Kollmorgen AKT-PRB-000-000 Installation Manual
I/O Terminal
Installation Manual
Revision 1.1, June 2011
AKT-PRB-000-000 PROFIBUS Coupler
Keep all manuals as a product component during the life span of the product.
Pass all manuals to future users / owners of the product.
Record of Document Revisions
Revision Remarks
1.0 Preliminary edition
1.1 Added dimensions to technical data table and mechanical drawing to
Appendix B. For more information, see “Technical Data” page 8 and
“Appendix B” page 76.
IMPORTANT NOTICE
Copyright© Kollmorgen™2010–2011. All rights reserved. Kollmorgen holds the copyright to this manual. All rights are
reserved and no part of this publication may be reproduced or transmitted in any form or by any means without prior
written consent from Kollmorgen.
Disclaimer
The information in this manual was accurate and reliable at the time of its release. However, Kollmorgen. reserves
the right to change the specifications of the product described in this manual without notice at any time.
This document contains proprietary and confidential information of Kollmorgen. The contents of the document may
not be disclosed to third parties, translated, copied or duplicated in any form, in whole or in part, without the express
written permission of Kollmorgen.
Registered Trademarks
Kollmorgen is a registered trademark of Danaher Corp.
Technical changes which improve the performance of the device may be made without prior notice! Printed in the
Federal Republic of Germany. All rights reserved. No part of this work may be reproduced in any form (by printing,
photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without
the written permission of Kollmorgen. All other proprietary names mentioned in this manual are the trademarks of
their respective owners.
June 2011
Safety Precautions
1
1.1 Safety Rules............................................................................................6
1.2 State at Delivery......................................................................................6
1.3 Personnel Qualification...........................................................................6
1.4 Description of Notes and Warnings ........................................................6
2 Overview
2.1 PROFIBUS Coupler (AKT-PRB-000-000) ..............................................7
2.1.1 Technical Data........................................................................................8
2.2 System Overview....................................................................................9
2.2.1 Bus Terminal System..............................................................................9
2.3 PROFIBUS DP......................................................................................11
2.4 PROFIBUS DPV1 .................................................................................12
3 Mounting and Wiring
3.1 Dimensions ...........................................................................................13
3.2 Installation.............................................................................................14
3.3 Wiring....................................................................................................15
3.3.1 Potential Groups ...................................................................................15
3.3.2 Insulating Testing..................................................................................16
3.3.3 PE Power Contacts...............................................................................16
3.4 Power Supply........................................................................................17
3.4.1 Power Contacts Supply (Up).................................................................18
3.4.2 Power Contacts.....................................................................................18
3.4.3 Configuration and Programming Interface............................................18
3.4.4 Electrical Isolation.................................................................................19
3.5 PROFIBUS Connection ........................................................................19
3.5.1 M12 Circular Connector........................................................................19
3.5.2 Nine Pole D-Sub ...................................................................................20
3.5.3 PROFIBUS Conductor Colors...............................................................20
3.5.4 Connection of Fieldbus Box Modules ...................................................21
3.6 PROFIBUS Cabling...............................................................................21
3.6.1 Cable-Based Transmission...................................................................21
3.6.2 Cabling for Profibus DP and Profibus FMS ..........................................22
3.6.3 Distances ..............................................................................................23
3.6.4 Bus Segments.......................................................................................23
3.6.5 Installation Guidelines...........................................................................23
3.6.6 Checking the Profibus Wiring................................................................24
I/O Terminal / CONTENTS
4 Start-up Behavior of the Bus Coupler
4.1 Self-Test................................................................................................25
5 Automatic Configuration
5.1 Scan Devices........................................................................................26
3
Manual Configuration
6
6.1 The Bus Coupler’s UserPrmData..........................................................28
6.2 Configuration.........................................................................................31
6.2.1 Configuration: CfgData .........................................................................31
6.2.2 Configuration of the Coupler Modules ..................................................31
6.2.3 Configuration of Complex Modules.......................................................32
6.3 Cyclic Data Exchange...........................................................................33
6.3.1 Process Data and Image ......................................................................33
6.3.2 Standard-Bus Cycle..............................................................................35
6.4 DPV1 – Acyclic Data Transfer ..............................................................39
6.4.1 DPV1 Interface......................................................................................39
6.4.2 DPV1 at the Coupler.............................................................................41
7 Extended Functions
7.1 2-byte PLC Interface.............................................................................47
7.2 Word Alignment.....................................................................................47
7.3 Deactivating the CfgData Check...........................................................48
7.4 Multi-Configuration Mode......................................................................49
7.4.1 Creating a DP Configuration for Various Implementation Levels.........49
7.4.2 Reserved Bus Terminals.......................................................................49
7.4.3 Assign Bus Terminals to Freely Choose Process Image Addresses...49
7.4.4 Setting the Multi-configuration Mode ....................................................49
7.4.5 Rules for Multi-configuration Mode.......................................................49
7.4.6 Enabling/disabling Bus Terminals.........................................................50
7.5 Changing the Size of the Process Data................................................53
7.5.1 Exceeding the Input Data Length (InputData) ......................................53
7.5.2 Exceeding the Output Data Length (OutputData).................................53
7.5.3 Exceeding the Configuration Data Length (CfgData) ...........................53
I/O Terminal / CONTENTS
8 Error Handling and Diagnosis
8.1 Fieldbus LEDs.......................................................................................55
8.1.1 DIA-LED Blink Codes............................................................................56
8.1.2 Standard-Bus LEDs (Local Errors) .......................................................57
8.2 DP Diagnostic .......................................................................................58
8.2.1 DP Diagnostic Data (DiagData)............................................................58
8.2.2 Errors During DP Start-up.....................................................................62
8.2.3 Reaction to PROFIBUS Error ...............................................................64
8.3 Standard-Bus Diagnostic......................................................................64
8.3.1 Standard-Bus Interruption.....................................................................64
8.3.2 Terminal Diagnostics.............................................................................65
Appendix A
A.1 GSE File................................................................................................67
4
Appendix B
B.1 AKT-PRB-000-000 Mechanical Drawing...............................................76
Performance Box Controllers / INTRODUCTION
5
1 SAFETY PRECAUTIONS
This chapter provides safety information for the I/O terminal.
