication

NOTE:DonotremoveorchangetheProductIdentica­tionNumber(PIN)plate(1)ontheimplement.

ThePINplate(1)isplacedontheright-handsideofthe
implement.

ThePINisalsoengravedonthechassisat(A)belowthe
PINplate(1).

Forfuturereference,recordyourimplementmodeland
PINinthespacesbelow.

Model

ProductIdenticationNumber(PIN)

ZEIL18HT00788FA1

1-9

1-GENERALINFORMATION

Operator'smanualstorageonthemachine

Keepthisoperator'smanualprotectedandaccessibleon
thetractorwheneveryoutransportoroperatetheimple­ment.

1-10

1-GENERALINFORMATION

Implementorientation

NOTE:T odeterminetheleft-handsideandtheright-hand
sideoftheimplement,standbehindtheimplementand
facethedirectionoftravelduringworkingoperation.

Thefollowingoverheadviewillustrationisageneralrepre­sentationoftheimplement.Theillustrationindicatesthe
sides,front,andrearorientationsoftheimplementasre­ferredtothroughouttheoperator’smanual.

NOTE:Thearrowindicatesthedirectionoftheimplement
duringworkingoperation.

(A)Frontoftheimplement
(B)Right-handsideoftheimplement
(C)Rearoftheimplement
(D)Left-handsideoftheimplement

ZEIL18HT00789FA1

1-11

1-GENERALINFORMATION

1-12

2-SAFETYINFORMATION

2-SAFETYINFORMATION###_2_###

Safetyrulesandsignalworddenitions

Personalsafety

Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.

ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin­structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.

Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.

DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.

WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.

CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.

FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .

Machinesafety

NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.

ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.

Information

NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.

ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.

2-1

2-SAFETYINFORMATION

Generalrecommendations

Mostfarmmachineryaccidentscanbeavoidedbythe
observanceofafewsimplesafetyprecautions.

Thisoperator’smanualcontainsimportantinformation

•
concerningoperation,maintenanceandadjustmentof

theimplement.Furthermore,thisoperator’smanual
mentionsandemphasizesallthesafetyinstructions.

Readtheoperator’smanualthoroughlybeforeyou

•
start,operate,service,orcarryoutanyotheroperation

ontheimplement.Eventhoughyouhavebeendriving
asimilarimplementbefore,youmustreadthemanual.
Thisisamatterofyourownandotherpeoplesafety.
Afewminutesreadingwillsaveyoutimeandhassle
later.Lackofknowledgecanleadtoaccidents.

Yourimplementwasdesignedwithsafetyinmind.

•
However,thereisnorealsubstituteforcautionand

attentionwhenyouneedtopreventanaccident.Once
anaccidenthasoccurred,itistoolatetothinkabout
whatyoushouldhavedone.Thismeansthatitis
veryimportantthatyouasuseroftheimplementpay
attentionandusetheimplementcorrectlyandthereby
avoidexposingyourselfandotherstounnecessary
danger.

Theimplementmustbeoperatedonlybyresponsible

•
personswhohavebeenadequatelytrainedandautho-

rizedtousetheimplement.Neverleavetheimplement
toothersbeforeyouhavemadesurethattheyhavethe
necessaryknowledgetooperatetheimplementsafely.

Neverlettheimplementrunwithoutsupervision.

•
Alwayskeeparstaidkithandy.

•
Takethenecessaryprecautions(forexampleassis-

•
tance)toalwaysbeawareofthepossiblepresenceof

bystandersandpets.
Keepchildrenawayfromandofftheimplementatall

•
times.

Donotusethisimplementasalift,ladderorplatform

•
toworkatheights.

Beforeyouworkontheimplement,disengageall

•
drives,stoptheengineandremovetheignitionkey.

Waitfortherotatingpartstorundown.
Neverworkaroundtheimplementwithlooseclothing,

•
jewelry,watches,longhairandotherlooseorhanging

itemscanbepulledinbythemovingpartsoftheimple­ment.

Keephandsawayfrommovingpartsoftheimplement.

•
Neverattempttocarryoutanyadjustmentsontheim-

•
plementwhiletheimplementisinmotionorwhilethe

PowerT ake-Off(PTO)shaftisengaged.
PTOdrivenimplementcancausedeathorseriousin-

•
jury.BeforeyouworkonornearthePTOshaftorser-

viceorclearthedrivenimplement,disengagethePTO,
stoptheengineandremovetheignitionkey.

2-2

2-SAFETYINFORMATION

Illustrations

WARNING

Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar­ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.

NOTE:Someoftheillustrationsinthismanualhavebeen
obtainedbyphotographingprototypes.Standardproduc­tionmachinesmaydifferinsomedetails.

Legalobligations

W0012A

Yourmachinemaybeequippedwithspecialguardingor
otherdevicesincompliancewithlocallegislation.Some
oftheserequireactiveactionbytheoperator.

Fireorexplosionprevention

1.Cropmaterial,trash,debris,birdnestsorammable
materialcanigniteonhotsurfaces.

2.Inspecttheelectricalsystemforlooseconnectionsor
frayedinsulation.Repairorreplacelooseordamaged
parts.

3.Donotstoreoilyragsorotherammablematerialon
theimplement.

4.Donotweldoramecutanyitemsthatcontain
ammablematerial.Cleanitemsthoroughlywith

Therefore,checklocallegislationontheusageofthisma­chine.

non-ammablesolventbeforeyouweldorcutwitha
ame.

5.Donotexposetheimplementtoames,burningbrush
orexplosives.

6.Promptlyinvestigateanyunusualsmellsorodorsthat
mayoccurduringtheoperationoftheimplement.

2-3

Hazardouschemicals

2-SAFETYINFORMATION

1.Ifyouareexposedtoorcomeincontactwithhaz­ardouschemicalsyoucanbeseriouslyinjured.
Theuids,lubricants,paints,adhesives,coolant,
etcetera.requiredforthefunctionofyourmachine
canbehazardous.Theymaybeattractiveandharm­fulltodomesticanimalsaswellashumans.

2.MaterialSafetyDataSheets(MSDS)provideinforma­tionaboutthechemicalsubstanceswithinaproduct,
safehandlingandstorageprocedures,rstaidmea­suresandprocedurestobetakenintheeventofaspill
oraccidentalrelease.MSDSareavailablefromyour
dealer.

3.BeforeyouserviceyourmachinechecktheMSDSfor
eachlubricant,uid,etcetera.usedinthismachine.
Thisinformationindicatestheassociatedrisksandwill
helpyouservicethemachinesafely.Followtheinfor­mationintheMSDS,onmanufacturercontainers,as

wellastheinformationinthismanualwhenyouser­vicethemachine.

4.Disposeofalluids,ltersandcontainersinanen­vironmentallysafemannerinaccordancewithlocal
lawsandregulations.Checkwithlocalenvironmen­talandrecyclingcentersoryourdealerforcorrectdis­posalinformation.

5.Storeuidsandlterinaccordancewithlocallawsand
regulations.Useonlyappropriatecontainersforthe
storageofchemicalsorpetrochemicalsubstances.

6.Keepoutofreachofchildrenorotherunauthorized
persons.

7.Additionalprecautionsarerequiredforappliedchem­icals.Obtaincompleteinformationfromthemanufac­turerordistributorofthechemicalsbeforeyouuse
them.

2-4

Startinguptheimplementsafely

2-SAFETYINFORMATION

Beforeyouattachtheimplementtothetractor,ensurethat
thetractorisingoodworkingorderandthatthebrakes
areefcient,particularlyifyouoperateonhillyground.
Also,ensurethatthehydraulicorpneumaticsystemis
compatiblewiththatoftheimplement.

Whenyouattachtheimplementtothetractor:

Neverallowanyonetostandbetweenthetractorand

•
theimplement.Anunintentionalmanoeuvrewiththe

tractormaycauseseriousinjury.
Nevergounderanunsupportedimplement.

•

Installalltheguardscorrectlybeforeyouusetheimple­ment.

Replacewornanddamagedcanvasesbeforeyouwork
withtheimplement.

Makesurethatyouarethoroughlyfamiliarwiththeinstru­mentsandcontrolsbeforeyouengagethePowerT ake­Off(PTO)driveforthersttime.

ThePTOshafthasitsowninstructionmanualthatthe
manufacturersupplywiththeimplement.Toensurethe
correctuseoftheshaft,followalltheinstructionsofthe
manufacturermanual.Payparticularlycloseattentionto
thesafetyandmaintenanceinstructions,inordertopre­ventunintentionalinjuryanddamage.

RepairimmediatelyadamagedPTOshaftbeforeyou
workwiththeimplement.

AlwaysstopthePTOandthetractorengineandremove
theignitionkeybeforeyouconnectthePTOdriveshafts.

Afteryouattachtheimplementtothetractor,ensurethat
thePowerTake-Off(PTO)lockpinisproperlyengaged
inthetractorPowerT ake-Offshaft.Anincorrectlylocked
PTOshaftcouldworklooseandcauseaccidentsordam­agetotheimplement.

MakesuretoinstallandsecurethePTOdriveshaftcor­rectly.Checkthatthelockpinisinmesh.Fastenthe
supportchainatbothends.

Alwaysmakesurethattheguardtubesdonotseparate
atthemaximumworkingortransportlengthofthePTO
driveshaft.Checkalsothattheguardtubesdonotjamat
theminimumworkingortransportlengthofthePTOdrive
shaft.

Unlesstheprotectiveguards,thePTOdriveshaftmay
causeseriousinjury.Becarefulnottodamagetheguards
whenyouconnectthePTOdriveshafttoorfromthetrac­tor.

FitcorrectlytheguardsonthePTOdriveshaft.Secure
theguardofthePTOshaftwiththechain.

DonotusePowerTake-Off(PTO)driveshaftswithother
specicationsthantheshaftwhichwassuppliedwiththe
implement.

BeforeyouinstallthePTOdriveshaft,checkthattheRev­olutionsPerMinute(RPM)anddirectionofthePTOonthe
tractormatchthoseofthePTOontheimplement.

Beforeyoustartuptheimplement(forexampletherst
timeafteralongstandstillperiod),makesurethatthere
arenodetachedloosepartsonthedrivelineareaandon
themovingpartsoftheimplement.

2-5

Travelingonpublicroads

2-SAFETYINFORMATION

Complywiththerelevanttrafcregulations

WARNING

Impacthazard!
Takecarewhenmakingturns.Themachine
rearendswingsoutwhenchangingdirection.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Lossofcontrolhazard!
Unevenbrakeforceexistsonleft-handand
right-handbrakes.Alwaysusebrakepedal
couplerwhentravelingonpublicroadstoen­surebrakesareactuatedtogether.
Failuretocomplycouldresultindeathorse­riousinjury.

Theimplementisbuiltaccordingtothehomologationre­quirementsofyourcountry.Donotmodifytheimplement
inasensethatwouldconictwiththenationalregulations.

Ifyouwishtotransporttheimplementonthepublicroad,
makesurethatthecombinationtractorandimplement
observesthetrafcrulesinyourcountry.Thisgivesyou
andyoursurroundingsthebestpossiblesafety.

Passengers

Donotallowpassengerstorideinthetractorunlessa
specicseatisprovided.

Duringtransport,thetransportationofpeopleonthetop
oftheimplementisstrictlyforbidden.

W0089A

W0081A

Transportsafety

Transporttheimplementonlyintransportposition.Se­curetheimplementfortransport.Alwaysactivatetheme­chanicaltransportsafetydevicesbeforetransport.

Makesuretotallthehitchpinswithretainingpinscor­rectly.Mechanicallysecurethehydrauliccylinderstopre­ventcylindersfromcreeping.

Drivesafe

Donotdriveundertheinuenceofalcoholordrugs.

Nevertravelatspeedincrowdedareas.

Whenyoumaneuverthetractorwiththeimplement,al­waysbeawareandconsciousofitssize.

Thetractordrivermustnotleavethecabinduringtrans­port.

Theoperatorsmustobserverelevantstatutoryorother
nationalregulationsthatdealwithroadsafetyandlabor
safetyissues.

Beforeyoudrivetheimplementonpublicroads:

Checktheallowabletransportdimensionsandweights.

•
Installcorrectlythelightingandthewarningpanels.

•

Alwaysobservetheprinciplesforpermissibleaxleloads,
thetotalunitmassandthetransportgauge.

Observethetractormanufacturerregulationsandrecom­mendations,specicallythoserelatingtomaximumtrans­portloadsandmaximumspeed.

Eveninsimilarcircumstances,themaximumallowed
speedcanvarydependingonwhichcountryyoutravel
in.

Alwaysdrivewiththestatutorylightsandsafetymarking
duringtransportonpublicroadandatnight.

