Erie. PA 16511-1088 U.S.A.
814-453-6761
FAX: 814-455-6336
www.kold-draft.com
LIT 09506 ENG 1-07
1525 East Lake Road
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KOLD-DRAFT®
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1-07
SAFETY WARNINGS AND INFORMATION
KNOWLEDGE OF PROPER INSTALLATION AND SERVICE PROCEDURES IS
ESSENTIAL TO THE SAFE OPERATION AND MAINTENANCE OF KOLD-DRAFT
EQUIPMENT. REFER ALL INSTALLATION AND SERVICE WORK TO QUALIFIED
TECHNICIANS.
ALWAYS DISCONNECT THE POWER SUPPLY BEFORE SERVICING THE EQUIPMENT
OR WHEN THE EQUIPMENT WILL NOT BE USED FOR A PERIOD OF TIME. SOME
CIRCUITS REMAIN ENERGIZED WHEN THE ICE MACHINE IS SWITCHED OFF.
NEVER OPERATE EQUIPMENT THAT HAS BEEN DAMAGED OR DOES NOT HAVE ALL
THE PROTECTIVE COVERS IN PLACE.
NEVER OPERATE EQUIPMENT THAT HAS BEEN ALTERED FROM THE ORIGINAL
KOLD-DRAFT SPECIFICATIONS.
SPECIAL ATTENTION SHOULD BE GIVEN TO POTENTIAL HAZARD LABELING ON
THE EQUIPMENT AND THE SIGNAL WORDS AND SYMBOLS THAT ARE USED
THROUGHOUT THIS MANUAL.
WARNING- Warning is used to indicate the presence of a hazard which can
cause personal injury, death or substantial property or equipment damage, if the
statement is ignored.
CAUTION- Caution is used to indicate the presence of a hazard which can
cause minor personal injury or property damage, if the statement is ignored.
ELECTRICAL CAUTION- Used to indicate the presence of an electrical hazard
which can cause personal injury or property damage, if the statement is
ignored.
NOTE-
which is important, but not a cause of personal injury or property damage.
Note is used to notify personnel of installation, operation or maintenance information
CHECK FOR FREIGHT DAMAGE BEFORE PROCEEDING WITH THE
EQUIPMENT INSTALLATION. BE SURE TO INSPECT THE EQUIPMENT
CARFULLY FOR ANY DAMAGE THAT MAY NOT HAVE BEEN EVIDENT ON
THE OUTSIDE OF THE CARTON. CONTACT THE FREIGHT CARRIER
IMMEDIATELY TO REPORT ANY DAMAGE AND FILE A CLAIM.
WARNING
DO NOT OPERATE EQUIPMENT THAT HAS BEEN DAMAGED.
REFER ALL MAINTENANCE TO QUALIFIED PERSONNEL.
NEVER OPERATE THE ICE MAKER WITH ANY COVERS, PANELS OR
OTHER PARTS REMOVED OR NOT PROPERLY SECURED.
INSTRUCT ALL PERSONNEL IN THE PROPER USE OF THE EQUIPMENT.
CLEAN UP ANY SPILLAGE IMMEDIATELY.
CAUTION
FAILURE TO COMPLY WITH ALL KOLD-DRAFT INSTALLATION
GUIDELINES MAY CAUSE PERSONAL INJURY, EQUIPMENT OR
PROPERTY DAMAGE AND MAY VOID THE PRODUCT WARRANTY.
KOLD-DRAFT®
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INSTALLATION INFORMATION PLACEMENT
WARNING
ALWAYS INSTALL THE ICE MAKER ON A STABLE AND LEVEL SURFACE.
ALWAYS ATTACH THE ICE MAKER TO THE ICE STORAGE BIN.
ALL MODELS ARE INTENDED FOR INDOOR USE ONLY. DO NOT
INSTALL THE EQUIPMENT IN UNPROTECTED OUTDOOR AREAS.
DO NOT INSTALL THE EQUIPMENT IN WET AREAS.
DO NOT LOCATE THE EQUIPMENT NEAR ANY HEAT SOURCE, IN DIRECT
SUNLIGHT, IN HIGH AMBIENT AREAS, OR WITHOUT PROPER
CLEARANCE FOR VENTILATION. PLACING EQUIPMENT IN THESE
LOCATIONS WILL RESULT IN REDUCED CAPACITIES, HIGH SYSTEM
PRESSURES AND MAY CAUSE EQUIPMENT FAILURE.
