Kold-Draft GB-250 Installation Manual

GREAT BASIN GREASE INTERCEPTORS
(Models GB-15, GB-20, GB-25, GB-35, GB-50, GB-75 and GB-250)
GB-15
15 gpm, 16 gallons
Sheet Descriptions
Sheet #1 - Series overview and Warranty information Sheet #2 - General installation guidelines and Operation/Maintenance guidelines Sheet #3 - Below Grade installation guidelines (GB-35, GB-50, GB-75, GB-250) Sheet #4 - Below and Above Grade installation guidelines (GB-15, GB-20, GB-25) Sheet #5 - Multiple unit engineered grease interceptor installation guidelines Sheet #6 - TeleGlide Riser installation guidelines (GB-35, GB-50, GB-75, GB-250) Sheet #7 - TeleGlide Riser installation guidelines (GB-15, GB-20, GB-25)
Leak/Seal Testing DO NOT AIR TEST UNIT OR TELEGLIDE RISER SYSTEM! Doing so may result in property damage, personal injury or death.
Base Unit: To perform a leak/seal test on the base unit, cap/plug all plumbing connections, remove the cover, and fill the unit with water just above the highest connection. Inspect unit and connections for leaks. Check water level at specific time intervals per local code.
TeleGlide Riser System: If required by local code, the riser system may be leak/seal tested similar to the base unit. CAUTION: the riser(s) must be supported before filling with water to keep from tipping over. Once riser system is in place and properly supported, cap/plug all plumbing connections on the main unit, remove the cover from the top of the riser assembly and fill the unit and riser system with water to finished grade level. Carefully, as the riser(s) will be very heavy from the weight of the water, inspect all gasket(s) and clamps (if applicable) for any leaks. Check water level at specific time intervals per local code.
Lifetime Warranty
Effective June 1, 2007 Schier Products Company (“Schier”) represents and warrants that HDPE and PP products (“Products”) will be free from any and all defects in material and workmanship, including corrosion, during the lifetime of the plumbing system in which the Products were originally installed and will, at its option, agree to repair, replace, or supply credit to the original purchaser.
74 lbs. grease capacity
GB-20
20 gpm, 22 gallons
109 lbs. grease capacity
GB-50
50 gpm, 52 gallons
249 lbs. grease capacity
GB-25
25 gpm, 22 gallons
75 lbs. grease capacity
75 gpm, 125 gallons
616 lbs. grease capacity
GB-35
35 gpm, 35 gallons
142 lbs. grease capacity
GB-75
This warranty does not cover damage caused by the Products’ normal usage, or wear and tear, nor does it cover damage from naturally occurring phenomenon, including, but not limited to UV, freeze-related damage, or natural disasters. This warranty does not cover the purchaser’s cost of routine maintenance including replacement of parts required in routine maintenance.
This warranty does not cover fabricated steel products, or any monitoring equipment. This warranty shall be effective if, and only if, the Products: * Were installed in accordance with Schier’s notes, specifications and instructions, for installation, operation, and maintenance; * Were installed in conformance with all applicable building and plumbing codes, and passed all applicable testing methods immediately following installation; * Have not been subjected to misuse or abuse, whether negligent or intentional; * Were never modified, repaired, or altered by any individual(s) not authorized by Schier.
This warranty is the purchaser’s sole and exclusive remedy, and acceptance of this exclusive remedy is a condition of the contract for thepurchase of these Products. In no event shall Schier be liable for any incidental, special, consequential or punitive damages, or for any costs, attorney fees, expenses, losses or delays claimed to be as a consequence of any damage to, failure of, or defect in any products including, but not limited to, any claims for loss of profi ts, transportation, removal and installation charges. This warranty is exclusive and in lieu of all other warranties or conditions, written or oral, expressed or implied.
Certified Performance
Great Basin hydro mechanical grease interceptors are 3rd party performance-tested and listed by IAPMO to ASME #A112.14.3 grease interceptor standard and CSA B481.1 greatly exceeding requirements for grease separation and storage. They are compliant to the Uniform Plumbing Code and International Plumbing Code.
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local codes for separate trapping requirements, cleanout locations and additional installation instructions.
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
PROPRIETARY AND CONFIDENTIAL
SCHIER PRODUCTS
SCHIER PRODUCTS
IS PROHIBITED.