Installalltherequiredsignsthatindicatethevehiclewidth.
Alsoinstallalltherequiredlightsthatindicatethevehicle
widthduringthenightlytransport.Ifindoubt,contactyour
governmentdepartmentresponsibleforroadtransport.

Alwaysconsiderotherroadusers.

Alwaysadoptsafedrivingpractices.Slowdownandsig­nalbeforeturning.Givewaytooncomingtrafcinallsit­uations,includingnarrowbridges,intersectionsetcetera.
Pullovertoallowfastertrafctopass.

Iftheimplementismarkedwithamaximumspeedlimit,
neverexceedthismaximumspeedlimit.

Alwaysadjustthedrivingspeedtotheroadandweather
conditions.Incaseofbadroadconditionsandhighdriv­ingspeeds,bigforcesmayoccurandcauseoverloadof
tractorandimplement.

Driveatasafespeedtoensurecontrolandabilitytostop
inanemergency.

Lockthetractorbrakepedalstogether.Neveruseinde­pendentbreakingattransportspeeds.

Mountedimplementsandballastweightsinuencethe
driving,steeringandbrakingcapacityofthetractor.Make
surethattheadditionalweightoftheimplementonthe
linkagedoesnotcompromisedriving,steeringandbrak­ingcapacityofthetractor.Installfrontweightsorrepair
thebrakesifthetractorisnotsafetodrive.

Travelmayberestrictedtocertainroadtypes.Transport
mayberestrictedtodaytimeoroutsidepeaktrafchours.
Howeverplanyourroutetoavoidheavytrafcandpeak
trafchours.

Reducespeedduringturns.Tractorshavenotbeende­signedforfastturning.Avoidthattherearendoftheim­plementhitsanobstacle.

2-6

2-SAFETYINFORMATION

Whenyouturnduringtransportpayattentiontotheover­hangand/oroscillatingweightoftheimplement.

Useenginebrakingwhenyoudrivedownhills.Donot
coast.

Watchforobstructions,particularlyifover-width.Observe
anyloadratingsapplicableonbridges.

Afteryounishthetransport,beforeyouleavethetractor,
alwayslowertheimplementtothegroundinparkingpo­sition,turnoffthetractorengine,pulltheparkingbrake,
andremovethekeyfromtheignition.

2-7

Operatingtheimplementsafely

WARNING

Hazardtobystanders!
Alwayssoundthehornbeforestartingthema­chine.Makesuretheworkareaisclearof
otherpersons,domesticanimals,tools,etc.
beforeyouoperatethemachine.Neverallow
anyoneintheworkareaduringmachineoper­ation.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Rotatingparts!
Keepclearofalldrivesandrotatingcompo­nents.
Failuretocomplycouldresultindeathorse­riousinjury.

2-SAFETYINFORMATION

Neverattempttoremoveresiduesfromtheimplement
whiletheimplementruns.Suchanimprudencecouldcost
lifeorlimb.AlwaysdisengagethePowerTake-Off(PTO)
shaftmechanism,switchOFFthetractorengineandap­plytheparkingbrakebeforeyouremoveresidues.

Duringthedailyworkyoumustconsiderthatloosestones
andforeignmatteronthegroundmightgetincontactwith
therevolvingpartsandgetthrownoutagainatavery
highspeed.Therefore,beforeyouoperatetheimplement
makesurethatallsafetyguardsareintact,properlytted

W0304A

W1101A

andsecured.

Beforeyouraiseorlowertheimplementwiththelinkarms
ofthetractor,checkthatnobodyisneartheimplementor
touchestheimplement.

Alwaysoperatetheimplementatasafespeedinaccor­dancewiththegroundconditions.Onunevenground,
proceedwiththeutmostcautiontoensureproperstabil­ity.

NOTE:Onlyputtheimplementintooperationaccording
totheinstructionsfromthedealer.

Neveroperatetheimplementundertheinuenceofalco­hol,drugs,orwhileotherwiseimpaired.

Avoidusingtheimplementinunsuitableeldandweather
conditions.Itisbettertostopworktemporarilyratherthan
tooperateinsuchconditions.

Keeppeopleawayfromtheimplementduringoperation.
Askbystanderstoleavetheeld.Thereistheriskfor
bystanderstobeoverrunbytheimplement.Stoptheim­plementimmediatelyifsomeoneapproaches.

Thetractororitsimplementmaystrikeorcrushagainsta
personorpetwithintheoperatorareaofthetractor.DO
NOTallowanyonetoentertheworkarea.Makesurethat
theareaisclearandoperationissafebeforeyoumove
theimplement.

Whenyouoperatetheimplement,alwaysremainseated
inthetractorcab.Operatecontrolsonlywhenseatedin
thetractorseat,exceptforthosecontrolsexpresslyin­tendedforusefromotherlocations.

Whenyouturnonhillsidesalwaysbecarefulwhenyoulift
theimplementwiththe3-pointlinkagebecausethereisa
riskofoverturning.Adjustthespeedtotheseconditions.

Driveinalowtractorgearifyouworkonhillsides.

Whenyoudriveupanddownandacrosshillsides,avoid
sharpturns.

Whenyouturnduringoperation,payattentiontotheover­hangand/oroscillatingweightoftheimplement.

Avoidchangingdirectionabruptly,especiallywhenyou
reverse,toavoiddangerouspitchingoftheimplement.

Whenyouworkwiththeimplementkeepasafedistance
fromsteepslopesandsimilargroundconditions,asthe
groundmaybeslipperyandpulltheimplementandthe
tractorsideways.Alsoremembertoadjustthespeedfor
sharpturnswhenyoudriveonhillsides.

Paythenecessaryattentionwhileyouoperatenextto
publicroadsorfootpaths.

Whileinoperation,thetransportationofpeopleonthetop
oftheimplementisstrictlyforbidden.

2-8

Stoppingtheimplementsafely

WARNING

Movingparts!
Somecomponentsmaycontinuetorunafter
disengagingthedrivesystems.Makesure
alldrivesystemsarefullydisengagedandall
movementhasstoppedbeforeservicingthe
machine.
Failuretocomplycouldresultindeathorse­riousinjury.

2-SAFETYINFORMATION

thetractorcab,thenthefollowingprecautionsmustbe
followed:

•

•

•

•

Whenyouparktheimplementtherearesomeoperational

W0002A

riskswhichmaycausepersonalinjury.Therefore,you
must:

Bringthetractorenginetolowidlespeed.
Disengagealldrivesystems.
Shiftthetractortransmissionintoneutral.
Applytheparkingbrake.

Alwaysinterrupttheoperationoftheimplementbefore
youleavethetractorseat.

Forsafety'ssakeneverleavethetractorcabwithoutrst
todisengagethePowerTake-Off(PTO)shaftmechanism
andtostopthetractorengine.Furthermore,ifyouleave
thetractorunattended,alwaysremovetheignitionkey.

StopthetractorengineandthePTOshaftandwaituntil
theimplementhascompletelystoppedbeforeyouopen
anyofthesafetyguards.Therearerotatingpartsun­derthesafetyguardswhichmaycontinuerotatingafter
theimplementhasbeenstopped.Lookandlistenforevi­denceofrotatingpartsbeforeyouopenanyofthesafety
guards.

Makesuretosecurethetractorbymeansofthehand
brakeand/orstopblocksifyouneedtostandbetween
thetractorandtheimplement.

When,duetoexceptionalcircumstances,youwould
decidetokeepthetractorenginerunningafterleaving

Makesurethatthegroundisrmandevenduringpark-

•
ing.

Makesurethattractorandimplementcannotmove.

•
Alwayslowertheimplementtotheground.

•
Stopthetractorengineandremovetheignitionkey.

•
Usecorrectsupportortransportsafetydevicewhenthe

•
implementisparked.Makesurethattheparkingstand

issecured.

Whenyoudetachtheimplementfromthetractor:

Alwaysdetachtheimplementcarefullyandonaat

•
surfacetopreventdamage.

Makesurethatnobodystandsinfrontoftheimplement.

•
Neverallowanyonetostandbetweenthetractorand

•
theimplement.

Nevergounderanunsupportedimplement.

•

2-9

2-SAFETYINFORMATION

Maintenance

WARNING

Maintenancehazard!
Beforeyoustartservicingthemachine,attach
aDONOTOPERATEwarningtagtothema­chineinavisiblearea.
Failuretocomplycouldresultindeathorse­riousinjury.

Followthemaintenanceschedulewithregardtotheim-

•
plementservicingintervals.

Rememberthattheimplementrequiresattentionfrom
timetotime.Alsorememberthatthemaintenancewill
greatlyextendthelifeoftheimplement.

Takethenecessaryprecautions:nottospillanyoil,fuel

•
orgrease.

Toavoidoilandgreasecontactwithyourskin,wear
protectivegloves.

Servicetheimplementonarmlevelsurface.

•
Donotattempttoremovematerialfromanypartof

•
theimplement,clean,lubricateorcarryoutanyadjust-

mentsontheimplementwhileitisinuse.
Keephands,feetand/orgarmentsawayfromparts

•
whichmove.Checkthatallrotatingpartshavea

suitableprotectiveguard.
Raisedimplementand/orloadscanfallunexpectedly

•
andcrushpersonsunderneath.Neverenterorallow

anyonetoentertheareaunderneathraisedimplement
duringoperation.
Unsupportedhydrauliccylinderscanlosepressure
anddroptheimplementandcauseacrushinghazard.
Donotleavetheimplementinaraisedpositionwhile
parkedorduringservice,unlesssecurelyblockedon
woodenblocks.

Neverworkunderaraisedimplementunlessasupport

•
chainorothermechanicalsecuringdevicesecurethe

linkarmsofthetractorsothattheimplementcannot
movetoalowerpositionunintentionally.

Relievethepressure,stoptheengineandremovethe

•
ignitionkey,beforeyouconnectordisconnectuid

lines.
Beforeyouadjust,clean,lubricateoryoucarryoutre-

•
pairsontheimplement,stoptheengineandremove

W0004A

theignitionkey.
NeveradjusttheimplementwhilethePowerTake-Off

•
(PTO)driveshaftisengaged.Donottoremovethe

guardsuntilallrevolvingpartshavestopped.
Anyleakageofhydraulicoilorfuelunderpressuremay

•
causesevereharm,soalwaysuseashielding,goggles

andgloveswhenyoutraceoilorfuelleaks.
Donotuseyourhandtocheckforleaks.Useapiece
ofcardboardorpaper.

Continuouslongtermcontactwithhydraulicuidmay

•
causeskincancer.Avoidlongtermcontactandwash

theskinpromptlywithsoapandwater.
Ifhydraulicuidordieselpenetratestheskin,seek

•
medicalcareimmediately.

Observeallrecommendationsthatarementionedin

•
thismanualsuchasserviceintervals,torques,lubri-

cants,etcetera.
Alwaysreplaceallpartsthathavedamageorwear.

•
Neverbuildexiblehoseassembliesfromhosesthat

•
werepreviouslypartofahoseassembly.

Neverweldtothetubes.

•
Alwaysusegloveswhenyouworkwithpartsonthe

•
implementasthepartscanhavesharpedges.

Transmissionandhydrauliclinesmaybecomehotdur-

•
ingoperation.Becarefulwhenyouservicesuchcom-

ponents.Allowsurfacestocoolbeforeyouhandleor
disconnecthotcomponents.Wearprotectiveequip­mentwhenrequired.

2-10

2-SAFETYINFORMATION

PersonalProtectiveEquipment(PPE)

WearPersonalProtectiveEquipment(PPE)suchaspro­tectiveclothing,eyeprotection,hearingprotection,dust
mask,hardhat,heavygloves,workboots,and/orany
otherPPEthatprovidesforthesafetyandprotectionof
theindividualthatoperatesthisequipment.

NHIL13RB00001AA1

2-11

2-SAFETYINFORMATION

Safetyrequirementsforuidpowersystemsandcomponents­hydraulicsystems

Beforeyoustarttheengineorpressurizethehydraulic
system,installandtightcorrectlyallthehydrauliccou­plings.Checkthatallhosesandttingsarenotdamaged.
Replaceimmediatelydamagedcomponents.

Onlyconnectthehydraulichosestothetractoroutletsif
thetractorandtheimplementarepressure-free.Ifthe
hydraulicsofthetractorisactivateditmayleadtouncon­trolledmovementswhichmaycausedamage.

Makesurethatnopersonsareneartheimplementwhen
youstarttheimplement,astheremightbeairinthehy­draulicsystemwhichmightleadtosuddenmovements.

Whenthetractorenginehasstopped,activatethetractor
hydraulicspoolvalvestomakesurethatthereisnopres­sureinthehydraulichoses.

Toexpelalltheairfromtheoilinthehydrauliccylinders,
testallthefunctionsafteryouconnectthehydrauliccon­nectionstothetractor,especiallybeforeyouenterordrive
onthepublicroads.

