Kompernass PFBS 9, 6 V User Manual

MULTI PURPOSE PRECISION ROTARY TOOL
Before you begin reading this information, please unfold the page with the illustrations and familiarize yourself with all functions of the tool.
Kompernaß GmbH
Burgstraße 21
D-44867 Bochum (Germany)
Last Information Update:
10 / 2007 · Ident.-No.: PFBS 9,6 V-102007 - 6
PFBS 9,6 V
MULTI PURPOSE PRECISION ROTARY TOOL
Operating and safety instructions
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A
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9
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D E F
G H I
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Table of content
Introduction
For your safety ..............................................................................................................Page 6
Proper use .....................................................................................................................Page 6
Features and equipment ...............................................................................................Page 6
Included items ...............................................................................................................Page 7
Technical information ...................................................................................................Page 7
Safety
Safety advice ...............................................................................................................Page 7
Operation
Charging the battery pack ..........................................................................................Page 8
Inserting / removing the battery pack into / out of the drill / grinder .........................Page 9
Changing a collet .........................................................................................................Page 9
Inserting / changing tools .............................................................................................Page 9
Switching on and off / Setting the speed range .........................................................Page 9
Advice on working with materials / Tools / Speed ranges ........................................... Page 9
Tips and tricks ...............................................................................................................Page 11
Maintenance and cleaning
Maintenance .................................................................................................................Page 11
Cleaning ........................................................................................................................Page 11
Disposal ......................................................................................................................Page 11
Information
Service ...........................................................................................................................Page 11
Manufacturer’s Declaration of Conformity / Manufacturer ......................................Page 11
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Introduction
The following icons / symbols are used in this instruction manual:
Read instruction manual!
Ah
n
0
V
Observe caution and safety notes!
Caution – electric shock! Dangerous electric current – danger to life!
Amp-hours (Battery capacity)
Rated idle running speed
Direct current (Current and kind of tension)
Voltage
~
Multi-purpose precision rotary tool PFBS 9.6
Q
Introduction
Q
For your safety
Please make sure you familiarise your-
self fully with the way the device works
before you use it for the first time and that you understand how to handle electrical power tools correctly. Further details can be found in the operating instructions. In addition to the above, you must also observe the general safety advice con­tained in the accompanying booklet. Keep these instructions in a safe place. If you pass the device on to anyone else, please ensure that you also pass on all the documentation.
W
Q
Proper use
The multi-purpose precision rotary tool is intended to be used for drilling, milling, engraving, polishing, cleaning, grinding, cutting and sawing wood, metal, plastic, ceramics or stone in dry environments. Any other use or modification to the drill / grinder shall be considered as improper use and could give rise to considerable dangers. The manufacturer will not accept liability for loss or damage arising from improper use. Not intended for commercial use.
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Features and equipment
Multi-purpose precision rotary tool:
1 2 3 4 5
Watts (Effective power)
Wear protective gloves and safety goggles
Safety class II
Proper procedure and handling.
Keep children and other unauthorised personnel at a safe distance when using electrical tools.
Damaged appliances, power cables and power plugs mean potentially fatal risks from electric shock. Regularly check the condition of the appli­ance, the power cables and the power plugs.
Dispose packaging and appliance in an environmentally-friendly way!
On / Off switch / Rotational speed control Battery pack release button Battery pack Metal stirrup hanger Clamping nut
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6
Spigot nut
7
Spindle lock
Battery charger (see Fig. A):
8
Charging cradle with connector
9
Mains adapter
10
LED
Accessories (see Fig. B):
11
6 HSS drills
12
2 Mandrels for mounting tools
13
3 Polishing wheels
14
4 Grinding wheels
15
1 Metal brush
16
1 Saw blade
17
10 Cutting wheels
18
4 Collets
19
2 Plastic brushes
20
3 Milling bits
21
2 Engraving bits
22
5 Grinding bits
23
Combination tool
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Included items
Introduction / Safety
Battery charger PFBS 9.6-1: Primary:
Rated voltage: 230 V ~ 50 Hz Rated output: 8.5 W
Secondary:
Rated voltage: 12 V DC Charging current: 400 mA Charging duration: approx. 3 hours Protection class: II / &
Noise and Vibration Informationen:
Determined noise level with A evaluation. Sound pressure level: 61 dB (A) Acoustic power level: 75 dB (A)
Evaluated acceleration, typical. Hand-arm vibration: 2,63 m / s
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1 Multi-purpose precision rotary tool
with rechargeable battery pack 1 Battery charger 1 Plastic case 1 Accessory kit (44-piece) 1 Operating instructions 1 Booklet “Guarantee and service” 1 Booklet “General safety advice”
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Technical information
Model PFBS 9.6:
Rated voltage: 9.6 V DC No-load speed: n0 5000 - 25 000 min Max. disc ø: 25 mm
Rechargeable battery pack PFBS 9.6-2:
Rated voltage: 9.6 V DC Capacity: 1000 mAh NI-MH
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Safety
Safety advice
J Ensure that the drill / grinder is always used in
accordance with the advice in these operating instructions and only by persons over 16 years
-1
of age.