. ANY REPRODUCTION IN
DESCRIPTION:
GREAT BASIN INSTALLATION, OPERATION AND MAINTENANCE GUIDE
SHEET NUMBER: DWG BY:
N.EBERT
1 of 7
GB-250
100 gpm, 275 gallons
1,076 lbs. grease capacity
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
MATL:
03/25/2014DATE:
REV:
PE
4
www.schierproducts.com
Made in the U.S.A
GENERAL INTERCEPTOR INSTALLATION INSTRUCTIONS
(GB-250 SHOWN)
OPERATION
Schier Products offers a complete line of grease interceptor tanks to separate fats, oils, and grease waste from the waste stream and stops it entering the public sewer system. Influent passes through the built-in calbrated flow control, where it is diffused into the main chamber. Lighter grease is forced upward, heavier solids are forced downward. Effluent flows through the outlet, free of grease and food waste.
FLOW
Isometric View
Set unit on level solid surface as close as possible to fixtures being served. If unit is to be installed below grade refer to below grade installation instructions. (sheet #3)
FLOW
A
C
Top View
(Inside Unit)
Connect outlet diffuser to the desired outlet (A,B,C). Unit is shipped with outlet diffuser in location B and sealing caps on locations A and C.
Flow Plate
B
Top View
Connect inlet and outlet drainage lines to unit. Mechanically couple pipes to unit. Do not solvent weld. If connecting multiple units for an engineered grease interceptor system refer to multiple unit installation sheet. (sheet #5)
Remove cover(s).1. Remove all contents of the grease interceptor including grease, sediment and wastewater. For most 2.
thorough cleaning contact a professional pumper contractor. To access the inlet and outlet lines for cleaning as needed:3.
a.) 4" connections: Remove the inlet and outlet diffusers (inside unit(s)) by hand loosening green locking collars. b.) 6" connections: Remove threaded clean-out plug from the back of the inlet and outlet diffusers.
Clean the drain lines, diffusers and air relief thoroughly of all debris before replacing diffusers to 4. original positions or reinstalling threaded clean-out plug.
Run sinks to fill unit(s) with water.
5. Inspect gasket for wear and tear. Replace cover(s).
6.
7.
Dispose of grease per local code.
PUMPING FREQUENCY:
MAINTENANCE
Frequency depends on the capacity of the interceptor and the amount of grease and sediment in the wastewater.
Monitor each pumping to establish an adequate maintenance schedule based off actual kitchen variances. Levels can be tested with core sampler. Schier Products recommends pumping frequency to exceed no more than 90 days.
TROUBLESHOOTING TIPS:
Flow Plate
In the case of a clog, inlet and outlet diffusers may be removed for line cleaning. Slower than usual sink drainage may indicate the need to pump/clean grease interceptor.
To maintain proper flow rate, when interceptor is installed in a high flow or increased head pressure application keep calibrated flow plate installed. Flow plate orifice calibrated to rated flow (GPM) at 13 foot water column.
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local codes for separate trapping requirements, cleanout locations and additional installation instructions.
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
PROPRIETARY AND CONFIDENTIAL
SCHIER PRODUCTS
To maintain proper flow rate, when interceptor is installed in a low flow or reduced head pressure application remove and discard calibrated flow plate. Flow plate orifice calibrated to rated flow (GPM) at 13 foot water column.
DESCRIPTION:
SHEET NUMBER:
SCHIER PRODUCTS
IS PROHIBITED.
. ANY REPRODUCTION IN
DWG BY:
Always take proper care to ensure a safe and healthy environment while cleaning interceptor. For best cleaning and maintenance service, call your local sewer and drain contractor.
Locking collar
Flow
GREAT BASIN INSTALLATION, OPERATION AND MAINTENANCE GUIDE
N.EBERT
2 of 7
03/25/2014DATE:
MATL: REV:
PE
4
Optional outlet
Cover
Inlet diffuser
GB-250 Shown
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
Adapter
Air relief Locking collar
Flow
Outlet diffuser
Concrete Pad
must extend
18" outside
the unit footprint
2 1/2" Min.