2-12

2-SAFETYINFORMATION

Noiseemission

Themeasuringandreportingofthenoiselevelwerecar­riedoutaccordingtoISO5131.

Thenoiselevelproducedbytheimplementisbelow
70dB.

Thenoiselevelwasmeasuredinthecabinofthetractor
wheretheheadoftheoperatorisusuallysituated.

Usehearingprotectorsifthenoisefromtheimplementis
annoyingorifyouworkwiththeimplementforaconsid­erableperiodinatractorcabinthathasnotaadequate
soundproofcabin.

Vibrationlevels

Installallrevolvingpartscorrectlybeforeyoustarttheim­plement.Anunbalancecancreatevibrationsthatdamage
theimplement.

NOTE:Youmustcheckthattheallpartareinthecorrect
positionbeforestarttheimplement.

NOTE:Ifthevibrationsorthenoiseoftheimplementin­creaseconsiderablyduringtheoperation,stopthework
immediately.Correctthefaultbeforeyoucontinuethe
work.

2-13

2-SAFETYINFORMATION

Implementstability

Thecombinationofyourtractorandimplementcanbecomeunstable,duetotheadditionalweightthattheimplement
addstothetractor.

Inordertoguaranteestableandsafetransport,youmustcheckifyouneedballastweightsfortransportandeld
work.

Youmustalsocheckandguaranteethatyouhaveatleast20%fromthetractorweightonthefrontaxle.

Forrearmountedimplementsandfront-rearcombinations,theformulais:

ZEIL18HT00277FA1

Exampleofreferencestostabilityofthecombinationtractor–implement

Listofsigns

Te[kg]Thetractorownweight.
Tf[kg]
Tr[kg]Rearaxleloadwithemptytractor.
Ir[kg]
If[kg]Totalweightofthefront-mountedimplement/frontballast.
a[m]

b[m]Thetractorwheeldistance.
c[m]
d[m]

Frontaxleloadwithemptytractor.

Totalweightoftherear-mountedimplement/rearballast.

Distancebetweenthecenterofgravityofthefront-mountedimplement/frontballastandthe
middleofthefrontaxle.

Distancebetweenthemiddleoftherearaxleandthemiddleofthelinkarmballs.
Distancebetweenthemiddleofthelinkarmballsandthecenterofgravityoftherearmounted

implement/rearballast.

2-14

Ecologyandtheenvironment

2-SAFETYINFORMATION

Soil,air,andwaterqualityisimportantforallindustries
andlifeingeneral.Whenlegislationdoesnotyetrulethe
treatmentofsomeofthesubstancesthatadvancedtech­nologyrequires,soundjudgmentshouldgoverntheuse
anddisposalofproductsofachemicalandpetrochemical
nature.

Familiarizeyourselfwiththerelativelegislationapplica­bletoyourcountry,andmakesurethatyouunderstand
thislegislation.Wherenolegislationexists,obtainin­formationfromsuppliersofoils,lters,batteries,fuels,
anti-freeze,cleaningagents,etc.,withregardtotheef­fectofthesesubstancesonmanandnatureandhowto
safelystore,use,anddisposeofthesesubstances.Your
KONGSKILDEdealercanalsoprovideassistance.

Helpfulhints

Avoidtheuseofcansorotherinappropriatepressur-

•
izedfueldeliverysystemstolltanks.Suchdelivery

systemsmaycauseconsiderablespillage.
Ingeneral,avoidskincontactwithallfuels,oils,acids,

•
solvents,etc.Mostoftheseproductscontainsub-

stancesthatmaybeharmfultoyourhealth.
Modernoilscontainadditives.Donotburncontami-

•
natedfuelsandorwasteoilsinordinaryheatingsys-

tems.
Avoidspillagewhenyoudrainuidssuchasuseden-

•
ginecoolantmixtures,engineoil,hydraulicuid,brake

uid,etc.Donotmixdrainedbrakeuidsorfuelswith
lubricants.Storealldraineduidssafelyuntilyoucan
disposeoftheuidsinaproperwaythatcomplieswith
alllocallegislationandavailableresources.

Donotallowcoolantmixturestogetintothesoil.Col-

•
lectanddisposeofcoolantmixturesproperly.

Donotopentheair-conditioningsystemyourself.It

•
containsgasesthatshouldnotbereleasedintotheat-

mosphere.YourKONGSKILDEdealerorair-condition­ingspecialisthasaspecialextractorforthispurpose
andcanrechargethesystemproperly.

Repairanyleaksordefectsintheenginecoolingsys-

•
temorhydraulicsystemimmediately.

Donotincreasethepressureinapressurizedcircuitas

•
thismayleadtoacomponentfailure.

Batteryrecycling

Batteriesandelectricaccumulatorscontainseveral
substancesthatcanhaveaharmfuleffectontheenvi­ronmentifthebatteriesarenotproperlyrecycledafter
use.Improperdisposalofbatteriescancontaminate
thesoil,groundwater,andwaterways.KONGSKILDE
stronglyrecommendsthatyoureturnallusedbatteries
toaKONGSKILDEdealer,whowilldisposeoftheused
batteriesorrecycletheusedbatteriesproperly.Insome
countries,thisisalegalrequirement.

NHIL14GEN0038AA1

Mandatorybatteryrecycling

NOTE:Thefollowingrequirementsaremandatoryin
Brazil.

Batteriesaremadeofleadplatesandasulfuricacidso­lution.Becausebatteriescontainheavymetalssuchas
lead,CONAMAResolution401/2008requiresyoutore­turnallusedbatteriestothebatterydealerwhenyoure­placeanybatteries.Donotdisposeofbatteriesinyour
householdgarbage.

Pointsofsaleareobligedto:

Acceptthereturnofyourusedbatteries

•
Storethereturnedbatteriesinasuitablelocation

•
Sendthereturnedbatteriestothebatterymanufacturer

•
forrecycling

2-15

2-SAFETYINFORMATION

Safetysigns

Thefollowingsafetysignsareonyourimplementasa
guideforyoursafetyandforthesafetyofthosewhowork
withyou.

Walkaroundyourimplementandnotethesignicance
andlocationofallsafetysignsbeforeyouoperateyour
implement.Readallthesafetysignsadheredtotheim­plementandfollowtheinstructions.

Keepallsafetysignscleanandlegible.Cleansafetysigns
withasoftcloth,water,andagentledetergent.

NOTICE:Donotusesolvent,gasoline,orotherharsh
chemicals.Solvents,gasoline,andotherharshchemi­calsmaydamageorremovethesafetysigns.

Replaceallsafetysignsthataredamaged,missing,
paintedover,orillegible.Ifasafetysignisonapartthat
youoryourdealerreplaces,makesurethatyouoryour
dealerinstallthesafetysignonthenewpart.Contact
yourdealerforthereplacementofthesafetysigns.

Safetysignsthatdisplaythe“Readoperator’smanual”
symboldirectyoutotheoperator’smanualforfurtherin­formationregardingmaintenance,adjustments,orproce­duresforparticularareasoftheimplement.Whenasafety
signdisplaysthissymbol,consulttheappropriatepageof
theoperator’smanual.

Safetysignsthatdisplaythe“Readservicemanual”sym­boldirectyoutotheservicemanual.Ifyoudoubtyour
abilitytoperformserviceoperations,contactyourdealer.

NOTE:Thefollowinggureindicatesthesafetysignslo­calizationforR+760.ThesafetysignslocalizationforR+
820issimilar.

2-16

2-SAFETYINFORMATION

ZEIL18HT00778GA1

2-17

2-SAFETYINFORMATION

Partnumber:811650220

8116502202

PR80-08523

Partnumber:PR80-0852

2-18

2-SAFETYINFORMATION

Safetysign(1)

Readtheoperator'smanualandthesafetyinstructions.
Readtheoperator'smanualtooperatetheimplementand
toavoidunnecessaryaccidentsanddamagestotheim­plement.

WARNING

IMPROPEROPERATIONOFTHISMACHINE
CANCAUSEDEATHORSERIOUSINJURY .
MAKESURETHA TEVERYOPERATOR:

-isinstructedinthesafeandproperuseofthis
machine.

-readsandunderstandstheoperator'smanual
forthismachine.

-readsandunderstandsALLsafetysignson
themachine.
Failuretocomplycouldresultindeathorse­riousinjury.

Partofpartnumber:811650220

81PR80-0859_54

W0188A

Safetysign(2)

Alwaysstopthetractorenginebeforeyouadjust,main­tain,repair,orlubricatetheimplement.Alsorememberto
removetheignitionkey.Makesurethatnobodystartsthe
engine,untilyouhavenished.

WARNING

IMPROPEROPERATIONOFTHISMACHINE
CANCAUSEDEATHORSERIOUSINJURY .
MAKESURETHA TEVERYOPERATOR:

-isinstructedinthesafeandproperuseofthis
machine.

-readsandunderstandstheoperator'smanual
forthismachine.

-readsandunderstandsALLsafetysignson
themachine.
Failuretocomplycouldresultindeathorse­riousinjury.

Partofpartnumber:811650220

W0188A

81PR80-0859_25

2-19

2-SAFETYINFORMATION

Safetysign(3)

Movingpartsaredangerousandifthemovingpartscome
incontacttoyourbodythemovingpartscanpinchyour
body.
Thehazardmaycausesevereinjuriestotheentirebody,
withpossiblelethaleffect.
Toavoidthehazards,waituntilallmovingelements
havecompletelystoppedbeforeyoutouchthemoving
elements.

WARNING

Pinchhazard!
Waitforallmovementtostopbeforeyouser­viceoradjustthemachineorequipment.
Failuretocomplycouldresultindeathorse­riousinjury.

W1420A

Partofpartnumber:811650220

Safetysign(4)

ThesignindicatesthemaximumRevolutionsPerMinute
(RPM)(540RPM)andthedirectionofrotationofthe
PowerT ake-Off(PTO)shaft.
Referencetotheminimumoverlappingontheprole
tubesandtheminimumdistancerequirednottobottom
theshaft.

81PR80-0859_16

Partofpartnumber:811650220

Safetysign(5)

Keepasafedistancefromtherotatingpartsoftheimple­ment.

Neverstandintheswivelandfoldingareaoftherotors.

Checkthewearofthesafetypins.Replaceimmediately
thesafetypinsifthethicknessislessthan7mm(0.28in).

Partofpartnumber:PR80-0852

81PR80-0859_47

PR80-0852_058

2-20

2-SAFETYINFORMATION

Safetysign(6)

Nevermoveyourhandintothedangerzoneaslongas
thepartscanmove.Thismaycauseseriousinjuryand,
atworst,resultindeath.

Partofpartnumber:PR80-0852

Safetysign(7)

Torqueallscrewsevery5hofoperation.

Partofpartnumber:PR80-0852

PR80-0852_069

Safetysign(8)

Adjustmentoftheleft-handsideliftingheight.

Partofpartnumber:PR80-0852

Safetysign(9)

Adjustmentoftheright-handsideliftingheight.

Partofpartnumber:PR80-0852

PR80-0852_0710

PR80-0852_0811

PR80-0852_0912

2-21

Safetysign(10)

Liftingpointsafetysign.

WARNING

Crushinghazard!
Usethemachineliftingpointswhenyoulift
and/ormovethemachinewithheavyhandling
equipment.Liftthemachineonlyfromthein­dicatedliftingeyehookuppoints.Alwaysuse
adequateliftingequipment.
Failuretocomplycouldresultindeathorse­riousinjury.

Partofpartnumber:PR80-0852

Safetysign(11)

Referencelubricationofcamtrack.

Partofpartnumber:PR80-0852

2-SAFETYINFORMATION

W1432B

PR80-0852_1013

Safetysign(12)

Thehydraulicpressuremustbemaximum210bar
(3045psi).

Partofpartnumber:PR80-0852

Safetysign(13)

Turninganglesafetysign.

Partofpartnumber:PR80-0852

PR80-0852_1114

PR80-0852_1215

PR80-0852_1316

2-22

Safetysign(14)

Adjustmentofnumberofrevolutions.

Partofpartnumber:PR80-0852

Safetysign(15)

Adjustmentoftheleft-handsideworkingheight.

Partofpartnumber:PR80-0852

2-SAFETYINFORMATION

PR80-0852_1417

Safetysign(16)

Adjustmentoftheright-handsideworkingheight.

Partofpartnumber:PR80-0852

Safetysign(17)

Tirepressuresafetysign.

Partofpartnumber:PR80-0852

PR80-0852_1518

PR80-0852_1619

PR80-0852_1720

2-23

Safetysign(18)

Camtrackmodicationsafetysign.

