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Marine Cuber Installation
KOLD-DRA FT
CLASSIC
KOLD-DRAFT
Ice Machine Products
®
and Operation Instructions
MGT550
1525 East Lake Road, Erie, PA 16511-1031
814/453-6761
FAX 814/455-6336
©2004 KDIndustries, Inc., Erie, PA U.S.A.
Printed in U.S.A. 3/04
508 1064 01, Rev. 10/02
A Tradition of E xcellence In Ice Equipment.
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INSTALLATION AND OPERATION INSTRUCTIONS
FOR
KOLD-DRAFT
MAR
INE
CLASSIC
MGT550
SERIES ICE
CUBERS
®
®
CHECK FOR FREIGHT DAMAGE BEFORE PROCEEDING: Even though damage to
the carton may not have been evident, check for hidden damage and contact freight
carrier immediately if necessary to file a claim.
THIS EQUIPMENT MUST BE INSTALLED IN COMPLIANCE WITH THE
APPLICABLE FEDERAL, STATE/PROVINCE, AND/OR LOCAL PLUMBING,
ELECTRICAL, AND HEALTH/SANITATION CODES AND REQUIREMENTS.
CAUTION:
{
RISK OF PERSONAL INJURY, PROPERTY DAMAGE, EQUIPMENT
FAILURE, OR FIRE.
{
Refer all maintenance to qualified personnel .
{
Never operate this equipment with covers, panels, or other parts removed
or not properly secured.
{
Warn all users to clean up spillage immediately, keep storage bin doors closed,
and report any apparent leakage or unusual sounds to responsible
maintenance personnel.
INSTALLATION
1. Position the ice storage bin so that the following minimum clearances will be
available around the i ce maker for ventilati on and utility connections:
REAR and TOP: 8 inches
RIGHT SIDE: 4 inches
LEFT SIDE : 4 inches
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2. Level the bin with adjusters on legs, or by shimming i f the bin is to be sealed to
F
ollow the bin installation instructions for securing the
cuber
to the bin
.
the floor. If gaps due to shi ms are greater than 1/8 inch, instal l a cove molding
around the bin bottom. Seal the bin or molding to the floor with NSF Certified
RTV sealant (Dow-Corning RTV 732 or equal).
3. Remove the cuber cabinet TOP panel as follows:
Lift the front and push backward until the rear clip is disengaged from the
chassis. (Approx. 1")
CAUTION:
{
RISK OF PERSONAL INJURY OR EQUIPMENT DAMAGE.
{
Use a suitable lifting means and be careful of sharp edges.
4. Remove the remaini ng cuber cabinet panels as follows:
FRONT: Remove the (4) screws at the bottom and front-sides, pull forward.
SIDES : Pull forward and lift to disengage the clips from the chassis.
NOTE: When re-installing the panels, be sure that the screws engage the TOP
panel.
5. Remove the ice chute & drain pan. Drain tube shown below is packed with the
drain pan.
6. Install gasketing on top of bin if required. Gasket material must be posi tioned
so that it extends to the outside edge of the perimeter of the cuber chassis when
the cuber is in place.
WARNING:
{
RISK OF CONTAMINATION OF ICE IN THE BIN.
{
Provide separate, unconnected, drains for the ice maker and the bin.
{
Consult local codes for sui table connections to the building drains.
7. CAREFULLY place the cuber onto the gasketed bin, noti ng the ali gnment of the
mounting holes in the chassis if mounting means are provided on the bin.
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8. Install the drain pan. Route the drain tube assembly through the rear of the
cuber, and clamp the tubing to the drain pan nipple.
9. Route the bin thermostat capillary tube down the right front corner of the frame,
along the front rail, under the right side drain pan flange, through the bulb tube
holder and down into the bin. See the diagram below.
10. Install the Ice Chute carefully to avoid damage to the bin thermostat cap tube.
11. Electrical, water and drain locations are shown on the following drawing: All
dimensions are in inches.