8"
30"
45.00°
4"
Concrete Pad must extend
18" outside the unit footprint
Top View
4"
Rebar
60"
Finished Grade
INTERIOR OR EXTERIOR BELOW GRADE INSTALLATION INSTRUCTIONS
(GB-35 (INTERIOR ONLY), GB-50, GB-75, GB-250)
BELOW GRADE INSTALLATION INSTRUCTIONS
EXCAVATION
Install unit(s) as close as possible to fixtures being serviced.1. Width and length of excavation shall be minimum 12" greater 2. than the tank on all sides. Depth of excavation shall be 6" deeper than tank bottom.3. Set the tank in well-packed crushed aggregate material 4.
Rebar
GB-250 Shown
approximately 3/4" size rock, or sand, with no fines. When setting GB-75 (2), GB-250 (2), GB-250 (3)and GB-250 (4) all units must be level. Anchor kit is recommended for installations in high water table conditions to
5. prevent float out. To be determined by specifying engineer. If necessary, order optional "Anchor Kit" (see detail right).
BACKFILLING & FINISHED CONCRETE SLAB
Preparation of sub grade per geotech recommendations.1. Stabilize and compact sub grade to 95% proctor.2. Fill tank with water before backfilling to prevent float out during piping installation.3. Before backfilling and pouring of slab secure cover(s) and riser/s (if necessary) to the unit(s) 4. Backfill using crushed aggregate material approximately 3/4" size rock, or sand, 5. with no fines.
6. Place 6" aggregate base under slab. Aggregate should be 3/4" size rock, or sand, with no fines.
7. Thickness of concrete around cover to be determined by specifying engineer. If traffic loading is required the concrete slab dimensions shown are for guideline purposes only.
8. Concrete to be 28 day compressive strength to 4000 PSI.
9. NO. 4 rebar (
10. Rebar to be 2 1/2" from edge of concrete.
11. Rebar spacing 12" grid. 4" spacing around access openings.
12. All pipe penetrations to be sleeved or have slip connections.
1/2") grade 60 steel per ASTM A615: connected with tie wire.
Stainless steel anchor hook
Stainless steel anchor strap
Stainless steel Anchor plate
ANCHOR KIT INSTALLATION DETAIL
Stainless hardware
Clean out to grade on inlet pipe of each unit (by others)
Flow
Elevation View
CONCRETE SLAB DETAIL FOR TRAFFIC LOADING
(INTERIOR OR EXTERIOR)
(GB-250 Shown)
Risers to grade
Clean out to grade on outlet pipe of each unit (by others)
Flow
CONNECTIONS
1. Connect waste piping to the unit. When connecting GB-75 (2), GB-250 (2), GB-250 (3) and GB-250 (4) see sheet #5 for multiple unit installation instructions.
Concrete slab
Native soil
Anchor Kit Installation Steps
Slide "Anchor Hook" over tie down point on end wall and1. bolt to Anchor Strap. Bolt "Anchor Strap" to "Anchor Plate" using provided hardware2. For GB-50, Anchor Strap must be cut and shorteneed 3. on-site to avoid piping. Hold down force achieved by backfill weight acting on Anchor Plate.
4. Anchor Plate may be bolted to concrete slab, if required, by using5. holes provided in Anchor Plate.
2-Way cleanout tee (by others)
Optional Anchor kit see detail
2-Way cleanout tee (by others)
Optional Anchor kit see detail
SIDE VIEW DETAIL
For unit details see specification sheet for selected unit
(Connecting pipe and fittings by others)
NOTES:
Schier grease interceptors are rated and manufactured with an internal flow control system already in place. They do not require an external flow control system or air intake vent.
Schier grease interceptors are not to be installed in any other manner except as shown. Consult local codes for separate trapping requirements, cleanout locations and additional installation instructions.
Crushed aggregate or sand
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
EXCAVATION AND BACKFILL DETAIL
(INTERIOR OR EXTERIOR)
DESCRIPTION:
PROPRIETARY AND CONFIDENTIAL
SCHIER PRODUCTS
SCHIER PRODUCTS
IS PROHIBITED.
. ANY REPRODUCTION IN
Optional Anchor kit see detail
GREAT BASIN INSTALLATION, OPERATION AND MAINTENANCE GUIDE
3 of 7SHEET NUMBER:
N.EBERTDWG BY:
DATE:
03/25/2014
MATL: PE
4REV:
Schier Products
9500 Woodend Rd
Edwardsville, KS 66111
Tel: 800-827-7119
Fax: 800-827-9664
www.schierproducts.com
Made in the U.S.A
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