Partofpartnumber:PR80-0852

2-SAFETYINFORMATION

PR80-0852_1821

2-24

3-CONTROLSANDINSTRUMENTS

3-CONTROLSANDINSTRUMENTS###_3_###

Information

Operatingprinciples

Forallinformationrelatedtothedescriptionandthelo­cationofthecontrolstouseyourimplement,seechap-

ter“ControlsandInstruments”intheoperator’smanual
ofyourvehicle.

3-1

3-CONTROLSANDINSTRUMENTS

3-2

4-OPERATINGINSTRUCTIONS

4-OPERATINGINSTRUCTIONS###_4_###

Commissioningtheunit

Preparingforoperation

NOTICE:Onlyauthorizedandinformedpersonnelcan
mounttheimplement.

NOTICE:Thenecessarytoolsandadjustmenttoolsmust
beavailable.

NOTICE:Incorrectassemblyoftheimplementishighly
dangerous.Beforeyouperformthefunctionaltest,check
thecorrectassemblyoftheimplement.

NOTICE:Makesurethattherearenotoolsinthearea
aroundtheimplement.
Makesurethattherearenopersonsintheworkzone.

NOTE:Aftertheassemblyoftheimplement,performa
completefunctionaltest.

NOTE:Torqueallscrewjointsevery5hofoperation.

Theimplementisdisassembledintopartsanddelivered
onapallet.Forshipmentonabigpalletthewheelaxle
assemblyandsomearmsaredismounted.
Loosepartssuchasabagwithsmallparts(screws)and
thePowerTake-Off(PTO)shafthavebeentiedtothepal­letortheimplementtosavespace.

4-1

4-OPERATINGINSTRUCTIONS

Installationofwheels

NOTICE:Onlypersonnelwithsufcientknowledgecan
performthemountofthewheels.Mountingofwheels
requirestheuseofthecorrectmountingtools.

NOTICE:Whenyouperformthemaintenancetothe
wheels,youmustsecuretheimplementsothatthe
implementcannotmove.

Whenyouunloadtheimplement,replacethetransport
wheelsofsteelwiththeroadtireequipment.Youcan
mountthewheelsonwidetrackoronnarrowtrack,de­pendonwhichdirectionthecrankoftherimispointing.
Inbothcasestheouterwidthoftherakestaysunder3m
(118in).Whenyouworkonhillygroundisrecommend
tousethewidetracktoincreasethestabilityoftheimple­ment.

Thetorqueforthenutsofthewheelsis300N·m
(2655.2lbin).Checkandtorqueagainthenutsofthe
wheelsevery5hofoperation.

4-2

4-OPERATINGINSTRUCTIONS

Installationofswathcanvas

NOTE:Thedeliveryoftheswathcanvasisonapalletas
anassemblywiththeholder(2),theholder(4),andthe
controlrod(5).

1.Inserttheholder(2)underthegear.

2.Installtheholder(2)withthehardware(3).

3.Inserttheholder(4)ontheangeplate.Thespacers
(1)areplacedintheinnermostoblongholesforthe
spindles.

4.Installtheholder(4)withthehardware(6).

5.Placethecontrolrod(5)attheboom.

6.Installthecontrolrod(5)withthewasherandthetight-
eningpin.

NOTICE:Thehardware(4)andthehardware(6)areon
thescrewsbag.

ZEIL18HT00206FA1

4-3

4-OPERATINGINSTRUCTIONS

Installationofrotors

R+760

NOTICE:Forthetransportbylorrytherotorsaresepa­ratedfromtheboom(5)atthecardinalsh-plates(1).The
steeringsh-plates(3),andthesteeringsh-plate(4)are
alsoseparatedfromtherotorandremainattheboom.

1.Installthesteeringsh-plate(3)(uppermostwithcam)
tothepinontheboomwhichisfurtheroutthanthe
oneforsteeringsh-plate(4).

2.Installthecardinalsh-plate(1)ontheboom.Install
thecardinalsh-platewiththefourscrewsM20x45,
thefourself-lockingnutsM20,andthefourbolts(6).

NOTE:Thetwocardinalsh-plates(1)areplacedonthe
insideoftheboom.

NOTE:Installthesh-platewiththeshortestslotatthe
frontinthedirectionoftravel.

NOTE:Theboltheads(6)mustpointinwards.

ZEIL18HT00207AA1

3.Installthesteeringsh-plate(3)andthesteeringsh-
plate(4)ontherotor.Installthesteeringsh-plate(3)
andthesteeringsh-plate(4)withthetwowashers
31x4,thetighteningpin5x50,andthetighteningpin

(5)8x50.

R+820

NOTE:Duringthetransportwithlorry,therotorsaresep­aratedfromtheboom(5)atthecardinalsh-plates(4).
Therotorsareseparatedfromthesteeringsh-plate(1),
andthesteeringsh-plate(6)thatremainattheboom(6).

1.Installthesteeringsh-plate(1)(uppermostwithcam)
tothepinontheboomwhichisfurtheroutthanthe
oneforsteeringsh-plate(6).

2.Installthecardinalsh-plate(4)ontheboom.Fixthe
cardinalsh-platewiththefourscrewsM20x45,the
fourself-lockingnutsM20,andthefourbolts(3).

NOTE:Thetwocardinalsh-plates(1)areplacedonthe
insideoftheboom(6).

NOTE:Installthesh-platewiththeshortestslotatthe
frontinthedirectionoftravel.

NOTE:Theboltheads(3)mustpointinwards.

ZEIL18HT00208AA2

3.Installthesteeringsh-plate(1)andsteeringsh-plate
(6)ontherotor.Installthesteeringsh-plate(1)and
steeringsh-plate(6)withthetwowashers31x4,the
tighteningpin5x50,andthetighteningpin(2)8x50.

4-4

4-OPERATINGINSTRUCTIONS

Installationofsafetyguard

Thesafetyguards(2)aresuppliedonapalletdismounted
fromtherotorheadascompleteunit.Thesafetyguards
(2)arefastenedtotherotorheadwithfourscrews(3)
each.

Thesafetyguard(2)shouldbeeasytoswivelbetween
thewashersinposition(1).

Partsperrotor
Screw
Nut
Washer

Partsperrotor
Screw
Washer
NutM123

NOTE:Duringtheinstallation,becarefultoplacecorrectly
thefoldablepartofthesafetyguards(2).Itmustbepos-
sibletofoldupthesafetyguards(2).

NOTE:Donotactivatethehydraulicallyfoldableframes
whentherearepersonsintheswivelarea.

Position(3)Quantity
M12x404
M12selflocking
Ø13x2.5

Position(1)Quantity
M12x601
Ø13x2.5

4
8

4

ZEIL18HT00777FA1

4-5

4-OPERATINGINSTRUCTIONS

Installationofhydrauliclock(optionalequipment)

FortherotaryrakesR+760andR+820ahydrauliclock­ingdeviceisavailableasoptionalequipmentfortheleft­handsiderotor.Thelockingdevicemakepossibletowork
withonlyonerotor,forinstancealongtheeldboundary.
Theotherrotorremainslockedintheheadlandposition.

Inthissettinganhydraulicmagnetvalveblockthehy­draulichosefortheliftingcylinder.Thevalveisopenwhen
thereisnocurrentonthevalveanddoesnotcloseuntil
thereisavoltage.

Fortheuseofthisequipmentthetractormustbeequipped
witha12Vsocket.Youcanusethisequipmentthrough
anadaptorforthecigarettelighter.

Anoperationunit,installedinthecabinofthetractor,
controlthevalve.Raisethetworotorstoheadlandpo­sition.Inheadlandposition,inthedirectionoftravel,
theleft-handsiderotorislocked.Nowyoucanlowthe
right-handsiderotortoworkingposition.

NOTICE:Neverusethehydrauliclocktoblocktherotor
inheadlandpositiontomakethemaintenanceontheim­plement.Ifthecurrentsupplyisunexpectedlycutoff,the
rotormaysuddenlyfolddown.Alsowhentheballvalveis
closedtheremaybeabalancingbetweentheliftingcylin­dersandtheblockedrotormayfolddownwhenthevalve
isopen.

NOTE:Thefactorydonotinstalltheoptionalequipment
"hydrauliclock”.Thedealerortheuserafterthedelivery
ofathenewimplement,mustinstallthehydrauliclock.

4-6

4-OPERATINGINSTRUCTIONS

1.RemovethehydraulichoselocatedontheT-pieceun­dertheframetotheleft-handsideliftingcylinder.

2.Separateintwopartsthestripslocatedonthelifting
cylinder.

3.Usethetwoscrews(2)M6x65,thewashers,andthe
nutsM6tofastenthevalve(1)totheframe.

NOTE:Thescrewsaresuppliedtogetherwiththe
equipment,theoblongholesareintheframeas
standard.

4.Installthescrew-jointsintothevalve.

5.Installthehose750mm(30in)(3)ontheT-pieceun-
dertheframeandthevalve.

6.Installthehose1100mm(43in)(4)betweenthevalve
andtheconnectionliftingcylinder.

7.Fastenthehose(4)totheliftingcylinderwithstrip.
Placethestrip120mm(5in)awayfromthepiston
headtoobtainasafehoseplacement.

8.Placethecableforcontrolboxundertheframealong
thehydraulichose.Placeandfastenthepluginthe
valve.

9.Fastentheholderforcontrolboxataneasilyaccessi­bleplaceinthetractorandontheimplement.

ZEIL18HT00210AA1

10.Aftermounting,carefullyraiseandlowerthehose

placementforcheckfunctionality.Thehosefromthe
liftingcylindertothevalveshouldnotgetcaughtor
squeezedanywhere.Thehosemustbeasshown
onthepicture.

ZEIL18HT00211AA2

4-7

4-OPERATINGINSTRUCTIONS

Installationofextrawheelsonrotorchassis(optionalequipment)

Insoftorweteldsitmaybenecessarytorelievethe
wheelsontherotorchassis.Youcandothiswhitthe
installationoftheextrawheels(1).Theextrawheels(1)
aresuppliedasoptionalequipment.Theextrawheels(1)
arespring-loadedandarticulated.

1.Installtheholder(2)ontheextendedbolt(3)which
replacestheexistingone.

2.Placethebushings(4)intheleft-handsideandright-
handsidewiththetighteningpins.

3.Installthetworods(5).

4.Tightenthesprings(6).

ZEIL18HT00212AA1

NOTICE:Thesafetydecals(7)showthetopossibledan-
gerinconnectionwithmounting,adjustmentandmainte­nance.

ZEIL18HT00213FA2

4-8

4-OPERATINGINSTRUCTIONS

Adjustmentofworkingwidth

TherotaryrakesR+760andR+820canbesettothree
differentworkingwidths.Youcandothisadjustmentonly
whentheimplementisintransportposition.

NOTE:Closethestopcockofthehydraulichoseduring
theadjustment.

NOTE:Engagethelockingpawls.

1.Removethesplitpinandthediscontherod(1).

2.Placetherod(1)inthedesiredoblonghole.

3.Installthesplitpinandthedisc.

Thefollowingworkingwidthscanbepreset.

R+760

Outermost:7.6m(299.2in)

•
Middle:7.2m(283.5in)

•
Innermost:6.8m(267.7in)

•

ZEIL18HT00223AA1

R+820

Outermost:8.2m(322.8in)

•
Middle:7.8m(307.1in)

•
Innermost:7.4m(291.3in)

•

NOTE:Asymmetricadjustmentoftheworkingwidthsat
theleft-handsideandright-handsiderotorisalsoallowed.

NOTE:Thetransportheightisindependentoftheworking
width.

Alfalfapositionadjustment

Theimplementhaveafourthpositionforadjustment
oftheworkingwidth.Tomaketheadjustmentofthe
workingwidth,removeswathcanvas(1).Therotorsare
socloseinworkingpositionthatthereisnoroomforthe
safetyguard.Thispositionisintendedforcropswhich
areintertwinedinthestubblesandyoumustliftonce
fromthegroundinthewholeworkingwidth(forexample
alfalfagrass,alfalfaetc.)

1.Completelydisassembletheswathcanvas(1),the

holderatgear(2),andtheholder(3)atframeange
withspacer.

2.Removetherod(4).

Inthispositionitispossibletoobtainthefollowing
workingwidths.

R+760:6.45m(253.94in)

•
R+820:7m(276in)

•

ZEIL18HT00224AA2

NOTE:Dependingonthecropitmaybeanadvantageto
adjustthecropdeliveryonthecamtrackto"later"(see
Page6-5).

4-9

Startingtheunit

Connectiontothetractor

WARNING

Crushinghazard!
Usecarewhenyouconnectanddisconnect
themachines.Neverstandbetweenthetrac­torandtheimplementwhenyouconnectthe
linkarms.
Failuretocomplycouldresultindeathorse­riousinjury.

