KONGANEI IONIZER User Manual
ISO 9001 / ISO 14001
Catalog No.BK-R0001
Environmentally friendly
RoHS Compliant Product
Environmentally friendly
RoHS Compliant Product
Kq
Environmentally friendly
RoHS
compliant product!
COMPACT BLOW TYPE
COMPACT BLOW TYPE
2-HEAD TYPE
2-HEAD TYPE
1-HEAD TYPE
1-HEAD TYPE
Products line up
Static electricity is generated by triboelectric, peeling or induction charging.
Especially within the electronics industry, static electricity causes damage to semiconductor or electronic devices. It can
also cause electronic malfunction due to particles on liquid crystal, wafer or disks, having detrimental effects on both
productivity and quality control.
Koganei Static Electricity Removing Unit Ionizers meet the need of pinpoint to wide-area static charge removal by
releasing positive and negative ions alternately using the high frequency AC method.
The Blow type Ionizer enables static charge removal for numerous applications using a variety of nozzles, the Fan type
Ionizer does not require supplying air, and the Air Gun type Ionizer makes the full use of its capabilities for dust removal.
We provide wide range of products for a variety of workpieces.
page t
Read "Safety Precautions" on page K before use.Read "Safety Precautions" on page e before use.
Caution
Supplied air releases positive and negative ions from the nozzle. The good ion balance removes static charges from pinpoint to
wide area steadily and quickly. Various nozzles enable static charge removal for a broader range of workpieces.
NOZZLES
page y
page $4
Offers clean and economical air.
Use of a porous hollow fiber
membrane achieves a lightweight
and compact filter with simple
construction.
Can be mounted directly to the
static electricity removing
unit IONIZER.
page $2
Low particle generation type
LC SERIES BLOW TYPE
LC SERIES BLOW TYPE
Kw
STEADY FLOW FAN TYPE
STEADY FLOW FAN TYPE
$2
$3
$4
$5
AIR GUN TYPE
Features/Specifications/
Static Charge Removing Characteristics
Application examples/Dimensions
MINI LINE FILTER
Features
Specifications/Dimensions/
Handling Instructions and Precautions
#0
#1
#2
#4
#5
#6
#7
#8
#9
$1
LC SERIES BLOW TYPE
Features/Particles
Specifications/
Static Charge Removing Characteristics
Order Code/Dimensions
Handling Instructions and Precautions
STEADY FLOW FAN TYPE
Features
Application examples
Static Charge Removing Characteristics
Specifications/Order Code
Dimensions
Handling Instructions and Precautions
e
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!1
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@3
@6
@9
Safety Precautions
Handling Instructions and Precautions
(for all types of Ionizers)
BLOW TYPE
Features
Nozzle Types and Models
Application examples
Specifications
Order Code
Dimensions
Static ChargeRemoving Characteristics
(Blow Type)
Static ChargeRemoving Characteristics
(Compact Blow Type)
Handling Instructions and Precautions
CONTENTS
The LC series blow type is a low particle generation type Ionizer, minimizing
particle generation during discharging. Smaller size and weight. Suitable for
clean environments.
Light force operating electric switch for operation.
Main body is very light, weighing only 140 g. It
can remove static electricity and blow off dust
instantaneously.
Removing static charge steadily and quickly with good ion balance. Available in three models in accordance with where to install,
and type of applications, thanks to no air supply requirement. Changeable louver enables selection of static charge removal area.
DTRY-ELF02 DTRY-ELF04DTRY-ELF03
BLOW TYPE
LC SERIES
BLOW TYPE
STEADY FLOW
FAN TYPE
AIR GUN TYPE
MINI LINE FILTER
page #5
page #0
e
Safety Precautions
(Static Electricity Removing Unit IONIZER)
DANGER
Expresses situations that can be clearly predicted as dangerous.
If the noted danger is not avoided, it could result in death or serious injury.
It could also result in damage or destruction of assets.
WARNING
Expresses situations that, while not immediately dangerous, could become dangerous.
If the noted danger is not avoided, it could result in death or serious injury.
It could also result in damage or destruction of assets.
CAUTION
Expresses situations that, while not immediately dangerous, could become dangerous.
If the noted danger is not avoided, it could result in light or semi-serious injury.
It could also result in damage or destruction of assets.
ATTENTION
While there is little chance of injury, this content refers to points that
should be observed for appropriate use of the product.
DANGER
● Do not use for the purposes listed below:
1. Medical equipment related to maintenance or management of human
lives or bodies.
2. Mechanical devices or equipment designed for the purpose of
moving or transporting people.
3. Critical safety components in mechanical devices.
This product has not been planned or designed for purposes that require
advanced stages of safety. It could cause injury to human life.
● Do not use in locations with or near dangerous substances such as
flammable or ignitable substances. This product is not explosion-proof.
It could ignite or burst into flames.
● When attaching the product, always ensure that it is securely fixed in
place. Dropping or falling the products, or improper operation could
result in injury.
● The Ionizer generates high voltages. Do not disassemble, adjust, or
remodel the device, because it can be very dangerous. Such action
could result in a malfunction, injury, electric shock, fire, etc.
● Do not splash water on the product. Spraying it with water, washing it,
or using it underwater could result in malfunction of the product
leading to injury, electric shock, fire, etc.