12. Remove the water plate shipping strap and purge the potable water supply line.
13. If start-up will not occur immediately, secure all cuber cabinet panel s now.
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INSTALLATION SPECIFICATIONS
ICE MAKER
FUSE / HACR
MODEL
ELECTRICAL
SUPPLY
MINIMUM
CIRCUIT
AMPACITY
BREAKER SIZE
(AMPS)
NORMAL MAXIMUM
WATER
INLET SIZE
(FPT)
DRAIN SIZE
(ID)
CONDENSER
COOLANT (FPT)
SUPPLY DISCHARGE
3/8 1/23/41/4 20 3017.9115/60/1MGT551W
3/8 1/23/41/4 15 20 14.3208-230/60/1MGT554W
READ THE FOLLOWING NOTES CAREFULLY PRIOR TO MAKING CONNECTIONS
CAUTION:
{
RISK OF PROPERTY DAMAGE, EQUIPMENT FAILURE, OR FIRE.
{
Failure to comply with all install ation specificati ons and instructions may cause
erratic operation and the risk of damage or fire.
Voltage tolerances: Nominal No-load MAXIMUM Full-load MINIMUM
115 126 104
208-230 198 252
Ampacity: Minimum ampacity does not indicate typical running current value. Refer to
equipment NAME PLATE data. Use minimum ampacity value for sizi ng branch circuit
conductors up to 25 feet length. For conductor length over 25 feet up to 100 feet,
increase 1 AWG size. Over 100 feet requires 2 or more AWG size increase.
Branch circuit protection: Proper protection must be provided by either fuse(s) or
HACR type circuit breaker(s). Each ice maker must be provided with a separately
protected circuit with no other load(s). A fused disconnect installed adjacent to each
ice maker is recommended (must be supplied by the installer), and may be required by
local codes. NORMAL protector size is based on rated vol tage and operati on at lower
than extreme temperature li mits. When branch circui t conductors are sized to permit,
increasing the protector size (up to the specified maximum) may avoid nuisance
protector opening under harsh operating conditi ons.
Water supply: Minimum 30 psig supply pressure while the ice maker is filling is
required. Maximum supply pressure is 100 psig. The water fill flow rate is 1.0 GPM for
each GT550 machine. Backflow/backsiphonage protection is provided by an internal
air gap (accepted by NSF). If additional protection is required by local codes or
authorities, any device(s) and install ation of the same, including specifi cation and cost,
are the responsibility of the installation specifier.
Ice maker drain: The size of the gravity drain for the ice maker purge and rinse water
must not be reduced. Individual drains from stacked ice makers may be discharged
into a standpipe or manifold with a minimum 1-1/2 inch air gap at each ice maker
connection.
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Liquid condenser cool ant pressure drop: Condenser cool ant pressure drop may reach
20 psig during peak load with 85°F. cool ant temperature at recommended refrigerant
high-side pressure. The condenser coolant (water) regulating valve may require
adjustment due to variations in the coolant supply characteristics to provide opti mum
efficiency.
CAUTION:
{ RISK OF PROPERTY DAMAGE, EQUIPMENT FAILURE, OR FIRE.
{ Failure to comply with all installation speci fi cations and instructi ons may cause
erratic operation and the risk of damage or fire.
All models are intended FOR INDOOR USE ONLY with PERMANENT CONNECTION
TO THE F IELD ELECTRICAL SUPPLY.
Other operating condition requirements:
Ice maker ambient air temperature: MINIMUM 45°F.; MAXIMUM 90°F.
Potable water and condenser liquid supply:
Temperature: MINIMUM 45°F.; MAXIMUM 90°F.
Pressure: MINIMUM 30 psig; MAXIMUM 100 psig*
*If regulator is used, recommended setti ng is 30 to 50 psig.
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MODEL NUMBER
PARAMETER
GT55X
C/HKK
2 3/4"3 5/8"Water fill level (Top of tank to level in control tube)
Approximate cycle time, min.
Approxi mate harvest weight, lb.
31/2415.5
7.7/7.14
20Refri gerant Charge, Oz . (R-404a) Liq.