WARNING

Crushinghazard!
Donotstandorplaceanybodypartbetween
theimplementandamovingtractor.Stopthe
tractorengineandsettheparkingbrakebe­foreyouattachcablesandhoses.
Failuretocomplycouldresultindeathorse­riousinjury.

4-OPERATINGINSTRUCTIONS

W1545A

W1544A

WARNING

Hitchinghazard!
Alwayskeeptheareabetweenthetractorand
theimplementclearofallpersonswhilethe
tractororthree-pointhitchisinmotion.Lock
thetractortransmissioninParkandengage
theparkingbrake(s)beforeyouallowanyone
tocompletehitchingorunhitching.
Failuretocomplycouldresultindeathorse­riousinjury.

W1540A

4-10

4-OPERATINGINSTRUCTIONS

Threepointsuspensiononthetractor

TherakesR+760andR+820areequippedwithhitch
pinscategoryII.Dependingontheequipmentofthetrac­tor,ballscanbeinstalled.

Thesidewaysmovementofthebearingarmonthetractor
mustbeminimizedtoavoidoscillationoftheimplement
duringworkandtransport.Youmustsecurethebearing
armwithlimitingchainsorotherlockingdevice.Adjust
thebearingarmofthetractorsothattheyareatthesame
heightabovetheground.

ZEIL18HT00214AA1

ForR+760andR+820thisheightis68cm(27in).There
isalsoasignonthesuspensionregardingthis.

ZEIL18HT00270BA2

4-11

4-OPERATINGINSTRUCTIONS

Placementofcord

NOTICE:Youmustplacetheoperatingparts(cords,
chains,rodsetc.)forremotecontrolequipmentsothat
theoperatingpartsdonotcauseunintendedmovements
intransportandduringthework.

Itshouldbepossibletooperatethecordforthelocking
pawlfromthetractorseat.

Youmustcheckthatthecorddonotgetjammedandis
notplacedonsharpedges.

Relievethecordwhenthepawlsarelowered.

Hydraulicsystem(throttling)

Theliftingcylindersoftheimplementareequippedwith
throttlepieces.Donotmakeanyadjustmentsonthetrac­tor.

Electricsystem

Thelightingsystemisequippedwitha7-poleplugforthe
trailersocket.Forthehydrauliclock(optionalequipment)
youneedalsoa12Vsocket.

Connectionoftheimplementtothetractor

NOTICE:Neverstandbetweenthetractorandtheimple­mentduringconnectiontothetractor.

NOTICE:Theoperatormustconnecttheelectriccables,
thehydraulichosesandthePowerT ake-Off(PTO)shaft
beforestepintothedangerzone.

NOTICE:Secureagainstunintendedusetheoperating
elementsofthetractorbeforeconnectionanddisconnec­tion.

Theinstructionsarebasedonafullymountedimplement
inlockedtransportposition.

4-12

4-OPERATINGINSTRUCTIONS

Connectiontothebearingarmsofthetractor

NOTICE:Neverstandbetweenthetractorandtheimple­mentduringconnectiontothetractor.

NOTICE:Makesurethattherearenopersonsinthe
swivelareaofthetinearmsassembly .

Thepinsonthesuspensionoftheimplementarecon­nectedtothelinkarmsbearingofthetractorandsecured.

NOTICE:SetthePTOshaft,theelectricandhydraulic
connectionsbeforetofoldthesupportsincetheoperator
hastostepintothedangerzone.

1.Raisetheimplementabitsothatthesupportislifted

offtheground.

2.Pulltherod(1)toreleasethesupport.

3.Movethesupportapproximately115°totherearand

lockthesupportagain.Whenthesupportiscorrectly
locked,thetighteningpin(2)oftherodisinfullcontact
withthesideplateofthesupport.

Hydraulicconnection

Fortheconversionfromtransporttoworkingpositionof
therotaryrakesR+760andR+820itisnecessarya
single-actingoutlet.

Makesurethatthereisaoatingpositionsothattheim­plementcanfollowthegroundduringoperation.

Thestopvalveontheimplementside(ballvalve)should
beopenedaftertheconnectiontothetractorhydraulics
sothatthecouplingisnotunderpressure.

Whentheimplementisparkedadjustthepressure,for
instanceiftheoutdoortemperaturechanges.

ZEIL18HT00216AA3

4-13

4-OPERATINGINSTRUCTIONS

PowerTake-Off(PTO)shaftconnection

NOTICE:ToinstallandremovethePTOshafttheengine
mustbeOFF .

NOTICE:OnlyusethesuppliedPTOshaftorthePTO
shaftthatthemanufacturerapprove.

DothelengthadjustedofthePTOshafttothetractorbe­foretoperformthefollowsteps.Ifyouusetheimplement
withdifferenttractors,checkthatthePTOshafthasthe
correctlength.

NOTICE:Thesafetyguardsonthetractorsideandonthe
implementsidemustbeintact.

1.ReleasethePTOshaftfromthesupportchain.

2.PushthePTOshaftontothetractorPTOshaftuntil
youengagethelockingballs.

3.ThesafetychainsecurethesafetyguardofthePTO
shaftsonthetractorside.Ontheimplement,side
thereisafull-coveringprotection.Theclampsecure
thefull-coveringprotection.

NOTICE:ThechainsecurethesafetyguardofthePTO
shaft.

Functionaltest

Afterthepreparationoftheimplement,youmustdoa
functionaltest.

1.Therotorsmustcanfoldinandout.

2.Checkthattheimplementworkscorrectly.

3.Every50hofoperationallscrewsmustbetorque
again.

4-14

4-OPERATINGINSTRUCTIONS

PowerTake-Off(PTO)shaft–Shorten

PowerTake-Off(PTO)shaftlength

NOTE:DonotshortenyournewPowerTake-Off(PTO)
shaftuntilyouarecertainthatitisnecessary.Fromthe
factorythedistancefromPTOtoPowerInputConnection
(PIC)isstandardonmosttractorbrands.

CheckthelengthofthePTOshaftforeachtractorpriorto
rstuse.

IfitisstillnecessarytoshortenthePTOshaft,theprole
tubesofthePTOshaftmustfullycomplywiththefollowing
overlappingmeasures.

Theslidingtubesmusthaveasmuchoverlapaspossi-

•
ble,withanacceptableminimumoverlap(b)of200mm

(7.87in)duringnormaloperation(TopSafeextension
linksinthenormalposition).

Theremustbeaminimumof40mm(1.6in)offree

•
PTOshaftlength(a)topreventtheshaftfrombottoming

out.

NHIL12HT00307AA1

Determiningtherequiredshaftlength

WhenyoudeterminethatyoumustshortenthePTOshaft,
selectthelengthsothatthetelescopingmembersnever
closecompletelyorbottomoutwheninuse.ThePTO
lengthmustneverbesmallerthantheminimumdistance
betweenthejoints.

1.AttachtheimplementtothetractorwithoutthePTO

shaft.

2.Adjustthethree-pointhitchsothatthePTOshaftis

parallelwiththeground.

3.Stopthetractorandengagetheparkingbrake.

4.DetermineifthePTOshaftbottomoutinthisposition.

IfthePTOshaftbottomsoutinthispositionorifthe
freelengthislessthan40mm(1.6in),proceedwith
theproceduretoshortenthePTOshaft.

4-15

4-OPERATINGINSTRUCTIONS

ShorteningthePTOshaft

ToshortenthePTOshaftproceedasfollows.

1.FastenthePTOshafthalfpartstothePTO(onthe
tractor)andthePIC(ontheimplement).ThePTO
shafthalfpartsmustbeatthesamehorizontallevel,
oppositeeachotherattheshortestdistancefromthe
tractor.

2.Makesurethataminimumoverlapof200mm
(7.87in)exists.

3.CheckthatthePTOshaftdoesnotbottomoutatone
end.Keeptheshaftendsparalleltoeachotherand
marktheminimumdistanceof40mm(1.6in).Only
cutenoughPTOshaftofftoachievethisminimumfree
shaftlength.Thiswillmaintainthemaximumamount
ofPTOshaftoverlap.

4.Shortenallfourtubesequally.

5.Roundofftheendsoftheproletubesandremovethe
burrscarefully.

6.Removethemetalshavings.

ZEIL18HT00013AA2

NOTICE:Toavoidbigfrictionforces,greasethetube
carefullybeforeyoureassemblethetube.UseNLGI2.

NOTE:IfyoushortenthePTOshaft,thenyoumustcheck
theminimumoverlapandtheminimumdistanceagainif
youoperatetheimplementwithadifferenttractor.

4-16

5-TRANSPORTOPERATIONS

5-TRANSPORTOPERATIONS###_5_###

Roadtransport

Travellingonpublicroads

Connectionoflightingequipment

TherakesR+760andR+820areequippedwithlight­ingaccordingtocurrentrules.Thelightingsystemis
equippedwithasevenpoleplugatthelightingcable.This
plugisconnectedtothelightingsocketonthetractor.

NOTICE:Aftertheconnectioncheckthefunctionofthe
lightingsystem.Dirtandmoisturecancausecontact
problemsorevenshortcircuit.Youmustkeeptheplug
connectioncleananddry .

Installationofwarningpanels

Thefrontandrearwarningpanelsarefoldedinandfas­tenedfortransportonthelorry.Looseandplaceonthe
holestheupperscrewssothatyoucantightenagain.

NOTICE:Thewarningpanelsarewarningofdangerson
theimplement.Youmustalwaysobservethesafetyref­erences.

Keptcleanandinreadableconditionthewarningpanels.
Orderfromyourdealerthedamagedormissingwarning
panels.Positionthenewwarningpanelsonthecorrect
positionontheimplement.

ZEIL18HT00279AA1

5-1

5-TRANSPORTOPERATIONS

Transport

Alwaysusethetransportsafetydeviceandthestop
valvesoftheliftingcylinderduringtransport.

NOTICE:Makesurethatthelockingpawlshavebeen
lockedcorrectlyintransportposition.

NOTICE:Theballvalveofthehydraulichosemustbe
closed.

NOTICE:Transportheightmaximum4m(157in)(see
Page9-1).
Observethecurrenttrafcruleswithregardtolighting
whenyoudriveonpublicroad.

NOTICE:Donotexceedthemaximumspeedof40km/h
(25mph).

NOTICE:Alwaysadjustthedrivingspeedtothecondi­tionsoftheroad.

NOTICE:ThetubeoverlapofthePowerT ake-Off(PTO)
shaftmustbeinthecorrectpositionduringtransportand
workingoperations.

NOTICE:BeforestartingthePTOshaftcheckthatthe
numberofRevolutionsPerMinute(RPM)ofthetractor
PTOshaftmatchesthenumberofRPMoftheimplement.

NOTICE:Whenyouuseatravelspeed,beawarethatthe
numberofRPMisdependingonthetravelspeedandthat
thedirectionofrotationwillchangewhenbacking.

NOTICE:BeforeyoustartthePTOshaftcheckthatthere
arenopersonsinthedangerzoneoftheimplement.

5-2

5-TRANSPORTOPERATIONS

Preparingforroadtransport

Conversionoftherakefromworkingtotransportposition

NOTICE:Beforefoldingoftheimplementcheckthatthere
arenopersonsintheswivelarea.

NOTICE:Checkthattherearenoobstacles,forexample
trees,mastsetc.,whichmayhinderthefolding.

Placethesafetyguardintransportposition

1.Withonehandthepressthesafetyguard(1)down
againsttherubberbuffer(3)whilepullthelocking
mechanism(2)withtheotherhand.

2.Turn180°inwardsthesafetyguard(1)untilitlieson
theotherrubberbuffer.Thedisclocatedinthejointsof
thesafetyguard(1)makessurethatthesafetyguard

(1)staysinthispositionduringtransport.

Removethetinearmsassemblyandsecure
fortransport

1.Pull-outthesplitpinandplacethesplitpininthehole
ontheoppositesh-plateside.

2.Placethetinearmsassemblyonthetinearmholderat
thebackofthemainframeandsecurethetinearms
assemblyfortransportwiththesafetyhoop.

ZEIL18HT00217AA1

ZEIL18HT00220AA2

5-3

5-TRANSPORTOPERATIONS

Raiseandlocktherotorarms

1.Pullthecordstoraisethelockingpawls.

2.Foldtherotorstothetransportposition.

3.Loosenthecordtolockthepawls.

4.Setthehydraulicoutlettooatingpositionsothatthe
rotorarmsgodownintothelockingpawls.

NOTE:Thehydraulicoutletofthetractorissetbackto
neutralposition.

NOTE:Theballvalveisclosedatthehydraulichose.