J
Keep children away from the drill /
grinder. Store the drill / grinder indoors in an enclosed, dry place
where it cannot be reached by children.
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Safety / Operation
To avoid danger to life from
electric shock:
J
A damaged drill / grinder, mains
lead or plug presents a serious dan­ger to life from electric shock. Check
the condition of the drill / grinder, charger, mains
lead, mains plug and battery pack at frequent intervals. Do not use a drill / grinder with dam­aged parts. If a dangerous situation arises pull out the mains plug from the socket immediately. Never open up the Always have any repairs ment parts fitted at the service
drill / grinder or equipment.
carried out or replace-
centre or by an
electrical equipment repair specialist.
J Protect the charger, battery pack and the drill /
grinder from moisture.
J Warning! Do not use the drill / grinder with
chargers or batteries other than the charger / battery pack supplied.
J Warning! Never short circuit the battery
pack. Overheating, fire or destruction of the battery pack may result. Therefore:
- Do not connect any wires to the battery pack poles.
- Take care that no metal objects (nails, screws,
etc.) can short circuit the battery pack
connectors.
J m Attention! Never throw the battery pack
into fire or water. Danger of explosion! Handle the battery pack with care, protect it from im­pacts and sharp blows!
Attention! To avoid the danger
of injury, burning and damage to health:
J Warning! If you come into contact with the
acid from the battery pack, wash off the acid thoroughly with water immediately. If acid should enter your eyes, flush them immediately with water and find a doctor immediately.
J
Caution! The tool continues to
rotate after it has been switched off! Avoid contact with rapidly rotating
drill / grinder components.
J When you use the drill / grinder wear
the following protective equipment: safety glasses and protective gloves.
To work safely:
Before cleaning or maintaining the charger or
J
battery
pack always pull the plug out of the
mains socket.
J Never charge the battery pack if the ambient
temperature is below 10 °C or above 40 °C.
m Attention! To avoid damaging the tool or
workpiece.
J Do not allow the tool to come to a standstill by
overloading it!
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Operation
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Charging the battery pack
m Attention! A battery pack that has been unused for a while or never been charged must be charged before reuse or first use. The battery pack requires about 3-5 cycles before it can reach its full charge.
m
Attention!
(
mains adapter 9) before you
Always pull out the mains plug
insert the battery
pack into or take it out of the charger.
j Connect the adapter j Insert the battery pack
8
cradle
. Make sure that the polarity of the
battery pack matches that of charging cradle
j The LED
tery pack the adapter
10
lights up green whenever the bat-
3
is in the charging cradle 8 and
9
9
to a mains socket.
3
into the charging
8
is connected to a mains socket.
J Do not use the quick-charge process to charge
a battery pack for a second time in close suc­cession. Otherwise there is the danger that the battery pack will become overcharged and its useful life and that of the charger reduced.
.
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Operation
J Switch the charger off for at least 15 minutes
between successive charging processes. To do this pull the mains plug
(
mains adapter 9)
of the socket.
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Inserting / removing the
battery pack into / out of the drill / grinder
Inserting the battery pack:
j Set the On / Off switch j Insert the battery pack
until it engages.
Removing the battery pack:
j Pressing the battery pack buttons
sides at the same time allows you to remove the battery pack
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Changing a collet
j Press the spindle lock 7 and keep it pressed. j Rotate the clamping nut
engages.
j Release the clamping nut
and remove the collet
j Insert the correct collet
with the clamping nut
j Release the spindle lock
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Inserting / changing tools
1
to position “0”.
3
into the drill / grinder
3
.
5
until the lock
5
from the thread
18
.
18
and screw it tight
5
.
7
.
2
at the
using the combination tool
out
Note: Use the screwdriver end of the
combination tool screw of the mandrels
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Switching on and off / Setting
open spanner end of the
23
.