● Always shut off power when inspecting, cleaning and performing
maintenance. Leaving the power ON could resurt in electric shocks.
● Never touch the discharging needle while the device is plugged in. You
may receive electrical shock as a high voltage is applied to the
discharging needle.
● Never remodel the product, otherwise you could be injured by such as
abnormal operations.
Always read these precautions carefully before use.
Before selecting and using products, please read all the Safety Precautions carefully to ensure proper product use.
The Safety Precautions shown below are to help you use the product safely and correctly, and to prevent injury or damage to assets beforehand.
Follow the Safety Precautions for: ISO4414 (Pneumatic fluid power--Recommendations for the application of equipment to transmission
and control systems), JIS B 8370 (Pneumatic system regulations)
The directions are ranked according to degree of potential danger or damage:
“DANGER!” “WARNING!” “CAUTION!” and “ATTENTION!”
WARNING
● Do not use this product in excess of its specification range. Such use
could result in product breakdowns, cessation of function, shutdown or
damage. It could as well result in a significant reduction of its service life.
● Before supplying air or electricity to the device and before starting
operation, always conduct a safety check of the area of machine
operation. Careless supply of air or electricity could possibly result in
electric shocks, or in injury caused by contact with moving parts.
● Do not touch the discharging needles, the terminals and/or the
miscellaneous switches, etc., while the device is plugged in. There is
the possibility of electric shock and abnormal operation.
● Do not allow the product to be thrown into fire. The product could
explode and release toxic gases.
● Do not sit on the product, place your foot on it, or place other objects
on it. Accidents such as falling and tripping over could result in injury.
Dropping the product may damage or break the product resulting in
abnormal, improper or erratic operation.
● Handle the discharging needle with caution, since it has a sharp-
pointed tip. Wrong handling of it could result in body injury.
● Before performing product maintenance/inspection, piping
connection/disconnection or replacement of products using
compressed air, be sure to isolate the air supply completely and make
sure that the pressure inside the product and the piping to which the
product is connected are exhausted.
Especially note that the air compressor and the air storage tank will
have air residue.
● Always shut off power when performing wiring work. Leaving the
power ON could result in electric shocks.
● Avoid scratching the cords of the sensor switch lead wires, etc. Letting
the cords be subject to scratching, excessive bending, pulling, rolling
up, or being placed under heavy objects or squeezed between two
objects, may result in current leaks or defective continuity that lead to
fires, electric shocks, or abnormal operation.
● Do not pull out the connectors while the power is ON. Also, do not
apply unnecessary stress on the connector. It could result in erratic
equipment operation that could lead to personal injury, equipment
breakdown, or electrical shocks, etc.
● Always check the Instruction Manual to ensure that the product wiring
and piping are done correctly. Errors in wiring and piping could lead to
abnormal operation of the product, etc.
● After wiring work, always check to ensure that no wiring connection
errors exist before turning on the power. When the + side and the - side
of the power supply wiring are connected in reverse, a failure will occur.
● Media used for the Blow Type is air, never use other than the air.
● Always supply the power of the blow type Ionizer with applying air.
Otherwise, bad effects on the main unit and its surroundings may occur.
● Do not use the supplied cable for AC adapter or power and signal
cables included in the products for a moving section. Otherwise, they
may break down.
■This product was designed and manufactured as parts for use in General Industrial Machinery.
■ In the selection and handling of the equipment, a system designer or other person with fully adequate knowledge and experience
should always read the Safety Precautions, Catalog, Instraction Manual and other literature before commencing operation. Making
mistakes in handling is dangerous.
■
After reading the Instruction Manual, etc., always place the Manual where it can be easily available for reference to users of this product.
■ If transferring or lending the product to an another person, always attach the Instruction Manual, etc., to the product where it is easily
visible, to ensure that the new user can use the product safely and properly.
■ The danger, warning, and caution items listed under these "Safety Precautions" do not cover all possible cases. Read the catalog
and user's manual carefully, and always keep safety first.
Handling Instructions and Precautions (for IONIZER)
r
ATTENTION
● When considering the possibility of using this product in situations or
environments not specifically noted in the Catalog or Instruction Manual,
or in applications where safety is an important requirement, such as in
an airplane facility, combustion equipment, leisure equipment, safety
equipment and other places where human life or assets may be greatly
affected, take adequate safety precautions such as applications with
enough margins or fail-safe measures for ratings and performance.
Please consult KOGANEI with any questions.
● Always check the Instruction Manual and other reference materials for
product's wiring and piping.
● When handling the product, wear protective gloves, safety glasses,
safety shoes, etc., to ensure safety.
● When the product can no longer be used, or is no longer necessary,
dispose of it appropriately as industrial waste.
● Do not use the Ionizer for any other purpose than the static electricity
removal.
CAUTION
● Always observe the following items.
1. When using this product in pneumatic systems, always use genuine
KOGANEI parts or compatible parts (recommended parts). When
conducting maintenance and repairs, always use genuine KOGANEI
parts or compatible parts (recommended parts). Always observe the
required procedures.
2. Do not attempt inappropriate disassembly or assembly of the product
relating to basic configurations, or its performance or functions.
KOGANEI cannot be responsible if these items are not properly observed.