ZEIL18HT00221AA3

ZEIL18HT00222AA4

5-4

5-TRANSPORTOPERATIONS

Securethetinearmsassemblyintransport
position

Tinearmsassembly,whichintransportpositionareinan
areaof500–2000mm(19.69–78.74in)((A)-(B))
abovethegroundandprotrude,mustbeequippedwith
tineprotectionaccordingtoENISO4254(withaviewto
thepersonalsafety).Forthispurposethereare10syn­thetictineguardsundertherearframe.

ZEIL18HT00226FA5

NOTICE:Thetineguardsmustbeusedduringtrans­portoftheimplementandwhenparkingtheimplement
intransportposition.Otherwisetherewillberiskofper­sonalinjury.

1.Placethetineguards(1)onthetinearmsassembly
(2).Nofurthersecuringisneeded.

NOTICE:Thetineguardsmustbeplacedonthetinearms
assemblyinalloperatingconditionsexcepttheworking
position.

ZEIL18HT00227AA6

5-5

5-TRANSPORTOPERATIONS

Securethetineguardsduringwork

NOTE:Whenthetineguardsarenotinuse,thetine
guardsarestoredundertherearframe.

1.Pushthetineguards(1)intotheholders(3).

2.Pushthelockingplate(2)throughtheslotsinthehold-
ersandlockedwithspringpin.

NOTE:Thetineguardsarepushedintotheholdersas
shown.

ZEIL18HT00228BA7

5-6

6-WORKINGOPERATIONS###_6_###

Generalinformation

Specialinstructions

WARNING

Pinchhazard!
Waitforallmovementtostopbeforeyouser­viceoradjustthemachineorequipment.
Failuretocomplycouldresultindeathorseri­ousinjury.

WARNING

Electrocutionhazard!
Contactwithoverheadpowerlinescancause
severeelectricalburnsordeathfromelectro­cution.Makesurethereisenoughclearance
betweenequipmentandoverheadpowerlines.
Failuretocomplycouldresultindeathorseri­ousinjury.

6-WORKINGOPERATIONS

W1420A

W0040A

WARNING

Crushinghazard!
Usecarewhenyouconnectanddisconnectthe
machines.Neverstandbetweenthetractorand
theimplementwhenyouconnectthelinkarms.
Failuretocomplycouldresultindeathorseri­ousinjury.

WARNING

Crushinghazard!
Donotstandorplaceanybodypartbetween
theimplementandamovingtractor.Stopthe
tractorengineandsettheparkingbrakebefore
youattachcablesandhoses.
Failuretocomplycouldresultindeathorseri­ousinjury.

WARNING

Hitchinghazard!
Alwayskeeptheareabetweenthetractorand
theimplementclearofallpersonswhilethe
tractororthree-pointhitchisinmotion.Lock
thetractortransmissioninParkandengagethe
parkingbrake(s)beforeyouallowanyoneto
completehitchingorunhitching.
Failuretocomplycouldresultindeathorseri­ousinjury.

W1545A

W1544A

W1540A

6-1

6-WORKINGOPERATIONS

NOTICE:Beparticularlycarefulwhenyouconnectanddis­connecttheimplement.Neverstandbetweenthetractor
andtheimplementwhenyouconnectthebearingarms.
Keepalltheunauthorizedpersonsawayfromthedanger
zoneuntilyoucompletetheconnectionoftheelectricca­bles,thehydraulichosesandthePTOshaft.Becareful
againstwrongusetheoperatingelementsofthetractorbe­foreconnectanddisconnectofthePTOshaft.

NOTICE:DisengagethePTOshaft,stoptheengineand
removetheignitionkeybeforemaintaining,repairingand
mountingtheimplement.Securethetractorandtheimple­mentsothatthetractorandtheimplementcannotmove.

NOTICE:ThemaximumnumberofRevolutionsPerMinute
is540RPM.

NOTICE:Thecableforthelightingequipmentisplacedso
thatunintendedcontactwiththetractorwheelsisimpossi­ble.Checkthatthelightingequipment(optional)isworking.

NOTICE:Donotstaybetweenthetractorandtheimple­mentorundertheliftedrotorarmduringtheliftandthe
loweringoperations.Injurycanoccur.

NOTICE:BeforeyoustartthePTOshaftcheckthatthere
arenopersonsinthedangerzoneoftheimplement.

NOTICE:Beforeworkandtransportonpublicroadalways
makesurethatallthesafetyguardsarecorrectlyinstalled.

NOTICE:Theoperatormustneverleavethetractorduring
thework.Makesurethattherearenopersonsinthedan­gerzone.

NOTICE:WhenyouworkwiththePTOshaftmakesure
thatnopersonsstandneartherotatingPTOshaft.

6-2

6-WORKINGOPERATIONS

Conversionoftherakefromtransporttoworkingposition

Releaseofrotorarmsandloweringofrotor

NOTICE:Checkthattherearenopersonsintheswivel
areaoftheimplementbeforeyoureleaseandfolddown
therotorarm.

NOTICE:Makesurethatnopersonsstandbetweenthe
tractorandtheimplement

Openthestopcockforthehydraulichoseontheimple­mentside.

Activatethecontrolvalveinposition“raise”,toraiseabit
therotorarmstoreleasethelockingpawls

Pullthecordtolowtherotorarmsandraisethelocking
pawls.

Lowtherotorarmsuntilbothrotorsrestontheground.

Lowthelockingpawls.

Installationofthetinearmsassembly

NOTE:Thetinearmsassemblyremovedfortransportare
attherearframepartintheleft-handsideoftheimplement
inthedirectionoftravel.

1.Releasethesafetyhoopandfoldtosidetobeableto
removethetinearmsassembly.

NOTE:Lockthehoopagainwhenyouremovethetine
arms.

2.Pushthetinearmsassemblyonthebearingarms
sothatthesh-plateonthetinearmassemblyisled
throughtheslotinthebearingarm.

3.Securethetinearmassemblywithsplitpin.

NOTE:Beforeyoustarttheimplement,checkthatall
splitpinsareincorrecttheposition.

4.T oavoidunbalancethatcandamagetheimplement,
beforetostarttheimplementinstallallthetinearms
assembly.

6-3

Placethesafetyguardinworkingposition

1.Turn180°outwardsthesafetyguard(1).

2.Engagethelockingmechanism(2)abovethesafety
guard(1).

6-WORKINGOPERATIONS

ZEIL18HT00217BA1

6-4

6-WORKINGOPERATIONS

Basicadjustment

NOTICE:Duringthebasicadjustmenttherotormustbe
STOP .

NOTICE:Stoptheengineofthetractorandremovethe
key.

NOTICE:Neverworkundertherotorswithoutsufcient
support.

Heightofthelinkarms

Adjustthelinkarmsofthetractortoaheightof68cm
(27in)abovetheground.Observethisheighttoobtaina
cleanraking.

Adjustmentofworkingdepth

1.Usethedepthcontrolcrankwhicharemountedfrom
therotorcentretothesafetyguardtoadjustthework­ingdepth.

2.Standinginfrontoftherotoragainstthedirectionof
travel,turnthedepthcontrolcrankclockwisetoset
therotorinhighposition.Standinginfrontoftherotor
againstthedirectionoftravel,turnthedepthcontrol
crankcounter-clockwisetosettherotorinlowposition.

3.Performthepre-settingonevenandrmground.

4.Lowertherotoruntilthetinesarmsassemblytouchthe
ground.

5.Turnbackthedepthcontrolcranktwoorthreeturns.

NOTICE:Duringthebasicadjustmenttherotormustbe
STOP .

Itmaybenecessarytochangetheadjustmentwhenyou
starttheoperationwiththeimplement.Adapttheadjust­menttotheconditions,forexample,thetypeandhumidity
ofthecrop,thestubblelengthandgroundconditions.

NOTICE:Iftheadjustmentistoolow ,earthmaybemixed
withthecrop.Thetinearmsassemblycandamagethe
grassroots.Wearofthetinearmsassemblyisincreased.

NOTICE:Iftheadjustmentistoohigh,youwillnotobtain
cleanrakingandcropremainsontheground.

6-5

6-WORKINGOPERATIONS

Adjustmentofcropdeliverytime

Foradjustmentofthecropdeliverytime,changethepo­sitionofthecamtrackintherotor.Theadjustmentdevice
isplacedundertherotor.

Thefactorysettheadjustmentto70mm(3in)(A).Ifthe
cropdeliverytimeshouldbelaterorearlier,changethe
adjustmentasfollows.

1.Loosenthecounternuts(1)withawrench30mm
(1.2in).

2.Reducetheearliercropdelivery–distance70mm
(3in).

3.Reducethelatercropdelivery–distance70mm
(3in).

4.T orquethecounternuts.

Thecropdeliverytimeisimportantfortheswathformation
oftherotor.Indifferentcropconditionsitmaybeneces­sarytochangethemomentatwhichthetinearmsassem­blyareloweredandlifted.

ZEIL18HT00231AA1

Adjustmentofworkingwidth

SeePage4-9.

Adjustmentoftherotorinclination

Foradjustmentoftherotorinclinationinthedirectionof
traveltherearetwospindlesbetweenaxlesupportand
chassis.

Thefactorysetthespindlestoalengthof245mm(10in).
Inthispositiontherotorisapproximately3cm(1in)lower
atthefrontthanattherear(A).

Thisadjustmentisnecessarytoobtainagoodresult.

Ifcropremainsatthemiddleoftherotor,therotoristoo
highatthefront.Inthatcaseitisnecessarytoadjustthe
spindles.

Adjustmentoftherotorinclinationsideways

Forindividualadjustmenttodifferentmaterialplacethe
innermostsupportwheelontherotorchassisonanec­centricaxlejournal(1).

Tomaketheadjustmentremovethexingbolt(2)from
themiddleposition,turntheaxlejournalwithawrench
30mm(1.2in).

ZEIL18HT00232AA2

Therearesixadjustmentpossibilitiesontheaxlejournal.
Aftertheadjustmentplaceandtorquethexingbolt.

ZEIL18HT00233AA3

6-6

6-WORKINGOPERATIONS

Adjustmentofchassissteering

Ifonevenroadtheimplementdoesnotruncentrally
behindthetractor,doanadjustmentofthesteering.Do
theadjustmentatthesteeringrodsoftherearaxle.

1.Loosenthecounternuts(1)withawrench30mm
(1.2in).

2.Adjustequallythesteeringrods.

3.T orquethecounternuts.

4.Basicadjustment(A):990mm(39in).

5.Checkiftheimplementrunscentrallybehindthetrac­tor.Changethisadjustmentifnecessary.

ZEIL18HT00234AA4

6-7

6-WORKINGOPERATIONS

Startingtherotor

ConnectthetractorPowerTake-Off(PTO)shaftatidle
speedandincreasethenumberofRevolutionsPerMinute
to380–450RPM.Theimplementhasthebestworking
qualityifthenumberofRPMisinthisarea.Theimplement
isnowreadyforoperation.

Positionwhendrivingonheadlands

Theimplementhasadenedpositionfordrivingofhead­lands.Inthispositiontherotorsareraisedsothatthe
implementdonotspreadagaintheswathsthatcross.

Activateindirection“raise”thehydraulicoutletonthetrac­toruntilthestopoftherotorarms(1)isincontactwiththe
lockingpawls(2)atfrontpart.Thelockingpawlsshould
notberaised.

ZEIL18HT00218AA1

ZEIL18HT00219AA2

6-8

6-WORKINGOPERATIONS

Workingspeedandnumberofrevolutions

Thedrivingspeedandthenumberofrevolutionsduring
rakingdependonthefollowing.

Thetypeofcrop.

•

Theamountofcrop.

•

Thegroundconditions.

•

Thehumidityofthecrop.

•

Asarule-of-thumbthefollowingapplies.

Drivingspeed:8–12km/h(5–7mph)

•

PowerT ake-Off(PTO)shaftnumberofRevolutionsPer

•

Minute380–450RPM.

NOTICE:Alwaysadjustthenumberofrevolutionsandthe
drivingspeedtotheworkingconditions.

Ifthetinearmsassemblydrawmaterialfromtheswathto
therear,doasfollows.

1.ReducetheRPM.

2.Adjustthecamtracktoearlycropdelivery.

6-9

6-WORKINGOPERATIONS

Disconnectionoftheattachment

NOTICE:Withtheimplementlowinworkingpositionor
intransportposition,youmustmakesurethatthelocking
pawlsaresafelyengaged.

NOTICE:Checkthatthehydraulicsystemisnotunder
pressureandthattheballvalveisclosed.

NOTICE:Thegroundmustbesufcientlyrmandeven.

NOTICE:Securetheimplementwithstopblockssothat

theimplementcannotmove.Disconnecttheimplement.

1.Chooseasufcientlyrm,dryandevenground.Re­leaseandfolddownthesupport(1).Lockagainthe
rod.Lowerthebearingarmsofthetractoruntilthe
supportrestssafelyontheground.

