Kollmorgen AKI-CDC-MOD-12T, AKI-CDC-MOD-15T Installation Manual

Graphic Operator Terminal Installation
Manual
ion B, October 2014
Edit
AKI-CDC-MOD-12T 12.1” Touchscreen HMI
Keep all manuals as a product component during the life span of the product. Pass all manuals to future users / owners of the product.
Revision Remarks
A, 07/2013
Preliminary edition
B, 10/2014 Updated UL information
Hardware Revision
Revision Firmware revision Softwarerevision Remarks
06/2013 2.0-SP1
10/2014
IMPORTA
Technicalchanges which improve the performance of the device may be made without prior notice!
Printed in the Un ited States of America. This document is the intellectual property of Kollmorgen™. All rights reserved. No part of this w ork may be reproduc ed in any form (by photocopying, microlmor any other method) or stored, processed, copied or distributed by electronic means without the writtenpermission of Kollmorgen™.
b1.2.0.3 2.10
NT NOTICE
Initial release
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AKI-CDC-MOD-12T | CONTENTS
1 General
1.1 AboutThis M
2 SafetyPrecau
anual .......................................................................
tions
2.1 General ................................................................................... 5
2.2 UL and cUL I
2.3 DuringIns
2.4 During Use
2.5 Service an
2.6 Dismantl
2.7 Appearan
3Installati
on
3.1 Space Req
3.2 Install
3.2.1 Conne
3.2.2 Other
4 Hardware R
4.1 Replac
4.2 Replac
4.3 Replac
4.4 Replac
5 Technica 6Chemica
lData
lResistance
6.1 Metal
6.2 Touch
6.2.1 Aut
6.2.2 To
6.2.3 To
7Operat
or Panel Drawings
7.1 Conn
ectors ...............................................................................
7.2 Comm
7.3 AKI
8Addit
8.1 Gro
8.2 Eth
8.3 To A
8.4 Am
8.5 Sa
8.6 Ga
8.7 Ca
8.8 Bo
8.9 E
8.10
-CDC-MOD-12T Outline ............................................................
ional InstallationTips
undingtheOperatorPanel ..........................................................
ernet Connectionin theOperatorPanel ............................................
chieveBetterEMC Protection ......................................................
bient Temperature ....................................................................
fety .....................................................................................
lvanicIsolation ........................................................................
bleandBusTermination RS485 .....................................................
ot Priority ..............................................................................
nteringBIOS ............................................................................
Reset Switch ............................................................................
nstallation ..................................................................
tallation ........................................................................
................................................................................
dMaintenance ...............................................................
ingandScrapping ..............................................................
ce of Airin TouchScreen .....................................................
uirements ....................................................................
ation Process ......................................................................
ctionsto theController ...................................................
ConnectionsandPeripherals ............................................
eplacement
ingtheFanandFilter .............................................................
ingthe2.5”SATA Mass Storage ................................................
ingaCompactFlashor CFastMemoryCard ...................................
ingtheBattery ....................................................................
Casing .............................................................................
ScreenandOverlay ..............................................................
otexF157/207 ................................................................
uchScreen Surface ...........................................................
uchKeyboardandScreen Protection Film ...................................
unicationPorts ....................................................................
4
5 6 7 7 7 7
8
9 11 11
12 15 17 18
21 22 22 22 23
24 24 25
26 27 28 29 30 31 31 32 32 32
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1 GENERAL

1.1 About This Manual

All Advanced Kollmorgen Interfaces are developed to satisfy the demands of human-machine communication. Built-in fu nctionssuch as displaying and controlling text, dynamicindication, time channels, alarm and recipe handling are included.
The Advanced Kollmorgen Interfaces works primarily in an object-oriented way, making it easy to understand and use. Conguration is carried out on a PC using the Kollmorgen Visualization Builder conguration tool. The project can then be transferred and stored in the operator panel itself.
Various types of automation equipment such as PLCs, servos or drives can be connected to the Advanced Kollmorgen Interfaces. In this manual, the term “the controller” refers to the connected equipment.
This manual explains how to install the operator panel. Pleaserefer to the Kollmorgen Visualiza­tion Builder Programming and Installation manual for further information.
AKI-CDC-MOD-12T | GE NERA L
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2 SAFETY PRECAUTIONS

Both the installer and the owner and/or operator of the operator panel must read and understand this installation manual.