OTHER
● When mounting the product, leave room for adequate working space
around it. Failure to assure adequate working space will make it more
difficult to perform daily inspections or maintenance, which could
eventually lead to system shutdown or damage to the product.
●
The Ionizer emits ozone into an atmosphere. If a single unit is operated,
ozone will reach the saturation point and will not increase beyond the
certain level. However, if several units are operated simultaneously and if
you smell ozone, pay attention to the ventilation of the ambient. Do not
attempt to check the smell of ozone by directly bringing your face close
to the outlet of ionized air flow, since you might get your nose and throat
hurt.
Installation
Precautions on Use
1. Before inspections, cleaning, or maintenance, be sure to switch off
power supply.
2. In the case of a failure, always consult Koganei for adjustment or repair
of the product.
3. Periodic maintenance is required to maintain performance. Perform periodic maintenance according to the Instruction Manual of the product.
4. The service life of the discharging needle varies depending on the
environmental conditions where it is used. A poor operating environment (e.g., very humid conditions) or failure to clean the discharging
needle will lead to degraded performance of the discharging needle.
Hence, periodic maintenance is required.
5. Care should be taken to wire correctly. When the + side and the – side of
the power supply wiring are connected in reverse to the main unit of the
Ionizer, a failure will occur.
6. Do not use the product at a moving section of a device under shock
and vibration.
7. Do not use the cable for AC adapter or power supply and signal
cables provided with the products, for a moving section.
Otherwise, they may break down.
1. Install the unit on a flat surface. If the unit is installed with distortion or
bending, a malfunction may occur.
2. For installation of the unit, pay attention to the contamination by
oil/water, high temperatures or high humidity. Especially, avoid a place
subject to dew condensation.
3. Even when blowing the ionized air onto a charged object while it is getting close to or getting contact with the others, you could not expect the
desired effect of removing static charges.
When installing the Ionizer, pay particular attention to ambient conditions
of an object from which to remove static charges.
4. If the Ionizer is not grounded properly, static charge removal level will be
reduced.
1. Before plumbing, thoroughly flush the pipe’s inside with compressed air.
Metal chips, sealant tape and rust generated during plumbing could
cause clogging and/or malfunction.
2. Use clean air. No vapor and oil are allowed.
3. The Ionizer cannot be used when the media or ambient atmosphere contains the following: organic solvents, phosphate ester type hydraulic oil,
sulphur dioxide, chlorine gas or acid.
4. Do not apply excessive external force to the device.
5. Do not disassemble or remodel the product.
6. Do not expose the product to ultraviolet light or weathering.
General precautions
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2-HEAD TYPE
2-HEAD TYPE
COMPACT BLOW TYPE
COMPACT BLOW TYPE
1-HEAD TYPE
1-HEAD TYPE
※When using a standard nozzle ※When using a standard nozzle ※When using a standard nozzle
BLOW TYPE
COMPACT BLOW TYPE
IONIZER body
(In combination with a nozzle.)
The Blow type version can remove static charges with pinpoint accuracy.
As distinct from current AC type Ionizers, these units can be used with a low voltage DC power
supply due to the use of a compact high voltage transformer, which eliminates high voltage wiring.
These units are high frequency AC type with superior ion balance.
A variety of nozzles allow for static charge removal in pinpoint area or for use on wide workpieces.
The compact blow type DTRY-ELL01 has achieved smaller size and weight with a 30% volume reduction
and 35% weight reduction compared to DTRY-ELB01.
■Enables carrying ion through a tube or metal pipe,
which was considered to be impossible up until now.
●Allows static charge removal where there is limited space to install the Ionizer body.
■These unit can be used with a low voltage DC power suppy due to
an in-built compact high voltage transformer.
●This eliminates high voltage wiring and power supply,
leading to trouble free use caused by power supply and wiring section.
■Enables static charge removal with pinpoint accuracy.
●By using a tube or metal piping, the Blow type enables quick static charge removal on a targeted point
due to the ability to move the nozzle closer to the point.
●Minimum distance between the nozzle and the targeted object is 1mm.
■
Due to good ion balance, removal of static charge is always possible.
●Decay time from 1000 V to 100 V at 100 mm distance is within a second.
(when using a standard nozzle, and applying 0.1 MPa air pressure)
■There is no electric field concentration at ionized air flow outlet,
therefore there is no detriment to the device.
●A strong electric field is generated at the high voltage applying section in current ionizers.
This can cause breakage of the device when bringing the Ionizer close. However,
the Koganei Ionizer causes no damage to the device even when bringing it close.
■Very low generation of electrical noise due to low voltage output.
●Meets the requirements for EN55011: 1998 Group1 Class A
■Alarm output when abnormality occurs in high voltage section where generating ion.
●Ensures prevention of producing defective products caused by faulty removal of static charges.
Switchable contact points between N/O (a-contact) and N/C (b-contact).
■CE marking compliant products
■Controller is available
●The controller includes an in-line filter PLF100 and a regulator. The former removes particles
and the latter adjusts pressure, enabling control of both power and air supply for the Blow type.
Note: Ensure removal of oil and water in the air beforehand.
