Kolpin 97950 User Manual

Rev.1

97950 – HID Lights

2002 – 2006 Suzuki LT-A400/500/700 King Quad

2003 – 2007 Suzuki LT-Z400

2007 – 2011 Yamaha Rhino

1995 – 2004 Yamaha YFM350EX Wolverine

2003 – 2008 Yamaha YFM660FH Grizzly 660

2008 – 2011 Yamaha Grizzly 350/400/450

2001 – 2011 Yamaha YFM660R Raptor 660/700

Installation Instruction

- You will be working with a few small parts. A clean workspace is very

important for properly functioning HID lights.

- Be very careful when working with HID light bulbs and ballast.

o NEVER TOUCH BULB! If bulb has been touched, clean with paper

towel and acetone to remove skin oil. Even if you can’t see it, your

bulb will crack within a few hours of use.

o NEVER TURN ON BALLAST WITHOUT BULB

CONNECTED! If you do 23,000 volts will be looking for

somewhere to go. If it finds you, it makes 120ac house voltage seem
like a pinprick. Take our word for it; your arm will hurt all day.

- Remove all parts from the kit and read through the instructions. There are 3

main components to the HI/LO kit. The bulbs, the ballast and the wiring
harness. It is a good idea to mock everything up to check wire length and
clearance issues.

- Remove the rubber gasket around back of stock headlight bulb and remover

bulb and associated wiring back to the white 3 wire plug.

Kolpin Outdoors, Inc., 205 N. Depot Street, Fox Lake, WI Phone #: (877) 9KOLPIN or [phone] www.kolpin.com [e-mail]

Rev.1

- Remove plastic case from HID bulb being careful not to touch the bulb.

Insert HID bulb into rhino headlight reflector turn approx. 1/3 of a turn until
it locks.

- Push the wires through the holes, or make a small slit in the rubber for the

wires. Reattach the rubber boot once wires are through.

- Mount ballast using self tapping screws and the tabs in the case anywhere

securely to the Rhino. They can get wet and don’t need direct airflow.

Most customers mount ballast on the frame cross member behind the pivot
pins for the hood.

- If using the Rigid Industries ballast plate, mount between frame rails under

the hood. Attach the ballast using the supplied screws to the plate.

- Using the wiring harness find the stock wiring on the passenger side and plug

white OEM plug into wiring harness. You are looking for either a black or white

Kolpin Outdoors, Inc., 205 N. Depot Street, Fox Lake, WI Phone #: (877) 9KOLPIN or [phone] www.kolpin.com [e-mail]