2.1 General

Read the safety precautions carefully.
Check the delivery for transportation damage. If damage is found, notify the supplier as soon as possible.
The supplier is not responsible for modied, altered or reconstructed equipment.
Use only parts and accessories manufactured according to specications of the supplier.
Read the installation and operating instructions carefully before installing, using or repairing the HMI panel.
Never allow uids, metal lings or wiring debris to enter any openings in the HMI panel. This may cause re or electrical shock.
•Onlyqualified personnel may operate the HMI panel.
Storing the HMI panel where the temperature is lower/higher than recommended in this manual can cause the LCD display liquid to congeal/become isotopic.
The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty of water. Incase of eye contact, hold the eye open, ushwith plenty of water and get medical attention.
•Thefigures in this manua l serves a n illustrative purpose. Because of the many variables associated with any particular installation, the supplier cannot assumeresponsibility for actual use based on the gures.
The supplier neither guarantees that the HMI panel is suitable for your particular application, nor assumes responsibility for your product des ign,installation or operation.
It is r ecommended to turn on and shut down the HMI panel at least o nc e before installing any components/cards or before connecting the operator panel to external devices, like for example serial devices.
AKI-CDC-MOD-12T | SAFETY PRECAUTIONS

2.2 UL and cUL Installation

•Thise
•Allde
Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous AVANT DE DECONNECTER L’EQUIPEMENT, COU PER LE COURANT OUS’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX.
Only UL and cUL approved expansion units are allowed to be connected to the port designated “EXPANSION”. Atthe moment there are no such units evaluated or allowed. SEULES LES UNITÉS D'EXTENSION CERTIFIÉES UL ET cUL PEUVENT ÊTRE RACCORDÉES AU PORT DÉSIGNÉ « EXPANSION». À L'HEURE A CTUELLE, AUCUNE U NITÉ DE CE TYPE N'A ÉTÉ TESTÉE OU AUTORISÉE.
quipment is suitable for u se in Class 2 non-hazardous locations only. [Combinations of
ment in your system are subject to investigation by the local authority having jurisdiction
equip
time of installation].
at the
vices have to be supplied by a Class 2 power supply.
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AKI-CDC-MOD-12T | SAFETY PRECAUTIONS
Do not replace expansion unit unless power has been switched off or the area is known to be non-hazardous. NE REMPLACEZ L'UNITÉ D'EXTENSION QUE SI LE COURANT A ÉTÉ COUPÉ OU SI LA ZONE EST JUGÉE NON DANGEREUSE.
This product contains a battery; this must only be changed in an area known to be non-hazardous.
Replace the battery with a BR 2032 battery. Use of another type of battery may present a risk of re or explosion.
Battery may LA BATTERIE NE LA RECHA PAS DANS LE
explode if mistreated. Do not recharge, disassemble or dispose of in re.
PEUT EXPLOSER EN CAS DE MAUVAISEMANIPULATION. RGEZ PAS,NE LA DÉMONTEZ PASETNE LA JETEZ FEU.
For use on a at surface of a type 4X enclosure indoor use only.
Use minimum 75°C copper conductors only.
To make wiring connections to the power supply connector, follow the table with cable and torque specications below:
Terminal Block Connector Wire Size TQ Lb.In.
X1/X100 Phoenix connectors AWG30–12
X1/X10
0 Anytek connectors
AWG 24–
12
5–7
3.5
These devices are Class 2 supplied programmable controllers (industrial PCs) for the use in industrialcontrol equipment and are intended to be (front) panel mounted (Type1 and 4x for indoor use only).
Caution: The enclosure provides a degree of protection of at least IP20, but when installed in an apparatus,it should meet IP54. LE BOÎTIER OFFR E UN DEGRÉ DE PROTECTION D'AU MOINS IP20, MAIS LORSQU'IL EST IN STALLÉ DANS UN APPAREIL,ILDOIT ÊTRE DE CLASSE IP54.