23
to release or tighten the
12
.
the speed range
Switching on / Setting the speed range:
j Set the On / Off switch
1
to a position
between “2” and “10”.
Switching off:
j Set the On / Off switch
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Advice on working with
1
to position “0”.
materials / Tools / Speed ranges
j Make sure that no debris from working the
material adheres to the tool. Use paraffin, cut­ting oil or similar medium to lubricate the tool.
j Use the highest speed when working on steel
or iron with the milling bits.
j Use a short trial on a test piece to determine the
optimum rotational speed range for working on zinc, zinc alloy, aluminium, copper and lead.
j Use the low speed range for working on plas-
tics and low-melting point materials.
j Use high speeds on wood. j Use the medium speed range for cleaning,
polishing and buffing.
j Press the spindle lock 7 and keep it pressed. j Rotate the clamping nut
5
until the lock
engages.
j Release the clamping nut
spanner end
5
using the open
of the combination tool 23.
j If a tool is already inserted remove it. j First insert the tool you wish to use though the
clamping nut 5 before you insert it into the
18
collet
.
j Press the spindle lock 7 and keep it pressed. j
Insert the collet 18 into the threaded insert and screw
the clamping nut 5 tightly on the thread
The following information shall be considered as recommendatory only. Learn by practical experi­ence which tools and settings are the best for the materials you work with.
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Operation
Setting the appropriate speed
Symbols on On / off switch
1
0
2
4
Examples of appropriate tool selection Function
Function Accessory Application
Drilling
Milling
Material
(Drill / grinder switched off)
Plastics and low melting point materials
Stone, Ceramics
HSS drill
Milling bits
11
20
6
8
10
Drilling wood (see Fig. C)
Various tasks, e.g. hollowing out, gouging, shaping, grooving or slotting
Softwood, metal
Hardwood
Steel
Engraving
Polishing, derusting
mAttention!
Use only the lightest contact pressure of the tool on the work­piece.
Cleaning
Grinding
Cutting and sawing
Engraving bits
Metal brush
15
Polishing wheel
Plastic brush
Metal brush
19
15
Grinding wheels grinding bits
Cutting discs
Saw blade
22
17
16
21
13
Markings (see Fig. D)
Derusting (see Fig. E)
Working on various metals and plastics, in particular noble metals like gold or silver (see Fig. F)
E.g. cleaning complex plastic housings or the area around a door lock
E.g. cleaning cutlery, jewellery, tools (see Fig. E)
(The metal brush is softer than steel)
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,
Grinding of stone, precise tasks on hard materials, such as ceramics or alloy steel (see Fig. G)
Cutting metal, plastic or wood (see Fig. H)
Saw blade Sawing steel, metal, wood or plastic (see Fig. I)
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Operation / Maintenance and cleaning / Disposal / Information
Q
Tips and tricks
If you use press too hard you run the risk of break­ing the tool or damaging the workpiece. You will achieve the best results by operating the tool at a constant rotational speed and using a low contact pressure on the workpiece.
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Maintenance and cleaning
Q
Maintenance
j Before and after a prolonged period of
non-use fully charge the battery pack
Q
Cleaning
3
.
j Clean all the dirt off the drill / grinder. Use a
dry cloth for cleaning.
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Disposal
The packaging is wholly composed of
environmentally-friendly materials that can be disposed of at a local recycling centre.
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Information
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Service
Please see the warranty documents for details of the Service Office responsible for your country.
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Manufacturer’s Declaration of
Conformity / Manufacturer
We, Kompernaß GmbH, Burgstr. 21, D-44867 Bochum, Germany, declare that this product complies with the following EU directives:
Machinery Directive (98 / 37 / EC)
EU Low Voltage Directive (2006 / 95 / EC)
Electromagnetic compatibility (89 / 336 / EEC), (92 / 31 / EEC)
Type / Device description:
Multi-purpose precision rotary tool PFBS 9.6
Bochum, 31.10.2007
Do not dispose of electric tools in
the household waste!
In accordance with European Directive 2002 / 96 / EC about waste electrical and elec­tronic equipment and its transposition into national legislation, worn out electric tools must be collected separately and taken for environmentally compatible recycling.
Faulty or used rechargeable batteries must be recy­cled in accordance with Directive 91 / 157 / EEC. Return the appliance with integrated rechargeable battery via the available collection facilities. Contact your local refuse disposal authority for more details of how to dispose of your eletric tools.
Hans Kompernaß
- Managing Director -
We reserve the right to make technical modifications in the course
of further development.
GB/IE/CY
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