1.1 Safety Rules
The appropriate staff must ensure that the application or use of the products described satisfy all
the requirements for safety, including all the relevant laws, regulations, guidelines and stan dards.
1.2 State at Delivery
All the components are supplied in particular hardware and software configurations appropriate
for the application. Modifications to hardware or software configurations other than those
described in the documentation are not permitted, and nullify any liability from Kollmorgen.
1.3 Personnel Qualification
This description is only intended for the use of trained specialists in control and automation
engineering who are familiar with the applicable national standards.
I/O Terminal / SAFETY PRECAUTIONS
1.4 Description of Notes and Warnings
The following notes and warnings are used in this manual. They are intended to alert the reader
to the associated safety instructions.
Danger — This note is intended to highlight risks for the life or health of personnel.
Warning — This note is intended to highlight risks for equipment, materials or the environment.
Note — Indicates information that contributes to better understanding.
6
2 OVERVIEW
This section provides an overview of the PROFIBUS Coupler.
Note: For information about configuring the PROFIBUS Coupler, see the Kollmorgen Automation
Suite™ IDE software and online help system.
2.1 PROFIBUS Coupler (AKT-PRB-000-000)
The Bus Coupler connects the PROFIBUS system to the electronic terminal blocks, which can be
extended in modular fashion. One unit consists of the Bus Coupler, any number of up to 64
terminals and one end terminal. Up to 64 digital input/output terminals can be connected.
The Bus Coupler recognizes the connected terminals and automatically genera tes the affiliations
of the inputs/outputs to the bytes of the process image. The first input/output signal is inserted in
the first bit of one byte (LSB), beginning from the left. The Bus Coupler inserts further signals in
this byte. Inputs and outputs are clearly separated. The Bus Coupler automatically begins a
further byte if the number of inputs or outputs exceeds 8 bits.
The Bus Coupler supports the operation of all Bus Terminals. As far as the user is concerned,
handling of the analog inputs/outputs is not different to other series. The information is available
in the process image of the controller for processing in the form of a byte array.
I/O Terminal / OVERVIEW
The Bus Terminals can be controlled by the control system. Via function blocks (FBs), the
programmable logic controller (PLC) or the handles configuration of the complete periphery
during the start up phase. If required, the controller can upload the de-centrally created
configuration data in order to centrally manage and store this data. Therefore, new adjustments
are not necessary in the event of replacement of a Bus Terminal. The controller automatically
sets the required setting on power up.
Figure 2.1 PROFIBUS Coupler (Front View)
7
2.1.1 Technical Data
This section provides the technical details for the ETHERCAT Coupler.
Parameters (AKT-PRB-000-000)
Number of Bus Terminals 64
Digital peripheral signals 512 inputs/outputs
Analog peripheral signals 128 inputs/outputs
Configuration possibility IDE software or controller
I/O Terminal / OVERVIEW
Maximum number of bytes
64 bytes (DP and FMS operation)
128 bytes (DP operation only)
Baud rate (automatic detection) Up to max. 12 MBaud
Bus connection 1 x D-sub plug, 9-pin with shielding
Power supply 24 VDC (-15 % /+20 %)
Input current 70 mA + (total Standard-Bus current)/4, max. 500 mA
Starting current 2.5 x continuous current
Standard-Bus current up to 1750 mA (BK3x00)
Power contact voltage (Up) Maximum 24 VDC
Power contact current load (Up) Maximum 10 A
Recommended fuse (Up) Maximum 10 A
Electrical isolation Power contact / supply / fieldbus
Dielectric strength 500 V
(power contact / supply / fieldbus)
rms
Dimensions (H × W ) 100 × 51 mm
Weight ~150 g
Permissible ambient temperature
(operation)
0 °C … +55 °C
Permissible ambient temperature
(storage)
-25 °C … +85 °C
Permissible relative humidity 95 % (no condensation)
Vibration / shock resistance
EMC resistance Burst / ESD
According to EN 60068-2-6 / EN 60068-2-27,
EN 60068-2-29
According to EN 61000-6-2 (EN 50082) /
EN 61000-6-4 (EN 50081)
Protection class IP 20
Installation position Variable
8
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