Conventional method (commercial frequency)
Voltage
Voltage (+)
0 V
Voltage (-- )
AC
●Number of occurrence of negative
and positive electric fields
60 Hz → 60 times/s
0.016 s/cycle
50/60 Hz
＋
＋
＋
＋
High frequency method
68,000 Hz（68ｋＨ z）
Voltage
About +2 kV
0 V
About --2 kV
−
−
−
−
→Time
＋
＋
＋
＋
Ions inside a tube and nozzle Ions inside a tube and nozzle
Easily neutralized
Tube
●Number of occurrence of negative
and positive electric fields
68 kHz →68,000 times/s
0.000015 s/cycle
＋ − ＋ − ＋ − ＋ − ＋ − ＋ − ＋ − ＋ − ＋ − ＋ − ＋ − ＋ −
AC
It is superior in averaged electric
charges per small surface area.
→Time
Hardly neutralized
Tube
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BLOW TYPE
●
Standard nozzle
Note
DTRY-NZR01NS
■Options for standard nozzle
(same as the compact blow type)
■
Optional nozzle units for bender nozzle
(same as the compact blow type)
●
Shower nozzles
DTRY-NZR20SW
(60° type)
DTRY-NZR21SW
(90° type)
●
Flat nozzle
DTRY-NZR01FT
●
Straight bar nozzles
(Nominal size: 100〜500 mm)
DTRY-NZR100B〜500B
●
L-shaped bar nozzles
DTRY-NZR100L
(Nominal size: 100 mm)
DTRY-NZR200L
(Nominal size: 200 mm)
●
U-shaped bar nozzle
DTRY-NZR100U
●
Stainless steel pipe nozzle
(120 mm)
DTRY-NZR02S
●
Free-mounting L-shaped bar nozzles
DTRY-NZR100FMT
(Nominal size: 100 mm)
DTRY-NZR200FMT
(Nominal size: 200 mm)
●
Spiral bar nozzle
DTRY-NZR200SP
・
Bender shower nozzle units
DTRY-ADN-SW60
(60° type)
DTRY-ADN-SW90
(90° type)
・
Bender bar nozzle units
DTRY-ADN-100B
(Nominal size: 100 mm)
DTRY-ADN-200B
(Nominal size: 200 mm)
・
Bender flat nozzle unit
DTRY-ADN-FT01
・Conductive urethane tube (500 mm)
DTRY-ADN-U
・Teflon tube (500 mm)
DTRY-ADN-F
・Silicone tube (500 mm)
DTRY-ADN-S
●
Bender nozzle
(100〜500 mm)
DTRY-NZR100ND〜500ND
●
Standard nozzle
Note
DTRY-NZL01NS
●
Shower nozzles
DTRY-NZL20SW
(60° type)
DTRY-NZL21SW
(90° type)
●
Flat nozzle
DTRY-NZL01FT
●
Straight bar nozzles
(Nominal size: 100〜500 mm)
DTRY-NZL100B〜500B
●
L-shaped bar nozzle
DTRY-NZL100L
(Nominal size: 100 mm)
●
U-shaped bar nozzle
DTRY-NZL100U
●
Stainless steel pipe nozzle
(120 mm)
DTRY-NZL02S
●
Free-mounting L-shaped bar nozzles
DTRY-NZL100FMT
(Nominal size: 100 mm)
DTRY-NZL200FMT
(Nominal size: 200 mm)
●
Spiral bar nozzle
DTRY-NZL200SP
●
Bender nozzle
(100〜500 mm)
DTRY-NZL100ND〜500ND
Nozzles for Blow Type
Nozzles for Compact Blow Type
■
Optional nozzle units for bender nozzle
(same as the blow type)
・
Bender shower nozzle units
DTRY-ADN-SW60
(60° type)
DTRY-ADN-SW90
(90° type)
・
Bender bar nozzle units
DTRY-ADN-100B
(Nominal size: 100 mm)
DTRY-ADN-200B
(Nominal size: 200 mm)
・
Bender flat nozzle unit
DTRY-ADN-FT01
■Options for standard nozzle
(same as the blow type)
・Conductive urethane tube (500 mm)
DTRY-ADN-U
・Teflon tube (500 mm)
DTRY-ADN-F
・Silicone tube (500 mm)
DTRY-ADN-S
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Note: The standard nozzles, DTRY-NZR01NS and DTRY-NZL01NS have a groove on the hexagonal portion, to be distinguished from DTRY-NZR01S (earlier model) and
DTRY-NZL01S (earlier model), respectively.
Remarks: Nozzle connecting sections to the Ionizer body (cone-shaped part) and tips of nozzles are made of aluminum alloy and stainless steel respectively.
The bender nozzle consists of inner tube made of Teflon, tube interior made of aluminum alloy, tube outer jacket of polyethylene and stainless steel made tip.
※The direction of the ionized
air flow outlet is adjustable.
※The direction of the ionized
air flow outlet is adjustable.
Arm
u
Use L-shaped bar nozzle
●Removal of static charges when conveying
wafers
Prevents dust from being attracted to the surface of wafers.
Prevents the internal patterns from being damaged.
●Removal of static charges and particles on
CDs and DVDs
Use 2-head types with bender nozzles to remove static charges and
particles on CDs and DVDs from both sides.
Blow Type Application Examples
●Removal of static charges on wrap film
Use blow type Ionizers with U-shaped bar nozzles in confined space
to remove static charges on both sides of the wrap film.