AMBIENT OPERATING TEMPERATURES
Minimum 7°C (45°F) Maximum 32°C (90°F)
Ambient temperatures less than 15°C (60°F) may cause erratic bin thermostat operation.
Ambient temperatures higher than the maximum specification will result in reduced capacities
and high system pressures, in air cooled models.
EQUIPMENT CLEARANCE REQUIREMENTS
Clearance must be provided for ventilation and access for service. Ventilation is especially
important for models with air cooled condensers. Failure to provide adequate clearance may
result in reduced capacities and high system pressures. See the installation instructions,
provided with the ice machine, for proper minimum clearance dimensions for a particular
model.
KOLD-DRAFT®
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INSTALLATION INFORMATION PLUMBING
DRAINS
Separate drains must be provided for each ice maker and ice bin. An additional condenser
drain is required for any liquid cooled ice maker, when the condenser coolant will not be recirculated.
The size of the drain tubing must never be reduced along its length.
Make sure that the building drain system can accommodate all the drain water from the ice
machine operation.
Individual drains must never be directly connected to a common manifold, drain or standpipe.
If individual drains are to be discharged into a common manifold, drain or standpipe, a
minimum 38mm (1.5”) air gap must be provided at each connection. This is to prevent any
backflow of drain water into the ice maker or ice bin.
Drain lines must be installed with a minimum drop of 2.5 cm per meter run (.3 inch drop per
foot run).
Ice machine and bin drains may be insulated to prevent condensation.
COOLING TOWER APPLICATION
The ice machine does not need to be modified for use with a cooling tower provided the
cooling tower is properly designed for the application. Information regarding the amount of
heat rejection, as well as the pressure drop through the condenser and liquid valves is
required to properly design a cooling tower application for an ice machine.
Coolant entering the condenser must not exceed 32.2°C (90°F).
Coolant exiting the condenser must not exceed 43.3°C (110°F).
Allow for a pressure drop of 48 kPa (7 psi) between the liquid coolant inlet and outlet of the
condenser.
The condenser liquid control valve will regulate the flow of coolant through the condenser,
thereby controlling the high side pressure in the ice machine.
KOLD-DRAFT®
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INSTALLATION INFORMATION PLUMBING
POTABLE WATER SUPPLY
There are no specific requirements for water treatment provided that the water is potable, not
laden with sediment and does not exhibit a residual chlorine level greater than 0.2 ppm. The
use of water treatment, however, may increase the intervals between cleaning operations.
Do not connect the ice machine to a hot water supply line. Insulate the water line from
sources of heat or to prevent condensation.
NOTE- Purge all water supply lines before connecting them to the ice machine.
CAUTION
HIGH RESIDUAL CHLORINE (MORE THAN 0.2 PPM) CAN CAUSE CORROSION OF ICE
MAKER COMPONENTS AND EVEN THE 300 SERIES STAINLESS STEEL FRAME AND
SKIN PANELS. HIGH CHLORINE LEVELS MUST BE REDUCED, IN THE ICE MAKER
WATER SUPPLY, TO PROTECT THE EQUIPMENT AND PRESERVE THE PRODUCT
WARRANTY.
Please contact your local water conditioning expert for recommendations, about your specific
water supply, or consult the factory.
A minimum 0.2 Mpa (30 psig) dynamic water supply pressure is required for proper operation
of the ice maker water valve. Please note that on liquid cooled ice machines, where the
same water supply is used for both condenser cooling and the potable water supply, the
demand for condenser coolant may cause the supply pressure to drop. This is most notable
at the time of peak load, at the beginning of the freeze cycle.
Minimum water temperature 7°C (45°F) Maximum water temperature 32°C (90°F)
Water temperatures higher than the recommended maximum will cause reduced capacities.
Minimum water pressure 0.2 MPa (30 psig) Maximum water pressure 0.6 MPa (100 psig)
If a water pressure regulator is used, the recommended setting is 0.2 MPa to 0.3 MPa (30 to
50 psig) dynamic.
KOLD-DRAFT®
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INSTALLATION INFORMATION ELECTRICAL
WARNING
ALL KOLD-DRAFT MODELS ARE INTENDED TO BE INSTALLED WITH A
PERMANENT CONNECTION TO THE FIELD ELECTRICAL SUPPLY. DROP
CORD CONNECTIONS SHOULD NEVER BE USED WITH THIS EQUIPMENT.
ALWAYS BE SURE THE POWER SUPPLY IS THE SAME AS THE ICE
MACHINE SPECIFICATION. SEE THE ICE MACHINE ELECRICAL PLATE.