START-UP INSTRUCTIONS
WATER LEVELS, CYCLE TIMES, AND REFRIGERANT CHARGES
* Values are for Air-cooled model at 90°F. air/70°F. water temperatures with cuber
adjusted to produce fully-formed ice. Greater capacity can be obtained by reducing the
water fill level (lowering the high-level probe) to produce ice with larger dimples. A
slight adjustment of the probe will result in a noticeable effect on dimple size. The
control stream will not rise over the dam with lower water fill levels than indicated
above.
CAUTION: REFRIGERANT CHARGES MUST BE ACCURATELY WEIGHED.
Consult the specification and troubleshooting guide if variations from the following
description of operation are noti ced:
1. Remove the top and front cabinet panels.
2. Be sure that the "ICE-OFF-WASH" switch is in the center (OFF) position.
3. Install and connect refrigerant lines and condenser on "R" models.
4. Turn on supply water and power. Be sure that condenser liquid ("W " models)
and condenser ("R" models) are ready for use before turning power on. Check
for leaks in water/liquid supply connections. NOTE, "R" MODELS ONLY: The
compressor will start immediately when power is applied, regardless of the
"ICE-OFF-WASH" switch position, if the low-side pressure is at or above the
pump-down controller cut-in setting. Be sure that the compressor stops when
the low-side pressure is between 5 and 10 psig.
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5. Be sure that pump hoses are connected, then put about one pi nt of clean tap
water into the circulation system to lubricate the pump seal.
6. Move the "ICE-OFF-WASH" switch to the right "WASH" position and observe
the water fill cycle and the pump running. If all water distributor holes do not
produce full streams and the appearance of air i s evident i n the tube, pi nch the
plastic tube connected to the water solenoid valve outlet while water is running
until the streams are full all the way across the distributor tube. Water fill is
complete when the water in the liquid level control tube reaches the high-level
probe. At this time observe that the water shuts off and that there are no water
leaks (dripping i nto the drain pan).
7. Pull the right end of the water plate down, stretching the springs until the pump
stops, and hold until the pump does not re-start when released. The water plate
will open fully to dump the batch of water previously taken in, then close
immedi ately. The water pl ate should stop when it is fully closed, and the water
fill cycle will repeat.
8. After the water fill is complete move the "ICE-OFF-WASH" switch to the left
"ICE" position and observe that the compressor (and fan in "A" models) starts,
and the water pump continues to run. The refrigeration system operation
should be checked during the fi rst few cycles, and any adjustments should be
made at this time. Consult the "adjustments" section in the service manual.
Initial ice making cycles may exhibit super-cooling of the circulating water so
that ice crystals form in the circul ating water ("slush"), possibly stopping the flow
momentarily. If water goes over the control stream dam when circulation
resumes after two (2) cycles AND with all skin panels installed, consult the
Factory.
9. Test the bin thermostat by holding some ice against the capillary tube. If
necessary, adjust the thermostat so that the ice maker shuts off within 30
seconds after ice contacts the capillary tube.
10. Be sure that the drain pan/ice chute i s in place, and that the electri cal control
box cover is secured, then replace the cabinet panels (skins). Start with the
SIDE panels, then the FRONT panel, secure the FRONT panel with (2) screws
along the bottom edge, replace the TOP panel and fi nall y secure all the panels
with (2) screws in the TOP-SIDES of the machine.
11. Discard ice from start-up cycles, then clean and sanitize the bin following the
instructions provided with the bin.
12. Complete and mail the Registration Certificate and leave this manual with the
owner/user. Emphasize the "CAUTION: RISK OF PERSONAL INJURY..."
NOTICE ON THE FRONT PAGE, and the importance of the PREVENTATIVE
MAINTENANCE recommendations below.
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PREVENTATIVE MAINTENANCE
CLEANING: Usually at 3 to 6 month intervals, depending on water conditions.
INSPECTIONS: During cleaning - at least twice a year.
SERVICE: All such equi pment will require service at some time. Service requirements
will be minimized with faithful preventative maintenance incl uding good housekeeping
at the installation site. A CALL FOR SERVICE AS SOON AS A POSSIBLE
PROBLEM IS NOTICED MAY AVOID EXTENSIVE REPAIRS.