●Removal of static charges on wafers
Use blow type ionizers with shower nozzles that provides Ionized air
flow with a wide angle to remove static charges on wafers.
● Removal of static charges on parts when
carried by a parts feeder
Static electricity is generated due to friction of parts while the parts
feeder conveys them, and the parts stick to feeder’s surface.
Use the blow type ionizer to prevent parts from being sticked caused
by static electricity. Also, simultaneous use with a fan type is
effective against the static electricity removal.
●Removal of static charges when taking out or
storing wafers
Avoids electrostatic discharging when taking wafers out of their
cassettes, and prevents the stored wafers from being attracted to the
transfer arm.
Use blow type ionizer with
straight bar nozzle.
Use straight bar nozzle
or shower nozzle.
CDs and DVDs, etc.
Bender nozzle
Bender nozzle
i
BLOW TYPE
●Removal of static charges on devices carried
by pallets
Use blow type Ionizers with straight bar nozzles to remove static
charges on a wide carrying pallet.
●Removal of static charges in bottles
(Removal of dust)
Use a spiral bar nozzle to remove static charges inside a bottle.
●Removal of static charges in pipes
(
φ50 or less)
By inserting the tube inside a pipe enables removal of static charges.
●Removal of static charges on glass substrate
Use 2-head type Ionizers with two straight bar nozzles to remove
static charges on FPD glass.
●Removal of static charges on electronic parts
Very low generation of electrical noise
・No damage to a device caused by induction electric field by the
discharging needle.
・Removal of static charges with pin point accuracy
(It is possible to place the nozzle close to a device by using the tube.)
Note: Select a tube in accordance with the degree of tube flexibility.
Use straight bar nozzles
at two places to remove
static charges.
●
Removal of static charges in printing process
Use 2-head type Ionizers with bender nozzles.
Prevents faulty printing caused by static charges in ink jet printing
process.
Spirally blows ionized air from
the side surface of the bar.
Blows ionized air from the tip.
60° or 90°
●Shower nozzle
・Blows ionized air at 60゜or 90゜angles
●Flat nozzle
・Blows ionized air at 90゜angle, suitable for removal of
static charges over relatively wide area.
●L-shaped bar nozzle
・Space saving and suitable for
locations where straight bar nozzles
can't reach.
・2 types of L-shaped bar nozzles are
applicable for 100 and 200 mm
ionized air coverage.
●U-shaped bar nozzle
・Removal of static charges from
both sides simultaneously up to
100 mm wide film.
60° or 90°
90°
●Free-mounting L-shaped bar nozzle
・Enables the bar rotation to change the direction of the ionized air
flow outlet.
・It is applicable for 100 and 200 mm ionized air coverage.
●Combining various nozzle units with bender nozzles
・Combining various nozzle units with the flexible tube enables static charge
removal for various applications.
Select the nozzle for your application
●Use of two straight bar nozzles
・Removal of static charges from both
sides of film simultaneously.
o
When using the bender shower nozzle unit
Rotate the bar in the
desired direction.
Note: Nozzle units can be only attached to the nozzles
with a bender nozzles (
DTRY-NZR□00ND and
DTRY-NZL □00ND)
For installation of nozzle unit, see page
@9
.
●Straight bar nozzle
・Removal of static charges over a wide area.
・5 types of bar nozzles are applicable for
100 to 500 mm ionized air coverage.
Static Charge Removal Time (sec)
Supply Air Pressure (MPa)
Static Charge Removing Characteristics
obtained when the Standard Nozzle is used
0
1
2
3
4
5
0 0.05 0.1 0.15 0.2 0.25 0.3
Measured distance: 50 mm
Measured distance: 150 mm
Measured distance: 300 mm
Measured distance: 500 mm
Nozzle DTRY-NZR01NS
■Blow Type DTRY-ELB01
Static Charge Removal Time (sec)
Supply Air Pressure (MPa)
Nozzle DTRY-NZL01NS
Static Charge Removing Characteristics
obtained when the Standard Nozzle is used
0
1
2
4
3
5
0
0.1 0.2 0.3 0.4 0.5 0.6
Measured distance: 50 mm
Measured distance: 150 mm
Measured distance: 300 mm
Measured distance: 500 mm
■Compact Blow Type DTRY-ELL01
!0
Specifications
BLOW TYPE
Model
Item
MPa
[psi.]
°C[°F]
DTRY-ELB01
(Main Unit for 1-head Type)
DTRY-ELB02
(Main Unit for 2-head Type)
DTRY-ELL01
(Main Unit for 1-head Type)
■Blow Type and Compact Blow Type
Notes 1: For output of abnormality output contact point, see page @9.
2: The ion balance value of the
DTRY-ELL01 is the value when the air flow rate is 150R/min(ANR).
3: Always turn on the power supply with supplying air.
Remarks 1: When using two or more Ionizers, mount them at least 10 mm apart. Closer mounting may cause a detrimental effect or detrimental ion balance.
2: Ion balance is measured by in-house test standard. Consult us for details.
Graphs of Static Charge Removing Characteristics
(when using the standard nozzle)
※See pages @3〜@8 for Graphs of Static Charge Removing Characteristics when using the other nozzles.