2.3 During Installation

The HMI panel is designed for stationary installation on a plane surface, where the following conditions are fullled:
no high explosive risks no strongmagnetic elds no directsunlight no large, sudden temperature changes
Install the HMI panel according to the accompanying installation instructions.
Ground the HMI panel according to the accompanying installation instructions.
•Onlyqualified personnel may install the HMI panel.
Separate the high voltage, signal and supply cables.
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Make sure that the voltage and polarity of the power source is correct before connecting the HMI
Peripheral equipment must be appropriate for the application and location.

2.4 During Use

AKI-CDC-MOD-12T | SAFETY PRECAUTIONS
panel to the power outlet.
Keep the HMI p
Emergency st
Do not use exc
2.5 Service and
•Onlyqualified personnel should carry out repairs.
The agreed warranty applies.
Before carrying out any cleaning or maintenance operations, disconnect the equipment from
Clean the display and surrounding front cover with a soft cloth and mild detergent.
Replacing the battery incorrectly may result in explosion. Onlyuse batteries recommended
The unit can be reset by using the reset switch located behind the fan.
Maintenance
the electrical supply.
by the supplier. Duringthewarranty period, the battery needs to be replaced by an authorized Kollmorgen service center.
anel clean.
op and other safety functions may not be controlled from the HMI panel.
essive force or sharp objects when operating the touchscreen.

2.6 Dismantling and Scrapping

The HMI panel or parts thereof shall be recycled according to local regulations.
The following components contain substances that might be hazardous to health and the environment: lithiumbattery, electrolytic capacitor and display.

2.7 Appearance of Air in TouchScreen

The lay arise. can occ pressu
er structure of the touch screen contains air and in rare cases appearance of bubbles can
This is purely cosmetic and does not affect any functionality of the HMI panel. The appearance
ur under certain environmental conditions such as temperature, humidity,andatmospheric
re.
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3INSTALLATION

3.1 Space Requirements

Maximum installation plate thickness: 8 mm
Space requireme n ts in millim eters when installing the operator panel:
AKI-CDC-MOD-12T | INSTALLATION
100 mm
242,2 mm
50 mm
50 mm
100 mm
340 mm
100 mm
Note:
mensions on the drawingare not proportional.
The di
Caution: The openings on the enclosure are for air convection. Do not cover these openings.
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3.2 Installation Process

AKI-CDC-MOD-12T | INSTALLATION
The following
is needed:
A Torx TX7 screwdriver
1.
Unpack and che
Note:
Place the HMI panel on a stable s urface during installation. Dropping the HMI panel or letting it fall may causedamage.
2.
To cut a correct opening for the HMI panel, use the cut out dimensions in the outline drawing. For
ck the delivery. If damage is found, notify the supplier.
more information, see sections Operator Panel Drawings and TechnicalData.
3.
Secure the tighten a
HMI panel in positio n by s crewingthe M4 Torxscrew,allowing the built-in bracket to
gainst the panel:
M4 x 20.7
0.4 Nm
Figure 3-1: A.M4 x 20.7, 0.4 Nm
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AKI-CDC-MOD-12T | INSTALLATION
4.
Connect the cab
les in the specied order, according to the drawing and steps below.
Caution:
The HMI panel must be brought to ambient temperature before it is started up. If condensation forms, ensure
that the HMI panel is dry before connecting it to the poweroutlet.
Ensure that the HMI panel and the controller system have the same electrical grounding (reference voltage
level), otherwise errors in communication may occur.
Ensure that the voltage and polarity of the power sou rce is correct.
Separate high voltage cables from signalandsupply cables.
Shielded communication cables are recommended.
B
RS232/ RS422/
RS485
24V DC
C
Power
Controller
24V DC
D
A
Ethernet
Connect cable A. Connect cable B, using an M5 screw and a grounding conductor (as short as possible), that is
sized correctly according to local electrical codes.
Connect cable C. Connect cable D. The recommended cross-section of the cable is 2.5 mm
5.
Carefully remove the lam inatedlm over the HMI panel display,to avoid static electricity that could
2
.
damage the panel.
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3.2.1 Connections to the Controller

AKI-CDC-MOD-12T | INSTALLATION
For informati refer to the he
on about the cables to be used when connecting the HMI panel to the controller,please
lp le for the driver in question.

3.2.2 Other Connections and Peripherals

Cables, peripheral equipment and accessories must be suitable for the application and its environment. Forfurtherdetails or recommendations, please refer to the supplier.
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