CAUTION:
{
RISK OF PERSONAL INJURY OR PROPERTY DAMAGE.
{
Do not use ammonia solutions in cleaning any part of the ice maker.
{
Do not mix ice machine cleaner and sanitizer together.
{
Use rubber gloves, eye protection, and an apron.
{
Clean up splashes or spillage immediately.
{
Follow these instructions exactly.
Ice Cuber Cleaning Instructions
1. Mix 1 bag of KOLD-DRAFT ice machine cleaner (55R-01000) in two (2) quarts
of clean, warm water (180°F. MAX.) for each evaporator/water plate assembl y
to be cleaned.
2. If the cuber is operating, wait until a harvest cycle occurs then trip the
"ICE-OFF-WASH" switch to "WASH" as soon as the water plate begins to close.
3. Empty all ice from the storage bin and shut off other i ce makers on the same
bin.
4. After the water fill is completed, switch the "ICE-OFF-WASH" to "OFF". While
pinching water level control hose, carefully remove the water level control tube
from the cap. HOLD T HE TUBE HIGH ENOUGH SO THAT THE TUBE DOES
NOT OVERFLOW. Release the hose and pour about hal f of the mixed cleaner
into the tube. Replace the tube on the cap, while pinching water level control
hose, then pour the remaining cleaner into the control stream box.
5. Switch the "ICE-OFF-WASH" to "WASH" and allow the cleaner to circulate for
approximately 15 minutes, then pull the right side of the water plate down until
the pump stops and hold it until the pump will not re-start when released.
6. The water plate will open and dump the cleaner then close immediately, and the
water system will refill. Repeat this dumping and refilling three (3) times to rinse
out all of the cleaning solution.
7. Mix a sanitizing soluti on of two (2) oz. 5-1/4% sodium hypochlorite (household
bleach, or equivalent) and one (1) quart of cl ean water.
8. As in step #4, pour about half of the sanitizing solution into the water level
control tube and the remaining sanitizer into the control stream box.
9. Allow the sanitizing solution to circulate AT LEAST 15 MINUTES, then dump
and rinse two (2) times as described above. If necessary, reset the water level
probes to the proper levels.
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10.While the cleaning and sanitizing solutions are circulating, clean, rinse, and
sanitize all accessible parts of the ice-making compartment of the cuber with
clean cloths. Use a cleaning solution of 8 tablespoons (1/2 cup) baking soda
per gallon of warm water, and a sanitizing soluti on of no less than 1 teaspoonful
(5 ml) 5-1/4% sodium hypochl orite per quart of clean water.
11. After cleaning has been completed, trip the "ICE-OFF-WASH" switch to "ICE"
and check to be sure that the cuber is operati ng properly, parti cularly the water
level probes. Then re-assemble and secure all cabinet enclosure panels.
ICE BIN CLEANING INSTRUCTIONS
The bin should be cleaned periodicall y. If bin drain has any horizontal run, remove ice
from left side of bin and fl ush with two quarts of hot water monthl y. (Long drain li nes
should be flushed weekly.)
1. Clean exterior of bin frequently.
2. To clean the interior, follow instructions provided with bin.
3. Empty the storage area and disconnect the electrical power supply to the ice
maker(s).
4. Remove the ice maker inspection panel, top, left and right end panels, and
drain pan. Sliding bin doors may be removed by lifting them up, then pulling out
from the bottom.
5. When cleaning the ice maker, follow the ice maker cleaning instructions and
clean the bin last.
6. Replace all enclosure panels before re-connecting the electri cal supply.
WINTER CONDITIONING
Ice cubers that are idle in the winter months require preparation to prevent damage
from freezing. The following procedure shoul d i nsure the safety of the machi ne so that
it can be started easily the following year.
1. Shut off and detach the water supply to the Ice Cuber.
2. If the cuber contains a water-cooled condenser, the cuber must be running
while air is introduced through the condenser water inlet connection to blow
water out of the condenser coils.
3. The machine should then be run into defrost to drai n the water tank and the air
blown into the water inlet to blow out the water solenoid.
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