24 VDC
± 5%
Approx. 100
Approx. 2 (High frequency type)
While power is supplied, power indicator LED (Green) turns on.
When an abnormal discharge occurs, the abnormality indicator LED (Red) turns on.
92(L)
×30(W)×54(H) (Main unit only) 92(L)×62(W)×54(H) (Main unit only) 65(L)×25(W)×47(H) (Main unit only)
190 [6.70] (Main unit only) 300 [10.58] (Main unit only) 122 [4.30] (Main unit only)
±15
0.037 or less (When measured at 300 mm apart from the nozzle outlet with a standard nozzle and 0.25 MPa air at primary side.)
Air (vapor- and oil-removed clean air)
0.02
〜0.25 [3〜 36] (with DTRY-NZR01NS nozzle)
0.02
〜0.12 [3〜 17] (with DTRY-NZR02S nozzle)
0.02
〜0.12 [3〜 17] (with conductive urethane, Teflon or silicone tube)
0.05
〜0.25 [7〜 36] (with DTRY-NZR100ND〜500ND nozzles)
0.05
〜0.40 [7〜 58] (with DTRY-NZR20SW nozzle)
0.05
〜0.40 [7〜 58] (with DTRY-NZR21SW nozzle)
0.05
〜0.40 [7〜 58] (with DTRY-NZR01FT nozzle)
0.05
〜0.5 [7〜 73]
0.05
〜0.40 [7〜 58] (with DTRY-NZR200SP nozzle)
0.05
〜0.40 [7〜 58] (with DTRY-NZR100B〜500B nozzles)
0.05
〜0.40 [7〜 58] (with DTRY-NZR100L〜200L nozzles)
0.05
〜0.40 [7〜 58] (with DTRY-NZR100U nozzle)
0.05
〜0.40 [7〜 58] (with DTRY-NZR100FMT〜200FMT nozzles)
0
〜40 [32〜 104] indoor (avoid a place subject to dew condensation)
The contact point output NO/NC is selectable when an
abnormal discharge occurs.
Note 1
(24 DVC 50 mA Max.)
Approx. 50 (with DTRY-NZL01NS nozzle and 0.1 MPa air at primary side)
1 pc. power and signal cable (2 m), 1 pc. bracket,
and 1 pc. contact point selector protection sticker
The contact point output NO/NC is selectable when an abnormal discharge occurs.
Note 1
(24 DVC 50 mA Max.)
1 pc. power and signal cable (2 m), 1 pc. ground wire (2 m),
and 1 pc. contact point selector protection sticker
Item Model
24 VDC
± 5%
410
222 (L)
× 60 (W) × 135 (H) (Main unit only)
830 [29.28] (Main unit only)
Air
150 (0.7 MPa at primary-side pressure and 0.5 MPa at secondary-side pressure)
0.02
〜0.5 [3〜 73]
1.5 [218]
0.01
99.99
5
〜45 [41〜113] indoor (avoid a place subject to dew condensation)
1 pc. connection cable between controller and Ionizer (1.5 m)
DTRY-ELC11
■Controller
Note:
Pay attention to the maximum flow rate and operating pressure adjusting range when using the controller. It may cause a shortage of the flow rate compared to the one
obtained not using the controller.
Remark: The Ionizer is a stand-alone unit. However, the use with the controller enables control of both power supply and air.
Power supply
Consumption current mA
Output voltage kV
IndicatorLED
Powersupply
Abnormality
Power safety circuit
Outer dimensions mm
Mass g[oz.]
Ion balance
Note 2
V
Ozone generation amount ppm
Media
Note 3
Supply air flow rate R/min(ANR)
Operating air pressure range
Operating ambient temperature
Accessories
Power supply
Consumption current mA
Outer dimensions mm
Mass
Media
Max. flow rate
R/min(ANR)
Operating pressure adjusting range
Proof pressure
μm
Filter capacity
Operating ambient temperature
Accessories
g[oz.]
MPa[psi.]
MPa[psi.]
Filtering particle diameter
Filtering efficiency %
°C[°F]
1 MPa ＝ 145psi.
Approx. 100 (with DTRY-NZR01NS nozzle and 0.15 MPa air at primary side, per head.)
!1
Order code
The main unit cannot be operated alone.
Always use it with a nozzle.
Caution
The discharging needles are covered with cover caps for protection. Remove the cap before installing the nozzle.