BRANCH CIRCUIT PROTECTION
PROPER PROTECTION MUST BE PROVIDED BY THE USE OF FUSES OR HACR TYPE
CIRCUIT BREAKERS. EACH ICE MAKER MUST BE CONNECTED TO A SEPARATE
PROTECTED CIRCUIT WITH NO OTHER LOADS. A FUSED DISCONNECT, INSTALLED
ADJACENT TO EACH ICE MAKER, IS RECOMMENDED AND MAY BE REQUIRED BY
LOCAL CODES.
Minimum ampacity does not indicate typical running current value. Refer to the equipment
electrical plate. Use the minimum ampacity value for sizing branch circuit conductors up to 8
meters (26 feet) in length. For conductor length over 8 meters, increase the wire gauge as
required.
Normal protector size is based on rated voltage and operation at lower than extreme
temperature limits. Branch circuit conductors may be sized to allow increasing the protector
value up to the specified maximum. This may avoid nuisance protector opening under harsh
operating conditions.
Remove the ice machine top-cover panel, front-cover panel and side-cover panels from the
ice machine frame.
The ice storage bin surface must be level. Use the ice storage bin leg adjusters, if they are
provided. If the bin will be mounted directly to the floor, use shims as required. Seal the bin
to the floor using a sealant with a National Sanitation Foundation certification. If there are
gaps larger than 3 mm install a cove molding around the bottom of the bin.
If not provided, a hole must be installed in the bin top corresponding to the ice drop zone.
Holes are provided in the ice machine frame for the purpose of attaching the ice machine to
the ice storage bin. Use the fasteners provided or other suitable non-corroding fasteners for
this purpose.
Apply gasket material to the ice storage bin top. The gasket material must be positioned at
the outside edge of the ice machine frame.
Carefully lift the ice machine and position it on the ice storage bin. Attach the ice machine to
the ice storage bin.
Make all plumbing and electrical connections to the ice machine and ice storage bin.
Remove all shipping materials from the ice machine including the water plate shipping strap.
Install the bin thermostat capillary tube, into the ice storage bin, according to the instructions
provided with the ice machine.
NOTE- Place the bin thermostat cap tube below any ice deflectors in the storage bin. If
ice piles up, above these deflectors, it may bridge over and not feed down to the lower
section of the bin.
START-UP
Be sure that the ice-off-wash switch is in the “off” (center) position.
Turn on the water supply and the electrical power and check all supply lines for leaks.
Make sure all pump and water tank hoses are connected, then pour .5 liter of clean potable
water into the circulation system to lubricate the pump seal.
KOLD-DRAFT®
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INSTALLATION INFORMATION ASSEMBLY AND START-UP
Move the ice-off-wash switch to the “wash” (right) position and observe the water filling the
water tank and the pump running. Pinch the flexible hose, which connects the water valve to
the water distributor tube, if the distributor tube holes do not produce full streams and it
appears and sounds like air is flowing through the tube. The water fill is complete when the
water level in the probe tube reaches the high-level probe. Observe that the water valve is
de-energized, at this time and there are no water leaks from the hoses or water tank into the
drain pan.
NOTE- For GB1220, 1240, and 1250 models observe that the water fill difference,
between the upper and lower water tanks, is less than 6 mm for “K” models and 3 mm
for “C” and “HK” models.
Pull down on the right side of the water plate, stretching the springs until the water pump
stops and the actuator motor rotates the cam arms counter-clockwise. Allow the cam arms to
rotate far enough so that the pump does not restart when the water plate is released.
Observe that the cam arms continue to turn, opening the water plate fully, dumping the water
in the tank. At this point, the cam arm rotation will reverse and close the water plate. The
cam arm rotation will stop when the water plate is fully closed and the water fill process will
repeat.
Move the ice-off-wash switch to the “ice” (left) position and observe that the compressor and
the fan motor (air cooled only) begin to run. The refrigeration system operation should be
checked and adjusted during the first few cycles. Consult the “OPERATION” section of this
manual for the proper adjustments to the refrigeration system.
Test the bin thermostat operation by holding ice against it. Adjust the thermostat, if required,
to shut off the ice machine within 30 seconds of contact between the ice and the thermostat
capillary tube.
Make sure that the drain pan, ice chute and/or ice deflectors are properly installed. Replace
and secure all the cabinet panels.
Discard all the ice from the start-up cycles, then clean and sanitize the ice storage bin
according to the instructions provided with the bin.
Complete and mail the registration certificate to the factory. Leave all instructions with the
owner/user.
NOTE- Emphasize all cautionary information to prevent personal injury, property
and/or equipment damage.