2.Securetheimplementwithstopblockssothattheim­plementcannotmove.Thestopblocksareattheback
oftherearwarningpanel.

3.DisconnectandplaceintheholderthePowerT ake-Off
(PTO)shaftfromthetractor(2).

4.Closethestopvalveforthehydraulichose.Discon­nectandplaceintheholderthehydraulichoseatthe
suspension(3).Makesurethatthesystemisnotun-
derpressurewhilethisisdone.

5.Disconnectandplaceintheholderthelightingcable
atthesuspension.

6.Releasefromtheimplementthebearingarms.

7.Disconnecttheimplementfromthetractor.

ZEIL18HT00230BA1

6-10

6-WORKINGOPERATIONS

Turningofsteeringknucklesandinstallationofsteering

NOTICE:Donotusetheimplementormakeatransport
onpublicroadinthispositionsincethereisariskofover­turning.

Fortransportwithalorryturninwardsandxinthis
positionthesteeringknuckles(1)withatransportsafety
device(2).Loosenthesteeringrods(3)fromthesteering
knucklestodeactivatethesteering.

1.Removethetransportsafetydevice(2).

2.Turnthesteeringknuckle(1)180°outwards.

3.Fixthesteeringrod(3)tothesteeringknuckle(1)
with:

twotighteningpins(6)(Ø8x36);

○

twotighteningpins(7)(Ø5x36);

○

twowashers(5)(Ø21x3);

○

abolt(4)(Ø20x134).

○

4.Repeatthesteps1,2,and3fortheotherside.

ZEIL18HT00784AA1

NOTE:Forthetransportlock,boltsandsomeofthetight­eningpinsarealreadyinstalledontheimplement,there­mainingpartsareinthesuppliedscrewbag.

NOTE:DonotusetheR-pins(8)anymore.

ZEIL18HT00785AA2

6-11

6-WORKINGOPERATIONS

Furtherinstructionsforworkinganddrivingwiththeattachment

Theimplementisequippedwithmechanicalpower
steering.Thismeansthattheimplementapproximately
followsthetrackofthetractor.Thismeansthatthe
implementhasaverygoodmanoeuvrability.

Astopunderthefrontframesecuresthesuspension
againsttoosharpturns.

Avisualindicatorshowstheoperatorhowfarhecan
turn.Forthispurposethereisaspeciallabelonthe
frontframe.

Iftheinclinedsidesofthelabelandtheangeofthe
suspensionformaline(1),thesteeringisclosetothe
stop.
Avoidcontinuesteeringagainstthestopbecausecan
causedamagetothesuspension,frameandsteering
rods.

NOTICE:Damageofthesuspension,frameandsteering
rodswillinuencetheroadsafetyoftheimplement.

ZEIL18HT00297AA1

6-12

7-MAINTENANCE###_7_###

Generalinformation

Maintenance

Generalinformation

WARNING

Avoidinjury!
FollowALLoftheprecautionslistedbelow.
Failuretocomplycouldresultindeathorse­riousinjury.

NOTICE:Dothemaintenance,theservice,thecleaning,
andtherepairwiththePowerT ake-Off(PTO)shaftand
theengineOFF .Removetheignitionkey .

NOTICE:Takecarethatoilandgreasedonotgetincon­tactwithyourskin.

7-MAINTENANCE

W1091A

NOTICE:Youmustalwaysblockthetractorwheelsbefore
youworkontheimplement.

NOTICE:Afterthersthoursofoperationyoumusttorque
againallthescrews.

NOTICE:Duringgreasing,theimplementmustbein
workingpositionandparkedsafelyandrmlyonthe
ground.

NOTICE:Duringmaintenanceonaliftedimplement,you
mustalwaysplacesuitablesupportsunderneath.

Checkthescrews,thebolts,andthenutsafter50hof
operationsandtorqueagainifnecessary.Seethetorque
table.Itisparticularlyimportanttocheckthexingbolts
oftheimplement.

Onlyuseoriginalsparepartsandequipment.Thereisno
warrantyonnon-originalcomponents.Themanufacturer
isnotresponsibleforanydamageresultingfromsuchuse.

NOTICE:T oreplaceanytoolswithcuttingedgesalways
usesuitabletoolsandprotectivegloves.

NOTICE:Beforeworkingontheelectricgear ,disconnect
thebatterycables.

NOTICE:Alwaysmakesurethatallthesafetyguardsof
theimplementareinplaceandfunctional.Immediatelyre­placethesafetyguardswornordamaged.Donotoperate
theimplementuntilyoureplaceallthewornordamaged
safetyguards.

Aftertherst10hofoperationstorqueagainallthehy-
draulicscrewjoints.Onlyuseoriginalsparepartsand
equipment.

7-1

7-MAINTENANCE

Torque

Minimumhardwaretighteningtorques(inNmorlbin/lbft)fornormalassemblyapplica­tionsunlessotherwisestated

Theminimumhardwaretighteningtorqueondrawings,in
specications,etceterahavepriority.
Inthefollowingtables,torquespecicationsareshown
followingthestandardENS7001,applicableformaterial
class8.8andmaterialclass10.9.

Hexheadbolts

Class8.8inNm(lbinorlbft)Class10.9inNm(lbinorlbft)

Nominal
Size

M31.3N·m

M42.9N·m

M55.9N·m

M610.1N·m

M824.5N·m

M1048.7N·m

M1285N·m

M14135N·m

M16210N·m

M18299N·m

M20425N·m

M22579N·m

M24735N·m

M271073N·m

M301461N·m

PlatednutLocknutHardened

0.7N·m

(11.5lbin)

(25.7lbin)

(52.2lbin)

(89.4lbin)

(18.1lbft)

(35.9lbft)

(62.7lbft)

(99.6lbft)

(154.9lbft)

(220.5lbft)

(313.5lbft)

(427lbft)

(542.1lbft)

(791.4lbft)

(1077.6lbft)

(6.2lbin)

1.6N·m
(14.2lbin)

3.2N·m
(28.3lbin)

5.5N·m
(48.7lbin)

13.5N·m
(10.0lbft)

26.8N·m
(19.8lbft)

46.7N·m
(34.4lbft)

74.2N·m
(54.7lbft)

115.5N·m
(85.2lbft)

164.4N·m
(121.3lbft)

233.72N·m
(172.4lbft)

318.4N·m
(234.8lbft)

404.2N·m
(298.1lbft)

590.1N·m
(435.2lbft)

803.5N·m
(592.6lbft)

nut/Oiled
platednut

1.2N·m
(10.6lbin)

2.6N·m
(23.0lbin)

5.3N·m
(46.9lbin)

9.1N·m
(80.5lbin)

22N·m
(16.2lbft)

43.8N·m
(32.3lbft)

76.5N·m
(56.4lbft)

121.5N·m
(89.6lbft)

189N·m
(139.4lbft)

269.1N·m
(198.5lbft)

382.5N·m
(282.1lbft)

521.1N·m
(384.3lbft)

661.5N·m
(487.9lbft)

967.5N·m
(713.6lbft)

1315N·m
(969.9lbft)

PlatednutLocknutHardened

1.8N·m
(15.9lbin)

4.2N·m
(37.2lbin)

8.5N·m
(75.2lbin)

14.5N·m
(10.7lbft)

35.1N·m
(25.9lbft)

69.5N·m
(51.3lbft)

121N·m
(89.2lbft)

193N·m
(142.3lbft)

301N·m
(222lbft)

414N·m
(305.4lbft)

587N·m
(432.9lbft)

801N·m
(590.8lbft)

1016N·m
(749.4lbft)

1486N·m
(1096lbft)

2020N·m
(1489.9lbft)

0.9N·m
(8.0lbin)

2.3N·m
(20.4lbin)

4.6N·m
(40.7lbin)

7.9N·m
(69.9lbin)

19.3N·m
(14.2lbft)

38.2N·m
(28.2lbft)

66.5N·m
(49.0lbft)

106.1N·m
(78.3lbft)

165.5N·m
(122.1lbft)

227.7N·m
(167.9lbft)

322.8N·m
(238.1lbft)

440.5N·m
(324.9lbft)

558.8N·m
(412.1lbft)

817.3N·m
(602.8lbft)

1111N·m
(819.4lbft)

nut/Oiled
platednut

1.6N·m
(14.2lbin)

3.7N·m
(32.7lbin)

7.6N·m
(67.3lbin)

13N·m
(9.6lbft)

31.5N·m
(23.2lbft)

62.5N·m
(46.1lbft)

108.9N·m
(80.3lbft)

173.7N·m
(128.1lbft)

270.9N·m
(199.8lbft)

372.6N·m
(274.8lbft)

528.3N·m
(389.7lbft)

720.9N·m
(531.7lbft)

914.4N·m
(674.4lbft)

1337N·m
(986.1lbft)

1818N·m

(1340.9lbft)

7-2

Flangeheadbolt/Flangenut

Nominal

Class10.9inNm(lbft)

Size

M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M36

2.0N·m(1.5lbft)

4.6N·m(3.4lbft)

9.4N·m(6.9lbft)

15.9N·m(11.7lbft)

38.7N·m(28.5lbft)

76.5N·m(56.4lbft)
134N·m(98lbft)
213N·m(157lbft)
331N·m(244lbft)
455N·m(336lbft)
645N·m(476lbft)
881N·m(650lbft)
1118N·m(824lbft)
1635N·m(1206lbft)
2222N·m(1639lbft)
3880N·m(2862lbft)

7-MAINTENANCE

Identicationmarkings

Metrichexhead,angehexheadandcarriagebolts,
Classes(CL)5.6andupward

Metricboltidenticationmarkings

1.Manufacturer'sidentication

2.Propertyclass

NHIL14RB00662AA1

7-3

7-MAINTENANCE

Metrichexnutsandlocknuts,Classes(CL)05andupward

NHIL14RB00663AA2

Metrichexnutidenticationmarkings

(1)–Manufacturer'sidentication

•
(3)–Propertyclass

•
(2)–Clockwisetypemarkingsindicatepropertyclassandmayincludemanufactureridentication(ifapplied),

•
Example:propertymarks240°apart(shown)attheeighto’clockpositionindicateaClass8property ,andmarks

300°apartattheteno’clockpositionindicateaClass10property.

Torquetighteningsequence

NOTICE:Shownbelowisthesuggestedinitialtorquetighteningsequencesforgeneralapplications,tighteninse­quencefromitem1throughtothelastitemofthehardware.

DF5019-13

7-4

Torqueforclass12.9

Boltsofquality12.9areusedontheimplements.Make
suretousethesametypeofboltsandnutstoreplace
boltsandnutsofquality12.9.Itiseasiertotorquebolts
andnutstocorrectvalueoftorqueifyoulubricatebolts
andnutswithoil.

7-MAINTENANCE

Fluidsandlubricants

QualitySizeTorquefordryboltsand

nuts

12.9M8

12.9M10

12.9M12

12.9M12x1.25

12.9M14

12.9M14x1.5

12.9M16

12.9M16x1.5

12.9M18

12.9M20

12.9M20x1.5

12.9M24

12.9M24x1.5

12.9M30

Item

Greasettings

Capacity

---

KONGSKILDE

brandname

40N·m(29.50lbft)
81N·m(59.74lbft)
135N·m(99.57lbft)
146N·m(107.68lbft)
215N·m(158.58lbft)
230N·m(169.64lbft)
333N·m(245.61lbft)286N·m(210.94lbft)
350N·m(258.15lbft)
440N·m(324.53lbft)
649N·m(478.68lbft)558N·m(411.56lbft)
720N·m(531.04lbft)
1120N·m(826.07lbft)963N·m(710.27lbft)
1175N·m(8666.35lbft)
2300N·m(1696.39lbft)

KONGSKILDE

specication

Lubricantgrade

Torqueforboltsandnuts

lubricatedwithoil

NLGI2

–
–
–
–
–
–

–
–

–

–
–

International
specication

M1C137-A

or

M1C75-B

7-5

Maintenanceplanning

Maintenancechart

Boltsandttings

Universaljoint
PowerT ake-Off(PTO)shaft
Rotorgear

Hydraulicscrewjoints

PowerT ake-Off(PTO)shaft

PowerT ake-Off(PTO)shaft

Tirepressure
Lockingpawlsandliftingcylinder
Suspension

Steering

Hydraulichoses

Bearingarms

7-MAINTENANCE

GreaseCheck

LubricateReplace

Tighten

MaintenanceactionPageno.

Aftertherst3hoursofoperation

x

Every8hours

x

x
x

Every10hours

x

Every20hours

x

Every40hours

x

Every50hours

x
x
x

Every200hours

x

Every6years

Asrequired

7-7

7-7
7-8
7-9

7-10

7-11

7-12

7-13
7-14
7-15

7-16

x

7-18

x

7-19

7-6

7-MAINTENANCE

Aftertherst3hoursofoperation

Boltsandttings

Torqueagainallthebolts,thenutsandthefasteners
aftertherst3hofwork.