Caution
BLOW TYPE
■Main Unit
●
1-head type
DTRY-ELB01
●
2-head type
DTRY-ELB02
■Option
■Nozzles for Blow Type
■Common Options for Blow Type and Compact Blow Type
●
Standard nozzle
DTRY-NZR01NS
●
Shower nozzles
DTRY-NZR20SW
(60° type)
DTRY-NZR21SW
(90° type)
●
Flat nozzle
DTRY-NZR01FT
●
Straight bar nozzles
DTRY-NZR100B
(Nominal size: 100 mm)
DTRY-NZR200B
(Nominal size: 200 mm)
DTRY-NZR300B
(Nominal size: 300 mm)
DTRY-NZR400B
(Nominal size: 400 mm)
DTRY-NZR500B
(Nominal size: 500 mm)
●
L-shaped bar nozzles
DTRY-NZR100L
(Nominal size: 100 mm)
DTRY-NZR200L
(Nominal size: 200 mm)
●
U-shaped bar nozzle
DTRY-NZR100U
●
Bracket
(For straight bar nozzle)
DTRY-ELQ02
Caution: Dedicated for the blow type
●
Bender nozzles
DTRY-NZR100ND
(100 mm)
DTRY-NZR200ND
(200 mm)
DTRY-NZR300ND
(300 mm)
DTRY-NZR400ND
(400 mm)
DTRY-NZR500ND
(500 mm)
●
Bender shower nozzle units
DTRY-ADN-SW60
(60° type)
DTRY-ADN-SW90
(90° type)
●
Bender bar nozzle units
DTRY-ADN-100B
(Nominal size: 100 mm)
DTRY-ADN-200B
(Nominal size: 200 mm)
●
Bender flat nozzle unit
DTRY-ADN-FT01
●
Conductive urethane tube
(500 mm)
DTRY-ADN-U
●Teflon tube
(500 mm)
DTRY-ADN-F
●Silicone tube
(500 mm)
DTRY-ADN-S
●
Stainless steel pipe nozzle
(120 mm)
DTRY-NZR02S
●
Free-mounting L-shaped bar nozzles
DTRY-NZR100FMT
(Nominal size: 100 mm)
DTRY-NZR200FMT
(Nominal size: 200 mm)
●
Spiral bar nozzle
DTRY-NZR200SP
Note 1: The tube is a consumable item; periodic replacement is
required.
Note 2: The
DTRY-ADN-S and DTRY-ADN-F cannot be used
for the earlier type standard nozzles
DTRY-NZR01S
and DTRY-NZL01S.
Remarks 1: Use Teflon tube for endurance-oriented, and silicon
tube for flexibility-oriented.
Remarks 2: 20 m or 100 m roll of conductive urethane tubes is
available.
Order code:
U6A-B (20 m)
Order code:
U6A-B-100 (100 m)
Outer diameter:
φ6
Inner diameter:
φ4
Outer diameter:
φ7
Inner diameter:
φ5
Outer diameter:
φ7
Inner diameter:
φ4
COMPACT BLOW TYPE
■Main Unit
!2
●
Conductive urethane tube holder
DTRY-NZR31
●
Controller
DTRY-ELC11
For application examples,
refer to page
i
Caution: Dedicated use for
conductive urethane tube
●
1-head type
DTRY-ELL01
●
AC adapter
DTRY-ELC04
BLOW TYPE
The main unit cannot be operated alone.
Always use it with a nozzle.
Caution
Caution
●
Tungsten discharging needle for
replacement
(supplied by a set of 5 needles)
DTRY-ELB11
●
Dedicated tool for replacing the
discharging needle
Note: Bit alone is available.
DTRY-ELB21
Shape of the bit inserting section
6.35
9
22
φ
4.5
●
Free-mounting L-shaped bar nozzles
DTRY-NZL100FMT
(Nominal size: 100 mm)
DTRY-NZL200FMT
(Nominal size: 200 mm)
■Nozzles for Compact Blow Type
●
Flat nozzle
DTRY-NZL01FT
●
Straight bar nozzles
DTRY-NZL100B
(Nominal size: 100 mm)
DTRY-NZL200B
(Nominal size: 200 mm)
DTRY-NZL300B
(Nominal size: 300 mm)
DTRY-NZL400B
(Nominal size: 400 mm)
DTRY-NZL500B
(Nominal size: 500 mm)
●
L-shaped bar nozzle
DTRY-NZL100L
(Nominal size: 100 mm)
●
U-shaped bar nozzle
DTRY-NZL100U
●
Spiral bar nozzle
DTRY-NZL200SP
Dedicated for DTRY-ELL01, DTRY-ELB01 & 02.
Caution
Dedicated use for DTRY-ELL01.
These nozzles cannot be used for
DTRY-LCE.
Caution
Rating
Input : 100 VAC to 240 VAC
50/60 Hz, 0.6A
Output: 24 VDC, 750mA
●
Bender nozzles
DTRY-NZL100ND
(100 mm)
DTRY-NZL200ND
(200 mm)
DTRY-NZL300ND
(300 mm)
DTRY-NZL400ND
(400 mm)
DTRY-NZL500ND
(500 mm)
●
Standard nozzle
DTRY-NZL01NS
●
Shower nozzles
DTRY-NZL20SW
(60° type)
DTRY-NZL21SW
(90° type)
●
Stainless steel pipe nozzle
(120 mm)
DTRY-NZL02S
The discharging needle is covered with the cover cap for protection.
Remove the cap before installing the nozzle.