KOLD-DRAFT®
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KOLD-DRAFT®
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OPERATIONAL INFORMATION COMPONENTS
Note: See the Remote Air-Cooled Condenser section of the manual for additional
components related to these ice machines.
REFRIGERANT COMPRESSOR: Provided to pump refrigerant through the refrigeration
system. See the serial number plate for refrigerant specification and electrical
characteristics.
CONDENSER: All air-cooled and liquid-cooled models are provided with a self-contained
refrigerant condenser to remove heat from the refrigeration system. These condensers are
designated in the model number as (“A”) air-cooled and (“W”) liquid-cooled. Remote aircooled condensers are also available for some models. These are designated as (“R”) in the
model number. (See the remote air-cooled section of the manual for information on these
models.)
CONDENSER FAN AND MOTOR: Provided with all air-cooled (“A”) models to draw air
through the condenser.
CONDENSER COOLANT REGULATOR VALVE: Provided with all water-cooled (“W”)
models to regulate the flow of coolant through the condenser and maintain a specified
refrigerant discharge pressure.
RECEIVER: Provided on liquid-cooled and remote air-cooled condenser models for storage
of liquid refrigerant, as required during the operation of the ice machine.
HEAT EXCHANGER: Provided to sub-cool the refrigerant, ensuring that this refrigerant is
liquid at the inlet of the expansion valve.
FILTER DRIER: Provided as insurance that all moisture and impurities are removed from the
refrigeration system.
THERMOSTATIC EXPANSION VALVE: Maintains the proper flow of refrigerant, through the
system, as the load changes during the ice making cycle.
KOLD-DRAFT®
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OPERATIONAL INFORMATION COMPONENTS
EVAPORATOR: A plated copper evaporator is found in all models. The evaporator provides
the five freezing surfaces for ice cube formation.
There are three different evaporators available for Kold-Draft models, depending on the ice
size desired. These evaporators are designated in the model number as (“C”) full cube,
(“HK”) half cube and (“K”) cube-let.
DEFROST VALVE: Directs compressor discharge gas to the evaporator, causing it to warm
and release the ice cubes during the harvest cycle.
STRAINER-WATER INLET: Protects the water valve from particles in the water supply. This
strainer can be cleaned without disconnecting any tubing. If the need for cleaning is frequent,
an external water filter should be provided.
WATER TANK: Provided as a sump to hold the amount of water required to make one batch
of ice cubes.
WATER SOLENOID VALVE: Opens to allow potable water to enter the ice machine and
closes when the water tank is filled to the correct level.
WATER PLATE: Functions as a water manifold with a flat surface. This surface is positioned
close to the evaporator and acts to form the sixth side of the ice cubes. The water plate
surface has one spray hole for each cell in the evaporator, to provide water to the freezing
surfaces. The water plate surface also has two drain holes under each cell, to allow
unfrozen water to return to the water tank to be re-circulated. The water plate swings down
during the harvest cycle to allow the ice cubes to fall out of the evaporator.
There are two different water plate configurations available for Kold-Draft models, depending
on the ice size desired. One is used for (‘C”) full cube models and the other is used for (“HK”)
half cube and (“K”) cube-let models.
WATER PUMP: Continuously circulates the water from the water tank, through the water
plate during the ice making cycle. The water pump also operates during the wash cycle to
circulate cleaning solution.
ACTUATOR MOTOR: Rotates counter-clockwise, at the beginning of the ice harvest cycle,
to lower the water plate, so the ice can fall out of the evaporator. It then rotates clockwise, at
the end of the harvest cycle, to close the water plate for the next ice making cycle.
KOLD-DRAFT®
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OPERATIONAL INFORMATION COMPONENTS
CAPACITOR-ACTUATOR MOTOR: Installed between the two actuator motor windings, the
function of this capacitor is to determine the direction of the rotation of the actuator motor.
CAM ARMS: These are attached to the actuator motor output shaft and function initially to
separate the water plate from the evaporator and then to support the water plate as it opens
fully.
SPRINGS-WATER PLATE: Function as the connection between the cam arms and the
water plate. They also act as a safety mechanism, stretching if any ice remains on the water
plate surface as it is closing against the evaporator.
Additional Component for GB1250 Series Ice Machines
CHECK VALVE-DEFROST: Installed in the defrost tubing to the master (upper) evaporator
to prevent a flow of refrigerant from the master (upper) expansion valve to the slave (lower)
evaporator. This could occur during the ice making portion of the cycle.
KOLD-DRAFT®
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