Every8hours

Universaljoint

PerformthelubricationoftheuniversaljointonPowerT ake-Off(PTO)shaftontractorsideevery8h
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

ForthespecialdesignofthePTOshaft,thewideangle
jointrequiresdailylubricationofthecenteringdiscbe­tweentheuniversaljoints.

NOTE:ThepictureshowsPTOshaftwithnormaljointand
wideanglejoint.

ZEIL17HT00029AA1

7-7

PowerTake-Off(PTO)shaft

Performthelubricationevery8h.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

LubricatethestiffPTOshaftundertheframeforthe
gear(1)andthetwoPTOshaftsfromthegearboxto
therotor(2)inthettingindicatedinthegure.

NOTE:ThepictureshowsPTOshaftwithnormaljointand
wideanglejoint.

NOTE:Clean,grease,andadjustthePTOshaftonlywhen
youstoptheengineandremoveignitionkey.

NOTE:WhenthePTOshafthasbeenstoppedtherewill
beamomentum.Donotgettooclosetotheimplement.
Donotmakeanyworkontheimplementuntilithascome
toacompletestop.

ZEIL18HT00779FA1

ZEIL17HT00029AA2

7-8

Rotorgear

Performthelubricationevery8h.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

Lubricatethetworotorgears(1)inthettingindicated
inthegure.

Twogreasepoints.

•

ZEIL18HT00779FA1

ZEIL18HT00236AA2

7-9

7-MAINTENANCE

Every10hours

Hydraulicscrewjoints

NOTE:Fluidsunderpressurecanpenetratetheskin.Dan­gerofinfection.

NOTICE:Incaseoftheuidunderpressurecausesper­sonalinjury ,consultadoctorimmediately.

NOTICE:Beforeyouworkwiththeimplementcheckfor
wearanddamagesallthehydraulichoses.Youmustre­placeimmediatelywornordamagedhydraulichoses.

Every10hofoperationyoumusttorqueagainallthe
hydraulicscrewjoints

NOTE:Onlyuseoriginalspareparts.

NOTICE:Whenyoumakethemaintenancetothehydraulic

systemmakesurethatitisnotunderpressure.

NOTICE:Youmustlocktherotorseitherwiththelocking
pawlsorstandtherotorsrmlyontheground.

7-10

Every20hours

PowerTake-Off(PTO)shaft

Performthelubricationevery20h.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

LubricatethestiffPTOshaftundertheframeforthe
gear(1)andthetwoPTOshaftsfromthegearboxto
therotor(2)inthettingindicatedinthegure.

NOTE:ThepictureshowsPTOshaftwithnormaljointand
wideanglejoint.

NOTE:Clean,grease,andadjustthePTOshaftonlywhen
youstoptheengineandremoveignitionkey.

NOTE:WhenthePTOshafthasbeenstoppedtherewill
beamomentum.Donotgettooclosetotheimplement.
Domakeoutanyworkontheimplementuntilithascome
toacompletestop.

ZEIL18HT00779FA1

ZEIL17HT00029AA2

7-11

Every40hours

PowerTake-Off(PTO)shaft

Performthelubricationevery40h.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

LubricatethestiffPTOshaftundertheframeforthe
gear(1)andthetwoPTOshaftsfromthegearboxto
therotor(2)inthettingindicatedinthegure.

NOTE:ThepictureshowsPTOshaftwithnormaljointand
wideanglejoint.

NOTE:Clean,grease,andadjustthePTOshaftonlywhen
youstoptheengineandremoveignitionkey.

NOTE:WhenthePTOshafthasbeenstoppedtherewill
beamomentum.Donotgettooclosetotheimplement.
Donotmakeanyworkontheimplementuntilithascome
toacompletestop.

ZEIL18HT00779FA1

ZEIL17HT00029AA2

7-12

7-MAINTENANCE

Every50hours

Tirepressure

NOTICE:Beforedothemaintenanceonthetiresyoumust
stabletheimplement.Putawoodblocksonthetiresto
preventmovementoftheimplement.

NOTICE:Mountingofwheelsrequiressufcientknowl­edgeandcorrectmountingtools.

NOTICE:Checkregularlyandadjustifnecessarythetire
pressure.

NOTICE:Checkregularlyandtorqueagainifnecessary
thewheel-xingbolts.

Therequiredtirepressureisshowninthebelowtable.

PlaceWheelsTirepressure

Rotorchassis
Transportchassis
Transportchassiswidetires

16x6,50-8(10PR)2.2bar(31.9psi)

10.0/75-15.3(8PR)2.5bar(36.25psi)

13.0/55-162.5bar(36.25psi)

Checkthetirepressureaftertherst2hofoperation.

NOTICE:Ifthepressureistoohighthetiremaycrack.If
thepressureistoolowthetiremaybedamageddueto
deformationofthetirewall.

7-13

Lockingpawlsandliftingcylinder

Performthelubricationevery50h.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

Lubricatetheleft-handsideandright-handsidelocking
pawls(1).

Twogreasepoints.

•
Lubricatetheliftingcylinder(2).

Twogreasepoints.

•

ZEIL18HT00779FA1

ZEIL18HT00239AA2

7-14

Suspension

Performthelubricationevery50h.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

Lubricatethebearingsuspension(1).

Onegreasepoint.

•

ZEIL18HT00779FA1

ZEIL18HT00286AA2

7-15

Every200hours

Steering

Performthelubricationevery200h.
Lubricant:NLGI2

Prioroperation:

Placetheimplementinsafeconditionsformaintenance.

7-MAINTENANCE

Lubricatetheleft-handsideandright-handsideofthe
steeringknuckle(1).

Twogreasepoints.

•
Lubricatetheleft-handsideandright-handsidesteer-

ingrods(2).

Fourgreasepoints.

•
Lubricatethesteeringrodeyes(3).

Twogreasepoints.

•

ZEIL18HT00779FA1

ZEIL18HT00237AA2

7-16

Lubricatethefrontsteeringrod(4).

Onegreasepoints.

•

7-MAINTENANCE

ZEIL18HT00238AA3

7-17

Every6years

Hydraulichoses

WARNING

Escapinguid!
Hydraulicuidordieselfuelleakingunder
pressurecanpenetratetheskinandcause
infectionorotherinjury.Topreventpersonal
injury:Relieveallpressurebeforediscon­nectinguidlinesorperformingworkonthe
hydraulicsystem.Beforeapplyingpressure,
makesureallconnectionsaretightandall
componentsareingoodcondition.Neveruse
yourhandtocheckforsuspectedleaksunder
pressure.Useapieceofcardboardorwood
forthispurpose.Ifinjuredbyleakinguid,see
yourdoctorimmediately.
Failuretocomplycouldresultindeathorseri­ousinjury.

7-MAINTENANCE

W0178A

NOTICE:T oavoidwronghydraulicconnection,marksock­etsandplugs(forexamplecolorcoded).Thishelpstopre­ventswitchedcontrols(liftinginsteadofloweringorvice
versa).

NOTICE:Beforeyoustartthemaintenanceonthehy­draulicsystem,actuatethecontrolleveraccordinglyto
relievethepressurefromthesystem,lowertheimplement
tothegroundandstopthetractorengine.

Beforetherstuseoftheimplementandthenatleast
onceayear,anexpertworkermustcheckthehoses
andreplacethedamagedhoses.

Thelifetimeofthehosesshouldnotexceedsixyears
includingamaximumstoragetimeoftwoyears.

Replacementhydraulichosesmusttocorrespondtothe
technicalrequirementsoftheimplement.Contactyour
KONGSKILDEdealerifyouneedanyspareparts.

7-18

7-MAINTENANCE

Asrequired

Bearingarms

NOTE:Ifabearingarmisdamaged,isnotnecessaryremovethewholerotortoreplacethebearingarm.

1.Toreplaceabearingarm(1)youmustknowtowhich
coverplate(3)thebearingarm(1)isconnect.

2.Onthecoverplate(3)removethesixscrews(2)onthe
innermostholecircle(3).

3.Removethecoverplate(3).

4.Removethescrews(2)onthedefectivebearingarm
(1)ontheoutmostholecircle(4).

5.Loosenthescrews(2)nearthebearingarms(1)and
holdthebearingarms(1).

6.Removethedefectivebearingarm(1).

7.Installthenewbearingarm(1)inthecorrectposition.

8.Makesurethattherollerrunscorrectlyintherollerpath
ofthecamtrack.

9.Installthecoverplate(3)onthecorrectposition.

10.Finger-tightthescrews(2).

11.Torquethescrews(2).

Innermostholecircle:160N·m(118lbft)

•
Outmostholecircle:145N·m(107lbft)

•

ZEIL18HT00235FA1

7-19

7-MAINTENANCE

Storage

Pressurewashing

Beforeyouusepressurewashing,cleantheimplement
withcompressedair.

NOTE:Legislationincertaincountriesandgoodpractice
requiresspecialtreatmentofwastewaterthroughsed­imentationandoilseparationandcontrolledremovalof
residues.

Avoidpressurewashingatambienttemperaturesbelow
10°C(50°F)orwhentheimplementiswet.Placethe
implementinaheatedworkshopordrybarnforatleast
24h.Cleantheimplementonlywhenfullydry.

NOTE:Becarefulwhenyoucleantheimplementwitha
highpressurewashing.Avoidtodirectwaterjetsonelectric
equipment,bearings,seals,gearboxes,etcetera.

NOTE:Greaseallgreasettingscarefullyafteryouclean
theimplementtopresspossiblewateroutsidebearings.

Whenyouuseahighpressurewasher:

Keepaminimumdistanceof25cm(9.8in)between

•
thespraygunandthesurfacetobecleaned.

Sprayunderanangleofminimum25°(donotspray

•
straightattheimplement).

Maximumwatertemperature:50°C(122°F).

•
Maximumwaterpressure:80bar(1160psi).

•
Donotusechemicals.

•

NOTICE:Onthecylinders,doNOTdirectthestreamofa
highpressurewasheratthewiperseal.Watercouldcome
throughtherodguideandcreatecorrosion.Thiscorrosion
couldgeneratepollutionandseizingofthecylinderrodand
therodguide.

7-20

Endofseasonservice

Whentheseasonisover,preparetheimplementforthe
storageimmediately.

Topreparetheimplementforwinterstorage:

1.Cleantheimplementthoroughly.Dustanddirtabsorb
moistureandmoistureincreasestheformationofrust.

2.Storetheimplementinadryplace,protectedagainst
windandweatherinthebestpossibleway.

3.Greaseallgreasettingsaccordingtothe“Mainte­nancechart”.

4.Beforeyoutheimplement,checkcarefullyfordamaged
parts,loosescrew-joints,leakage,wearandotherde­fects.Ifthereisanydamage,itmaybeforgottenduring
thestorageandresultinproblemsthefollowingsea­son.Notedownthenecessarypartsyouwillneedbe­forethenextseasonandorderthespareparts.

5.DismountthePowerTake-Off(PTO)shafts,lubricate
theproletubesandkeeptheminadryplace.

7-MAINTENANCE

6.Spraytheimplementwithacoatofrust-preventingoil.

7.Partspolishedandthecylinderrodsofthehydraulic
cylindermaygetrusty.Cleanandbrushwithgrease
partspolishedandthecylinderrodstoprotectagainst
windandweather.

8.Changetheoilinthehydraulicsystemandthegear­boxes.

9.Supporttheimplementtorelievetheweightfromthe
tires.Leavetiresinated.Tireandrubbercomponents
lifewillbeextendedifprotectedfromsunlightduring
storage.

NOTE:Periodiccheckswillhelptokeepyourimplement
maintenanceandrepairstoaminimumandavoidcostly
breakdownsduringtheseason.Therefore,itisgoodprac­ticetohavetheimplementinspectedattheendofthesea­son.

7-21

Orderingpartsand/oraccessories

Whenyoupreparetheimplementforstorage,check
thoroughlyforanypartsthatmayhavebecomeworn
andneedreplacing.

Orderandinstallthesparepartsand/oraccessoriesat
oncebeforethenextseason.

Whenyouorderspareparts,alwaysmakesuretogive
yourKONGSKILDEdealerthemodelnumberandthe
ProductIdenticationNumber(PIN)ofyourimplement.
See“Productidentication”inChapter1ofthisopera­tor’smanual.

InsistongenuineKONGSKILDE“quality”spareparts
astheywillgivethebestperformanceandarecovered
byourwarranty.

Forbestperformance,haveyourimplementserviced
byanauthorizedKONGSKILDEdealer.

7-MAINTENANCE

7-22