#4#3
#2#1
#1 [White] & #2 [Black]
#3 [Red]
#4 [Green]
: Contact point output
: Input power +24 VDC
: Groundforpower
Pin location of molex 5557-04R (female)
Power and signal cable (Accessory)
●Input power: +24 VDC
●
Connector pin location and lead wire colors:
Viewed from A-A’
Power indicator LED (Green)
Abnormality indicator LED (Red)
Connector (male)
Discharging needle
（molex 5569-04A1）
Throttle valve
With φ6 quick fitting
12
6812
92
6
80
6
48
33
18
54
39
4-φ4.5 (Mounting hole)
35.5
Ground terminal
(Knurled nut Ｍ3)
14.2
5205
30
For power and
signal connection
5
10
A
2000
A
Power and signal cable：VCTF-0.3 mm2× 4 wires
JIS-C.3306
Power and signal connector
（molex 5557-04R）
NC NO
ALARM
NO/NC selector switch
Circuit
OUTSIDE CIRCUITINSIDE CIRCUIT
24 VDC
50 mA MAX
24 VDC
1 (White): ALARM
2 (Black): ALARM
3 (Red):
+
24 VDC
4 (Green): 0 V
Ground terminal
LOAD
Power 24 VDC
Main
Circuit
Notes 1: ON/OFF of the power to the Ionizer should be done at the
input side (+24 VDC side).
2: Ground for power and ground terminal are connected inside.
3: For output of abnormality output contact point, see page @9.
!3
●
1-head type
DTRY-ELB01
■
Main Unit
BLOW TYPE
BLOW TYPE
Dimensions
(mm)
NC NO
ALARM
NO/NC selector switch
Discharging needle
Abnormality indicator LED (Red)
Power indicator LED (Green)
Connector (male)
(molex 5569-04A1)
Ground terminal
(Knurled nut Ｍ3)
Throttle valve
With φ6 quick fitting
12
6812
92
6
80
6
62
114011
14.2 14.2
32 15
48
33
18
153215
54
39
4-φ4.5 (Mounting hole)
For power and
signal connection
5
10
A
2000
A
Power and signal cable：VCTF-0.3 mm2 × 4 wires
JIS-C.3306
Power and signal connector
(molex 5557-04R)
67.5
Notes 1: ON/OFF of the power to the Ionizer should be done at the input side (+24 VDC side).
2: Ground for power and ground terminal are connected inside.
3: For output of abnormality output contact point, see page @9.
#4#3
#2#1
#1 [White] & #2 [Black]
#3 [Red]
#4 [Green]
: Contact point output
: Input power +24 VDC
: Groundforpower
Pin location of molex 5557-04R (female)
Power and signal cable (Accessory)
●Input power: +24 VDC
●
Connector pin location and lead wire colors:
Viewed from A-A’
Circuit
OUTSIDE CIRCUITINSIDE CIRCUIT
24 VDC
50 mA MAX
24 VDC
1 (White): ALARM
2 (Black): ALARM
3 (Red):
+
24 VDC
4 (Green): 0 V
Ground terminal
LOAD
Power 24 VDC
Main
Circuit
●
2-head type
DTRY-ELB02
!4
BLOW TYPE
■
Nozzles
●
Standard nozzle
DTRY-NZR01NS ●
Stainless steel pipe nozzle
DTRY-NZR02S
φ30
7
27
(34)
20
10
(Width across flats)
30°
30°
60°
60°
7-φ2
(11.5)
(Ionized air flow outlet)
(M24×1)
●
Shower nozzle (60° type)
DTRY-NZR20SW
(25.4) (19.3)
(38.3)
83
(90)
φ6
5-φ2
(Ionized air flow outlet)
Width across flats 12 (nut)
φ12
12
(Width across flats)
10
(Width across flats)
45゜
45゜
30゜
30゜
(M24×1)
Width across flats 10
7
20
φ30
●
Flat nozzle
DTRY-NZR01FT
7-φ2
(Ionized air flow outlet)
60゜
60゜
(11.5)
45゜
45゜
28
(35)
20
10
(Width across flats)
φ30
7
(M24×1)
●
Shower nozzle (90° type)
DTRY-NZR21SW
(M24×1)
φ30
7
Width across flats 10
Width across flats 12 (nut)
(B)
(38.3)
12
10 10
Pitch 10
A
φ6
φ7.6
N-φ1.2 (Ionized air flow outlet)
C
(L)
20
6
●
Straight bar nozzle
DTRY-NZR□00B
Model
DTRY-NZR100B
DTRY-NZR200B
DTRY-NZR300B
DTRY-NZR400B
DTRY-NZR500B
A
100
200
300
400
500
B
129.7
229.7
329.7
429.7
529.7
C
168
268
368
468
568
L
175
275
375
475
575
N
11
21
31
41
51
39
47
3
5
22
M3×0.5, Length 4
Setscrew
φ
7. 6
, Depth 7
10
2-φ4.5
10
14
30
M4 × 0.7, Length 16
Hexagon socket bolt
(2 pcs. supplied)
●Supports the tip of straight bar nozzle
■Bracket for straight bar nozzle DTRY-ELQ02
Loosen the nut to adjust the direction of the Ionized air flow outlet.
Do not contact the nozzle with a grounded conductive object.
The abnormality indicator LED may turn on.
BLOW TYPE
Note: The standard nozzle DTRY-NZR01NS has a groove
in the hexagonal section, to be distinguished from
DTRY-NZR01S (earlier model).
Remark:
Note:
(M24×1)
φ3.7 (Ionized air flow outlet)
φ30
7
Note
φ5.5
10
20
35
(42)
10
(Width across flats)
(M24×1)
Width across flats 10
φ30
7
Width across flats 12
157.5
(164.5)
φ3 (Ionized air flow outlet)
(120)(37.5)
φ4
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